JPH0122070B2 - - Google Patents
Info
- Publication number
- JPH0122070B2 JPH0122070B2 JP13243981A JP13243981A JPH0122070B2 JP H0122070 B2 JPH0122070 B2 JP H0122070B2 JP 13243981 A JP13243981 A JP 13243981A JP 13243981 A JP13243981 A JP 13243981A JP H0122070 B2 JPH0122070 B2 JP H0122070B2
- Authority
- JP
- Japan
- Prior art keywords
- electrode wire
- welding
- wire
- contact
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003466 welding Methods 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 4
- 238000009941 weaving Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/127—Means for tracking lines during arc welding or cutting
- B23K9/1272—Geometry oriented, e.g. beam optical trading
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Geometry (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Description
【発明の詳細な説明】
本発明は、アーク溶接における溶接位置検出方
法に関するもので、詳しくは、電極ワイヤーを接
触子として利用し、電極ワイヤーを移動し、該ワ
イヤーが被溶接物に接触した位置を検出して、該
位置から電極ワイヤーの溶接最適位置を設定する
アーク溶接の溶接位置検出方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a welding position detection method in arc welding, and more specifically, an electrode wire is used as a contact, the electrode wire is moved, and the position where the wire contacts the workpiece is detected. The present invention relates to a method for detecting a welding position in arc welding, in which the optimum welding position of an electrode wire is determined based on the detected position.
第1図は、従来から使用されている自動アーク
溶接機(ウイービング溶接機)を概念的に示した
ものである。図において、1は電極ワイヤー、2
は該電極ワイヤーのホルダー、3は該ホルダーを
水平方行に移動させる駆動装置、4はホルダー2
を垂直移動させる駆動装置、5はウイービング装
置、6は上記両駆動装置、ウイービング装置、溶
接電源、位置検出用電源等の制御をさせる制御装
置、7,8…被溶接物である。 FIG. 1 conceptually shows a conventionally used automatic arc welding machine (weaving welding machine). In the figure, 1 is an electrode wire, 2
is a holder for the electrode wire; 3 is a drive device for horizontally moving the holder; 4 is a holder 2;
5 is a weaving device; 6 is a control device that controls both of the above-mentioned driving devices, the weaving device, a welding power source, a position detection power source, etc.; 7, 8... objects to be welded.
この自動アーク溶接機は、電極ワイヤーを接触
子として該ワイヤーを、例えば第2図に示したよ
うに、まず垂直駆動装置4によつて降下させ、ワ
イヤー1の先端が被溶接物7に接触したときのイ
ンピーダンス(抵抗、電圧、電流)変化を検知
し、垂直駆動装置4の作動を停止させる(点a)。
続いて、垂直駆動装置4を逆方向に作動させて、
ワイヤー1を設定量だけ戻す(点b)。欠いで水
平駆動装置3を作動させて、ワイヤー1を被溶接
物7と平行に移動させ、ワイヤー1の先端が被溶
接物8に接触した際、上記と同様にインピーダン
ス変化を検知し、直ちに水平駆動装置3の作動を
停止させる(点c)。続いて、水平駆動装置3を
逆方向に作動させて、ワイヤー1を設定量だけ戻
す(点d)。このようにして、求められた点dが
電極ワイヤー1の溶接位置となる。電極ワイヤー
1が最適位置に設定されたならば、位置検出用回
路は溶接電源用回路に切換えられ溶接準備が完了
する。なお、この自動溶接機にあつては、溶接作
業の間、ウイービング装置5によつて電極ワイヤ
ー1が第1図に示したように一定の振巾、周波数
によつて振られるが、このウイービング装置を含
めて上記各装置の制御は全て制御装置6によつて
行なわれる。 In this automatic arc welding machine, an electrode wire is used as a contact, and the wire is first lowered by a vertical drive device 4, as shown in FIG. Detects the change in impedance (resistance, voltage, current) at the time, and stops the operation of the vertical drive device 4 (point a).
Then, by operating the vertical drive device 4 in the opposite direction,
Return wire 1 by the set amount (point b). Activate the horizontal drive device 3 to move the wire 1 parallel to the workpiece 7, and when the tip of the wire 1 comes into contact with the workpiece 8, an impedance change is detected in the same way as above, and the wire 1 is moved horizontally. The operation of the drive device 3 is stopped (point c). Subsequently, the horizontal drive device 3 is operated in the opposite direction to return the wire 1 by a set amount (point d). In this way, the obtained point d becomes the welding position of the electrode wire 1. Once the electrode wire 1 is set at the optimum position, the position detection circuit is switched to the welding power source circuit, and welding preparations are completed. In this automatic welding machine, during welding work, the electrode wire 1 is swung by the weaving device 5 at a constant amplitude and frequency as shown in FIG. All of the above-mentioned devices including the above are controlled by the control device 6.
このような自動溶接機における従来の電極ワイ
ヤー1の溶接位置検出方法、即ち電極ワイヤー1
を接触子として利用した溶接位置検出方法では、
電極ワイヤー1の先端が被溶接物7,8に接触し
た際のインピーダンス変化を検知しているため、
被溶接物7,8の表面が酸化されている場合、表
面に塗料が付着している場合などには検出が困難
となる虞れがあつた。 A conventional method for detecting the welding position of the electrode wire 1 in such an automatic welding machine, that is, the electrode wire 1
In the welding position detection method using as a contact,
Since the impedance change when the tip of the electrode wire 1 contacts the objects 7 and 8 to be welded is detected,
If the surfaces of the objects 7 and 8 to be welded are oxidized or if paint is attached to the surfaces, there is a risk that detection may become difficult.
本発明は、このような問題点を解決したもの
で、その特徴とするところは、電極ワイヤーの溶
接最適位置の検出に際し、電極ワイヤーに振動を
与え、該ワイヤーを振動させがら被溶接物に接触
させるようにすることにある。 The present invention has solved these problems, and is characterized by applying vibration to the electrode wire when detecting the optimal welding position of the electrode wire, and making contact with the workpiece while vibrating the wire. The purpose is to make it possible.
以下図面に示した実施例を参照しながら本発明
を説明する。本発明に係るアーク溶接における溶
接位置検出方法は、電極ワイヤー1を接触子とし
て利用し、電極ワイヤー1を移動し、該ワイヤー
が被溶接物7,8に接触した位置(第2図におけ
る点a,c)を検出して、該位置から電極ワイヤ
ーの溶接最適位置を設定するアーク溶接の溶接位
置検出方法において、上記電極ワイヤー1を、第
3図に示したように一定の振巾、周波数で振動さ
せながら被溶接物7,8に接触させるようにする
ことにある。 The present invention will be described below with reference to embodiments shown in the drawings. The welding position detection method in arc welding according to the present invention uses the electrode wire 1 as a contact, moves the electrode wire 1, and moves the electrode wire 1 to the position where the wire contacts the workpieces 7 and 8 (point a in FIG. 2). , c), and set the optimum welding position of the electrode wire from the detected position.In the arc welding welding position detection method, the electrode wire 1 is moved at a constant amplitude and frequency as shown in FIG. The object is to contact the objects 7 and 8 to be welded while vibrating them.
このように、振動を与えた電極ワイヤー1は、
該ワイヤーが例えば被溶接物7に接触するに際
し、第4図に示したように、該被溶接物の表面7
a上を掻き、該表面上の酸化膜、塗料等の障害物
を取除き、電極ワイヤー1の電気的接触を確保す
る。なお、第4図a,bでは、振動電極ワイヤー
1の作用を明瞭に示すために、誇張して描いてあ
るが、実際には電極ワイヤー1の先端が僅かに曲
がる程度などで、位置検出の誤差はほとんど問題
となることはない。また電極ワイヤー1の振動
は、ウイービング装置5によつて与えてもよい。 In this way, the electrode wire 1 subjected to vibration is
When the wire comes into contact with the workpiece 7, for example, as shown in FIG.
a to remove obstacles such as an oxide film and paint on the surface to ensure electrical contact with the electrode wire 1. Note that in FIGS. 4a and 4b, the action of the vibrating electrode wire 1 is exaggerated in order to clearly show the action, but in reality, the tip of the electrode wire 1 is slightly bent, etc., making it difficult to detect the position. Errors are rarely a problem. Further, the vibration of the electrode wire 1 may be applied by a weaving device 5.
なお、上記実施例では、電極ワイヤー1を被溶
接物7,8に平行に移動させているが、本発明の
方法では被溶接物7,8間を往復するような移
動、即ち被溶接物7,8を等辺とする二等辺三角
形の底辺に相当する軌跡上を移動させてもよく、
電極ワイヤー1の移動態様は問わない。また本発
明の方法はウイービング溶接に限らず、一般のア
ーク溶接であれば全て適用可能である。 In the above embodiment, the electrode wire 1 is moved parallel to the objects to be welded 7 and 8, but in the method of the present invention, the electrode wire 1 is moved back and forth between the objects to be welded 7 and 8. , 8 may be moved on a trajectory corresponding to the base of an isosceles triangle with equilateral sides,
The movement mode of the electrode wire 1 does not matter. Further, the method of the present invention is applicable not only to weaving welding but also to any general arc welding.
上記したように、本発明に係るアーク溶接にお
ける溶接位置検出方法は、被溶接物の表面が酸化
膜等で覆われている場合、表面に塗料が付着して
いる場合でも、電極ワイヤーの先端でそれらを除
去するので、電極ワイヤーの先端が被溶接物の表
面に確実に接触し、したがつて電極ワイヤーが被
溶接物に接触した時点(位置)を確実に検出する
ことができる。 As described above, the welding position detection method in arc welding according to the present invention allows the tip of the electrode wire to be detected even when the surface of the object to be welded is covered with an oxide film etc. Since they are removed, the tip of the electrode wire reliably contacts the surface of the workpiece, and therefore the point (position) at which the electrode wire contacts the workpiece can be reliably detected.
第1図は自動アーク溶接機の概念図、第2図は
その溶接位置検出作用を示した図、第3図は本発
明に係る溶接位置検出方法を示した図、第4図
a,bはその作用を示した図である。
1……電極ワイヤー、2……トーチ、3……水
平方向駆動装置、4……垂直方向駆動装置、5…
…ウイービング装置、6……制御装置。
Figure 1 is a conceptual diagram of an automatic arc welding machine, Figure 2 is a diagram showing its welding position detection function, Figure 3 is a diagram showing a welding position detection method according to the present invention, and Figures 4a and b are It is a figure showing the effect. DESCRIPTION OF SYMBOLS 1... Electrode wire, 2... Torch, 3... Horizontal direction drive device, 4... Vertical direction drive device, 5...
...Weaving device, 6...Control device.
Claims (1)
イヤーを移動し、該ワイヤーが被溶接物に接触し
た位置を検出して、該位置から電極ワイヤーの溶
接最適位置を設定するアーク溶接の溶接位置検出
方法において、上記電極ワイヤーを振動させなが
ら被溶接物に接触させるようにすることを特徴と
する溶接位置検出方法。1. A welding position detection method for arc welding that uses an electrode wire as a contact, moves the electrode wire, detects the position where the wire contacts the workpiece, and sets the optimal welding position of the electrode wire from this position. A method for detecting a welding position, characterized in that the electrode wire is brought into contact with a workpiece while being vibrated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13243981A JPS5835065A (en) | 1981-08-24 | 1981-08-24 | Detection of welding position in arc welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13243981A JPS5835065A (en) | 1981-08-24 | 1981-08-24 | Detection of welding position in arc welding |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5835065A JPS5835065A (en) | 1983-03-01 |
JPH0122070B2 true JPH0122070B2 (en) | 1989-04-25 |
Family
ID=15081387
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13243981A Granted JPS5835065A (en) | 1981-08-24 | 1981-08-24 | Detection of welding position in arc welding |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5835065A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4216185C2 (en) * | 1992-05-15 | 1994-12-08 | Boge Gmbh | Elastic rubber bearing |
JP3786122B2 (en) * | 2004-03-26 | 2006-06-14 | 松下電器産業株式会社 | Welding equipment |
-
1981
- 1981-08-24 JP JP13243981A patent/JPS5835065A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5835065A (en) | 1983-03-01 |
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