JPH01213412A - Fibrous thermally decomposed carbon and production thereof - Google Patents

Fibrous thermally decomposed carbon and production thereof

Info

Publication number
JPH01213412A
JPH01213412A JP63036238A JP3623888A JPH01213412A JP H01213412 A JPH01213412 A JP H01213412A JP 63036238 A JP63036238 A JP 63036238A JP 3623888 A JP3623888 A JP 3623888A JP H01213412 A JPH01213412 A JP H01213412A
Authority
JP
Japan
Prior art keywords
gas
fibrous
hydrocarbon
graphite
pyrolytic carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63036238A
Other languages
Japanese (ja)
Other versions
JPH0583641B2 (en
Inventor
Toru Kida
喜田 徹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokai Carbon Co Ltd
Original Assignee
Tokai Carbon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokai Carbon Co Ltd filed Critical Tokai Carbon Co Ltd
Priority to JP63036238A priority Critical patent/JPH01213412A/en
Publication of JPH01213412A publication Critical patent/JPH01213412A/en
Publication of JPH0583641B2 publication Critical patent/JPH0583641B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To obtain fibrous thermally decomposed carbon having specific properties, by thermally decomposing a mixed raw material gas of a carrier gas of hydrogen gas diluted with an inert gas and a hydrocarbon on a graphite substrate in the presence of SiS2 or H2S at a specific temperature. CONSTITUTION:A raw material gas of a carrier gas of hydrogen gas diluted with an inert gas such as argon or nitrogen and a hydrocarbon such as propylene or methane is brought into contact with the surface of clean graphite substrate in the presence of SiS2 or H2S at 1,100-1,500 deg.C and thermally decomposed to give the aimed carbon which is scaly microfibers and has >=20m<2>/g specific surface area and 3.35-3.50Angstrom lattice spacing d002 of graphite crystal. The gas concentration is preferably set in the ratio of 60-80vol.% hydrogen gas, 10-25vol.% inert gas, 1-30vol.% hydrocarbon, 1-10vol.% SiS2 and 1-10vol.% H2S.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、気相法により得られる特殊性状の繊維状熱分
解炭素とその製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to fibrous pyrolytic carbon with special properties obtained by a gas phase method and a method for producing the same.

(従来の技術〕 炭化水素を、気相熱分解して炭素繊維を得る試みについ
ては従来から多様の掃案がなされているが、このうちシ
ーディング剤となる金属系触媒を介在させた基板上に繊
維状炭素を析出させる手段が典型的な方法として知られ
ている。例えば、周期律表■族及びVa族の元素又は化
合物の微粒子を基材上に存在させ、炭化水素とキャリア
ガスの混合原料ガスを高温下で接触させて基板面に炭素
繊維を析出成長させる方法(特開昭52−103528
号、同61−146816号)、触媒としてケイ素を含
有する物質を少なくとも表面上に分布させた基材に対し
て、活性化剤としてイオウを含有する物質の存在下12
00〜1400℃の反応温度で還元性または不活性のキ
ャリアガスと炭化水素との原料混合物を接触させて基板
上に炭素質ウィスカを析出させる方法(特開昭62−1
62699号)などが該当する。
(Prior art) Various attempts have been made to obtain carbon fibers by vapor-phase pyrolysis of hydrocarbons. A typical method is known to precipitate fibrous carbon.For example, fine particles of elements or compounds of groups I and Va of the periodic table are present on a substrate, and a hydrocarbon and a carrier gas are mixed. A method of depositing and growing carbon fibers on a substrate surface by contacting raw material gas at high temperature (Japanese Patent Application Laid-Open No. 52-103528
No. 61-146816), 12 in the presence of a sulfur-containing substance as an activator on a substrate having a substance containing silicon as a catalyst distributed at least on its surface.
A method of depositing carbonaceous whiskers on a substrate by contacting a raw material mixture of a reducing or inert carrier gas and a hydrocarbon at a reaction temperature of 00 to 1400°C (Japanese Patent Laid-Open No. 62-1
62699), etc.

これらの方法で生成する気相炭素繊維は、概ね黒鉛の層
面が繊維軸に平行かつ年輪状に配向した円筒型の結晶構
造を備えるものである。
The vapor phase carbon fibers produced by these methods generally have a cylindrical crystal structure in which the graphite layer plane is parallel to the fiber axis and oriented in the form of annual rings.

〔発明が解決しようとする課題] 本発明は、上記従来の気相炭素繊維とは構造形態の異な
る繊維状熱分解炭素とその製造方法を桿供するものであ
る。
[Problems to be Solved by the Invention] The present invention provides a fibrous pyrolytic carbon having a different structural form from the conventional vapor phase carbon fiber described above, and a method for producing the same.

[課題を解消するための手段] すなわち、本発明による繊維状熱分解炭素は、鱗片状の
黒鉛が絡み合った屈曲状の繊維形態を備える微小繊維で
あって、比表面積20m ” /g以上、黒鉛結晶のd
002面間隔が3.35〜3.50Aの特性を有するも
のである。
[Means for Solving the Problems] That is, the fibrous pyrolytic carbon according to the present invention is a microfiber having a bent fiber form in which scale-like graphite is intertwined, and has a specific surface area of 20 m''/g or more and graphite. crystal d
002 plane spacing is 3.35 to 3.50A.

繊維生態としては、結晶性のよい鱗片状の黒鉛が複雑に
絡み合って連結しており、巨視的に極めて屈曲度合の多
い繊維を形成している。第1図おらび第2図は該繊維状
熱分解炭素の結晶構造を示した電子顕微鏡写真で、第1
図は1200倍に拡大したもの、第2図はその一部を4
6000倍に拡大したものである。
In terms of fiber ecology, flake-like graphite with good crystallinity is intricately intertwined and connected, forming fibers with an extremely high degree of curvature macroscopically. Figures 1 and 2 are electron micrographs showing the crystal structure of the fibrous pyrolytic carbon.
The figure is magnified 1200 times, and Figure 2 shows a part of it at 4
It is enlarged 6000 times.

性状的には、直径約0.1〜5μm1長さ50〜300
μm程度の微小繊維で、20m”/g以上の高比表面積
とd 002面間隔3.35〜3.so人の良結晶黒鉛
構造を呈する点に特長づけられる。
In terms of properties, diameter is approximately 0.1 to 5 μm, length is 50 to 300
It is characterized by having fine fibers of about μm in size, a high specific surface area of 20 m''/g or more, and a well-crystalline graphite structure with a d 002 plane spacing of 3.35 to 3.so.

上記の繊維状熱分解炭素は、H!ガスを不活性ガスで希
釈したキャリアガスと炭化水素の混合原料ガスをSt 
3gおよびH2Sの存在下で1100〜1500℃の温
度により黒鉛基板上で熱分解することにより製造するこ
とができる。
The above fibrous pyrolytic carbon is H! Mixed raw material gas of carrier gas and hydrocarbon diluted with inert gas is
It can be produced by pyrolysis on a graphite substrate at a temperature of 1100-1500°C in the presence of 3g and H2S.

原料となる炭化水素には、メタン、プロピレン、プロパ
ン、トルエン等が用いられ、HzガスをAr。
Hydrocarbons used as raw materials include methane, propylene, propane, toluene, etc., and Hz gas is replaced with Ar.

N2などの不活性ガスで希釈したキャリアガスと同伴し
た混合原料ガスとして加熱域に流入する。
It flows into the heating region as a mixed raw material gas accompanied by a carrier gas diluted with an inert gas such as N2.

この際、加熱域にはSi SzおよびH2Sのガス雰囲
気を存在させておく。St StおよびH2Sの存在化
は、加熱域にH2Sガスを導入しその一部を加熱域内に
置いたSi粉と反応させてSingを生成させることに
よっておこなわれる。
At this time, a gas atmosphere of Si Sz and H2S is made to exist in the heating area. The presence of St St and H2S is performed by introducing H2S gas into the heating zone and reacting a part of it with the Si powder placed in the heating zone to generate Sing.

N2ガスを不活性ガスで希釈する理由は、雰囲気中のH
!分圧を低くして炭化水素の熱分解速度をSiCの生成
反応に先行させるためである。また、Singの生成度
合も重要であり、この濃度が0.1容量%を下廻ると本
発明の生成物とは異なる羽毛状炭素繊維やサーマルブラ
ックが生成する。
The reason for diluting N2 gas with an inert gas is that H in the atmosphere
! This is to lower the partial pressure so that the thermal decomposition rate of hydrocarbons precedes the SiC production reaction. The degree of Sing generation is also important; when this concentration is less than 0.1% by volume, feather-like carbon fibers and thermal black, which are different from the products of the present invention, are generated.

全体のガス濃度としては、Hzガス60〜80容量%、
Arガス10〜25容量%、炭化水素1〜30容量%、
5iSzl〜10容量%、H!Sl〜IO容量%の比率
に設定することが望ましい。
The overall gas concentration is 60 to 80% by volume of Hz gas,
Ar gas 10-25% by volume, hydrocarbon 1-30% by volume,
5iSzl~10% by volume, H! It is desirable to set the ratio to be from Sl to IO capacity %.

このガス雰囲気系をたとえば電気炉などの加熱域に設け
た反応室内に導入形成し、ここに配置した清浄な黒鉛基
板面に接触させる。この状態で炭化水素は急速に熱分解
反応を起し、5iSzおよびH2Sの触媒作用を受けて
特殊性状の繊維状熱分解炭素として黒鉛基板上に析出す
る9〔作用〕 上記の条件を与えると、炭化水素は低い82分圧の作用
によりSi Cや炭素ウィスカーの生成に先行して不均
一核生成領域において雰囲気空間中に鱗片状の炭素質物
が直接生成し、ついでSi SzおよびH2Sの触媒作
用により繊維状を呈した特有のアグリゲート形態として
黒鉛基板上に析出する。この場合、触媒物質は雰囲気と
して介在させることが重要であり、黒鉛基板面に付着さ
せた態様では収率よく本発明の繊維状熱分解炭素を生成
させることが困難となる。
This gas atmosphere system is introduced into a reaction chamber provided in a heating area of, for example, an electric furnace, and is brought into contact with the surface of a clean graphite substrate placed therein. In this state, hydrocarbons undergo a rapid thermal decomposition reaction, and are precipitated on the graphite substrate as fibrous pyrolytic carbon with special properties under the catalytic action of 5iSz and H2S.9 [Operation] Given the above conditions, In hydrocarbons, scale-like carbonaceous substances are directly generated in the atmospheric space in the heterogeneous nucleation region prior to the formation of SiC and carbon whiskers due to the action of low partial pressure, and then due to the catalytic action of SiSz and H2S. It is deposited on a graphite substrate as a unique fibrous aggregate form. In this case, it is important that the catalyst substance be present as an atmosphere, and if it is attached to the graphite substrate surface, it will be difficult to produce the fibrous pyrolytic carbon of the present invention with a good yield.

〔実施例〕〔Example〕

第3図に示すように、周囲を電熱ヒーター(1)および
断熱壁(2)で囲った内径80+++mのムライト製反
応管(3)の上流側端部に炭化水素とキャリアガスの混
合原料ガスを供給するための導入管(4)とH2Sガス
の導入管(5)を備え、下流側端部に流出管(6)に連
結するバックフィルター(7)を設けた熱分解反応装置
を設置した。
As shown in Figure 3, a raw material gas mixture of hydrocarbons and carrier gas is introduced into the upstream end of a mullite reaction tube (3) with an inner diameter of 80+++m surrounded by an electric heater (1) and a heat insulating wall (2). A pyrolysis reaction apparatus was installed, which was equipped with an inlet pipe (4) for supplying H2S gas and an inlet pipe (5) for H2S gas, and a back filter (7) connected to the outflow pipe (6) at the downstream end.

反応管(3)の内部には、導入管(5)の先端部分に8
1粉を入れたボート(8)を置き、その下流域に位置す
る均熱部に清浄な黒鉛基板(9)を平行多段に定置する
とともに温度測定用の熱雷対(10)を挿着した。
Inside the reaction tube (3), there is an 8.
A boat (8) containing 1 powder was placed, and clean graphite substrates (9) were placed in multiple parallel stages in the soaking area located downstream of the boat (8), and a thermal lightning pair (10) for temperature measurement was inserted. .

このような装置を用い、炭化水素にプロピレン、キャリ
アガスにArで希釈したN2を使用して表■に示す比率
のガス濃度で1300℃に保持された反応管に導入した
。5iSzの発生は導入したH2Sと反応管内に置いた
St粉との化学反応によりおこない、発生St S、の
ガス濃度は反応前後の51粉の重量変化から算出した。
Using such an apparatus, propylene was used as the hydrocarbon, and N2 diluted with Ar was used as the carrier gas, and the gas concentrations were introduced into a reaction tube maintained at 1300°C at the ratio shown in Table 1. The generation of 5iSz was carried out by a chemical reaction between the introduced H2S and the St powder placed in the reaction tube, and the gas concentration of the generated St2S was calculated from the change in weight of the 51 powder before and after the reaction.

表示Iのうち、No21.2は本発明の製造条件を適用
した実施例である。また、No、3〜6は比較例で、N
o、3はキャリアガスにH!のみを用いた例、No、4
はキャリアガスにArのみを用いた例、No、5は反応
管内にSi粉を置かなかった例、No、6は反応管内に
Si粉を置かずに黒鉛基板の表面にSi粉を微量付着さ
せた例である。
Of display I, No. 21.2 is an example to which the manufacturing conditions of the present invention were applied. In addition, Nos. 3 to 6 are comparative examples, and N
o, 3 is H for carrier gas! Example using only No. 4
No. 5 is an example in which only Ar is used as the carrier gas, No. 5 is an example in which no Si powder is placed in the reaction tube, and No. 6 is an example in which a small amount of Si powder is attached to the surface of a graphite substrate without placing Si powder in the reaction tube. This is an example.

上記の条件により1時間に亘って熱分解反応を実施した
。得られた繊維状熱分解炭素の性状と生成状況を表■に
示した。
Thermal decomposition reaction was carried out for 1 hour under the above conditions. The properties and production status of the obtained fibrous pyrolytic carbon are shown in Table 3.

表「 (麦汁)sBET法による窒素吸着比表面積比較例によ
る場合にはSiCウィスカー、サーマルブラック、羽毛
状炭素繊維などが多く生成するのに対し、実施例では本
発明の繊維状熱分解炭素が収率よく生成した。生成した
繊維状熱分解炭素は、比較的結晶の発達した鱗片状の黒
鉛が絡み合った屈曲形を備える特異性状の繊維形態を呈
するものであった。第1図および第2図は、実施例No
、2により得られた繊維状熱分解炭素の拡大電顕写真で
ある。
Table ``(Wort) Nitrogen adsorption specific surface area by sBET method In the case of the comparative example, SiC whiskers, thermal black, feather-like carbon fibers, etc. are produced in large quantities, whereas in the example, the fibrous pyrolytic carbon of the present invention is It was produced in good yield. The produced fibrous pyrolytic carbon had a peculiar fiber morphology with a bent shape in which scale-like graphite with relatively developed crystals was intertwined. Figs. 1 and 2 The figure shows Example No.
, 2 is an enlarged electron micrograph of fibrous pyrolytic carbon obtained by .

〔発明の効果〕〔Effect of the invention〕

本発明によれば、従来の気相炭素繊維とは構造性状の著
しく異なる繊維状熱分解炭素を得ることができる。特に
この繊維状熱分解炭素は高い比表面積と発達した黒鉛結
晶構造を有するから、層間化合物あるいは繊維状活性炭
などの基材として有用性が期待できる。
According to the present invention, it is possible to obtain fibrous pyrolytic carbon whose structural properties are significantly different from those of conventional vapor phase carbon fibers. In particular, since this fibrous pyrolytic carbon has a high specific surface area and a developed graphite crystal structure, it can be expected to be useful as a base material for intercalation compounds or fibrous activated carbon.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図及び第2図は本発明に係る繊維状熱分解炭素の結
晶構造を示した電子顕微鏡写真で、第1図は1200倍
に拡大したもの、第2図はその一部を46000倍に拡
大したものである。第3図は、本発明の製造方法に適用
する熱分解反応装置を例示した略断面図である。 (3)・・・ムライト製反応管 (4)、  (5,)・・・導入管 (7)・・・バックフィルター (8)・・・St粉を入れたボート (9)・・・黒鉛基板 特許出願人 東海カーボン株式会社 代理人 °弁理士 高 畑 正 也 手21図 1′ミ 2 R1 第3図
Figures 1 and 2 are electron micrographs showing the crystal structure of the fibrous pyrolytic carbon according to the present invention. This is an enlarged version. FIG. 3 is a schematic cross-sectional view illustrating a thermal decomposition reaction apparatus applied to the production method of the present invention. (3)...Mullite reaction tube (4), (5,)...Introduction tube (7)...Back filter (8)...Boat containing St powder (9)...Graphite Substrate patent applicant Tokai Carbon Co., Ltd. Representative °Patent attorney Masaya Takahata 21 Figure 1' Mi 2 R1 Figure 3

Claims (1)

【特許請求の範囲】 1、鱗片状の黒鉛が絡み合った屈曲状の繊維形態を備え
る微小繊維であって、比表面積20m^2/g以上、黒
鉛結晶のd002面間隔が3.35〜3.50Åの特性
を有する繊維状熱分解炭素。 2、H_2ガスを不活性ガスで希釈したキャリアガスと
炭化水素の混合原料ガスを、SiS_2およびH_2S
の存在下で1100〜1500℃の温度により黒鉛基板
上で熱分解することを特徴とする繊維状熱分解炭素の製
造方法。 3、H_2ガス60〜80容量%、Arガス10〜25
容量%、炭化水素1〜30容量%、SiS_21〜10
容量%、H_2S1〜10容量%の比率にガス濃度を設
定する請求項2記載の繊維状熱分解炭素の製造方法。 4、SiS_2をSiとH_2Sの反応で生成させる請
求項2記載の繊維状熱分解炭素の製造方法。
[Scope of Claims] 1. Microfibers having a bent fiber form in which scale-like graphite is intertwined, with a specific surface area of 20 m^2/g or more, and a d002 plane spacing of graphite crystals of 3.35 to 3.3. Fibrous pyrolytic carbon with properties of 50 Å. 2. Mixed raw material gas of carrier gas and hydrocarbon, which is obtained by diluting H_2 gas with inert gas, is mixed into SiS_2 and H_2S.
A method for producing fibrous pyrolytic carbon, which comprises pyrolyzing it on a graphite substrate at a temperature of 1,100 to 1,500°C in the presence of . 3. H_2 gas 60-80% by volume, Ar gas 10-25%
Volume %, hydrocarbon 1-30 volume %, SiS_21-10
3. The method for producing fibrous pyrolytic carbon according to claim 2, wherein the gas concentration is set to a ratio of H_2S1 to 10% by volume. 4. The method for producing fibrous pyrolytic carbon according to claim 2, wherein SiS_2 is produced by a reaction between Si and H_2S.
JP63036238A 1988-02-18 1988-02-18 Fibrous thermally decomposed carbon and production thereof Granted JPH01213412A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63036238A JPH01213412A (en) 1988-02-18 1988-02-18 Fibrous thermally decomposed carbon and production thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63036238A JPH01213412A (en) 1988-02-18 1988-02-18 Fibrous thermally decomposed carbon and production thereof

Publications (2)

Publication Number Publication Date
JPH01213412A true JPH01213412A (en) 1989-08-28
JPH0583641B2 JPH0583641B2 (en) 1993-11-29

Family

ID=12464197

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63036238A Granted JPH01213412A (en) 1988-02-18 1988-02-18 Fibrous thermally decomposed carbon and production thereof

Country Status (1)

Country Link
JP (1) JPH01213412A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999043877A1 (en) * 1998-02-27 1999-09-02 Electron Property Research Institute Co., Ltd. Method and apparatus for manufacturing carbon fiber coils

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62162699A (en) * 1986-01-10 1987-07-18 Yazaki Corp Production of carbonaceous whisker

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62162699A (en) * 1986-01-10 1987-07-18 Yazaki Corp Production of carbonaceous whisker

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999043877A1 (en) * 1998-02-27 1999-09-02 Electron Property Research Institute Co., Ltd. Method and apparatus for manufacturing carbon fiber coils
CN1120252C (en) * 1998-02-27 2003-09-03 元岛栖二 Method and apparatus for manufacturing carbon fiber coils

Also Published As

Publication number Publication date
JPH0583641B2 (en) 1993-11-29

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