JPH01184508A - Facility diagnosing system - Google Patents
Facility diagnosing systemInfo
- Publication number
- JPH01184508A JPH01184508A JP63008338A JP833888A JPH01184508A JP H01184508 A JPH01184508 A JP H01184508A JP 63008338 A JP63008338 A JP 63008338A JP 833888 A JP833888 A JP 833888A JP H01184508 A JPH01184508 A JP H01184508A
- Authority
- JP
- Japan
- Prior art keywords
- plant equipment
- plant
- equipment
- sound
- sound volume
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000003745 diagnosis Methods 0.000 claims description 6
- 230000010365 information processing Effects 0.000 claims description 4
- 230000005856 abnormality Effects 0.000 abstract description 13
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 239000002243 precursor Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 208000024891 symptom Diseases 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
Landscapes
- Testing And Monitoring For Control Systems (AREA)
- Emergency Alarm Devices (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野〕
工場内で機械音を発生し、音により異常の発生が、予測
できる所に、適用する。[Detailed Description of the Invention] (Industrial Application Field) This invention is applied to places where mechanical noise is generated in a factory and the occurrence of an abnormality due to the sound can be predicted.
従来、プラント運転状態の監視は、計装、VOL24、
Na1l、1981 プロセスコンピュータの新アーキ
テクチャに記載のように、機器本体に取付けられている
アナログデータの上下限監視か。Conventionally, monitoring of plant operating status was performed using instrumentation, VOL24,
Na1l, 1981 As described in the new architecture of process computers, is it monitoring the upper and lower limits of analog data installed in the main body of the equipment?
機器異常信号のディジタル入力に頼っていた。It relied on digital input of equipment abnormality signals.
上記従来技術は、機器に何らかの異常が発生した結果が
、データの異常又は、異常信号の入力として制御システ
ムに入力し、運転員に異常警報(メツセージ印字、ブザ
ー)として、認識されていたが、異常の事前検出の点に
、配慮がなされておらず、プラントの稼動率低下の問題
があった。In the above conventional technology, the result of some abnormality occurring in the equipment is input to the control system as an abnormal data or abnormal signal input, and is recognized by the operator as an abnormality alarm (printed message, buzzer). No consideration was given to advance detection of abnormalities, leading to a problem of reduced plant availability.
本発明の目的は、プラントが本格的な機器異常となる前
駆症状を検出する手段を、与えることにある。An object of the present invention is to provide a means for detecting a precursor to a full-scale equipment abnormality in a plant.
上記目的は、プロセス制御を行う時、そのプラント機器
の入出力データに機器異常信号を加えたデータの取合い
で、制御を行い、異常信号を入力して、異常処理を行な
っていたのを、プラント機器の発生する音により、異常
前駆症状の検出力を行ない、運転員に知らせ、異常発生
が予測される対象のプラント機器データ入力周期を、自
動的に早くすることにより、運転員がプラント機器の故
障を防ぐ為に、監視するのに最適な状態を作りだすこと
が、達成される。The purpose of the above is to perform process control by exchanging data obtained by adding equipment abnormality signals to the input/output data of the plant equipment. The sound generated by the equipment can be used to detect abnormality precursor symptoms, notify the operator, and automatically speed up the data input cycle for plant equipment for which abnormality is expected to occur. It is achieved to create optimal conditions for monitoring in order to prevent breakdowns.
(作用〕 設備診断方式は、自動運転のプラント機器が。(effect) The equipment diagnosis method is for automatically operating plant equipment.
出力する音量(周波数)の変化によって検出して運転員
に知らせ、入力データ取込周期を早くする。It detects changes in the output volume (frequency) and notifies the operator, accelerating the input data acquisition cycle.
プラント機器が、手動に切替えた場合は、設備診断方式
は、つねに正常となり、誤動作する事は無い。When plant equipment is switched to manual mode, the equipment diagnosis method will always be normal and will not malfunction.
以下、本発明の一実施例を第1図〜第2図により説明す
る。第1図に本方式の全体構成図を示す。An embodiment of the present invention will be described below with reference to FIGS. 1 and 2. Figure 1 shows the overall configuration of this system.
1.2.3は、収音装置で、プラント機器毎に設置され
ている。プラント機器4,5.6の稼動により、プラン
ト機器で発生する音量を、1,2゜3の収音装置で収集
して、14の情報処理装置内の、7の音量モニタリング
プログラムで、収音装置からのデータを読み込み判定し
て、9のプラント機器毎音量管理テーブルを作りだす。1.2.3 is a sound collection device, which is installed for each plant equipment. When the plant equipment 4, 5.6 operates, the sound volume generated by the plant equipment is collected by the 1.2°3 sound collection device, and the sound is collected by the volume monitoring program 7 in the information processing device 14. The data from the device is read and judged, and a volume management table for each plant equipment (9) is created.
14の情報処理装置内の、8のプラント機器データ収集
プログラムは、4,5.6のプラント機器のデータを収
集するが、9のプラント機器毎音量管理テーブルを見て
、4,5.6のプラント機器毎の音量状態を判定して、
異常時は、そのプラント機器のデータ取込周期を早くし
て、データを取り込み、10.11.12のプラント機
器毎プロセスデータテーブルへ格納する。運転員は、7
の音量モニタリングプログラムで、異常が発生した事を
知らされ、13のCRT装置より、そのプラント機器状
態を、監視することにより、プラント機器が故障する前
に何が異常かを運転員が検知して、プラント機器に対し
て、対策ができる。第2図に、音量モニタリングプログ
ラムと、プラント機器データ収集プログラムを明記する
。The plant equipment data collection program No. 8 in the information processing device No. 14 collects the data of the plant equipment No. 4, 5.6, but by looking at the volume management table for each plant equipment No. 9, Determine the volume status of each plant device,
When an abnormality occurs, the data acquisition cycle of the plant equipment is accelerated, the data is taken in, and the data is stored in the process data table for each plant equipment in 10.11.12. The operator is 7
13 CRT devices monitor the status of the plant equipment, allowing operators to detect what is abnormal before the plant equipment breaks down. , countermeasures can be taken for plant equipment. FIG. 2 specifies the volume monitoring program and the plant equipment data collection program.
プラント機器が多数ある場合、運転員は、ひとつひとつ
機器状態を確認しながら、運転して行かなくてはいけな
い。又、異常が発生してから、対策していたのでは、間
に合わない場合がある。この様な時、設備診断方式によ
り、プラント機器の状態を異常になる前駆症状の検出に
より、プラント機器を選択して、監視するのに最善な状
態を作り出す事が出来る。When there is a large number of plant equipment, operators must operate the plant while checking the status of each equipment one by one. Furthermore, if countermeasures are taken after an abnormality occurs, it may not be enough. In such a case, by using the equipment diagnosis method, it is possible to select the plant equipment and create the best condition for monitoring by detecting the precursor symptoms that cause the state of the plant equipment to become abnormal.
第1図は設備診断方式の全体構成図、第2図は音量モニ
タリングプログラムとプラント機器データ収集プログラ
ムを示す図である。
1.2.3・・・収音装置、4,5,6・・・プラント
機器。
7・・・音量モニタリングプログラム、8・・・プラン
ト機器データ収集プログラム、9・・・プラント機器毎
音量管理テーブル、10,11.12・・・プロセスデ
ータテーブル、13・・・CRT装置、14・・・情報
処理装置。FIG. 1 is an overall configuration diagram of the equipment diagnosis method, and FIG. 2 is a diagram showing a sound volume monitoring program and a plant equipment data collection program. 1.2.3...Sound collection device, 4,5,6...Plant equipment. 7... Volume monitoring program, 8... Plant equipment data collection program, 9... Volume management table for each plant equipment, 10, 11.12... Process data table, 13... CRT device, 14. ...Information processing device.
Claims (1)
周波数)を計数する音量計と、音量データより設備診断
を行うプログラムを設けたことを特徴とする設備診断方
式。1. Information processing equipment that controls the factory and the amount of sound inside the factory (
This equipment diagnosis method is characterized by having a sound level meter that counts frequency) and a program that performs equipment diagnosis based on sound volume data.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63008338A JPH01184508A (en) | 1988-01-20 | 1988-01-20 | Facility diagnosing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63008338A JPH01184508A (en) | 1988-01-20 | 1988-01-20 | Facility diagnosing system |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01184508A true JPH01184508A (en) | 1989-07-24 |
Family
ID=11690412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63008338A Pending JPH01184508A (en) | 1988-01-20 | 1988-01-20 | Facility diagnosing system |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01184508A (en) |
-
1988
- 1988-01-20 JP JP63008338A patent/JPH01184508A/en active Pending
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