JPH01150709A - High speed exhaust burner - Google Patents
High speed exhaust burnerInfo
- Publication number
- JPH01150709A JPH01150709A JP30869587A JP30869587A JPH01150709A JP H01150709 A JPH01150709 A JP H01150709A JP 30869587 A JP30869587 A JP 30869587A JP 30869587 A JP30869587 A JP 30869587A JP H01150709 A JPH01150709 A JP H01150709A
- Authority
- JP
- Japan
- Prior art keywords
- gas
- burner
- spark
- multihole
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 11
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 6
- 239000007789 gas Substances 0.000 description 38
- 239000000446 fuel Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 2
- 239000002737 fuel gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003534 oscillatory effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 241001092070 Eriobotrya Species 0.000 description 1
- 235000009008 Eriobotrya japonica Nutrition 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Landscapes
- Pre-Mixing And Non-Premixing Gas Burner (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、小型熱風発生炉、あるいは、一般工業窯炉の
加熱機構として使用される、ガス燃焼高速:圓射バーナ
に関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a gas-fired high-speed: irradiation burner used as a heating mechanism for small-sized hot air generating furnaces or general industrial kilns.
従来の技述T
従来、小型熱風発生炉、あるいは、−゛般工条窯炉の加
熱源としては、電気発熱体およびオイルバーナが主体で
あるが、近年工業窯炉内を均等に加熱するとともに、N
Oxの発生全低減し、大気汚染を防止する目的で、LN
Gなどのガスを燃料とするガス燃焼用高速噴射バーナ(
以下、単に高速バーナという)が次第に採用されはじめ
ている。Conventional Technique T Conventionally, electric heating elements and oil burners have been the main heating sources for small-sized hot air generating furnaces or general construction kilns, but in recent years, electric heating elements and oil burners have been used to evenly heat the interior of industrial kilns. , N
In order to completely reduce Ox generation and prevent air pollution, LN
High-speed injection burner for gas combustion that uses gas such as G as fuel (
(hereinafter simply referred to as high-speed burners) are gradually beginning to be adopted.
高速バーナを使用して、燃料ガスを燃焼させると、炉内
に高速の循環熱流を形成し、A片などの被加熱物を均一
に効率良く加熱することができると同時に、高速バーナ
で高速の燃焼ガスを噴射しエジェクター効果を利用し、
炉内からの排ガス及び低温雰囲気ガスを巻き込み300
〜17006eの熱風を炉内に送り込んで、炉内ガスを
循環させ、工業用炉を−l−均等に昇温することができ
る。When fuel gas is combusted using a high-speed burner, a high-speed circulating heat flow is formed in the furnace, and the object to be heated, such as the A-piece, can be heated uniformly and efficiently. By injecting combustion gas and utilizing the ejector effect,
Involves exhaust gas and low-temperature atmosphere gas from inside the furnace 300
~17006e of hot air can be sent into the furnace to circulate the gas in the furnace and evenly raise the temperature of the industrial furnace.
従来の高速バーナは、側2図に示すように、先絞り状の
円筒状のものであって、燃料ガス(以下、単にガスとい
う)が、ガス導入W19から圧入され、ガス噴出孔9(
円周方向に配設した小孔)から求心状に吹出し、空気導
入°彦8から導入された空気と混合室22で混合される
。スパークロツド13と、尚状体1の内部に突設した褥
電部材18との間にスパークを発生させると、混合ガス
(図示せず)が着火され、燃焼至21で燃焼し、バーナ
開口4から高速(200〜250 +r)/sec、
)で炉内へ高温ガスが11ハ射される。As shown in Fig. 2, the conventional high-speed burner has a cylindrical shape with a tapered tip, and fuel gas (hereinafter simply referred to as gas) is press-fitted from the gas introduction W19, and the gas ejection hole 9 (
The air is blown out centripetally from small holes arranged in the circumferential direction, and mixed with air introduced from the air introduction hole 8 in the mixing chamber 22. When a spark is generated between the spark rod 13 and the lining member 18 protruding inside the tube 1, the mixed gas (not shown) is ignited, burns at the combustion stage 21, and is discharged from the burner opening 4. High speed (200-250 +r)/sec,
), high-temperature gas is injected into the furnace 11 times.
発明が解決しようとする問題点
しかし、この型式のバーナでは一般に、燃焼室21が非
常に小官いので、多量のガスを消費する高負荷燈<’M
(1x 10’〜5 x 108Kcal/m’ h
)を行なうと初期の着火が非常に難しく、ガスが不完
全燃焼するので、いわゆる振動燃焼をおこし、燃焼性が
異状に高くなるので、作業塊境が害されたり、NOxあ
るいはCOガスなどが発生し、大気汚染がおこるなどの
欠点がある。Problems to be Solved by the Invention However, in this type of burner, the combustion chamber 21 is generally very small, so it is difficult to use high-load lights that consume large amounts of gas.
(1x 10'~5 x 108Kcal/m'h
), the initial ignition is very difficult and the gas is incompletely combusted, resulting in so-called oscillatory combustion, resulting in abnormally high combustibility, which can damage the work area and generate NOx or CO gas. However, there are drawbacks such as air pollution.
問題点を解決するための手段
本発明者らは、このような欠点をなくするために、柚々
検討を重ねた結果、最近、燃料電池などに使用されはじ
めた、セラミックス多孔体に着目し、搾々研究を重ねた
結果、本発明を完成させたのであって、その要旨とする
ところは、前記のごとく、先細りバーナ筒と同軸状に混
気至を内設したバーナケーシングとを夫々のフランジ部
を介して連結してなる晶速噴射バーナにおいて、脛バー
ナ中心軸方向にスパークリングを具備するセラミックス
多孔板を14il記先細りバーナ筒のフランジ部内方に
内設し、前記混気室およびバーナケーシングの中心部を
貫通したスパークロッドの先端部を前記スパークリング
に挿通したことを特徴とする高速噴射バーナを提供する
ものである。Means for Solving the Problems In order to eliminate these drawbacks, the present inventors have made extensive studies and have focused on ceramic porous bodies, which have recently begun to be used in fuel cells, etc. As a result of extensive research, we have completed the present invention, and the gist of the invention is, as mentioned above, that the tapered burner tube and the burner casing, in which the air-fuel mixture is installed coaxially, are connected to the respective flanges. In the crystal velocity injection burner connected through the shin burner central axis direction, a ceramic perforated plate having sparkling is installed inside the flange part of the tapered burner cylinder, and the air-fuel mixture chamber and the burner casing are The present invention provides a high-speed injection burner characterized in that the tip of a spark rod passing through the center is inserted into the spark ring.
以下に、好ましい実施例を示す図面にもとづいて、本発
明をさらに詳しく説明する。The present invention will be explained in more detail below based on the drawings showing preferred embodiments.
本発明の一実施例を示す第1図において、li−を先絞
り状の金Ajlまたは、セラミックス製の筒状体であっ
て、前方のバーナ筒2と、後部のバーナケーシング3と
からなる。バーナ筒2は、一般に、内径65〜70朋、
Kさ300〜400朋、厚さ約10羽の耐熱鋼製の円筒
状のものであって、先端は先絞り状になっており、内径
10〜20mN(Dバーナ開口4を有し、後部には連結
用の7ランジ5が糊膜しである。バーナケーシング3は
、内径がパーす簡2と同じで、長さが100〜150n
の、普通2!1裏の円筒であって、一端には7う/ジ5
′が周設されるとともに、他端(後端〕は後板6で晋閉
されている。7は、その凌仮6に、バーナケーシング3
と、同軸状に内設された、普通鋼製の内面である、8け
、その1811端部に突設した空気導入管、9は、バー
ナケーシング3との二重管部(ガス溜り10)に、やや
恢方向きに周設されたガス噴出孔、11はガスcJす1
0を形成するための鍔状の仕切板、12は、内筒7の後
端に、着脱可能に取付けられたセラミックス製などの電
気絶縁材、13は、その電気絶縁材12中に突設された
Ni −Crmのスパークロッドであって、外側は周知
のハイアルミナ質のセラミックパイプなどで保循されて
いる。14は、バーナ筒2内に取付けられた、町熱す、
0口たはセラミックス製の環状の支持部月、15は、周
知のセラミックスペーパー16を介してバーナ゛肯2内
に嵌め込まれた、厚さ10〜20朋の、円板状の多孔板
である。In FIG. 1 showing an embodiment of the present invention, li- is a cylindrical body made of pre-drawn gold or ceramics, and consists of a burner cylinder 2 at the front and a burner casing 3 at the rear. The burner cylinder 2 generally has an inner diameter of 65 to 70 mm,
It is a cylindrical piece made of heat-resistant steel with a diameter of 300 to 400 mm and a thickness of about 10 blades.The tip is tapered, and the inner diameter is 10 to 20 mN (with a D burner opening 4 and a The 7 flange 5 for connection is glued.The burner casing 3 has the same inner diameter as the par casing 2 and a length of 100 to 150 nm.
It is usually a cylinder with a 2!1 back, and one end has 7 U/J5
' is provided around the circumference, and the other end (rear end) is closed with a rear plate 6. 7 is provided with a burner casing 3 on the cover 6.
and 8 coaxial inner surfaces made of ordinary steel, with an air introduction pipe protruding from the 1811 end thereof, and 9 a double pipe part (gas reservoir 10) with the burner casing 3. , 11 is a gas ejection hole circumferentially arranged in a slightly parallel direction, and 11 is a gas outlet
12 is an electrically insulating material made of ceramics or the like that is removably attached to the rear end of the inner cylinder 7; The spark rod is made of Ni-Cr, and the outside is protected by a well-known high-alumina ceramic pipe. 14 is a town heating unit installed in the burner tube 2;
An annular support member 15 made of ceramic or ceramic is a circular perforated plate with a thickness of 10 to 20 mm, which is fitted into the burner nozzle 2 through a well-known ceramic paper 16. .
この多孔板15が本発明の!fj徴的結成をなすもので
あるので、さらに詳細に説明すると、この多孔板は周知
のいわゆる、多孔球殻連結型のセラミックス多孔体で、
近年各褌浴融金4フィルター、あるいは、省エネルギー
用の通気性M情射板などに使用されるものである、一般
に、その気孔率は70〜98%で、球殻(図示せず)の
孔径(セルサイズ)は2〜7nが好ましい。This perforated plate 15 is of the present invention! To explain in more detail, this porous plate is a well-known ceramic porous body of the porous spherical shell connection type.
In recent years, it has been used in various loincloth bathing filters and energy-saving breathable M information panels, etc. Generally, its porosity is 70 to 98%, and the pore diameter of the spherical shell (not shown) is (Cell size) is preferably 2 to 7n.
なぜならば、気孔率が70%未満では高負荷燃焼をさせ
る場合、圧力損失が大きくなりガスの通過量が十分でな
く、予期した通す昇温できないし、高圧のブロアーを必
要とする。孔径が2間未満では、後述するように、高速
で球殻中に圧入されたガスと空気が完全に混合できない
ので不完全燃焼するし、7KlK以上では、多孔板15
の強度が十分でなく、耐用期間が短くなるからである。This is because when the porosity is less than 70%, when performing high-load combustion, the pressure loss becomes large and the amount of gas passing through is insufficient, the temperature cannot be increased as expected, and a high-pressure blower is required. If the pore diameter is less than 2 mm, as will be described later, the gas and air injected into the spherical shell at high speed cannot be completely mixed, resulting in incomplete combustion.
This is because the strength is not sufficient and the service life is shortened.
また、前記の多孔板15の厚みについては、−収約に、
気孔率および球殻径の関係から強度的にみて、10〜2
0朋が好゛ましい。それは、101朱膚では、長期間使
用した場合ガス圧ンこよって破損する危険性があるし、
ガスの混合が不十分である。In addition, regarding the thickness of the perforated plate 15,
In terms of strength from the relationship between porosity and spherical shell diameter, it is 10 to 2
0 is preferable. With 101 red skin, there is a risk of damage due to gas pressure if used for a long time.
Gas mixing is insufficient.
20朋を超えるとなると、ガスなどが通過しにくぐなり
、島負荷燃燭をすることができないからである。If the length exceeds 20, gas, etc. will have a hard time passing through, and it will not be possible to light the island load.
また、17は、周知の耐熱鋼、あるいは得翫性セラミッ
クス製のスパークリングであって、一般には外径10i
n程度、長さは多孔板15の厚さより2〜3龍程度長い
円面状のものを多孔板15のはぼ中央Vζ穿設された孔
に、耐火性モルタル(図示せず)などを介して、その先
端が、2〜3朋突出するように内押、固着しである。突
出する長さが、この範囲以外では、スパークリング17
内で着火した火炎が、多孔板15を透過して、その人聞
に噴出してきた混合ガスに引火しにくいので、前記の程
度が好ましい。18は、尋電部材であって、一般には、
スパークリング17と同材質で、一体に形成されたもの
を、@TI記の多孔板15と同様に、バーナ筒2とバー
ナケーシング3の間に、ボルト・ナツト締めして挟み込
んである。Further, 17 is a sparkling ring made of well-known heat-resistant steel or ceramics, and generally has an outer diameter of 10i.
A circular piece with a length of approximately 2 to 3 mm longer than the thickness of the perforated plate 15 is inserted into the hole drilled at the center of the perforated plate 15 with fire-resistant mortar (not shown) or the like. The tip is pressed inward and fixed so that it protrudes 2 to 3 mm. If the protruding length is outside this range, sparkling 17
The above range is preferable because the flame ignited inside the perforated plate 15 is unlikely to ignite the mixed gas ejected into the perforated plate 15. 18 is an electric wire member, generally,
An integrally formed piece made of the same material as the spark ring 17 is sandwiched between the burner cylinder 2 and the burner casing 3 by tightening bolts and nuts, similarly to the perforated plate 15 described in @TI.
次に、本発明の高速バーナの作用、効果を実際に、ガス
を使用した場合の手ノ麿にもとづいて説明する。Next, the functions and effects of the high-speed burner of the present invention will be explained based on an actual case where gas is used.
ガス導入管19から流入したガスは、ガス溜り10を経
てガス噴出孔9から混合室22内へ噴出され、そこで空
気導入管8から流入した空気と混合され、混合ガス(い
ずれも図示せず)1−形成するが、接触時間が非常に短
いので、均等に混合されていない部分があり、これが従
来振動燃焼の原因となっていた。The gas flowing in from the gas introduction pipe 19 passes through the gas reservoir 10 and is ejected from the gas ejection hole 9 into the mixing chamber 22, where it is mixed with the air flowing in from the air introduction pipe 8 to form a mixed gas (both not shown). 1- Formation, but because the contact time is very short, there are parts that are not evenly mixed, which conventionally caused oscillatory combustion.
しかし、本発明品においては、混合ガスは、さらに、多
孔板15の、いわゆる三次元多孔球殻中を通過し、混合
ガスが次々と枝分れしたような状態で一層均等に混合さ
れるので、多孔板15の外側には、完全に混合され九状
態で噴出する。混合室22で一次的に混合された混合ガ
スが、スパークリング17の孔を通過するとき筒状体1
に設けたアースライン20とスパークロッド13の間に
設けた綽導コイル(図示せず)によって、スパークリン
グ17との間に火花を発生させると、その中で着火した
火炎がスパークリング17の先端をまわり、多孔板15
から噴出した混合ガスに引火し燃焼する。However, in the product of the present invention, the mixed gas further passes through the so-called three-dimensional porous spherical shell of the perforated plate 15, and is mixed more evenly in a state where the mixed gas is branched one after another. The mixture is completely mixed and ejected to the outside of the perforated plate 15 in nine states. When the mixed gas primarily mixed in the mixing chamber 22 passes through the holes of the spark ring 17, the cylindrical body 1
When a spark is generated between the ground line 20 and the spark ring 17 by a conducting coil (not shown) provided between the spark rod 13 and the ground line 20 provided in the spark ring 17, the flame ignited therein surrounds the tip of the spark ring 17. , perforated plate 15
The mixed gas spewed out ignites and burns.
柁明の効果
本発明はHrT述の如き技術的構成からなっており、挺
せられる作用効果は次のとおりである:混合ガスは均一
な流速分布となっているので、スムーズに引火し、小さ
な燃焼空間21でも、振動燃焼することなく、完全燃焼
することができる。The present invention has the technical structure as described in HrT, and the effects obtained are as follows: The mixed gas has a uniform flow velocity distribution, so it ignites smoothly and has a small Even in the combustion space 21, complete combustion can be achieved without vibrational combustion.
そのために、従来タイプの高速バーナでは95 dBあ
った燃焼音が85dB以下に低下し、特に屋内の作業環
境が著しく改善されるとともに、NOxガスの排出が従
来の30%に低減でき、大気汚染の防止に著しい効果が
ある。As a result, combustion noise has been reduced from 95 dB in conventional high-speed burners to less than 85 dB, significantly improving the indoor working environment, and reducing NOx gas emissions to 30% of conventional levels, reducing air pollution. It has a significant effect on prevention.
さらtCl 多孔板15自体が、いわゆる、保炎効果を
持っているため、使用時、広範囲にガスおよび空気比を
変えても、失火することなく、安定して完全燃焼させる
ことができるので実稼動時のバーナ管理に手がかからな
いなどの利点を有する。In addition, the tCl perforated plate 15 itself has a so-called flame-holding effect, so even if the gas and air ratios are varied over a wide range during use, stable and complete combustion can be achieved without misfires, making it suitable for actual operation. This has the advantage that burner management does not require much effort.
第1図は、本発明の一′4施例を示す縦断面略図、第2
図は、従来の実施例を示す継断面略図である。
図中:
1:筒状体、12:霜気杷鍼材。
2:バーナ筒、13;スパークロッド。
3:パーナケーシ/グ、14:支持部材。
4:パーナ開口、15:多孔板。
5.5’: フランジ、 16:セラミツクス
R−バー。
6:後板、17:スパークリング。
7:内筒、18:導■)部材。
8:空気導入管、19:ガス導入管。
9:ガス噴出孔、20:アースライン。
10:ガス溜り、21:燃焼室。
11:仕切板、22:混合室。FIG. 1 is a schematic vertical cross-sectional view showing a fourth embodiment of the present invention, and FIG.
The figure is a schematic cross-sectional view of a joint showing a conventional embodiment. In the figure: 1: Cylindrical body, 12: Shimoki loquat acupuncture material. 2: Burner cylinder, 13: Spark rod. 3: Pana case/g, 14: Support member. 4: Pana opening, 15: Perforated plate. 5.5': Flange, 16: Ceramics R-bar. 6: Rear plate, 17: Sparkling. 7: Inner cylinder, 18: Guide ■) member. 8: Air introduction pipe, 19: Gas introduction pipe. 9: Gas vent, 20: Earth line. 10: Gas reservoir, 21: Combustion chamber. 11: Partition plate, 22: Mixing chamber.
Claims (1)
シングとを夫々のフランジ部を介して連結してなる高速
噴射バーナにおいて、該バーナ中心軸方向にスパークリ
ングを具備するセラミックス多孔板を前記先細りバーナ
筒のフランジ部内方に内設し、前記混気室およびバーナ
ケーシングの中心部を貫通したスパークロッドの先端部
を前記スパークリングに挿通したことを特徴とする高速
噴射バーナ。In a high-speed injection burner in which a tapered burner cylinder and a burner casing coaxially provided with an air mixture chamber are connected via respective flanges, a ceramic perforated plate provided with sparkling in the direction of the central axis of the burner is arranged in the tapered shape. A high-speed injection burner, characterized in that a spark rod is disposed inside a flange of a burner cylinder and passes through the air mixture chamber and the center of the burner casing, and the tip of the spark rod is inserted into the spark ring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62308695A JP2667844B2 (en) | 1987-12-08 | 1987-12-08 | High speed injection burner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62308695A JP2667844B2 (en) | 1987-12-08 | 1987-12-08 | High speed injection burner |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01150709A true JPH01150709A (en) | 1989-06-13 |
JP2667844B2 JP2667844B2 (en) | 1997-10-27 |
Family
ID=17984169
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62308695A Expired - Lifetime JP2667844B2 (en) | 1987-12-08 | 1987-12-08 | High speed injection burner |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2667844B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003106894A1 (en) * | 2002-05-30 | 2003-12-24 | Tamura Tetsuto | Ultrasonic jet burner |
US7448352B2 (en) | 2005-10-31 | 2008-11-11 | Warren James C | Centrally located ignition source in a combustion chamber |
JP2009229010A (en) * | 2008-03-24 | 2009-10-08 | Osaka Gas Co Ltd | Burner device |
JP2013178013A (en) * | 2012-02-28 | 2013-09-09 | Jfe Steel Corp | Radiant tube burner |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6354922U (en) * | 1986-09-29 | 1988-04-13 |
-
1987
- 1987-12-08 JP JP62308695A patent/JP2667844B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6354922U (en) * | 1986-09-29 | 1988-04-13 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003106894A1 (en) * | 2002-05-30 | 2003-12-24 | Tamura Tetsuto | Ultrasonic jet burner |
US7448352B2 (en) | 2005-10-31 | 2008-11-11 | Warren James C | Centrally located ignition source in a combustion chamber |
JP2009229010A (en) * | 2008-03-24 | 2009-10-08 | Osaka Gas Co Ltd | Burner device |
JP2013178013A (en) * | 2012-02-28 | 2013-09-09 | Jfe Steel Corp | Radiant tube burner |
Also Published As
Publication number | Publication date |
---|---|
JP2667844B2 (en) | 1997-10-27 |
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