JPH01148473A - Narrow gap welding equipment using high speed rotating arc - Google Patents
Narrow gap welding equipment using high speed rotating arcInfo
- Publication number
- JPH01148473A JPH01148473A JP30597887A JP30597887A JPH01148473A JP H01148473 A JPH01148473 A JP H01148473A JP 30597887 A JP30597887 A JP 30597887A JP 30597887 A JP30597887 A JP 30597887A JP H01148473 A JPH01148473 A JP H01148473A
- Authority
- JP
- Japan
- Prior art keywords
- torch
- flat
- tip
- rotary
- fulcrum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 30
- 239000010953 base metal Substances 0.000 claims 1
- 238000000151 deposition Methods 0.000 abstract 2
- 230000008021 deposition Effects 0.000 abstract 1
- 230000002250 progressing effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 4
- 239000011324 bead Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、両側を母材壁面で挟まれた狭開先を開先線
方向にトーチを進行させながら該トーチの偏心回転運動
による回転アークによって肉J!溶接する高速回転アー
ク狭開先溶接装置に関するものである。[Detailed Description of the Invention] [Industrial Application Field] This invention provides a rotating arc created by the eccentric rotational movement of a torch while moving the torch in the direction of the groove line in a narrow groove sandwiched between base material wall surfaces on both sides. By Meat J! This invention relates to a high-speed rotating arc narrow gap welding device for welding.
アークを高速偏心回転させながら溶接する高速回転アー
ク溶接は、例えば特開昭57−7381号公報などで公
知である。この溶接法によれば、回転の遠心力によって
アークの物理的効果が回転の周方向にも分散され、溶造
の周辺分散とピードの扁平化(凹ビード)などの利点が
容易に得られ、特に厚板の狭開先溶接に用いて大きな効
果を発揮する。High-speed rotating arc welding, in which welding is performed while rotating an arc eccentrically at high speed, is known, for example, in Japanese Patent Laid-Open No. 57-7381. According to this welding method, the physical effect of the arc is also dispersed in the circumferential direction of rotation due to the centrifugal force of rotation, and advantages such as peripheral dispersion of welding and flattening of the bead (concave bead) can be easily obtained. It is particularly effective when used in narrow gap welding of thick plates.
従来の高速回転アーク狭開先溶接装置には、溶接チップ
を偏心軸回りに高速で自転させるものと、支点によって
首振り自在に吊持されたトーチを支点下方で偏心回動運
動させることにより自転を伴わないスリコギJ!動を行
わせるものとがあった。Conventional high-speed rotating arc narrow gap welding equipment has two types: one in which the welding tip rotates at high speed around an eccentric axis, and the other in which the torch is suspended by a fulcrum and rotated eccentrically below the fulcrum. Surikogi J without accompanying! There was something that made him move.
溶接チップを偏心軸回外に高速で自転させるものでは、
チップへの通電用にトーチアッセンフリ中にカーボンブ
ラシ等の消耗性の摺接通電部材が必要となる欠点がある
。For those that rotate the welding tip eccentrically at high speed,
There is a drawback that a consumable sliding contact member such as a carbon brush is required during torch assembly to supply current to the chip.
一方、前記スリコギ運動によるものではこの欠点は除去
されるが、スリコギ運動の支点からチップ先端までの距
離寸法が大きいのでトーチ軸線が立ってしまい、アーク
の軸線方向への硬直性により側方への溶着がすくなくな
るという欠点がある。On the other hand, this drawback is eliminated with the above-mentioned slicing tooth motion, but the distance from the fulcrum of the slicing tooth motion to the tip tip is large, so the torch axis stands up, and the rigidity of the arc in the axial direction causes lateral damage. The disadvantage is that welding becomes less likely.
また何れの方式のものにせよ、従来の装置では、溶接チ
ップおよびノズルが円形断面形状のものであったので、
狭開先内でのそれらの回転運動の半径が制限され、回転
数を上げないと充分な遠心力を発生できないという欠点
があった。In addition, regardless of the method, in conventional equipment, the welding tip and nozzle had a circular cross-section.
The radius of their rotational movement within the narrow gap is limited, and a sufficient centrifugal force cannot be generated unless the rotational speed is increased.
従ってこの発明の課題は、これらの欠点を除去した高速
回転アーク狭開先溶接装置を提供することである。Therefore, it is an object of the present invention to provide a high-speed rotating arc narrow gap welding device that eliminates these drawbacks.
この発明の高速回転アーク狭開先溶接装置では、前述の
課題を達成するなめに、両側を母材壁面で挟まれた狭開
先を開先線方向にトーチを進行させながら該トーチの偏
心回転運動による回転アークによって肉盛溶接するもの
において、特に各々開先幅方向の寸法が溶接進行方向の
寸法より小さい扁平横断面形状をもつ扁平チップと扁平
ノズルとを備えた回転トーチと、該回転トーチを自転さ
せることなしにスリコギ運動させてその扁平チップ先端
を偏心回転運動させる回転機構とが備えられている。ま
た前記回転トーチは、前記扁平チップ先端とスリコギ運
動の力点との間にスリコギ運動の支点を有しいる。In the high-speed rotating arc narrow gap welding device of the present invention, in order to achieve the above-mentioned problems, the torch is eccentrically rotated while moving the torch in the direction of the groove line in the narrow gap sandwiched between the base material walls on both sides. In a device that performs build-up welding using a rotating arc caused by motion, a rotating torch is provided, in particular, comprising a flat tip and a flat nozzle, each of which has a flat cross-sectional shape in which the dimension in the groove width direction is smaller than the dimension in the welding direction, and the rotating torch. A rotation mechanism is provided that causes the tip of the flat tip to perform an eccentric rotational movement by performing a sliding motion without causing the tip to rotate on its own axis. Further, the rotary torch has a fulcrum of the slicing tooth motion between the tip of the flat tip and the point of force of the slicing tooth motion.
この発明の高速回転アーク狭開先溶接装置の回転トーチ
は、開先幅方向の寸法が溶接進行方向の寸法より小さい
扁平横断面形状の扁平チップと扁平ノズルとを備えてお
り、このトーチが、扁平チップ先端とスリコギ運動の力
点との間にスリコギ運動の支点を有し、前記力点におけ
る偏心回動駆動によりその下方の支点を中心にチップ先
端が広角円錐軌跡を描いてスリコギ回転する。従ってチ
ップ先端と前記支点との距離寸法を小さくでき、トーチ
軸線を比較的大きな角度で傾斜させた状態で回転させ得
るので、充分な遠心力を獲得することが可能となる。The rotary torch of the high-speed rotating arc narrow gap welding device of the present invention is equipped with a flat tip and a flat nozzle having a flat cross-sectional shape whose dimension in the groove width direction is smaller than the dimension in the welding progress direction, and this torch has the following features: A fulcrum of the slicing tooth motion is provided between the tip of the flat tip and the power point of the slicing tooth motion, and eccentric rotational drive at the power point causes the tip end of the tip to rotate in a slicing tooth shape drawing a wide-angle conical locus around the fulcrum below the fulcrum. Therefore, the distance between the tip end and the fulcrum can be reduced, and the torch can be rotated with the axis tilted at a relatively large angle, making it possible to obtain sufficient centrifugal force.
また開先内で前記扁平チップはその扁平断面形状の短軸
を開先幅方向に向けており、同じチップ断面積ならば円
形チップの場合よりも開先壁面へ近接させ得るので、そ
れだけ大きな回転半径で偏心回転させることが可能とな
る。Furthermore, within the groove, the short axis of the flat cross-sectional shape of the flat tip is oriented in the width direction of the groove, and with the same cross-sectional area, the flat tip can be placed closer to the groove wall surface than a circular tip, so the rotation is greater. Eccentric rotation with a radius is possible.
第1図において、溶接ヘッド1は回転機構2を介して回
転トーチ3を成る角度で傾けて垂下支持しており、トー
チ3は下部に扁平ノズル4および扁平チップ5を有して
いる。この扁平チップ5は第2図に示すように、開先輻
方向の寸法Wが溶接進行方向の寸法りより小さい扁平横
断面形状を有し、前記扁平ノズル4も同様の扁平横断面
形状を有している。尚、図では溶接母材6の開先を多少
誇張して示しである。In FIG. 1, a welding head 1 hangs and supports a rotating torch 3 at an angle via a rotating mechanism 2, and the torch 3 has a flat nozzle 4 and a flat tip 5 at its lower portion. As shown in FIG. 2, this flat tip 5 has a flat cross-sectional shape in which the dimension W in the groove radius direction is smaller than the dimension in the welding direction, and the flat nozzle 4 also has a similar flat cross-sectional shape. are doing. In the figure, the groove of the weld base material 6 is somewhat exaggerated.
回転機構2は、トーチ3の上部を軸心7回りに偏心回転
させ、但しこの場合、トーチ3の自転は行わず、所謂ス
リコギ運動を行わせる。トーチ3はその傾斜垂下状態で
ノズル4部分にて回転軸心7と交差し、この交差点8が
トーチ3のスリコギ回転運1t!l(首振り回動)の支
点となる。この支点8は、トーチ3の回転機構2による
駆動力点よりも下方に位置しており、チップ5の先端が
充分な傾斜角度で偏心回転することになる。チップ5の
先端の偏心回転の軌跡は第2図に模式的に示されている
。The rotation mechanism 2 eccentrically rotates the upper part of the torch 3 about the axis 7, but in this case, the torch 3 does not rotate, but performs a so-called slicing motion. The torch 3 intersects the rotation axis 7 at the nozzle 4 in its inclined hanging state, and this intersection 8 is the point at which the torch 3 rotates 1t! It becomes the fulcrum for l (swing rotation). This fulcrum 8 is located below the driving force point of the rotation mechanism 2 of the torch 3, and the tip 5 rotates eccentrically at a sufficient angle of inclination. The locus of eccentric rotation of the tip of the tip 5 is schematically shown in FIG.
このようなチップ先端の偏心回転を伴いながら矢印Zで
示す溶接進行方向へのアーク溶接が行われる。Arc welding is performed in the welding progress direction shown by arrow Z with such eccentric rotation of the tip end.
以上に述べたように、この発明によれば、回転アークの
発生のためにトーチをスリコギ回転運動させるからチッ
プへの通電にブラシを用いる必要がなく、扁平チップお
よび扁平ノズルの使用によって同じ断面積なら円形チッ
プの場合よ咋も開先側壁に近接させることができるので
、狭開先内においてチップ先端に充分な回転半径での偏
心回転を行わせることが可能であり、しかもスリコギ回
転運動の支点をその力点よりチップ先端側に位置させな
のでチップ先端の偏心回転を充分大きなト−チ角で行わ
せ、充分な遠心力の作用のもとに開先側壁への溶着を充
分とすることが可能である。As described above, according to the present invention, since the torch is rotated to generate a rotating arc, there is no need to use a brush for energizing the tip, and the cross-sectional area is the same by using a flat tip and a flat nozzle. In the case of a circular tip, the tip can also be placed close to the side wall of the groove, so it is possible to make the tip tip eccentrically rotate with a sufficient rotation radius in a narrow groove, and it can also be used as the fulcrum of the circular groove rotation movement. Since the tip is positioned closer to the tip tip than the point of force, eccentric rotation of the tip tip can be performed at a sufficiently large torch angle, and sufficient centrifugal force can be applied to ensure sufficient welding to the groove sidewall. It is.
第1図はこの発明の実施例を模式的に示す側面図、第2
図は同じく開先面名における扁平チップ先端の偏心回転
軌跡を模式的に示す平面図である。
図中、1は溶接ヘッド、2は回転機構、3は回転)・−
チ、4は扁平ノズル、5は扁平チップ、6は溶接母材、
7は回転軸心、8はスリコギ回転運動の支点を示す。Fig. 1 is a side view schematically showing an embodiment of the present invention; Fig. 2 is a side view schematically showing an embodiment of the invention;
The figure is a plan view schematically showing the eccentric rotation locus of the flat tip tip on the same groove surface. In the figure, 1 is the welding head, 2 is the rotation mechanism, and 3 is the rotation)・-
4 is a flat nozzle, 5 is a flat tip, 6 is a welding base material,
Reference numeral 7 indicates the rotation axis, and 8 indicates the fulcrum of the surikogi rotational movement.
Claims (1)
チを進行させながら該トーチの偏心回転運動による回転
アークによって肉盛溶接するものであって、各々開先幅
方向の寸法が溶接進行方向の寸法より小さい扁平横断面
形状をもつ扁平チップと扁平ノズルとを備えた回転トー
チと、該回転トーチを自転させることなしにスリコギ運
動させてその扁平チップ先端を偏心回転運動させる回転
機構とを有し、前記回転トーチが前記扁平チップ先端と
スリコギ運動の力点との間にスリコギ運動の支点を有す
ることを特徴とする高速回転アーク狭開先溶接装置。The narrow groove sandwiched between the base metal wall surfaces on both sides is overlay welded by a rotary arc caused by eccentric rotation of the torch while moving the torch in the direction of the groove line, and each dimension in the groove width direction is A rotating torch equipped with a flat tip and a flat nozzle having a flat cross-sectional shape smaller than the dimension in the welding direction, and a rotating mechanism that causes the rotary torch to perform a slicing motion without rotating on its own axis, and eccentrically rotates the tip of the flat tip. A high-speed rotating arc narrow gap welding device, characterized in that the rotary torch has a fulcrum of the slicing tooth motion between the tip of the flat tip and the point of force of the slicing tooth motion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30597887A JPH01148473A (en) | 1987-12-04 | 1987-12-04 | Narrow gap welding equipment using high speed rotating arc |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30597887A JPH01148473A (en) | 1987-12-04 | 1987-12-04 | Narrow gap welding equipment using high speed rotating arc |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01148473A true JPH01148473A (en) | 1989-06-09 |
JPH0431792B2 JPH0431792B2 (en) | 1992-05-27 |
Family
ID=17951590
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP30597887A Granted JPH01148473A (en) | 1987-12-04 | 1987-12-04 | Narrow gap welding equipment using high speed rotating arc |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01148473A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0569145A (en) * | 1991-09-13 | 1993-03-23 | Nkk Corp | Rotary arc welding torch |
JP2007313524A (en) * | 2006-05-24 | 2007-12-06 | Jfe Engineering Kk | Welding method for extremely thick steel plate |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55133871A (en) * | 1979-04-09 | 1980-10-18 | Nippon Kokan Kk <Nkk> | Narrow groove arc welding method |
JPS57168783A (en) * | 1981-04-10 | 1982-10-18 | Hitachi Zosen Corp | Narrow groove mig welding method |
-
1987
- 1987-12-04 JP JP30597887A patent/JPH01148473A/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55133871A (en) * | 1979-04-09 | 1980-10-18 | Nippon Kokan Kk <Nkk> | Narrow groove arc welding method |
JPS57168783A (en) * | 1981-04-10 | 1982-10-18 | Hitachi Zosen Corp | Narrow groove mig welding method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0569145A (en) * | 1991-09-13 | 1993-03-23 | Nkk Corp | Rotary arc welding torch |
JP2007313524A (en) * | 2006-05-24 | 2007-12-06 | Jfe Engineering Kk | Welding method for extremely thick steel plate |
Also Published As
Publication number | Publication date |
---|---|
JPH0431792B2 (en) | 1992-05-27 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |