JPH01145002A - Water-absorptive insole - Google Patents
Water-absorptive insoleInfo
- Publication number
- JPH01145002A JPH01145002A JP30151187A JP30151187A JPH01145002A JP H01145002 A JPH01145002 A JP H01145002A JP 30151187 A JP30151187 A JP 30151187A JP 30151187 A JP30151187 A JP 30151187A JP H01145002 A JPH01145002 A JP H01145002A
- Authority
- JP
- Japan
- Prior art keywords
- water
- melting point
- web
- synthetic resin
- nonwoven fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000835 fiber Substances 0.000 claims abstract description 50
- 239000002131 composite material Substances 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 43
- 239000002250 absorbent Substances 0.000 claims abstract description 24
- 239000000080 wetting agent Substances 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims description 58
- 229920003002 synthetic resin Polymers 0.000 claims description 48
- 239000000057 synthetic resin Substances 0.000 claims description 48
- 239000000853 adhesive Substances 0.000 claims description 38
- 229920005989 resin Polymers 0.000 claims description 30
- 239000011347 resin Substances 0.000 claims description 30
- 239000006096 absorbing agent Substances 0.000 claims description 13
- 238000004132 cross linking Methods 0.000 claims description 6
- 238000004904 shortening Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 230000002745 absorbent Effects 0.000 abstract description 10
- 239000007788 liquid Substances 0.000 abstract description 5
- 239000004831 Hot glue Substances 0.000 abstract 8
- 230000008018 melting Effects 0.000 description 26
- 238000010521 absorption reaction Methods 0.000 description 15
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000004927 fusion Effects 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- 239000003431 cross linking reagent Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- -1 polypropylene Polymers 0.000 description 5
- 210000004243 sweat Anatomy 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 4
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 4
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000003242 anti bacterial agent Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000000600 sorbitol Substances 0.000 description 3
- 235000010356 sorbitol Nutrition 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229920004889 linear high-density polyethylene Polymers 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- NCDBYAPSWOPDRN-UHFFFAOYSA-N 2-[dichloro(fluoro)methyl]sulfanylisoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(SC(Cl)(Cl)F)C(=O)C2=C1 NCDBYAPSWOPDRN-UHFFFAOYSA-N 0.000 description 1
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 208000001490 Dengue Diseases 0.000 description 1
- 206010012310 Dengue fever Diseases 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 101100334739 Mus musculus Fgfr3 gene Proteins 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 108010009736 Protein Hydrolysates Proteins 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 206010061592 cardiac fibrillation Diseases 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 208000025729 dengue disease Diseases 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 1
- 230000002600 fibrillogenic effect Effects 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000002223 garnet Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000845 maltitol Substances 0.000 description 1
- 235000010449 maltitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 1
- 229940035436 maltitol Drugs 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 229920005614 potassium polyacrylate Polymers 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 229960002920 sorbitol Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は靴の中に敷いて用いられる吸水性インソールに
関し、特に長靴用やスポーツシューズ用として、言い換
えれば水作業やスポーツ、高熱作業など汗や水の出易い
環境下で靴の中に敷いて用いられる吸水性インソールに
関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a water-absorbing insole that is used in shoes, particularly for rain boots and sports shoes. This invention relates to a water-absorbing insole that is used inside shoes in environments where water is likely to come out.
従来から靴のインソールとしては種々のものが提案され
てきたが、一般にその基本構造はウレタンフオーム等の
弾力性に富んだスポンジ系材料をペースにし、その表面
に基布を貼り付けて、吸湿性および渭り止めの役割をも
たせたものである。Various shoe insoles have been proposed in the past, but their basic structure is generally made of a highly elastic sponge material such as urethane foam, and a base fabric is attached to the surface to create a moisture-absorbing insole. It also serves as a stopper.
また、中には足から出る悪臭やバクテリアの繁殖を防ぐ
几めにスポンジ系材料に脱臭剤や抗菌剤を配合したイン
ソールも知られている。There are also insoles that are made of sponge-based materials mixed with deodorizers and antibacterial agents to prevent bad odors from the feet and the growth of bacteria.
さらに、通気性を良くするために多数の小さな穴を設け
たインソールも市販されている。Furthermore, insoles with a large number of small holes are also available on the market to improve breathability.
これらのインソールは普段はいている分には所期の目的
をはたしていて、問題は少ないとは言うものの、水仕事
やスポーツ、あるいは高熱作業など水や汗の出易い環境
下では吸水性が不足し、汗等を吸い取る能力に欠けてい
る(純水で0.5〜4倍程度の吸水能力)っ
ま之、スポンジ系のインソールは、汗や水分を吸っても
圧力をかけると汗や水分が浮き出てくるため、それが足
や靴下を濡らし、不快感を与える難点がある。Although these insoles serve their intended purpose when worn on a daily basis, and there are few problems, they may lack water absorption in environments where water and sweat are likely to be produced, such as when working with water, playing sports, or working at high temperatures. However, sponge insoles lack the ability to absorb sweat (about 0.5 to 4 times the water absorption capacity with pure water). However, even if sponge insoles absorb sweat and moisture, they will wick away sweat and moisture when pressure is applied. The problem is that it floats out, making your feet and socks wet and making you feel uncomfortable.
本発明の目的は、水分や足から出る汗を吸い取る吸水性
能が高く、かつ弾力性にも富む吸水性インソールを提供
することにある。An object of the present invention is to provide a water-absorbing insole that has high water-absorbing performance for absorbing moisture and sweat from the feet and is also highly elastic.
本発明によって、上記目的を達成し得る吸水性インソー
ルが提供される。The present invention provides a water absorbent insole that can achieve the above object.
すなわち、本発明は、湿収剤を含有し之熱接看性吸水性
不織布の両面に、それぞれ熱接着性複合ウェブ層を介し
て熱接着性液透過性不織布を積層してなり、且つこの積
層体が熱融着されて一体化していることを特徴とするイ
ンソールに関する。That is, the present invention comprises a heat-adhesive, liquid-permeable nonwoven fabric laminated on both sides of a heat-adhesive, water-absorbent nonwoven fabric containing a moisture absorption agent, with a heat-adhesive composite web layer interposed therebetween, and this lamination. This invention relates to an insole characterized in that its body is heat-fused and integrated.
本発明のインソールの一例を図面で説明すると、第1図
に示すように両面に湿潤剤4・を塗布し比熱接着性吸水
性不織布3を中間層として、その両面側に熱接着性複合
ウェブ層2・が位置しており、さらに核ウェブ層2・2
の外側に熱接着性液透過性不織布1・が積層されている
。そしてこの積層体は熱融着されて一体化しているもの
である。To explain an example of the insole of the present invention with a drawing, as shown in Fig. 1, a wetting agent 4 is applied to both sides, a specific heat adhesive water absorbing nonwoven fabric 3 is used as an intermediate layer, and a thermoadhesive composite web layer is formed on both sides. 2. is located, and further the core web layer 2.2
A heat-adhesive, liquid-permeable nonwoven fabric 1 is laminated on the outside. This laminate is heat-sealed and integrated.
以下、好ましい実施態様に基づいて上記構成を詳しく説
明する。The above configuration will be described in detail below based on preferred embodiments.
(1) 熱接着性吸水性不織布について高融点合成樹
脂の一層以上と低融点合成樹脂の一層以上からなり、少
なくとも低融点合成樹脂の一部が表面に露出しているた
とえば解繊糸または複合繊維体の、少なくとも上記露出
面に水溶性樹脂を付着させ、ついでこれを架橋処理し、
得られ几吸水性解繊糸または複合繊維体を短繊維化せし
め、続いてウェブ化し、さらにこのウェブを熱圧着して
シート状にしたものである。(1) Heat-adhesive water-absorbing nonwoven fabric consisting of one or more layers of high-melting point synthetic resin and one or more layers of low-melting point synthetic resin, with at least a portion of the low-melting point synthetic resin exposed on the surface, such as fibrillated yarn or composite fiber. attaching a water-soluble resin to at least the exposed surface of the body, and then cross-linking it;
The resulting highly water-absorbent defibrated yarn or composite fiber is made into short fibers, then made into a web, and then this web is bonded under heat to form a sheet.
上記解繊糸は次のようにしてつくられる。すなわち、高
融点合成樹脂の一層以上と低融点合成樹脂の一層以上か
らなり、少なくとも低融点合成樹脂の一部が表面に露出
しているフィルム積層体を延伸後細幅にスリットするか
、または細幅にスリットしたのち延伸してテープ状積層
体を得、さらにこれを常法により割裂して得られるもの
である。The above-mentioned defibrated yarn is produced as follows. That is, a film laminate consisting of one or more layers of high-melting point synthetic resin and one or more layers of low-melting point synthetic resin, in which at least a portion of the low-melting point synthetic resin is exposed on the surface, is stretched and then slit into narrow widths, or It is obtained by slitting the tape to a width and then stretching it to obtain a tape-like laminate, which is then split by a conventional method.
上記テープ状積層体としては500〜10000デニー
ル、特に1000〜3000デニールの太さをもつこと
が好ましい。解繊糸はこのテープ状積層体をスジリット
ロールにかけて網状にしたり完全に繊維状にしたもので
あり、その割裂幅は好ましくは0.03〜0.2瓢、よ
り好ましくは0.03〜0.11鱈、最も好ましくは0
.03〜0.07mmである。(解繊糸は500〜10
000デニール、特に1000〜5000デニールの太
さの糸束のまま用いることができる。解繊糸単糸の割裂
幅が0.21を超えると、水溶性樹脂の付着量が少なく
、また吸水性不織布の風合が劣るようになる。ま次割裂
幅が0.03+m未満のものはスプリットが困難である
。)
テープ状積層体の製造に用いられるフィルム積層体の好
ましい例としては、高融点合成樹脂層/低融点合成樹脂
層(以下、高/低と略称)の2層積層体、低/高/低の
3層積層体、および低/高/低/高/低の5層積層体が
挙げられる。The tape-like laminate preferably has a thickness of 500 to 10,000 deniers, particularly 1,000 to 3,000 deniers. The fibrillated yarn is made by applying this tape-like laminate to a striped roll to make it into a net shape or completely into fibers, and the fibrillation width is preferably 0.03 to 0.2 mm, more preferably 0.03 to 0.0 mm. .11 cod, most preferably 0
.. 03 to 0.07 mm. (Defibrated yarn is 500 to 10
It can be used as is as a yarn bundle having a thickness of 1,000 denier, particularly 1,000 to 5,000 denier. If the splitting width of the fibrillated yarn single yarn exceeds 0.21, the amount of water-soluble resin attached will be small and the texture of the water-absorbent nonwoven fabric will be poor. It is difficult to split a material with a secondary split width of less than 0.03+m. ) Preferred examples of film laminates used for manufacturing tape-like laminates include a two-layer laminate of high melting point synthetic resin layer/low melting point synthetic resin layer (hereinafter abbreviated as high/low), low/high/low. 3-layer laminates, and 5-layer laminates of low/high/low/high/low.
ま次、本発明に用いられる複合繊維体も高融点合成樹脂
の一層以上と低融点合成樹脂の一層以上からなり、少な
くとも低融点合成樹脂の一部が露出している構造を有す
るものであり、具体的には高融点合成樹脂成分と低融点
合成樹脂成分とからなるサイド・パイ・サイド型複合繊
維を延伸したもの、および低融点合成樹脂の鞘と高融点
合成樹脂の芯とからなるシス・コア型複合繊維を延伸し
たものが用いられる。延伸しt複合繊維の繊度は10〜
60デニールであることが好ましい。Next, the composite fiber body used in the present invention is also composed of one or more layers of high-melting point synthetic resin and one or more layers of low-melting point synthetic resin, and has a structure in which at least a part of the low-melting point synthetic resin is exposed. Specifically, there are drawn side-pie-side type composite fibers made of a high-melting point synthetic resin component and a low-melting point synthetic resin component, and cis-type fibers made of a low-melting point synthetic resin sheath and a high-melting point synthetic resin core. A drawn core-type composite fiber is used. The fineness of the drawn T-composite fiber is 10~
Preferably it is 60 denier.
テープ状積層体および複合繊維体における層数は特に制
限されないが、高融点合成樹脂が内層を構成し低融点合
成樹脂が外層を構成するものが好ましい。高融点合成樹
脂と低融点合成樹脂の融点差は大きいほど好ましく、一
般には10℃以上であることが好ましい。ただし、融点
が鋭敏に現わレル合成樹脂では融点の差は僅がであって
もよい◎一般に高融点合成樹脂は結晶性ポリプロピレン
、高密度ポリエチレン、ポリエステル、ナイロン6およ
びナイロン66等の熱0T塑性合成樹脂から選ばれる。Although the number of layers in the tape-like laminate and composite fiber body is not particularly limited, it is preferable that the high melting point synthetic resin constitutes the inner layer and the low melting point synthetic resin constitutes the outer layer. The larger the difference in melting point between the high melting point synthetic resin and the low melting point synthetic resin, the better, and generally it is preferably 10° C. or higher. However, the difference in melting point may be small for synthetic resins with a sharp melting point.Generally, high melting point synthetic resins are thermal 0T plastics such as crystalline polypropylene, high density polyethylene, polyester, nylon 6, and nylon 66. Selected from synthetic resins.
また、低融点合成樹脂としては高融点合成樹脂と良好な
接合性を示すものが用いられる。Furthermore, as the low melting point synthetic resin, one that exhibits good bonding properties with the high melting point synthetic resin is used.
その具体例としては、低密度ポリエチレン、直鎖状低密
度ポリエチレン、高密度ポリエチレンのよう々ポリオレ
フィン;エチレンー酢酸ビニル共重合体;マレイン酸、
フマル酸、イタコン酸、無水マレイン酸、無水イタコン
酸などの不飽和カルメン酸もしくはその無水物でグラフ
ト変性し友低密度ポリエチレン、直鎖状低密度ポリエチ
レン、高密度ポリエチレン、ポリプロピレン等のポリオ
レフィン(E R11脂、特に高密度ポリエチレンおよ
び直鎖状低密度ポリエチレンのグラフト変性物が好まし
く、″!、定グラグラフト率、3〜0.36重量%が好
ましい);エチレン−無水マレイン酸−メチルメタクリ
レート三元共重合体(ET樹脂)、エチレン−アクリル
酸共重合体(EAA樹脂)、エチレン−エチルアクリレ
ート共重合体(EEA樹脂)のようなエチレン−アクリ
レートもしくはメタクリレート共重合体;およびエチレ
ン−メタ、クリル酸共重合体をす) IJウム、亜鉛等
の金属で部分的に中和し九熱可を性樹脂(アイオノマー
樹脂)が挙げられる。Specific examples include polyolefins such as low-density polyethylene, linear low-density polyethylene, and high-density polyethylene; ethylene-vinyl acetate copolymers; maleic acid,
Graft-modified with unsaturated carmenic acids or their anhydrides such as fumaric acid, itaconic acid, maleic anhydride, and itaconic anhydride to produce polyolefins (ER11) such as low-density polyethylene, linear low-density polyethylene, high-density polyethylene, and polypropylene. ethylene-maleic anhydride-methyl methacrylate ternary copolymer ethylene-acrylate or methacrylate copolymers, such as (ET resins), ethylene-acrylic acid copolymers (EAA resins), ethylene-ethyl acrylate copolymers (EEA resins); and ethylene-methacrylic acid copolymers. Examples include resins (ionomer resins) that are partially neutralized with metals such as IJ, zinc, etc., and become 9-thermoplastic.
前記解繊糸ま之は複合繊維体は、次に、その表面に露出
せる低融点合成樹脂層の外表面に粉末状の水溶性樹脂が
均一に付着される。これには帯電コーテング機を用いる
のが好ましい。Next, a water-soluble resin in powder form is uniformly adhered to the outer surface of the low melting point synthetic resin layer exposed on the surface of the composite fiber body. Preferably, a charged coating machine is used for this purpose.
上記水溶性樹脂とは、カル♂キシル基、スルホン酸基ま
たはそれらの塩等を有する水溶性高分子を言い、具体例
としてはポリアクリル酸およびその共重合体、Iリアク
リル酸塩、ポリアクリルアミド部分加水分解物、ポリス
チレンスルホン酸、ポリアクリルアミドプロパンスルホ
ン酸およヒソ′り共重合体等が挙げられる。The above-mentioned water-soluble resin refers to a water-soluble polymer having a carboxyl group, a sulfonic acid group, or a salt thereof, and specific examples include polyacrylic acid and its copolymer, I-lyacrylate, and polyacrylamide moiety. Examples include hydrolysates, polystyrene sulfonic acid, polyacrylamide propane sulfonic acid, and sulfuric copolymers.
水溶性樹脂の平均粒径は後述するテープ状積層体、その
解繊糸または複合繊維体の、一部の表面に露出している
低融点合成樹脂層をできるだけ稠密に被覆し得るよう小
さいほど好ましい。一般にその平均粒径は10〜500
μ、好ましくは10〜300μ、より好ましくは10〜
50μである。The average particle diameter of the water-soluble resin is preferably as small as possible so that it can cover as densely as possible the low melting point synthetic resin layer exposed on a part of the surface of the tape-like laminate, its defibrated yarn or composite fiber body, which will be described later. . Generally, the average particle size is 10-500
μ, preferably 10-300 μ, more preferably 10-300 μ
It is 50μ.
平均粒径が500μを超えると水溶性樹脂が稠密な被覆
を形成せず、ま几得られる複合体の表面肌も荒くなる。If the average particle size exceeds 500 μm, the water-soluble resin will not form a dense coating, and the surface of the resulting composite will become rough.
平均粒径が10μ未満の水溶性樹脂は製造および取扱い
が困難で、その価格も高い。Water-soluble resins with an average particle size of less than 10 microns are difficult to manufacture and handle, and are also expensive.
水溶性樹脂の付着量は、未付着テープ状積層体もしくは
その解繊糸または複合繊維体の重量に対し一般に5〜6
0重量%、好ましくは10〜60重量%である。The amount of water-soluble resin attached is generally 5 to 6 to
0% by weight, preferably 10-60% by weight.
粉末状の水溶性樹脂を解繊糸または複合繊維体に付着さ
せるKは帯電コーテング法を利用するのが好ましい。理
由は付着作業が自動的に行なえ、非常に均一な付着を可
能にし、かつ付着量をコントロールできるからである。It is preferable to use a charged coating method for attaching the powdered water-soluble resin to the fibrillated yarn or the composite fiber body. The reason is that the adhesion work can be performed automatically, very uniform adhesion is possible, and the amount of adhesion can be controlled.
なお、その実施にあたっては低融点合成樹脂層を融点近
傍まで加熱し、しかるのち水溶性樹脂の帯電コーテング
を行なってもよいし、まt先に水溶性樹脂の帯電コーテ
ングを行なったのち、低融点合成樹脂層を融点近傍まで
加熱してもよい。In addition, in implementing this, the low melting point synthetic resin layer may be heated to near its melting point, and then the water-soluble resin may be applied with a charged coating, or the low melting point synthetic resin layer may be first electrically coated with a water-soluble resin, and then the low melting point The synthetic resin layer may be heated to near its melting point.
いづれにせよ、低融点合成樹脂層は融点近傍まで加熱さ
れるが、高融点合成樹脂の万は加熱により大きな変化を
受けないので、解繊糸ま之は複合繊維体は配向状態を失
なうことなく、良好な引張強度を保持する。In any case, the low-melting point synthetic resin layer is heated to near its melting point, but the high-melting point synthetic resin layer does not undergo any major changes due to heating, so the fibrillated yarn and composite fibers lose their orientation. It maintains good tensile strength without any stiffness.
付着した粉末状水溶性樹脂は、次いで架橋処理される。The adhered powdery water-soluble resin is then crosslinked.
それには以下に示す架橋剤が使用される。The following crosslinking agents are used for this purpose.
本発明において用いられる架橋剤は、前記水浴性樹脂中
のカルボキシル基、スルホン酸基またはそれらの塩と反
応し得るような官能基金2個以上有するものであり、か
つ水浴性を示すものであれイ何んでも使用することがで
きる。その代表例としては、ソルビトールポリグリシゾ
ルエーテル、1、°リグリセロールポリグリシジルエー
テル、ジクリセロールIリグリシジルエーテル、グリセ
ロールホリf 17シジルエーテル、エチレングリコー
ルジグリシジルエーテル、ポリエチレングリコールジグ
リシジルエーテルなどの多官能エポキシ化合物が挙げら
れる。The crosslinking agent used in the present invention is one that has two or more functional groups capable of reacting with the carboxyl group, sulfonic acid group, or a salt thereof in the water-bathable resin and exhibits water-bathability. You can use anything. Typical examples include polyfunctional epoxies such as sorbitol polyglycidyl ether, 1,° liglycerol polyglycidyl ether, dicrycerol I liglycidyl ether, glycerol pholycidyl ether, ethylene glycol diglycidyl ether, and polyethylene glycol diglycidyl ether. Examples include compounds.
これらの架橋剤はそのままの状態で前記水溶性樹脂に接
触させて使用してもよいが、水溶性樹脂中のカルボキシ
ル基、スルホン酸基ま之はソレラの塩との反応を容易に
し、かつ架橋密度を均一にする之めには、架橋剤を水溶
液の形にして使用することが好ましい。These crosslinking agents may be used as they are in contact with the water-soluble resin, but the carboxyl groups and sulfonic acid groups in the water-soluble resin facilitate the reaction with the solera salt and facilitate the crosslinking. In order to make the density uniform, it is preferable to use the crosslinking agent in the form of an aqueous solution.
架橋剤の使用量は、付着し次水溶性樹脂の重量に対し0
.01〜2重量%であることが望ましい。The amount of crosslinking agent used is 0 based on the weight of the water-soluble resin after adhesion.
.. It is desirable that the amount is 0.01 to 2% by weight.
その理由は、架橋剤の使用量が0.01m@%未満では
架橋度が低く、光分な吸水性能が得られず溶解してしま
うし、ま几その使用量が2重量%を超える場合は架橋度
が高すぎるために、吸水能力が不充分となるからである
。The reason for this is that if the amount of crosslinking agent used is less than 0.01% by weight, the degree of crosslinking will be low, and it will dissolve without obtaining sufficient water absorption performance. This is because the degree of crosslinking is too high, resulting in insufficient water absorption ability.
このように架橋処理した水溶性樹脂の付着した解繊糸ま
たは複合繊維体は、次の工程において短繊維化されクエ
プ化される。The defibrated yarn or composite fiber to which the water-soluble resin has been crosslinked in this way is shortened into short fibers and made into a quepe in the next step.
すなわち、表面に多数の針を立設したガーネットロール
等のコーミングロールをたトエば3000〜5000
rprnと高回転させながら、これに上記処理ずみの解
繊糸ま九は複合繊維体の束ねたものを当接せしめ、これ
らの処理ずみの解繊糸ま之は複合繊維体を針で削るか切
断し、得られ几細毛(短繊維)をバキュームによりスク
リーンネット上に吸引沈積させると、スクリーンネット
上に吸水性ウェブを形成することができる。なお、コー
ミングロールの代わりにカッターを用いて短繊維化させ
てもよい。In other words, if you use a combing roll such as a garnet roll with a large number of needles on its surface, it will cost 3,000 to 5,000 yen.
While rotating at high speed with rprn, the treated defibrated yarn is brought into contact with a bundle of composite fibers, and these treated defibrated yarns are used to scrape the composite fibers with a needle. By cutting and depositing the obtained fine hairs (short fibers) on a screen net using a vacuum, a water-absorbing web can be formed on the screen net. Note that a cutter may be used instead of a combing roll to shorten the fibers.
上記吸水性ウェブは続いて不織布の製造工程に移される
。すなわち、このウェブをベルトコンベア上に載置し、
熱板もしくは熱ロールで圧力自在に圧着すると、ここに
目的とするシート状の熱接着性吸水性不織布を得ること
ができる。The water absorbent web is then transferred to a nonwoven fabric manufacturing process. That is, this web is placed on a belt conveyor,
By press-bonding with a hot plate or hot roll, the desired sheet-like heat-adhesive water-absorbing nonwoven fabric can be obtained.
以上は、解繊糸もしくは複合繊維体から熱接着性吸水性
不織布を製造する工程を説明し念が、本゛1明ではそれ
に限定する必要はない。Although the above describes the process of producing a heat-adhesive water-absorbing nonwoven fabric from a fibrillated yarn or a composite fiber body, the invention need not be limited thereto.
1ことえば、前述の説明では水溶性樹脂を解繊糸もしく
は複合繊維体に付着させ架橋処理を施したが、解繊糸も
しくは複合繊維体の代わりにチーブ状積層体を用いるこ
とも可能である。1. For example, in the above explanation, the water-soluble resin was attached to the fibrillated yarn or composite fiber body and crosslinked, but it is also possible to use a chive-like laminate instead of the fibrillated yarn or composite fiber body. .
この場合、架橋処理しt後のチーブ状積層体は割裂によ
って解繊糸をつくることが必要で、得られた解繊糸は前
述したのと同様にして短繊維化、ウェブ化せられ、さら
に熱圧着によりシート状の熱接着性吸水性不織布がつく
られる。In this case, it is necessary to split the chive-like laminate after crosslinking to create a fibrillated yarn, and the resulting fibrillated yarn is shortened into fibers and webd in the same manner as described above, and then A sheet-like heat-adhesive water-absorbing nonwoven fabric is produced by thermocompression bonding.
さらに、本発明では高分子吸水剤を用いて熱接着性吸水
性不織布を製造することも可能である。Furthermore, in the present invention, it is also possible to produce a heat-adhesive water-absorbing nonwoven fabric using a polymeric water-absorbing agent.
すなわち、解繊糸、複合繊維体またはテープ状積層体に
対しその低融点合成樹脂の露出面に粉状高分子吸水剤全
添加融着せしめ、続いて前2者の場合は前述したのと同
様の手段で短繊維化、ウェブ化、熱圧着の工程を経れば
よいし、また後者の場合、つまりテープ状積層体の場合
は割裂により解繊糸をつくり、同様にして短繊維化、ウ
ェブ化、熱圧着の工程を経ればよい。That is, the powdered polymeric water absorbing agent is completely added and fused to the exposed surface of the low melting point synthetic resin of the defibrated yarn, composite fiber body or tape-like laminate, and then in the case of the former two, the same procedure as described above is applied. In the latter case, in the case of a tape-like laminate, fibrillated yarns are created by splitting, and then short fibers are formed into webs using the same method. It is sufficient to go through the processes of oxidation and thermocompression bonding.
粉状高分子吸水剤としては吸水倍率が500〜1000
のものが好ましく、その具体例としてはポリアクリル酸
ソーダ架橋体、ポリアクリル酸カリウム架橋体、アクリ
ル酸−酢酸ビニル共重合体のケン化物、デングンーアク
リル酸グラフト共重合体、インブチレン−無水マレイン
酸共重合体などを挙げることができる。As a powdered polymer water absorbing agent, the water absorption capacity is 500 to 1000.
Preferred examples include sodium polyacrylate crosslinked product, potassium polyacrylate crosslinked product, saponified product of acrylic acid-vinyl acetate copolymer, dengue-acrylic acid graft copolymer, and imbutylene-maleic anhydride. Examples include acid copolymers.
この粉状高分子吸水剤の添加融着に際してはテープ状積
層体、解繊糸ま友は複合繊維体はたとえば加熱空気を循
環させ友加熱装置に通して低融点合成樹脂のほぼ融点ま
で加熱され、その表面がほぼ溶融状態になったところで
粉状高分子吸水剤を収容した槽内に送り込まれる。この
通過時に適度の押圧力の下にテープ状積層体、解繊糸ま
友は複合繊維体に高分子吸水剤が融着する。高分子吸水
剤は予め防水効果が損なわれない範囲に加熱しておくこ
とが望ましい(九とえば60〜100℃)。When adding and fusing the powdered polymeric water absorbing agent, the tape-shaped laminate, the defibrated yarn, and the composite fiber are heated to approximately the melting point of the low-melting point synthetic resin by circulating heated air and passing through a heating device. When the surface is almost molten, it is sent into a tank containing a powdered polymeric water absorbing agent. During this passage, the polymeric water-absorbing agent is fused to the composite fibers of the tape-like laminate and the defibrated yarn under an appropriate pressing force. It is desirable to heat the polymeric water-absorbing agent in advance to a range that does not impair its waterproofing effect (for example, 60 to 100°C).
融着を終えたテープ状積層体、解繊糸または複合繊維体
は高分子吸水剤の槽外に出て♂ピン等に巻取られる。な
お、解繊糸に高分子吸水剤を適用する場合には、多量の
高分子吸水剤の均一な融着を達成するとともに融着効果
を一段と向上させるため、解繊糸を拡巾して高分子吸水
剤の槽内に通過させることが好ましい。After fusion, the tape-like laminate, defibrated yarn, or composite fiber body comes out of the polymer water-absorbing agent tank and is wound around a male pin or the like. In addition, when applying a polymeric water-absorbing agent to the defibrated yarn, in order to achieve uniform fusion of a large amount of the polymeric water-absorbing agent and to further improve the fusion effect, the expanded yarn is widened and high-polymerized. It is preferable to pass it through a tank containing a molecular water-absorbing agent.
(2) 熱接着性複合ウェブについて前項(1)にお
ける解繊糸ま几は複合繊維体を前述したのと同様にして
短繊維化せしめ、さらにウェブ化せられたもので、熱圧
着の前の段階で止めたものである。ウェブ化にはカード
やランダムウニパーを利用することも可能である。なお
、この工程においてレーヨン糸等を5〜20重ff14
の範囲でウェブ中に混合させてもよい。(2) Regarding the heat-adhesive composite web The defibrated yarn machine in the previous item (1) is made by shortening the composite fiber body into short fibers in the same manner as described above, and then forming it into a web. It was stopped at a stage. It is also possible to use cards and random Unipers for web production. In addition, in this process, 5 to 20 layers of rayon thread, etc.
It may be mixed into the web in a range of .
(3ン 熱接着性液透過性不織布について前項(1)
において解鷹糸または複合繊維体を前述したのと同様に
して短繊維化せしめ、さらにウェブ化し、最後にこのウ
ェブ全熱圧着してシート状にしたものである。もちろん
、ここで得られる液透過性不織布は目付(Fi/m2)
も自由に変えられる。(3) Regarding heat-adhesive liquid-permeable nonwoven fabric, see the previous section (1)
The detangled yarn or composite fibrous body is made into short fibers in the same manner as described above, further made into a web, and finally, the web is fully heat-pressed to form a sheet. Of course, the liquid permeable nonwoven fabric obtained here has a basis weight (Fi/m2)
can also be changed freely.
(4)積層手段について
以上、(1)項の熱熱接着性吸水性不織布、(2)項の
熱接着性複合ウェブ、(3)項の熱接着性液透過性不織
布を準備したら、下記の要領で積層するのが好ましい。(4) Lamination means After preparing the thermoadhesive water-absorbing nonwoven fabric of item (1), the thermoadhesive composite web of item (2), and the thermally adhesive liquid-permeable nonwoven fabric of item (3), the following steps are performed. It is preferable to laminate the layers in a specific manner.
まず、吸湿性全付与するため、熱接着性吸水性不織布の
片面または両面に湿潤剤を塗布・含浸させる。湿潤剤は
、熱接着性吸水性不織布の表面近傍に存在してもよいし
、ま友は熱接着性吸水性不織布の内部まで浸透していて
もよい。湿潤剤としては、グリセリン、エチレングリコ
ール、プロピレングリコール、ポリエチレングリコール
、ポリエチレングリコール、ジエチレングリコールモノ
エチルエーテル、1,3−ブチレングリコール、/ I
Jグリセリン等の多価アルコール、およびメチルセルロ
ーズ、カル〆キシメチルセルローズナトリウム、キシリ
トール、ソルビトール、マルチトール等の吸湿性高分子
物質を用いることができ、これらは2種以上を併用する
こともできる。なお、吸湿性高分子物質を用いる場合は
、水溶液の状態で塗布・含浸させる。この際、必要に応
じて余分な水は除去することが好ましい。湿潤剤の塗布
・含浸量は、熱接着性吸水性不織布中の吸水性ポリマー
の付着量に対し重量比で1:1〜1:1.5の範囲とす
るのがよい。First, in order to impart complete hygroscopicity, a wetting agent is coated and impregnated on one or both sides of a heat-adhesive water-absorbing nonwoven fabric. The wetting agent may be present near the surface of the heat-adhesive water-absorbing nonwoven fabric, or the wetting agent may penetrate into the interior of the heat-adhesive water-absorbing nonwoven fabric. Wetting agents include glycerin, ethylene glycol, propylene glycol, polyethylene glycol, polyethylene glycol, diethylene glycol monoethyl ether, 1,3-butylene glycol, /I
Polyhydric alcohols such as J-glycerin, and hygroscopic polymer substances such as methylcellulose, sodium carboxymethylcellulose, xylitol, sorbitol, and maltitol can be used, and two or more of these can also be used in combination. In addition, when using a hygroscopic polymer substance, it is applied and impregnated in the form of an aqueous solution. At this time, it is preferable to remove excess water if necessary. The amount of the wetting agent applied and impregnated is preferably in the range of 1:1 to 1:1.5 in weight ratio to the amount of water-absorbing polymer deposited in the heat-adhesive water-absorbing nonwoven fabric.
次に、湿潤剤を塗布・含浸し交熱接着性吸水性不織布を
挾むようにしてこの両面側に熱接着性複合ウェブを配置
し、さらにこのウェブの両面側に熱接着性液透過性不織
布を配置してから、全体を金型に収納し、tとえば厚さ
3 mmtになるように熱融着させる。熱融着機として
は熱風循環式オーブンなどが適当で、融着温度は使用樹
脂によって異なるので一概には決められないが、一般に
は135〜155℃、好ましくf’;i:140〜15
0℃であり、融着時間は3〜20分間、好ましくは10
〜15分間である。熱融Nをよりよくする目的で、積層
体に両面から圧力をかけてもよい。Next, a heat-adhesive composite web is placed on both sides of the heat-adhesive water-absorbing nonwoven fabric by applying and impregnating it with a wetting agent, and a heat-adhesive liquid-permeable nonwoven fabric is further placed on both sides of this web. After that, the whole is placed in a mold and heat-sealed to a thickness of, for example, 3 mm. A hot air circulation oven is suitable as the heat fusion machine, and the fusion temperature cannot be determined unconditionally since it varies depending on the resin used, but it is generally 135 to 155°C, preferably f';i: 140 to 15.
0°C, and the fusion time is 3 to 20 minutes, preferably 10
~15 minutes. In order to improve the thermal melting of N, pressure may be applied to the laminate from both sides.
このように熱融着を行なうと、積層体の各層間が均一に
接合し、ここに目的とする吸水性インソールを得る。こ
とができる。なお、各層の目付に関しては特に限定はし
ないが、一般には熱接着性吸水性不織布が50〜300
1/m2、熱接着性複合ウェブがそれぞれ100〜30
09/m、熱接着性液透過性不織布がそれぞれ20〜6
0g/I@2とするのがよい。また、各層の積層工程の
順序としては上記の方法が好ましいが、インソールの構
造が第1図を満足する限りにおいて、上記方法に限定す
る必要はない。When thermal fusion is performed in this manner, each layer of the laminate is uniformly bonded, thereby obtaining the desired water-absorbing insole. be able to. Although there is no particular limitation on the basis weight of each layer, generally the heat-adhesive water-absorbing nonwoven fabric has a weight of 50 to 300.
1/m2, thermal adhesive composite web 100-30 respectively
09/m, thermal adhesive liquid permeable nonwoven fabric 20-6 respectively
It is preferable to set it to 0g/I@2. Further, although the above method is preferable as the order of the lamination process of each layer, it is not necessary to limit it to the above method as long as the structure of the insole satisfies FIG. 1.
さらに、本発明の吸水性インソールに抗菌剤や脱臭剤を
配合してもよい。友とえばバクテリアの繁殖を抑えるt
めに、抗菌剤としてN−(フルオロジクロロメチルチオ
)−フタールイミドを吸水性インソールを構成する低融
点もしくは高融点の合成樹脂に予め樹脂量の0.5〜1
.5!潰%添加し練り込んでおけば、充分その効果が発
揮される。Furthermore, an antibacterial agent or a deodorizing agent may be added to the water-absorbing insole of the present invention. For example, it suppresses the growth of bacteria.
For this purpose, N-(fluorodichloromethylthio)-phthalimide is added as an antibacterial agent to the low-melting point or high-melting point synthetic resin constituting the water-absorbing insole in advance in an amount of 0.5 to 1% of the resin amount.
.. 5! If you add % mashed and knead it, its effect will be fully exhibited.
以下、実施例および比較例をあげて本発明をさらに詳細
に説明する。Hereinafter, the present invention will be explained in more detail with reference to Examples and Comparative Examples.
なお、得られ友吸水性インソールの吸水倍率の測定は、
111のインソールt150mJの蒸留水に5分間浸漬
し、その後2■目の金網とJKクワイ4’−150−8
(テラシュ)の上に注ぎ、10分間水切りを行ない、流
れ出た水の量を求め下式より計算し念。In addition, the measurement of the water absorption capacity of the obtained water-absorbent insole is as follows:
111 insole t Soaked in 150mJ of distilled water for 5 minutes, then 2nd wire mesh and JK Kwai 4'-150-8
Pour it on top of (Terash), drain for 10 minutes, find the amount of water that flows out, and calculate it using the formula below.
実施例1
下記組成、処決により、三層インフレーションフィルム
を製膜後、このフィルムを下記に示すごとく、スリット
し、熱ロールで延伸後、スゲリットロールで割裂して解
繊糸を得た。Example 1 After forming a three-layer blown film with the following composition and treatment, this film was slit as shown below, stretched with a hot roll, and then split with a sugerite roll to obtain a fibrillated yarn.
最外層
スクリュー径 40震φ
シリンダー温度 C1:170℃C2: 1
90℃
C3:200℃
L −LDPE (直鎖状低密度ポリエチレン、密度0
.92011/cm5、MFR3,0g/l 0分、融
点120℃)ペースER樹脂(無水マレイン酸グラフト
率0.35重iチ、融点122℃)を溶融押出。Outermost screw diameter: 40 strokes Cylinder temperature: C1: 170°C C2: 1
90℃ C3: 200℃ L-LDPE (Linear low density polyethylene, density 0
.. 92011/cm5, MFR 3.0 g/l 0 min, melting point 120°C) Pace ER resin (maleic anhydride graft ratio 0.35%, melting point 122°C) was melt extruded.
中 間 層
スクリュー径 65■φ
シリンダー温度 C,: 180℃C2:
200℃
C3:210℃
pp(結晶性ポリエチレン、密度0.901/cm’、
MFR3,O# / 10分、融点160℃)を溶融押
出。Intermediate layer screw diameter 65■φ Cylinder temperature C: 180℃C2:
200℃ C3: 210℃ pp (crystalline polyethylene, density 0.901/cm',
MFR3, O# / 10 minutes, melting point 160°C) was melt extruded.
最内層 スクリュー径 40簡φ 他条件は最外層に同じ。innermost layer Screw diameter: 40 φ Other conditions are the same as for the outermost layer.
ダイ9−,7’1kl、2m、引取速度31.5m/分
で厚さがER樹脂層(20μ)/PP層(10μ)/E
R樹脂層(20μ)の三層インフレーションフィルムを
引取ったのち、該フィルムを幅40mにスリットし、延
伸ロール温度103℃、延伸倍率5倍で縦方向に延伸後
、スプリットロールで割裂幅0.07−に解繊した。得
られ友解繊糸は3012デニールであり念。Die 9-, 7' 1kl, 2m, take-up speed 31.5m/min, thickness ER resin layer (20μ)/PP layer (10μ)/E
After taking off the three-layer blown film of the R resin layer (20μ), the film was slit into a width of 40m, stretched in the longitudinal direction at a stretching roll temperature of 103°C and a stretching ratio of 5 times, and split with a splitting width of 0. It was defibrated on 07-. The resulting yarn is 3012 denier.
次に、この解繊糸を多数束ね、表面に多数の針ヲ立設L
7’hコーミングロールを4000rpmと高速回転さ
せ、これに上記の束ねtM繊糸を白抜せしめ、針で解繊
糸を短繊維化し、得られ友短偵維を、h、−ムによりス
クリーンネット上に吸引沈積させ、熱接着性複合ウェブ
を得友。Next, a large number of these defibrated threads are bundled and a large number of needles are erected on the surface.
A 7'h combing roll is rotated at a high speed of 4000 rpm, and the above bundled tM yarn is white-bladed on it, and the defibrated yarn is made into short fibers using a needle. A thermally adhesive composite web is obtained by suction depositing on top.
次に、上記と同様にして得た熱接着性複合ウェブをベル
トコンベア上に@置し、3本の熱ロール(125℃)K
通して熱圧着することにより、シート状の熱接着性液透
過性不織布を得たつその目付は209/ln2である。Next, the heat-adhesive composite web obtained in the same manner as above was placed on a belt conveyor, and three heat rolls (125°C)
A sheet-like heat-adhesive, liquid-permeable nonwoven fabric was obtained by heat-compression bonding through the wafer, and its basis weight was 209/ln2.
次に、前記方法と同様にして得た解繊糸に平均粒径50
μ程度のポリアクリル酸ソーダの粉末を帯電コーテング
装置により付着せしめ、130℃近傍まで加熱してより
強固に付着せしめ友。ポリアクリル酸ソーダの付着量は
、解繊糸の重量に対して40重】チであう之。しかるの
ちソルビトールポリグリシジルエーテルの水溶液で架橋
処理し友。ソルピ) −ルポリグリシジルエーテルの使
用量は、ポリアクリル酸ソーダの重量に対して001重
量饅であった。得られ次吸水性解繊糸を多数束ね、多数
の針を立設したコーミングロールを4000 rpmと
高速回転させ、これに上記吸水性解繊糸を当接せしめ、
該繊維を短繊維化し、得られた短繊維をバキュームによ
りスクリーンネット上に吸引沈積させ、吸水性ウェブを
得た。Next, the average particle size of the fibers was 50.
Powder of sodium polyacrylate of about μ size is applied using a charged coating device, and heated to around 130°C to make it adhere more firmly. The amount of sodium polyacrylate attached is approximately 40 times the weight of the fibrillated yarn. Afterwards, it was cross-linked with an aqueous solution of sorbitol polyglycidyl ether. The amount of polyglycidyl ether used was 0.01 kg by weight based on the weight of sodium polyacrylate. A large number of the obtained sub-water-absorbent defibrated yarns are bundled, a combing roll with a large number of needles is rotated at a high speed of 4000 rpm, and the water-absorbent defibrated yarn is brought into contact with the combing roll,
The fibers were made into short fibers, and the resulting short fibers were deposited on a screen net using a vacuum to obtain a water absorbent web.
この吸水性ウェブをベルトコンベア上に載置し、3本の
熱ロール(125℃)に通し熱圧着することによって、
熱接着性吸水性不織布を得之。その目付はz 10 y
yJである。By placing this water-absorbing web on a belt conveyor and passing it through three heat rolls (125°C) for thermocompression bonding,
Obtained heat-adhesive water-absorbent nonwoven fabric. Its basis weight is z 10 y
It is yJ.
続いてこの熱接着性吸水性不織布の両面にグリセリンを
熱接着性吸水性不織布の吸水性ポリマーの付着量に対し
て重量比で1=1となるように塗布し、この両面に前記
熱接着性複合ウェブを目付が1501/m2(片面)と
なるように重ね合せ、さらに該ウェブの両面に前記熱接
着性液透過性不織布を目付が20117m2c片百)と
なるように重ね合せ、得られ九積層体を厚み2.5 m
mtの金型に収納し、金型の表裏両面を金網でおさえな
から熱融着機にかけて温度145℃で15分間熱融着を
行ない、弾力性のある吸水性インソールを得九。得られ
たインソールの厚みは、3mmtであった。Subsequently, glycerin is applied to both sides of this heat-adhesive water-absorbent nonwoven fabric so that the weight ratio of the water-absorbing polymer attached to the heat-adhesive water-absorbent nonwoven fabric is 1=1, and the heat-adhesive The composite webs were stacked so that the fabric weight was 1501/m2 (one side), and the heat-adhesive liquid-permeable nonwoven fabric was layered on both sides of the web so that the fabric weight was 20117m2/m2 (one side), resulting in a nine-layer structure. Body thickness 2.5 m
The insole was placed in a mt mold, the front and back sides of the mold were held down with wire mesh, and then heat fused using a heat fusion machine at a temperature of 145°C for 15 minutes to obtain an elastic water absorbent insole. The thickness of the obtained insole was 3 mm.
この吸水性インソールについて純水で吸水倍率を測定し
友ところ、純水の吸水倍率は18倍であう几。te、長
靴の中にこの吸水性インソールを中敷として外気温33
℃で使用し、8時間後に吸水量を測定した結果、片足で
5g吸っていた。We measured the water absorption capacity of this water-absorbent insole using pure water and found that the water absorption capacity of pure water was 18 times. te, use this water-absorbing insole as an insole inside your rain boots when the outside temperature is 33℃.
The water absorption amount was measured after 8 hours of use at ℃ and found that each leg absorbed 5 g.
なお、この吸水性インソールははいた感触が良好で滑る
ことはなく、t7を表面が破れることはなかった。Note that this water-absorbing insole had a good feel when worn and did not slip, and the surface did not tear at t7.
実施例2
熱接着性複合クエプとして、M繊糸にレーヨン糸を6.
3 N ffc %混綿した熱接着性複合ウェブを用い
之こと以外は実施例1と同様にして吸水性インソールを
製造し之。Example 2 As a heat-adhesive composite Kuep, rayon yarn was added to M fiber yarn.
A water-absorbing insole was produced in the same manner as in Example 1, except that a thermoadhesive composite web mixed with 3 Nffc% cotton was used.
この吸水性インソールの吸水倍率は純水で25倍もあり
、ま念長靴の中に敷いて使用したところでは片足で6.
0 g/8hrと吸水能が良好であった。The water absorption rate of this water-absorbent insole is 25 times that of pure water, and when used inside a pair of rain boots, the water absorption rate of one foot was 6.
The water absorption capacity was 0 g/8hr, which was good.
なお、覆いた感触は良好で、表面も破れるようなことは
なかった。The covering felt good, and there was no tearing of the surface.
比較例1
ウレタンフオームに基布を貼り付けた市販品のインソー
ルについて純水で吸水倍率を測定したところ、3.2倍
であった。また、実際に長靴の中に敷いて吸水量を測定
した結果、片足で0.6 g/8hrと少なかった。な
お、覆いている感触はぬるぬるしており、また折れ曲っ
たりして不快であう次。Comparative Example 1 The water absorption capacity of a commercially available insole made of urethane foam with a base fabric attached was measured using pure water and found to be 3.2 times. In addition, when we actually measured the amount of water absorbed by placing it inside boots, it was as low as 0.6 g/8hr for one foot. In addition, the covering feels slimy and bends, making it uncomfortable.
以上、実施例1および2、比較例1のインソールの性能
を第1表に示す。The performances of the insoles of Examples 1 and 2 and Comparative Example 1 are shown in Table 1.
以上述べたように、本発明の吸水性インソールは従来の
ものと違って熱接着性吸水性不織布および熱接着性複合
繊維を用いている友め、吸水性能が著しく高く、且つ軽
量で弾力性に富むもので、覆い次感触も非常に優れてい
る。しかも熱をかけて接着できる几め、工程も簡単で量
産が可能であるという利点も有するものである。As mentioned above, unlike conventional insoles, the water-absorbing insole of the present invention uses a heat-adhesive water-absorbing nonwoven fabric and a heat-adhesive composite fiber, so it has extremely high water absorption performance, is lightweight, and has excellent elasticity. It's rich and has a very good feel after covering. Moreover, it has the advantage that it can be bonded by applying heat, and the process is simple and mass production is possible.
第1図は本発明の吸水性インソールの概略的横断面図で
ある。
1・・・液透過性不織布、2・・・熱接着性複合ウェブ
層、3・・・熱接着性吸水性不織布、4・・・湿潤剤。FIG. 1 is a schematic cross-sectional view of the water absorbent insole of the present invention. DESCRIPTION OF SYMBOLS 1...Liquid permeable nonwoven fabric, 2...Thermoadhesive composite web layer, 3...Thermoadhesive water absorbent nonwoven fabric, 4...Wetting agent.
Claims (7)
、それぞれ熱接着性複合ウェブ層を介して熱接着性液透
過性不織布を積層してなり、且つこの積層体が熱融着さ
れて一体化していることを特徴とする吸水性インソール
。(1) A thermoadhesive liquid-permeable nonwoven fabric is laminated on both sides of a thermoadhesive water-absorbent nonwoven fabric containing a wetting agent via a thermoadhesive composite web layer, and this laminate is heat-sealed. A water-absorbing insole characterized by being integrated with
層以上と低融点合成樹脂の一層以上からなり、少なくと
も低融点合成樹脂層の一部が表面に露出している解繊糸
または複合繊維体を短繊維化せしめ、さらにウエブ化さ
れたものである特許請求の範囲第(1)項記載の吸水性
インソール。(2) The heat-adhesive composite web is a fibrillated yarn or composite comprising one or more layers of high-melting point synthetic resin and one or more layers of low-melting point synthetic resin, and at least a part of the low-melting point synthetic resin layer is exposed on the surface. The water-absorbing insole according to claim (1), which is obtained by shortening the fiber body and further forming it into a web.
一層以上と低融点合成樹脂の一層以上からなり、少なく
とも低融点合成樹脂層の一部が表面に露出している解繊
糸または複合繊維体の少なくとも低融点合成樹脂層の露
出面に水溶性樹脂を付着させてこれを架橋処理し、得ら
れた吸水性解繊糸または複合繊維体を短繊維化せしめ、
続いてウェブ化し、さらにこのウェブを熱圧着してシー
ト状にしたものである特許請求の範囲第(1)項記載の
吸水性インソール。(3) The heat-adhesive water-absorbing nonwoven fabric is a fibrillated yarn or Attaching a water-soluble resin to at least the exposed surface of the low-melting point synthetic resin layer of the composite fiber body and cross-linking it, and converting the obtained water-absorbent defibrated yarn or composite fiber body into short fibers,
The water-absorbing insole according to claim 1, wherein the web is then formed into a web, and this web is further heat-pressed to form a sheet.
一層以上と低融点合成樹脂の一層以上からなり、少なく
とも低融点合成樹脂層の一部が表面に露出しているテー
プ状積層体の上記露出面に水溶性樹脂を付着させ、つい
でこれを架橋処理し、しかるのちこのテープ状積層体を
割裂して解繊糸をつくり、この解繊糸を短繊維化せしめ
、続いてウェブ化し、さらにこのウェブを熱圧着してシ
ート状にしたものである特許請求の範囲第(1)項記載
の吸水性インソール。(4) A tape-shaped laminate in which the heat-adhesive water-absorbing nonwoven fabric is composed of one or more layers of high-melting point synthetic resin and one or more layers of low-melting point synthetic resin, and at least a part of the low-melting point synthetic resin layer is exposed on the surface. A water-soluble resin is attached to the above-mentioned exposed surface, which is then cross-linked, and then this tape-like laminate is split to create a fibrillated yarn, which is made into short fibers, and then made into a web. The water-absorbing insole according to claim 1, wherein the web is further thermocompressed to form a sheet.
一層以上と低融点合成樹脂の一層以上からなり、少なく
とも低融点合成樹脂層の一部が表面に露出している解繊
糸または複合繊維体の少なくとも低融点合成樹脂層の露
出面に高分子吸水剤を添加融着せしめ、ついでこの解繊
糸または複合繊維体を短繊維化せしめ、続いてウェブ化
し、さらにこのウェブを熱圧着してシート状にしたもの
である特許請求の範囲第(1)項記載の吸水性インソー
ル。(5) The thermoadhesive water-absorbent nonwoven fabric is a fibrillated yarn or A polymeric water-absorbing agent is added and fused to at least the exposed surface of the low-melting point synthetic resin layer of the composite fiber body, then this defibrated yarn or composite fiber body is made into short fibers, then it is formed into a web, and this web is further thermocompressed. A water-absorbing insole according to claim (1), which is made into a sheet.
一層以上と低融点合成樹脂の一層以上からなり、少なく
とも低融点合成樹脂層の一部が表面に露出しているテー
プ状積層体の上記露出面に高分子吸水剤を添加融着せし
め、ついでこのテープ状積層体を割裂して解繊糸をつく
り、この解繊糸を短繊維化せしめ、続いてウェブ化し、
さらにこのウェブを熱圧着してシート状にしたものであ
る特許請求の範囲第(1)項記載の吸水性インソール。(6) A tape-shaped laminate in which the heat-adhesive water-absorbing nonwoven fabric is composed of one or more layers of high-melting point synthetic resin and one or more layers of low-melting point synthetic resin, and at least a part of the low-melting point synthetic resin layer is exposed on the surface. Adding and fusing a polymeric water absorbing agent to the exposed surface of the tape, then splitting this tape-like laminate to create a fibrillated yarn, making the fibrillated yarn into short fibers, and then forming it into a web.
The water-absorbing insole according to claim 1, wherein the web is further thermocompressed to form a sheet.
の一層以上と低融点合成樹脂の一層以上からなり、少な
くとも低融点合成樹脂層の一部が表面に露出している解
繊糸または複合繊維体を短繊維化せしめ、次いでウェブ
化し、さらにこのウェブを熱圧着してシート状にしたも
のである特許請求の範囲第(1)項記載の吸水性インソ
ール。(7) The thermoadhesive liquid-permeable nonwoven fabric is a fibrillated yarn comprising at least one layer of high-melting point synthetic resin and at least one layer of low-melting point synthetic resin, and at least a portion of the low-melting point synthetic resin layer is exposed on the surface. Alternatively, the water-absorbing insole according to claim (1), which is obtained by shortening the composite fiber body, then forming it into a web, and then heat-pressing the web to form a sheet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30151187A JPH01145002A (en) | 1987-12-01 | 1987-12-01 | Water-absorptive insole |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30151187A JPH01145002A (en) | 1987-12-01 | 1987-12-01 | Water-absorptive insole |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01145002A true JPH01145002A (en) | 1989-06-07 |
Family
ID=17897802
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP30151187A Pending JPH01145002A (en) | 1987-12-01 | 1987-12-01 | Water-absorptive insole |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01145002A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5216825A (en) * | 1992-01-21 | 1993-06-08 | Brum Kenneth A | Odor adsorbing contoured support inner sole |
-
1987
- 1987-12-01 JP JP30151187A patent/JPH01145002A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5216825A (en) * | 1992-01-21 | 1993-06-08 | Brum Kenneth A | Odor adsorbing contoured support inner sole |
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