JPH01144433A - Far infrared ray emitting urethane foam and production thereof - Google Patents

Far infrared ray emitting urethane foam and production thereof

Info

Publication number
JPH01144433A
JPH01144433A JP30831087A JP30831087A JPH01144433A JP H01144433 A JPH01144433 A JP H01144433A JP 30831087 A JP30831087 A JP 30831087A JP 30831087 A JP30831087 A JP 30831087A JP H01144433 A JPH01144433 A JP H01144433A
Authority
JP
Japan
Prior art keywords
urethane foam
far
infrared ray
emitting material
infrared
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30831087A
Other languages
Japanese (ja)
Inventor
Kenji Igarashi
五十嵐 健兒
Kazuyoshi Konno
今野 和義
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP30831087A priority Critical patent/JPH01144433A/en
Publication of JPH01144433A publication Critical patent/JPH01144433A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a far infrared ray emitting urethane foam having enhanced functionality and use value, by mixing a far infrared ray emitting material in raw materials and providing a urethane foam with function capable of imparting good influences to human bodies. CONSTITUTION:The aimed urethane foam obtained by blending (A) raw materials with (B) a far infrared ray emitting material (e.g., ceramics containing 50wt.% alumina and 30wt.% silica) and preferably (C) a surfactant.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は遠赤外線放射機能を有する全く新規なウレタン
フオームとその製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a completely new urethane foam having a far-infrared radiation function and a method for manufacturing the same.

(発明が解決しようとする問題点) 周知の如く、ウレタンフオームのうち硬質のものは断熱
材或いは建材等として、又軟質のものはマツトレスやソ
ファ−その他のクツション材として日常我々の身辺に於
いて広範に使用されている。
(Problems to be Solved by the Invention) As is well known, hard urethane foams are used as insulation materials and building materials, while soft ones are used in our daily life as cushioning materials for pine upholstery, sofas, etc. Widely used.

しかるに、クツション材等として使用されるウレタンフ
オームは緩衝性のみならず保温性、断熱性の如き性質も
兼備するが、結局はそれだけの機能を発揮するに止まる
ものである。すなわち、マツトレス等として構成される
ウレタンフオームは日常頻繁に使用される様々な物品の
素材として取扱われるのであるが、人体に対して良好な
影響を積極的に与えるものではない。よって、従来では
この種ウレタンフオームの素材としての機能性に決して
満足できるものではなかった。
However, although urethane foam used as a cushioning material has not only cushioning properties but also properties such as heat retention and heat insulation, in the end, it only performs this function. That is, although urethane foam configured as pine tresses and the like is used as a material for various articles that are frequently used on a daily basis, it does not have a positive effect on the human body. Therefore, in the past, the functionality of this type of urethane foam as a material was never satisfactory.

それ故、本発明はクツション材等として日常身辺に存在
するウレタンフオームに、人体に好影響を与える機能を
具備させて、機能性及び使用価値を高めることを、その
目的とするものである。
Therefore, an object of the present invention is to provide urethane foam, which is present in everyday life as cushioning materials, with a function that has a positive effect on the human body, thereby increasing its functionality and use value.

(問題点を解決するための手段) 本発明は遠赤外線が医療分野等に於いて種々の優れた特
性を発揮することに着目して、この遠赤外線の照射効果
を利用することにより、上記目的を達成せんとするもの
である。
(Means for Solving the Problems) The present invention focuses on the fact that far infrared rays exhibit various excellent characteristics in the medical field, etc., and utilizes the irradiation effect of far infrared rays to achieve the above objectives. This is what we aim to achieve.

すなわち、遠赤外線が人体等に与える作用が近年注目さ
れつつあるが、この遠赤外線は電磁波としての特有の波
長が温熱作用を発揮するに限らず、人体の微細血管の拡
張、血液循環の促進、細胞組繊の含水率の維持、乳酸等
体内老廃物の分解、殺菌、その他細胞の活性化を図る等
、人体組織に対する種々の好影響を及ぼすことにより人
体組織の正常な新陳代謝を促進する作用を発揮すること
が認められている。
In other words, the effect that far infrared rays have on the human body has been attracting attention in recent years, but far infrared rays not only exert a thermal effect due to their unique wavelength as electromagnetic waves, but also dilate microvessels in the human body, promote blood circulation, It promotes the normal metabolism of human tissues by having various positive effects on human tissues, such as maintaining the water content of cell fibers, decomposing body wastes such as lactic acid, sterilizing, and activating other cells. It is recognized that it can be performed.

而して、本発明の構成の要旨は、この遠赤外線を放射す
る遠赤外線放射材料を混入してなる、ウレタンフオーム
である。
The gist of the structure of the present invention is a urethane foam that is mixed with a far-infrared ray emitting material that emits far-infrared rays.

また、上記ウレタンフオームを製造する方法の要旨は、
ウレタンフオームの原料に少なくとも界面活性剤と粉粒
状の遠赤外線放射材料を混合せしめ、その後前記原料を
発泡させる点にある。
In addition, the gist of the method for manufacturing the above urethane foam is as follows:
The method consists of mixing at least a surfactant and a powdery far-infrared emitting material with the raw material of the urethane foam, and then foaming the raw material.

(作用) 従って、上記ウレタンフオームでは、これをマツトレス
の如きクツション材その他のものに適用した場合に、当
該ウレタンフオームからその使用者の身体に対して常時
遠赤外線を照射できることとなって、温熱作用の他、血
行促進や人体組織の正常な新陳代謝の促進等が図られる
こととなる。
(Function) Therefore, when the above-mentioned urethane foam is applied to cushioning materials such as pinerests, etc., the urethane foam can constantly irradiate the user's body with far-infrared rays, resulting in a thermal effect. In addition, it will promote blood circulation and normal metabolism of human body tissues.

また、上記製造方法に於いては、ウレタンフオームの原
料に粉末状の遠赤外線放射材料が混合された状態でウレ
タンフオーム原料が発泡されてウレタンフオームが製造
されるために、必然的にその内部組織内に遠赤外線放射
材料を介在させて、本発明に係る遠赤外線放射ウレタン
フオームを製造できることとなる。
In addition, in the above manufacturing method, since the urethane foam raw material is foamed with the powdered far-infrared emitting material mixed with the urethane foam raw material, the internal structure of the urethane foam inevitably changes. By interposing a far infrared ray emitting material therein, the far infrared ray emitting urethane foam according to the present invention can be manufactured.

而して、ウレタンフオームの原料と遠赤外線放射材料と
を混合させる際には、ウレタンフオーム原料に対する遠
赤外線放射材料の分量比が多くなる程その比重差に起因
してこれらの均一な混合が困難となり、発泡生成時のク
ラックの発生の要因となるが、前記混合の際に添加され
る界面活性剤はウレタンフオームの原料液の界面張力を
低下させて分散作用を生じさせる。その結果、発泡させ
たウレタンフオームにクランクを生じさせない様にウレ
タンフオーム原料に対して多量の遠赤外線放射材料を均
一な状態に混合できて、ウレタンフオーム内への遠赤外
線放射材料の混入量を増大できることとなる。
Therefore, when mixing the urethane foam raw material and the far-infrared ray emitting material, the greater the ratio of the far-infrared ray emitting material to the urethane foam raw material, the more difficult it is to mix them uniformly due to the difference in specific gravity. This becomes a factor in the generation of cracks during foaming, but the surfactant added during the mixing lowers the interfacial tension of the urethane foam raw material liquid and produces a dispersion effect. As a result, a large amount of far-infrared emitting material can be uniformly mixed into the urethane foam raw material to prevent cranking in the foamed urethane foam, increasing the amount of far-infrared emitting material mixed into the urethane foam. It becomes possible.

(実施例) 以下、本発明の実施例について先ず製造方法の一例から
説明する。
(Example) Examples of the present invention will be described below, starting with an example of a manufacturing method.

先ず、ポリウレタンの生成発泡原料の一例としては、ト
リレンジイソシアナート或いは多核ポリイソシアナート
等のポリイソシアナートと、ポリプロピレングリコール
等のポリオールとが適用される。
First, as examples of foaming raw materials for producing polyurethane, polyisocyanates such as tolylene diisocyanate or polynuclear polyisocyanate, and polyols such as polypropylene glycol are used.

また、遠赤外線放射材料としては、例えばアルミナ50
%、シリカ30%(重量比)を含有するセラミックスが
適用されるが、この遠赤外線放射材料は例えば粒径が3
μmの如き数μm単位に形成された粉末状のものである
Further, as far-infrared emitting material, for example, alumina 50
%, and ceramics containing 30% silica (by weight) are applied, but this far infrared emitting material has a particle size of 30%, for example.
It is a powder formed in units of several micrometers, such as micrometers.

次に、ウレタンフオームの発泡成形に際しては、ポリイ
ソシアナート及びポリオールと前記遠赤外線放射材料と
を混合し、更にはこれらに発泡剤としての水及びシリコ
ーン系等の界面活性剤を加え、これらを成形機内で撹拌
混合させる。界面活性剤は前記ポリイソシアナート及び
ポリオールの界面張力を低下させて分散性を向上させ、
これによって遠赤外線放射材料がポリイソシアナート及
びポリオールに対して均一な状態に混合される。
Next, when foam molding urethane foam, polyisocyanate and polyol are mixed with the far-infrared emitting material, water as a foaming agent and a surfactant such as silicone are added to these, and these are molded. Stir and mix in the machine. The surfactant lowers the interfacial tension of the polyisocyanate and polyol to improve dispersibility,
As a result, the far-infrared emitting material is uniformly mixed with the polyisocyanate and polyol.

また、この混合によってポリイソシアナートとポリオー
ルが反応してポリウレタン化すると同時に、イソシアナ
ート基と水との反応によりガスが発生してポリウレタン
が発泡され、よってこれらを成形機の外部に押出して一
定の形態のウレタンフオームを成形できるが、これらの
工程を経て製造されたウレタンフオームはその内部全体
に粉末状の遠赤外線放射材料を均一な状態に含有するの
である。
In addition, as a result of this mixing, the polyisocyanate and polyol react to form polyurethane, and at the same time, gas is generated due to the reaction between the isocyanate group and water and the polyurethane is foamed. The urethane foam produced through these steps uniformly contains powdered far-infrared emitting material throughout its interior.

尚、上記製造過程に於いて、界面活性剤を添加せずにポ
リウレタンを製造した場合には、ポリウレタンの生成発
泡原料と遠赤外線放射材料との混合比をtoo:10(
重量比)にした際に遠赤外線放射材料の分布密度が部分
的に大となって当該ウレタンフオームの一部にクランク
(ひび割れ)が発生したが、界面活性剤を添加させた際
には前記混合比が100720を越えない範囲でクラッ
クが発生しないことが確認できた。
In addition, in the above manufacturing process, when polyurethane is manufactured without adding a surfactant, the mixing ratio of the foaming raw material for polyurethane and the far-infrared emitting material is too:10 (
However, when the surfactant was added, the distribution density of the far-infrared emitting material became partially large and cracks occurred in some parts of the urethane foam. It was confirmed that cracks did not occur as long as the ratio did not exceed 100,720.

而して、上記の如くして製造された軟質のウレタンフオ
ームは、その内部全体に遠赤外線放射材料が混入されて
なるが、この遠赤外線放射材料は3μm程度の微粉末な
るために、その柔軟性1弾力性を損なうことがなく、ク
ツション材として好適な使用が行える。
The soft urethane foam produced as described above has a far-infrared emitting material mixed throughout its interior, but since this far-infrared emitting material is a fine powder of about 3 μm, its flexibility is low. Elasticity 1: Can be suitably used as a cushion material without impairing elasticity.

また、上記ウレタンフオームから放射される遠赤外線の
人体に対する影響を試験した処、次の様な結果が得られ
た。
Furthermore, when we tested the effects of far infrared rays emitted from the urethane foam on the human body, we obtained the following results.

すなわち、別紙の各参考写真は被測定物の表面の温度分
布、高低差を彩色表示するサーモビジョンの撮影写真で
あるが、先ず第1写真の状態では同一人の両手の温度は
殆ど同一であるが、その後左側の手を上記製造方法によ
って得られた本発明に係る遠赤外線放射ウレタンフオー
ムに、又右側の手を遠赤外線放射材料を含まない一般の
ウレタンフオームに夫々10分間接触させた。その結果
、第2写真の如く遠赤外線が照射された左側は未照射の
右側に比してかなり高温に加温されている(緑、黄、赤
色に変化するに従って高温である)。
In other words, each of the reference photos in the attached sheet is a thermovision photo that displays the temperature distribution and height difference on the surface of the object to be measured in color, but first of all, in the state of the first photo, the temperatures of both hands of the same person are almost the same. However, the left hand was then brought into contact with the far-infrared emitting urethane foam according to the present invention obtained by the above manufacturing method, and the right hand was brought into contact with a general urethane foam containing no far-infrared emitting material for 10 minutes each. As a result, as shown in the second photo, the left side irradiated with far-infrared rays is heated to a considerably higher temperature than the right side that is not irradiated (the temperature increases as the color changes from green to yellow to red).

尚、右側の温度が上昇したのはウレタンフオームの保温
性によるものである。
The temperature increase on the right side is due to the heat retention properties of the urethane foam.

この様に、遠赤外線放射材料を混入したウレタンフオー
ムでは、ウレタンフオーム自体が本来具備する保温性に
遠赤外線放射による加温作用が加味されて、その温熱効
果が倍増されるのである。
In this way, in the case of urethane foam mixed with a far-infrared radiation material, the heating effect of far-infrared radiation is added to the heat-retaining property that the urethane foam itself inherently has, and its thermal effect is doubled.

また、ウレタンフオームに混入された遠赤外線放射材料
から照射される遠赤外線は上記の如き温熱効果を発揮す
るが、これをマツトレス或いはソファ−等のクツション
材に適用した場合には、当該マツトレス等の使用者に対
して常時遠赤外線を自然に照射でき、その温熱効果によ
り冷え等を解消できることとなる。また、この様な効果
はクツション材のみならず、その他の壁材或いは床材等
に適用した場合にも当然得られるものである。
In addition, the far infrared rays irradiated from the far infrared emitting material mixed in the urethane foam exhibit the above-mentioned thermal effect, but when this is applied to cushion materials such as pine tresses or sofas, the pine tresses, etc. Far-infrared rays can be naturally irradiated to the user at all times, and the thermal effect can relieve coldness and the like. Further, such effects can naturally be obtained not only when applied to cushion materials but also when applied to other wall materials, floor materials, etc.

更に、遠赤外線は人体の表面のみならず、人体組織の内
部の奥深い位置迄浸透して、人体組織の微細血管の拡張
、血液循環の促進を図って肩や腰のこりをほぐし、更に
細胞組織の含水率の維持、細胞の活性化を図って新陳代
謝を促進する他、乳酸等の体内老廃物の分解を促進し、
疲労回復を助長する。特に、この様な作用は0.76μ
m〜1000μmの波長範囲の赤外線のうち4〜20μ
mの波長範囲の遠赤外線に於いて顕著となるのである。
Furthermore, far infrared rays penetrate not only the surface of the human body but also deep inside the human body tissue, expanding the microvessels of the human body tissue and promoting blood circulation, relieving stiffness in the shoulders and lower back, and further strengthening the tissue structure. In addition to maintaining water content and activating cells to promote metabolism, it also promotes the decomposition of internal wastes such as lactic acid.
Promotes recovery from fatigue. In particular, such an effect is 0.76μ
4 to 20 μm of infrared light in the wavelength range of m to 1000 μm
This is noticeable in far infrared rays in the wavelength range of m.

尚、本発明に係る製造方法は決して上記実施例の如く限
定されるものではなく、ウレタンフオームの具体的な製
造原料は任意に変更でき、またその具体的な発泡方法も
上記の如き化学的方法に限らず、低沸点溶剤を用いる如
き方法であっても何ら構わない。
The manufacturing method according to the present invention is by no means limited to the above examples, and the specific raw materials for producing the urethane foam can be changed as desired, and the specific foaming method can also be changed to the chemical method as described above. However, the method is not limited to the above, and any method using a low boiling point solvent may be used.

要は、ウレタンフオームを発泡させる前段階に於いてウ
レタンフオーム原料に粉末状の遠赤外線放射材料と界面
活性剤とを混合させればよい。この具体的な混合比や遠
赤外線放射材料の具体的な粒径等は任意に変更自在であ
る。また、本発明は遠赤外線放射材料の具体的な成分等
も限定されず、例えば特開昭61−117151号、特
開昭61−36169号。
In short, the urethane foam raw material may be mixed with a powdery far-infrared emitting material and a surfactant before foaming the urethane foam. The specific mixing ratio, the specific particle size of the far-infrared emitting material, etc. can be changed arbitrarily. Furthermore, the present invention is not limited to the specific components of the far-infrared emitting material, such as those disclosed in JP-A-61-117151 and JP-A-61-36169.

或いは特開昭61−232268号公報等に所載の材料
を適宜用いてもよい。更に界面活性剤の具体的な種類も
問わず、要は分散性を発揮し得るものであればよい。
Alternatively, materials described in JP-A-61-232268 and the like may be used as appropriate. Furthermore, the specific type of surfactant is not concerned, as long as it can exhibit dispersibility.

その他、本発明に係る遠赤外線放射ウレタンフオームは
、軟質、硬質を問わず、又その具体的な成形形態や使用
用途を一切問うものではない。
In addition, the far-infrared ray-emitting urethane foam according to the present invention does not matter whether it is soft or hard, and there is no particular question about its specific molding form or use.

(発明の効果) 畝上の様に、本発明はウレタンフオームに遠赤外線放射
材料を混入させたために、このウレタンフオームでは本
来の断熱性や保温性の如き素材機能に遠赤外線放射によ
る温熱作用や人体への好ましい各種作用を加味できるこ
ととなって、クツション材やその他の部材に適用した場
合にこの遠赤外線放射による優れた作用を自然的に発揮
させ得ることとなった。その結果、従来のウレタンフオ
ームよりもその機能性に優れ、利用用途の拡大。
(Effects of the Invention) As shown in the above, the present invention mixes a far-infrared radiation material into the urethane foam, so this urethane foam has a thermal effect due to far-infrared radiation in addition to its original material functions such as heat insulation and heat retention. It has become possible to take into account various favorable effects on the human body, and when applied to cushion materials and other members, it has become possible to naturally exhibit the excellent effects of far-infrared radiation. As a result, its functionality is superior to that of conventional urethane foam, and its uses are expanding.

商品価値の向上が図れ、機能的素材として極めて優れた
ものにできるという格別な効果を有するに至った。
It has achieved the extraordinary effect of improving the product value and making it an extremely superior functional material.

また、本発明に係る製造方法では、ウレタンフオーム原
料に粉末状の遠赤外線放射材料を混合させだ後に当該原
料を発泡させるために、発泡形成されるウレタンフオー
ムには必然的に遠赤外線放射材料が混入できて本発明に
係るウレタンフオームの製造が好適に行えるばかりか、
界面活性剤の混入によってウレタンフオーム原料への遠
赤外線放射材料の均−且つ多量の混合が可能となって、
遠赤外線放射量が大きく、又不拘−な遠赤外線放射材料
の分布に起因するクラックの発生等を生じない優れた遠
赤外線放射特性を有するウレタンフオームが製造できる
という優れた効果を有する。
In addition, in the manufacturing method according to the present invention, in order to foam the raw material after mixing the powdered far-infrared emitting material into the urethane foam raw material, the far-infrared emitting material is inevitably added to the foamed urethane foam. Not only can the urethane foam be mixed with the urethane foam according to the present invention, but also
By mixing the surfactant, it becomes possible to mix a large amount of the far-infrared emitting material into the urethane foam raw material, and
It has the excellent effect of producing a urethane foam that emits a large amount of far-infrared rays and has excellent far-infrared radiation characteristics that do not cause cracks or the like due to unrestricted distribution of the far-infrared ray-emitting material.

Claims (1)

【特許請求の範囲】 1 遠赤外線放射材料が混入されてなることを特徴とす
る遠赤外線放射ウレタンフォーム。 2 ウレタンフォームの原料に少なくとも界面活性剤と
粉末状の遠赤外線放射材料を混合せしめ、その後前記原
料を発泡させることを特徴とする遠赤外線放射ウレタン
フォームの製造方法。
[Claims] 1. A far-infrared emitting urethane foam characterized by containing a far-infrared emitting material. 2. A method for producing far-infrared ray-emitting urethane foam, which comprises mixing at least a surfactant and a powdered far-infrared ray-emitting material with a urethane foam raw material, and then foaming the raw material.
JP30831087A 1987-05-01 1987-12-04 Far infrared ray emitting urethane foam and production thereof Pending JPH01144433A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30831087A JPH01144433A (en) 1987-05-01 1987-12-04 Far infrared ray emitting urethane foam and production thereof

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP6725887 1987-05-01
JP62-67258 1987-05-01
JP30831087A JPH01144433A (en) 1987-05-01 1987-12-04 Far infrared ray emitting urethane foam and production thereof

Publications (1)

Publication Number Publication Date
JPH01144433A true JPH01144433A (en) 1989-06-06

Family

ID=26408434

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30831087A Pending JPH01144433A (en) 1987-05-01 1987-12-04 Far infrared ray emitting urethane foam and production thereof

Country Status (1)

Country Link
JP (1) JPH01144433A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01150527A (en) * 1987-12-08 1989-06-13 Seiji Asai Far infrared radiation resin molding
JPH0873639A (en) * 1994-09-09 1996-03-19 Koichi Nishikawa Foamed product of natural stone-containing plastic or rubber and product using the same
WO2004034851A1 (en) * 2002-10-15 2004-04-29 Hidehiko Tanaka Mattress

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01150527A (en) * 1987-12-08 1989-06-13 Seiji Asai Far infrared radiation resin molding
JPH0873639A (en) * 1994-09-09 1996-03-19 Koichi Nishikawa Foamed product of natural stone-containing plastic or rubber and product using the same
WO2004034851A1 (en) * 2002-10-15 2004-04-29 Hidehiko Tanaka Mattress

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