JPH01125913A - Transformator - Google Patents

Transformator

Info

Publication number
JPH01125913A
JPH01125913A JP62285825A JP28582587A JPH01125913A JP H01125913 A JPH01125913 A JP H01125913A JP 62285825 A JP62285825 A JP 62285825A JP 28582587 A JP28582587 A JP 28582587A JP H01125913 A JPH01125913 A JP H01125913A
Authority
JP
Japan
Prior art keywords
voltage coil
insulating material
synthetic resin
high voltage
low
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP62285825A
Other languages
Japanese (ja)
Inventor
Sadatoshi Murakami
村上 貞利
Hideo Shigesato
重里 英夫
Kunio Yoshikawa
吉川 邦生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP62285825A priority Critical patent/JPH01125913A/en
Publication of JPH01125913A publication Critical patent/JPH01125913A/en
Pending legal-status Critical Current

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  • Insulating Of Coils (AREA)

Abstract

PURPOSE:To obtain a transformator excellent in corona characteristics, by interposing a composite sheet composed of a ceramic fiber sheet and a synthetic resin film, at least in one of gaps between high voltage coil layers, between low voltage coil layers, and between the high voltage coil and the low voltage coil. CONSTITUTION:Between each layer of high voltage coil 1, interlayer insulating material 12 is provided. Between each layer of low voltage coil 4, interlayer insulating material 15 is provided. Between the high voltage coil 1 and the low voltage coil 4, insulating material 13 is provided. These are made up in one body by using moldable and curable coating synthetic resin 6. For the insulating material 13, and the interlayer insulating materials 12, 15, a composite sheet of ceramic fiber sheet and synthetic resin film is used. Therefore, the impregnating ability of the resin is excellent, cracking and exfoliating is prevented, and corona characteristics is improved. Further, preliminary impregnation of the high voltage coil can be eliminated, and so the manufacturing process can be shortened.

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は変成器、特にその耐熱衝撃性、コロナ特性の
改良に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] This invention relates to a transformer, particularly to improvements in its thermal shock resistance and corona characteristics.

[従来の技術] 第4図に従来の変成器として、乾式計器用変圧変流器の
断面図を示す、高圧コイル(1)の各層間には層間絶縁
材料(2)が設けられ、低圧コイル(4)の各層間には
層間絶縁材料(5)が設けられている。
[Prior Art] Fig. 4 shows a cross-sectional view of a dry voltage transformer as a conventional transformer. An interlayer insulating material (2) is provided between each layer of a high voltage coil (1), An interlayer insulating material (5) is provided between each layer (4).

また、高圧コイル(1)と低圧コイル(4)の間には、
絶縁材料(3)が設けられている。さらに、注型可能な
外被用硬化性合成樹脂(6)によって、これらを一体構
造としている。
Moreover, between the high voltage coil (1) and the low voltage coil (4),
An insulating material (3) is provided. Furthermore, these are made into an integral structure using a castable curable synthetic resin for the outer covering (6).

絶縁材料(3)、層間絶縁材料(2)としては、クラフ
ト紙、ポリエステルその他の合成樹脂フィルム、同不織
布などが用いられる。また、このような材料と集成マイ
カシートを貼り合わせたもの(集成マイカ複合シート)
や、このような材料に予めエポキシvd18など電気絶
縁性にすぐれた合成樹脂を含浸したものも使用される。
As the insulating material (3) and the interlayer insulating material (2), kraft paper, polyester or other synthetic resin film, nonwoven fabric thereof, etc. are used. In addition, products made by laminating such materials with laminated mica sheets (laminated mica composite sheets)
Alternatively, such materials may be impregnated in advance with a synthetic resin having excellent electrical insulation properties such as epoxy VD18.

高圧コイル(1)の空隙部には、コロナ特性を向上させ
るため、比較的粘性の低い高絶縁性硬化性合成樹脂、例
えばエポキシ樹脂が減圧含浸、便化させられる。外被用
硬化性合成樹11(6)は、一般に無気質の充填剤、た
とえば石英粉末のようなものを大量に含む、この充填剤
添加により外被用硬化性合成vd詣(6)の便化反応熱
を減退させ、硬化収縮率、熱収縮率を低下させる。
In order to improve the corona characteristics, the void of the high voltage coil (1) is impregnated with a relatively low viscosity, highly insulative hardening synthetic resin, such as an epoxy resin, under reduced pressure. The curable synthetic wood for the outer covering 11 (6) generally contains a large amount of an airless filler, such as quartz powder, and the addition of this filler makes it easier to use the hardenable synthetic wood for the outer covering (6). It reduces the heat of chemical reaction and reduces the curing shrinkage rate and heat shrinkage rate.

[発明が解決しようとする問題点] 上記のような従来の変成器においては、外被用便化性合
成樹11(6)の硬化時に生じる硬化収縮によって硬化
収縮応力が生じる。また、高圧コイル(1)、低圧コイ
ル(4)とこれら両コイル間に介在する外被用硬化性合
成樹脂(6)あるいは合成樹脂繊維、合成樹脂フィルム
との熱膨張係数の違いにより熱応力が生じる。このため
、コイルと外被用便化性合成樹jIB(6)との界面の
剥離によって円周方向に亀裂が生じる。また、円周応力
によって、半径方向に亀裂が生じる。この亀裂によって
、コロナが発生したり、短絡現象を生じたりする問題点
があった。
[Problems to be Solved by the Invention] In the conventional transformer as described above, curing shrinkage stress occurs due to curing shrinkage that occurs during curing of the facilitative synthetic wood 11 (6) for the outer covering. In addition, thermal stress may occur due to the difference in thermal expansion coefficient between the high-voltage coil (1), the low-voltage coil (4), and the curable synthetic resin for outer covering (6), synthetic resin fiber, or synthetic resin film interposed between these two coils. arise. For this reason, cracks occur in the circumferential direction due to peeling at the interface between the coil and the synthetic resin jIB (6) for outer covering. Additionally, circumferential stress causes cracks to occur in the radial direction. This crack causes problems such as corona generation and short circuit phenomena.

また、眉間絶縁材料として使用される天然繊維紙(たと
えばクラフト紙)、合成樹脂フィルム(例えばポリエス
テルフィルム)、合成繊維不織布(例えばポリエステル
不織布)、集成マイカ複合シートに、予め高絶縁性硬化
性合成樹脂(6)を含浸硬化させる場合に、次の理由に
より十分含浸されないおそれがある。天然繊維紙では繊
維の密度が高く、十分な含浸が得られない0合成繊維フ
ィルムでは、フィルムを貫通する方向には全く含浸が期
待できない、集成マイカ複合シートでは、鱗片状マイカ
が重なり合っているため貫通方向への含浸が期待できず
、また重なり合った部分は空隙となる0以上のような樹
脂含浸が十分に行われない層間絶縁材料を使用した場合
、未含浸部は減圧含浸によって減圧空間となり、コロナ
開始電圧が低くなる。
In addition, highly insulating curable synthetic resin can be added to natural fiber paper (e.g., kraft paper), synthetic resin film (e.g., polyester film), synthetic fiber nonwoven fabric (e.g., polyester nonwoven fabric), and laminated mica composite sheet used as insulation materials between the eyebrows. When impregnating and curing (6), there is a risk that the impregnation may not be sufficient for the following reasons. With natural fiber paper, the fiber density is high and sufficient impregnation cannot be obtained. With synthetic fiber film, no impregnation can be expected in the direction that penetrates the film. With laminated mica composite sheets, the scaly mica overlaps. When using an interlayer insulation material in which impregnation in the penetrating direction cannot be expected, and where the overlapping portions are not sufficiently impregnated with resin such as 0 or more, the unimpregnated portions become vacuum spaces due to vacuum impregnation. Corona starting voltage becomes lower.

一方、合成繊維不織布は樹脂含浸が容易であるが、それ
自体の絶縁破壊電圧が低いという問題点がある。
On the other hand, although synthetic fiber nonwoven fabrics can be easily impregnated with resin, they have a problem in that their dielectric breakdown voltage is low.

さらには、眉間絶縁材料が有機物の場合、マグネットワ
イヤーとの熱膨張係数の差から温度サイクルにより接触
部はずれを生じやすくコロナ発生の原因となる。
Furthermore, if the glabellar insulating material is an organic material, due to the difference in thermal expansion coefficient with the magnet wire, the contact portion is likely to become dislocated due to temperature cycles, causing corona generation.

この発明は上記の問題点を解決して、コロナ特性のすぐ
れた変成器を提供することを目的とする。
The object of the present invention is to solve the above problems and provide a transformer with excellent corona characteristics.

[問題点を解決するため゛の手段] この発明樟係る変成器においては、高圧コイルの各層間
、低圧コイルの各層間、高圧コイルと低圧コイルの間の
少なくともいずれか1つに、セラミックファイバーシー
トと合成樹脂フィルムからなる複合シートを介在させて
いる。
[Means for Solving the Problems] In the transformer according to the present invention, a ceramic fiber sheet is provided between each layer of the high-voltage coil, between each layer of the low-voltage coil, and at least between the high-voltage coil and the low-voltage coil. A composite sheet consisting of a synthetic resin film and a synthetic resin film is interposed.

[作用] この発明に係る変成器において用いられている複合シー
トは、熱膨張係数が低く、合成樹脂の含浸性にすぐれて
いる。
[Function] The composite sheet used in the transformer according to the present invention has a low coefficient of thermal expansion and is excellent in impregnation with synthetic resin.

[実施例] この発明の一実施例を第1図に示す、高圧コイル(1)
の各層間には眉間絶縁材料(12)が設けられ、低圧コ
イル(4)の各層間には眉間絶縁材料(15)が設けら
れている。また、高圧コイル(1)と低圧コイル(4)
の間には、絶縁材料(13)が設けられている。さらに
、注型可能な外被用便化性合成樹1!(6)によって、
これらを一体構造としている。絶縁材料(13)、眉間
絶縁材料(12) (15)として、セラミックファイ
バーシートと合成樹脂フィルムの複合シートを用いてい
る。
[Example] An example of the present invention is shown in FIG. 1, a high voltage coil (1)
A glabellar insulating material (12) is provided between each layer of the low voltage coil (4), and a glabellar insulating material (15) is provided between each layer of the low voltage coil (4). Also, high voltage coil (1) and low voltage coil (4)
An insulating material (13) is provided between them. In addition, 1 castable synthetic tree for the outer covering! By (6),
These are integrated into one structure. A composite sheet of a ceramic fiber sheet and a synthetic resin film is used as the insulating material (13) and the glabellar insulating material (12) (15).

この複合シートの構造を第2図に断面図として示す、合
成樹脂フィルム(例えば、ポリエステル、ポリイミド、
ポリエーテルスルフォン、ポリフェニレンサルファイド
樹脂フィルム)の片面に、電気絶縁性にすぐれた溶剤型
ワニス、あるいは無溶剤型ワニスをセラミックファイバ
ーシートの重量に対し、5〜50%となるよう塗付する
。その上に、セラミックファイバーシート(22)を重
ねて、そのままかあるいは少しの圧力をかけて粘り合わ
せ、溶剤の蒸散またはワニスの硬化反応を進ませるよう
ワニスに適した温度の下に加熱した後、巻取る。
The structure of this composite sheet is shown in FIG. 2 as a cross-sectional view.
A solvent-based varnish or a solvent-free varnish with excellent electrical insulation properties is applied to one side of the polyether sulfone or polyphenylene sulfide resin film in an amount of 5 to 50% of the weight of the ceramic fiber sheet. On top of that, a ceramic fiber sheet (22) is stacked, either as is or by applying a little pressure to make them stick together, and then heated to a temperature suitable for the varnish to promote evaporation of the solvent or the curing reaction of the varnish. Wind it up.

セラミックファイバーシート(22)としては、例えば
アルミナファイバー、クォーツファイバーなどいわゆる
抄紙法によってシート状としたものを用いるとよい。
As the ceramic fiber sheet (22), it is preferable to use, for example, alumina fiber, quartz fiber, or the like which is formed into a sheet by a so-called paper-making method.

このような方法で得られた複合シートを低圧コイル(4
)の眉間絶縁材料(15)とし、マグネットワイヤーを
巻回して低圧コイルを得る0次に、この低圧コイルの外
周に複合シートを巻回して、絶縁層(13)を形成する
。さらに、この外周に、複合シートを眉間絶縁材料(1
2)として、マグネットワイヤ゛−を巻回し、コイル巻
体を得る。このコイル巻体を完成品金型に組み込み、無
機質の微粒充填剤を減圧下において注入する。無機質の
微粒充填剤としては、例えば石英粉などを含有する比較
的低粘度の外被用硬化性合成111!(例えば、エポキ
シ樹11配金組成物)を用いる。注入後、熱硬化処理、
脱型処理を施すことにより、乾式変圧変流器が得られる
The composite sheet obtained by this method was wrapped in a low-voltage coil (4
) is used as the glabellar insulating material (15), and a magnet wire is wound around it to obtain a low-voltage coil.Next, a composite sheet is wound around the outer periphery of this low-voltage coil to form an insulating layer (13). Furthermore, a composite sheet is placed around this outer periphery with glabellar insulating material (1
2) The magnet wire is wound to obtain a coiled body. This coiled body is assembled into a mold for the finished product, and a fine inorganic filler is injected under reduced pressure. Examples of inorganic fine fillers include curable synthetic 111 for outer coverings with relatively low viscosity and containing, for example, quartz powder. (e.g., epoxy tree 11 metallizing composition). After injection, heat curing treatment,
A dry transformer can be obtained by demolding.

この実施例における絶縁層(13)は、セラミックファ
イバーが大部分を占める複合シート層であるため、その
熱膨張係数は25X 10−10−1l℃以下である。
The insulating layer (13) in this example is a composite sheet layer consisting mostly of ceramic fibers, so its coefficient of thermal expansion is less than 25X 10-10-1 l°C.

また、この複合シートは、合成at詣フィルム(21)
とセラミックファイバーシート(22)が十分に接触し
た状態で巻回されているため、高圧コイル(1)と低圧
コイル(4)の間に発生する熱応力は低い。
In addition, this composite sheet is a synthetic AT film (21)
Since the coil and ceramic fiber sheet (22) are wound in sufficient contact with each other, the thermal stress generated between the high voltage coil (1) and the low voltage coil (4) is low.

また、含浸された外被用硬化性合成樹j1(6)の便化
時に発生する硬化収縮応力も低い、このため、高圧コイ
ル(1)、低圧コイル(4)と外被用便化性合成樹脂(
6)の#1離が防止でき、その成長による円周方向への
亀裂を防止できる。
In addition, the curing shrinkage stress that occurs when the impregnated curable synthetic resin for the outer jacket j1 (6) is reduced is also low. resin(
6) #1 separation can be prevented, and cracks in the circumferential direction due to its growth can be prevented.

この実施例における層間絶縁材料(12)と高圧コイル
(1)の断面を第3図に示す、第5図に比較のため、従
来の眉間絶縁材料(2)と高圧コイル(1)の断面を示
す、第3図において、層間絶縁材料(12)のセラミッ
クファイバーシート(22)の表面は、抄紙法によるシ
ートであるため粗い、この粗い面は、セラミックファイ
バーの弾性率が高いので、層間に入れられマグネットワ
イヤーが巻回されても、その張力により表面がつぶれる
ことなく粗い状態で接触する。また、セラミックファイ
バーシート(13)の断面は粗であるため、あらゆる方
向からの樹脂含浸が可能である。したがって、マグネッ
トワイヤーの周辺、セラミックファイバーシート(22
)の内部および合成樹脂フィルム(21)との界面には
空間が生じない、このためコロナ開始電圧は高く、また
コロナを生じてもセラミックファイバーシートはコロナ
劣化に高度な信頼性を示す。
Figure 3 shows the cross section of the interlayer insulation material (12) and high voltage coil (1) in this example, and Figure 5 shows the cross section of the conventional glabella insulation material (2) and high voltage coil (1) for comparison. In Fig. 3, the surface of the ceramic fiber sheet (22) of the interlayer insulation material (12) is rough because it is a sheet made by a papermaking method. Even if the magnet wire is wound around the wire, the tension will cause the surface to contact in a rough state without being crushed. Furthermore, since the ceramic fiber sheet (13) has a rough cross section, resin impregnation is possible from all directions. Therefore, around the magnet wire, the ceramic fiber sheet (22
) and at the interface with the synthetic resin film (21). Therefore, the corona starting voltage is high, and even if corona occurs, the ceramic fiber sheet shows high reliability against corona deterioration.

なお、上記実施例では乾式計器用変圧変流器について説
明したが、電力用変圧変流器、油入り変圧変流器にも適
用することができる。
In the above embodiment, a dry type meter current transformer has been described, but the present invention can also be applied to a power transformer and an oil-filled transformer.

[発明の効果] この発明に係る変成器においては、高圧コイルの各層間
、低圧コイルの各層間、高圧コイルと低圧コイルの間の
少なくともいずれか1つに、セラミックファイバーシー
トと合成樹脂フィルムからなる複合シートを介在させて
いる。
[Effects of the Invention] In the transformer according to the present invention, at least one of the layers between the high-voltage coils, between the low-voltage coils, and between the high-voltage coil and the low-voltage coil is made of a ceramic fiber sheet and a synthetic resin film. A composite sheet is interposed.

したがって、樹脂含浸性にすぐれ、亀裂・剥離を防止で
さ、コロナ特性を向上させることができる。また、高圧
コイルの予備含浸を除くことができ、製造工程の短縮化
が可能となる。
Therefore, it has excellent resin impregnation properties, prevents cracking and peeling, and improves corona properties. Furthermore, preliminary impregnation of the high-voltage coil can be eliminated, making it possible to shorten the manufacturing process.

すなわち、安価でかつ高性能の変成器を提供することが
できる。
That is, an inexpensive and high-performance transformer can be provided.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明の一実施例による変成器の断面図、第
2図は複合シートの断面図、第3図は複合シート付近の
断面図、第4図は従来の変成器の断面図、第5図は従来
の絶縁材料を示す断面図である。 (1)は高圧コイル、(4)は低圧コイル、(12)、
 (13)、 (15)は複合シートである。 なお、各図中同一符号は同−又は相当部分を示す。
FIG. 1 is a sectional view of a transformer according to an embodiment of the present invention, FIG. 2 is a sectional view of a composite sheet, FIG. 3 is a sectional view of the vicinity of the composite sheet, and FIG. 4 is a sectional view of a conventional transformer. FIG. 5 is a sectional view showing a conventional insulating material. (1) is a high voltage coil, (4) is a low voltage coil, (12),
(13) and (15) are composite sheets. Note that the same reference numerals in each figure indicate the same or corresponding parts.

Claims (1)

【特許請求の範囲】[Claims] (1)高圧コイル、 高圧コイルと磁気的に結会された低圧コイル、高圧コイ
ルの各層間、低圧コイルの各層間、高圧コイルと低圧コ
イルの間の少なくともいずれか1つに介在させられたセ
ラミックファイバーシートと合成樹脂フィルムからなる
複合シート、を備えたことを特徴とする変成器。
(1) A high-voltage coil, a low-voltage coil magnetically connected to the high-voltage coil, a ceramic interposed between each layer of the high-voltage coil, between each layer of the low-voltage coil, or at least one between the high-voltage coil and the low-voltage coil. A transformer characterized by comprising a composite sheet made of a fiber sheet and a synthetic resin film.
JP62285825A 1987-11-11 1987-11-11 Transformator Pending JPH01125913A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62285825A JPH01125913A (en) 1987-11-11 1987-11-11 Transformator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62285825A JPH01125913A (en) 1987-11-11 1987-11-11 Transformator

Publications (1)

Publication Number Publication Date
JPH01125913A true JPH01125913A (en) 1989-05-18

Family

ID=17696568

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62285825A Pending JPH01125913A (en) 1987-11-11 1987-11-11 Transformator

Country Status (1)

Country Link
JP (1) JPH01125913A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008047826A (en) * 2006-08-21 2008-02-28 San-Ei Electronic Industries Co Ltd Heat radiating structure for vertical coil device
JP2008060026A (en) * 2006-09-04 2008-03-13 Nippon Steel Corp In-furnace installed induction heating device
JP2014204002A (en) * 2013-04-05 2014-10-27 富士電機株式会社 Resin mold coil, manufacturing method therefor and mold transformer
JP2015532002A (en) * 2012-08-14 2015-11-05 シーメンス エナジー インコーポレイテッド Use of alumina paper for tension relaxation and electrical insulation in high temperature coil windings.
EP4099350A1 (en) * 2021-05-31 2022-12-07 ABB Schweiz AG A dry high voltage instrument transformer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008047826A (en) * 2006-08-21 2008-02-28 San-Ei Electronic Industries Co Ltd Heat radiating structure for vertical coil device
JP2008060026A (en) * 2006-09-04 2008-03-13 Nippon Steel Corp In-furnace installed induction heating device
JP2015532002A (en) * 2012-08-14 2015-11-05 シーメンス エナジー インコーポレイテッド Use of alumina paper for tension relaxation and electrical insulation in high temperature coil windings.
JP2014204002A (en) * 2013-04-05 2014-10-27 富士電機株式会社 Resin mold coil, manufacturing method therefor and mold transformer
EP4099350A1 (en) * 2021-05-31 2022-12-07 ABB Schweiz AG A dry high voltage instrument transformer

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