JPH01125204A - Integral molding of deformed product - Google Patents
Integral molding of deformed productInfo
- Publication number
- JPH01125204A JPH01125204A JP28358887A JP28358887A JPH01125204A JP H01125204 A JPH01125204 A JP H01125204A JP 28358887 A JP28358887 A JP 28358887A JP 28358887 A JP28358887 A JP 28358887A JP H01125204 A JPH01125204 A JP H01125204A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- product
- cured
- earthware
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims description 6
- 239000000463 material Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims description 16
- 239000002928 artificial marble Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 239000004579 marble Substances 0.000 abstract 3
- 239000000047 product Substances 0.000 description 24
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、例えば陶器製の洗面器と、人造大理石型の洗
面カウンターとの異形製品どうしを一体成形する方法に
関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for integrally molding irregularly shaped products, such as a ceramic wash basin and an artificial marble wash counter.
従来にあって、例えば対となって使用される陶器製の洗
面器と、人造大理石の洗面カウンターとは、形状や材質
が異なる異形製品であるため、それぞれを別々に製造し
、その後で両者を一体的に組み付けて出荷するのが通常
である。ところが、組付後において、陶器製の洗面器と
、人造大理石の洗面カウンターとの間から水漏れ等があ
ると困るので、両者の間には専用の組付金具と、シール
材を配設し、水漏れが起こらないようにしている。Conventionally, for example, a ceramic wash basin and an artificial marble wash counter that are used as a pair are irregularly shaped products with different shapes and materials, so they are manufactured separately and then combined. Usually, they are assembled and shipped as one unit. However, after assembly, it would be a problem if water leaked between the ceramic washbasin and the artificial marble washstand counter, so special assembly fittings and sealing material were installed between the two. , to prevent water leakage.
このように、従来の洗面器とそのカウンターとは、別々
に製造して組み付けているが、シール材に黴が発生した
り、汚れが付着し、不衛生である詐りでなく、見栄えも
悪（なるという欠点があった。また専用の金具類を必要
とし、その組付作業も面倒であるという欠点があった。In this way, conventional washbasins and their counters are manufactured and assembled separately, but mold and dirt can form on the sealing material, which is not only unsanitary but also looks bad. (There was also a drawback that special metal fittings were required, and the assembly work was troublesome.)
本発明は、従来の前記問題点に鑑みてこれを改良除去し
たものであって、陶器製品と人造大理石製品とを一体化
することのできる異形製品の一体成形方法を提供せんと
するものである。The present invention improves and eliminates the above-mentioned conventional problems, and aims to provide an integral molding method for irregularly shaped products that can integrate a ceramic product and an artificial marble product. .
而して、前記問題点を解決するために本発明が採用した
手段は、成形型内にゲルコート層を形成し、予め成形し
た陶器製品を前記ゲルコート層の型内ヘセントし、陶器
製品の周囲及びゲルコート層上に、樹脂と骨材とを混合
した人造大理石材料を充填し、硬化後脱型して陶器製品
と人造大理石製品とを一体成形している。Therefore, the means adopted by the present invention to solve the above problems is to form a gel coat layer in a mold, place a pre-shaped ceramic product in the mold of the gel coat layer, and to remove the surrounding area of the ceramic product. An artificial marble material made of a mixture of resin and aggregate is filled on the gel coat layer, and after hardening, the mold is demolded to integrally mold a ceramic product and an artificial marble product.
成形型内へゲルコート層を形成した後、別途製作準備し
た陶器製品を型内ヘセットし、その周囲及びゲルコート
層上に、人造大理石材料を充填し、これを硬化させると
、陶器製品と人造大理石製品とが一体化する。然る後は
、税型して一体化された製品を取り出せばよい。After forming a gel coat layer in the mold, a separately prepared ceramic product is set in the mold, and an artificial marble material is filled around it and on the gel coat layer. When this is hardened, the ceramic product and the artificial marble product are created. become one. After that, all you have to do is take out the integrated product as a tax.
以下に、本発明の方法を図面に示す実施例に基づいて説
明すると次の通りである。The method of the present invention will be explained below based on the embodiments shown in the drawings.
第１図は本発明の製造方法の工程を示す図面、第２図は
陶器製の洗面器ｌと人造大理石の洗面カウンター２とを
一体成形した製品３を示す平面図、第３図は同製品３の
正面図である６本発明の方法にあっては、先ず、第１図
に示す如く、成形型（雌型）４を準備し、該成形型４の
内面に離型剤を塗布する。そして、成形型４を硬化炉５
に入れて暖め、次工程で塗布されるゲルコート樹脂６が
硬化し易いようにする。然る後は、ゲルコート樹脂６を
塗布し、成形型４の全体を別の硬化炉７に入れて５０〜
６０℃の温度で１時間程度加熱し、ゲルコート樹脂６を
硬化させる。Fig. 1 is a drawing showing the steps of the manufacturing method of the present invention, Fig. 2 is a plan view showing a product 3 in which a ceramic washbasin l and an artificial marble washstand counter 2 are integrally molded, and Fig. 3 is a plan view of the same product. 3 is a front view of 6. In the method of the present invention, first, as shown in FIG. 1, a mold (female mold) 4 is prepared, and a mold release agent is applied to the inner surface of the mold 4. Then, the mold 4 is placed in a hardening furnace 5.
The gel coat resin 6 to be applied in the next step is easily cured by heating it. After that, gel coat resin 6 is applied, and the entire mold 4 is placed in another curing furnace 7 for 50~
The gel coat resin 6 is cured by heating at a temperature of 60° C. for about 1 hour.
次に、硬化炉７から成形型４を取り出し、鋳込みの準備
をする。鋳込みの準備は、予め製作準備しておいた陶器
製の洗面器ｌと、人造大理石の材料８を準備する０人造
天理石の材料８は、ポリエステル樹脂１５〜２０ｗｔ％
（内訳は、ポリエステル樹脂対ポリスチレン系低収縮剤
が９＝１）に、骨材としての炭酸カルシウムを７５〜８
５ｗｔ％の割合で加え、更に硬化剤としてのメチルエチ
ルケトンパーオキサイドをポリエステル樹脂に対して約
１ｗｔ％添加したものである。Next, the mold 4 is taken out from the hardening furnace 7 and prepared for casting. To prepare for casting, prepare a ceramic wash basin l prepared in advance and artificial marble material 8.Artificial stone material 8 is polyester resin 15 to 20 wt%.
(Breakdown: polyester resin to polystyrene low shrinkage agent = 9 = 1), and calcium carbonate as aggregate to 75 to 8
In addition, about 1 wt% of methyl ethyl ketone peroxide as a curing agent was added to the polyester resin.
鋳込みの準備が完了した後は、陶器製の洗面器１を成形
型４内にセットし、該洗面器ｌの周囲と前記ゲルコート
樹脂６の上に、前述した人造大理石の材料８を充填する
。そして、雄型の成形型９を雌型の成形型４上に載せて
締結し、材料８の硬化を待つ、材料８の硬化後は、雄型
の成形型９及び半製品１０を税型する。そして、半製品
１０を硬化炉１１に入れて７０℃で１．５時間程度の加
熱を行いアフターキュアーを行う、アフターキュアーが
行なわれたならば、今度は半製品ｌＯを硬化炉１１から
取り出し、規格された寸法に切断し、研磨等の仕上加工
を行って第２図及び第３ＦＩ！Ｊに示す製品３を得る。After the preparation for casting is completed, the ceramic washbasin 1 is set in the mold 4, and the above-mentioned artificial marble material 8 is filled around the washbasin 1 and onto the gel coat resin 6. Then, the male mold 9 is placed on the female mold 4 and fastened, and the material 8 is waited for to harden. After the material 8 is hardened, the male mold 9 and the semi-finished product 10 are molded. . Then, the semi-finished product 10 is placed in the curing furnace 11 and heated at 70° C. for about 1.5 hours to perform after-curing. Once the after-curing has been performed, the semi-finished product 10 is taken out from the curing furnace 11, Cut to the specified dimensions, perform finishing processes such as polishing, and finish as shown in Figures 2 and 3 FI! Product 3 shown in J is obtained.
最後に、製品３の梱包を行い、出荷すればよい。Finally, the product 3 may be packed and shipped.
以上説明したように本発明にあっては、洗面器等の陶器
製品を、洗面カウンター等の人造大理石製品の製造工程
中に成形型内ヘセットして、両者を一体的に結合させた
製品を得ることができる。As explained above, in the present invention, a ceramic product such as a wash basin is set in a mold during the manufacturing process of an artificial marble product such as a wash counter, thereby obtaining a product in which both are integrally joined. be able to.
従って、従来のように対となって使用される異形製品ど
うしの組付作業が不要であり、また両者間には専用の金
具類やシール等を必要としていたが、このような附属部
品を省略することも可能である。Therefore, there is no need to assemble odd-shaped products that are used in pairs as in the past, and special metal fittings and seals were required between the two, but such accessory parts are omitted. It is also possible to do so.
図面はいずれも本発明の方法に関するものであり、第１
図は製造工程の全体を示す図面、第２図は製品の平面図
、第３図は製品の正面図である。
４・・・成形型 １・・・洗面器８・・・人造
大理石材料 ３・・・製品特許出願人 株式会社イ
ナックス
代 理 人 弁理士 内田敏彦All the drawings relate to the method of the present invention, and the first
The figures are drawings showing the entire manufacturing process, FIG. 2 is a plan view of the product, and FIG. 3 is a front view of the product. 4...Molding mold 1...Wash basin 8...Artificial marble material 3...Product patent applicant Inax Co., Ltd. Representative Patent attorney Toshihiko Uchida
Claims (1)
器製品を前記ゲルコート層の型内へセットし、陶器製品
の周囲及びゲルコート層上に、樹脂と骨材とを混合した
人造大理石材料を充填し、硬化後脱型して陶器製品と人
造大理石製品とを一体成形したことを特徴とする異形製
品の一体成形方法。1. Form a gel coat layer in a mold, set a pre-molded ceramic product into the mold of the gel coat layer, and apply an artificial marble material mixed with resin and aggregate around the ceramic product and on the gel coat layer. A method for integrally molding irregularly shaped products, characterized by integrally molding a ceramic product and an artificial marble product by filling, curing, and demolding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28358887A JPH01125204A (en) | 1987-11-10 | 1987-11-10 | Integral molding of deformed product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28358887A JPH01125204A (en) | 1987-11-10 | 1987-11-10 | Integral molding of deformed product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01125204A true JPH01125204A (en) | 1989-05-17 |
| JPH0419002B2 JPH0419002B2 (en) | 1992-03-30 |
Family
ID=17667453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28358887A Granted JPH01125204A (en) | 1987-11-10 | 1987-11-10 | Integral molding of deformed product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01125204A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997016348A1 (en) * | 1995-11-01 | 1997-05-09 | Haruko Kitatani | Method for preventing breaking of whiteware or the like |
-
1987
- 1987-11-10 JP JP28358887A patent/JPH01125204A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997016348A1 (en) * | 1995-11-01 | 1997-05-09 | Haruko Kitatani | Method for preventing breaking of whiteware or the like |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0419002B2 (en) | 1992-03-30 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EXPY | Cancellation because of completion of term | ||
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080330 Year of fee payment: 16 |