JPH01101914A - Method for producing filter of hair dryer - Google Patents
Method for producing filter of hair dryerInfo
- Publication number
- JPH01101914A JPH01101914A JP26006187A JP26006187A JPH01101914A JP H01101914 A JPH01101914 A JP H01101914A JP 26006187 A JP26006187 A JP 26006187A JP 26006187 A JP26006187 A JP 26006187A JP H01101914 A JPH01101914 A JP H01101914A
- Authority
- JP
- Japan
- Prior art keywords
- filter
- annular area
- metal plate
- annular
- holes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000002184 metal Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 238000004080 punching Methods 0.000 claims abstract description 16
- 239000000758 substrate Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
Landscapes
- Cleaning And Drying Hair (AREA)
Abstract
Description
本発明はヘアドライヤの吸い込み口に設けられるフィル
ター、殊にドーム状の金属製フィルターの製造方法に関
するものである。TECHNICAL FIELD The present invention relates to a method for manufacturing a filter provided at the suction port of a hair dryer, particularly a dome-shaped metal filter.
ヘアドライヤの吸い込み口に設けられるフィルターは、
従来、ヘアドライヤの本体ハウジングと一体に形成され
る合成樹脂製の格子状のものが主であったが、これでは
強度の点から格子を構成する桟を細（することができな
いために、開口率が低くて吸い込み抵抗が大きく、また
防塵効果の高いものを得ることが困難である。
このために多数個の孔があけられた金属製のフィルター
を用いたものらあるが、従来の金属製フィルターは、第
９図に示すように、パイロット孔９０を備えた金属板９
に多数個の孔をパンチによってあけた後、この孔が設け
られた範囲内で図中鎖線で示す線に沿って抜き取った環
状のものに対して絞り加工を行なうことで、第１０図に
示すようにドーム状のフィルター本体２０を形成してい
たことから、フィルター本体２０は金属板９から切り出
した時に孔を横切った部分の門凸が、その外周縁及び内
周縁にあられれたものとなっており、このために外観や
部品組み込み等の点で難を有する上に、組み込み作業時
に他の部品を傷付けたり、作業者に切り傷を与えてしま
うことがあり、これらの理由の点で開口率や防塵効果の
点で合成樹脂製のものよりも優れた利点を有しでいる金
属！！！フィルターの普及が遅れている。The filter installed at the inlet of the hair dryer is
Conventionally, hair dryers have mainly been made of synthetic resin with a lattice shape that is integrally formed with the main body housing, but from the viewpoint of strength, the bars that make up the lattice cannot be thin (thin), so the opening ratio has been reduced. It has a low suction resistance, and it is difficult to obtain a highly dustproof filter.For this reason, some metal filters with many holes are used, but conventional metal filters As shown in FIG. 9, a metal plate 9 is provided with a pilot hole 90.
After punching a large number of holes in the hole, a ring-shaped object was extracted along the dashed line in the figure within the area where the holes were provided, and then drawn, as shown in Figure 10. Since the filter body 20 was formed in a dome shape as shown in FIG. For this reason, not only is it difficult in terms of appearance and parts assembly, but also it may damage other parts or cause cuts to the worker during assembly work, and for these reasons, the aperture ratio is Metals have superior advantages over synthetic resins in terms of dust and dust resistance! ! ! The spread of filters is slow.
本発明はこのような点に鑑み為されたものであり、その
目的とするところは上述した欠点のない金属製のフィル
ターを得ることがでさるヘアドライヤのフィルター製造
方法を提供・するにある。The present invention has been devised in view of these points, and its object is to provide a method for manufacturing a hair dryer filter, which makes it possible to obtain a metal filter free of the above-mentioned drawbacks.
しかして本発明は、金属板に対して環状領域に多数個の
孔をあけた後、この環状領域を囲む外周と環状領域で囲
まれた内周とにおいて金属板を打ち抜いて環状の基板を
形成し、次いでこの基板を絞り加工にてドーム形状とす
ることに特徴を有して、孔あけを打ち抜色で形成される
環状の基板の領域内に行なうことで、打ち抜き線のとこ
ろには孔を横切ることによる凹凸が生じないようにした
ものである。
以下本発明を図示の実施例に基づいて詳述すると、第２
図に示すように、パイロット孔９０を備えた金属板９に
パンチで孔あけを行なうにあたり、環状領域Ａに対して
のみ、多数個の孔９１を形成する孔あけを行い、この後
、環状領域Ａを囲む外周と、環状領域Ａで囲まれた内周
とにおいて、打ち抜きを行なう。この打ち抜きによって
、環状領域Ａの外周及び内周に夫々孔９１があけられて
いない領域が生じるが、これら領域は後工程の処理の点
から、ある程度の幅を持つようにしておく。
また内周の打ち抜きに際しては、係止孔９４を夫々備え
た一対の係止片９３．９３を形成しておく。
図中９２は外周打ち抜き線を示している。
そして、上記打ち抜きによって形成された環状の基板９
５に対して、絞り加工を行なって、第３図に示すように
、外周に鍔９６を備えたドーム形状とし、更に絞り切断
加工を行なって、第４図に示すように、鍔９６が切り落
とされるとともに、係止片９３を含む内周縁部が内側に
祈り込まれたフィルター本体２０を形成する。このフィ
ルター本体２０の内周部に、第５図及び第６図に示すよ
うに、係止片９３におけろ係止孔９４に係止される７ツ
ク２２を備えた筒状の保護キャップ２１を係止すること
によって、第１図に示すフィルター２を構成する。
このように形成されたフィルター２は、その外周縁及び
内周縁に孔９１を横切った切断を行なうことで生じる凹
凸が存在せず、殊に内周部には保護キャップ２１を装着
しているために、この部分に電源コードを挿通しても、
電源コードが損傷を受けることは全（ない。尚、環状領
域Ａに形成する孔９１は放射状となるように配列させて
お（ことが、外観の点で好ましい。
第７図及び第８図に上記フィルター２を装着したヘアド
ライヤの一例を示す。このヘアドライヤは、円筒状の本
体１の一端側に吸い込み口１０、他ｊｌｌｌに吹き出し
口１１を設けたもので、本体１の外周面にスイッチハン
ドル１８．１９を備え、本体１内に、モータ１２と７Ｔ
ン１３並びにヒータユニツ）Ｈが配設されており、吹き
出し口１１側の端部には、二種のスチーム式へ７カール
ユニツ）３Ａ、３Ｂが着脱自在となっている。そして、
上記フィルター２はその外周縁が本体１の一端開口であ
る吸い込み口１０の口縁に嵌着されそ吸い込み口１０に
配されており、フィルター２の中央からは、回転コネク
ター４を介して電源供給用のコード４０が導出されてい
る。回転コネクター４は、このヘアドライヤが上述のよ
うにへ７カールユニツ） ３ Ａ、３ Ｂが装着される
ことに鑑み、コード４０のねじれを防ぐべく設けられた
ものである。
τ発明の効果】
以上のように本発明においては孔あけを環状領域に対し
てだけ行なって、打ち抜きはこの環状領域を囲む外周と
環状領域でｎまれた内周とで行なうために、このように
して製作されたフィルターは、孔を横切った切断を行な
うことで生じる凹凸が外周縁や内周縁にあられれること
がな（、このために縁の取り扱い上の安全性を改善する
ことができるものであり、組み込みにあたり他の部品や
作業者を傷付けたりすることがなく、また外観の仕上が
りが良いために、外して使える機能部品としての使用も
可能となるものであり、更には孔あけ領域を環状領域内
に対して行なうようにするだけであるために、従来の設
備に対する変更も軽微ですむものである。Therefore, the present invention forms a ring-shaped substrate by punching out a large number of holes in a metal plate in an annular area, and then punching out the metal plate at an outer periphery surrounding the annular area and an inner periphery surrounded by the annular area. Then, this substrate is drawn into a dome shape, and by drilling holes in the area of the annular substrate formed by the punching color, holes are formed at the punching lines. This prevents unevenness from occurring due to crossing the surface. The present invention will be described in detail below based on the illustrated embodiments.
As shown in the figure, when punching holes in the metal plate 9 provided with the pilot holes 90, holes are punched to form a large number of holes 91 only in the annular area A, and then the annular area Punching is performed on the outer periphery surrounding A and the inner periphery surrounded by the annular region A. This punching creates areas on the outer and inner peripheries of the annular area A where no holes 91 are formed, but these areas are made to have a certain width from the viewpoint of post-processing. Further, when punching out the inner circumference, a pair of locking pieces 93 and 93 each having a locking hole 94 are formed. In the figure, 92 indicates an outer circumferential punch line. Then, an annular substrate 9 formed by the above-mentioned punching
5 is drawn to form a dome shape with a flange 96 on the outer periphery as shown in FIG. 3, and further drawn and cut so that the flange 96 is cut off as shown in FIG. At the same time, a filter main body 20 is formed in which the inner peripheral edge including the locking piece 93 is inserted inside. As shown in FIGS. 5 and 6, a cylindrical protective cap 21 is provided on the inner circumference of the filter body 20 with seven hooks 22 that are locked in locking holes 94 in locking pieces 93. By locking the filter 2, the filter 2 shown in FIG. 1 is constructed. The filter 2 formed in this manner has no irregularities caused by cutting across the hole 91 on its outer and inner edges, and especially since the protective cap 21 is attached to the inner circumference, Even if you insert the power cord through this part,
There is no possibility that the power cord will be damaged. It is preferable from the viewpoint of appearance that the holes 91 formed in the annular region A are arranged radially. An example of a hair dryer equipped with the filter 2 is shown.This hair dryer has a cylindrical main body 1 with an inlet 10 at one end and an outlet 11 at the other end, and a switch handle 18 on the outer peripheral surface of the main body 1. .19, and the motor 12 and 7T are installed in the main body 1.
At the end on the side of the outlet 11, two types of steam type heating units 3A and 3B are detachably installed. and,
The filter 2 has its outer periphery fitted to the edge of the suction port 10, which is an opening at one end of the main body 1, and is placed in the suction port 10. Power is supplied from the center of the filter 2 via the rotary connector 4. A code 40 has been derived for . The rotary connector 4 is provided to prevent the cord 40 from twisting in view of the fact that the hair dryer is equipped with curl units (7) 3A, 3B as described above. τEffects of the Invention As described above, in the present invention, the hole is drilled only in the annular region, and the punching is performed in the outer periphery surrounding this annular region and the inner periphery surrounded by the annular region. Filters manufactured using this process do not have irregularities on the outer or inner edges caused by cutting across the pores (this improves safety in handling the edges). It does not cause any damage to other parts or workers when it is assembled, and its good appearance makes it possible to use it as a removable functional part. Since the process is only carried out within the annular area, only minor changes to conventional equipment are required.
第１図は本発明によって形成されるフィルターの一例を
示す断面図、第２図は同上の金属板に対する孔あけ及び
打ち抜き工程を示す平面図、第３図及び第４図は絞り加
工工程を示す側面図と破断側面図、第５図は同上の斜視
図、第６図は保護キャップの取付部の拡大斜視図、第７
図及び第８図は同上のフィルターを備えたヘアドライヤ
の斜視図と断面図、第９図は従来の製造方法に係る孔あ
けと打ち抜き工程を示す平面図、第１０図は同上のフィ
ルターの側面図であり、２はフィルター、２０はフィル
ター本体、２１は保護キャップ、９０は金属板、９１は
孔、Ａは環状領域を示す。
代理人 弁理士 石 １）長 七
２ フィルター
２０ フィルター本体
２１ 保護キャップ
９０金属板
Ａ環状領域
＠３図
°３５図
第６図Fig. 1 is a cross-sectional view showing an example of a filter formed according to the present invention, Fig. 2 is a plan view showing the process of drilling and punching the same metal plate as above, and Figs. 3 and 4 show the drawing process. A side view and a cutaway side view, FIG. 5 is a perspective view of the same as above, FIG. 6 is an enlarged perspective view of the attachment part of the protective cap, and FIG.
8 and 8 are a perspective view and a sectional view of a hair dryer equipped with the above filter, FIG. 9 is a plan view showing the hole-drilling and punching steps according to the conventional manufacturing method, and FIG. 10 is a side view of the same filter. 2 is a filter, 20 is a filter body, 21 is a protective cap, 90 is a metal plate, 91 is a hole, and A is an annular region. Agent Patent Attorney Ishi 1) Long 72 Filter 20 Filter body 21 Protective cap 90 Metal plate A annular area @3°35Fig.6
Claims (2)
、この環状領域を囲む外周と環状領域で囲まれた内周と
において金属板を打ち抜いて環状の基板を形成し、次い
でこの基板を絞り加工にてドーム形状とすることを特徴
とするヘアドライヤのフィルター製造方法。(1) After drilling a large number of holes in a metal plate in an annular area, punch out the metal plate at the outer periphery surrounding the annular area and the inner periphery surrounded by the annular area to form an annular substrate, and then A method for manufacturing a filter for a hair dryer, characterized in that the substrate is drawn into a dome shape.
護キャップ取り付け用の係止片を形成することを特徴と
する特許請求の範囲第１項記載のヘアドライヤのフィル
ター製造方法。(2) The method for manufacturing a filter for a hair dryer according to claim 1, wherein a locking piece for attaching a protective cap is formed when punching out the inner periphery surrounded by the annular region.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26006187A JPH01101914A (en) | 1987-10-15 | 1987-10-15 | Method for producing filter of hair dryer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26006187A JPH01101914A (en) | 1987-10-15 | 1987-10-15 | Method for producing filter of hair dryer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01101914A true JPH01101914A (en) | 1989-04-19 |
Family
ID=17342763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26006187A Pending JPH01101914A (en) | 1987-10-15 | 1987-10-15 | Method for producing filter of hair dryer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01101914A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10226112B2 (en) | 2014-12-16 | 2019-03-12 | Dyson Technology Limited | Hand held appliance |
| WO2020061667A1 (en) * | 2018-09-24 | 2020-04-02 | Silva Denivaldo Goncalves Da | Hair-dryer air-diffuser hood |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6024241U (en) * | 1983-07-27 | 1985-02-19 | オルゴ株式会社 | liquid container |
-
1987
- 1987-10-15 JP JP26006187A patent/JPH01101914A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6024241U (en) * | 1983-07-27 | 1985-02-19 | オルゴ株式会社 | liquid container |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10226112B2 (en) | 2014-12-16 | 2019-03-12 | Dyson Technology Limited | Hand held appliance |
| WO2020061667A1 (en) * | 2018-09-24 | 2020-04-02 | Silva Denivaldo Goncalves Da | Hair-dryer air-diffuser hood |
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