JP7506282B1 - Method for producing packaged green tea beverage and method for improving body of packaged green tea beverage - Google Patents
Method for producing packaged green tea beverage and method for improving body of packaged green tea beverage Download PDFInfo
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- JP7506282B1 JP7506282B1 JP2024064435A JP2024064435A JP7506282B1 JP 7506282 B1 JP7506282 B1 JP 7506282B1 JP 2024064435 A JP2024064435 A JP 2024064435A JP 2024064435 A JP2024064435 A JP 2024064435A JP 7506282 B1 JP7506282 B1 JP 7506282B1
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- 235000009569 green tea Nutrition 0.000 title claims abstract description 141
- 235000013361 beverage Nutrition 0.000 title claims abstract description 137
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- Tea And Coffee (AREA)
Abstract
【課題】濃度感やコクを感じることができ、さらに好ましくは、時間が経過しても沈殿せず、先味における香り立ちを感じることができる容器詰め緑茶飲料を製造する。【解決手段】緑茶葉を水性溶媒で抽出し、全窒素濃度20~60mg/100mLの茶抽出液を得、得られた茶抽出液を、膨潤後の粒子径の累積分布(体積基準)におけるメジアン径(D50)が5~30μmである濾過助剤によって濾過することを特徴とする、容器詰緑茶飲料の製造方法である。【選択図】なし[Problem] To produce a packaged green tea beverage that has a sense of concentration and richness, and more preferably does not precipitate over time and has a fragrant initial taste. [Solution] A method for producing a packaged green tea beverage, comprising extracting green tea leaves with an aqueous solvent to obtain a tea extract with a total nitrogen concentration of 20-60 mg/100 mL, and filtering the obtained tea extract through a filter aid with a median diameter (D50) of 5-30 μm in the cumulative particle diameter distribution (volume basis) after swelling. [Selected Drawing] None
Description
本発明は、緑茶から抽出された緑茶抽出液を主成分とする緑茶飲料であって、この緑茶飲料をプラスチックボトルなどの容器に充填した容器詰緑茶飲料を製造する方法、並びに、容器詰緑茶飲料のコクを向上させる方法に関する。 The present invention relates to a green tea beverage whose main component is a green tea extract extracted from green tea, a method for producing a packaged green tea beverage by filling this green tea beverage in a container such as a plastic bottle, and a method for improving the richness of the packaged green tea beverage.
緑茶飲料は、多糖類、タンパク質などの水不溶性固形分や抽出残渣が含まれており、透明な容器に充填すると、これらが濁りとして出現するため、品質上は問題ないが外観上は好ましくはなかった。
容器充填後保存している間に生じる濁りは、浮遊物状、白濁状、フロック状(綿状)或いは沈殿物状などの形状を呈しており、まとめて「オリ」と言われている。
Green tea beverages contain water-insoluble solids such as polysaccharides and proteins, as well as extraction residues. When filled into transparent containers, these appear as turbidity, which is not a problem in terms of quality but is undesirable in appearance.
The turbidity that occurs during storage after filling the container may take the form of suspended matter, white turbidity, flocs (cotton-like), or sediment, and is collectively referred to as "sediment."
緑茶飲料の製造方法において、このようなオリの原因物質を除去する方法として、例えば特許文献1には、茶を温水抽出し、得られた茶抽出液を冷却した後タンニン酸を添加静置し、次いで遠心分離等によって微細な茶粒子を除去し、その後珪藻土濾過により清澄化させる方法が開示されている。
特許文献2には、緑茶を抽出した茶抽出液にアスコルビン酸を加えて酸性にした後、急冷した上で遠心分離し、次いで珪藻土濾過を行って清澄化する方法が開示されている。
As a method for removing such sediment-causing substances in the production of green tea beverages, for example, Patent Document 1 discloses a method in which tea is extracted with hot water, the obtained tea extract is cooled, tannic acid is added and the mixture is allowed to stand, fine tea particles are then removed by centrifugation or the like, and the mixture is then clarified by diatomaceous earth filtration.
Patent Document 2 discloses a method in which ascorbic acid is added to a tea extract obtained by extracting green tea to make it acidic, followed by rapid cooling, centrifuging, and then filtering through diatomaceous earth to clarify the extract.
特許文献3には、加温販売用の容器詰緑茶飲料に適した新たな製造方法として、緑茶葉を70~100℃の加温水にて抽出する抽出工程、得られた茶抽出液にシリカを添加して茶抽出液中のオリ成分を当該シリカに吸着させる吸着工程、当該シリカを茶抽出液から除去するシリカ除去工程、殺菌工程及び容器充填工程を含む容器詰緑茶飲料の製造方法が開示されている。 Patent Document 3 discloses a new manufacturing method suitable for packaged green tea beverages for sale heated, which includes an extraction step in which green tea leaves are extracted with heated water at 70 to 100°C, an adsorption step in which silica is added to the obtained tea extract to adsorb sediment components in the tea extract onto the silica, a silica removal step in which the silica is removed from the tea extract, a sterilization step, and a container filling step.
特許文献4は、火香(こうばしい香り)が強く、香りの持続性があり、雑味が少なく、透明性を備えており、冷めた状態でもおいしく飲用できる容器詰緑茶飲料を提供するべく、緑茶飲料中の還元糖の濃度と非還元糖の濃度とを合わせた糖類濃度を50ppm~250ppmに調整し、還元糖の濃度に対する非還元糖の濃度の比率(非還元糖/還元糖)を8~24に調整し、且つ、シリカ分を含む濾剤又は多孔質媒体のどちらか一方又は両方を用いた濾滓濾過によって、90積算質量%の粒子径(D90)を3500μm以上に調整することを特徴とする容器詰緑茶飲料の製造方法を開示している。 Patent Document 4 discloses a method for producing a packaged green tea beverage, which is characterized by adjusting the total sugar concentration (the concentration of reducing sugars and the concentration of non-reducing sugars) in the green tea beverage to 50 ppm to 250 ppm, adjusting the ratio of the concentration of non-reducing sugars to the concentration of reducing sugars (non-reducing sugars/reducing sugars) to 8 to 24, and adjusting the particle size at 90% cumulative mass (D90) to 3,500 μm or more by filter cake filtration using either or both of a silica-containing filter agent and a porous medium, in order to provide a packaged green tea beverage that has a strong, fragrant aroma, a long-lasting aroma, little unpleasant flavor, is transparent, and can be enjoyed even when cooled.
従来の清澄系緑茶飲料は主に「香り」に着目した商品設計、製造方法が検討されてきた。また、清澄系緑茶飲料の原料茶については、生産効率の観点から短時間の抽出で有用成分を溶出させる必要があるため、溶出性を高める検討が主に進められてきた。その一方で、オリの原因物質を除去して飲料の清澄性を維持するため、濾過等の製造工程を工夫することも検討されてきた。
近年、香味のバリエーションとして、清澄系の緑茶飲料においても「香り」だけでなく「コク」が求められる傾向がある(濃度系)。さらには、時間が経過しても沈殿せず、先味における香り立ちが求められる傾向もある。しかし、上述のように、オリの原因物質を除去して緑茶飲料の清澄性を維持しつつ、緑茶飲料のコクを高めることは簡単なことではなかった。
Conventionally, clear green tea beverages have been designed and manufactured with a focus on aroma. In addition, for the raw tea used in clear green tea beverages, the effective ingredients must be extracted in a short time from the viewpoint of production efficiency, so studies have focused mainly on improving the elution rate. On the other hand, studies have also been conducted on devising manufacturing processes such as filtration to remove substances that cause sediment and maintain the clarity of the beverage.
In recent years, there has been a trend for clear green tea beverages to have not only an "aroma" but also a "richness" as a flavor variation (concentration). There is also a trend for the beverage to have a strong aroma that does not settle over time and has an initial flavor. However, as mentioned above, it was not easy to remove the substances that cause sediment and maintain the clarity of the green tea beverage while enhancing the richness of the green tea beverage.
本発明の第1の目的は、オリの原因物質を除去して緑茶飲料の清澄性を維持しつつ、後味における旨味及び香りによるコクを感じることができる容器詰緑茶飲料を製造することができる容器詰緑茶飲料の製造方法及び容器詰緑茶飲料のコク向上方法を提案することにあり、本発明の第2の目的は、第1の目的に加えてさらに、経時後であっても飲料を口中に含んだ直後に感じる香味、及び飲料を口中に含んだ直後に感じる香味の持続性が良好である容器詰め緑茶飲料、或いは、製造直後及び経時後において、酸化劣化臭が生じず、オリの発生も生じない容器詰緑茶飲料の製造方法を提案することにある。 The first object of the present invention is to propose a method for producing a packaged green tea beverage and a method for improving the richness of a packaged green tea beverage, which can produce a packaged green tea beverage that has a rich aftertaste due to its umami and aroma while maintaining the clarity of the green tea beverage by removing substances that cause sediment, and a second object of the present invention is to propose, in addition to the first object, a packaged green tea beverage that has a good flavor felt immediately after putting the beverage in the mouth and that has a good persistence of the flavor felt immediately after putting the beverage in the mouth even after aging, or a method for producing a packaged green tea beverage that does not produce an oxidative deterioration odor or sediment immediately after production or after aging.
かかる課題を解決するため、本発明は次のような態様を提案するものである。 To solve these problems, the present invention proposes the following aspects:
[1]本発明の第1の態様は、緑茶葉を水性溶媒で抽出し、全窒素濃度20~60mg/100mLの茶抽出液を得、茶抽出液を、膨潤後の粒子径の累積分布(体積基準)におけるメジアン径(D50)が5~30μmである濾過助剤によって濾過することを特徴とする、容器詰緑茶飲料の製造方法である。 [1] The first aspect of the present invention is a method for producing a packaged green tea beverage, which comprises extracting green tea leaves with an aqueous solvent to obtain a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL, and filtering the tea extract through a filter aid having a median diameter (D50) of 5 to 30 μm in the cumulative particle diameter distribution (volume basis) after swelling.
[2]本発明の第2の態様は、前記第1の態様において、前記濾過助剤は、鉱物質由来である、容器詰緑茶飲料の製造方法である。
[3]本発明の第3の態様は、前記第1又は第2の態様において、前記濾過助剤は、そのdarcyが0.11~0.25である、容器詰緑茶飲料の製造方法である。
[4]本発明の第4の態様は、前記第1~第3の何れか一の態様において、前記濾過助剤は、膨潤後粒子径の累積分布(体積基準)のD90が20~60μmである、容器詰緑茶飲料の製造方法である。
[5]本発明の第5の態様は、前記第1~第4の何れか一の態様において、前記濾過助剤は、膨潤後粒子径の累積分布(体積基準)のD50に対するD90の比率(D90/D50)が1.0~6.0である、容器詰緑茶飲料の製造方法である。
[2] A second aspect of the present invention is a method for producing a packaged green tea beverage according to the first aspect, wherein the filter aid is derived from a mineral.
[3] A third aspect of the present invention is the method for producing a bottled green tea beverage according to the first or second aspect, wherein the filter aid has a darcy of 0.11 to 0.25.
[4] A fourth aspect of the present invention is a method for producing a packaged green tea beverage according to any one of the first to third aspects, wherein the filter aid has a cumulative particle size distribution (volume basis) D90 after swelling of 20 to 60 μm.
[5] A fifth aspect of the present invention is a method for producing a packaged green tea beverage according to any one of the first to fourth aspects, wherein the filter aid has a ratio of D90 to D50 (D90/D50) of the cumulative distribution (volume basis) of particle sizes after swelling of 1.0 to 6.0.
[6]本発明の第6の態様は、前記第1~第5の何れか一の態様において、前記茶抽出液は、液中に含まれる粒子の粒子径の累積分布(体積基準)のメジアン径(D50)が2~20μmである、容器詰緑茶飲料の製造方法である。
[7]本発明の第7の態様は、前記第1~第6の何れか一の態様において、前記茶抽出液は、カリウム含有量が25~70mg/100mLである、容器詰緑茶飲料の製造方法である。
[8]本発明の第8の態様は、前記第1~第7の何れか一の態様において、前記茶抽出液は、ガレート型カテキン含有量が30~200mg/100mLである、容器詰緑茶飲料の製造方法である。
[9]本発明の第9の態様は、前記第1~第8の何れか一の態様において、前記茶抽出液は、液中に含まれる粒子が、粒子径の累積分布(体積基準)のD50に対するD90の比率(D90/D50)が2.0~10.0である、容器詰緑茶飲料の製造方法である。
[6] A sixth aspect of the present invention is a method for producing a packaged green tea beverage according to any one of the first to fifth aspects, wherein the tea extract has a median diameter (D50) of 2 to 20 μm in a cumulative particle diameter distribution (volume basis) of particles contained in the extract.
[7] A seventh aspect of the present invention is a method for producing a packaged green tea beverage according to any one of the first to sixth aspects, wherein the tea extract has a potassium content of 25 to 70 mg/100 mL.
[8] An eighth aspect of the present invention is a method for producing a packaged green tea beverage according to any one of the first to seventh aspects, wherein the tea extract has a gallate-type catechin content of 30 to 200 mg/100 mL.
[9] A ninth aspect of the present invention is a method for producing a packaged green tea beverage according to any one of the first to eighth aspects, wherein the tea extract contains particles whose cumulative particle size distribution (volume basis) has a ratio of D90 to D50 (D90/D50) of 2.0 to 10.0.
[10]本発明の第10の態様は、茶葉を水性溶媒で抽出し、全窒素濃度20~60mg/100mLの茶抽出液を得、茶抽出液を、膨潤後の粒子径の累積分布(体積基準)におけるメジアン径(D50)が5~30μmである濾過助剤によって濾過することを特徴とする、容器詰緑茶飲料のコク向上方法である。 [10] The tenth aspect of the present invention is a method for improving the richness of a packaged green tea beverage, comprising extracting tea leaves with an aqueous solvent to obtain a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL, and filtering the tea extract through a filter aid having a median diameter (D50) of 5 to 30 μm in the cumulative particle diameter distribution (volume basis) after swelling.
本発明が提案する容器詰緑茶飲料の製造方法及び容器詰緑茶飲料のコク向上方法によれば、オリの原因物質を除去して緑茶飲料の清澄性を維持しつつ、後味における旨味及び香りによるコクを感じることができる容器詰緑茶飲料を提供することができる。飲料を口中に含んだ直後に感じる香味、および飲料を口中に含んだ直後に感じる香味の持続性が良好である容器詰め緑茶飲料、或いは、製造直後及び経時後において、酸化劣化臭が生じず、オリの発生も生じない容器詰緑茶飲料を提供することができる。 According to the method for producing a packaged green tea beverage and the method for improving the richness of a packaged green tea beverage proposed by the present invention, it is possible to provide a packaged green tea beverage that has a rich aftertaste due to its umami and aroma while maintaining the clarity of the green tea beverage by removing substances that cause sediment. It is possible to provide a packaged green tea beverage that has a good flavor felt immediately after putting the beverage in the mouth and that has a good persistence of the flavor felt immediately after putting the beverage in the mouth, or a packaged green tea beverage that does not produce an oxidative deterioration odor or sediment immediately after production or over time.
以下、本発明の実施形態の一例について説明する。ただし、本発明が、次に説明する実施形態に限定されるものではない。 An example of an embodiment of the present invention will be described below. However, the present invention is not limited to the embodiment described below.
<<本発明製造方法>>
本発明の実施形態の一例に係る容器詰緑茶飲料の製造方法(「本発明製造方法」とも称する)は、緑茶葉を水性溶媒で抽出して、全窒素濃度20~60mg/100mLの茶抽出液を得(抽出工程)、必要に応じて当該茶抽出液から抽出残渣を取り除き(粗濾過工程)、必要に応じて茶抽出液に対して遠心分離を行い(遠心分離工程)、茶抽出液に対して所定の濾過助剤を用いて濾過を行い(濾過工程)、その後、調合工程、殺菌・容器充填工程を経て容器詰緑茶飲料を製造する方法である。
<<Production method of the present invention>>
A method for producing a packaged green tea beverage according to one embodiment of the present invention (also referred to as the "production method of the present invention") comprises extracting green tea leaves with an aqueous solvent to obtain a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL (extraction step), removing extraction residue from the tea extract as necessary (crude filtration step), subjecting the tea extract to centrifugation as necessary (centrifugation step), filtering the tea extract using a specified filter aid (filtration step), and then producing a packaged green tea beverage via a blending step and a sterilization/packaging step.
ただし、当該製造工程はあくまでも一例である。各工程の順序を入れ替えることも可能であるし、また各工程間に別の工程を挿入することも可能である。 However, this manufacturing process is merely one example. It is also possible to change the order of each process, and to insert other processes between each process.
本発明製造方法によれば、後味における旨味及び香りによるコクを感じることができる容器詰緑茶飲料を製造することができるから、本発明製造方法は、容器詰緑茶飲料のコク向上方法としても利用することができる。 The production method of the present invention makes it possible to produce a packaged green tea beverage that has a rich aftertaste and a rich aroma, so the production method of the present invention can also be used as a method for improving the richness of packaged green tea beverages.
<原料茶>
緑茶葉、すなわち原料茶葉としては、茶樹(学名:Camellia sinensis)から摘採した葉であればその品種、産地、摘採時期、摘採方法、栽培方法などを限らず、どのような茶種も対象とすることができる。
生茶葉等(葉や茎を含む)を原料茶葉とすることも可能である。更に、これらの生茶葉等を蒸すか或いは炒るかなどの手段で酵素活性を停止させる荒茶加工を施した荒茶を原料茶葉とすることも可能である。
荒茶としては、例えば、煎茶、釜炒り茶、かぶせ茶、玉露、てん茶、抹茶、番茶、焙じ茶、蒸製玉緑茶、釜炒製玉緑茶、嬉野茶、青柳茶等のいずれの種類も原料茶葉として用いることができる。また、これらの荒茶を二種類以上組合わせてもよいし、香料を入れて作製してもよい。
<Raw material tea>
The green tea leaves, i.e., raw tea leaves, can be any type of tea as long as they are picked from the tea plant (scientific name: Camellia sinensis), regardless of the variety, place of origin, picking time, picking method, cultivation method, etc.
Raw tea leaves (including leaves and stems) can be used as the raw tea leaves. Furthermore, it is also possible to use raw tea leaves that have been subjected to a process for stopping enzyme activity by steaming or roasting the raw tea leaves.
As the crude tea, any type of tea can be used as the raw material tea leaves, for example, Sencha, Kamairicha, Kabusecha, Gyokuro, Tencha, Matcha, Bancha, Hojicha, Steamed Tamaryokucha, Kamairoise Tamaryokucha, Ureshinocha, Aoyagicha, etc. Two or more types of these crude teas may be combined, or flavorings may be added.
中でも、本発明製造方法の原料茶葉としては、全窒素濃度20~60mg/100mLの茶抽出液を得る観点から、茶葉における全窒素濃度が4g/100g以上である基準を満足する原料茶葉を使用するのが好ましい。このような原料茶葉としては、例えばアミノ酸を豊富に含む茶、例えば一番茶、玉露、かぶせ茶などを挙げることができる。中でも、全窒素濃度20~60mg/100mLの茶抽出液をより調製し易い観点から、茶葉における全窒素濃度が5g/100g以上或いは7g/100g以下、その中でも6.4g/100g以下である基準を満足する原料茶葉を使用するのがさらに好ましい。 In particular, from the viewpoint of obtaining a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL, it is preferable to use raw tea leaves that satisfy the standard of a total nitrogen concentration in the tea leaves of 4 g/100 g or more as the raw tea leaves for the production method of the present invention. Examples of such raw tea leaves include teas rich in amino acids, such as first-season tea, gyokuro, and kabuse tea. In particular, from the viewpoint of making it easier to prepare a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL, it is even more preferable to use raw tea leaves that satisfy the standard of a total nitrogen concentration in the tea leaves of 5 g/100 g or more or 7 g/100 g or less, and of these, 6.4 g/100 g or less.
<抽出工程>
緑茶葉の抽出は、70~100℃の水溶性溶媒にて抽出するのが好ましい。
抽出方法は、現在知られている抽出方法を適宜採用することができる。例えば、常法に従ってニーダーと呼ばれる抽出装置を用いて、原料茶に対して20~100倍量、70~100℃の水溶性溶媒で約1分~10分間、必要に応じて1回~数回攪拌して、常圧で抽出を行えばよい。但し、抽出方法及び抽出条件等を特に限定するものではなく、例えばドリッパーによるドリップ抽出や加圧抽出を行うこともできる。
<Extraction process>
The green tea leaves are preferably extracted with a water-soluble solvent at 70 to 100°C.
The extraction method may be any currently known extraction method. For example, extraction may be performed using an extraction device called a kneader in the usual manner, with a water-soluble solvent at 70 to 100°C in an amount 20 to 100 times the amount of the raw tea, for about 1 to 10 minutes, stirring once or several times as necessary, at normal pressure. However, the extraction method and extraction conditions are not particularly limited, and for example, drip extraction using a dripper or pressurized extraction may also be performed.
抽出に用いる水溶性溶媒としては、純水(硬水、軟水、イオン交換水を含む)のほか、アスコルビン酸含有水溶液及びpH調整水等を例示することができる。
原料茶に接触させる水溶性溶媒の量は、全窒素濃度20~60mg/100mLの茶抽出液を得る観点からは、原料茶に対して20~60倍量、中でも25倍以上或いは50倍以下、その中でも30倍以上或いは45倍以下であるのが好ましい。
抽出温度すなわち抽出する温水の温度は70~100℃で調整すればよいが、全窒素濃度20~60mg/100mLの茶抽出液を得る観点からは、72℃以上或いは99℃以下、中でも75℃以上或いは98℃以下、その中でも78℃以上或いは97℃以下の温度で抽出するのがさらに好ましい。
抽出時間すなわち茶葉を水溶性溶媒に接触させる時間は、全窒素濃度20~60mg/100mLの茶抽出液を得る観点からは、1分~9分、中でも2分以上或いは8分以下、その中でも3分以上或いは7分以下の時間抽出するのがさらに好ましい。
Examples of the water-soluble solvent used for extraction include pure water (including hard water, soft water, and ion-exchanged water), as well as an aqueous solution containing ascorbic acid and pH-adjusted water.
From the viewpoint of obtaining a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL, the amount of the water-soluble solvent to be brought into contact with the raw material tea is preferably 20 to 60 times the amount of the raw material tea, more preferably 25 times or more or 50 times or less, and even more preferably 30 times or more or 45 times or less.
The extraction temperature, i.e., the temperature of the hot water used for extraction, may be adjusted to 70 to 100°C. From the viewpoint of obtaining a tea extract with a total nitrogen concentration of 20 to 60 mg/100 mL, it is more preferable to extract at a temperature of 72°C or higher or 99°C or lower, of which 75°C or higher or 98°C or lower, and of which 78°C or higher or 97°C or lower.
The extraction time, i.e., the time for which the tea leaves are in contact with the water-soluble solvent, is preferably 1 to 9 minutes, more preferably 2 minutes or more or 8 minutes or less, and even more preferably 3 minutes or more or 7 minutes or less, from the viewpoint of obtaining a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL.
[全窒素濃度]
上述のように、抽出して得られる茶抽出液は、全窒素濃度20~60mg/100mLに調整するのが好ましい。
カフェイン、アミノ酸など、茶飲料のコクに影響する成分には窒素が含まれるため、茶抽出液の全窒素濃度は、コクに影響する成分含有量の指標となる。
茶抽出液の全窒素濃度が20mg/100mL以上であれば、後味の旨みによるコクを付与できるから、好ましい。他方、60mg/100mL以下であれば、雑味を感じ難いから、好ましい。
かかる観点から、抽出して得られる茶抽出液は、全窒素濃度20mg/100mL以上となるように調整するのが好ましく、中でも22mg/100mL以上、その中でも24mg/100mL以上、その中でも26mg/100mL以上となるように調整するのがさらに好ましい。他方、全窒素濃度60mg/100mL以下となるように調整するのが好ましく、中でも50mg/100mL以下、その中でも40mg/100mL以下、その中でも35mg/100mL以下となるように調整するのがさらに好ましい。
[Total nitrogen concentration]
As described above, it is preferable to adjust the total nitrogen concentration of the tea extract obtained by extraction to 20 to 60 mg/100 mL.
Since components that affect the richness of tea beverages, such as caffeine and amino acids, contain nitrogen, the total nitrogen concentration of tea extract is an indicator of the content of components that affect the richness of tea beverages.
A total nitrogen concentration of 20 mg/100 mL or more in the tea extract is preferable because it can impart a rich, savory aftertaste, whereas a total nitrogen concentration of 60 mg/100 mL or less is preferable because it is difficult to detect unpleasant aftertastes.
From this viewpoint, the tea extract obtained by extraction is preferably adjusted to have a total nitrogen concentration of 20 mg/100 mL or more, more preferably 22 mg/100 mL or more, even more preferably 24 mg/100 mL or more, even more preferably 26 mg/100 mL or more. On the other hand, the total nitrogen concentration is preferably adjusted to 60 mg/100 mL or less, more preferably 50 mg/100 mL or less, even more preferably 40 mg/100 mL or less, even more preferably 35 mg/100 mL or less.
茶抽出液中の全窒素濃度を調整するには、原料茶の茶種、茶期、施肥方法などを選択したり、抽出条件を調整したりする手段を挙げることができる。但し、これらに限定するものではない。
玉露、一番茶などは、アミノ酸を多く含んでいるため、全窒素濃度を高めることができ、抽出温度を高めたり、抽出時間を長くしたりしても、全窒素濃度を高めることができる。
The total nitrogen concentration in the tea extract can be adjusted by selecting the type of tea used as the raw material, the tea season, the fertilization method, etc., or by adjusting the extraction conditions, but is not limited to these.
Gyokuro, Ichibancha, and other varieties contain a lot of amino acids, which allows for a high total nitrogen concentration. The total nitrogen concentration can also be increased by increasing the extraction temperature or lengthening the extraction time.
<粗濾過工程>
粗濾過工程は、茶葉や大きな微粉などの抽出残渣を除去する工程である。例えばステンレスフィルターやネル布、ストレーナー、その他抽出残渣を除去するために現在採用されている濾過方法を任意に採用することができる。
<Rough filtration process>
The coarse filtration process is a process for removing extraction residues such as tea leaves and large fine powders. For example, a stainless steel filter, a flannel cloth, a strainer, or any other filtering method currently used to remove extraction residues can be used.
粗濾過工程を経た茶抽出液は、必要に応じて5~40℃程度に冷却し、同時に又はその前後に、必要に応じて、茶抽出液にアスコルビン酸やアスコルビン酸ナトリウムなどを加えて酸性(pH4~5)に調整してもよい。茶抽出液の冷却或いは酸性調整によって抽出成分の酸化を防ぐことができると共に、一次オリ原因成分を沈殿させて後工程の遠心分離の効率を高めることができる。 The tea extract that has been through the crude filtration process can be cooled to around 5-40°C if necessary, and at the same time, or before or after, ascorbic acid or sodium ascorbate can be added to the tea extract to make it acidic (pH 4-5) if necessary. Cooling the tea extract or adjusting its acidity can prevent oxidation of the extracted components, and can also precipitate the components that cause primary sediment, increasing the efficiency of the subsequent centrifugation process.
<遠心分離工程>
粗濾過工程を経た茶抽出液は、必要に応じて、遠心分離するのが好ましい。
遠心分離は、例えば流速:200~500L/h、回転数:5000~20000rpmの条件で行えばよく、この際、流速、回転数、遠心沈降面積(Σ)などを変えることで最終的に得られる容器詰緑茶飲料の清澄度(T%)を調整することができる。
遠心分離するに当たっては、前述したように予め5~40℃程度に茶抽出液を冷却しておくのが好ましいが、必ずしも冷却しなくてもよい。
<Centrifugation step>
The tea extract that has been subjected to the coarse filtration step is preferably subjected to centrifugation, if necessary.
Centrifugation may be carried out under conditions of, for example, a flow rate of 200 to 500 L/h and a rotation speed of 5,000 to 20,000 rpm. In this case, the clarity (T%) of the final packaged green tea beverage can be adjusted by changing the flow rate, rotation speed, centrifugal sedimentation area (Σ), etc.
As mentioned above, it is preferable to cool the tea extract to about 5 to 40° C. before centrifuging, but cooling is not essential.
遠心分離により、微粉を取り除くことができるが、他に微粉を除去し得る工程があれば遠心分離は必ずしも必要ではない。
濾過工程の前に遠心分離を行うことによって濾過工程での負担を軽減することができる。例えば透過流量の増加及び透過圧の低下により濾過時間を短縮することができる。ただし、濾過工程でも微粉を取り除くことができるため、負担は多少大きくなるが、濾過工程を実施する場合には遠心分離を省略することも可能である。
Fine powder can be removed by centrifugation, but centrifugation is not always necessary if there is another process capable of removing fine powder.
By carrying out centrifugation before the filtration step, the burden on the filtration step can be reduced. For example, the filtration time can be shortened by increasing the permeation flow rate and decreasing the permeation pressure. However, since fine powder can also be removed in the filtration step, it is possible to omit centrifugation when carrying out the filtration step, although the burden will be somewhat greater.
また、遠心分離の代わりに、ネル布を使った濾過(ネル濾過)、80~200メッシュのステンレスフィルターでの濾過、目開き1~100μmのバックフィルターでの濾過、PVPPによるカテキン含有量低減処理を行ってもよい。
なお、上記PVPPによるカテキン含有量低減処理とは、架橋構造を有するPVPP(ポリビニルポリピロリドン)を茶抽出液と接触させることで、ポリフェノール(主にカテキン)をPVPPに吸着させ、フィルターや珪藻土などで濾過する方法である。この際、PVPPの添加量や接触条件によって、カテキン等の低減量を調整することができる。
In place of centrifugation, filtration using flannel cloth (Flannel filtration), filtration with a 80 to 200 mesh stainless steel filter, filtration with a back filter with a mesh size of 1 to 100 μm, or treatment to reduce the catechin content using PVPP may be performed.
The catechin content reduction treatment using PVPP is a method in which polyphenols (mainly catechins) are adsorbed onto PVPP (polyvinyl polypyrrolidone) having a crosslinked structure by contacting the tea extract with the PVPP, and then the PVPP is filtered using a filter, diatomaceous earth, etc. In this case, the amount of catechins, etc., reduced can be adjusted by the amount of PVPP added and the contact conditions.
(濾過工程に供給する茶抽出液)
次の濾過工程に供する茶抽出液は、液中に含まれる粒子の粒子径の累積分布(体積基準)のメジアン径(D50)が2~20μmであるように調整するのが好ましい。
濾過工程に供給する茶抽出液中に含まれる粒子の粒子径の累積分布(体積基準)のメジアン径(D50)が2μm以上であれば、経時後であっても香味の中盤に、すなわち飲料を口中に含んだ直後から持続して、香りによるコク感じることができるから好ましい。他方、20μm以下であれば、経時後であっても香味の前半に、すなわち飲料を口中に含んだ直後に、香り立ちを感じるから好ましい。
かかる観点から、濾過工程に供する茶抽出液は、液中に含まれる粒子の粒子径の累積分布(体積基準)のメジアン径(D50)が2μm以上であるように調整するのが好ましく、中でも3μm以上、その中でも4μm以上、その中でも5μm以上であるように調整するのがさらに好ましい。他方、20μm以下であるように調整するのが好ましく、中でも16μm以下、その中でも13μm以下、その中でも10μm以下であるように調整するのがさらに好ましい。
濾過工程に供する茶抽出液中に含まれる粒子の粒子径の累積分布(体積基準)のメジアン径(D50)が上記範囲となるように調整するには、例えば抽出工程の攪拌速度および回数を調整して必要な微細粒子を得た上で、濾過工程においてステンレスフィルターを用い粗大粒子を除去することが好ましい。但し、かかる方法に限定するものではない。
(Tea extract supplied to filtration process)
The tea extract to be subjected to the next filtration step is preferably adjusted so that the median diameter (D50) of the cumulative particle diameter distribution (volume basis) of particles contained in the extract is 2 to 20 μm.
It is preferable that the median diameter (D50) of the cumulative particle diameter distribution (volume basis) of particles contained in the tea extract supplied to the filtration step is 2 μm or more, since the full-bodied aroma can be felt in the middle of the flavor even after aging, that is, immediately after the beverage is put in the mouth, and continues to be felt, whereas it is preferable that the median diameter is 20 μm or less, since the full-bodied aroma can be felt in the first half of the flavor even after aging, that is, immediately after the beverage is put in the mouth, and continues to be felt,
From this viewpoint, the tea extract to be subjected to the filtration step is preferably adjusted so that the median diameter (D50) of the cumulative particle diameter distribution (volume basis) of particles contained in the liquid is 2 μm or more, more preferably 3 μm or more, even more preferably 4 μm or more, even more preferably 5 μm or more, and on the other hand, it is preferably adjusted so that it is 20 μm or less, more preferably 16 μm or less, even more preferably 13 μm or less, even more preferably 10 μm or less.
In order to adjust the median diameter (D50) of the cumulative particle diameter distribution (volume basis) of particles contained in the tea extract to be subjected to the filtration step to fall within the above range, it is preferable to obtain the necessary fine particles by adjusting the stirring speed and number of times in the extraction step, and then remove the coarse particles using a stainless steel filter in the filtration step, although the method is not limited to this.
また、次の濾過工程に供する茶抽出液は、液中に含まれる粒子が、粒子径の累積分布(体積基準)のD50に対するD90の比率(D90/D50)が2.0~10.0であるように調整するのが好ましい。
濾過工程に供給する茶抽出液に含まれる粒子の比率(D90/D50)が2.0~10.0であれば、経時後であっても香味の前半から後半までバランス良く、香りによるコクを感じることができるから好ましい。
かかる観点から、濾過工程に供する茶抽出液は、液中に含まれる粒子の比率(D90/D50)が2.0以上であるように調整するのが好ましく、中でも2.5以上、その中でも3.0以上、その中でも3.5以上であるように調整するのがさらに好ましい。他方、10.0以下であるように調整するのが好ましく、中でも6.0以下、その中でも5.0以下、その中でも4.0以下であるように調整するのがさらに好ましい。
濾過工程に供する茶抽出液の粒子径を上記範囲に調整するには、例えば粗濾過工程におけるフィルターの目開きを適宜選択するのが好ましい。但し、かかる方法に限定するものではない。
In addition, the tea extract to be subjected to the subsequent filtration step is preferably adjusted so that the ratio of D90 to D50 (D90/D50) of the cumulative particle size distribution (volume basis) of particles contained in the liquid is 2.0 to 10.0.
It is preferable that the particle ratio (D90/D50) contained in the tea extract supplied to the filtration step is 2.0 to 10.0, since the flavor is well-balanced from the first half to the second half even after aging, and the full-bodied aroma can be felt.
From this viewpoint, the ratio of particles contained in the tea extract liquid to be subjected to the filtration step (D90/D50) is preferably adjusted to 2.0 or more, more preferably 2.5 or more, even more preferably 3.0 or more, and more preferably 3.5 or more, while it is preferably adjusted to 10.0 or less, more preferably 6.0 or less, even more preferably 5.0 or less, and more preferably 4.0 or less.
In order to adjust the particle size of the tea extract to be subjected to the filtration step to fall within the above range, it is preferable to appropriately select the mesh size of the filter in the coarse filtration step, for example, although the method is not limited to this.
また、次の濾過工程に供する茶抽出液は、液中に含まれるカリウム含有量が25~70mg/100mLであるように調整するのが好ましい。
液中に含まれるカリウム含有量は、ミネラル成分量の指標であり、液中に含まれるカリウム含有量が25mg/100mL以上であれば、経時後であっても香味の中盤に旨みと相俟ったコクを感じるから好ましい。他方、70mg/100mL以下であれば、経時後であっても香味の前半の塩味を伴う苦味が抑えられるから好ましい。
かかる観点から、濾過工程に供する茶抽出液は、液中に含まれるカリウム含有量が25mg/100mL以上であるように調整するのが好ましく、中で27mg/100mL以上、その中でも29mg/100mL以上、その中でも31mg/100mL以上であるように調整するのがさらに好ましい。他方、70mg/100mL以下であるように調整するのが好ましく、中でも69mg/100mL以下、その中でも67mg/100mL以下であるように調整するのがさらに好ましい。
濾過工程に供する茶抽出液中に含まれるカリウム含有量を上記範囲に調整するには、例えば抽出に用いる茶葉を選択または適宜混合するのが好ましい。但し、かかる方法に限定するものではない。
In addition, the tea extract to be subjected to the next filtration step is preferably adjusted so that the potassium content in the liquid is 25 to 70 mg/100 mL.
The potassium content in the liquid is an index of the amount of mineral components, and if the potassium content in the liquid is 25 mg/100 mL or more, it is preferable because the richness combined with the umami taste is felt in the middle of the flavor even after aging, whereas if it is 70 mg/100 mL or less, it is preferable because the bitterness accompanying the saltiness in the first half of the flavor is suppressed even after aging.
From this viewpoint, the tea extract to be subjected to the filtration step is adjusted so that the potassium content in the liquid is preferably 25 mg/100 mL or more, more preferably 27 mg/100 mL or more, even more preferably 29 mg/100 mL or more, even more preferably 31 mg/100 mL or more, and on the other hand, it is adjusted so that the potassium content is 70 mg/100 mL or less, more preferably 69 mg/100 mL or less, even more preferably 67 mg/100 mL or less.
In order to adjust the potassium content in the tea extract to be subjected to the filtration step to the above range, it is preferable to, for example, select or appropriately mix the tea leaves used for extraction, although the method is not limited to this.
また、次の濾過工程に供する茶抽出液は、液中に含まれるガレート型カテキン含有量が30~200mg/100mLであるように調整するのが好ましい。
ここで、ガレート型カテキン含有量は、エピガロカテキンガレート(EGCg)、エピカテキンガレート(ECg)、ガロカテキンガレート(GCg)及びカテキンガレート(Cg)の含有量の合計量若しくは合計濃度の意味である。
液中に含まれるガレート型カテキン含有量は、濃度感の指標であるから、茶抽出液中に含まれるカテキン含有量が30mg/100mL以上であれば、経時後であっても香味の中盤に茶飲料に相応しい渋みを感じるから好ましい。他方、200mg/100mL以下であれば、経時後であっても香味の前半の渋みが抑えられ、香味にまろやかさを感じるから好ましい。
かかる観点から、濾過工程に供する茶抽出液は、液中に含まれるガレート型カテキン含有量が30mg/100mL以上であるように調整するのが好ましく、中で40mg/100mL以上、その中でも45mg/100mL以上、その中でも50mg/100mL以上であるように調整するのがさらに好ましい。他方、200mg/100mL以下であるように調整するのが好ましく、中でも170mg/100mL以下、その中でも150mg/100mL以下であるように調整するのがさらに好ましい。
濾過工程に供する茶抽出液中に含まれるガレート型カテキン含有量を上記範囲に調整するには、例えば抽出に用いる水溶性溶媒の温度を調整するのが好ましい。但し、かかる方法に限定するものではない。
Furthermore, the tea extract to be subjected to the next filtration step is preferably adjusted so that the content of gallate-type catechins in the extract is 30 to 200 mg/100 mL.
Here, the content of gallate-type catechins means the total content or total concentration of epigallocatechin gallate (EGCg), epicatechin gallate (ECg), gallocatechin gallate (GCg) and catechin gallate (Cg).
Since the content of gallate-type catechins in a liquid is an index of concentration, a catechin content of 30 mg/100 mL or more in a tea extract is preferred because it provides an astringent flavor suitable for a tea beverage in the middle stage even after aging, whereas a content of 200 mg/100 mL or less is preferred because it provides a mellow flavor with suppressed astringency in the first half of the flavor even after aging.
From this viewpoint, the tea extract to be subjected to the filtration step is adjusted so that the content of gallate-type catechins contained in the liquid is preferably 30 mg/100 mL or more, more preferably 40 mg/100 mL or more, more preferably 45 mg/100 mL or more, and even more preferably 50 mg/100 mL or more, while the content is preferably 200 mg/100 mL or less, more preferably 170 mg/100 mL or less, and even more preferably 150 mg/100 mL or less.
In order to adjust the content of gallate-type catechins in the tea extract to be subjected to the filtration step to the above range, it is preferable to adjust the temperature of the water-soluble solvent used for extraction, for example, although the method is not limited to this.
また本発明の効果を損なわない限りにおいて、濾過工程に供する茶抽出液中には、下記成分が含まれていてもよい。
すなわち、茶抽出液には、タンニンが100mg/100mL以上含まれていてもよく、中でも150mg/100mL以上含まれていることが好ましい。他方、400mg/100mL以下含まれていてもよく、中でも300mg/100mL以下含まれていることが好ましい。
茶抽出液には、カフェインが10mg/100mL以上含まれていてもよく、中でも20mg/100mL以上含まれていることが好ましい。他方、100mg/100mL以下含まれていてもよく、中でも80mg/100mL以下含まれていることが好ましい。
茶抽出液には、アミノ酸が1mg/100mL以上含まれていてもよく、中でも5mg/100mL以上含まれていることが好ましい。他方、80mg/100mL以下含まれていてもよく、中でも50mg/100mL以下含まれていることが好ましい。
Furthermore, the tea extract to be subjected to the filtration step may contain the following components, so long as the effects of the present invention are not impaired.
That is, the tea extract may contain tannins in an amount of 100 mg/100 mL or more, preferably 150 mg/100 mL or more, and may contain tannins in an amount of 400 mg/100 mL or less, preferably 300 mg/100 mL or less.
The tea extract may contain caffeine in an amount of 10 mg/100 mL or more, preferably 20 mg/100 mL or more, or may contain caffeine in an amount of 100 mg/100 mL or less, preferably 80 mg/100 mL or less.
The tea extract may contain amino acids in an amount of 1 mg/100 mL or more, preferably 5 mg/100 mL or more, or 80 mg/100 mL or less, preferably 50 mg/100 mL or less.
茶抽出液には、カテキン類が50mg/100mL以上含まれていてもよく、中でも100mg/100mL以上含まれていることが好ましい。他方、300mg/100mL以下含まれていてもよく、中でも250mg/100mL以下含まれていることが好ましい。
なお、カテキン類の量は、カテキン8種((エピカテキン(EC)、エピカテキンガレート(ECg)、エピガロカテキン(EGC)、エピガロカテキンガレート(EGCg)、カテキン(C)、ガロカテキン(GC)、カテキンガレート(Cg)、ガロカテキンガレート(GCg))の総量である。
The tea extract may contain catechins in an amount of 50 mg/100 mL or more, preferably 100 mg/100 mL or more, or 300 mg/100 mL or less, preferably 250 mg/100 mL or less.
The amount of catechins is the total amount of eight types of catechins (epicatechin (EC), epicatechin gallate (ECg), epigallocatechin (EGC), epigallocatechin gallate (EGCg), catechin (C), gallocatechin (GC), catechin gallate (Cg), and gallocatechin gallate (GCg)).
また、茶抽出液における可用性固形分(Brix)は0.5以上であるのが良く、中でも0.6以上であることが好ましい。他方、2.0以下であるのが良く、中でも1.5以下であることが好ましい。 The soluble solids content (Brix) of the tea extract should be 0.5 or more, preferably 0.6 or more. On the other hand, it should be 2.0 or less, preferably 1.5 or less.
<濾過工程>
濾過工程では、茶抽出液に対して所定の濾過助剤を用いて濾過を行う。
この際、濾過助剤としては、緑茶飲料の香味への影響の観点から、鉱物質由来の助剤を使用するのが好ましい。
鉱物質由来の濾過助剤としては、化石鉱物由来の珪藻土、火山岩由来のパーライトなどを挙げることができる。中でも、通液性の点で珪藻土が好ましい。
<Filtration process>
In the filtration step, the tea extract is filtered using a specific filter aid.
In this case, it is preferable to use a filter aid derived from a mineral from the viewpoint of its effect on the flavor of the green tea beverage.
Examples of mineral-derived filter aids include diatomaceous earth derived from fossil minerals, perlite derived from volcanic rock, etc. Among these, diatomaceous earth is preferred in terms of liquid permeability.
珪藻土は、珪藻類と呼ばれる植物プランクトンが長年にわたり海底や湖底に堆積して化石化し、微細な珪藻殻が集積した土である。直径は数~数十μmで、表面に0.1~1.0μmの無数の微細な穴が存在するため、金網、濾布に緻密な濾過助剤のケーク層を形成することにより、濾過時に清澄な液が得られる。
珪藻土の主成分はシリカ(SiO2)、特に非結晶シリカであり、濾過助剤の用途には、焼成によって精製されたものを用いるのが一般的である。
Diatomaceous earth is a type of soil that is made up of minute diatom shells that have accumulated over many years as phytoplankton known as diatoms accumulate on the bottom of oceans and lakes and turn into fossils. Diatomaceous earth has a diameter of several to several tens of μm, and has countless minute holes of 0.1 to 1.0 μm on its surface, forming a dense cake layer of filter aid on wire mesh or filter cloth, which allows clear liquid to be obtained during filtration.
The main component of diatomaceous earth is silica (SiO 2 ), particularly amorphous silica, and for use as a filter aid, it is generally purified by calcination.
珪藻土濾過は、濾過助剤として珪藻土を使用する濾滓濾過である。
珪藻土濾過の方法としては、濾過担体表面に珪藻土からなる助剤層(プリコート)を形成させ、必要に応じて珪藻土濾過剤を原液(未濾過液としての茶抽出液)に注入(ボディフィード)しながら、原液(未濾過液としての茶抽出液)を前記助剤層に送るようにすればよい。
ここで、「プリコート」とは、濾過操作の前に、助剤を清澄な液体に分散させ、これを循環させて、濾過担体(例えば金属製の網(leaf)、厚手濾紙(filter pad)、積層金属環(candle)、セラミック筒(candle)など)の表面に厚さ数mmの助剤の層を形成することであり、これによって懸濁固形分が濾材に直接付着して汚染することを防ぐことができ、また、濾液の清澄度を向上させることができる。
なお、濾過方法としては、例えば限外濾過、微細濾過、精密濾過、逆浸透膜濾過、電気透析、生物機能性膜などの膜濾過、或いはこれらのいずれかを二つ以上を組合わせた濾過を採用することも可能ではある。しかし、茶飲料は酸素劣化の影響を受けやすいため、一般的にいわれる膜濾過・限外濾過で行われるクロスフロー方式よりも、濾過助剤を使用した濾滓濾過のような清澄濾過を採用するのが香味バランスの点から適している。
Diatomaceous earth filtration is a cake filtration that uses diatomaceous earth as a filter aid.
The diatomaceous earth filtration method involves forming an auxiliary layer (precoat) made of diatomaceous earth on the surface of the filter carrier, and, if necessary, injecting (body feeding) the diatomaceous earth filtering agent into the raw liquid (tea extract as unfiltered liquid), while feeding the raw liquid (tea extract as unfiltered liquid) to the auxiliary layer.
Here, "pre-coating" refers to dispersing an auxiliary agent in a clear liquid prior to a filtration operation, circulating the liquid, and forming a layer of the auxiliary agent several mm thick on the surface of a filtration carrier (e.g., a metal leaf, thick filter pad, laminated metal candle, ceramic candle, etc.), which prevents suspended solids from directly adhering to the filter material and contaminating it, and also improves the clarity of the filtrate.
As a filtration method, for example, ultrafiltration, microfiltration, precision filtration, reverse osmosis membrane filtration, electrodialysis, membrane filtration such as biological functional membrane, or a combination of two or more of these may be used. However, since tea beverages are susceptible to oxygen deterioration, it is more suitable from the viewpoint of flavor balance to adopt clarifying filtration such as cake filtration using a filter aid than the cross-flow method generally used in membrane filtration and ultrafiltration.
なお、珪藻土にシリカゲル、パーライト、セルロース等の他の濾過助剤を混合して用いてもよい。 Diatomaceous earth may also be mixed with other filter aids such as silica gel, perlite, or cellulose.
濾過工程では、濾過助剤として、膨潤後の粒子径の累積分布(体積基準)におけるメジアン径(D50)が5~30μmであるものを使用するのが好ましい。
膨潤後のD50が5μm以上である濾過助剤を使用すれば、後味の香りによるコク感じることができるから好ましい。他方、30μm以下の濾過助剤を使用すれば、舌にざらつきを感じることなく飲用できるから好ましい。
かかる観点から、使用する濾過助剤は、膨潤後の粒子径の累積分布(体積基準)におけるメジアン径(D50)が5μm以上であるのが好ましく、中でも7μm以上、その中でも10μm以上であるのがさらに好ましい。他方、30μm以下であるのが好ましく、中でも25μm以下、その中で20μm以下であるのがさらに好ましい。
なお、濾過助剤の膨潤後の粒子径の累積分布(体積基準)を測定する際の膨潤条件は、各濾過助剤10gを50倍量の純水に分散させ、15分間浸漬して膨潤させるようにすればよい。
In the filtration step, it is preferable to use a filter aid having a median diameter (D50) of 5 to 30 μm in the cumulative particle diameter distribution (volume basis) after swelling.
It is preferable to use a filter aid with a D50 of 5 μm or more after swelling because it is possible to feel a rich aftertaste due to the aroma, while it is preferable to use a filter aid with a D50 of 30 μm or less because it is possible to drink the beverage without feeling rough on the tongue.
From this viewpoint, the filter aid used has a median diameter (D50) in the cumulative distribution (volume basis) of particle diameter after swelling of 5 μm or more, more preferably 7 μm or more, more preferably 10 μm or more. On the other hand, it is preferably 30 μm or less, more preferably 25 μm or less, more preferably 20 μm or less.
The swelling conditions for measuring the cumulative particle size distribution (volume basis) of the swollen filter aid are as follows: 10 g of each filter aid is dispersed in 50 times its amount of pure water, and the filter aid is immersed for 15 minutes to swell.
また、使用する濾過助剤は、darcyが0.11~0.25であるのが好ましい。
濾過助剤のdarcyが0.11以上であれば、経時後であっても茶成分による全体的な濃度感を感じるから好ましい。他方、0.25以下であれば、経時的なオリの発生を抑制できるから好ましい。
かかる観点から、使用する濾過助剤は、darcyが0.11以上であるのが好ましく、中でも0.13以上、その中でも0.15以上であるのがさらに好ましい。他方、0.25以下であるのが好ましく、中でも0.23以下、その中でも0.20以下であるのがさらに好ましい。
なお、「darcyが0.11~0.25の濾過助剤」とは、darcyの透過率Kが0.11~0.25の範囲内にある濾過助剤の意である。「darcyの透過率K」は濾過助剤の透過性を示す指標の一つであり、水透過法或いは空気透過法により求めることができる。現在、「darcy」はこの値を指定して濾過助剤を購入できる程一般的に用いられている。
The filter aid used preferably has a darcy of 0.11 to 0.25.
If the darcy of the filter aid is 0.11 or more, the overall richness of the tea components can be felt even after aging, which is preferable, whereas if it is 0.25 or less, the generation of sediment over time can be suppressed, which is preferable.
From this viewpoint, the filter aid used preferably has a darcy of 0.11 or more, more preferably 0.13 or more, and even more preferably 0.15 or more. On the other hand, it is preferably 0.25 or less, more preferably 0.23 or less, and even more preferably 0.20 or less.
In addition, "filter aid with darcy of 0.11 to 0.25" means a filter aid with a darcy permeability K in the range of 0.11 to 0.25. "Darcy permeability K" is one of the indicators showing the permeability of a filter aid, and can be determined by a water permeability method or an air permeability method. Currently, "darcy" is so commonly used that filter aids can be purchased by specifying this value.
また、濾過工程では、濾過助剤として、膨潤後の粒子径の累積分布(体積基準)におけるD90が20~60μmであるものを使用するのが好ましい。
膨潤後のD90が20μm以上である濾過助剤を使用すれば、経時後であっても香味の鮮度を損なうことなく製造できるから好ましい。他方、60μm以下の濾過助剤を使用すれば、鮮度のある香味を経時的に維持できるから好ましい。
かかる観点から、使用する濾過助剤は、膨潤後の粒子径の累積分布(体積基準)におけるD90が20μm以上であるのが好ましく、中でも25μm以上、中でも30μm以上、その中でも35μm以上であるのがさらに好ましい。他方、60μm以下であるのが好ましく、中でも55μm以下、中でも50μm以下、その中でも45μm以下であるのがさらに好ましい。
In the filtration step, it is preferable to use a filter aid having a D90 of 20 to 60 μm in the cumulative particle size distribution (volume basis) after swelling.
It is preferable to use a filter aid having a D90 of 20 μm or more after swelling because it can be produced without losing the freshness of the flavor even after aging. On the other hand, it is preferable to use a filter aid having a D90 of 60 μm or less because it can maintain the fresh flavor over time.
From this viewpoint, the filter aid used has a D90 in the cumulative distribution (volume basis) of particle diameter after swelling of 20 μm or more, more preferably 25 μm or more, more preferably 30 μm or more, and even more preferably 35 μm or more.On the other hand, it is preferably 60 μm or less, more preferably 55 μm or less, more preferably 50 μm or less, and even more preferably 45 μm or less.
濾過助剤として、膨潤後粒子径の累積分布(体積基準)のD50に対するD90の比率(D90/D50)が1.0~6.0であるものを使用するのが好ましい。
膨潤後の比率(D90/D50)が1.0~6.0の濾過助剤を使用すれば、後味の香り立ちによるコクを製造時から経時的に安定して維持できるから好ましい。
かかる観点から、使用する濾過助剤は、膨潤後の粒子径の累積分布(体積基準)における比率(D90/D50)が1.0以上であるのが好ましく、中でも1.5以上、中でも2.0以上、その中でも2.5以上であるのがさらに好ましい。他方、6.0以下であるのが好ましく、中でも5.0以下、中でも4.5以下、その中でも4.0以下であるのがさらに好ましい。
It is preferable to use a filter aid having a ratio of D90 to D50 (D90/D50) of cumulative distribution (volume basis) of particle diameters after swelling of 1.0 to 6.0.
It is preferable to use a filter aid having a post-swelling ratio (D90/D50) of 1.0 to 6.0, since the richness due to the aftertaste aroma can be stably maintained over time from the time of production.
From this viewpoint, the ratio (D90/D50) of the particle diameter cumulative distribution (volume basis) of the filter aid used after swelling is preferably 1.0 or more, more preferably 1.5 or more, more preferably 2.0 or more, more preferably 2.5 or more.On the other hand, it is preferably 6.0 or less, more preferably 5.0 or less, more preferably 4.5 or less, more preferably 4.0 or less.
濾過助剤として、膨潤後粒子径の累積分布(体積基準)のD90とD10の差の値(D90-D10)が25.0~80.0μmであるものを使用するのが好ましい。
膨潤後のD90とD10の差の値(D90-D10)が25.0~80.0μmの濾過助剤を使用すれば、香味の前半から後半の香りによるコクを、製造時から経時的に安定して維持できるから好ましい。
かかる観点から、使用する濾過助剤は、膨潤後の粒子径の累積分布(体積基準)のD90とD10の差の値(D90-D10)が25.0μm以上であるのが好ましく、中でも30.0μm以上、中でも35.0μm以上、その中でも40.0μm以上であるのがさらに好ましい。他方、80.0μm以下であるのが好ましく、中でも70.0μm以下、中でも60.0μm以下、その中でも50.0μm以下であるのがさらに好ましい。
It is preferable to use a filter aid in which the difference between D90 and D10 (D90-D10) of the cumulative distribution (volume basis) of particle diameters after swelling is 25.0 to 80.0 μm.
It is preferable to use a filter aid having a difference between D90 and D10 after swelling (D90-D10) of 25.0 to 80.0 μm, since the full-bodied aroma from the first half to the latter half of the flavor can be stably maintained over time from the time of production.
From this viewpoint, the filter aid used has a difference (D90-D10) between D90 and D10 of the cumulative distribution (volume basis) of particle diameter after swelling of 25.0 μm or more, more preferably 30.0 μm or more, more preferably 35.0 μm or more, and even more preferably 40.0 μm or more. On the other hand, it is preferably 80.0 μm or less, more preferably 70.0 μm or less, more preferably 60.0 μm or less, and even more preferably 50.0 μm or less.
<調合工程>
調合では、水(硬水、軟水、イオン交換水、天然水その他)、アスコルビン酸、アスコルビン酸ナトリウム、重曹、糖類、デキストリン、香料、乳化剤、安定剤、或いはその他の呈味原料などのいずれか或いはこれらのうち二種以上の組合わせを添加し、主にpH調整、濃度調整、味の調整を行うようにすればよい。例えば、pHを6前後に調整すると共にBrixを0.3前後に調整する例を挙げることができる。
<Mixing process>
In the preparation, water (hard water, soft water, ion-exchanged water, natural water, etc.), ascorbic acid, sodium ascorbate, sodium bicarbonate, sugars, dextrin, flavorings, emulsifiers, stabilizers, other flavoring materials, etc., or a combination of two or more of these may be added to mainly adjust the pH, concentration, and taste. For example, the pH may be adjusted to about 6 and the Brix may be adjusted to about 0.3.
<殺菌・容器充填工程>
加熱殺菌は、缶飲料であれば、必要に応じて再加熱(ホットパック)した後充填し、レトルト殺菌(例えば、適宜加圧下(1.2mmHgなど)、121℃で7分間加熱殺菌する。)を行い、プラスチックボトル飲料の場合にはUHT殺菌(調合液を120~150℃で1秒~数十秒保持する。)を行うようにすればよい。
<Sterilization and container filling process>
Heat sterilization may be carried out by reheating (hot packing) the beverage in a can as necessary, filling the beverage, and then performing retort sterilization (for example, heat sterilization at 121° C. for 7 minutes under appropriate pressure (e.g., 1.2 mmHg)). In the case of a beverage in a plastic bottle, UHT sterilization (holding the prepared liquid at 120 to 150° C. for 1 second to several tens of seconds) may be carried out.
なお、上記の製造工程、すなわち抽出工程、粗濾過工程、遠心分離工程、濾過工程、調合工程、殺菌・容器充填工程を経て緑茶飲料を製造する製造工程は本発明のあくまで一例であり、これに限定するものではない。例えば、工程の順序を入れ替えたり、別工程を付加したりすることもできる。 The above-mentioned manufacturing process, i.e., the manufacturing process of manufacturing a green tea beverage through the extraction process, the coarse filtration process, the centrifugation process, the filtration process, the blending process, and the sterilization and container filling process, is merely one example of the present invention and is not limited to this. For example, the order of the processes can be changed, or other processes can be added.
充填後の容器詰緑茶飲料における飲料液のT%(660nm)は90.0%以上であることが好ましい。T%(660nm)が90.0%以上であれば、清澄度が高く、すっきりとした味わいが得られる。かかる観点から、充填後の容器詰緑茶飲料における飲料液のT%(660nm)は、93.0%以上であるのがさらに好ましい。
他方、上限値としては、99.0%以下、その中でも98.0%以下を想定することができる。
The T% (660 nm) of the beverage liquid in the packaged green tea beverage after filling is preferably 90.0% or more. If the T% (660 nm) is 90.0% or more, the clarity is high and a refreshing taste is obtained. From this viewpoint, it is more preferable that the T% (660 nm) of the beverage liquid in the packaged green tea beverage after filling is 93.0% or more.
On the other hand, the upper limit can be assumed to be 99.0% or less, and in particular 98.0% or less.
<<語句の説明>>
本明細書において「X~Y」(X,Yは任意の数字)と表現する場合、特にことわらない限り「X以上Y以下」の意と共に、「好ましくはXより大きい」或いは「好ましくはYより小さい」の意も包含する。
また、「X以上」(Xは任意の数字)或いは「Y以下」(Yは任意の数字)と表現した場合、「Xより大きいことが好ましい」或いは「Y未満であることが好ましい」旨の意図も包含する。
<<Terminology explanation>>
In this specification, when expressed as "X to Y" (X and Y are arbitrary numbers), unless otherwise specified, it includes the meaning of "X or more and Y or less", as well as "preferably larger than X" or "preferably smaller than Y".
Furthermore, when it is expressed as "X or more" (X is any number) or "Y or less" (Y is any number), it also includes the intention that "it is preferably greater than X" or "it is preferably less than Y".
以下、本発明を下記実施例及び比較例に基づいてさらに詳述する。 The present invention will now be described in further detail with reference to the following examples and comparative examples.
<実施例1>
緑茶原料(静岡産やぶきた品種の一番茶、全窒素濃度5.1g/100g)30gを、ニーダーを用いて70℃の熱水900mLで5分間抽出し、抽出液Aを得た。得られた茶抽出液Aの全窒素濃度を測定した。
次に、得られた茶抽出液Aを80メッシュのステンレスフィルターで粗濾過し、粗濾過済みの茶抽出液を30℃になるように強制冷却し、静置した後、目開き50μmのネル布による濾過を行った。
Example 1
30 g of raw green tea (first-grade tea of the Yabukita variety produced in Shizuoka, total nitrogen concentration 5.1 g/100 g) was extracted with 900 mL of hot water at 70° C. using a kneader for 5 minutes to obtain extract A. The total nitrogen concentration of the obtained tea extract A was measured.
Next, the obtained tea extract A was roughly filtered through an 80 mesh stainless steel filter, and the roughly filtered tea extract was forced to cool to 30°C, allowed to stand, and then filtered through a flannel cloth with 50 μm mesh.
次いで、ネル濾過後の濾過液を、濾過助剤Aを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た。この際、前記珪藻土濾過は、濾過担体表面に珪藻土からなる助剤層(プリコート)を形成させ、茶抽出液を前記助剤層に送るようにして行った。
また、濾過助剤Aは、darcyが0.16、D50が15.0μm、D90が40.0μm、D90/D50が2.7である珪藻土であった(表1、3、4参照)。
Next, the filtrate after the flannel filtration was subjected to diatomaceous earth filtration using the filter aid A to obtain a diatomaceous earth filtered liquid. In this case, the diatomaceous earth filtration was performed by forming an auxiliary layer (precoat) made of diatomaceous earth on the surface of the filter carrier and sending the tea extract to the auxiliary layer.
Filter aid A was diatomaceous earth having a darcy of 0.16, a D50 of 15.0 μm, a D90 of 40.0 μm, and a D90/D50 of 2.7 (see Tables 1, 3, and 4).
次に、珪藻土濾過処理液と純水を1:1の比率で混合し、アスコルビン酸を300ppm添加し重曹にてpH6に調整した後、UHT殺菌(135℃、30秒)を行い、プレート内で冷却し、85℃にて透明プラスチック容器(PETボトル)に充填し容器詰緑茶飲料を得た。その後キャップ部を30秒間転倒殺菌し、ただちに冷却した。 Next, the diatomaceous earth filtrate was mixed with pure water in a 1:1 ratio, 300 ppm of ascorbic acid was added, and the pH was adjusted to 6 with sodium bicarbonate. The mixture was then UHT sterilized (135°C, 30 seconds), cooled on a plate, and filled into a transparent plastic container (PET bottle) at 85°C to obtain a bottled green tea beverage. The cap was then sterilized by inverting for 30 seconds and immediately cooled.
なお、濾過助剤のD50及びD90は、各濾過助剤10gを50倍量の純水に分散させ、15分間浸漬して膨潤させた後の粒子径の累積分布(体積基準)におけるメジアン径(D50)及びD90である。これらの測定は、島津製作所製のレーザ回折式粒子径分布測定装置SALD-2300を使用して行った。 The D50 and D90 of the filter aids are the median diameters (D50) and D90 in the cumulative particle size distribution (volume basis) after 10 g of each filter aid is dispersed in 50 times the amount of pure water and immersed for 15 minutes to allow it to swell. These measurements were performed using a laser diffraction particle size distribution analyzer SALD-2300 manufactured by Shimadzu Corporation.
<実施例2>
実施例1と同原料60gを、ニーダーを用いて70℃の熱水900mLで5分間抽出して抽出液Bを得た。
また、ネル濾過後の濾過液を、濾過助剤B(粒度分布及びdarcyは表を参照、他の濾過助剤も同様)を用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
Example 2
60 g of the same raw material as in Example 1 was extracted with 900 mL of hot water at 70° C. for 5 minutes using a kneader to obtain extract B.
In addition, the filtrate after the Nel filtration was subjected to diatomaceous earth filtration using filter aid B (see the table for particle size distribution and darcy, the same applies to other filter aids) to obtain a diatomaceous earth filtered liquid. A packaged green tea beverage was obtained in the same manner as in Example 1, except that the filtrate after the Nel filtration was subjected to diatomaceous earth filtration using filter aid B (see the table for particle size distribution and darcy, the same applies to other filter aids).
<実施例3>
抽出液Bのネル濾過後の濾過液を、濾過助剤Cを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
Example 3
A bottled green tea beverage was obtained in the same manner as in Example 1, except that the filtrate after filtering the extract B through the flannel was filtered through diatomaceous earth using filter aid C to obtain a diatomaceous earth-filtered liquid.
<実施例4>
緑茶原料を、静岡産やぶきた品種の一番茶と秋冬番茶を1:1で混合したものに変更し、緑茶原料30gを、ニーダーを用いて70℃の熱水900mLで5分間抽出して抽出液Cを得た。
また、ネル濾過後の濾過液を、濾過助剤Bを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
Example 4
The green tea raw material was changed to a 1:1 mixture of first-catch tea and autumn/winter bancha tea of the Yabukita variety produced in Shizuoka, and 30 g of the green tea raw material was extracted with 900 mL of hot water at 70°C using a kneader for 5 minutes to obtain extract C.
In addition, the filtrate after the flannel filtration was subjected to diatomaceous earth filtration using filter aid B to obtain a diatomaceous earth-filtered liquid. In the same manner as in Example 1, except for this, a packaged green tea beverage was obtained.
<実施例5>
抽出液Cのネル濾過後の濾過液を、濾過助剤Cを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
Example 5
A bottled green tea beverage was obtained in the same manner as in Example 1, except that the filtrate after filtering extract C through a filter aid C was filtered through diatomaceous earth to obtain a diatomaceous earth-filtered liquid.
<比較例1>
緑茶原料を福岡産玉露(全窒素濃度6.5g/100g)に変更し、緑茶原料60gを、ニーダーを用いて70℃の熱水900mLで10分間抽出して抽出液Jを得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
<Comparative Example 1>
A packaged green tea beverage was obtained in the same manner as in Example 1, except that the green tea raw material was changed to Gyokuro produced in Fukuoka (total nitrogen concentration 6.5 g/100 g), and 60 g of the green tea raw material was extracted with 900 mL of hot water at 70° C. using a kneader for 10 minutes to obtain extract J.
<比較例2>
緑茶原料を静岡産やぶきた品種の秋冬番茶(全窒素濃度3.8g/100g)に変更し、緑茶原料30gを、ニーダーを用いて70℃の熱水900mLで5分間抽出して抽出液Kを得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
<Comparative Example 2>
A packaged green tea beverage was obtained in the same manner as in Example 1, except that the green tea raw material was changed to Shizuoka-grown Yabukita variety autumn winter bancha tea (total nitrogen concentration 3.8 g/100 g), and 30 g of the green tea raw material was extracted with 900 mL of 70°C hot water using a kneader for 5 minutes to obtain extract K.
<比較例3>
抽出液Aのネル濾過後の濾過液を、濾過助剤Dを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
<Comparative Example 3>
A bottled green tea beverage was obtained in the same manner as in Example 1, except that the filtrate after filtering the extract A through the flannel was filtered through diatomaceous earth using filter aid D to obtain a diatomaceous earth-filtered liquid.
<比較例4>
抽出液Aのネル濾過後の濾過液を、濾過助剤Eを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例1と同様にして容器詰緑茶飲料を得た。
<Comparative Example 4>
A bottled green tea beverage was obtained in the same manner as in Example 1, except that the filtrate after filtering the extract A through a filter aid E was filtered through diatomaceous earth to obtain a diatomaceous earth-filtered liquid.
<抽出液の分析>
(全窒素濃度)
抽出液中の全窒素濃度の測定は、フォス・ジャパン株式会社製Kjeltec8400を使用し、ケルダール法にて行った。
<Analysis of extract>
(Total nitrogen concentration)
The total nitrogen concentration in the extract was measured by the Kjeldahl method using a Kjeltec 8400 manufactured by PHOSS Japan Co., Ltd.
<飲料液T%>
実施例・比較例で得た容器詰緑茶飲料をよく振り、標準ガラスセルに4.0mLサンプリングし、測定装置:島津紫外可視分光光度計UV-1800で透過率(660nm)を測定して清澄度(T%)として示した。
<Beverage liquid T%>
The packaged green tea beverages obtained in the Examples and Comparative Examples were shaken well, and 4.0 mL of each was sampled in a standard glass cell. The transmittance (660 nm) was measured using a Shimadzu UV-1800 ultraviolet-visible spectrophotometer, and the result was expressed as clarity (T%).
<官能評価試験>
実施例・比較例で得た容器詰緑茶飲料について、茶飲料の製造に従事する11人のパネラーを選出し、以下の評価方法に基づいて実施し、合議の結果、最も多かった評価を採用することとし、総合評価については、先述の評価を得点化し、総合得点として算出し、本件の課題を解決しているか評価した。
<Sensory evaluation test>
For the packaged green tea beverages obtained in the Examples and Comparative Examples, 11 panelists engaged in the manufacture of tea beverages were selected and conducted an evaluation based on the following evaluation method. After consensus was reached, it was decided to adopt the most common evaluation. For the overall evaluation, the above-mentioned evaluations were scored and a total score was calculated to evaluate whether the problem in question had been solved.
それぞれの官能評価における評価項目は以下の通りである。
「後味における旨みによるコク」は、容器詰緑茶飲料を飲み込んだ後に舌に残る旨みの余韻を評価し、「後味における香りによるコク」は、飲み込んだ後に口中から鼻孔に抜ける香りの余韻を評価した。
The evaluation items for each sensory evaluation were as follows:
"Richness due to umami in the aftertaste" was evaluated as the lingering umami flavor remaining on the tongue after swallowing the packaged green tea beverage, and "richness due to aroma in the aftertaste" was evaluated as the lingering aroma that escapes from the mouth to the nostrils after swallowing.
(後味における旨味によるコク)
4:後味に旨みによるコクを強く感じる、非常に良好
3:後味に旨みによるコクを感じる、良好
2:後味の旨みによるコクをやや弱く感じる、あるいは強く感じる一方、やや雑味を感じ好ましくない
1:後味の旨みによるコクを弱く感じる、あるいは強く感じる一方、雑味が目立ち不適
(Rich aftertaste due to umami flavor)
4: The aftertaste has a strong umami richness, very good 3: The aftertaste has a strong umami richness, good 2: The aftertaste has a slightly weak or strong umami richness, but has a slightly unpleasant off-flavor 1: The aftertaste has a weak or strong umami richness, but has a noticeable off-flavor, unsuitable
(後味における香りによるコク)
4:後味に香りによるコクを強く感じる、非常に良好
3:後味に香りによるコクを感じる、良好
2:後味の香りによるコクをやや弱く感じる、あるいは強く感じるものの、舌にざらつきを感じ好ましくない
1:後味の香りによるコクを弱く感じる、あるいは強く感じる一方、舌のざらつきが目立ち不適
(Aftertaste richness due to aroma)
4: The aftertaste has a strong aroma and rich flavor, very good 3: The aftertaste has a strong aroma and rich flavor, good 2: The aftertaste has a slightly weak or strong aroma and rich flavor, but the tongue feels rough and undesirable 1: The aftertaste has a weak or strong aroma and rich flavor, but the tongue feels rough and undesirable
(考察)
上記実施例・比較例の結果、並びに、これまで本発明者が行ってきた試験結果から、緑茶葉の種類や茶期、抽出条件などを調整して、全窒素濃度20~60mg/100mLの茶抽出液を得、得られた茶抽出液を、膨潤後の粒子径の累積分布(体積基準)におけるメジアン径(D50)が5~30μmである濾過助剤によって濾過することにより、後味における旨味及び香りによるコクを感じることができる容器詰緑茶飲料を製造できることが分かった。
この際、抽出液の全窒素濃度を調整するだけでは、所望の容器詰緑茶飲料を製造することはできず、また、濾過助剤のD50を調整しただけでは、所望の容器詰緑茶飲料を製造することはできないことが分かった。所望の容器詰緑茶飲料を製造するためには、これら両者を調整する必要があることが分かった。
(Discussion)
From the results of the above Examples and Comparative Examples, as well as the results of tests conducted by the present inventors thus far, it has been found that by adjusting the type of green tea leaves, the tea season, the extraction conditions, etc. to obtain a tea extract having a total nitrogen concentration of 20 to 60 mg/100 mL, and filtering the obtained tea extract through a filter aid having a median diameter (D50) of 5 to 30 μm in the cumulative distribution (volume basis) of particle sizes after swelling, it is possible to produce a packaged green tea beverage that has a delicious aftertaste and a rich aroma.
In this case, it was found that the desired packaged green tea beverage cannot be produced simply by adjusting the total nitrogen concentration of the extract, and the desired packaged green tea beverage cannot be produced simply by adjusting the D50 of the filter aid. It was found that in order to produce the desired packaged green tea beverage, it is necessary to adjust both of these factors.
なお、比較例1では緑茶原料の全窒素濃度が高い上、緑茶原料の量も多かったため、抽出液Jの全窒素濃度が高くなり、容器詰緑茶飲料は後味の旨みによるコクおよび香りによるコクを強く感じるものの、やや雑味を感じまた舌にざらつきを感じ好ましくなかったため、コクの評価が悪くなったと考えられる。
比較例2では緑茶原料の全窒素濃度が少なかったため、抽出液Kの全窒素濃度が低くなり、容器詰緑茶飲料は後味の旨みによるコクおよび香りによるコクをやや弱く感じため、コクの評価が悪くなったと考えられる。
比較例3では濾過助剤DのD50が大きかったため、容器詰緑茶飲料は舌のざらつきが目立ち不適であったため、コクの評価が悪くなったと考えられる。
比較例4では濾過助剤EのD50が小さかったため、容器詰緑茶飲料は後味の香りによるコクを弱く感じ不適であったため、コクの評価が悪くなったと考えられる。
In Comparative Example 1, the total nitrogen concentration of the green tea raw materials was high, and the amount of the green tea raw materials was also large, so the total nitrogen concentration of extract J was high. Although the packaged green tea beverage had a strong sense of richness due to the umami of the aftertaste and richness due to the aroma, it also had a slightly unpleasant unpleasant taste and a rough texture on the tongue, which is thought to have resulted in a poor evaluation of richness.
In Comparative Example 2, the total nitrogen concentration of the green tea raw material was low, so the total nitrogen concentration of the extract K was low, and the packaged green tea beverage had a somewhat weaker richness due to the umami of the aftertaste and the richness due to the aroma, which is thought to have resulted in a poor evaluation of richness.
In Comparative Example 3, since the D50 of filter aid D was large, the packaged green tea beverage had a noticeable roughness on the tongue and was unsuitable, which is thought to have resulted in a poor evaluation of richness.
In Comparative Example 4, since the D50 of filter aid E was small, the body of the packaged green tea beverage was felt to be weak due to the aftertaste aroma and was unsuitable, which is thought to have resulted in a poor evaluation of body.
次に、上記のようにして、後味における旨み及び香りによるコクを感じることができる容器詰緑茶飲料の製造方法の中で、さらに、経時後においても前半および中盤の香味が良好である容器詰緑茶飲料、より具体的には、経時後であっても飲料を口中に含んだ直後に感じる香味、および飲料を口中に含んだ直後に感じる香味の持続性が良好な容器詰緑茶飲料を製造するため、さらなる試験を行った。 Next, in the manufacturing method for a packaged green tea beverage that allows the user to feel the umami taste and rich aroma in the aftertaste as described above, further tests were conducted to produce a packaged green tea beverage that has a good early and middle flavor even after aging, more specifically, a packaged green tea beverage that has a good flavor felt immediately after putting the beverage in the mouth and a good persistence of the flavor felt immediately after putting the beverage in the mouth even after aging.
<実施例6>
緑茶原料(福岡県産玉露)34gを、ニーダーを用いて70℃の熱水900mLで10分間抽出し、抽出液Dを得た。得られた抽出液Dの全窒素濃度を測定した。
次に、得られた抽出液Dを80メッシュのステンレスフィルターで粗濾過し、粗濾過済みの茶抽出液を30℃になるように強制冷却し、静置した後、ネル布による濾過を行った。
ネル濾過後の濾過液について、液中に含まれるカリウム、アルミニウム、ガレート型カテキンの含有量を測定すると共に、液中に含まれる粒子の粒度分布を測定し、D50及びD90を求めた。
Example 6
34 g of green tea raw material (Gyokuro produced in Fukuoka Prefecture) was extracted with 900 mL of hot water at 70° C. using a kneader for 10 minutes to obtain extract D. The total nitrogen concentration of the obtained extract D was measured.
Next, the obtained extract D was roughly filtered through an 80 mesh stainless steel filter, and the roughly filtered tea extract was forced to cool to 30° C., allowed to stand, and then filtered through a flannel cloth.
The filtrate after filtering through the filter was measured for the contents of potassium, aluminum and gallate-type catechin contained in the liquid, and the particle size distribution of the particles contained in the liquid was measured to determine D50 and D90.
次いで、ネル濾過後の濾過液を、濾過助剤Aを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た。
ここで、濾過助剤Aは、darcyが0.16、D50が15.0μm、D90が40.0μm、D90/D50が2.7である珪藻土であった。
Next, the filtrate after the flannel filtration was subjected to diatomaceous earth filtration using filter aid A to obtain a diatomaceous earth-filtered liquid.
Here, filter aid A was a diatomaceous earth with a darcy of 0.16, a D50 of 15.0 μm, a D90 of 40.0 μm, and a D90/D50 of 2.7.
次に、珪藻土濾過処理液と純水を1:1の比率で混合し、アスコルビン酸を300ppm添加し重曹にてpH6に調整した後、UHT殺菌(135℃、30秒)を行い、プレート内で冷却し、85℃にて透明プラスチック容器(PETボトル)に充填し容器詰緑茶飲料とした。その後キャップ部を30秒間転倒殺菌し、ただちに冷却した。 Next, the diatomaceous earth filtrate was mixed with pure water in a 1:1 ratio, 300 ppm of ascorbic acid was added, and the pH was adjusted to 6 with sodium bicarbonate. The mixture was then UHT sterilized (135°C, 30 seconds), cooled on a plate, and filled into transparent plastic containers (PET bottles) at 85°C to produce a bottled green tea beverage. The cap was then sterilized by inverting for 30 seconds, and immediately cooled.
<実施例7>
緑茶原料を静岡産やぶきた品種の一番茶に変更し、緑茶原料22.5gを、ニーダーを用いて70℃の熱水900mLで5分間抽出して抽出液Eを得た以外、実施例6と同様にして容器詰緑茶飲料を得た。
Example 7
A packaged green tea beverage was obtained in the same manner as in Example 6, except that the green tea raw material was changed to first-grade tea of the Yabukita variety produced in Shizuoka, and 22.5 g of the green tea raw material was extracted with 900 mL of hot water at 70°C using a kneader for 5 minutes to obtain extract E.
<実施例8>
緑茶原料を鹿児島産やぶきた品種の二番茶に変更し、緑茶原料56gを、ニーダーを用いて95℃の熱水1160mLで8分間抽出して抽出液Fを得た以外、実施例6と同様にして容器詰緑茶飲料を得た。
Example 8
A packaged green tea beverage was obtained in the same manner as in Example 6, except that the green tea raw material was changed to second-grade tea of the Yabukita variety produced in Kagoshima, and 56 g of the green tea raw material was extracted with 1,160 mL of hot water at 95°C using a kneader for 8 minutes to obtain extract F.
<実施例9>
実施例1と同様にして抽出液Aを得、80メッシュのステンレスフィルターで粗濾過後、30℃になるように強制冷却し、静置した抽出液AにPVPP12gを30分間接触させ、ネル布で濾過することで、PVPPによるガレート型カテキン含有量の低減処理を実施し抽出液Gを得た以外、実施例6と同様にして容器詰緑茶飲料を得た。
<Example 9>
Extract liquid A was obtained in the same manner as in Example 1, and after crude filtration using an 80-mesh stainless steel filter, it was forcibly cooled to 30°C. The stationary extract liquid A was contacted with 12 g of PVPP for 30 minutes and filtered through a flannel cloth to reduce the content of gallate-type catechins using PVPP, thereby obtaining extract liquid G. A packaged green tea beverage was obtained in the same manner as in Example 6, except that the extract liquid A was obtained by coarse filtration using an 80-mesh stainless steel filter, and then forcibly cooled to 30°C. The stationary extract liquid A was contacted with 12 g of PVPP for 30 minutes and filtered through a flannel cloth to obtain extract liquid G.
<実施例10>
実施例1と同様にして抽出液Aを得、80メッシュのステンレスフィルターで粗濾過後、30℃になるように強制冷却し、静置した抽出液Aを、200メッシュのステンレスフィルターで濾過し抽出液Hを得た以外、実施例6と同様にして容器詰緑茶飲料を得た。
Example 10
Extract liquid A was obtained in the same manner as in Example 1, coarsely filtered through an 80-mesh stainless steel filter, and then forcibly cooled to 30°C. Extract liquid A that had been allowed to stand was then filtered through a 200-mesh stainless steel filter to obtain extract liquid H. A packaged green tea beverage was obtained in the same manner as in Example 6, except that the extract liquid A was obtained in the same manner as in Example 1, coarsely filtered through an 80-mesh stainless steel filter, and then forcibly cooled to 30°C.
<実施例11>
実施例1と同様にして抽出液Aを得、80メッシュのステンレスフィルターで粗濾過後、30℃になるように強制冷却し、静置した抽出液Aを、目開き1μmのバッグフィルターで濾過し抽出液Iを得た以外、実施例6と同様にして容器詰緑茶飲料を得た。
Example 11
Extract liquid A was obtained in the same manner as in Example 1, coarsely filtered through an 80 mesh stainless steel filter, and then forcibly cooled to 30°C. Extract liquid A that had been allowed to stand was then filtered through a bag filter having 1 μm mesh to obtain extract liquid I. A packaged green tea beverage was obtained in the same manner as in Example 6, except that the extract liquid A was obtained by coarsely filtering through an 80 mesh stainless steel filter and forcibly cooling to 30°C.
<抽出液の分析>
実施例で得られた抽出液D~I中の成分について下記のように分析を行った。下記実施例についても同様である。
<Analysis of extract>
The components in the extracts D to I obtained in the examples were analyzed as follows. The same applies to the following examples.
(全窒素濃度)
抽出液中の全窒素濃度の測定は、フォス・ジャパン株式会社製Kjeltec8400を使用し、ケルダール法にて行った。
(Total nitrogen concentration)
The total nitrogen concentration in the extract was measured by the Kjeldahl method using a Kjeltec 8400 manufactured by PHOSS Japan Co., Ltd.
(カリウム含有量)
試料を1%塩酸で振とう抽出したものを試験溶液として、試験溶液を原子吸光光度計に導入し、カリウム含量を測定した。
測定装置: AA240FS(アジレント・テクノロジー社(旧バリアン))
フレーム: 空気-アセチレン
測定波長: 766.5nm
(Potassium content)
The sample was shaken and extracted with 1% hydrochloric acid to prepare a test solution, which was then introduced into an atomic absorption spectrophotometer to measure the potassium content.
Measurement equipment: AA240FS (Agilent Technologies (formerly Varian))
Frame: Air-acetylene Measurement wavelength: 766.5 nm
(アルミニウム含有量)
試料を1%硝酸で希釈したものを試験溶液として、試験溶液をICP発光分析装置に導入し、アルミニウムを測定した。
測定装置: VISTA-PRO(アジレント・テクノロジー社(旧バリアン))
測定波長: 396.152nm
(Aluminum content)
The sample was diluted with 1% nitric acid to prepare a test solution, which was then introduced into an ICP emission spectrometer to measure aluminum.
Measurement device: VISTA-PRO (Agilent Technologies (formerly Varian))
Measurement wavelength: 396.152 nm
(ガレート型カテキン含有量)
抽出液中のガレート型カテキン量は、高速液体クロマトグラフィ(HPLC、株式会社島津製作所製 i-Series)を以下の条件で操作し、検量線法により定量して測定した。
カラム:wakosil3C18HGφ3.0×100mm(和光純薬工業株式会社製)
カラム温度:40℃
移動相:A相5%アセトニトリル(リン酸0.1%含有)
B相50%アセトニトリル(リン酸0.1%含有)
流速:0.43mL/min
注入量:5μL
検出:UV230nm
カテキン標準液: (-)-エピガロカテキンガレート(EGCg)、(-)-エピカテキンガレート(ECg)、(-)-ガロカテキンガレート(GCg)、(-)-カテキンガレート(Cg)
グラジエントプログラム: 表2
(Gallate-type catechin content)
The amount of gallate-type catechins in the extract was measured by high performance liquid chromatography (HPLC, i-Series, manufactured by Shimadzu Corporation) under the following conditions and quantitatively determined by the calibration curve method.
Column: Wakosil 3C18HG φ3.0×100 mm (Wako Pure Chemical Industries, Ltd.)
Column temperature: 40°C
Mobile phase: Phase A 5% acetonitrile (containing 0.1% phosphoric acid)
Phase B: 50% acetonitrile (containing 0.1% phosphoric acid)
Flow rate: 0.43 mL / min
Injection volume: 5 μL
Detection: UV 230 nm
Catechin standard solution: (-)-epigallocatechin gallate (EGCg), (-)-epicatechin gallate (ECg), (-)-gallocatechin gallate (GCg), (-)-catechin gallate (Cg)
Gradient program:
(粒度分布)
抽出液中に含まれる粒子の粒子径累積分布(体積基準)におけるメジアン径(D50)及びD90の測定は、島津製作所製のレーザ回折式粒子径分布測定装置SALD-2300を使用して行った。
(Particle size distribution)
The median diameter (D50) and D90 in the cumulative particle diameter distribution (volume basis) of the particles contained in the extract were measured using a laser diffraction particle diameter distribution measuring device SALD-2300 manufactured by Shimadzu Corporation.
<飲料液T%>
実施例・比較例で得た容器詰緑茶飲料をよく振り、標準ガラスセルに4.0mLサンプリングし、測定装置:島津紫外可視分光光度計UV-1800で透過率(660nm)を測定して清澄度(T%)として示した。
<Beverage liquid T%>
The packaged green tea beverages obtained in the Examples and Comparative Examples were shaken well, and 4.0 mL was sampled in a standard glass cell. The transmittance (660 nm) was measured using a Shimadzu UV-1800 ultraviolet-visible spectrophotometer, and the result was expressed as clarity (T%).
<官能評価試験>
実施例・比較例で得た容器詰緑茶飲料を、ヒートサイクル(40℃12時間と-2℃12時間とを繰り返し、計14日経過後)に暴露した後、茶飲料の製造に従事する11人のパネラーを選出し、以下の評価方法に基づいて実施し、合議の結果、最も多かった評価を採用することとし、総合評価については、先述の評価を得点化し、総合得点として算出し、本件の第2の課題を解決しているか評価した。
<Sensory evaluation test>
The packaged green tea beverages obtained in the Examples and Comparative Examples were exposed to a heat cycle (repeated at 40°C for 12 hours and -2°C for 12 hours, after a total of 14 days had passed), and then 11 panelists engaged in the manufacture of tea beverages were selected and evaluated based on the following method. After deliberation, it was decided to adopt the most common evaluation, and for the overall evaluation, the aforementioned evaluations were scored and calculated as a total score to evaluate whether the second problem of this case had been resolved.
それぞれの官能評価における評価項目は以下の通りである。
「前半の香味」は、口中に含んだ直後の苦み、渋み、香り立ちを評価し、「中盤の香味」は、その持続性を評価した。
The evaluation items for each sensory evaluation were as follows:
The "first half of the flavor" was evaluated based on the bitterness, astringency, and aroma immediately after putting the flavor in the mouth, while the "middle half of the flavor" was evaluated based on its lingering flavor.
(前半の香味)
◎:非常に良好(苦み、渋み、香り立ちが最適)
〇:良好
△:好ましくない
(First half of the flavor)
◎: Very good (bitterness, astringency, and aroma are optimal)
〇: Good △: Not good
(中盤の香味)
◎:非常に良好(前半の香味を維持できている)
〇:良好
△:好ましくない
(Mid-stage flavor)
◎: Very good (maintains the aroma from the first half)
〇: Good △: Not good
(考察)
上記実施例・比較例の結果、並びに、これまで本発明者が行ってきた試験結果から、抽出液、言い換えれば、濾過工程に供する茶抽出液の成分および粒度を調整することにより、経時後においても前半および中盤の香味が良好である容器詰緑茶飲料、より具体的には、経時後であっても飲料を口中に含んだ直後に感じる香味、および飲料を口中に含んだ直後に感じる香味の持続性が良好な容器詰緑茶飲を製造できることが分かった。
茶抽出液の成分については、カリウム含有量が多い茶抽出液による容器詰緑茶飲料は香味の前半に苦味を感じ、カリウム含有量が少ない茶抽出液による容器詰緑茶飲料は中盤の香味が希薄であった。また、ガレート型カテキン含有量が多い茶抽出液による容器詰緑茶飲料は香味の前半に渋みを感じ、ガレート型カテキン含有が少ない茶抽出液による容器詰緑茶飲料は、香味の中盤の渋みによる濃度感が希薄であった。
茶抽出液の粒度については、D50が大きい茶抽出液による容器詰緑茶飲料は香味の前半を希薄に感じ、D50が小さい茶抽出液による容器詰緑茶飲料は舌ざわりによる中盤の香味が希薄であった。
(Discussion)
From the results of the above Examples and Comparative Examples, as well as the results of tests conducted by the inventor thus far, it has been found that by adjusting the components and particle size of the extract, in other words the tea extract subjected to the filtration process, it is possible to produce a packaged green tea beverage which has good aroma and flavor in the early and middle stages even after aging, more specifically, a packaged green tea beverage which has a good aroma and flavor felt immediately after taking a sip of the beverage in the mouth, and which has a good persistence of the aroma and flavor felt immediately after taking a sip of the beverage, even after aging.
Regarding the components of the tea extract, the packaged green tea beverage made with tea extract with a high potassium content had a bitter taste in the first half of the aroma, while the packaged green tea beverage made with tea extract with a low potassium content had a weak aroma in the middle. Also, the packaged green tea beverage made with tea extract with a high content of gallated catechins had an astringent taste in the first half of the aroma, while the packaged green tea beverage made with tea extract with a low content of gallated catechins had a weak sense of concentration due to the astringency in the middle of the aroma.
Regarding the particle size of the tea extract, the packaged green tea beverage made with a tea extract having a large D50 had a weak first half of the flavor, while the packaged green tea beverage made with a tea extract having a small D50 had a weak mid-flavor due to the mouthfeel.
次に、上記のようにして、後味における旨み及び香りによるコクを感じることができ、経時後であっても前半および中盤の香味が良好である容器詰め緑茶飲料の製造方法の中で、さらに内質・外観共に製造中および経時的な劣化が抑えられた容器詰め緑茶飲料、より具体的には、製造直後及び経時後において、酸化劣化臭が生じず、オリの発生も生じない容器詰め緑茶飲料を製造するため、さらなる試験を行った。 Next, further tests were conducted to produce a packaged green tea beverage that, as described above, has a rich aftertaste and aroma, and has a good early and middle flavor even after aging, and in which deterioration of both the internal quality and appearance during production and over time is suppressed, more specifically, a packaged green tea beverage that does not produce an oxidative deterioration odor or sediment immediately after production or after aging.
<実施例12>
緑茶原料(静岡産やぶきた品種の一番茶)30gを、ニーダーを用いて70℃の熱水900mLで5分間抽出し、抽出液Aを得た。得られた抽出液Aの全窒素濃度を測定した。
次に、得られた抽出液Aを80メッシュのステンレスフィルターで粗濾過し、粗濾過済みの茶抽出液を30℃になるように強制冷却し、静置した後、ネル布による濾過を行った。
ネル濾過後の濾過液について、液中に含まれるカリウム、アルミニウム、ガレート型カテキンの含有量を測定すると共に、液中に含まれる粒子の粒度分布を測定し、D50及びD90を求めた。
Example 12
30 g of raw green tea (first-grade tea of the Yabukita variety produced in Shizuoka) was extracted with 900 mL of hot water at 70° C. using a kneader for 5 minutes to obtain extract A. The total nitrogen concentration of the obtained extract A was measured.
Next, the obtained extract A was roughly filtered through an 80 mesh stainless steel filter, and the roughly filtered tea extract was forced to cool to 30° C., allowed to stand, and then filtered through a flannel cloth.
The filtrate after filtering through the filter was measured for the contents of potassium, aluminum and gallate-type catechin contained in the liquid, and the particle size distribution of the particles contained in the liquid was measured to determine D50 and D90.
次いで、ネル濾過後の濾過液を、濾過助剤Fを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た。
ここで、濾過助剤Fは、darcyが0.17、D50が25.0μm、D90が65.0μm、D90/D50が2.6である珪藻土であった。
Next, the filtrate after the flannel filtration was subjected to diatomaceous earth filtration using filter aid F to obtain a diatomaceous earth-filtered liquid.
Here, filter aid F was a diatomaceous earth with a darcy of 0.17, a D50 of 25.0 μm, a D90 of 65.0 μm, and a D90/D50 of 2.6.
次に、珪藻土濾過処理液と純水を1:1の比率で混合し、アスコルビン酸を300ppm添加し重曹にてpH6に調整した後、UHT殺菌(135℃、30秒)を行い、プレート内で冷却し、85℃にて透明プラスチック容器(PETボトル)に充填し容器詰緑茶飲料とした。その後キャップ部を30秒間転倒殺菌し、ただちに冷却した。 Next, the diatomaceous earth filtrate was mixed with pure water in a 1:1 ratio, 300 ppm of ascorbic acid was added, and the pH was adjusted to 6 with sodium bicarbonate. The mixture was then UHT sterilized (135°C, 30 seconds), cooled on a plate, and filled into transparent plastic containers (PET bottles) at 85°C to produce a bottled green tea beverage. The cap was then sterilized by inverting for 30 seconds, and immediately cooled.
<実施例13>
ネル濾過後の濾過液を、濾過助剤Gを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例12と同様にして容器詰緑茶飲料を得た。
ここで、濾過助剤Gは、darcyが0.15、D50が15.0μm、D90が19.0μm、D90/D50が1.3である珪藻土であった。
Example 13
The filtrate after the flannel filtration was subjected to diatomaceous earth filtration using filter aid G to obtain a diatomaceous earth-filtered liquid. Except for this, a packaged green tea beverage was obtained in the same manner as in Example 12.
Here, filter aid G was a diatomaceous earth having a darcy of 0.15, a D50 of 15.0 μm, a D90 of 19.0 μm, and a D90/D50 of 1.3.
<実施例14>
ネル濾過後の濾過液を、濾過助剤Hを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例12と同様にして容器詰緑茶飲料を得た。
ここで、濾過助剤Hは、darcyが1.3、D50が25.0μm、D90が60.0μm、D90/D50が2.4である珪藻土であった。
<Example 14>
The filtrate after the flannel filtration was subjected to diatomaceous earth filtration using filter aid H to obtain a diatomaceous earth-filtered liquid, and other than this, a packaged green tea beverage was obtained in the same manner as in Example 12.
Here, filter aid H was a diatomaceous earth with a darcy of 1.3, a D50 of 25.0 μm, a D90 of 60.0 μm, and a D90/D50 of 2.4.
<実施例15>
ネル濾過後の濾過液を、濾過助剤Iを用いて珪藻土濾過を行い、珪藻土濾過処理液を得た以外、実施例12と同様にして容器詰緑茶飲料を得た。
ここで、濾過助剤Hはdarcyが0.03、D50が12.0μm、D90が58.0μm、D90/D50が4.8である珪藻土であった。
Example 15
The filtrate after the flannel filtration was subjected to diatomaceous earth filtration using filter aid I to obtain a diatomaceous earth-filtered liquid, and other than this, a bottled green tea beverage was obtained in the same manner as in Example 12.
Here, filter aid H was a diatomaceous earth having a darcy of 0.03, a D50 of 12.0 μm, a D90 of 58.0 μm, and a D90/D50 of 4.8.
<飲料液T%>
実施例・比較例で得た容器詰緑茶飲料をよく振り、標準ガラスセルに4.0mLサンプリングし、測定装置:島津紫外可視分光光度計UV-1800で透過率(660nm)を測定して清澄度(T%)として示した。
<Beverage liquid T%>
The packaged green tea beverages obtained in the Examples and Comparative Examples were shaken well, and 4.0 mL of each was sampled in a standard glass cell. The transmittance (660 nm) was measured using a Shimadzu UV-1800 ultraviolet-visible spectrophotometer, and the result was expressed as clarity (T%).
<官能評価試験>
実施例・比較例で得た容器詰緑茶飲料を、製造直後および37℃暗室の条件下で2週間保管したものについて、茶飲料の製造に従事する11人のパネラーを選出し、以下の評価方法に基づいて実施し、合議の結果、最も多かった評価を採用することとし、総合評価については、先述の評価を得点化し、総合得点として算出し、本件の第2の課題を解決しているか評価した。
<Sensory evaluation test>
The packaged green tea beverages obtained in the Examples and Comparative Examples were evaluated immediately after production and after two weeks of storage in a dark room at 37°C by 11 panelists engaged in the production of tea beverages, who carried out the evaluation based on the following method. After consensus was reached, it was decided to adopt the most common evaluation, and the overall evaluation was calculated by scoring the above-mentioned evaluations to determine whether the second problem of this case had been resolved.
それぞれの官能評価における評価項目は以下の通りである。
「製造直後の内質」は、珪藻土濾過に時間を要し液の滞留が発生した等に起因する製造段階における酸化劣化度合を、コントロールと比べて酸化劣化臭(より具体的には、金属味を帯びた酸味を伴う香味)が認められるか否かで評価した。コントロールとして、ネル濾過後の抽出液Aを珪藻土濾過を行わず、それ以外は実施例1と同様にして得られた容器詰緑茶飲料を採用した。
「経時後の外観および内質」は、ヒートサイクル(40℃12時間と-2℃12時間とを繰り返し、計14日経過後)に暴露した後、外観についてはオリの発生度合、内質については加熱劣化および酸化劣化の度合を、コントロールと比べて評価した。コントロールとして、実施例12~15で得られた容器詰緑茶飲料を同期間5℃の暗室で冷蔵保管したサンプルを各々採用した。
The evaluation items for each sensory evaluation were as follows:
The "internal quality immediately after production" was evaluated based on the degree of oxidative deterioration during the production stage, which was caused by the time required for diatomaceous earth filtration and the occurrence of liquid retention, based on whether or not an oxidative deterioration odor (more specifically, an aroma with a metallic sourness) was observed compared to the control. As a control, a packaged green tea beverage obtained in the same manner as in Example 1, except that extract A after flannel filtration was not subjected to diatomaceous earth filtration, was used.
The "appearance and internal quality after aging" was evaluated by exposing the beverage to a heat cycle (repeated 12 hours at 40°C and 12 hours at -2°C for a total of 14 days), and then evaluating the degree of sediment generation in the appearance and the degree of thermal and oxidative deterioration in the internal quality, in comparison with a control. As controls, samples of the bottled green tea beverages obtained in Examples 12 to 15 that had been refrigerated in a dark room at 5°C for the same period were used.
(製造直後の内質)
◎:非常に良好(コントロールと同等またはその差がわずかである)
〇:良好(コントロールとの差が小さい)
△:好ましくない(コントロールと差がある)
(Inner quality immediately after production)
◎: Very good (same as control or slight difference)
〇: Good (small difference from control)
△: Not preferable (difference from control)
(経時後の外観および内質)
◎:非常に良好(コントロールとの差がわずかである)
〇:良好(コントロールとの差が小さい)
△:好ましくない(コントロールと差がある)
(Appearance and internal structure after aging)
◎: Very good (slight difference from control)
〇: Good (small difference from control)
△: Not preferable (difference from control)
(考察)
上記実施例・比較例の結果、並びに、これまで本発明者が行ってきた試験結果から、好適な範囲の粒度、darcyを有する濾過助剤を使用することで、さらに内質・外観共に製造中および経時的な劣化が抑えられた容器詰め緑茶飲料、より具体的には、製造直後及び経時後において、酸化劣化臭が生じず、オリの発生も生じない容器詰め緑茶飲料を製造できることが分かった。
濾過助剤の粒度については、D90が大きい濾過助剤を用いた珪藻土濾過による容器詰緑茶飲料は経時的な酸化劣化臭が確認され、D90が小さい濾過助剤を用いた珪藻土濾過による容器詰緑茶飲料は製造工程中における酸化劣化が確認された。
またdarcyが高い濾過助剤を用いた珪藻土濾過による容器詰緑茶飲料は、経時で二次オリの発生が確認され、darcyが低い濾過助剤を用いた珪藻土濾過による容器詰緑茶飲料は緑茶飲料としての濃度感が全体的に欠けているものであった。
(Discussion)
From the results of the above Examples and Comparative Examples, as well as the results of tests conducted by the present inventors thus far, it has been found that by using a filter aid having a particle size and darcy within a suitable range, it is possible to produce a packaged green tea beverage in which deterioration of both the internal quality and appearance during production and over time is further suppressed, more specifically, a packaged green tea beverage which does not produce an oxidative deterioration odor or sediment immediately after production or over time.
Regarding the particle size of the filter aid, the packaged green tea beverages filtered through diatomaceous earth using filter aids with a large D90 were confirmed to have an oxidative deterioration odor over time, while the packaged green tea beverages filtered through diatomaceous earth using filter aids with a small D90 were confirmed to have oxidative deterioration during the manufacturing process.
In addition, packaged green tea beverages filtered using diatomaceous earth with a high Darcy filter aid were found to produce secondary sediment over time, while packaged green tea beverages filtered using diatomaceous earth with a low Darcy filter aid overall lacked the sense of concentration expected of a green tea beverage.
Claims (9)
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JP2005229918A (en) | 2004-02-19 | 2005-09-02 | Ito En Ltd | Method for producing packaged green tea beverage |
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