JP7479588B2 - Method for treating ammonia-containing gas, treating material, and method for producing treating material - Google Patents
Method for treating ammonia-containing gas, treating material, and method for producing treating material Download PDFInfo
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- JP7479588B2 JP7479588B2 JP2020057347A JP2020057347A JP7479588B2 JP 7479588 B2 JP7479588 B2 JP 7479588B2 JP 2020057347 A JP2020057347 A JP 2020057347A JP 2020057347 A JP2020057347 A JP 2020057347A JP 7479588 B2 JP7479588 B2 JP 7479588B2
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims description 190
- 229910021529 ammonia Inorganic materials 0.000 title claims description 86
- 239000000463 material Substances 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title description 8
- 239000007789 gas Substances 0.000 claims description 62
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 51
- 229910052751 metal Inorganic materials 0.000 claims description 37
- 239000002184 metal Substances 0.000 claims description 37
- 239000003054 catalyst Substances 0.000 claims description 35
- 239000002131 composite material Substances 0.000 claims description 29
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 28
- 238000010304 firing Methods 0.000 claims description 20
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 19
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 17
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 16
- 229910052697 platinum Inorganic materials 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 229910052763 palladium Inorganic materials 0.000 claims description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 11
- 150000002739 metals Chemical class 0.000 claims description 11
- 229910052703 rhodium Inorganic materials 0.000 claims description 8
- 239000010948 rhodium Substances 0.000 claims description 8
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 229910052707 ruthenium Inorganic materials 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 5
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 5
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000004898 kneading Methods 0.000 claims description 4
- 238000000354 decomposition reaction Methods 0.000 description 44
- 239000000523 sample Substances 0.000 description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 22
- 239000000243 solution Substances 0.000 description 15
- 239000000047 product Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 10
- 239000000377 silicon dioxide Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- -1 respectively Substances 0.000 description 8
- 150000002500 ions Chemical class 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000004927 clay Substances 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000012086 standard solution Substances 0.000 description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 2
- 241000264877 Hippospongia communis Species 0.000 description 2
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 2
- 239000012494 Quartz wool Substances 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 238000011481 absorbance measurement Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000003421 catalytic decomposition reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(II) oxide Inorganic materials [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- CEJLBZWIKQJOAT-UHFFFAOYSA-N dichloroisocyanuric acid Chemical compound ClN1C(=O)NC(=O)N(Cl)C1=O CEJLBZWIKQJOAT-UHFFFAOYSA-N 0.000 description 2
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000036962 time dependent Effects 0.000 description 2
- DZKDPOPGYFUOGI-UHFFFAOYSA-N tungsten(iv) oxide Chemical compound O=[W]=O DZKDPOPGYFUOGI-UHFFFAOYSA-N 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ABBQHOQBGMUPJH-UHFFFAOYSA-M Sodium salicylate Chemical compound [Na+].OC1=CC=CC=C1C([O-])=O ABBQHOQBGMUPJH-UHFFFAOYSA-M 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- DUDJJJCZFBPZKW-UHFFFAOYSA-N [Ru]=S Chemical compound [Ru]=S DUDJJJCZFBPZKW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 229910001583 allophane Inorganic materials 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910001593 boehmite Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229960004643 cupric oxide Drugs 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910001648 diaspore Inorganic materials 0.000 description 1
- DHCWLIOIJZJFJE-UHFFFAOYSA-L dichlororuthenium Chemical compound Cl[Ru]Cl DHCWLIOIJZJFJE-UHFFFAOYSA-L 0.000 description 1
- XRKMNJXYOFSTBE-UHFFFAOYSA-N disodium;iron(4+);nitroxyl anion;pentacyanide;dihydrate Chemical compound O.O.[Na+].[Na+].[Fe+4].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].O=[N-] XRKMNJXYOFSTBE-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004868 gas analysis Methods 0.000 description 1
- 229910001679 gibbsite Inorganic materials 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052621 halloysite Inorganic materials 0.000 description 1
- 150000004687 hexahydrates Chemical class 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000006864 oxidative decomposition reaction Methods 0.000 description 1
- HBEQXAKJSGXAIQ-UHFFFAOYSA-N oxopalladium Chemical compound [Pd]=O HBEQXAKJSGXAIQ-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- AEPKDRAICDFPEY-UHFFFAOYSA-L palladium(2+);dinitrite Chemical compound [Pd+2].[O-]N=O.[O-]N=O AEPKDRAICDFPEY-UHFFFAOYSA-L 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- XBBXDTCPEWHXKL-UHFFFAOYSA-N rhodium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Rh+3].[Rh+3] XBBXDTCPEWHXKL-UHFFFAOYSA-N 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 229960004025 sodium salicylate Drugs 0.000 description 1
- PYILKOIEIHHYGD-UHFFFAOYSA-M sodium;1,5-dichloro-4,6-dioxo-1,3,5-triazin-2-olate;dihydrate Chemical compound O.O.[Na+].[O-]C1=NC(=O)N(Cl)C(=O)N1Cl PYILKOIEIHHYGD-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000002798 spectrophotometry method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- BVJAAVMKGRODCT-UHFFFAOYSA-N sulfanylidenerhodium Chemical compound [Rh]=S BVJAAVMKGRODCT-UHFFFAOYSA-N 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
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- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
Description
本発明は、工場の排ガス処理に関連し、特にアンモニア含有ガスの処理方法、処理材および処理材の製造方法に関する。 The present invention relates to the treatment of factory exhaust gas, and in particular to a method for treating ammonia-containing gas, a treatment material, and a method for producing the treatment material.
一般に、排ガス中に存在するアンモニアを処理する方法として、酸水溶液による吸収法、活性炭やゼオライト等の吸着材を用いる方法、触媒による分解方法等の化学処理法が用いられている。このうち、特に触媒による分解方法は、高温条件下で排ガスを触媒と接触させ、連続的に大量の排ガスを無害な窒素ガスに分解できる。そして、酸素とアンモニアを接触させて窒素ガスと水蒸気ガスに変換する方法(酸化分解)や水素へ転化する方法が提案されている(特許文献1~3参照)。
Generally, chemical treatment methods such as absorption with an acid solution, methods using adsorbents such as activated carbon or zeolite, and catalytic decomposition methods are used to treat ammonia present in exhaust gas. Of these, catalytic decomposition methods in particular can continuously decompose large amounts of exhaust gas into harmless nitrogen gas by contacting the exhaust gas with a catalyst under high-temperature conditions. Methods have also been proposed in which ammonia is brought into contact with oxygen to convert it into nitrogen gas and water vapor gas (oxidative decomposition) and conversion to hydrogen (see
一方、排水処理技術として、γ-アルミナまたはθ-アルミナから選択されるアルミナおよび各種粘土を原料とするアルミノシリケートを含むアンモニア含有水処理材が提案されており、処理材に金属を担持させることも提案されている(特許文献4、5)。 On the other hand, as a wastewater treatment technology, an ammonia-containing water treatment material containing alumina selected from γ-alumina or θ-alumina and aluminosilicates made from various clays as raw materials has been proposed, and it has also been proposed to support metals on the treatment material (Patent Documents 4 and 5).
上記のように排ガス処理の方法は様々であるが、通常、アンモニア含有ガスを酸化燃焼した場合、副生成物として有害なNOxやN2O等の窒素酸化物が生成する。そのため、アンモニア酸化触媒の後段で、NOx還元触媒塔等によるNOx除去処理が必要となる。その結果、処理設備は複雑かつ高価となりがちである。 As described above, there are various methods for treating exhaust gas. However, when an ammonia-containing gas is oxidized and burned, harmful nitrogen oxides such as NOx and N2O are usually generated as by-products. Therefore, NOx removal treatment using a NOx reduction catalyst tower or the like is required downstream of the ammonia oxidation catalyst. As a result, the treatment equipment tends to be complicated and expensive.
一方、すでにあるアンモニア含有ガス処理材を排ガス処理に転用することも考えられるが、液体と気体とでは密度や処理対象を取り巻く状態が異なり、要求される水準も異なる。また、排水処理では、過酸化水素水の添加や高圧下での反応が必要になり、処理条件も大きく異なる。 On the other hand, it is possible to repurpose existing ammonia-containing gas treatment materials for exhaust gas treatment, but the density and conditions surrounding the treatment target differ between liquids and gases, and the required standards are also different. Furthermore, wastewater treatment requires the addition of hydrogen peroxide solution and reactions under high pressure, so the treatment conditions are also significantly different.
本発明は、このような事情に鑑みてなされたものであり、マイルドな反応温度で有害なNOxやN2Oを発生させることなく高い分解率でアンモニア含有ガスを分解できるアンモニア含有ガスの処理方法、処理材および処理材の製造方法を提供することを目的とする。 The present invention has been made in consideration of the above circumstances, and aims to provide a method for treating an ammonia-containing gas, a treating material, and a manufacturing method for the treating material, which can decompose an ammonia-containing gas at a high decomposition rate at a mild reaction temperature without generating harmful NOx or N 2 O.
(1)上記の目的を達成するため、本発明のアンモニア含有ガスの処理方法は、触媒層を150℃以上300℃以下に加熱する工程と、加熱された前記触媒層にアンモニア含有ガスを通し、アンモニアを窒素ガスと水に酸化分解する工程と、を含み、前記触媒層には、γ-アルミナまたはθ-アルミナおよびアルミノシリケートを含む複合体と、前記複合体により担持される金属と、を備える処理材を用いることを特徴としている。このように、マイルドな反応温度で有害なNOxやN2Oを発生させることなく高い分解率でアンモニア含有ガスを分解できる。 (1) In order to achieve the above object, the method for treating an ammonia-containing gas of the present invention includes a step of heating a catalyst layer to 150°C or more and 300°C or less, and a step of passing an ammonia-containing gas through the heated catalyst layer to oxidatively decompose the ammonia into nitrogen gas and water, and is characterized in that the catalyst layer uses a treatment material comprising a complex containing γ-alumina or θ-alumina and an aluminosilicate, and a metal supported by the complex. In this way, the ammonia-containing gas can be decomposed at a high decomposition rate at a mild reaction temperature without generating harmful NOx or N 2 O.
(2)また、本発明のアンモニア含有ガスの処理方法は、前記複合体に、前記γ-アルミナが30wt%以上70wt%以下含まれていることを特徴としている。これにより、十分な比表面積を維持できるとともに、強アルカリ性の水滴と空気を含む霧状体に曝されても変質しない。 (2) Furthermore, the method for treating ammonia-containing gas of the present invention is characterized in that the composite contains 30 wt % or more and 70 wt % or less of the gamma alumina. This allows the composite to maintain a sufficient specific surface area and does not deteriorate even when exposed to a mist containing strongly alkaline water droplets and air.
(3)また、本発明のアンモニア含有ガスの処理方法は、前記金属が、白金、パラジウム、ルテニウム、ニッケル、ロジウムおよび銅からなる群より選ばれる1または複数の組み合わせであることを特徴としている。これにより、高い分解率でアンモニアの分解を達成できる。 (3) Furthermore, the method for treating ammonia-containing gas of the present invention is characterized in that the metal is one or a combination of metals selected from the group consisting of platinum, palladium, ruthenium, nickel, rhodium, and copper. This makes it possible to achieve ammonia decomposition at a high decomposition rate.
(4)また、本発明のアンモニア含有ガスの処理方法は、前記複合体に対し、前記金属が0.001wt%以上0.1wt%以下であることを特徴としている。これにより、低コストで高いアンモニア分解率を達成できる。 (4) Furthermore, the method for treating ammonia-containing gas of the present invention is characterized in that the metal is present in an amount of 0.001 wt% or more and 0.1 wt% or less relative to the composite. This makes it possible to achieve a high ammonia decomposition rate at low cost.
(5)また、本発明のアンモニア含有ガスの処理材は、γ-アルミナおよびアルミノシリケートを含む複合体と、前記複合体により担持される金属と、を備え、前記複合体に対し、前記金属が0.001wt%以上0.1wt%以下であることを特徴としている。これにより、低コストで高いアンモニア分解率を達成できる。 (5) The ammonia-containing gas treatment material of the present invention is characterized in that it comprises a composite containing gamma-alumina and aluminosilicate, and a metal supported by the composite, and the metal is present in an amount of 0.001 wt% or more and 0.1 wt% or less relative to the composite. This makes it possible to achieve a high ammonia decomposition rate at low cost.
(6)また、本発明のアンモニア含有ガスの処理材の製造方法は、γ-アルミナとケイ酸塩水和物とを前記γ-アルミナの含有量が30wt%以上70wt%以下となるように混錬して混錬物を得る工程と、前記混錬物を成形する工程と、前記成形で得られた成形体を900℃以上1200℃以下で焼成する工程と、前記焼成により得られた焼成体に対し、0.001wt%以上0.1wt%以下の金属を担持させる工程と、を含むことを特徴としている。これにより、マイルドな反応温度で有害なNOxやN2Oを発生させることなく高い分解率でアンモニア含有ガスを分解できる処理材を製造できる。 (6) The method for producing a treatment material for ammonia-containing gas of the present invention is characterized by comprising the steps of: kneading γ-alumina and silicate hydrate so that the content of γ-alumina is 30 wt% or more and 70 wt% or less to obtain a kneaded product; molding the kneaded product; firing the molded product obtained by the molding at 900°C or more and 1200°C or less; and supporting 0.001 wt% or more and 0.1 wt% or less of metal on the fired product obtained by the firing. This makes it possible to produce a treatment material that can decompose ammonia-containing gas at a high decomposition rate at a mild reaction temperature without generating harmful NOx or N 2 O.
本発明によれば、マイルドな反応温度で有害なNOxやN2Oを発生させることなく高い分解率でアンモニア含有ガスを分解できる。 According to the present invention, it is possible to decompose an ammonia-containing gas at a high decomposition rate at a mild reaction temperature without generating harmful NOx or N 2 O.
以下に、本発明の実施形態について説明する。 The following describes an embodiment of the present invention.
[処理材の構成]
アンモニア含有ガスの処理材は、γ-アルミナまたはθ-アルミナおよびアルミノシリケートを含む。γ-アルミナは、スピネル型の結晶構造を有しており、その粒子の比表面積は、α-アルミナに比べて大きい。処理材の比表面積が大きいとアンモニア分解性能を高めることができる。
[Composition of treatment material]
The material for treating ammonia-containing gas includes γ-alumina or θ-alumina and aluminosilicate. γ-alumina has a spinel-type crystal structure, and the specific surface area of its particles is larger than that of α-alumina. If the specific surface area of the treating material is large, the ammonia decomposition performance can be improved.
アンモニア含有ガスの処理材のアルミナの含有量が少なすぎると、その比表面積を十分に高めることができない。一方、アルミナの含有量が多すぎると、耐アルカリ性が低下する。これらの理由から、処理材におけるアルミナの含有量は、30wt%~70wt%、好ましくは、35wt%~65wt%、より好ましくは40wt%~60wt%である。 If the alumina content in the ammonia-containing gas treatment material is too low, the specific surface area cannot be increased sufficiently. On the other hand, if the alumina content is too high, the alkali resistance decreases. For these reasons, the alumina content in the treatment material is 30 wt% to 70 wt%, preferably 35 wt% to 65 wt%, and more preferably 40 wt% to 60 wt%.
アルミノシリケートは、Al2O3(アルミナ)とSiO2(シリカ)とからなる複合酸化物(二元酸化物)である。アルミノシリケートとしては、例えば、Al2O3・2SiO2、Al2O3・4SiO2等が挙げられる。処理材に含有されるアルミノシリケートは、単一の種類であっても、2種以上の混合物であってもよい。これらは、γ-アルミナの焼結促進およびアンモニア水による水和抑制に効果がある。 Aluminosilicate is a composite oxide (binary oxide) consisting of Al 2 O 3 (alumina) and SiO 2 (silica). Examples of aluminosilicate include Al 2 O 3.2SiO 2 and Al 2 O 3.4SiO 2. The aluminosilicate contained in the treatment material may be a single type or a mixture of two or more types. These are effective in promoting the sintering of γ-alumina and suppressing hydration by ammonia water.
アンモニア含有ガスの処理材は、さらにシリカを含み得る。シリカは、二酸化ケイ素(SiO2)であり、原料であるケイ酸塩水和物中に含まれている石英、焼成により生成するクリストバライトやシリカとアルカリ成分と反応したガラス状のシリカ等が挙げられる。これらのシリカは、処理材中に1種以上に含有される。処理材においては、γ-アルミナ、アルミノシリケートおよびシリカが複合体を形成し、複合体が金属の担体となっている。 The treatment material for ammonia-containing gas may further contain silica. Silica is silicon dioxide (SiO 2 ), and examples thereof include quartz contained in the raw material silicate hydrate, cristobalite produced by firing, and glass-like silica resulting from a reaction between silica and an alkali component. One or more types of silica are contained in the treatment material. In the treatment material, γ-alumina, aluminosilicate, and silica form a complex, and the complex serves as a carrier for the metal.
複合体におけるアルミノシリケートの含有量は、アルミナの量に応じて適宜調整できる。例えば、複合体中のアルミナの含有量を30wt%~70wt%にする場合、アルミノシリケートの含有量(シリカを含む場合はシリカとの合計量)を70wt%~30wt%に調整できる。 The content of aluminosilicate in the composite can be adjusted appropriately depending on the amount of alumina. For example, if the content of alumina in the composite is 30 wt% to 70 wt%, the content of aluminosilicate (total amount with silica if silica is included) can be adjusted to 70 wt% to 30 wt%.
複合体は、活性成分として金属を担持している。担持される金属としては、白金、パラジウム、ルテニウム、ロジウム、インジウム、イリジウム、金、銀、コバルト、銅、ニッケル、タングステンおよびこれらの金属の水不溶性または水難溶性の化合物が挙げられる。具体的には、一酸化コバルト、一酸化ニッケル、二酸化ルテニウム、三酸化二ロジウム、一酸化パラジウム、二酸化イリジウム、酸化第二銅、二酸化タングステン等の酸化物、二塩化ルテニウム、二塩化白金等の塩化物、硫化ルテニウム、硫化ロジウム等の硫化物、硝酸ロジウム、硝酸ニッケル、硝酸銅、硝酸銀等の硝酸塩、へキサクロロ白金酸六水和物、塩化ヘキサアンミンルテニウム、ジアンミン亜硝酸パラジウム等の錯体等を挙げられる。金属の担持量は、アンモニア分解性能とコストのバランスから、担体の重量の0.001wt%~0.1wt%であることが好ましい。 The composite supports a metal as an active component. Examples of supported metals include platinum, palladium, ruthenium, rhodium, indium, iridium, gold, silver, cobalt, copper, nickel, tungsten, and water-insoluble or poorly water-soluble compounds of these metals. Specific examples include oxides such as cobalt monoxide, nickel monoxide, ruthenium dioxide, dirhodium trioxide, palladium monoxide, iridium dioxide, cupric oxide, and tungsten dioxide, chlorides such as ruthenium dichloride and platinum dichloride, sulfides such as ruthenium sulfide and rhodium sulfide, nitrates such as rhodium nitrate, nickel nitrate, copper nitrate, and silver nitrate, and complexes such as hexachloroplatinic acid hexahydrate, hexaammineruthenium chloride, and diamminepalladium nitrite. The amount of metal supported is preferably 0.001 wt% to 0.1 wt% of the weight of the support, in terms of the balance between ammonia decomposition performance and cost.
アンモニア含有ガス処理材は、様々な形状とすることができる。アンモニア含有ガス処理材の形状としては、球状、ペレット状、円柱状、直方体状、筒状、破砕片状、ハニカム状、粉末状等が挙げられる。 The ammonia-containing gas treatment material can be in various shapes. Examples of the shape of the ammonia-containing gas treatment material include spheres, pellets, cylinders, rectangular parallelepipeds, tubes, crushed pieces, honeycombs, and powders.
[処理材の製造方法]
アンモニア含有ガス処理材は、γ-アルミナまたはθ-アルミナを与える化合物と、ケイ酸塩水和物を混練して混練物を得る工程と、混練物を成形した後、成形物を900℃~1200℃の温度で焼成する工程を含む製造方法により製造される。
[Method of manufacturing the treatment material]
The material for treating an ammonia-containing gas is produced by a production method including a step of kneading a compound capable of providing γ-alumina or θ-alumina with a silicate hydrate to obtain a kneaded mixture, a step of molding the kneaded mixture, and a step of firing the molded product at a temperature of 900° C. to 1200° C.
「γ-アルミナを与える化合物」とは、γ-アルミナ、または焼成によってγ-アルミナを生成する化合物のことを意味する。焼成によってγ-アルミナを生成する化合物としては、特に限定されないが、ギブサイト、ダイアスポア、ベーマイト等の水酸化物、硝酸アルミニウム等の硝酸塩、塩化アルミニウム等の塩化物等が挙げられる。γ-アルミナを与える化合物は、単一または2種以上を組み合わせて用いることができる。また、「θ-アルミナを与える化合物」とは、θ-アルミナ、又は焼成によってθ-アルミナを生成する化合物のことを意味する。焼成によってθ-アルミナを生成する化合物としては、特に限定されないが、水酸化アルミニウムなどが挙げられる。 "A compound that gives γ-alumina" means γ-alumina or a compound that produces γ-alumina when fired. Examples of compounds that produce γ-alumina when fired include, but are not limited to, hydroxides such as gibbsite, diaspore, and boehmite, nitrates such as aluminum nitrate, and chlorides such as aluminum chloride. Compounds that produce γ-alumina can be used alone or in combination of two or more. In addition, "a compound that gives θ-alumina" means θ-alumina or a compound that produces θ-alumina when fired. Examples of compounds that produce θ-alumina when fired include, but are not limited to, aluminum hydroxide.
原料として添加されるケイ酸塩水和物は焼成されて、アルミノシリケートを構成する。ケイ酸塩水和物としては、特に限定されないが、カオリン(カオリナイト)、ハロイサイト、パイロフィライト、イモゴライト、アロフェン等が挙げられる。なお、これらのケイ酸塩水和物を含有する蛙目粘土、木節粘土、信楽土等の陶土を原料として用いてもよい。これらは、単一または2種以上を組み合わせて用いることができる。また、高いアンモニア分解能が得られることから、蛙目粘土を用いることが好ましい。 The silicate hydrates added as raw materials are fired to form aluminosilicates. Examples of silicate hydrates include, but are not limited to, kaolin (kaolinite), halloysite, pyrophyllite, imogolite, allophane, etc. In addition, pottery clays such as gage clay, kibushi clay, and Shigaraki clay, which contain these silicate hydrates, may also be used as raw materials. These may be used alone or in combination of two or more types. In addition, it is preferable to use gage clay because it has a high ammonia decomposition ability.
上記の原料を混練して混練物を得る場合、混練性およびその後の成形性を確保する観点から、水、1,3-ブタンジオール等の溶剤を混練物に配合してもよい。混練方法としては、通常用いられる混練機等を用いて行なうことができる。 When the above-mentioned raw materials are mixed to obtain a mixture, a solvent such as water or 1,3-butanediol may be added to the mixture in order to ensure the mixing property and subsequent moldability. The mixing can be performed using a commonly used mixer or the like.
原料の配合割合としては、アンモニア含有ガス処理材中のγ-アルミナの含有量を30wt%~70wt%、好ましくは、35wt%~65wt%、より好ましくは40wt%~60wt%とするために、混練物の固形分中のγ-アルミナを与える化合物の含有量を30wt%~70wt%、好ましくは、35wt%~65wt%、より好ましくは40wt%~60wt%に設定する。 As for the mixing ratio of the raw materials, in order to set the content of gamma-alumina in the ammonia-containing gas treatment material to 30 wt% to 70 wt%, preferably 35 wt% to 65 wt%, and more preferably 40 wt% to 60 wt%, the content of the compound that gives gamma-alumina in the solid content of the kneaded product is set to 30 wt% to 70 wt%, preferably 35 wt% to 65 wt%, and more preferably 40 wt% to 60 wt%.
一方、混練物の固形分中のケイ酸塩水和物の含有量は、γ-アルミナの含有量に応じて30wt%~70wt%、好ましくは35wt%~65wt%、より好ましくは、40wt%~60wt%とすることができる。なお、ケイ酸塩水和物が、蛙目粘土等の陶土を用いる場合も、混練物の固形分中の含有量は上記と同様である。 On the other hand, the content of silicate hydrate in the solid content of the kneaded product can be 30 wt% to 70 wt%, preferably 35 wt% to 65 wt%, and more preferably 40 wt% to 60 wt%, depending on the content of gamma-alumina. Note that even when using porcelain clay such as frog's eye clay as the silicate hydrate in the solid content of the kneaded product, the content is the same as above.
混練物の成形方法としては、作製する処理材の形状に応じて適切な方法を選択できる。例えば、混練物を球状の成形体に成形する場合、造粒機等を用いて成形すればよい。また、混練物を円柱状、直方体状、筒状、ハニカム状等の成形体に成形する場合、押出成形機等を用いて成形すればよい。混練物を成形した後、成形体を直ぐに焼成しでもよいが、クラック等の発生を防止する観点から、必要に応じて焼成前に乾燥を行ってもよい。 The method for forming the kneaded product can be selected appropriately depending on the shape of the treated material to be produced. For example, when the kneaded product is to be formed into a spherical body, a granulator or the like can be used. When the kneaded product is to be formed into a cylindrical, rectangular, tubular, honeycomb or other shape, an extrusion molding machine or the like can be used. After forming the kneaded product, the body may be fired immediately, but from the viewpoint of preventing the occurrence of cracks, etc., it may be dried before firing as necessary.
成形物の焼成は、900℃から1200℃の温度で行う。このような温度範囲で焼成を行うことにより、強度を高めつつ、γ-アルミナの比表面積を維持したアンモニア含有ガス処理材を得ることが可能になる。 The molded product is fired at a temperature between 900°C and 1200°C. By firing within this temperature range, it is possible to obtain an ammonia-containing gas treatment material that maintains the specific surface area of gamma-alumina while increasing its strength.
焼成温度が900℃未満であると、アンモニア含有ガスの処理材の強度が低下し、形状が崩れ易い。一方、焼成温度が1200℃を超えると、γ-アルミナが相転移してコランダム構造のα-アルミナとなり、アルミナの焼結が進行するため、アンモニア含有ガス処理材の比表面積が低下してしまう。焼成方法としては、特に限定されず、公知の焼成装置を用いて行うことができる。焼成装置としては、バッチ炉、トンネル窯、ロータリーキルン等を用いることができる。 If the firing temperature is less than 900°C, the strength of the ammonia-containing gas treatment material decreases and the shape is easily distorted. On the other hand, if the firing temperature exceeds 1200°C, the γ-alumina undergoes a phase transition to become α-alumina with a corundum structure, and the sintering of alumina progresses, resulting in a decrease in the specific surface area of the ammonia-containing gas treatment material. There are no particular limitations on the firing method, and the firing can be performed using a known firing device. Examples of firing devices that can be used include batch furnaces, tunnel kilns, and rotary kilns.
次に、このようにして得られた複合体に金属を担持させる。まず、金属イオン含有水溶液に複合体を含浸させる。含浸後に、エバポレータ、遠心分離装置(低速回転)等を用いて複合体に付着した水分を飛ばし、焼成することで複合体に金属を担持させることができる。例えば、白金を担持させる場合には、ヘキサクロロ白金酸溶液に複合体を含浸させ、水分を飛ばし、500℃程度で2時間焼成する。 Next, a metal is supported on the composite thus obtained. First, the composite is impregnated with an aqueous solution containing metal ions. After impregnation, the water adhering to the composite is removed using an evaporator, a centrifugal separator (low speed rotation), etc., and then the composite is fired to support the metal. For example, to support platinum, the composite is impregnated with a hexachloroplatinic acid solution, the water is removed, and the composite is fired at about 500°C for 2 hours.
なお、水分除去は、野菜水切り器を用いても可能である。また、焼成前に、温風を当てたり、乾燥機に入れたりする方法で、風乾により資材表面の過剰な水分を除去することも有効である。特に、焼成温度を段階的に上げずに複合体を焼成する場合、事前に風乾を行うことで高い熱効率で焼成できる。 Moisture can also be removed using a vegetable drainer. It is also effective to remove excess moisture from the surface of the materials by air drying them before firing, such as by blowing hot air on them or placing them in a dryer. In particular, when firing a composite without gradually increasing the firing temperature, air drying beforehand allows for firing with high thermal efficiency.
また、除去した金属イオン含有水溶液は回収し、繰り返し使用できる。焼成後に焼成体を水素還元してもよい。水素還元は、例えば、焼成体に対し500℃の10%H2/Arを100mL/minで2時間流通させることで可能である。水素還元は、特に触媒活性が低下した触媒に実施することで、活性が向上する。 The removed metal ion-containing aqueous solution can be recovered and reused. The calcined body may be hydrogen-reduced after calcination. Hydrogen reduction can be performed, for example, by passing 10% H 2 /Ar at 500° C. through the calcined body at 100 mL/min for 2 hours. Hydrogen reduction can be performed, particularly on a catalyst with reduced catalytic activity, to improve the activity.
上記の製造方法で得られた処理材にアンモニア含有ガスを通過させることでアンモニア含有ガス中のアンモニアを酸化分解することができる。 By passing an ammonia-containing gas through the treatment material obtained by the above manufacturing method, the ammonia in the ammonia-containing gas can be oxidized and decomposed.
[処理方法]
処理材を用いたアンモニア含有ガスの処理方法を説明する。まず、処理材を触媒層として装置に保持させる。そして、処理材を150~300℃の所定の温度に加熱し、触媒層にアンモニア含有ガスを通気する。処理材の分量は、担持される金属で決まる分解率に応じて調整することが好ましい。このようにして、アンモニア含有ガスを処理し、30%以上の分解率でアンモニアを分解することができる。
[Processing method]
A method for treating an ammonia-containing gas using a treating material will be described. First, the treating material is held in the device as a catalyst layer. The treating material is then heated to a predetermined temperature of 150 to 300°C, and an ammonia-containing gas is passed through the catalyst layer. The amount of the treating material is preferably adjusted according to the decomposition rate determined by the supported metal. In this manner, an ammonia-containing gas is treated, and ammonia can be decomposed at a decomposition rate of 30% or more.
[実施例1]
1.1実験方法
(1)試料作製
(粉末状試料の調製)
γ‐アルミナおよびアルミノシリケートを含む複合体を乳鉢で180μm以下に粉砕した。これを約0.3g精秤してナスフラスコに入れ、5.94mlの蒸留水を加えた。90℃に加熱後、7.72×10-3mol/lのヘキサクロロ白金酸溶液1.95mlを滴下して90℃を保持したまま1時間撹拌した。白金溶液を含浸させた後、エパポレータで蒸発乾固させ、粉末状の1wt%Pt試料を調製した。
[Example 1]
1.1 Experimental method (1) Sample preparation (preparation of powdered sample)
A composite containing γ-alumina and aluminosilicate was crushed to 180 μm or less in a mortar. Approximately 0.3 g of this was precisely weighed and placed in a recovery flask, and 5.94 ml of distilled water was added. After heating to 90°C, 1.95 ml of 7.72×10 -3 mol/l hexachloroplatinic acid solution was added dropwise and stirred for 1 hour while maintaining the temperature at 90°C. After impregnation with the platinum solution, it was evaporated to dryness in an evaporator to prepare a powdered 1 wt% Pt sample.
また同様の方法で5.85×10-2mol/l硝酸ロジウム(III)、0.05mol/lのジアンミン亜硝酸パラジウム、1.26×10-2mol/lの塩化ヘキサンアンミンルテニウムを粉末状の試料に含浸させて担持した。担持量はいずれも金属として1wt%である。 In addition, 5.85×10 −2 mol/l rhodium (III) nitrate, 0.05 mol/l diammine palladium nitrite, and 1.26×10 −2 mol/l hexaneammine ruthenium chloride were impregnated into a powder sample in a similar manner. The amount of each was 1 wt % metal.
(2)アンモニア分解試験
(粉末状試料を用いたアンモニアガスの分解試験)
日本ベル製触媒評価装置BELCAT(登録商標)B型を用いて触媒層の温度を100、200、300℃の各温度で次のガスを流通させて測定した。使用した試料は50mgである。初めに50ml/minのHe流通下で100℃まで10℃/minで昇温し、温度を保ったまま10分間50ml/minでHeを流通させた。次いで5.09%のNH3/Heを50ml/minで10分間流通させて試料表面にNH3を吸着させた。その後、50ml/minのHeを5分間流通させて分析管内のNH3ガスを排出し、ついで5.08%のO2/Heガスを50ml/minで10分間触媒層に流通させて試料表面のNH3と反応させた。同様の方法で、触媒層の温度を200℃、300℃に設定した条件での分解試験を行った。ガス組成は、日本ベル製オンラインガス分析計BELMASSを用いて各成分のイオン強度を分析した。
(2) Ammonia decomposition test (ammonia gas decomposition test using powdered sample)
The following gases were passed through the catalyst layer at temperatures of 100, 200, and 300°C using a catalyst evaluation device made by BELCAT (registered trademark) B made by BEL JAPAN, and the measurements were taken. The sample used was 50 mg. First, the temperature was raised to 100°C at 10°C/min under a flow of He at 50 ml/min, and He was passed through at 50 ml/min for 10 minutes while maintaining the temperature. Next, 5.09% NH3 /He was passed through at 50 ml/min for 10 minutes to adsorb NH3 on the sample surface. After that, 50 ml/min He was passed through for 5 minutes to discharge NH3 gas in the analysis tube, and then 5.08% O2 /He gas was passed through the catalyst layer at 50 ml/min for 10 minutes to react with NH3 on the sample surface. In the same manner, a decomposition test was performed under conditions in which the temperature of the catalyst layer was set to 200°C and 300°C. The gas composition was analyzed by measuring the ion intensity of each component using an online gas analyzer BELMASS manufactured by BEL JAPAN.
1.2結果と考察
調製した1wt%Pt担持試料にNH3/Heを吸着後O2/Heを流通させてアンモニアの酸化反応による分解を試みた。一般に、アンモニアの分解は以下のように進行する。
4NH3+3O2→2N2+6H2O…(1-1)
4NH3+5O2→4NO+6H2O…(1-2)
4NH3+7O2→4NO2+6H2O…(1-3)
1.2 Results and Observations After NH 3 /He was adsorbed on the prepared 1 wt % Pt-supported sample, O 2 /He was passed through the sample to attempt decomposition of ammonia by oxidation. Generally, the decomposition of ammonia proceeds as follows.
4NH3 + 3O2 → 2N2 + 6H2O ...(1-1)
4NH3 + 5O2 →4NO+ 6H2O ...(1-2)
4NH3 + 7O2 → 4NO2 + 6H2O ...(1-3)
したがって、分解反応によってN2、NO、NO2およびH2Oが生成することが知られている。そこで、オンラインガス分析を用いてm/z=28(N2)、m/z=30(NO)、m/z=44(N2O)、m/z=46(NO2)のイオン強度変化を測定した。 Therefore, it is known that the decomposition reaction produces N 2 , NO, NO 2 , and H 2 O. Therefore, the ion intensity changes of m/z = 28 (N 2 ), m/z = 30 (NO), m/z = 44 (N 2 O), and m/z = 46 (NO 2 ) were measured using online gas analysis.
図1(a)~(d)は、それぞれN2、NO、N2OおよびNO2ガスに対する100、200、300℃におけるイオン強度の経時変化を示すグラフである。(a)のN2(m/z=28)のイオン強度は、反応温度が200℃、300℃の条件では、O2/Heに切り替えた直後からピークが発現し、試料表面に吸着したNH3とO2の反応によってN2が生成していることを確認した。 1(a) to (d) are graphs showing the time-dependent changes in ion intensity for N2 , NO, N2O and NO2 gases at 100, 200 and 300° C. In (a), the ion intensity of N2 (m/z=28) peaked immediately after switching to O2 /He at reaction temperatures of 200° C. and 300° C., confirming that N2 was generated by the reaction of NH3 adsorbed on the sample surface with O2 .
また、図1(d)のNO2(m/z=46)のイオン強度は、反応温度300℃の条件では、O2/Heに切り替えた直後から、ピークが発現した。反応温度200℃の条件では、試料表面に吸着していたNH3は上記(1-1)式の反応によりN2が生成し、300℃の条件では(1-1)式によるN2と(1-3)式によるNO2の生成が同時進行することが示唆されている。 In addition, the ion intensity of NO 2 (m/z=46) in Fig. 1(d) showed a peak immediately after switching to O 2 /He at a reaction temperature of 300°C. It is suggested that at a reaction temperature of 200°C, NH 3 adsorbed on the sample surface produces N 2 by the reaction of formula (1-1) above, and at a reaction temperature of 300°C, the production of N 2 by formula (1-1) and NO 2 by formula (1-3) proceed simultaneously.
図2(a)~(d)は、それぞれPt、Pd、Rhを1wt%担持した試料ならびに金属未担持の試料に、NH3/HeガスとO2/Heガスを交互に流通させ、反応温度をそれぞれ100、200、300℃に設定した際のN2(m/z=28)のイオン強度変化を測定した結果を示すグラフである。Pt、PdおよびRhは反応温度200℃以上でピークが発現し、N2の生成を確認した一方、金属未担持の試料では、N2のピーク発現はなかった。 2(a) to (d) are graphs showing the results of measuring the change in ion intensity of N2 (m/z=28) when NH3 /He gas and O2 /He gas were alternately passed through samples carrying 1 wt% Pt, Pd, and Rh, respectively, and a sample carrying no metal, and the reaction temperatures were set to 100, 200, and 300° C. For Pt, Pd, and Rh, peaks appeared at reaction temperatures of 200° C. or higher, and the generation of N2 was confirmed, whereas no N2 peak appeared in the sample carrying no metal.
[実施例2]
2.1実験方法
(1)試料作製
γ‐アルミナおよびアルミノシリケートを含む複合体20gをナスフラスコに入れ、ヘキサクロロ白金酸溶液を滴下して90℃を保持したまま1時間撹拌した。溶液を含浸させた後、エパポレータで蒸発乾固させ、担持体を得た。その後、500℃、2時間の焼成を行い、0.1wt%Pt担持試料を調製した。
[Example 2]
2.1 Experimental method (1) Sample preparation 20 g of a composite containing γ-alumina and aluminosilicate was placed in a recovery flask, and a hexachloroplatinic acid solution was added dropwise and stirred for 1 hour while maintaining the temperature at 90°C. After impregnation with the solution, the material was evaporated to dryness in an evaporator to obtain a support. Then, the material was fired at 500°C for 2 hours to prepare a 0.1 wt% Pt-supported sample.
同様の手法で、硝酸ニッケル、硝酸ロジウム(III)、ヘキサクロロ白金酸溶液、塩化ヘキサアンミンルテニウム、ジアンミン亜硝酸パラジウムおよび硫酸銅溶液を使用して、金属担持試料を調製した。 Metal-loaded samples were prepared in a similar manner using nickel nitrate, rhodium(III) nitrate, hexachloroplatinic acid solution, hexaammineruthenium chloride, diamminepalladium nitrite and copper sulfate solutions.
(2)アンモニア分解試験
図3は、アンモニア分解試験に用いた実験装置1の概略図である。内径31mm、長さ400mmの石英ガラス管11内に、石英ウール15で挟み込んだ20gの試料13を入れ、長さ50mm(体積37.7cm3)の触媒層16とした。石英ガラス管11は、管状電気炉17内に設置し、触媒層温度を調節した。
(2) Ammonia decomposition test Fig. 3 is a schematic diagram of an
アンモニア含有ガスは、2.8%アンモニア水300mlを900ml容量のガラス容器40に入れ、エアーコンプレッサ20を用いて空気を供給し、発生させたものを用いた。空気流量はマスフローコントローラ30で100~1000ml/minの範囲で調節した。流量調節した空気をアンモニア水にバブリングして、アンモニア含有ガスを触媒層に通過させた。触媒層の入口には、3方コック50を設け、触媒層16の入口側の濃度評価に用いた(Inlet)。触媒層を通過したガスは、蒸留水250mlを入れたメスシリンダ60に、10分間バブリングさせ、溶液中のアンモニア濃度を分析した(Outlet)。
The ammonia-containing gas was generated by placing 300 ml of 2.8% ammonia water in a 900 ml glass container 40 and supplying air using an air compressor 20. The air flow rate was adjusted to a range of 100 to 1000 ml/min using a mass flow controller 30. The flow-controlled air was bubbled into the ammonia water to pass the ammonia-containing gas through the catalyst layer. A three-
(3)アンモニア濃度評価
アンモニア濃度はJIS K 0400-42-60:2000の吸光光度法により測定した。触媒層通過前後のアンモニアガスの濃度変化より、アンモニア分解率を算出した。
(3) Evaluation of Ammonia Concentration The ammonia concentration was measured by the spectrophotometric method according to JIS K 0400-42-60: 2000. The ammonia decomposition rate was calculated from the change in ammonia gas concentration before and after passing through the catalyst layer.
(a)吸光度測定用試料の調製
(発色試薬の調製)
サリチル酸ナトリウム13.0gおよびクエン酸三ナトリウム二水和物13.0gを少量の蒸留水に溶解させた後、乳鉢で粉砕したペンタシアノニトロシル鉄(III)酸ナトリウム二水和物を加え、メスフラスコを用いて100mlに希釈した。
(a) Preparation of sample for absorbance measurement (preparation of color-developing reagent)
13.0 g of sodium salicylate and 13.0 g of trisodium citrate dihydrate were dissolved in a small amount of distilled water, and then sodium pentacyanonitrosylferrate (III) dihydrate that had been ground in a mortar was added, and the solution was diluted to 100 ml using a measuring flask.
(ジクロロイソシアヌル酸ナトリウム溶液の調製)
水酸化ナトリウム3.2gを少量の蒸留水に溶解させた後、ジクロロイソシアヌル酸ナトリウム二水和物0.2gを加え、メスフラスコを用いて100mlに希釈した。
(Preparation of sodium dichloroisocyanurate solution)
3.2 g of sodium hydroxide was dissolved in a small amount of distilled water, and then 0.2 g of sodium dichloroisocyanurate dihydrate was added thereto, and the solution was diluted to 100 ml using a measuring flask.
(標準液の調製)
塩化アンモニウム0.3819gを少量の蒸留水に溶解させた後、メスフラスコを用いて100mlに希釈し、1000ppmアンモニウム態窒素標準液を調整した。調整した1000ppmアンモニウム態窒素標準液をもとに、100ppmアンモニウム態窒素標準液および1ppmアンモニウム態窒素標準液を調整した。
(Preparation of standard solutions)
0.3819 g of ammonium chloride was dissolved in a small amount of distilled water and then diluted to 100 ml using a measuring flask to prepare a 1000 ppm ammonium nitrogen standard solution. Based on the prepared 1000 ppm ammonium nitrogen standard solution, a 100 ppm ammonium nitrogen standard solution and a 1 ppm ammonium nitrogen standard solution were prepared.
(b)吸光度測定
アンモニアガスを捕集した試料溶液1mlを100mlに希釈し、この溶液を50mlメスフラスコに40ml取り、発色試薬およびジクロロイソシアヌル酸ナトリウム溶液をそれぞれ4mlずつ加えたのち、50mlに調整した後、10分静置し発色させたものを、吸光光度計を用いて、アンモニア濃度を測定した。
(b)
アンモニア分解率は、以下式より算出した。
Cinlet:触媒層通過前のガス中のアンモニア濃度
Coutlet:触媒層通過後のガス中のアンモニア濃度
The ammonia decomposition rate was calculated from the following formula.
2.2結果
(1)各種金属担持試料のアンモニア分解性能
図4に、触媒層の温度250℃、空気供給量100ml/min設定条件下、各種金属を0.1wt%担持した試料を用いたアンモニア分解試験結果を示す。
2.2 Results (1) Ammonia decomposition performance of various metal-supported samples FIG. 4 shows the results of an ammonia decomposition test using samples supporting 0.1 wt % of various metals under conditions set at a catalyst layer temperature of 250° C. and an air supply rate of 100 ml/min.
Pd、RuおよびPt担持試料では、90%のアンモニア分解率を24時間継続し達成することを確認した。また、安価な金属であるNiやCu担持試料でも、24時間経過時では、30%程度のアンモニアを分解することが明らかとなった。一方、金属未担持試料では、アンモニアはほとんど分解しなかった。 It was confirmed that samples carrying Pd, Ru, and Pt achieved an ammonia decomposition rate of 90% over a 24-hour period. It was also revealed that samples carrying inexpensive metals such as Ni and Cu decomposed approximately 30% of the ammonia after 24 hours. On the other hand, samples not carrying metals showed almost no ammonia decomposition.
空気供給量(SV)を100ml/minに固定し、反応温度を100~450℃に変化させた際の、PtおよびPd0.1wt%担持試料のアンモニア分解率を図5に示す。Pt担持触媒では、温度を変化させても95%の分解率を達成した。Pd担持触媒では、200℃以下の反応温度では、分解率が低下するものの、一定量のアンモニアを分解できることを確認した。 Figure 5 shows the ammonia decomposition rate of Pt and 0.1 wt% Pd supported samples when the air supply volume (SV) was fixed at 100 ml/min and the reaction temperature was changed from 100 to 450°C. With the Pt supported catalyst, a decomposition rate of 95% was achieved even when the temperature was changed. With the Pd supported catalyst, the decomposition rate decreased at reaction temperatures below 200°C, but it was confirmed that a certain amount of ammonia could be decomposed.
反応温度を250℃に固定し、空気供給量(SV)を100~500ml/minに変化させた際の、PtおよびPd0.1wt%担持試料のアンモニア分解率を図6(a)、(b)に示す。本試験では、反応開始48時間以降は、24時間毎にアンモニア水を交換した。 Figures 6(a) and (b) show the ammonia decomposition rates of samples carrying 0.1 wt% Pt and Pd when the reaction temperature was fixed at 250°C and the air supply volume (SV) was changed from 100 to 500 ml/min. In this test, the ammonia water was replaced every 24 hours after 48 hours from the start of the reaction.
Pt担持試料では、空気供給量を変化させても90%の分解率を達成した。Pd担持試料では、空気供給量が500ml/minでは、分解率73%まで低下したものの、その後空気供給速度を100ml/minに戻すことで、アンモニア分解率は93%まで上昇することを確認した。 With the Pt-supported sample, a decomposition rate of 90% was achieved even when the air supply rate was changed. With the Pd-supported sample, the decomposition rate dropped to 73% when the air supply rate was 500 ml/min, but it was confirmed that the ammonia decomposition rate rose to 93% by returning the air supply rate to 100 ml/min.
反応温度を250℃、空気供給量を100ml/minに固定し、Pt担持量を0~0.1%まで変化させた際の、アンモニア分解率を図7に示す。0.001wt%の担持量でも、90%以上のアンモニア分解率を達成することを確認した。一方、Pt未担持の試料ではアンモニアの分解はほとんどなかった。 Figure 7 shows the ammonia decomposition rate when the reaction temperature was fixed at 250°C, the air supply rate was fixed at 100 ml/min, and the Pt loading amount was changed from 0 to 0.1%. It was confirmed that an ammonia decomposition rate of over 90% was achieved even with a loading amount of 0.001 wt%. On the other hand, there was almost no ammonia decomposition in the sample without Pt loading.
1 実験装置
11 石英ガラス管
13 試料
15 石英ウール
16 触媒層
17 管状電気炉
20 エアーコンプレッサ
30 マスフローコントローラ
40 ガラス容器
50 3方コック
60 メスシリンダ
Claims (6)
加熱された前記触媒層にアンモニア含有ガスを通し、アンモニアを窒素ガスと水に酸化分解する工程と、を含み、
前記触媒層には、γ-アルミナまたはθ-アルミナおよびアルミノシリケートを含む複合体と、前記複合体により担持される金属と、を備える処理材を用い、
前記金属は、白金、パラジウム、ルテニウム、ニッケル、ロジウムおよび銅からなる群より選ばれる1または複数の組み合わせであることを特徴とするアンモニア含有ガスの処理方法。 Heating the catalyst layer to 150° C. or more and 300° C. or less;
and passing an ammonia-containing gas through the heated catalyst bed to oxidatively decompose the ammonia into nitrogen gas and water.
The catalyst layer is formed using a treatment material including a composite containing γ-alumina or θ-alumina and an aluminosilicate, and a metal supported by the composite ,
The method for treating an ammonia-containing gas, wherein the metal is one or a combination of a plurality of metals selected from the group consisting of platinum, palladium, ruthenium, nickel, rhodium and copper.
加熱された前記触媒層にアンモニア含有ガスを通し、アンモニアを窒素ガスと水に酸化分解する工程と、を含み、
前記触媒層には、γ-アルミナまたはθ-アルミナおよびアルミノシリケートを含む複合体と、前記複合体により担持される金属と、を備える処理材を用い、
前記複合体に対し、前記金属が0.001wt%以上0.1wt%以下であることを特徴とするアンモニア含有ガスの処理方法。 Heating the catalyst layer to 150° C. or more and 300° C. or less;
and passing an ammonia-containing gas through the heated catalyst bed to oxidatively decompose the ammonia into nitrogen gas and water.
The catalyst layer is formed using a treatment material including a composite containing γ-alumina or θ-alumina and an aluminosilicate, and a metal supported by the composite ,
The method for treating an ammonia-containing gas, wherein the metal is present in an amount of 0.001 wt % or more and 0.1 wt % or less relative to the composite .
前記複合体により担持される金属と、を備え、
前記金属は、白金、パラジウム、ルテニウム、ニッケル、ロジウムおよび銅からなる群より選ばれる1または複数の組み合わせであることを特徴とするアンモニア含有ガスの処理材。 a composite comprising gamma-alumina and an aluminosilicate;
A metal supported by the composite,
The material for treating an ammonia-containing gas is characterized in that the metal is one or a combination of a plurality of metals selected from the group consisting of platinum, palladium, ruthenium, nickel, rhodium and copper .
前記複合体により担持される金属と、を備え、
前記複合体に対し、前記金属が0.001wt%以上0.1wt%以下であることを特徴とするアンモニア含有ガスの処理材。 a composite comprising gamma-alumina and an aluminosilicate;
A metal supported by the composite,
The material for treating an ammonia-containing gas, wherein the metal is present in an amount of 0.001 wt % or more and 0.1 wt % or less relative to the composite.
前記混錬物を成形する工程と、
前記成形で得られた成形体を900℃以上1200℃以下で焼成する工程と、
前記焼成により得られた焼成体に対し、白金、パラジウム、ルテニウム、ニッケル、ロジウムおよび銅からなる群より選ばれる1または複数の組み合わせである金属を担持させる工程と、を含むことを特徴とするアンモニア含有ガスの処理材の製造方法。 a step of kneading γ-alumina and a silicate hydrate so that the content of the γ-alumina is 30 wt % or more and 70 wt % or less to obtain a kneaded product;
A step of molding the kneaded product;
A step of firing the molded body obtained by the molding at 900 ° C. or more and 1200 ° C. or less;
and supporting, on the fired body obtained by the firing, one or a combination of metals selected from the group consisting of platinum, palladium, ruthenium, nickel, rhodium and copper .
前記混錬物を成形する工程と、
前記成形で得られた成形体を900℃以上1200℃以下で焼成する工程と、
前記焼成により得られた焼成体に対し、0.001wt%以上0.1wt%以下の金属を担持させる工程と、を含むことを特徴とするアンモニア含有ガスの処理材の製造方法。 a step of kneading γ-alumina and a silicate hydrate so that the content of the γ-alumina is 30 wt % or more and 70 wt % or less to obtain a kneaded product;
A step of molding the kneaded product;
A step of firing the molded body obtained by the molding at 900 ° C. or more and 1200 ° C. or less;
and supporting a metal of 0.001 wt % or more and 0.1 wt % or less on the fired body obtained by the firing.
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JP2007313410A (en) | 2006-05-25 | 2007-12-06 | Sumiko Eco-Engineering Co Ltd | Ammonia decomposition catalyst and ammonia treating method |
JP2010285595A (en) | 2009-05-12 | 2010-12-24 | Central Res Inst Of Electric Power Ind | Method and apparatus for dry type ammonia decomposition processing, and power generation equipment |
JP2017164671A (en) | 2016-03-15 | 2017-09-21 | 太平洋セメント株式会社 | Catalyst carrier, manufacturing method therefor, catalyst carrying body and water treatment material |
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JP2007313410A (en) | 2006-05-25 | 2007-12-06 | Sumiko Eco-Engineering Co Ltd | Ammonia decomposition catalyst and ammonia treating method |
JP2010285595A (en) | 2009-05-12 | 2010-12-24 | Central Res Inst Of Electric Power Ind | Method and apparatus for dry type ammonia decomposition processing, and power generation equipment |
JP2017164671A (en) | 2016-03-15 | 2017-09-21 | 太平洋セメント株式会社 | Catalyst carrier, manufacturing method therefor, catalyst carrying body and water treatment material |
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