JP7474899B1 - Processing method for increasing the mumefural content of Ume plums - Google Patents
Processing method for increasing the mumefural content of Ume plums Download PDFInfo
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- 235000021018 plums Nutrition 0.000 title claims abstract description 69
- FYDIRKLRXHXXHY-UHFFFAOYSA-N Mumefural Chemical compound OC(=O)CC(O)(C(O)=O)CC(=O)OCC1=CC=C(C=O)O1 FYDIRKLRXHXXHY-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 238000003672 processing method Methods 0.000 title claims abstract description 19
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000005406 washing Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 11
- MIJYXULNPSFWEK-GTOFXWBISA-N 3beta-hydroxyolean-12-en-28-oic acid Chemical compound C1C[C@H](O)C(C)(C)[C@@H]2CC[C@@]3(C)[C@]4(C)CC[C@@]5(C(O)=O)CCC(C)(C)C[C@H]5C4=CC[C@@H]3[C@]21C MIJYXULNPSFWEK-GTOFXWBISA-N 0.000 claims abstract description 10
- JKLISIRFYWXLQG-UHFFFAOYSA-N Epioleonolsaeure Natural products C1CC(O)C(C)(C)C2CCC3(C)C4(C)CCC5(C(O)=O)CCC(C)(C)CC5C4CCC3C21C JKLISIRFYWXLQG-UHFFFAOYSA-N 0.000 claims abstract description 10
- YBRJHZPWOMJYKQ-UHFFFAOYSA-N Oleanolic acid Natural products CC1(C)CC2C3=CCC4C5(C)CCC(O)C(C)(C)C5CCC4(C)C3(C)CCC2(C1)C(=O)O YBRJHZPWOMJYKQ-UHFFFAOYSA-N 0.000 claims abstract description 10
- MIJYXULNPSFWEK-UHFFFAOYSA-N Oleanolinsaeure Natural products C1CC(O)C(C)(C)C2CCC3(C)C4(C)CCC5(C(O)=O)CCC(C)(C)CC5C4=CCC3C21C MIJYXULNPSFWEK-UHFFFAOYSA-N 0.000 claims abstract description 10
- 235000012907 honey Nutrition 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 229940100243 oleanolic acid Drugs 0.000 claims abstract description 10
- HZLWUYJLOIAQFC-UHFFFAOYSA-N prosapogenin PS-A Natural products C12CC(C)(C)CCC2(C(O)=O)CCC(C2(CCC3C4(C)C)C)(C)C1=CCC2C3(C)CCC4OC1OCC(O)C(O)C1O HZLWUYJLOIAQFC-UHFFFAOYSA-N 0.000 claims abstract description 10
- 150000003839 salts Chemical class 0.000 claims abstract description 8
- XUCIJNAGGSZNQT-JHSLDZJXSA-N (R)-amygdalin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O[C@@H](C#N)C=2C=CC=CC=2)O1 XUCIJNAGGSZNQT-JHSLDZJXSA-N 0.000 claims abstract description 6
- 229940089837 amygdalin Drugs 0.000 claims abstract description 6
- YZLOSXFCSIDECK-UHFFFAOYSA-N amygdalin Natural products OCC1OC(OCC2OC(O)C(O)C(O)C2O)C(O)C(O)C1OC(C#N)c3ccccc3 YZLOSXFCSIDECK-UHFFFAOYSA-N 0.000 claims abstract description 6
- 235000019658 bitter taste Nutrition 0.000 claims abstract description 6
- 239000012153 distilled water Substances 0.000 claims abstract description 6
- YGHHWSRCTPQFFC-UHFFFAOYSA-N eucalyptosin A Natural products OC1C(O)C(O)C(CO)OC1OC1C(OC(C#N)C=2C=CC=CC=2)OC(CO)C(O)C1O YGHHWSRCTPQFFC-UHFFFAOYSA-N 0.000 claims abstract description 6
- 241000607479 Yersinia pestis Species 0.000 claims description 9
- 201000010099 disease Diseases 0.000 claims description 9
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 9
- 239000008213 purified water Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000002985 plastic film Substances 0.000 claims description 5
- 229920006255 plastic film Polymers 0.000 claims description 5
- 238000007602 hot air drying Methods 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- NOEGNKMFWQHSLB-UHFFFAOYSA-N 5-hydroxymethylfurfural Chemical compound OCC1=CC=C(C=O)O1 NOEGNKMFWQHSLB-UHFFFAOYSA-N 0.000 abstract description 10
- PZIRUHCJZBGLDY-UHFFFAOYSA-N Caffeoylquinic acid Natural products CC(CCC(=O)C(C)C1C(=O)CC2C3CC(O)C4CC(O)CCC4(C)C3CCC12C)C(=O)O PZIRUHCJZBGLDY-UHFFFAOYSA-N 0.000 abstract description 9
- GWTUHAXUUFROTF-UHFFFAOYSA-N pseudochlorogenic acid Natural products C1C(O)C(O)C(O)CC1(C(O)=O)OC(=O)C=CC1=CC=C(O)C(O)=C1 GWTUHAXUUFROTF-UHFFFAOYSA-N 0.000 abstract description 9
- CWVRJTMFETXNAD-NXLLHMKUSA-N trans-5-O-caffeoyl-D-quinic acid Chemical compound O[C@H]1[C@H](O)C[C@](O)(C(O)=O)C[C@H]1OC(=O)\C=C\C1=CC=C(O)C(O)=C1 CWVRJTMFETXNAD-NXLLHMKUSA-N 0.000 abstract description 9
- 150000007524 organic acids Chemical class 0.000 abstract description 5
- 235000005985 organic acids Nutrition 0.000 abstract description 5
- 238000007605 air drying Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000012856 packing Methods 0.000 abstract 1
- 239000002244 precipitate Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- 241000720913 Fuchsia Species 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- RJGBSYZFOCAGQY-UHFFFAOYSA-N hydroxymethylfurfural Natural products COC1=CC=C(C=O)O1 RJGBSYZFOCAGQY-UHFFFAOYSA-N 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000009835 boiling Methods 0.000 description 4
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000391 smoking effect Effects 0.000 description 3
- 230000003266 anti-allergic effect Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 235000012041 food component Nutrition 0.000 description 2
- 208000028698 Cognitive impairment Diseases 0.000 description 1
- 208000004232 Enteritis Diseases 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 206010067125 Liver injury Diseases 0.000 description 1
- 244000018795 Prunus mume Species 0.000 description 1
- 241000589517 Pseudomonas aeruginosa Species 0.000 description 1
- 241000293871 Salmonella enterica subsp. enterica serovar Typhi Species 0.000 description 1
- 241000607768 Shigella Species 0.000 description 1
- 102000003929 Transaminases Human genes 0.000 description 1
- 108090000340 Transaminases Proteins 0.000 description 1
- 208000037386 Typhoid Diseases 0.000 description 1
- 230000000507 anthelmentic effect Effects 0.000 description 1
- 235000019606 astringent taste Nutrition 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 208000010877 cognitive disease Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 231100000234 hepatic damage Toxicity 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 230000008818 liver damage Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 208000004296 neuralgia Diseases 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- 201000008297 typhoid fever Diseases 0.000 description 1
- 241000712461 unidentified influenza virus Species 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/23—Removal of unwanted matter, e.g. deodorisation or detoxification by extraction with solvents
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
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- Life Sciences & Earth Sciences (AREA)
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mycology (AREA)
- Preparation Of Fruits And Vegetables (AREA)
- Storage Of Fruits Or Vegetables (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
Abstract
【課題】烏梅のムメフラール含有量を向上させる加工方法を提供する。【解決手段】方法は、1)果実の選別と洗浄、2)青ウメの表面に、オレアノール酸、蜂蜜及び塩の混合材料を塗布したあと、蒸留水に浸し、超音波振動で洗浄してアミグダリンを析出させるアク抜き処理、3)乾燥及び等級分け、4)乾燥及び等級分け後の青ウメの果実を耐熱性のレトルトパウチに分けて詰め、スプレー式高温殺菌装置に投入して高温反応させる高温反応、5)乾燥青ウメが詰められたレトルトパウチを高温殺菌装置から取り出し、レトルトパウチ表面の水滴を風乾燥することで、レトルトパウチ内の製品が食用可能な烏梅の完成品となる、とのステップを含む。得られる烏梅は、ムメフラールやネオクロロゲン酸等の有機酸の含有量が著しく向上するとともに、5-HMFを産生可能である。【選択図】図2[Problem] To provide a processing method for improving the mumefural content of Ume plums. [Solution] The method includes the steps of: 1) sorting and washing of fruits, 2) coating the surface of green Ume plums with a mixture of oleanolic acid, honey and salt, then immersing in distilled water and washing with ultrasonic vibration to remove bitterness, which precipitates amygdalin, 3) drying and grading, 4) packing the dried and graded green Ume plums into heat-resistant retort pouches and placing them in a spray-type high-temperature sterilizer for high-temperature reaction, and 5) removing the retort pouches packed with dried green Ume plums from the high-temperature sterilizer and air-drying the water droplets on the surface of the retort pouches, so that the product in the retort pouches becomes edible finished Ume plums. The obtained Ume plums have significantly improved contents of organic acids such as mumefural and neochlorogenic acid, and are capable of producing 5-HMF. [Selected Figure] Figure 2
Description
本発明は、青ウメ加工の技術分野に属し、具体的には、烏梅(ウバイ)のムメフラール含有量を向上させる加工方法に関する。 The present invention belongs to the technical field of green plum processing, and specifically relates to a processing method for increasing the mumefural content of Ubai plums.
烏梅は、本邦における重要な伝統的漢方薬材であり、青ウメの生の果実を火干し又は燻煙することで製造される。烏梅の「性」と「味」は、「酸」及び「平」であり、「収斂」、「生津」、「安蛔」、「駆虫」の効果を有する。烏梅は、大腸菌、赤痢菌、チフス菌及び緑膿菌等に対し明らかな抑制作用を有し、烏梅汁は、腸炎や腸チフスを予防及び治療することが可能である。また、つぶした烏梅を塗布することで、腫れやリューマチ、刺傷、神経痛等を治療できる。近年、乾燥烏梅は、薬用とされるだけでなく、各種の飲料や食品の加工にも幅広く用いられており、消費者から非常に好まれている。 Ume plum is an important traditional Chinese medicine in Japan, and is produced by drying or smoking raw green plums. The nature and taste of Ume plum are sour and neutral, and it has the effects of astringency, stimulant, relieving stool, and anthelmintic. Ume plum has a clear inhibitory effect on Escherichia coli, Shigella, Salmonella typhi, and Pseudomonas aeruginosa, and Ume plum juice can prevent and treat enteritis and typhoid fever. Crushed Ume plum can also be applied to treat swelling, rheumatism, stings, neuralgia, and other conditions. In recent years, dried Ume plum has not only been used for medicinal purposes, but has also been widely used in the processing of various beverages and foods, and is very popular with consumers.
ムメフラール(Mumefural)とは、化学名を1-[5-(2-ホルミルフリル)メチル]ジヒドロ2-ヒドロキシプロパン-1,2,3-トリカルボキシラート(1-[5-(2-formylfuryl)methyl]-dihydrogen2-hydroxypropane-1,2,3-tricarboxylate)と言い、烏梅の加工過程で5-ヒドロキシメチルフルフラール(5-HMF)とクエン酸等の有機酸が反応して産生されるものである。これは、青ウメ製品における主要機能成分の一つであり、血液循環の改善、インフルエンザウイルスへの抵抗、認知機能障害の改善等の作用を有する。 Mumefural has the chemical name 1-[5-(2-formylfuryl)methyl]-dihydro2-hydroxypropane-1,2,3-tricarboxylate, and is produced during the processing of Ume plums by the reaction of 5-hydroxymethylfurfural (5-HMF) with organic acids such as citric acid. It is one of the main functional ingredients in green plum products, and has effects such as improving blood circulation, resisting influenza viruses, and improving cognitive impairment.
現在のところ、烏梅の加工設備はシンプルであり、一般的には土かまどを使用して、薪による火干し又は燻煙技術を用いている。しかし、烏梅の市場需要の高まりに伴い、従来の土かまどによる加工技術では市場需要への適応が困難となっている。一部の企業では、オーブンによる低温乾燥(一般的な技術では、60~65℃で30~48時間火干しにする)技術を採用しており、生産効率が低いという伝統的な火干しにおける課題を良好に解決可能としている。ところが、火干しした烏梅製品はムメフラールの含有量が少なく、風味のバランスが十分に取れていないため、各種の飲料や食品への加工にはあまり向いていない。そこで、如何にして烏梅加工の技術改良を行い、烏梅の火干し生産効率を向上させ、且つ、製品中のムメフラール含有量及び品質を向上させるかには、高い市場需要がある。 At present, the processing equipment for fuchsia is simple, generally using earthen stoves and fire-drying or smoking techniques with firewood. However, with the increasing market demand for fuchsia, the traditional processing techniques using earthen stoves are finding it difficult to meet market demand. Some companies have adopted low-temperature drying techniques using ovens (the general technique is to fire-dry at 60-65°C for 30-48 hours), which successfully solves the problem of traditional fire-drying, which is low production efficiency. However, fire-dried fuchsia products have a low mumefural content and poor flavor balance, making them unsuitable for processing into various beverages and foods. Therefore, there is a high market demand for ways to improve the processing technology of fuchsia, increase the production efficiency of fire-drying fuchsia, and improve the mumefural content and quality of the products.
上記の課題に対し、本発明の目的は、烏梅のムメフラール含有量を向上させる加工方法を提供することである。 In response to the above problem, the object of the present invention is to provide a processing method for increasing the mumefural content of Ume plums.
本発明の技術内容は次の通りである。 The technical content of this invention is as follows:
本発明は、烏梅のムメフラール含有量を向上させる加工方法を提供する。当該方法は、以下のステップを含む。 The present invention provides a processing method for increasing the mumefural content of Ume plum. The method includes the following steps:
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別する。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切る。 1) Fruit selection and washing: Select fresh green plums that are over 80% ripe, large and fleshy, and have small seeds. Then, remove any fruit that has mold or rotten in the seed due to pests or disease, wash with purified water, and drain.
2)アク抜き処理:青ウメの表面に、オレアノール酸、蜂蜜及び塩の混合材料を塗布したあと、蒸留水に浸し、超音波振動で洗浄してアミグダリンを析出させる。前記オレアノール酸の質量濃度は50~60%である。前記蜂蜜の質量濃度は80~90%である。前記オレアノール酸、蜂蜜及び塩の混合質量比は、(3~4):(1~3):(5~7)である。前記超音波振動の振動数は30~40kHzである。 2) Bitterness removal treatment: A mixture of oleanolic acid, honey, and salt is applied to the surface of green plums, which are then immersed in distilled water and washed with ultrasonic vibration to precipitate amygdalin. The mass concentration of the oleanolic acid is 50-60%. The mass concentration of the honey is 80-90%. The mixture mass ratio of the oleanolic acid, honey, and salt is (3-4):(1-3):(5-7). The frequency of the ultrasonic vibration is 30-40 kHz.
3)乾燥及び等級分け:洗浄後の青ウメの果実を熱風乾燥し、乾燥後に等級分けを行う。前記熱風乾燥の温度は55~65℃である。前記乾燥後の青ウメの果実の水分含有量は20%以下である。前記等級分けでは3つの等級に分け、10g以下のものを1級、10~20gのものを2級、20g以上のものを3級とする。 3) Drying and grading: After washing, the green plums are dried with hot air and graded after drying. The temperature for the hot air drying is 55-65°C. The moisture content of the green plums after drying is 20% or less. The grading is divided into three grades: 10g or less is grade 1, 10-20g is grade 2, and 20g or more is grade 3.
4)高温反応:乾燥及び等級分け後の青ウメの果実を耐熱性のレトルトパウチに分けて詰め、スプレー式高温殺菌装置に投入して高温反応させる。これは、風味を増し、水分を保持するためである。前記スプレー式高温殺菌装置の反応温度は115~125℃であり、反応時間は60~90minである。なお、青ウメの等級の違いによって、相応の温度に適切に調節する。前記耐熱性のレトルトパウチは包装用のプラスチックフィルム材質でなり、GB/T1004-2008の高温スチームボイルレベル要求を満たすべきである。 4) High-temperature reaction: After drying and grading, the green plums are packed into heat-resistant retort pouches and then put into a spray-type high-temperature sterilizer for high-temperature reaction. This is to enhance the flavor and retain moisture. The reaction temperature of the spray-type high-temperature sterilizer is 115-125°C, and the reaction time is 60-90 minutes. The temperature is appropriately adjusted according to the grade of green plums. The heat-resistant retort pouches are made of plastic film material for packaging and should meet the high-temperature steam boiling level requirements of GB/T1004-2008.
5)乾燥青ウメが詰められたレトルトパウチを高温殺菌装置から取り出し、レトルトパウチ表面の水滴を風乾燥することで、レトルトパウチ内の製品は食用可能な烏梅の完成品となる。 5) The retort pouch filled with dried green plums is removed from the high-temperature sterilizer, and the water droplets on the surface of the retort pouch are air-dried, turning the product inside the retort pouch into a finished, edible green plum.
本発明の有益な効果は次の通りである。 The beneficial effects of the present invention are as follows:
本発明で記載した烏梅中の有機酸を向上させる加工方法は、従来技術と比較して、木材の直接的な燃焼による火干し又は燻煙が不要なため、環境への影響が小さい。また、工場化による大規模生産に適しており、自動化度合が高い。得られる烏梅の外観及び品質、香り等は従来技術と大差ないが、得られる烏梅のムメフラールやネオクロロゲン酸等の有機酸の含有量は著しく向上し、且つ5-HMFも産生可能である。これにより、烏梅の栄養成分が最大限保持されるため、烏梅の食用としての価値が向上する。また、烏梅を食することで、肝臓の保護や抗アレルギー等の効果に有益となる。 The processing method for improving the organic acids in fuchsia described in this invention has less impact on the environment than conventional techniques because it does not require drying or smoking by direct burning of wood. It is also suitable for large-scale industrial production and has a high degree of automation. The appearance, quality, and aroma of the resulting fuchsia are not significantly different from those of conventional techniques, but the content of organic acids such as mumefural and neochlorogenic acid in the resulting fuchsia is significantly improved, and 5-HMF can also be produced. This maximizes the retention of the nutritional components of fuchsia, improving its value as an edible food. Eating fuchsia also has beneficial effects such as liver protection and anti-allergy properties.
以下に、具体的実施例と図面の説明を通じて、本発明につき更に詳細に述べる。なお、理解すべき点として、これらの実施例は本発明を説明するためのものにすぎず、本発明の保護の範囲を制限するものではない。本発明を閲覧後に、当業者が本発明につき行う等価の形式の各種修正は、いずれも本願の添付の請求項による規定に含まれる。 The present invention will be described in more detail below through the description of specific examples and drawings. It should be understood that these examples are merely for the purpose of illustrating the present invention, and do not limit the scope of protection of the present invention. After reading the present invention, various modifications of equivalent forms made by those skilled in the art to the present invention are all included in the definition of the appended claims of this application.
特に説明がない場合、本発明における全ての原料及び試薬は、いずれも一般的な市場における原料及び試薬である。 Unless otherwise specified, all raw materials and reagents in this invention are commonly available on the market.
実施例1
烏梅のムメフラール含有量を向上させる加工方法
Example 1
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)アク抜き処理:青ウメの表面に、質量濃度55%のオレアノール酸、質量濃度85%の蜂蜜及び塩の混合材料を塗布した。混合質量比は3:2:6とし、23min塗布した。その後、蒸留水に浸し、35kHzの超音波振動で洗浄してアミグダリンを析出させた。 2) Bitterness removal treatment: A mixture of 55% oleanolic acid, 85% honey, and salt was applied to the surface of the green plums. The mixture was applied in a mass ratio of 3:2:6 for 23 minutes. The plums were then immersed in distilled water and washed with ultrasonic vibrations at 35 kHz to precipitate amygdalin.
3)乾燥及び等級分け:洗浄後の青ウメの果実を60℃で熱風乾燥し、乾燥後に等級分けを行った。前記乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。前記等級分けでは3つの等級に分け、10g以下のものを1級、10~20gのものを2級、20g以上のものを3級とした。 3) Drying and grading: After washing, the green plums were dried with hot air at 60°C and graded after drying. The moisture content of the green plums after drying was 10.5±0.5%. The grading was done into three grades: 10g or less was grade 1, 10-20g was grade 2, and 20g or more was grade 3.
4)高温反応:乾燥及び等級分け後の青ウメの果実を耐熱性のレトルトパウチに分けて詰め、反応温度を120℃、反応時間を75minとして、スプレー式高温殺菌装置に投入して高温反応させた。前記耐熱性のレトルトパウチは、包装用のプラスチックフィルム材質でなり、GB/T1004-2008の高温スチームボイルレベル要求を満たしていることとした。 4) High-temperature reaction: After drying and grading, the green plums were packed into heat-resistant retort pouches and placed in a spray-type high-temperature sterilizer for high-temperature reaction at a reaction temperature of 120°C for 75 minutes. The heat-resistant retort pouches were made of plastic film material for packaging and met the high-temperature steam boiling level requirements of GB/T1004-2008.
5)乾燥青ウメが詰められたレトルトパウチを高温殺菌装置から取り出し、レトルトパウチ表面の水滴を風乾燥することで、レトルトパウチ内の製品は食用可能な烏梅の完成品となった。 5) The retort pouch filled with dried green plums is removed from the high-temperature sterilizer, and the water droplets on the surface of the retort pouch are air-dried, turning the product inside the retort pouch into a finished, edible green plum.
実施例2
烏梅のムメフラール含有量を向上させる加工方法
Example 2
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)アク抜き処理:青ウメの表面に、質量濃度50%のオレアノール酸、質量濃度80%の蜂蜜及び塩の混合材料を塗布した。混合質量比は3:1:5とし、30min塗布した。その後、蒸留水に浸し、30kHzの超音波振動で洗浄してアミグダリンを析出させた。 2) Bitterness removal treatment: A mixture of 50% oleanolic acid, 80% honey, and salt was applied to the surface of the green plums. The mixture was applied in a mass ratio of 3:1:5 for 30 minutes. The plums were then immersed in distilled water and washed with ultrasonic vibrations at 30 kHz to precipitate amygdalin.
3)乾燥及び等級分け:洗浄後の青ウメの果実を55℃で熱風乾燥し、乾燥後に等級分けを行った。前記乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。前記等級分けでは3つの等級に分け、10g以下のものを1級、10~20gのものを2級、20g以上のものを3級とした。 3) Drying and grading: After washing, the green plums were dried with hot air at 55°C and graded after drying. The moisture content of the green plums after drying was 10.5±0.5%. The grading was done into three grades: 10g or less was grade 1, 10-20g was grade 2, and 20g or more was grade 3.
4)高温反応:乾燥及び等級分け後の青ウメの果実を耐熱性のレトルトパウチに分けて詰め、反応温度を115℃、反応時間を90minとして、スプレー式高温殺菌装置に投入して高温反応させた。前記耐熱性のレトルトパウチは、包装用のプラスチックフィルム材質でなり、GB/T1004-2008の高温スチームボイルレベル要求を満たしていることとした。 4) High-temperature reaction: After drying and grading, the green plums were packed into heat-resistant retort pouches and placed in a spray-type high-temperature sterilizer for high-temperature reaction at a reaction temperature of 115°C for 90 minutes. The heat-resistant retort pouches were made of plastic film material for packaging and met the high-temperature steam boiling level requirements of GB/T1004-2008.
5)乾燥青ウメが詰められたレトルトパウチを高温殺菌装置から取り出し、レトルトパウチ表面の水滴を風乾燥することで、レトルトパウチ内の製品は食用可能な烏梅の完成品となった。 5) The retort pouch filled with dried green plums is removed from the high-temperature sterilizer, and the water droplets on the surface of the retort pouch are air-dried, turning the product inside the retort pouch into a finished, edible green plum.
実施例3
烏梅のムメフラール含有量を向上させる加工方法
Example 3
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)アク抜き処理:青ウメの表面に、質量濃度60%のオレアノール酸、質量濃度90%の蜂蜜及び塩の混合材料を塗布した。混合質量比は4:3:7とし、15min塗布した。その後、蒸留水に浸し、40kHzの超音波振動で洗浄してアミグダリンを析出させた。 2) Bitterness removal treatment: A mixture of oleanolic acid (60% by mass) and honey and salt (90% by mass) was applied to the surface of the green plums. The mixture was applied in a mass ratio of 4:3:7 for 15 minutes. The plums were then immersed in distilled water and washed with ultrasonic vibrations at 40 kHz to precipitate amygdalin.
3)乾燥及び等級分け:洗浄後の青ウメの果実を65℃で熱風乾燥し、乾燥後に等級分けを行った。前記乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。前記等級分けでは3つの等級に分け、10g以下のものを1級、10~20gのものを2級、20g以上のものを3級とした。 3) Drying and grading: After washing, the green plums were dried with hot air at 65°C and graded after drying. The moisture content of the green plums after drying was 10.5±0.5%. The grading was done into three grades: 10g or less was grade 1, 10-20g was grade 2, and 20g or more was grade 3.
4)高温反応:乾燥及び等級分け後の青ウメの果実を耐熱性のレトルトパウチに分けて詰め、反応温度を125℃、反応時間を60minとして、スプレー式高温殺菌装置に投入して高温反応させた。前記耐熱性のレトルトパウチは、包装用のプラスチックフィルム材質でなり、GB/T1004-2008の高温スチームボイルレベル要求を満たしていることとした。 4) High-temperature reaction: After drying and grading, the green plums were packed into heat-resistant retort pouches and placed in a spray-type high-temperature sterilizer for high-temperature reaction at a reaction temperature of 125°C for 60 minutes. The heat-resistant retort pouches were made of plastic film material for packaging and met the high-temperature steam boiling level requirements of GB/T1004-2008.
5)乾燥青ウメが詰められたレトルトパウチを高温殺菌装置から取り出し、レトルトパウチ表面の水滴を風乾燥することで、レトルトパウチ内の製品は食用可能な烏梅の完成品となった。 5) The retort pouch filled with dried green plums is removed from the high-temperature sterilizer, and the water droplets on the surface of the retort pouch are air-dried, turning the product inside the retort pouch into a finished, edible green plum.
比較例1
烏梅のムメフラール含有量を向上させる加工方法
Comparative Example 1
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)乾燥:洗浄後の青ウメの果実を60℃で熱風乾燥した。乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。 2) Drying: After washing, the green plum fruits were dried with hot air at 60°C. The moisture content of the dried green plum fruits was 10.5±0.5%.
3)高温・高圧処理:100℃、0.12Mpaで青ウメの果実を1h高圧反応させて、烏梅製品を取得した。 3) High temperature and high pressure treatment: The green plum fruit was subjected to a high pressure reaction at 100℃ and 0.12MPa for 1 hour to obtain the plum product.
比較例2
烏梅のムメフラール含有量を向上させる加工方法
Comparative Example 2
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)乾燥:洗浄後の青ウメの果実を60℃で熱風乾燥した。乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。 2) Drying: After washing, the green plum fruits were dried with hot air at 60°C. The moisture content of the dried green plum fruits was 10.5±0.5%.
3)高温・高圧処理:121℃、0.12Mpaで青ウメの果実を1h高圧反応させて、烏梅製品を取得した。 3) High temperature and high pressure treatment: The green plum fruit was subjected to a high pressure reaction at 121℃ and 0.12MPa for 1 hour to obtain the plum product.
比較例3
烏梅のムメフラール含有量を向上させる加工方法
Comparative Example 3
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)乾燥:洗浄後の青ウメの果実を60℃で熱風乾燥した。乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。 2) Drying: After washing, the green plum fruits were dried with hot air at 60°C. The moisture content of the dried green plum fruits was 10.5±0.5%.
3)ベーキング処理:青ウメの果実を100℃で0.5hベーキング処理して、烏梅製品を取得した。 3) Baking process: Green plum fruits were baked at 100℃ for 0.5h to obtain plum products.
比較例4
烏梅のムメフラール含有量を向上させる加工方法
Comparative Example 4
Processing method for increasing the mumefural content of Ume plums
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別した。そして、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切った。 1) Fruit selection and washing: Fresh green plums with a ripeness of 80% or more, large flesh, and small pits were selected. Fruits with moldy pits caused by pests or disease were then removed, washed with purified water, and drained.
2)乾燥:洗浄後の青ウメの果実を60℃で熱風乾燥した。乾燥後の青ウメの果実の水分含有量は10.5±0.5%であった。 2) Drying: After washing, the green plum fruits were dried with hot air at 60°C. The moisture content of the dried green plum fruits was 10.5±0.5%.
3)ベーキング処理:青ウメの果実を100℃で1hベーキング処理して、烏梅製品を取得した。 3) Baking process: Green plum fruits were baked at 100℃ for 1 hour to obtain plum products.
実施例及び比較例で述べた加工方法により製造した烏梅について、外観比較と、ムメフラール含有量、5-HMF含有量及びネオクロロゲン酸含有量の測定を行ったところ、結果は以下の通りとなった。 The appearance of the Ume plums produced using the processing methods described in the Examples and Comparative Examples was compared, and the mumefural content, 5-HMF content, and neochlorogenic acid content were measured. The results are as follows:
図1は、実施例1及び比較例1~4で取得した烏梅の外観画像を示している。図面から明らかなように、実施例1で取得した烏梅の果実は比較的ふっくらしており、色が比較的濃い黒であった。一方、比較例1と比較例2で取得した烏梅は実施例1に比べてふくらみの度合がやや劣っていた。また、比較例3と比較例4で取得した烏梅は色が薄く、ふくらみの度合もやや劣っていた。 Figure 1 shows external images of the furaume obtained in Example 1 and Comparative Examples 1 to 4. As is clear from the figure, the fruits of the furaume obtained in Example 1 were relatively plump and had a relatively deep black color. On the other hand, the furaume obtained in Comparative Examples 1 and 2 were slightly less plump than Example 1. Moreover, the furaume obtained in Comparative Examples 3 and 4 were lighter in color and slightly less plump.
図2は、ムメフラール含有量の測定結果の図を示している。図示するように、高温・高圧やベーキング技術の場合と比較して、本発明による烏梅製造のための加工方法は、青ウメ中のムメフラールを保持して烏梅のムメフラール含有量を向上させるのに有益であった。 Figure 2 shows the measurement results of mumefural content. As shown in the figure, compared with the high temperature/pressure and baking techniques, the processing method for producing Ume plums according to the present invention was beneficial in retaining the mumefural in green plums and improving the mumefural content of Ume plums.
図3は、5-HMF含有量の測定結果の図を示している。図示するように、本発明で処理及び加工して取得した烏梅は5-HMFを含有していた。5-HMFの産生は、烏梅の抗アレルギー作用を向上させるのに有益である。 Figure 3 shows the measurement results of 5-HMF content. As shown in the figure, the fuchsia obtained by processing and processing according to the present invention contained 5-HMF. The production of 5-HMF is beneficial for improving the anti-allergic effect of fuchsia.
図4は、ネオクロロゲン酸含有量の測定結果の図を示している。図示するように、高温・高圧やベーキング技術の場合と比較して、本発明による烏梅製造のための加工方法は、青ウメ中のネオクロロゲン酸を保持して烏梅のネオクロロゲン酸含有量を向上させるのに有益であった。烏梅中のネオクロロゲン酸には肝臓を守る働きがあり、食することで人体内のトランスアミナーゼを低下させて、肝臓の障害を減少させることが可能である。 Figure 4 shows the results of measuring the neochlorogenic acid content. As shown in the figure, compared with high temperature/pressure and baking techniques, the processing method for producing Ume plums according to the present invention was beneficial in retaining the neochlorogenic acid in green Ume plums and improving the neochlorogenic acid content of Ume plums. Neochlorogenic acid in Ume plums has a liver-protecting effect, and by eating Ume plums, it is possible to reduce transaminases in the human body and reduce liver damage.
従って、上記から明らかなように、本発明における上記の加工方法で製造される烏梅は栄養成分を最大限保持可能であり、烏梅中のムメフラールやネオクロロゲン酸等の有機酸を保持するとともに、5-HMFを産生することで、烏梅の食用としての価値を向上させる。 Therefore, as is clear from the above, the fuchsia plums produced by the above processing method of the present invention are able to retain the maximum amount of nutritional components, and by retaining the organic acids in the fuchsia plums, such as mumefural and neochlorogenic acid, and producing 5-HMF, the edible value of the fuchsia plums is improved.
Claims (2)
1)果実の選別と洗浄:成熟度が80%以上で、実が大きく肉厚であり、核の小さな青ウメの新鮮な果実を選別して、病虫害により果核にかびが生えて腐敗している果実を除去し、浄水で洗浄して水気を切り、
2)アク抜き処理:青ウメの表面に、オレアノール酸、蜂蜜及び塩の混合材料を塗布したあと、蒸留水に浸し、超音波振動で洗浄してアミグダリンを析出させ、
前記オレアノール酸の質量濃度は50~60%であり、
前記蜂蜜の質量濃度は80~90%であり、
前記オレアノール酸、蜂蜜及び塩の混合質量比は(3~4):(1~3):(5~7)であり、
前記超音波振動の振動数は30~40kHzであり、
3)乾燥及び等級分け:洗浄後の青ウメの果実を熱風乾燥し、乾燥後に等級分けを行い、
前記等級分けでは3つの等級に分け、10g以下のものを1級、10~20gのものを2級、20g以上のものを3級とし、
前記熱風乾燥の温度は55~65℃であり、
乾燥後の青ウメの果実の水分含有量は20%以下であり、
4)高温反応:乾燥及び等級分け後の青ウメの果実を耐熱性のレトルトパウチに分けて詰め、スプレー式高温殺菌装置に投入して高温反応させ、
前記スプレー式高温殺菌装置の反応温度は115~125℃であり、反応時間は60~90minであり、
5)乾燥青ウメが詰められたレトルトパウチを高温殺菌装置から取り出し、レトルトパウチ表面の水滴を風乾燥することで、レトルトパウチ内の製品は食用可能な烏梅の完成品となる、
とのステップを含むことを特徴とする方法。 A processing method for improving the mumefural content of Ume plum,
1) Fruit selection and washing: Select fresh green plums that are 80% or more ripe, have large flesh, and have small seeds. Remove any fruit that has moldy or rotten seeds due to pests or disease. Wash with purified water and drain.
2) Bitterness removal treatment: A mixture of oleanolic acid, honey and salt is applied to the surface of the green plums, which are then soaked in distilled water and washed with ultrasonic vibration to precipitate amygdalin.
The mass concentration of the oleanolic acid is 50 to 60%;
The mass concentration of the honey is 80-90%;
The mixing ratio of the oleanolic acid, honey and salt is (3-4):(1-3):(5-7),
The frequency of the ultrasonic vibration is 30 to 40 kHz,
3) Drying and grading: After washing, the green plums are dried with hot air and graded after drying.
The classification is divided into three grades: 10g or less is grade 1, 10-20g is grade 2, and 20g or more is grade 3.
The temperature of the hot air drying is 55 to 65° C.
The moisture content of the dried green plum fruit is 20% or less.
4) High-temperature reaction: After drying and grading, the green plums are packed into heat-resistant retort pouches and then placed in a spray-type high-temperature sterilizer for high-temperature reaction.
The reaction temperature of the spray-type high-temperature sterilizer is 115-125°C, and the reaction time is 60-90 min.
5) The retort pouch filled with dried green plums is removed from the high-temperature sterilizer, and the water droplets on the surface of the retort pouch are air-dried, turning the product in the retort pouch into a finished edible green plum.
A method comprising the steps of:
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