JP7458219B2 - Heat shielding resin composition and heat shielding film - Google Patents

Heat shielding resin composition and heat shielding film Download PDF

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JP7458219B2
JP7458219B2 JP2020052454A JP2020052454A JP7458219B2 JP 7458219 B2 JP7458219 B2 JP 7458219B2 JP 2020052454 A JP2020052454 A JP 2020052454A JP 2020052454 A JP2020052454 A JP 2020052454A JP 7458219 B2 JP7458219 B2 JP 7458219B2
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heat shielding
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resin composition
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titanium oxide
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茂明 松沢
敬文 太田
史裕 渡邉
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Tokyo Printing Ink Mfg Co Ltd
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Description

本発明は遮熱用樹脂組成物およびこれを用いて成形された透明な遮熱フィルムに関する。 The present invention relates to a heat-shielding resin composition and a transparent heat-shielding film formed using the same.

プラスチックフィルムは、軽量、フレキシブルで組立や施工が容易であり、屋外で使用できる程度に耐久性があるなどの理由から、テント倉庫、イベント向けテント、作業用テント、農業用ハウス、アミューズメントスペース、イベントスペース、雨天運動場など、膜構造物向けとして、広く用いられている。また、特に可視光透過率の高いフィルムは、上述の膜構造物だけでなく、建造物の屋根部全体または一部を構成し、出入り口のシートシャッターに用いられるなど、さらに用途が広がっている。 Plastic film is lightweight, flexible, easy to assemble and install, and is durable enough to be used outdoors, so it is used in tent warehouses, event tents, work tents, agricultural greenhouses, amusement spaces, and events. It is widely used for membrane structures such as spaces and rainy sports fields. In addition, films with particularly high visible light transmittance are being used not only for the above-mentioned membrane structures, but also for forming the whole or part of the roof of a building, and for use in sheet shutters for entrances and exits.

しかし、一般的に、プラスチックのみから成るフィルムは、熱線を透過しやすく、これから作られた建物、例えば農業用ハウスなどは、夏場の強い日差しの下では内部の温度が極度に高くなってしまう。このような高温環境下で長時間の活動を行う場合、熱中症等に陥るおそれがある。そのため、プラスチックフィルムに熱線を吸収したり、拡散させたりする物質を添加または塗布する等の工夫がなされている。 However, in general, films made only of plastic are easily transparent to heat rays, and buildings made from them, such as agricultural greenhouses, can become extremely hot inside under strong summer sunlight. If you engage in long-term activities in such a high-temperature environment, you may suffer from heatstroke. Therefore, efforts have been made to add or coat a substance that absorbs or diffuses heat rays into plastic films.

人間や動物だけでなく、植物でも同様で、例えば、農業用ハウス内での栽培では、夏季の強い日差しを浴びた場合、植物に葉焼け、苗枯れ、高温障害等といった現象が起き、植物の生育に悪影響を及ぼす。 This is true not only for humans and animals, but also for plants. For example, when growing in agricultural greenhouses and exposed to strong summer sunlight, plants may suffer from burnt leaves, withered seedlings, high-temperature damage, etc. It has a negative effect on growth.

そのため、従来では、夏季の強い日差しによる植物の生育不良を抑制する方法として、ハウスのシート材外側表面上に、遮光ネットを被せる方法が実施されてきた。しかし、遮光ネット自体が高価であることから準備コストがかさむという問題があり、また、実施を終了する際には設置された遮光ネットの取り外しが容易でないという問題があった。 Therefore, conventionally, as a method of suppressing the poor growth of plants due to strong sunlight in summer, a method has been implemented in which the outer surface of the sheet material of the greenhouse is covered with a light-shielding net. However, since the shading net itself is expensive, there is a problem in that the preparation cost is high, and there is also a problem in that it is not easy to remove the installed shading net when the implementation is finished.

そこで、上記の問題を解決するために、農業用ハウスに用いるフィルムに熱線を吸収したり、拡散させたりする物質を添加または塗布することによって、農業用ハウス内の温度を低下させるといった方法が取られてきた。 Therefore, in order to solve the above problem, a method has been taken to lower the temperature inside the agricultural greenhouse by adding or coating a substance that absorbs or diffuses heat rays to the film used for the agricultural greenhouse. I've been exposed to it.

例えば、特許文献1には、水と水系バインダーと酸化チタンと炭酸カルシウムとを含む農業用遮光剤が記載されており、シート材の外表面に散布されることでその外表面をむらの抑制された遮光性構造が形成された遮光面となすことを可能とするとともに、降雨などによって流れ落ちるおそれの抑制された遮光性構造を形成可能なものとして提案されている。 For example, Patent Document 1 describes an agricultural shade agent containing water, a water-based binder, titanium oxide, and calcium carbonate, which is sprayed on the outer surface of a sheet material to suppress unevenness on the outer surface. It has been proposed that it is possible to form a light-shielding surface with a light-shielding structure formed thereon, and also to form a light-shielding structure that is less likely to run off due to rain or the like.

特許文献2には、熱可塑性樹脂と酸化チタンで被覆された雲母からなる遮熱性農業用フィルムが、透明性を有し、且つ優れた熱線遮蔽性を有する農業用ハウスの外張りとして好適に使用されるものとして提案されている。 Patent Document 2 discloses that a heat-insulating agricultural film made of mica coated with thermoplastic resin and titanium oxide is transparent and has excellent heat ray-shielding properties, and is suitable for use as an outer lining for agricultural greenhouses. It is proposed that it be done.

特許文献3には、JIS R3106に準拠して求められる可視光線透過率が85%以上、日射透過率が80%以上、日射吸収率が8~15%の樹脂フィルムからなる農業用フィルムが提案され、その農業用フィルムに赤外線吸収フィラーとして六ホウ化物粒子を含有させることによって前記の可視光線透過率等が実現でき、その結果、冬季、夏季のいずれにおいても植物の栽培を良好に実施できるとしている。また、上記条件を満たす方法として、明細書中にアンチモンドープ酸化スズ(以下「ATO」ともいう。)やスズドープ酸化インジウム金属薄膜の使用も挙げられている。 Patent Document 3 proposes an agricultural film made of a resin film having a visible light transmittance of 85% or more, a solar radiation transmittance of 80% or more, and a solar absorption rate of 8 to 15%, as determined in accordance with JIS R3106. By incorporating hexaboride particles as an infrared absorbing filler into the agricultural film, the above-mentioned visible light transmittance can be achieved, and as a result, plants can be cultivated successfully in both winter and summer. . The specification also mentions the use of antimony-doped tin oxide (hereinafter also referred to as "ATO") or tin-doped indium oxide metal thin film as a method that satisfies the above conditions.

特許文献4には、近赤外線遮蔽層を含む可撓性シートであって、前記近赤外線遮蔽層が、合成樹脂ブレンドによる非相溶混合物からなる海島構造を有し、さらに前記海島構造において、海成分または島成分のいずれか一方がタングステン酸化物微粒子、および/または、複合タングステン酸化物微粒子を含有することを特徴とする、近赤外線遮蔽性シートが提案され、可視光領域の光線透過性が高く、透明、着色透明、半透明、着色半透明、着色不透明等、透視性および色相面の自由度が高く、しかも優れた近赤外線遮蔽性を有することで、遮熱性および赤外線ノイズ遮蔽性に優れ、特に日除けテント、日除けモニュメント、装飾テント、テント倉庫、イベント向けテント、トラック幌、農園芸用シート、ブラインド、シートシャッター、間仕切り、照明シェード、光天井用膜材、内照式看板用膜材等に好適に用いられるとしている。 Patent Document 4 discloses a flexible sheet including a near-infrared shielding layer, wherein the near-infrared shielding layer has a sea-island structure made of an incompatible mixture of synthetic resin blends, and further in the sea-island structure, A near-infrared shielding sheet has been proposed in which either the component or the island component contains tungsten oxide fine particles and/or composite tungsten oxide fine particles, and has high light transmittance in the visible light region. , transparent, colored transparent, semi-transparent, colored semi-transparent, colored opaque, etc., with a high degree of freedom in terms of visibility and hue, and has excellent near-infrared shielding properties, so it has excellent heat shielding properties and infrared noise shielding properties. Especially for sunshade tents, sunshade monuments, decorative tents, tent warehouses, event tents, truck hoods, agricultural and gardening sheets, blinds, sheet shutters, partitions, lighting shades, membrane materials for optical ceilings, membrane materials for internally illuminated signboards, etc. It is said that it will be suitably used.

特開2015-006154JP2015-006154 特開2007-111002JP2007-111002 特開2012-021056JP2012-021056 特開2011-093280JP2011-093280

これらの従来技術は、フィルムに含有させたり、塗布したりするといった違いはあるが、いずれも、熱線を遮蔽、吸収または反射させることによって農業用ハウス内等の過度の温度上昇を抑制しようとするものである。 Although these conventional technologies differ in that they are contained in a film or coated, they all attempt to suppress excessive temperature rises in agricultural greenhouses, etc. by shielding, absorbing, or reflecting heat rays. It is something.

農業用ハウスに用いるフィルムは、外部から植物等の様子を確認できるように、透明であることが好ましい。また、透明であることは、植物が成長するために行なう光合成に必要な光を透過するため、植物等の成長を阻害しないと言える。 Films used in agricultural greenhouses are preferably transparent so that the condition of plants, etc. can be observed from the outside. Also, being transparent means that it allows light necessary for photosynthesis, which is what plants need to grow, to pass through, and therefore does not impede the growth of plants, etc.

しかしながら、農業用ハウスが太陽光に晒されるとその内部が暖められ、暖められた空気は上に集まり、暖められ続けると上の暖かい空気は下に下がることはなく、ハウスのフィルムやガラスから放散される分を除けばハウス内の温度を低下させる要因は考えられないため、晴れていて太陽光が照射されている場合は、ハウス内の特に上部の温度は上がり続けることになる。 However, when an agricultural greenhouse is exposed to sunlight, its interior becomes warm, and the warm air gathers upwards.If the greenhouse continues to be heated, the warm air above does not go down, but radiates through the greenhouse's film and glass. There are no other factors that can lower the temperature inside the greenhouse other than the amount of heat generated by the heat, so if it is sunny and sunlight is shining, the temperature inside the greenhouse will continue to rise, especially in the upper part.

ハウス内の作物は屋内下部より上部で大きく影響を受ける。直射光を受けやすい作物の上部には芽や若い葉が成長していく部分でもある作物の成長点が多く存在するが、生育途上であるため温度の影響を受け易く、この部分が高温障害を受けると最悪の場合は枯死することもあり得る。 Crops in greenhouses are more affected in the upper part of the house than in the lower part. There are many growing points in the upper part of crops that are susceptible to direct sunlight, where buds and young leaves grow, but as they are still in the process of growing, they are easily affected by temperature, and this area is susceptible to high temperature damage. In the worst case scenario, the plant may wither and die.

農業用ハウスだけでなく、人間や動物の活動する室内においても、夏季などに太陽光を取り入れる場合、過度の温度上昇を抑制する必要があるが、この場合でも、温度が上がり易く、熱がたまり易い上部の温度上昇を抑制できればより快適な生活が可能になると考えられる。 When sunlight is brought in during the summer, not only in agricultural greenhouses but also in rooms where humans and animals are active, it is necessary to prevent excessive temperature rises, but even in this case, the temperature easily rises and heat accumulates. It is believed that if we can suppress the rise in temperature in the upper part of the house, we will be able to live a more comfortable life.

従って、本発明は、透明な遮熱フィルムを製造するために用いる遮熱用樹脂組成物および前記遮熱フィルムを提供することを目的とする。 Therefore, an object of the present invention is to provide a heat-shielding resin composition used for producing a transparent heat-shielding film and the heat-shielding film.

本発明者らは、鋭意検討の結果、遮熱効果が、主に光吸収によるとされているATO粒子に、光散乱効果を有する材料(光拡散材)、中でも酸化チタン被覆マイカ粒子を組み合わせることにより、前記課題を解決できることを見出し、本発明を完成した。 As a result of intensive studies, the present inventors have discovered that the heat shielding effect is mainly due to light absorption by combining ATO particles with a material having a light scattering effect (light diffusing material), in particular mica particles coated with titanium oxide. The inventors have discovered that the above-mentioned problems can be solved, and have completed the present invention.

すなわち、本発明は、
)熱可塑性樹脂と、アンチモンドープ酸化スズ粒子と、酸化チタン被覆マイカ粒子とを含む遮熱用樹脂組成物であって、 前記遮熱用樹脂組成物の全量に対し、前記アンチモンドープ酸化スズ粒子の含有量が0.5~4質量%で、前記酸化チタン被覆マイカ粒子の含有量が0.5~3質量%であることを特徴とする遮熱用樹脂組成物、
)前記アンチモンドープ酸化スズ粒子の50%体積粒子径が、動的光散乱法による粒度分布測定で80~130nmであることを特徴とする(1)に記載の遮熱用樹脂組成物、
)前記酸化チタン被覆マイカ粒子が、レーザ回折法による粒度分布測定で、10%粒子径が3μm以上かつ90%粒子径が80μm以下で、酸化チタン被覆率が10~70質量%であることを特徴とする(1)~(2)のいずれか一項に記載の遮熱用樹脂組成物、
)前記熱可塑性樹脂がオレフィン系樹脂及び塩化ビニル系樹脂の中から選ばれる少なくとも1種であることを特徴とする(1)~(3)のいずれか一項に記載の遮熱用樹脂組成物、
)アンチモンドープ酸化スズ粒子、酸化チタン被覆マイカ粒子および熱可塑性樹脂を溶融混練して高濃度遮熱用樹脂組成物を得る工程と、
当該高濃度遮熱用樹脂組成物および希釈用熱可塑性樹脂を溶融混練する工程と、
を含むことを特徴とする(1)~(4)のいずれか一項に記載の遮熱用樹脂組成物の製造方法、
)(1)~(4)のいずれか一項に記載の遮熱用樹脂組成物を含み、平均可視光透過率が70%以上であることを特徴とする遮熱フィルム、
)前記アンチモンドープ酸化スズ粒子と前記酸化チタン被覆マイカ粒子とが質量比で12:1~1:12であり、かつ前記アンチモンドープ酸化スズ粒子と前記酸化チタン被覆マイカ粒子の含有量が総量で0.8~2.4g/mであることを特徴とする(6)に記載の遮熱フィルム、
)フィルムの厚さが0.01~0.3mmであることを特徴とする(6)または(7)に記載の遮熱フィルム、
)農業用途であることを特徴とする(6)~(8)のいずれか一項に記載の遮熱フィルム、
である。
That is, the present invention
( 1 ) A heat shielding resin composition comprising a thermoplastic resin, antimony-doped tin oxide particles, and titanium oxide-coated mica particles, wherein the antimony-doped tin oxide is added to the total amount of the heat shielding resin composition. A heat shielding resin composition, characterized in that the content of the particles is 0.5 to 4% by mass, and the content of the titanium oxide-coated mica particles is 0.5 to 3% by mass ,
( 2 ) The heat shielding resin composition according to (1), wherein the antimony-doped tin oxide particles have a 50% volume particle diameter of 80 to 130 nm as determined by particle size distribution measurement using a dynamic light scattering method;
( 3 ) The titanium oxide-coated mica particles have a 10% particle size of 3 μm or more and a 90% particle size of 80 μm or less, and a titanium oxide coverage of 10 to 70% by mass, as determined by particle size distribution measurement using a laser diffraction method. The heat shielding resin composition according to any one of (1) to (2) , characterized by
( 4 ) The heat shielding resin according to any one of (1) to (3), wherein the thermoplastic resin is at least one selected from olefin resins and vinyl chloride resins. Composition,
( 5 ) Melting and kneading antimony-doped tin oxide particles, titanium oxide-coated mica particles, and a thermoplastic resin to obtain a high-concentration heat-shielding resin composition;
Melting and kneading the high concentration heat shielding resin composition and the diluting thermoplastic resin;
The method for producing a heat shielding resin composition according to any one of (1) to (4) , comprising:
( 6 ) A heat shielding film comprising the heat shielding resin composition according to any one of (1) to (4) and having an average visible light transmittance of 70% or more;
( 7 ) The mass ratio of the antimony-doped tin oxide particles and the titanium oxide-coated mica particles is 12:1 to 1:12, and the total content of the antimony-doped tin oxide particles and the titanium oxide-coated mica particles is 0.8 to 2.4 g/m 2 , the heat shielding film according to (6) ,
( 8 ) The heat shielding film according to (6) or (7) , wherein the film has a thickness of 0.01 to 0.3 mm;
( 9 ) The heat shielding film according to any one of (6) to (8), which is for agricultural use;
It is.

本発明の遮熱フィルムは、透明性が高いにもかかわらず、太陽光が照射されたとき、それに覆われた内部空間における温度上昇を効果的に抑制できるだけでなく、特にその上部での温度上昇を抑制する。本発明では、この上部での温度上昇抑制効果を、上部遮熱効果と定義する。従って、農業用ハウスでは、高温障害を受け易い作物上部側での温度上昇を抑えることができるため、農業用ハウス用の遮熱フィルムとして好適に使用できる。人や動物の居住空間においても、太陽光などの光が照射されたとき、上部だけが極端に暑くなるといった不快な状況を改善できる。
また、本発明の遮熱フィルムは、作用機作の異なる2種の遮熱剤を併用しているので熱線を効果的に遮蔽できるフィルムとして使用できる。
Despite its high transparency, the heat shielding film of the present invention not only can effectively suppress the temperature rise in the interior space covered by sunlight when it is irradiated with sunlight, but also the temperature rise in the upper part of the film. suppress. In the present invention, the effect of suppressing the temperature rise in the upper part is defined as the upper heat shielding effect. Therefore, in agricultural greenhouses, the temperature rise on the upper side of crops, which is susceptible to high-temperature damage, can be suppressed, so it can be suitably used as a heat shielding film for agricultural greenhouses. This can also improve the unpleasant situation where only the upper part of a living space for humans or animals becomes extremely hot when exposed to sunlight or other light.
Furthermore, since the heat shielding film of the present invention uses two types of heat shielding agents with different action mechanisms, it can be used as a film that can effectively shield heat rays.

遮熱試験の測定装置を示す概略図である。FIG. 2 is a schematic diagram showing a measuring device for a heat shielding test.

以下、本発明を実施するための形態を詳細に説明する。なお、本実施形態は、本発明を実施するための一形態に過ぎず、本発明は本実施形態によって限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 EMBODIMENT OF THE INVENTION Hereinafter, the form for implementing this invention is demonstrated in detail. Note that this embodiment is only one mode for carrying out the present invention, and the present invention is not limited to this embodiment, and various changes can be made without departing from the gist of the present invention. .

本明細書中、「~」は、特に明示しない限り、上限値と下限値を含むことを表す。 In this specification, "~" indicates that the upper limit value and the lower limit value are included, unless otherwise specified.

本発明の遮熱用樹脂組成物は、熱可塑性樹脂と、アンチモンドープ酸化スズ粒子と、酸化チタン被覆マイカ粒子とを含む。 The heat shielding resin composition of the present invention includes a thermoplastic resin, antimony-doped tin oxide particles, and titanium oxide-coated mica particles.

本発明の遮熱用樹脂組成物に含まれるATO粒子は、主に熱線を吸収することによって遮熱効果を現すが、酸化アンチモン(Sb)と、酸化スズ(SnO)とから得られる無機化合物で、市販の粉末を粉砕して用いても、分散品を用いてもよく、従来公知の方法等によって製造して用いてもよい。例えば、市販品としては、商品名でSN-100P、SN-100D(以上、石原産業社製)等が挙げられる。 The ATO particles contained in the heat-shielding resin composition of the present invention exhibit a heat-shielding effect mainly by absorbing heat rays, and are an inorganic compound obtained from antimony oxide (Sb 2 O 3 ) and tin oxide (SnO 2 ), and may be used by pulverizing a commercially available powder, or may be used as a dispersed product, or may be produced by a conventionally known method, etc. For example, commercially available products include SN-100P and SN-100D (both manufactured by Ishihara Sangyo Kaisha, Ltd.), etc.

前記ATO粒子の50%体積粒子径は、動的光散乱法による粒度分布測定で80~130nmであることが好ましい。80nm未満では粒子が凝集体を作りやすいためフィルム成形が困難になり、130nmを超えると透明性が不足する場合がある。 The 50% volume particle diameter of the ATO particles is preferably 80 to 130 nm as measured by particle size distribution using a dynamic light scattering method. If the diameter is less than 80 nm, particles tend to form aggregates, making it difficult to form a film, and if it exceeds 130 nm, transparency may be insufficient.

前記遮熱用樹脂組成物中の前記ATO粒子の含有量は、0.5~4質量%であることが好ましく、1~4質量%であることがより好ましい。0.5質量%より少ないと遮熱効果が十分でなく、4質量%より多いと遮熱フィルムの透明性が維持できない恐れがある。また、ATO粒子以外の熱線吸収材を併用しても良い。 The content of the ATO particles in the heat-shielding resin composition is preferably 0.5 to 4% by mass, and more preferably 1 to 4% by mass. If it is less than 0.5% by mass, the heat-shielding effect is insufficient, and if it is more than 4% by mass, the transparency of the heat-shielding film may not be maintained. In addition, a heat-absorbing material other than ATO particles may be used in combination.

前記遮熱用樹脂組成物には、ATO粒子に加えて、光散乱効果をもつ材料(光拡散材)を含有させることによって農業用ハウス等への遮熱効果、特に上部の温度上昇に対する抑制効果を増強できる。 In addition to the ATO particles, the heat shielding resin composition contains a material with a light scattering effect (light diffusing material), thereby providing a heat shielding effect to agricultural greenhouses, etc., and particularly an effect of suppressing temperature rise in the upper part. can be strengthened.

前記光拡散材は、主に熱線を拡散することによって農業用ハウス等の上部での温度上昇抑制効果を現わすと考えられるが、無機粒子または有機粒子の中から選ばれる少なくとも1種であることが好ましい。
前記有機粒子としては、例えば、ポリメチルメタクリレート粒子、アクリル-スチレン共重合体粒子、メラミン粒子、ポリカーボネート粒子、スチレン粒子、架橋ポリスチレン粒子、ポリ塩化ビニル粒子、ベンゾグアナミン-メラミンホルムアルデヒド粒子等が挙げられる。
前記無機粒子としては、酸化チタンで被覆されたマイカ(酸化チタン被覆マイカ)粒子、ガラスビーズ、シリカ粒子、ゼオライト等が挙げられる。中でも、酸化チタン被覆マイカ粒子が透明性に優れ、光散乱効果も大きいため好ましく用いられる。
The light diffusing material is thought to have the effect of suppressing the temperature rise in the upper part of an agricultural greenhouse etc. mainly by diffusing heat rays, and is at least one type selected from inorganic particles or organic particles. is preferred.
Examples of the organic particles include polymethyl methacrylate particles, acrylic-styrene copolymer particles, melamine particles, polycarbonate particles, styrene particles, crosslinked polystyrene particles, polyvinyl chloride particles, benzoguanamine-melamine formaldehyde particles, and the like.
Examples of the inorganic particles include mica particles coated with titanium oxide (mica coated with titanium oxide), glass beads, silica particles, zeolite, and the like. Among them, titanium oxide-coated mica particles are preferably used because they have excellent transparency and a large light scattering effect.

前記酸化チタン被覆マイカ粒子は、その10%粒子径が、小さいと、熱線遮蔽の効果が低下するので、3μm 以上が好ましく、5μm以上がより好ましい。また、90%粒子径は、大きいと、フィルムにしたときその透明性が低下するので、80μm以下が好ましく、65μm以下がより好ましい。 If the 10% particle diameter of the titanium oxide-coated mica particles is small, the heat ray shielding effect will be reduced, so it is preferably 3 μm or more, more preferably 5 μm or more. In addition, if the 90% particle diameter is large, the transparency of the film will decrease, so it is preferably 80 μm or less, more preferably 65 μm or less.

なお、本発明において、酸化チタン被覆マイカ粒子の10%粒子径とは、測定対象となる酸化チタン被覆マイカ粒子の粒度分布をレーザ回折法によって測定し、得られた酸化チタン被覆マイカ粒子の質量基準の粒度分布において、最も粒子径の小さい酸化チタン被覆マイカ粒子から、粒子径の大きい酸化チタン被覆マイカ粒子に向かって、10%累積となった粒子径をいい、90%粒子径とは、同様に90%累積となった粒子径をいう。 In the present invention, the 10% particle diameter of the titanium oxide-coated mica particles is the mass standard of the titanium oxide-coated mica particles obtained by measuring the particle size distribution of the titanium oxide-coated mica particles to be measured by a laser diffraction method. In the particle size distribution of This refers to the particle size that is 90% cumulative.

本発明でいう酸化チタン被覆率は、表面が酸化チタンで被覆されたマイカ中の二酸化チタン含量を質量比率で表したものをいう。
前記酸化チタン被覆マイカ粒子において酸化チタンによるマイカの被覆率は、低いと、遮熱効果が不足することがある一方、被覆率70%を超えても遮熱効果は増加しないため10~70%が好ましく、30~60%がより好ましい。また、マイカを被覆する酸化チタンはルチル型、アナターゼ型、ブルッカイト型のいずれでも好適に用いることが出来る。
The titanium oxide coverage in the present invention refers to the titanium dioxide content in mica whose surface is coated with titanium oxide, expressed as a mass ratio.
In the titanium oxide-coated mica particles, if the coverage rate of mica with titanium oxide is low, the heat shielding effect may be insufficient. However, even if the coverage rate exceeds 70%, the heat shielding effect will not increase. Preferably, 30 to 60% is more preferable. Moreover, any of the rutile type, anatase type, and brookite type can be suitably used as the titanium oxide for coating the mica.

前記酸化チタン被覆マイカ粒子は市販品として入手できる。例えば、商品名では、Mearlin Exterior Fine Red439V、Mearlin Fine Violet539V、Mearlin Super Violet9530Z、Mearlin Exterior CFS Super Violet5303Z(以上、BASF社製)、Iriotec9770、Iriodin223、Iriodin100、Iriodin120(以上、メルク社製)などが挙げられる。 The titanium oxide-coated mica particles are commercially available. For example, the product names are Mearlin Exterior Fine Red439V, Mearlin Fine Violet539V, Mearlin Super Violet9530Z, and Mearlin Exterior CFS Super Violet530. 3Z (manufactured by BASF), Iriotec9770, Iriodin223, Iriodin100, Iriodin120 (manufactured by Merck), etc. .

前記遮熱用樹脂組成物中の前記酸化チタン被覆マイカ粒子の含有量は、0.5~3質量%であることが好ましく、0.5~2.5質量%であることがより好ましい。0.5質量%より少ないと十分な光拡散性が発揮されず、3質量%より多いとそれから作製された遮熱フィルムの透明性を低下させてしまう。また、酸化チタン被覆マイカ粒子以外の光拡散材を併用してもよい。 The content of the titanium oxide-coated mica particles in the heat shielding resin composition is preferably 0.5 to 3% by mass, more preferably 0.5 to 2.5% by mass. If it is less than 0.5% by mass, sufficient light diffusivity will not be exhibited, and if it is more than 3% by mass, the transparency of the thermal barrier film produced therefrom will be reduced. Further, a light diffusing material other than titanium oxide coated mica particles may be used in combination.

本発明の遮熱用樹脂組成物に用いる熱可塑性樹脂は、透明性の高いフィルムを成形できるものであればいずれでもよい。具体的には、ポリエチレン、エチレン-酢酸ビニル共重合体、ポリプロピレン、超高分子量ポリエチレン、ポリ塩化ビニル、塩化ビニル-酢酸ビニル共重合体、塩化ビニリデン系樹脂、ポリ酢酸ビニル、アクリル系樹脂、ABS樹脂、AS樹脂、MBS樹脂、ポリスチレン、ポリビニルアルコール、スチレン系ブロック共重合体、ポリアミド、ポリアセタール、ポリカーボネート、変性ポリフェニレンエーテル、ポリエステル、フッ素系樹脂、ブチラール系樹脂、スチレンーマレイン酸共重合体、ポリウレタン系樹脂、アルキッド樹脂、ゴム系樹脂、環化ゴム系樹脂、セルロース類、ポリブタジエン、ポリイミド等が挙げられる。これらの中から選ばれる少なくとも1種であることが好ましく、2種以上を併用してもよい。なかでも、農業用ハウスに汎用されるポリオレフィン系樹脂、塩化ビニル系樹脂、フッ素系樹脂が好ましい。 The thermoplastic resin used in the heat shielding resin composition of the present invention may be any thermoplastic resin as long as it can form a highly transparent film. Specifically, polyethylene, ethylene-vinyl acetate copolymer, polypropylene, ultra-high molecular weight polyethylene, polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, vinylidene chloride resin, polyvinyl acetate, acrylic resin, ABS resin. , AS resin, MBS resin, polystyrene, polyvinyl alcohol, styrene block copolymer, polyamide, polyacetal, polycarbonate, modified polyphenylene ether, polyester, fluorine resin, butyral resin, styrene-maleic acid copolymer, polyurethane resin , alkyd resins, rubber resins, cyclized rubber resins, celluloses, polybutadiene, polyimides, and the like. At least one kind selected from these is preferable, and two or more kinds may be used in combination. Among these, polyolefin resins, vinyl chloride resins, and fluororesins, which are commonly used in agricultural greenhouses, are preferred.

(基本的に本に記載のとおりとしました)
本発明の遮熱用樹脂組成物には、必要に応じて各種添加剤を添加してもよい。具体的には、ワックス、金属石けん、潤滑剤、熱安定剤、可塑剤、加工助剤、光安定剤、紫外線吸収剤、酸化防止剤、防かび剤、難燃剤、充填剤、強化剤、架橋剤、補強材、滑剤、防曇剤、帯電防止剤、導電材、発泡剤、軽量充填剤、着色剤など、が挙げられるが、公知慣用のものであればいかなるものも、遮熱用樹脂組成物の特性を損なわない範囲で適宜選択できる。
(Basically as written in the book)
Various additives may be added to the heat shielding resin composition of the present invention as necessary. Specifically, waxes, metallic soaps, lubricants, heat stabilizers, plasticizers, processing aids, light stabilizers, ultraviolet absorbers, antioxidants, fungicides, flame retardants, fillers, reinforcing agents, and crosslinking agents. agents, reinforcing materials, lubricants, antifogging agents, antistatic agents, conductive materials, foaming agents, lightweight fillers, coloring agents, etc., but any known and commonly used materials can be used in heat shielding resin compositions. It can be selected as appropriate within a range that does not impair the properties of the product.

本発明の遮熱用樹脂組成物の製造に関しては特に制限はないが、前記熱可塑性樹脂にATO粒子および酸化チタン被覆マイカ粒子を直接溶融混練するか、または前記熱可塑性樹脂にATO粒子および酸化チタン被覆マイカ粒子を高濃度で溶融混練することによって高濃度遮熱用樹脂組成物(以下「マスターバッチ」という。)を製造し、このマスターバッチを前記熱可塑性樹脂で希釈することによって製造される(以下、マスターバッチを希釈するために用いる熱可塑性樹脂を「希釈用熱可塑性樹脂」という。)。マスターバッチは、ATO粒子と酸化チタン被覆マイカ粒子を一緒に混合して作成できる。ATO粒子と酸化チタン被覆マイカ粒子とをそれぞれ別々に熱可塑性樹脂と混合し、後から両者を混合して本発明のマスターバッチを作製することも出来る。マスターバッチを用いるか、遮熱用樹脂組成物を用いて遮熱フィルムを作るかは、各々のメリット・デメリットを考慮し適宜選択できる。
前記マスターバッチのATO粒子の含有量は、1~59質量%が好ましく、5~40質量%であることがより好ましい。酸化チタン被覆マイカ粒子の含有量は、1~59質量%が好ましく、5~30質量%であることがより好ましい。マスターバッチ中の、ATO粒子と酸化チタン被覆マイカ粒子とを合わせた含有量は、マスターバッチの作製が困難になるため、60質量%以下になることが好ましい。
前記マスターバッチ製造に用いる熱可塑性樹脂と前記希釈用熱可塑性樹脂とは同一のものが好ましいが、違っていても相溶するものであれば使用可能である。
溶融混練する場合は、混合機により材料を混合し、混練機により溶融混練する方法が好ましく、混合機の例としては、ヘンシェルミキサー、タンブラー、リボンブレンダー等が挙げられ、混練機の例としては、単軸押出機、二軸押出機、ニーダー等が挙げられる。
There is no particular restriction on the production of the heat-shielding resin composition of the present invention, but it can be produced by directly melt-kneading ATO particles and titanium oxide-coated mica particles with the thermoplastic resin, or by melt-kneading ATO particles and titanium oxide-coated mica particles with the thermoplastic resin at a high concentration to produce a high-concentration heat-shielding resin composition (hereinafter referred to as "master batch"), and diluting this master batch with the thermoplastic resin (hereinafter, the thermoplastic resin used to dilute the master batch is referred to as "thermoplastic resin for dilution"). The master batch can be produced by mixing ATO particles and titanium oxide-coated mica particles together. It is also possible to mix ATO particles and titanium oxide-coated mica particles separately with a thermoplastic resin, and then mix the two together to produce the master batch of the present invention. The use of a master batch or the use of a heat-shielding resin composition to produce a heat-shielding film can be appropriately selected in consideration of the advantages and disadvantages of each.
The content of the ATO particles in the master batch is preferably 1 to 59% by mass, more preferably 5 to 40% by mass. The content of the titanium oxide-coated mica particles is preferably 1 to 59% by mass, more preferably 5 to 30% by mass. The combined content of the ATO particles and the titanium oxide-coated mica particles in the master batch is preferably 60% by mass or less, since this makes it difficult to prepare the master batch.
The thermoplastic resin used in the preparation of the master batch and the thermoplastic resin for dilution are preferably the same, but different resins may be used as long as they are compatible with each other.
In the case of melt kneading, a method in which the materials are mixed using a mixer and then melt kneaded using a kneader is preferred. Examples of the mixer include a Henschel mixer, a tumbler, and a ribbon blender. Examples of the kneader include a single-screw extruder, a twin-screw extruder, and a kneader.

本発明の遮熱フィルムは、前記遮熱用樹脂組成物を含み、平均可視光透過率が70%以上であることを特徴とする。 The heat-shielding film of the present invention contains the heat-shielding resin composition and is characterized by having an average visible light transmittance of 70% or more.

本発明の遮熱フィルムの平均可視光透過率は、70%より低いと、植物の生育へ大きく影響するため70%以上が好ましい。本発明において、平均可視光透過率は、380~780nmの平均光線透過率をいい、1nm毎の光線透過率を相加平均した値である。 The average visible light transmittance of the heat shielding film of the present invention is preferably 70% or more because if it is lower than 70%, it will greatly affect the growth of plants. In the present invention, the average visible light transmittance refers to the average light transmittance from 380 to 780 nm, and is the arithmetic average of the light transmittances for each 1 nm.

光線透過率の測定は、公知の機器を用い、公知の方法を採用して測定することができる。公知の機器として、例えば、日立ハイテクサイエンス社製のUH4150紫外可視近赤外分光光度計を挙げることができる。また、公知の方法とは、例えば上記する日立ハイテクサイエンス社製のUH4150紫外可視近赤外分光光度計を用いる際には、SCAN SPEED300nm/minおよびSLIT幅5nmの測定条件で、175~3300nmの測定範囲の光線透過率を測定することができる。 The light transmittance can be measured using a known device and employing a known method. An example of a known device is the UH4150 UV-Vis-Near-Infrared Spectrophotometer manufactured by Hitachi High-Tech Science Corporation. In addition, when using the above-mentioned UH4150 UV-Vis-Near-Infrared Spectrophotometer manufactured by Hitachi High-Tech Science Corporation, a known method can be used to measure the light transmittance in the measurement range of 175 to 3300 nm under measurement conditions of SCAN SPEED 300 nm/min and SLIT width 5 nm.

本発明の遮熱用樹脂組成物から遮熱フィルムを成形する方法については特に制限はない。例えば、Tダイが装着された単軸または二軸押出機を用いる押出成形法、円形ダイが装着された押出機を用いるインフレーション成形法、カレンダー成形法等の公知の方法が挙げられる。 There are no particular limitations on the method for forming a heat shielding film from the heat shielding resin composition of the present invention. Examples include known methods such as extrusion molding using a single or twin screw extruder equipped with a T-die, inflation molding using an extruder equipped with a circular die, and calendar molding.

本発明の遮熱フィルムは、前記ATO粒子と前記酸化チタン被覆マイカ粒子とが質量比で12:1~1:12かつ前記ATO粒子と前記酸化チタン被覆マイカ粒子の含有量が総量で0.8~2.4g/mであることが好ましく、前記ATO粒子と前記酸化チタン被覆マイカ粒子とが質量比で12:1~1:5かつ前記ATO粒子と前記酸化チタン被覆マイカ粒子の含有量が総量で1.2~2.2g/mであることがより好ましい。
前記ATO粒子と前記酸化チタン被覆マイカ粒子の質量比が12:1~1:12の範囲から外れると上部遮熱効果および透明性が低下してしまう。前記ATO粒子と前記酸化チタン被覆マイカ粒子の質量比が12:1~1:12の範囲であっても、前記ATO粒子と前記酸化チタン被覆マイカ粒子の含有量の総量が0.8g/m未満だと遮熱効果が劣り、2.4g/mを超過すると光線透過率が低下してしまう。
前記ATO粒子と前記酸化チタン被覆マイカ粒子を上記のバランスで配合すると、本発明の目的である上部遮熱効果と透明性とを好ましく両立させることができる。
In the heat shielding film of the present invention, it is preferable that the mass ratio of the ATO particles to the titanium oxide-coated mica particles is 12:1 to 1:12 and the total content of the ATO particles and the titanium oxide-coated mica particles is 0.8 to 2.4 g/ m2 , and it is more preferable that the mass ratio of the ATO particles to the titanium oxide-coated mica particles is 12:1 to 1:5 and the total content of the ATO particles and the titanium oxide-coated mica particles is 1.2 to 2.2 g/ m2 .
If the mass ratio of the ATO particles to the titanium oxide-coated mica particles is out of the range of 12:1 to 1:12, the upper heat shielding effect and transparency are reduced. Even if the mass ratio of the ATO particles to the titanium oxide-coated mica particles is in the range of 12:1 to 1:12, if the total content of the ATO particles and the titanium oxide-coated mica particles is less than 0.8 g/ m2 , the heat shielding effect is poor, and if it exceeds 2.4 g/ m2 , the light transmittance is reduced.
By blending the ATO particles and the titanium oxide-coated mica particles in the above-mentioned balance, it is possible to preferably achieve both the upper heat shielding effect and transparency, which are the objects of the present invention.

前記遮熱フィルムの厚さは、薄すぎると強度が不十分となるので好ましくなく、逆に厚すぎると取り扱い難かったり光線透過率が低くなったりする傾向があるので、一般には0.01~0.3mm、好ましくは0.02~0.25mmの範囲とするのが適当である。 If the thickness of the heat shielding film is too thin, the strength will be insufficient, which is undesirable.On the other hand, if it is too thick, it will be difficult to handle and the light transmittance will tend to be low, so it is generally 0.01 to 0. 3 mm, preferably in the range of 0.02 to 0.25 mm.

本発明の遮熱フィルムは、農業用フィルムとして要求される物性(剛性や耐衝撃性、耐久性など)や用途、さらには性能(耐ピンホール性、印刷性、透明性、意匠性など)などに応じて、別の層を適宜積層し、様々な層構成の積層体として用いてもよい。例えば、前記遮熱フィルムに、単独でも複数の層であってもよいが、他の樹脂フィルム、合成紙、紙、不織布、蒸着層、印刷層といった別の層を、設けることができる。無論、これら別の層は印刷などの処理がされたものでもよい。 The heat shielding film of the present invention has physical properties (rigidity, impact resistance, durability, etc.) and uses required as an agricultural film, as well as performance (pinhole resistance, printability, transparency, design, etc.). Depending on the situation, other layers may be laminated as appropriate to form a laminate having various layer configurations. For example, the heat shielding film may be provided with another layer such as another resin film, synthetic paper, paper, nonwoven fabric, vapor deposited layer, or printed layer, which may be a single layer or a plurality of layers. Of course, these other layers may be processed by printing or the like.

本発明の遮熱フィルムに別の層を積層する場合は接着剤を介して接着しても、また接着剤を介さず直接積層させてもよい。接着剤を介して接着させる場合、使用する接着剤は、2液硬化型接着剤であってもよく、また1液硬化型接着剤であってもよい。さらに、接着剤の接着機構についても、特に制限されず、化学反応型、溶剤揮発型、熱溶融型、熱圧型、電子線硬化型や紫外線硬化型等のいずれであってもよい。また、接着剤を介さず接着させる場合には、例えば、共押出法、サンドイッチラミネート法、サーマルラミネート法等の熱溶融状態で接着させる方法が挙げられる。 When laminating another layer on the heat shielding film of the present invention, it may be bonded via an adhesive or may be laminated directly without using an adhesive. When adhering via an adhesive, the adhesive used may be a two-component curing adhesive or a one-component curing adhesive. Further, the adhesion mechanism of the adhesive is not particularly limited, and may be any of chemical reaction type, solvent volatilization type, heat melting type, heat pressure type, electron beam curing type, ultraviolet curing type, etc. Further, in the case of adhering without using an adhesive, for example, a method of adhering in a hot melt state such as a coextrusion method, a sandwich lamination method, a thermal lamination method, etc. can be mentioned.

以下、本発明を実施例によってさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。なお、例中、「部」は「質量部」を表す。 EXAMPLES Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples. In addition, in the examples, "parts" represent "parts by mass."

<遮熱用樹脂組成物の作製>
実施例1の遮熱用樹脂組成物No.1は以下の手順で作成した。
低密度ポリエチレン(以下、「LDPE」と記す、商品名UBEポリエチレンF522N、宇部丸善ポリエチレン社製)96.5部と、ATO粒子(パウダータイプ、SN-100P、石原産業社製)0.5部と、酸化チタン被覆マイカ粒子(Iriodin223、メルク社製)3.0部とを、スリーハンズミキサーに投入し混合攪拌した後に単軸押出機に供給し、160℃で溶融混練してストランドとして押出し、これを冷却しカットしたペレット状の遮熱用樹脂組成物No.1を得た。同様の手順で、表1に記す原材料を用いて、表2および表3の組成(表中の数値は質量%を表す。)に従い、実施例2、4~20および比較例1~10の遮熱用樹脂組成物No.2、4~30を製造した。
<Preparation of heat shielding resin composition>
Heat shielding resin composition No. 1 of Example 1 1 was created using the following procedure.
96.5 parts of low density polyethylene (hereinafter referred to as "LDPE", trade name UBE polyethylene F522N, manufactured by Ube Maruzen Polyethylene Co., Ltd.), 0.5 part of ATO particles (powder type, SN-100P, manufactured by Ishihara Sangyo Co., Ltd.) and 3.0 parts of titanium oxide-coated mica particles (Iriodin 223, manufactured by Merck & Co., Ltd.) were put into a three-hands mixer, mixed and stirred, and then fed to a single-screw extruder, melt-kneaded at 160°C and extruded as a strand. Thermal barrier resin composition No. 1 is cooled and cut into pellets. I got 1. Using the same procedure, using the raw materials listed in Table 1, and according to the compositions in Tables 2 and 3 (the numbers in the tables represent mass%), the shielding of Examples 2, 4 to 20 and Comparative Examples 1 to 10 was carried out. Thermal resin composition No. 2, 4-30 were produced.

<遮熱フィルムの作製>
実施例1の遮熱フィルムNo.1は、以下の手順で作製した。
遮熱用樹脂組成物No.1を、インフレーション成形機の供給口に投入し、160℃で押出し、0.050mmの遮熱フィルムNo.1を得た。同様の手順で、遮熱用樹脂組成物No.2、4~30から、実施例2、4~20および比較例1~10の遮熱フィルムNo.2、4~30を得た。
<Preparation of heat-shielding film>
The heat shielding film No. 1 of Example 1 was produced by the following procedure.
Heat-shielding resin composition No. 1 was fed into the supply port of an inflation molding machine and extruded at 160° C. to obtain 0.050 mm heat-shielding film No. 1. Using the same procedure, heat-shielding resin compositions No. 2 and 4 to 30 were used to obtain heat-shielding films No. 2 and 4 to 30 of Examples 2, 4 to 20 and Comparative Examples 1 to 10.

<マスターバッチからの遮熱フィルムの作製>
実施例3の遮熱フィルムは、ATO粒子と酸化チタン被覆マイカ粒子を含むマスターバッチを用いて作製した。
LDPE70部と、ATO粒子10部、酸化チタン被覆マイカ粒子20部とを、二軸押出機を用いて、成型温度160℃で混練し、得られた混練物をダイスより吐出することによってマスターバッチを得た。得られたマスターバッチ10部と、LDPE90部とを、ブレンドし、インフレーション成形機の供給口に投入し、160℃で押出し、0.050mmの遮熱フィルムNo.3を得た。
<Production of heat shield film from masterbatch>
The thermal barrier film of Example 3 was produced using a masterbatch containing ATO particles and titanium oxide-coated mica particles.
A masterbatch is made by kneading 70 parts of LDPE, 10 parts of ATO particles, and 20 parts of titanium oxide-coated mica particles using a twin-screw extruder at a molding temperature of 160°C, and discharging the obtained kneaded product from a die. Obtained. 10 parts of the obtained masterbatch and 90 parts of LDPE were blended, put into the supply port of an inflation molding machine, and extruded at 160°C to form a heat shield film No. 0.050 mm. I got 3.

<平均可視光透過率>
光線透過率は、各遮熱フィルムについて、紫外可視近赤外分光光度計(UH4150、日立ハイテクサイエンス社製、SCAN SPEED300nm/min、SLIT幅5nm)を使用して、可視光に相当する380~780nmの透過率を1nm毎に測定した。測定した透過率を相加平均することにより、平均可視光透過率を求めた。表4および表5には、平均可視光透過率を示し、75%以上であれば◎、70%以上75%未満であれば○、70%未満であれば×と評価した。
<Average visible light transmittance>
The light transmittance was measured for each heat shield film using an ultraviolet-visible near-infrared spectrophotometer (UH4150, manufactured by Hitachi High-Tech Science Co., Ltd., SCAN SPEED 300 nm/min, SLIT width 5 nm) from 380 to 780 nm, which corresponds to visible light. The transmittance was measured every 1 nm. The average visible light transmittance was determined by arithmetic averaging the measured transmittances. Tables 4 and 5 show the average visible light transmittance, and rated ◎ if it was 75% or more, ◯ if it was 70% or more and less than 75%, and × if it was less than 70%.

<遮熱試験:上部遮熱効果および下部遮熱効果の測定>
各遮熱フィルムについて、初期温度を25℃とし、次の方法により上部および下部の遮熱効果を測定した。
図1の遮熱試験の測定装置を示す概略図の通り、長さ25.0cm、幅19.0cm、厚み3.0cmの発泡スチロール1の上に、長さ25.0cm、幅25.0cm、深さ40.0cmの厚み0.5cmのダンボール箱2を載せ、このダンボール箱の上面中央部に長さ方向に22.5cm、幅方向に16.0cmの開口部を設け、この開口部を塞ぐように遮熱フィルム3を載せる。遮熱フィルムから15.0cm下になるように上部遮熱効果測定用の温度センサー4および34.5cm下になるように下部遮熱効果測定用の温度センサー5をテーブル6の上に設置する。遮熱フィルムの30.0cm真上から赤外線ランプ7(アイR形赤外線電球125W、岩崎電気社製)を60分間照射して、照射前後の温度を測定する。LDPEのみから成るフィルム(以下、「ブランク」とする)との比較から、以下の式により上部遮熱効果(℃)および下部遮熱効果(℃)を算出する。
上部遮熱効果(℃)=(ブランクへの照射後の15.0cm下の温度-ブランクへの照射前の15.0cm下の温度)-(遮熱フィルムへの照射後の15.0cm下の温度-遮熱フィルムへの照射前の15.0cm下の温度)
下部遮熱効果(℃)=(ブランクへの照射後の34.5cm下の温度-ブランクへの照射前の34.5cm下の温度)-(遮熱フィルムへの照射後の34.5cm下の温度-遮熱フィルムへの照射前の34.5cm下の温度)
上部遮熱効果および下部遮熱効果(℃)が大きいほど、上部遮熱効果および下部遮熱効果が良好と判断した。上部遮熱効果について、◎:4℃以上、○:3℃以上4℃未満、×:3℃未満の3段階で評価した。下部遮熱効果について、◎:2℃以上、○:1℃以上2℃未満、×:1℃未満の3段階で評価し、表4および表5に記した。光線透過率評価×のフィルムについては、遮熱試験を実施せず、表中に斜線で記した。
<Heat shielding test: Measurement of upper heat shielding effect and lower heat shielding effect>
For each heat shield film, the initial temperature was set to 25°C, and the heat shield effect of the upper and lower parts was measured by the following method.
As shown in the schematic diagram of the measuring device for the heat shield test in Figure 1, a styrofoam 1 with a length of 25.0 cm, a width of 25.0 cm, and a depth of 3.0 cm is A cardboard box 2 with a length of 40.0 cm and a thickness of 0.5 cm is placed, and an opening of 22.5 cm in the length direction and 16.0 cm in the width direction is provided at the center of the top surface of this cardboard box, and this opening is closed. Place the heat shield film 3 on. A temperature sensor 4 for measuring the upper heat shielding effect is placed 15.0 cm below the heat shielding film, and a temperature sensor 5 for measuring the lower heat shielding effect is installed on the table 6 so as to be 34.5 cm below the heat shielding film. An infrared lamp 7 (I-R type infrared bulb 125W, manufactured by Iwasaki Electric Co., Ltd.) is irradiated for 60 minutes from 30.0 cm directly above the heat shielding film, and the temperature before and after irradiation is measured. From a comparison with a film made only of LDPE (hereinafter referred to as "blank"), the upper heat shielding effect (°C) and the lower heat shielding effect (°C) are calculated using the following formula.
Upper heat shielding effect (°C) = (Temperature 15.0 cm below after irradiating the blank - Temperature 15.0 cm below before irradiating the blank) - (Temperature 15.0 cm below after irradiating the heat shield film Temperature - Temperature 15.0cm below before irradiating the heat shield film)
Lower heat shielding effect (°C) = (Temperature below 34.5 cm after irradiation to blank - Temperature below 34.5 cm before irradiation to blank) - (Temperature below 34.5 cm after irradiation to heat shield film) Temperature - temperature below 34.5 cm before irradiation to the heat shield film)
It was determined that the larger the upper heat shielding effect and the lower heat shielding effect (°C), the better the upper heat shielding effect and the lower heat shielding effect. The upper heat shielding effect was evaluated in three stages: ◎: 4°C or higher, ○: 3°C or higher and lower than 4°C, ×: lower than 3°C. The lower heat shielding effect was evaluated in three stages: ◎: 2°C or more, ○: 1°C or more and less than 2°C, ×: less than 1°C, and the results are listed in Tables 4 and 5. For films with a light transmittance evaluation of ×, no heat shielding test was conducted and the films are marked with diagonal lines in the table.

Figure 0007458219000001
Figure 0007458219000001

Figure 0007458219000002
Figure 0007458219000003
Figure 0007458219000002
Figure 0007458219000003

Figure 0007458219000004
Figure 0007458219000004

Figure 0007458219000005
Figure 0007458219000006
Figure 0007458219000005
Figure 0007458219000006

Figure 0007458219000007
Figure 0007458219000007

表4~5の遮熱フィルムでは、ATO粒子のみを1.91g/m含有している比較例3は、下部遮熱効果は○の評価であるが上部遮熱効果は×、60%酸化チタン被覆マイカ粒子のみを0.93g/m含有している比較例6は上部、下部遮熱効果とも×の評価となっている。一方、実施例8では、ATO粒子は0.94g/mと比較例3よりも少なく、60%酸化チタン被覆マイカ粒子も0.47g/mと比較例6よりも少ないにもかかわらず、上部および下部遮熱効果とも評価◎である。
また、30%酸化チタン被覆マイカ粒子のみを0.93g/m含有している比較例9は上部、下部遮熱効果とも×の評価となっている。一方、実施例12でも、ATO粒子は0.94g/mと比較例3よりも少なく、30%酸化チタン被覆マイカ粒子も0.47g/mと比較例9よりも少ないにもかかわらず、上部および下部遮熱効果とも評価◎である。
以上から、明らかにATO粒子と酸化チタン被覆マイカ粒子を組み合わせることによって、遮熱効果、特に、上部遮熱効果に対し相乗的な効果が発現したといえる。
また、実施例14~20によると、本発明の遮熱フィルムは、フィルム中にATO粒子と酸化チタン被覆マイカ粒子が十分含有されていれば、厚みに依存せず、遮熱効果を発揮している。
In the heat shielding films shown in Tables 4 and 5, Comparative Example 3 containing only ATO particles at 1.91 g/ m2 has a lower heat shielding effect of ○, but an upper heat shielding effect of ×, 60% oxidation. Comparative Example 6, which contained only titanium-coated mica particles at 0.93 g/m 2 , was evaluated as poor for both the upper and lower heat shielding effects. On the other hand, in Example 8, the amount of ATO particles was 0.94 g/ m2 , which was less than Comparative Example 3, and the amount of 60% titanium oxide-coated mica particles was 0.47 g/ m2 , which was less than Comparative Example 6. Both the upper and lower heat shielding effects were evaluated as ◎.
Furthermore, Comparative Example 9, which contained only 30% titanium oxide-coated mica particles at 0.93 g/m 2 , was evaluated as × for both the upper and lower heat shielding effects. On the other hand, in Example 12, the amount of ATO particles was 0.94 g/ m2 , which was less than Comparative Example 3, and the amount of 30% titanium oxide-coated mica particles was 0.47 g/ m2 , which was less than Comparative Example 9. Both the upper and lower heat shielding effects were evaluated as ◎.
From the above, it can be said that by combining ATO particles and titanium oxide-coated mica particles, a synergistic effect on the heat shielding effect, particularly on the upper heat shielding effect, was achieved.
Furthermore, according to Examples 14 to 20, the heat shielding film of the present invention exhibits a heat shielding effect regardless of the thickness as long as the ATO particles and titanium oxide coated mica particles are sufficiently contained in the film. There is.

1 発泡スチロール
2 ダンボール箱
3 遮熱フィルム
4 上部遮熱効果測定用の温度センサー
5 下部遮熱効果測定用の温度センサー
6 テーブル
7 赤外線ランプ

1 Styrofoam
2 Cardboard box
3 Heat shield film
4 Temperature sensor for measuring upper heat shielding effect
5 Temperature sensor for measuring lower heat shielding effect
6 Table 7 Infrared lamp

Claims (9)

熱可塑性樹脂と、アンチモンドープ酸化スズ粒子と、酸化チタン被覆マイカ粒子とを含む遮熱用樹脂組成物であって
前記遮熱用樹脂組成物の全量に対し、前記アンチモンドープ酸化スズ粒子の含有量が0.5~4質量%で、前記酸化チタン被覆マイカ粒子の含有量が0.5~3質量%であることを特徴とする遮熱用樹脂組成物。
A heat shielding resin composition comprising a thermoplastic resin, antimony-doped tin oxide particles, and titanium oxide-coated mica particles,
The content of the antimony-doped tin oxide particles is 0.5 to 4% by mass, and the content of the titanium oxide-coated mica particles is 0.5 to 3% by mass with respect to the total amount of the heat shielding resin composition. A heat shielding resin composition characterized by the following.
前記アンチモンドープ酸化スズ粒子の50%体積粒子径が、動的光散乱法による粒度分布測定で80~130nmであることを特徴とする請求項に記載の遮熱用樹脂組成物。 The heat shielding resin composition according to claim 1 , wherein the antimony-doped tin oxide particles have a 50% volume particle diameter of 80 to 130 nm as measured by particle size distribution using a dynamic light scattering method. 前記酸化チタン被覆マイカ粒子が、レーザ回折法による粒度分布測定で、10%粒子径が3μm以上かつ90%粒子径が80μm以下で、酸化チタン被覆率が10~70質量%であることを特徴とする請求項1~のいずれか一項に記載の遮熱用樹脂組成物。 The titanium oxide-coated mica particles have a 10% particle size of 3 μm or more and a 90% particle size of 80 μm or less, and a titanium oxide coverage of 10 to 70% by mass, as determined by particle size distribution measurement using a laser diffraction method. The heat shielding resin composition according to any one of claims 1 to 2 . 前記熱可塑性樹脂がオレフィン系樹脂及び塩化ビニル系樹脂の中から選ばれる少なくとも1種であることを特徴とする請求項1~のいずれか一項に記載の遮熱用樹脂組成物。 The heat shielding resin composition according to any one of claims 1 to 3 , wherein the thermoplastic resin is at least one selected from olefin resins and vinyl chloride resins. アンチモンドープ酸化スズ粒子、酸化チタン被覆マイカ粒子および熱可塑性樹脂を溶融混練して高濃度遮熱用樹脂組成物を得る工程と、
当該高濃度遮熱用樹脂組成物および希釈用熱可塑性樹脂を溶融混練する工程と、
を含むことを特徴とする請求項1~のいずれか一項に記載の遮熱用樹脂組成物の製造方法。
Melting and kneading antimony-doped tin oxide particles, titanium oxide-coated mica particles, and a thermoplastic resin to obtain a high-concentration heat-shielding resin composition;
Melting and kneading the high concentration heat shielding resin composition and the diluting thermoplastic resin;
The method for producing a heat shielding resin composition according to any one of claims 1 to 4 , comprising:
請求項1~のいずれか一項に記載の遮熱用樹脂組成物を含み、平均可視光透過率が70%以上であることを特徴とする遮熱フィルム。 A heat shielding film comprising the heat shielding resin composition according to any one of claims 1 to 4 and having an average visible light transmittance of 70% or more. 前記アンチモンドープ酸化スズ粒子と前記酸化チタン被覆マイカ粒子とが質量比で12:1~1:12であり、かつ前記アンチモンドープ酸化スズ粒子と前記酸化チタン被覆マイカ粒子の含有量が総量で0.8~2.4g/mであることを特徴とする請求項に記載の遮熱フィルム。 The heat shielding film according to claim 6, characterized in that the mass ratio of the antimony-doped tin oxide particles to the titanium oxide-coated mica particles is 12 :1 to 1:12, and the total content of the antimony-doped tin oxide particles and the titanium oxide-coated mica particles is 0.8 to 2.4 g/ m2 . フィルムの厚さが0.01~0.3mmであることを特徴とする請求項6または7に記載の遮熱フィルム。 The heat shielding film according to claim 6 or 7, wherein the film has a thickness of 0.01 to 0.3 mm. 農業用途であることを特徴とする請求項6~8のいずれか一項に記載の遮熱フィルム。 The heat shielding film according to any one of claims 6 to 8, which is used for agricultural purposes.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002369629A (en) 2001-06-15 2002-12-24 Sumitomo Metal Mining Co Ltd Heat-insulating material for agricultural and horticultural facility
JP2006199850A (en) 2005-01-21 2006-08-03 Sumitomo Metal Mining Co Ltd Heat ray-shading component-containing master batch, heat ray-shading transparent resin-molded article and heat ray-shading transparent resin laminate
JP2007111002A (en) 2005-10-21 2007-05-10 Sekisui Film Kk Heat-insulating agricultural film
JP2010220567A (en) 2009-03-24 2010-10-07 Sekisui Film Kk Heat-shielding agricultural film

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002369629A (en) 2001-06-15 2002-12-24 Sumitomo Metal Mining Co Ltd Heat-insulating material for agricultural and horticultural facility
JP2006199850A (en) 2005-01-21 2006-08-03 Sumitomo Metal Mining Co Ltd Heat ray-shading component-containing master batch, heat ray-shading transparent resin-molded article and heat ray-shading transparent resin laminate
JP2007111002A (en) 2005-10-21 2007-05-10 Sekisui Film Kk Heat-insulating agricultural film
JP2010220567A (en) 2009-03-24 2010-10-07 Sekisui Film Kk Heat-shielding agricultural film

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