JP7448398B2 - Silencer for combustion equipment - Google Patents

Silencer for combustion equipment Download PDF

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JP7448398B2
JP7448398B2 JP2020061558A JP2020061558A JP7448398B2 JP 7448398 B2 JP7448398 B2 JP 7448398B2 JP 2020061558 A JP2020061558 A JP 2020061558A JP 2020061558 A JP2020061558 A JP 2020061558A JP 7448398 B2 JP7448398 B2 JP 7448398B2
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resonance chamber
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清成 畑中
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Ibiden Co Ltd
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Description

本発明は、燃焼ガスを燃焼させて燃焼ガスを排出する燃焼装置に取り付けられ、燃焼ガスの燃焼音を低減する燃焼装置用消音器に関する。 The present invention relates to a silencer for a combustion device that is attached to a combustion device that burns combustion gas and discharges the combustion gas, and that reduces combustion noise of the combustion gas.

一般家庭及び工場等で使用されている給湯機等には、燃焼ガスを燃焼させて熱交換する燃焼装置が使用されているものがある。従来より、燃焼ガスの燃焼時、及び燃焼排ガスの排出時に発生する騒音を低減するために、燃焼装置に取り付けられる種々の消音器が開示されている。 BACKGROUND ART Some water heaters and the like used in general homes, factories, etc. use a combustion device that exchanges heat by burning combustion gas. 2. Description of the Related Art Conventionally, various mufflers have been disclosed that are attached to combustion devices in order to reduce noise generated when combustion gas is combusted and when combustion exhaust gas is discharged.

例えば、特許文献1及び2には、燃焼ガスの導入口及び排出口を有する箱体と、その内部に配置され開口部を有する複数の仕切り板とを有し、導入口から排出口までの屈曲通路が構成された消音器が提案されている。
なお、上記特許文献1に記載された消音器は、箱体及び仕切り板が吸音材で形成されており、吸音材の表面には、鋼板又は多孔鋼板がライニングされている。
また、上記特許文献2に記載された消音器は、外壁を構成するケース及び屈曲通路を構成する筒状の排気通路部材は、部分的に複数の貫通孔を有する金属板から形成され、ケースと金属板との間に、例えば、ロックウールに熱硬化性樹脂がバインダとして加えられて板状に成形された吸音材が充填されている。
For example, Patent Documents 1 and 2 disclose a box body having an inlet and an outlet for combustion gas, and a plurality of partition plates disposed inside the box body having openings, and a curved line from the inlet to the outlet. A silencer with a passageway has been proposed.
In addition, in the silencer described in Patent Document 1, the box body and the partition plate are formed of a sound-absorbing material, and the surface of the sound-absorbing material is lined with a steel plate or a perforated steel plate.
Further, in the silencer described in Patent Document 2, the case that constitutes the outer wall and the cylindrical exhaust passage member that constitutes the bent passage are partially formed from a metal plate having a plurality of through holes, and the case and A sound absorbing material formed into a plate shape, for example, by adding a thermosetting resin to rock wool as a binder, is filled between the sound absorbing material and the metal plate.

このように構成された従来の消音器においては、屈曲通路内において、鋼板(金属板)に形成された複数の孔から燃焼ガスを吸音材に流入させることができ、吸音材により、騒音の消音効果を得ることができる。 In the conventional silencer configured in this way, combustion gas can flow into the sound absorbing material through multiple holes formed in the steel plate (metal plate) in the bent passage, and the sound absorbing material can muffle the noise. effect can be obtained.

一方、特許文献3には、円筒形状の消音筒部と、消音筒部の一方の開口端に設けられた円板状の流入側板と、他方の開口端に設けられた円板状の流出側板と、を有し、ロックウールにより形成された消音器が提案されている。なお、流出側板の中央部には排気流出口及が形成されており、流入側板の中央部には中央開口が形成され、中央開口の周囲には複数の側部開口が形成されている。
このように構成された特許文献3に記載の消音器は、排気流入側に流入側板が設けられているため、燃焼音の音波の一部はこの流入側板で反射される。また、反射されなかった音波は、中央開口及び側部開口を通って内部に伝播され、広い周波数に渡って音波の共鳴が起こり、消音される。
On the other hand, Patent Document 3 discloses a cylindrical sound-muffling cylinder part, a disc-shaped inflow side plate provided at one opening end of the muffling cylinder part, and a disc-shaped outflow side plate provided at the other opening end. A silencer made of rock wool has been proposed. Note that an exhaust outlet and an exhaust outlet are formed in the center of the outflow side plate, a center opening is formed in the center of the inflow side plate, and a plurality of side openings are formed around the center opening.
Since the silencer described in Patent Document 3 configured in this way is provided with an inflow side plate on the exhaust gas inflow side, a part of the sound waves of combustion sound is reflected by this inflow side plate. Further, the unreflected sound waves are propagated inside through the central opening and the side openings, and the sound waves resonate over a wide range of frequencies and are muffled.

特開平11-159739号公報Japanese Patent Application Publication No. 11-159739 特開2016-42007号公報Unexamined Japanese Patent Publication No. 2016-42007 特開2004-308988号公報JP2004-308988A

しかしながら、上記特許文献1及び2に記載された消音器は、吸音材と鋼板とを用いて製造されており、組立が複雑となる。
また、特許文献3に記載された消音器は、3つの部品から構成されており、極めて簡単な構造であるものの、燃焼ガスの通路長が短いため、十分な消音効果を得ることができない。
However, the silencers described in Patent Documents 1 and 2 are manufactured using a sound absorbing material and a steel plate, making assembly complicated.
Further, although the silencer described in Patent Document 3 is composed of three parts and has an extremely simple structure, the passage length of the combustion gas is short, so that a sufficient noise reduction effect cannot be obtained.

本発明は、上述した状況に鑑みてなされたものであり、簡単な構造であって、消音効果を向上させることができる燃焼装置用消音器を提供することを目的とする。 The present invention has been made in view of the above-mentioned situation, and an object of the present invention is to provide a muffler for a combustion device that has a simple structure and can improve the muffling effect.

上記の目的は、本発明に係る下記(1)の燃焼装置用消音器により達成される。 The above object is achieved by the following (1) muffler for a combustion device according to the present invention.

(1) 燃料を燃焼して燃焼ガスを排出する燃焼装置に取り付けられ、燃焼ガスの燃焼音を低減する燃焼装置用消音器であって、
無機繊維を含む材料からなり、
前記燃焼装置から排出された燃焼ガスが導入されるガス流入口と、前記燃焼ガスを外部に排出するガス排出口と、前記ガス流入口と前記ガス排出口とを連通するガス流路と、前記ガス流路を構成する壁の少なくとも一部に隣接する共鳴室と、が設けられた箱体を有し、
前記ガス流路と前記共鳴室との間に位置する前記壁には穴が設けられており、前記壁における前記穴を除く少なくとも一部の領域には、前記ガス流路側の表面に硬化層が形成されている、燃焼装置用消音器。
(1) A silencer for a combustion device that is attached to a combustion device that burns fuel and discharges combustion gas, and reduces the combustion sound of the combustion gas,
Made of materials containing inorganic fibers,
a gas inlet into which combustion gas discharged from the combustion device is introduced; a gas outlet which discharges the combustion gas to the outside; a gas flow path which communicates the gas inlet and the gas outlet; A box body provided with a resonance chamber adjacent to at least a part of the wall constituting the gas flow path,
A hole is provided in the wall located between the gas flow path and the resonance chamber, and a hardened layer is provided on the surface of the gas flow path side in at least a part of the wall excluding the hole. A silencer for combustion equipment.

また、本発明の燃焼装置用消音器は、下記(2)~(7)のいずれかであることが好ましい。 Further, the silencer for a combustion device of the present invention is preferably one of the following (2) to (7).

(2) 前記穴は、径の異なる複数の穴から構成される、(1)に記載の燃焼装置用消音器。 (2) The silencer for a combustion device according to (1), wherein the hole is composed of a plurality of holes having different diameters.

(3) 前記共鳴室は、前記ガス排出口よりも前記ガス流入口に近い位置に設けられている、(1)又は(2)に記載の燃焼装置用消音器。 (3) The silencer for a combustion device according to (1) or (2), wherein the resonance chamber is provided at a position closer to the gas inlet than the gas outlet.

(4) 前記共鳴室が複数設けられている、(1)又は(2)に記載の燃焼装置用消音器。 (4) The silencer for a combustion device according to (1) or (2), wherein a plurality of the resonance chambers are provided.

(5) 前記箱体の内部に、無機繊維を含む材料からなり、前記ガス流路を屈曲させる開口部が形成された仕切り板を有し、
前記箱体の一部と前記仕切り板とは一体成形されている、(1)~(4)のいずれか1つに記載の燃焼装置用消音器。
(5) A partition plate made of a material containing inorganic fibers and having an opening for bending the gas flow path is provided inside the box;
The silencer for a combustion device according to any one of (1) to (4), wherein a part of the box and the partition plate are integrally formed.

(6) 前記箱体は、前記共鳴室を構成する共鳴室用部材と、前記共鳴室用部材に積層される底部材と、前記底部材に積層される枠部材と、を有し、
前記共鳴室用部材は一面が開口された器状であり、
前記底部材は前記共鳴室用部材の開口を覆う前記壁を有し、
前記底部材と前記壁とが一体成形されているとともに、
前記仕切り板と前記枠部材とが一体成形されている、(5)に記載の燃焼装置用消音器。
(6) The box body includes a resonance chamber member constituting the resonance chamber, a bottom member laminated on the resonance chamber member, and a frame member laminated on the bottom member,
The resonance chamber member is vessel-shaped with one side open,
The bottom member has the wall that covers the opening of the resonance chamber member,
The bottom member and the wall are integrally molded, and
The silencer for a combustion device according to (5), wherein the partition plate and the frame member are integrally molded.

(7) 前記箱体は、前記共鳴室用部材と、前記壁と一体成形された前記底部材と、前記仕切り板と一体成形された複数の前記枠部材と、が積層されてなり、
隣り合う2枚の前記仕切り板の開口部が、積層方向から見た平面視で異なる位置に設けられることにより、蛇行した前記ガス流路が構成される、(6)に記載の燃焼装置用消音器。
(7) The box body is formed by laminating the resonance chamber member, the bottom member integrally molded with the wall, and the plurality of frame members integrally molded with the partition plate,
The noise reduction for a combustion device according to (6), wherein the meandering gas flow path is configured by providing the openings of the two adjacent partition plates at different positions in a plan view from the stacking direction. vessel.

本発明の燃焼装置用消音器によれば、ガス流路と、ガス流路を構成する壁の少なくとも一部に隣接する共鳴室と、が設けられた箱体を有し、上記壁には穴が設けられており、この穴を除く領域におけるガス流路側に硬化層が形成されているため、共鳴室に進入した燃焼音がガス流路側に戻りにくくなり、簡単な構造で消音効果を向上させることができる。また、箱体は無機繊維を含む材料からなるため、少ない部品点数で、ガス流路全面において吸音することができる。従って、優れた消音効果を得ることができる。 According to the silencer for a combustion device of the present invention, it has a box body provided with a gas flow path and a resonance chamber adjacent to at least a part of a wall forming the gas flow path, and the wall has a hole. is provided, and a hardened layer is formed on the gas flow path side in the area excluding this hole, making it difficult for combustion noise that has entered the resonance chamber to return to the gas flow path side, improving the noise reduction effect with a simple structure. be able to. Furthermore, since the box body is made of a material containing inorganic fibers, it is possible to absorb sound throughout the gas flow path with a small number of parts. Therefore, an excellent sound deadening effect can be obtained.

また、本発明の好ましい実施形態に係る燃焼装置用消音器によれば、穴が径の異なる複数の穴から形成されているため、穴の径によって通過する周波数領域が異なり、広い周波数領域の音を吸音することができる。 Further, according to the silencer for combustion equipment according to the preferred embodiment of the present invention, since the hole is formed of a plurality of holes with different diameters, the frequency range that passes through differs depending on the diameter of the hole, and the sound in a wide frequency range can absorb sound.

また、本発明の好ましい実施形態に係る燃焼装置用消音器によれば、共鳴室はガス排出口よりもガス流入口に近い位置に設けられているため、燃焼音が大きい箇所で共鳴室に吸音されるため、より高い消音効果を得ることができる。 Further, according to the silencer for a combustion device according to a preferred embodiment of the present invention, since the resonance chamber is provided at a position closer to the gas inlet than the gas exhaust port, the resonance chamber absorbs sound at locations where combustion noise is large. Therefore, a higher noise reduction effect can be obtained.

更に、本発明の好ましい実施形態に係る燃焼装置用消音器によれば、共鳴室が複数設けられているため、異なる周波数領域の音を効果的に消音することができる。 Further, according to the silencer for a combustion device according to a preferred embodiment of the present invention, since a plurality of resonance chambers are provided, sounds in different frequency ranges can be effectively silenced.

更に、本発明の好ましい実施形態に係る燃焼装置用消音器によれば、ガス流路を屈曲させる開口部が形成された仕切り板を有し、箱体の一部と仕切り板とが一体成形されているため、組み立てるだけで所望のガス流路を構成することができ、簡単な構造で優れた消音効果を有する消音器を得ることができる。 Further, the silencer for a combustion device according to a preferred embodiment of the present invention has a partition plate in which an opening for bending the gas flow path is formed, and a part of the box body and the partition plate are integrally molded. Therefore, a desired gas flow path can be constructed simply by assembling the structure, and a muffler with a simple structure and excellent muffling effect can be obtained.

また、本発明の好ましい実施形態に係る燃焼装置用消音器によれば、底部材と、仕切り板と一体成形された枠部材とを積層するのみでガス流路が構成され、枠部材の数は自由に設計できるため、必要に応じて種々のガス流路長を有する消音器を容易に組み立てることができる。 Further, according to the silencer for a combustion device according to a preferred embodiment of the present invention, the gas flow path is configured by simply laminating the bottom member and the frame member integrally molded with the partition plate, and the number of frame members is Since it can be designed freely, silencers with various gas flow path lengths can be easily assembled as required.

図1は、本発明の第1実施形態に係る燃焼装置用消音器における成形体を模式的に示す断面図である。FIG. 1 is a sectional view schematically showing a molded body in a silencer for a combustion device according to a first embodiment of the present invention. 図2は、図1に示す燃焼装置用消音器における成形体の構造を示す斜視図である。FIG. 2 is a perspective view showing the structure of a molded body in the silencer for a combustion device shown in FIG. 図3は、本発明の第2実施形態に係る燃焼装置用消音器における成形体を模式的に示す断面図である。FIG. 3 is a sectional view schematically showing a molded body in a silencer for a combustion device according to a second embodiment of the present invention. 図4は、図3に示す燃焼装置用消音器における成形体の構造を示す斜視図である。FIG. 4 is a perspective view showing the structure of a molded body in the silencer for a combustion device shown in FIG. 3.

本願発明者らは、上記課題を解決するために鋭意検討を行った結果、無機繊維を含む材料からなり、ガス流路と共鳴室とが設けられた箱体を有し、ガス流路と共鳴室との間に位置する壁に穴を設けるとともに、穴を除く少なくとも一部の領域のガス流路側の表面に硬化層を形成することにより、簡単な構造であっても消音効果を向上させることができることを見出した。 As a result of intensive studies to solve the above problems, the inventors of the present application have discovered that the box body is made of a material containing inorganic fibers and has a gas flow path and a resonance chamber, and the box body resonates with the gas flow path. To improve the sound deadening effect even with a simple structure by providing a hole in the wall located between the chamber and forming a hardened layer on the surface of at least a part of the area on the gas flow path side excluding the hole. I discovered that it can be done.

本発明の第1実施形態に係る燃焼装置用消音器について、以下に詳細に説明する。 A silencer for a combustion device according to a first embodiment of the present invention will be described in detail below.

(第1実施形態)
図1は、本発明の第1実施形態に係る燃焼装置用消音器の成形体を模式的に示す断面図であり、図2は、図1に示す燃焼装置用消音器の成形体の構造を示す斜視図である。燃焼装置用消音器は、例えば金属製の筐体(図示せず)に消音機能を有する成形体が格納されたものであり、燃焼装置の側面に形成された燃焼ガスの出口に連通するように取り付けられる。
(First embodiment)
FIG. 1 is a sectional view schematically showing a molded body of a silencer for a combustion device according to a first embodiment of the present invention, and FIG. 2 shows a structure of the molded body of a silencer for a combustion device shown in FIG. FIG. A silencer for a combustion device is, for example, a metal housing (not shown) in which a molded body with a silencing function is housed, and is configured to communicate with a combustion gas outlet formed on the side of the combustion device. It is attached.

成形体91は、燃焼装置から排出される燃焼ガスが導入されるガス流入口51と、燃焼ガスを外部に排出するガス排出口102と、ガス流入口51とガス排出口102とを連通するガス流路100aと、ガス流路100aに隣接する共鳴室34が設けられた箱体90を有する。
なお、ガス流入口51とガス排出口102とは、箱体90における互いに対向する面に設けられている。
The molded body 91 includes a gas inlet 51 into which combustion gas discharged from the combustion device is introduced, a gas exhaust port 102 through which the combustion gas is discharged to the outside, and a gas inlet 51 that communicates the gas inlet 51 and the gas exhaust port 102. It has a box body 90 in which a flow path 100a and a resonance chamber 34 adjacent to the gas flow path 100a are provided.
Note that the gas inlet 51 and the gas outlet 102 are provided on surfaces of the box 90 that face each other.

以下、図2を参照して、第1実施形態に係る燃焼装置用消音器の成形体の構造を更に詳細に説明する。
直方体形状の成形体91は、器状の共鳴室用部材31、底部材92及び蓋部材9がこの順に積層されたものである。なお、これらの部材は、例えばロックウール等の無機繊維と、熱硬化性樹脂からなるバインダとを有する材料を、所望の形状に形成した金型に吸引ろ過させて乾燥させることにより、それぞれ一体成形されたものである。なお、無機繊維としては、アルミナファイバー、RCF(Refractory Ceramic Fiber)、AES(Alkaline.Earth Silicate)ファイバー、バサルトファイバー、シリカファイバー、ジルコニアファイバー、グラスウール、ロックウールなどから選ばれる少なくとも一つが選択可能であり、また、これらを組み合わせて用いてもよい。
Hereinafter, with reference to FIG. 2, the structure of the molded body of the silencer for a combustion device according to the first embodiment will be described in further detail.
The rectangular parallelepiped-shaped molded body 91 is obtained by laminating the vessel-shaped resonance chamber member 31, the bottom member 92, and the lid member 9 in this order. These members are each integrally molded by suction filtering a material containing inorganic fibers such as rock wool and a binder made of thermosetting resin into a mold formed into a desired shape, and drying the material. It is what was done. As the inorganic fiber, at least one selected from alumina fiber, RCF (Refractory Ceramic Fiber), AES (Alkaline.Earth Silicate) fiber, basalt fiber, silica fiber, zirconia fiber, glass wool, rock wool, etc. can be selected. , or may be used in combination.

共鳴室用部材31は、矩形の共鳴室底31aと、共鳴室底31aの四辺から立ち上がる形状の共鳴室壁31bとを有し、ガス流入口及びガス排出口等は設けられておらず、一面が開口された器状である。 The resonance chamber member 31 has a rectangular resonance chamber bottom 31a and a resonance chamber wall 31b rising from the four sides of the resonance chamber bottom 31a, and is not provided with a gas inlet or a gas outlet, and has one side. It is shaped like a container with an opening.

底部材92は、矩形の底部92aと、底部92aの四辺から立ち上がる形状の壁部92bとを有する器状であり、壁部92bの一部に切り欠きが設けられてガス排出口102が形成されている。更に、底部材92の底部92aには、互いに径が異なる複数の穴93a、93b、93c及び93dが設けられている。更に、底部92aにおけるガス流路100a側には、穴93a~93dを除く領域に、無機バインダを塗布することで硬化層95が形成されている。
なお、底部材92の底部92aは、共鳴室用部材31の開口(共鳴室壁31bにおける周縁端面31c)と同一の外寸であり、共鳴室用部材31の開口を覆う形状である。従って、共鳴室用部材31に底部材92を積層したときに両者が確実に重なって、共鳴室用部材31と底部材92の底部92aとの間に、共鳴室34が構成される。
The bottom member 92 has a vessel shape having a rectangular bottom 92a and wall portions 92b rising from the four sides of the bottom portion 92a, and a gas exhaust port 102 is formed by providing a cutout in a part of the wall portion 92b. ing. Furthermore, a plurality of holes 93a, 93b, 93c, and 93d having mutually different diameters are provided in the bottom 92a of the bottom member 92. Further, on the gas flow path 100a side of the bottom portion 92a, a hardened layer 95 is formed by applying an inorganic binder to an area excluding the holes 93a to 93d.
The bottom portion 92a of the bottom member 92 has the same outer dimensions as the opening of the resonance chamber member 31 (peripheral end surface 31c of the resonance chamber wall 31b), and is shaped to cover the opening of the resonance chamber member 31. Therefore, when the bottom member 92 is stacked on the resonance chamber member 31, the two will surely overlap, and the resonance chamber 34 will be formed between the resonance chamber member 31 and the bottom portion 92a of the bottom member 92.

蓋部材9は底部材92と類似した形状で上下を逆に配置したものであり、上底部9aとその四辺に設けられた壁部9bとを有する器状である。また、底部材92と同様に、壁部9bの一部に切り欠きが設けられて、ガス流入口51が形成されている。なお、底部材92の壁部92bは蓋部材9の壁部9bと同一の外寸であり、底部材92に蓋部材9を積層したときに、ガス流入口51及びガス排出口102を除く領域で、両者が確実に重なり、底部材92と蓋部材9との間にガス流路100aが構成される。 The lid member 9 has a similar shape to the bottom member 92 but is arranged upside down, and is vessel-shaped having an upper base portion 9a and wall portions 9b provided on the four sides thereof. Further, similarly to the bottom member 92, a notch is provided in a part of the wall portion 9b to form the gas inlet 51. Note that the wall portion 92b of the bottom member 92 has the same outer dimensions as the wall portion 9b of the lid member 9, and when the lid member 9 is stacked on the bottom member 92, the area excluding the gas inlet 51 and the gas outlet 102 Then, the two are surely overlapped, and a gas flow path 100a is formed between the bottom member 92 and the lid member 9.

そして、上述の通り、共鳴室用部材31、底部材92及び蓋部材9がこの順に積層されて成形体91をなし、この成形体91が金属製の筐体(図示せず)に格納されることにより、消音器が構成される。なお、この筐体は、成形体91を格納したときに、成形体91のガス流入口51及びガス排出口102に対応する位置に開口が設けられており、その他の部分については完全に成形体91を覆う形状である。 As described above, the resonance chamber member 31, the bottom member 92, and the lid member 9 are stacked in this order to form a molded body 91, and this molded body 91 is stored in a metal housing (not shown). This constitutes a muffler. Note that this housing has openings at positions corresponding to the gas inlet 51 and gas outlet 102 of the molded body 91 when the molded body 91 is stored, and the other parts are completely closed to the molded body. It has a shape that covers 91.

このように構成された消音器においては、ガス流入口51から燃焼ガス8が導入されると、蓋部材9と底部材92との間のガス流路100aを燃焼ガス8が流通する。その後、燃焼ガス8の一部は、直接、ガス排出口102から排出され、その他の燃焼ガス8は穴93a~93dを介して共鳴室34に流入する。そして、共鳴室34に流入した燃焼ガス8の一部は、共鳴室34の壁面である共鳴室底31a及び共鳴室壁31bにより反射された後、再び穴93a~93dを介してガス流路100aに戻り、ガス排出口102から排出される。 In the silencer configured in this manner, when the combustion gas 8 is introduced from the gas inlet 51, the combustion gas 8 flows through the gas flow path 100a between the lid member 9 and the bottom member 92. Thereafter, part of the combustion gas 8 is directly discharged from the gas outlet 102, and the other combustion gas 8 flows into the resonance chamber 34 through the holes 93a to 93d. A part of the combustion gas 8 that has flowed into the resonance chamber 34 is reflected by the resonance chamber bottom 31a and the resonance chamber wall 31b, which are the walls of the resonance chamber 34, and then passes through the holes 93a to 93d again to the gas flow path 100a. , and is discharged from the gas exhaust port 102.

本実施形態においては、共鳴室用部材31、底部材92及び蓋部材9がいずれも、吸音性の高い無機繊維とバインダとを有する材料からなるものであるため、燃焼ガス8がガス流路100aを通過する際に、全壁面において燃焼音が吸収される。
また、本実施形態では、ガス流路100aを構成する壁(底部材92の底部92a)に共鳴室34が隣接しており、底部92aには穴93a~93dが設けられているため、燃焼ガス8が共鳴室34内の壁で反射したり、穴93a~93dを出入りする際に、音波が打ち消し合って、高い消音効果を得ることができる。
In this embodiment, since the resonance chamber member 31, the bottom member 92, and the lid member 9 are all made of a material containing highly sound-absorbing inorganic fibers and a binder, the combustion gas 8 flows through the gas flow path 100a. As it passes through, the combustion sound is absorbed by the entire wall surface.
Further, in this embodiment, the resonance chamber 34 is adjacent to the wall (bottom 92a of the bottom member 92) constituting the gas flow path 100a, and the holes 93a to 93d are provided in the bottom 92a, so that the combustion gas When the sound waves 8 are reflected on the wall inside the resonance chamber 34 or go in and out of the holes 93a to 93d, the sound waves cancel each other out, and a high sound silencing effect can be obtained.

更に、本実施形態においては、底部材92の底部92aにおけるガス流路100a側には、硬化層95が形成されている。従って、燃焼ガス8とともに共鳴室34に進入した燃焼音が、底部92aにおける穴93a~93d以外の領域をガス流路100aに向けて通過しようとした場合に、硬化層95によって反射され、共鳴室34内の壁で反射を繰り返す。その結果、硬化層95が形成されていない場合と比較して、簡単な構造で消音効果を著しく向上させることができる。
また、穴93a~93dはそれぞれ異なる径を有しており、穴の径によって通過する周波数領域が異なるため、広い周波数領域の音を吸音することができる。なお、穴の形状は、円形又は正方形とすることが好ましい。
Furthermore, in this embodiment, a hardened layer 95 is formed on the gas flow path 100a side of the bottom portion 92a of the bottom member 92. Therefore, when the combustion sound that has entered the resonance chamber 34 together with the combustion gas 8 attempts to pass through the area other than the holes 93a to 93d in the bottom portion 92a toward the gas flow path 100a, it is reflected by the hardened layer 95 and is reflected in the resonance chamber 34. Repeated reflection on the wall inside 34. As a result, compared to the case where the hardened layer 95 is not formed, the sound deadening effect can be significantly improved with a simple structure.
Further, the holes 93a to 93d each have a different diameter, and the frequency range through which the holes pass differs depending on the diameter of the hole, so it is possible to absorb sound in a wide frequency range. Note that the shape of the hole is preferably circular or square.

(第2実施形態)
図3は、本発明の第2実施形態に係る燃焼装置用消音器の成形体を模式的に示す断面図であり、図4は、図3に示す燃焼装置用消音器の成形体の構造を示す斜視図である。なお、第2実施形態において、上記第1実施形態と同一又は同等部分については、図面に同一符号を付してその説明を省略あるいは簡略化する。
(Second embodiment)
FIG. 3 is a sectional view schematically showing a molded body of a silencer for a combustion device according to a second embodiment of the present invention, and FIG. 4 shows the structure of the molded body of a silencer for a combustion device shown in FIG. 3. FIG. In the second embodiment, the same or equivalent parts as in the first embodiment are given the same reference numerals in the drawings, and the explanation thereof will be omitted or simplified.

成形体101は、燃焼装置から排出される燃焼ガスが導入されるガス流入口11と、燃焼ガスを外部に排出するガス排出口102と、ガス流入口11とガス排出口102とを連通するガス流路20a、20b、20c、20d及び20eと、壁(底部92a)を介してガス流路20eに隣接する共鳴室34と、が設けられた組立構造の箱体110を有する。
また、箱体110の内部には、開口部13が形成された仕切り板6と、開口部14が形成された仕切り板7と、ガス流路20eと共鳴室34との間に位置する壁(底部92a)とが所望の間隔を開けて略平行に配置されている。
The molded body 101 includes a gas inlet 11 into which combustion gas discharged from a combustion device is introduced, a gas exhaust port 102 through which the combustion gas is discharged to the outside, and a gas inlet 11 that communicates the gas inlet 11 and the gas exhaust port 102. It has a box body 110 with an assembled structure provided with flow paths 20a, 20b, 20c, 20d, and 20e, and a resonance chamber 34 adjacent to the gas flow path 20e via a wall (bottom 92a).
Further, inside the box body 110, a partition plate 6 in which an opening 13 is formed, a partition plate 7 in which an opening 14 is formed, and a wall ( The bottom portions 92a) are arranged substantially parallel to each other with a desired distance therebetween.

なお、仕切り板6の開口部13は、箱体110におけるガス流入口11側の壁に接近して形成されており、仕切り板7の開口部14は、箱体110におけるガス排出口102側の壁に接近して形成されている。 The opening 13 of the partition plate 6 is formed close to the wall of the box 110 on the gas inlet 11 side, and the opening 14 of the partition plate 7 is formed close to the wall of the box 110 on the gas outlet 102 side. Formed close to the wall.

以下、図4を参照して、第2実施形態に係る燃焼装置用消音器の成形体の構造を更に詳細に説明する。
直方体形状の成形体101は、第1実施形態と同様の共鳴室用部材31及び底部材92に、第1の枠部材3、第2の枠部材4及び蓋部材5がこの順に積層されたものである。なお、これらの全ての部材は、例えば上述の無機繊維と、熱硬化性樹脂からなるバインダとを有する材料を、所望の形状に形成した金型に吸引ろ過させて乾燥させることにより、それぞれ一体成形されたものである。なお、底部材92の底部92aには、複数の穴93a、93b、93c及び93dが形成されており、これらの複数の穴93a~93dを除く領域には、硬化層95が形成されている。
Hereinafter, with reference to FIG. 4, the structure of the molded body of the silencer for a combustion device according to the second embodiment will be described in more detail.
The rectangular parallelepiped-shaped molded body 101 has a resonance chamber member 31 and a bottom member 92 similar to those in the first embodiment, and a first frame member 3, a second frame member 4, and a lid member 5 stacked in this order. It is. Note that all of these members are integrally molded, for example, by suction filtering a material containing the above-mentioned inorganic fibers and a binder made of a thermosetting resin into a mold formed into a desired shape, and drying the material. It is what was done. Note that a plurality of holes 93a, 93b, 93c, and 93d are formed in the bottom portion 92a of the bottom member 92, and a hardened layer 95 is formed in an area excluding the plurality of holes 93a to 93d.

底部材92に積層される第1の枠部材3は、底面となる矩形の仕切り板6と、仕切り板6の四辺から立ち上がる形状の壁部3bとを有する器状である。但し、仕切り板6は、ガス排出口102が形成されている面と対向する面に近接する位置に開口部13が形成されている。なお、第1の枠部材3の底面は、底部材92の壁部92bにおける周縁端面92cと同一の外寸であり、底部材92に第1の枠部材3を積層したときに、両者が確実に重なるように設計されている。 The first frame member 3 stacked on the bottom member 92 is vessel-shaped and includes a rectangular partition plate 6 serving as a bottom surface and wall portions 3b rising from the four sides of the partition plate 6. However, the opening 13 is formed in the partition plate 6 at a position close to the surface opposite to the surface on which the gas discharge port 102 is formed. Note that the bottom surface of the first frame member 3 has the same external dimensions as the peripheral end surface 92c of the wall portion 92b of the bottom member 92, so that when the first frame member 3 is stacked on the bottom member 92, both are securely connected. It is designed to overlap.

第2の枠部材4は、底面となる矩形の仕切り板7と、仕切り板7の四辺から立ち上がる形状の壁部4bとを有する器状である。但し、壁部4bには、ガス排出口102が形成されている面に対向する面の一部が切り欠かれてガス流入口11が形成されている。また、仕切り板7には、ガス流入口11が形成されている面と対向する面に近接する位置に開口部14が形成されている。なお、第2の枠部材4の底面は、第1の枠部材3の壁部3bにおける周縁端面3cと同一の外寸であり、第1の枠部材3に第2の枠部材4を積層したときに、両者が確実に重なるように設計されている。 The second frame member 4 is vessel-shaped and includes a rectangular partition plate 7 serving as a bottom surface and wall portions 4b rising from the four sides of the partition plate 7. However, in the wall portion 4b, a gas inlet 11 is formed by cutting out a part of the surface opposite to the surface on which the gas outlet 102 is formed. Furthermore, an opening 14 is formed in the partition plate 7 at a position close to the surface opposite to the surface on which the gas inlet 11 is formed. Note that the bottom surface of the second frame member 4 has the same outer dimensions as the peripheral end surface 3c of the wall portion 3b of the first frame member 3, and the second frame member 4 is laminated on the first frame member 3. Sometimes the two are designed to ensure that they overlap.

蓋部材5は矩形の板状である。また、蓋部材5は、第2の枠部材4の壁部4bにおける周縁端面4cと同一の外寸であり、第2の枠部材4に蓋部材5を積層したときに、両者が確実に重なるように設計されている。
そして、上述の通り、共鳴室用部材31、底部材92、第1の枠部材3、第2の枠部材4及び蓋部材5が、この順に積層されて成形体101をなし、この成形体101を金属製の筐体(図示せず)に格納されることにより、消音器が構成される。なお、この筐体は、成形体101を格納したときに、成形体101のガス流入口11及びガス排出口102に対応する位置に開口が設けられており、その他の部分については完全に成形体101を覆う形状である。
The lid member 5 has a rectangular plate shape. Furthermore, the lid member 5 has the same outer dimensions as the peripheral end surface 4c of the wall portion 4b of the second frame member 4, so that when the lid member 5 is stacked on the second frame member 4, the two are reliably overlapped. It is designed to.
As described above, the resonance chamber member 31, the bottom member 92, the first frame member 3, the second frame member 4, and the lid member 5 are stacked in this order to form the molded body 101. A muffler is constructed by storing the muffler in a metal casing (not shown). Note that when the molded body 101 is stored in this housing, openings are provided at positions corresponding to the gas inlet 11 and the gas outlet 102 of the molded body 101, and the other parts are completely closed to the molded body. It has a shape that covers 101.

このように構成された消音器においては、ガス流入口11から燃焼ガス8が導入されると、蓋部材5と仕切り板7との間のガス流路20aを燃焼ガス8が流通し、ガス流路20bとなる開口部14を通過することにより、燃焼ガス8は屈曲して進行方向を転換し、仕切り板7と仕切り板6との間のガス流路20cを流通する。その後、燃焼ガス8はガス流路20dとなる開口部13を通過することにより屈曲して、更に進行方向を転換し、仕切り板6と底部材92の底部92aとの間のガス流路20eに到達する。 In the silencer configured in this way, when the combustion gas 8 is introduced from the gas inlet 11, the combustion gas 8 flows through the gas flow path 20a between the lid member 5 and the partition plate 7, and the gas flow is By passing through the opening 14 serving as the path 20b, the combustion gas 8 is bent and changes its traveling direction, and flows through the gas flow path 20c between the partition plate 7 and the partition plate 6. Thereafter, the combustion gas 8 is bent by passing through the opening 13 that becomes the gas flow path 20d, and further changes its traveling direction, and enters the gas flow path 20e between the partition plate 6 and the bottom part 92a of the bottom member 92. reach.

その後、燃焼ガス8の一部は、直接、ガス排出口102から排出され、その他の燃焼ガス8は穴93a~93dを介して共鳴室34に流入する。そして、共鳴室34に流入した燃焼ガス8の一部は、共鳴室34の壁面である共鳴室底31a及び共鳴室壁31bにより反射された後、再び穴93a~93dを介してガス流路20eに戻り、ガス排出口102から排出される。 Thereafter, part of the combustion gas 8 is directly discharged from the gas outlet 102, and the other combustion gas 8 flows into the resonance chamber 34 through the holes 93a to 93d. A part of the combustion gas 8 that has flowed into the resonance chamber 34 is reflected by the resonance chamber bottom 31a and the resonance chamber wall 31b, which are the walls of the resonance chamber 34, and then passes through the holes 93a to 93d again to the gas flow path 20e. , and is discharged from the gas exhaust port 102.

本実施形態においても、第1実施形態と同様に、ガス流路20eを構成する壁(底部材92の底部92a)に共鳴室34が隣接しており、燃焼音が穴93a~93dへの通過及び共鳴室34内への出入りによって打ち消し合われるため、高い消音効果を得ることができる。また、底部材92の底部92aにおけるガス流路20e側には硬化層95が形成されているため、穴93a~93dが形成されている領域以外の領域では、共鳴室34に進入した燃焼音が共鳴室34からガス流路20eに向かって透過されにくくなる。従って、簡単な構造で消音効果を著しく向上させることができる。 In this embodiment as well, similarly to the first embodiment, the resonance chamber 34 is adjacent to the wall (bottom 92a of the bottom member 92) constituting the gas flow path 20e, and the combustion sound passes through the holes 93a to 93d. Since the noise is canceled by going in and out of the resonance chamber 34, a high silencing effect can be obtained. Furthermore, since the hardened layer 95 is formed on the gas flow path 20e side of the bottom portion 92a of the bottom member 92, the combustion sound that has entered the resonance chamber 34 is absorbed in areas other than the areas where the holes 93a to 93d are formed. It becomes difficult for the gas to permeate from the resonance chamber 34 toward the gas flow path 20e. Therefore, the silencing effect can be significantly improved with a simple structure.

更に、本実施形態では、仕切り板6の開口部13と、仕切り板7の開口部14とが、積層方向から見た平面視で異なる位置に設けられており、また、ガス流入口11から離れた位置に開口部14が配置され、ガス排出口12から離れた位置に開口部13が配置されているため、蛇行した長いガス流路が構成される。そして、これらのガス流路を構成する共鳴室用部材31、底部材92、第1の枠部材3、第2の枠部材4及び蓋部材5の全ての部材が無機繊維を含む材料からなるものであるため、全壁面において燃焼音が吸収され、十分な消音効果を得ることができる。 Furthermore, in this embodiment, the opening 13 of the partition plate 6 and the opening 14 of the partition plate 7 are provided at different positions in a plan view from the stacking direction, and furthermore, the openings 13 of the partition plate 6 and the openings 14 of the partition plate 7 are provided at different positions in a plan view from the stacking direction. Since the opening 14 is arranged at a position away from the gas discharge port 12 and the opening 13 is arranged at a position away from the gas discharge port 12, a long meandering gas flow path is formed. The resonance chamber member 31, the bottom member 92, the first frame member 3, the second frame member 4, and the lid member 5, which constitute these gas flow paths, are all made of a material containing inorganic fibers. Therefore, the combustion sound is absorbed by the entire wall surface, and a sufficient noise reduction effect can be obtained.

また、本実施形態では、仕切り板6と壁部3bとが一体成形されて第1の枠部材3が形成され、仕切り板7と壁部4bとが一体成形されて第2の枠部材4が形成されているとともに、ガス流路20eと共鳴室34との間に位置する壁(底部材92の底部92a)と壁部92bとが一体成形され、底部材92が形成されている。このように、成形体101は、共鳴室用部材31、底部材92、第1の枠部材3、第2の枠部材4及び蓋部材5のいずれも簡単な構造である5つの部材により構成することができる。そして、これらの部材を重ね合わせて(積層して)筐体に格納するだけで、消音器を組み立てることができるため、組立の工程数が減少し、製造工程を著しく簡略化することができる。 Further, in this embodiment, the first frame member 3 is formed by integrally molding the partition plate 6 and the wall portion 3b, and the second frame member 4 is formed by integrally molding the partition plate 7 and the wall portion 4b. The bottom member 92 is formed by integrally molding a wall located between the gas flow path 20e and the resonance chamber 34 (the bottom 92a of the bottom member 92) and a wall 92b. In this way, the molded body 101 is composed of five members, each of which has a simple structure: the resonance chamber member 31, the bottom member 92, the first frame member 3, the second frame member 4, and the lid member 5. be able to. Since the silencer can be assembled simply by overlapping (stacking) these members and storing them in the housing, the number of assembly steps is reduced and the manufacturing process can be significantly simplified.

なお、本実施形態では、2つの枠部材3及び枠部材4を使用した例を示したが、本発明はこれに限定されず、枠部材は1つであっても3以上であっても、本発明の消音器を構成することができる。
例えば、1つの枠部材で構成する場合には、図3及び図4に示す共鳴室用部材31、底部材92、第2の枠部材4及び蓋部材5を使用し、底部材92に第2の枠部材4を積層する際に、ガス流入口11がガス排出口102と同一の方向となるように配置する。これにより、ガス流入口11から導入された燃焼ガス8は、蓋部材5と仕切り板7との間のガス流路を流通し、開口部14を通過することにより屈曲して進行方向を転換した後、仕切り板7と底部材92の底部92aとの間のガス流路を流通して、一部は共鳴室34に出入りした後、ガス排出口102から排出される。
Although this embodiment shows an example in which two frame members 3 and 4 are used, the present invention is not limited to this, and even if there is only one frame member or three or more frame members, A muffler according to the present invention can be constructed.
For example, in the case of one frame member, the resonance chamber member 31, the bottom member 92, the second frame member 4, and the lid member 5 shown in FIGS. 3 and 4 are used, and the bottom member 92 has a second When stacking the frame members 4, they are arranged so that the gas inlet 11 and the gas outlet 102 are in the same direction. As a result, the combustion gas 8 introduced from the gas inlet 11 flows through the gas flow path between the lid member 5 and the partition plate 7, and when it passes through the opening 14, it is bent and the traveling direction is changed. Thereafter, a part of the gas flows through the gas flow path between the partition plate 7 and the bottom part 92a of the bottom member 92, enters and exits the resonance chamber 34, and is then discharged from the gas outlet 102.

また、3つの枠部材で構成する場合には、図3及び図4に示す共鳴室用部材31、底部材92、第1の枠部材3、第1の枠部材3と同一の形状の枠部材(図示せず)、第2の枠部材4及び蓋部材5を使用し、ガス流入口11と、隣り合う枠部材の開口部と、ガス排出口12とが、積層方向から見た平面視で互い違いになるように配置する。これにより、より長い蛇行したガス流路が構成され、消音効果をより一層向上させることができる。
更に同様にして、第1の枠部材3と同一の形状の枠部材を増加させることにより、ガス流路を簡単に延長することができるため、他の形状の枠部材を製造するための金型を準備する必要がない。従って、必要に応じて大きさが異なる筐体を準備するだけで、性能が異なる種々の大きさの消音器を容易に製造することができる。
In addition, when configured with three frame members, a frame member having the same shape as the resonance chamber member 31, the bottom member 92, the first frame member 3, and the first frame member 3 shown in FIGS. 3 and 4. (not shown), the second frame member 4 and the lid member 5 are used, and the gas inlet 11, the opening of the adjacent frame member, and the gas outlet 12 are arranged in a plan view from the stacking direction. Arrange them so that they are staggered. As a result, a longer meandering gas flow path is formed, and the noise reduction effect can be further improved.
Furthermore, in the same way, by increasing the number of frame members having the same shape as the first frame member 3, the gas flow path can be easily extended. There is no need to prepare. Therefore, by simply preparing casings of different sizes as needed, it is possible to easily manufacture silencers of various sizes with different performances.

また、本実施形態では、共鳴室用部材31、底部材92、第1の枠部材3、第2の枠部材4及び蓋部材5の5種類の形状の金型を用いて、それぞれの部材を作製したが、例えば、ガス流入口11、開口部、穴93a~93d及びガス排出口12が形成されていない共鳴室用部材31と同一の形状の器状部材を作製し、所望の箇所に硬化層95を形成したり、ガス流入口、開口部、穴及びガス排出口等を必要に応じた箇所で切除することにより、底部材及び枠部材を製造することができる。これにより、極めて少ない金型で消音器を製造することができる。 In addition, in this embodiment, molds of five types, ie, the resonance chamber member 31, the bottom member 92, the first frame member 3, the second frame member 4, and the lid member 5, are used to mold each member. However, for example, a vessel-shaped member having the same shape as the resonance chamber member 31 in which the gas inlet 11, the opening, the holes 93a to 93d, and the gas outlet 12 are not formed is produced, and then hardened at the desired location. The bottom member and the frame member can be manufactured by forming the layer 95 and cutting out gas inlets, openings, holes, gas outlets, etc. at locations as required. Thereby, the muffler can be manufactured with an extremely small number of molds.

更に、本実施形態では、最上段に矩形の蓋部材5を積層したが、本発明は必ずしもこの蓋部材5を積層する必要はない。例えば、上部が解放した金属製の容器に、共鳴室用部材31、底部材92、第1の枠部材3及び第2の枠部材4を格納し、金属製の蓋で閉塞することにより、上記第2実施形態と同様の機能を得ることができる。 Further, in this embodiment, the rectangular lid member 5 is stacked on the top layer, but the present invention does not necessarily require the lid member 5 to be stacked. For example, the resonance chamber member 31, the bottom member 92, the first frame member 3, and the second frame member 4 are stored in a metal container with an open top, and the container is closed with a metal lid. Functions similar to those of the second embodiment can be obtained.

なお、上述の第1及び第2実施形態では、径が異なる複数の穴93a~93dを有する底部材92を用いたが、本発明では穴を複数設ける必要はなく、1つでもよい。また、穴の形状についても、円形に限定されず、楕円形、多角形等の種々の形状で形成することができる。 Note that in the first and second embodiments described above, the bottom member 92 having a plurality of holes 93a to 93d having different diameters was used, but in the present invention, it is not necessary to provide a plurality of holes, and only one hole is sufficient. Further, the shape of the hole is not limited to a circle, but can be formed in various shapes such as an ellipse or a polygon.

また、ガス流路を構成する壁に隣接するものであれば、複数の箇所に複数の共鳴室を設けてもよく、共鳴室の数及び形成箇所について特に制限されない。具体的には、複数の共鳴室と流路との間に位置する壁に穴が設けられており、例えば、複数の共鳴室毎に異なる径を有する穴を形成し、穴を除く領域の少なくとも一部に硬化層が形成される構成とすることができる。例えば、図3及び図4に示す共鳴室用部材31の内部に、共鳴室壁31bに平行な方向で複数の壁を設けることにより、複数の共鳴室を設けることができ、1つの共鳴室を設ける場合と比較して、より一層広い周波数領域の音を効果的に消音させることができる。
更に、第1及び第2実施形態では、共鳴室34はガス排出口102に近い位置に配置したが、ガス排出口102よりもガス流入口11に近い位置に共鳴室が設けられていると、燃焼音が大きい箇所で共鳴室に吸音されるため、より高い消音効果を得ることができる。
Further, a plurality of resonance chambers may be provided at a plurality of locations as long as they are adjacent to the wall that constitutes the gas flow path, and there are no particular restrictions on the number of resonance chambers or the locations where they are formed. Specifically, a hole is provided in a wall located between a plurality of resonance chambers and a flow path. For example, a hole having a different diameter is formed for each of a plurality of resonance chambers, and at least the area excluding the hole is formed with a hole. A configuration may be adopted in which a hardened layer is formed in a portion. For example, by providing a plurality of walls in a direction parallel to the resonance chamber wall 31b inside the resonance chamber member 31 shown in FIGS. 3 and 4, a plurality of resonance chambers can be provided, and one resonance chamber can be Compared to the case where the filter is provided, it is possible to effectively muffle sounds in a wider frequency range.
Furthermore, in the first and second embodiments, the resonance chamber 34 is located close to the gas outlet 102, but if the resonance chamber is provided closer to the gas inlet 11 than the gas outlet 102, Since the combustion sound is absorbed by the resonance chamber in areas where it is loud, a higher noise reduction effect can be obtained.

また、本発明では、硬化層の材質及び硬化層を形成する方法も限定されない。例えば、無機バインダの塗布や噴霧でも形成することができる。 Further, in the present invention, the material of the hardened layer and the method of forming the hardened layer are not limited. For example, it can be formed by coating or spraying an inorganic binder.

また、第1及び第2実施形態では、共鳴室底31aが水平となるように共鳴室用部材31を配置し、その上に、底部材32を配置して、必要に応じて第1の枠部材3及び第2の枠部材4を積層し、更に蓋部材5又は蓋部材9等を積層した構成としたが、本発明はこれに限定されない。例えば、図1に示す成形体91又は図3に示す成形体101を、時計回り又は反時計回りに90°回転させた状態で使用することができる。即ち、不図示の燃焼装置から排出される燃焼ガスの出口が、燃焼装置の側面に形成されている場合だけでなく、上記燃焼ガスの出口が燃焼装置の上方又は下方に形成されている場合であっても、本発明に係る燃焼装置用消音器を取り付けることができる。 Further, in the first and second embodiments, the resonance chamber member 31 is arranged so that the resonance chamber bottom 31a is horizontal, the bottom member 32 is arranged thereon, and the first frame is arranged as necessary. Although the structure is such that the member 3 and the second frame member 4 are laminated, and the lid member 5 or the lid member 9 is further laminated, the present invention is not limited thereto. For example, the molded body 91 shown in FIG. 1 or the molded body 101 shown in FIG. 3 can be used after being rotated 90° clockwise or counterclockwise. That is, not only when the outlet of the combustion gas discharged from the combustion device (not shown) is formed on the side of the combustion device, but also when the outlet of the combustion gas is formed above or below the combustion device. Even if there is, the silencer for a combustion device according to the present invention can be installed.

3,4 枠部材
5,9 蓋部材
6,7 仕切り板
8 燃焼ガス
11,51 ガス流入口
13,14 開口部
20a,20b,20c,20d,20e,100a ガス流路
31 共鳴室用部材
34 共鳴室
90,110 箱体
91,101 成形体
92 底部材
93a,93b,93c,93d 穴
95 硬化層
102 ガス排出口
3, 4 Frame members 5, 9 Lid members 6, 7 Partition plate 8 Combustion gas 11, 51 Gas inlet 13, 14 Openings 20a, 20b, 20c, 20d, 20e, 100a Gas flow path 31 Resonance chamber member 34 Resonance Chambers 90, 110 Boxes 91, 101 Molded body 92 Bottom members 93a, 93b, 93c, 93d Hole 95 Hardened layer 102 Gas outlet

Claims (7)

燃料を燃焼して燃焼ガスを排出する燃焼装置に取り付けられ、燃焼ガスの燃焼音を低減する燃焼装置用消音器であって、
無機繊維を含む材料からなり、
前記燃焼装置から排出された燃焼ガスが導入されるガス流入口と、前記燃焼ガスを外部に排出するガス排出口と、前記ガス流入口と前記ガス排出口とを連通するガス流路と、前記ガス流路を構成する壁の少なくとも一部に隣接する共鳴室と、が設けられた箱体を有し、
前記ガス流路と前記共鳴室との間に位置する前記壁には穴が設けられており、前記壁における前記穴を除く少なくとも一部の領域には、前記ガス流路側の表面に硬化層が形成され、前記硬化層は、前記共鳴室から前記壁を通過した燃焼音を前記共鳴室に向けて反射する、燃焼装置用消音器。
A silencer for a combustion device that is attached to a combustion device that burns fuel and discharges combustion gas, and reduces the combustion sound of the combustion gas,
Made of materials containing inorganic fibers,
a gas inlet into which combustion gas discharged from the combustion device is introduced; a gas outlet which discharges the combustion gas to the outside; a gas flow path which communicates the gas inlet and the gas outlet; A box body provided with a resonance chamber adjacent to at least a part of the wall constituting the gas flow path,
A hole is provided in the wall located between the gas flow path and the resonance chamber, and a hardened layer is provided on the surface of the gas flow path side in at least a part of the wall excluding the hole. A silencer for a combustion device , wherein the hardened layer reflects combustion sound that has passed through the wall from the resonance chamber toward the resonance chamber .
前記穴は、径の異なる複数の穴から構成される、請求項1に記載の燃焼装置用消音器。 The muffler for a combustion device according to claim 1, wherein the hole is composed of a plurality of holes having different diameters. 前記共鳴室は、前記ガス排出口よりも前記ガス流入口に近い位置に設けられている、請求項1又は2に記載の燃焼装置用消音器。 The silencer for a combustion device according to claim 1 or 2, wherein the resonance chamber is provided at a position closer to the gas inlet than the gas outlet. 前記共鳴室が複数設けられている、請求項1又は2に記載の燃焼装置用消音器。 The silencer for a combustion device according to claim 1 or 2, wherein a plurality of the resonance chambers are provided. 前記箱体の内部に、無機繊維を含む材料からなり、前記ガス流路を屈曲させる開口部が形成された仕切り板を有し、
前記箱体の一部と前記仕切り板とは一体成形されている、請求項1~4のいずれか1項に記載の燃焼装置用消音器。
A partition plate is provided inside the box and is made of a material containing inorganic fibers and has an opening for bending the gas flow path;
The silencer for a combustion device according to any one of claims 1 to 4, wherein a part of the box body and the partition plate are integrally formed.
前記箱体は、前記共鳴室を構成する共鳴室用部材と、前記共鳴室用部材に積層される底部材と、前記底部材に積層される枠部材と、を有し、
前記共鳴室用部材は一面が開口された器状であり、
前記底部材は前記共鳴室用部材の開口を覆う前記壁を有し、
前記底部材と前記壁とが一体成形されているとともに、
前記仕切り板と前記枠部材とが一体成形されている、請求項5に記載の燃焼装置用消音器。
The box body includes a resonance chamber member constituting the resonance chamber, a bottom member laminated on the resonance chamber member, and a frame member laminated on the bottom member,
The resonance chamber member is vessel-shaped with one side open,
The bottom member has the wall that covers the opening of the resonance chamber member,
The bottom member and the wall are integrally molded, and
The silencer for a combustion device according to claim 5, wherein the partition plate and the frame member are integrally formed.
前記箱体は、前記共鳴室用部材と、前記壁と一体成形された前記底部材と、前記仕切り板と一体成形された複数の前記枠部材と、が積層されてなり、
隣り合う2枚の前記仕切り板の開口部が、積層方向から見た平面視で異なる位置に設けられることにより、蛇行した前記ガス流路が構成される、請求項6に記載の燃焼装置用消音器。
The box body is formed by laminating the resonance chamber member, the bottom member integrally molded with the wall, and the plurality of frame members integrally molded with the partition plate,
7. The noise reduction device for a combustion device according to claim 6, wherein the meandering gas flow path is configured by providing openings of two adjacent partition plates at different positions in a plan view from the stacking direction. vessel.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005226465A (en) 2004-02-10 2005-08-25 Calsonic Kansei Corp Exhaust device
JP2016042007A (en) 2014-08-19 2016-03-31 株式会社ノーリツ Silencer and combustion device

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JPS5879891A (en) * 1981-11-05 1983-05-13 三菱電機株式会社 Sound absorbing material
JP2678452B2 (en) * 1988-01-29 1997-11-17 イビデン株式会社 Heat-resistant silencer used in combustion equipment
JPH05126433A (en) * 1991-11-07 1993-05-21 Nippondenso Co Ltd Silencer of engine-driven air conditioner
JPH0791225A (en) * 1993-09-27 1995-04-04 Calsonic Corp Silencer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005226465A (en) 2004-02-10 2005-08-25 Calsonic Kansei Corp Exhaust device
JP2016042007A (en) 2014-08-19 2016-03-31 株式会社ノーリツ Silencer and combustion device

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