JP7438039B2 - cutting fluid tank - Google Patents

cutting fluid tank Download PDF

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JP7438039B2
JP7438039B2 JP2020110116A JP2020110116A JP7438039B2 JP 7438039 B2 JP7438039 B2 JP 7438039B2 JP 2020110116 A JP2020110116 A JP 2020110116A JP 2020110116 A JP2020110116 A JP 2020110116A JP 7438039 B2 JP7438039 B2 JP 7438039B2
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cutting fluid
sludge
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紘太 山本
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Okuma Corp
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Description

この発明は、マシニングセンタや旋盤等の工作機械に用いられる切削液タンクに関する。 The present invention relates to a cutting fluid tank used in machine tools such as machining centers and lathes.

例えばマシニングセンタや旋盤のような切削加工を行う工作機械では、工具の潤滑および冷却ならびにスラッジの排出を目的として、切削液(クーラント)が一般的に用いられている。
切削液供給ポンプにより、ワークの切削加工が行われる工作機械の加工室(加工部)に向けて吐出された切削液は、ワークから削り取られた切粉などのスラッジとともに加工部から排出される。排出された切削液は、これに混入したスラッジのうち比較的大きなものがチップコンベアやフィルタによって分離除去された後、切削液タンクのタンク本体に流入して一時的に貯留され、ここから切削液供給ポンプにより再び加工部へ供給される。
ここで、チップコンベアやフィルタによって分離除去することができなかった比較的小さいスラッジは、切削液とともにタンク本体内に流入するが、スラッジが混入したままの切削液が切削液供給ポンプなどの機器に吸い込まれると、機器の損傷や故障を引き起こすだけでなく、スラッジが混入したままの切削液が加工部に供給されると加工不良が生じるおそれがあった。
また、切削液に混入したスラッジがタンク本体の底に堆積することにより、タンク本体の有効容積、すなわち切削液自体を貯留するための容積が低減するおそれ、また、切削液が腐敗して作業環境が損なわれるおそれがあった。
さらにスラッジは、沈殿してタンク本体の底部に堆積するため、一見しただけでは堆積の状態や量を把握するのが難しいうえ、堆積したスラッジを取り除く作業も多大な時間と労力を要するものであった。
For example, in machine tools that perform cutting, such as machining centers and lathes, cutting fluid (coolant) is generally used for the purposes of lubricating and cooling tools and discharging sludge.
The cutting fluid is discharged by a cutting fluid supply pump toward a processing chamber (processing section) of a machine tool where a workpiece is cut, and is discharged from the processing section along with sludge such as chips scraped from the workpiece. The relatively large sludge mixed in the discharged cutting fluid is separated and removed by a chip conveyor and filter, and then flows into the tank body of the cutting fluid tank where it is temporarily stored, from which the cutting fluid is extracted. It is again supplied to the processing section by the supply pump.
Here, the relatively small sludge that could not be separated and removed by the chip conveyor or filter flows into the tank body together with the cutting fluid, but the cutting fluid with the sludge mixed in is sent to equipment such as the cutting fluid supply pump. If the sludge is sucked in, it may not only cause damage or malfunction of the equipment, but also cause machining defects if the cutting fluid containing sludge is supplied to the machining section.
In addition, if sludge mixed into the cutting fluid accumulates at the bottom of the tank body, the effective volume of the tank body, that is, the volume for storing the cutting fluid itself, may decrease, and the cutting fluid may rot and cause the work environment to deteriorate. could be damaged.
Furthermore, since sludge settles and accumulates at the bottom of the tank body, it is difficult to grasp the state and amount of accumulation at first glance, and the work of removing accumulated sludge requires a great deal of time and effort. Ta.

そこで、例えば下記特許文献1、2に記載の通り、切削液タンクのタンク本体内に切削液を撹拌するスクリューを設置して、スラッジがタンク本体の底部に堆積するのを防止する切削液タンクが知られている。 Therefore, for example, as described in Patent Documents 1 and 2 below, a cutting fluid tank that prevents sludge from accumulating at the bottom of the tank body by installing a screw for stirring the cutting fluid inside the tank body of the cutting fluid tank is proposed. Are known.

特開2004-114221号公報Japanese Patent Application Publication No. 2004-114221 特開平2-106248号公報Japanese Patent Application Publication No. 2-106248

しかしながら、上記特許文献1、2の切削液タンクのようにタンク本体内にスクリューを設置する場合、その効果はタンク本体内の一定範囲に限られタンク本体内の広い範囲にスラッジが堆積するのを効果的に防止することができなかった。また、モータの駆動や、スクリューの回転による切削液温度の上昇や消費電力の増加といった問題もあった。 However, when installing a screw inside the tank body as in the cutting fluid tanks of Patent Documents 1 and 2 above, the effect is limited to a certain area within the tank body and prevents sludge from accumulating over a wide area within the tank body. could not be effectively prevented. There were also problems such as an increase in cutting fluid temperature and power consumption due to motor drive and screw rotation.

この発明の目的は、上記の課題に鑑みてなされたものであって、切削液温度の上昇や消費電力の増加を抑制しながら、タンク本体内の広い範囲においてスラッジが堆積するのをより効果的に防止できる切削液タンクを提供することにある。 The purpose of this invention was made in view of the above-mentioned problems, and it is an object of the present invention to more effectively prevent sludge from accumulating in a wide range within the tank body while suppressing increases in cutting fluid temperature and power consumption. The object of the present invention is to provide a cutting fluid tank that can prevent such problems.

この発明は、上記の目的を達成するために、以下の態様からなる。 This invention consists of the following aspects in order to achieve the above object.

1)タンク本体と、
前記タンク本体の所定の流入箇所に設けられ、工作機械の加工部から排出されたスラッジ含有切削液が流入する切削液流入部と、
前記タンク本体の所定の汲み上げ箇所に設けられ、前記タンク本体に貯留された切削液を汲み上げて前記加工部へ供給する切削液供給部と、
前記切削液流入部および前記切削液供給部を結ぶように前記タンク本体に形成された切削液流路と、
前記切削液流路からスラッジ含有切削液を一時的に汲み上げ、スラッジを除去し、清浄化された切削液を再び前記切削液流路に戻す、切削液清浄化装置とを備えた、切削液タンク。
1) Tank body,
a cutting fluid inlet section provided at a predetermined inflow point of the tank body, into which sludge-containing cutting fluid discharged from the processing section of the machine tool flows;
a cutting fluid supply section provided at a predetermined pumping point of the tank body, which pumps up the cutting fluid stored in the tank body and supplies it to the processing section;
a cutting fluid flow path formed in the tank body so as to connect the cutting fluid inflow section and the cutting fluid supply section;
a cutting fluid cleaning device that temporarily pumps up sludge-containing cutting fluid from the cutting fluid flow path, removes the sludge, and returns the cleaned cutting fluid to the cutting fluid flow path; .

2)前記切削液供給部が、前記汲み上げ箇所から切削液を汲み上げる第1汲み上げポンプを有し、
前記切削液清浄化装置が、前記切削液流路からスラッジ含有切削液を一時的に汲み上げる第2汲み上げポンプと、基端が前記第2汲み上げポンプに接続され、先端に前記切削液流路における前記第2汲み上げポンプの下流側の箇所に清浄化された切削液を吐出する第1吐出部が設けられたバイパス流路と、前記バイパス流路の途中に設けられたスラッジ除去部とを有する、上記1)に記載の切削液タンク。
2) the cutting fluid supply unit includes a first pump pump that pumps the cutting fluid from the pumping location;
The cutting fluid cleaning device includes a second pump for temporarily pumping up the cutting fluid containing sludge from the cutting fluid flow path; The above-mentioned device has a bypass flow path provided with a first discharge portion for discharging cleaned cutting fluid to a downstream side of the second pump, and a sludge removal portion provided in the middle of the bypass flow path. The cutting fluid tank described in 1).

3)前記切削液流路における前記第2汲み上げポンプおよび前記第1吐出部間にスラッジ除去用フィルタが設けられている、上記2)に記載の切削液タンク。 3) The cutting fluid tank according to 2) above, wherein a sludge removal filter is provided between the second pumping pump and the first discharge part in the cutting fluid flow path.

4)さらに、前記切削液清浄化装置が、前記バイパス流路における前記スラッジ除去部の下流側の箇所から分岐し、先端に前記汲み上げ箇所に清浄化された切削液を吐出する第2吐出部を有する逆洗用分岐流路と、清浄化された切削液の流れを前記バイパス流路または前記逆洗用分岐流路に切り替える流路切替手段とを有する、上記2)または3)に記載の切削液タンク。 4) Furthermore, the cutting fluid cleaning device has a second discharge section that branches from a location on the downstream side of the sludge removal section in the bypass flow path and discharges the cleaned cutting fluid to the pumping location at the tip. The cutting method according to 2) or 3) above, comprising a backwashing branch flow path and a flow path switching means for switching the flow of the cleaned cutting fluid to the bypass flow path or the backwash branch flow path. liquid tank.

上記1)の切削液タンクによれば、タンク本体内の切削液流路を流れるスラッジ含有切削液を汲み上げて一旦切削液流路外へ取り出して、スラッジを除去し、清浄化された切削液を再び切削液流路に戻すことで、切削液流路を流れる切削液に含有されるスラッジの量が低減され、タンク本体内の広い範囲においてスラッジが堆積するのを効果的に防止できるうえに、加工部へ供給される切削液に含有されるスラッジの量も低減される。さらに、タンク本体にモータやスクリューを設置する必要がないため、切削液温度の上昇や消費電力の増加を効果的に抑制することができる。 According to the cutting fluid tank described in 1) above, the sludge-containing cutting fluid flowing through the cutting fluid flow path in the tank body is pumped up and taken out of the cutting fluid flow path, the sludge is removed, and the cleaned cutting fluid is released. By returning the cutting fluid to the cutting fluid flow path, the amount of sludge contained in the cutting fluid flowing through the cutting fluid flow path is reduced, and it is possible to effectively prevent sludge from accumulating in a wide range within the tank body. The amount of sludge contained in the cutting fluid supplied to the processing section is also reduced. Furthermore, since there is no need to install a motor or screw in the tank body, increases in cutting fluid temperature and power consumption can be effectively suppressed.

上記2)の切削液タンクによれば、切削液清浄化装置が、切削液流路からスラッジ含有切削液を汲み上げる第2汲み上げポンプと、基端が第2汲み上げポンプに接続し、先端に切削液流路の第2汲み上げポンプ下流側に位置する第1吐出部が設けられたバイパス流路と、バイパス流路上に設けられたスラッジ除去部とを有していることで、スラッジ含有切削液から確実にスラッジを除去することができ、タンク本体内にスラッジが堆積するのをより効果的に防止できる。切削液清浄化装置の上記構成に加えて、切削液供給部が第1汲み上げポンプを有していることで、切削液温度の上昇や消費電力の増加を効果的に抑制することができる。 According to the cutting fluid tank of 2) above, the cutting fluid purifying device includes a second pump pump that pumps up the sludge-containing cutting fluid from the cutting fluid flow path, a base end connected to the second pump pump, and a tip end connected to the cutting fluid tank. By having a bypass flow path with a first discharge part located downstream of the second pump, and a sludge removal part provided on the bypass flow path, it is possible to reliably remove sludge-containing cutting fluid. This allows sludge to be removed more effectively, and sludge accumulation within the tank body can be more effectively prevented. In addition to the above-described configuration of the cutting fluid cleaning device, the cutting fluid supply section includes the first pump, so that increases in cutting fluid temperature and power consumption can be effectively suppressed.

上記3)の切削液タンクによれば、切削液流路の第2汲み上げポンプおよび第1吐出部間にフィルタが設けられていることで、第2汲み上げポンプで汲み上げられなかったスラッジ含有切削液が第1吐出部側に流れたとしても、スラッジが清浄化された切削液に混入するのを防止することができる。 According to the cutting fluid tank described in 3) above, the filter is provided between the second pumping pump and the first discharge part of the cutting fluid channel, so that the sludge-containing cutting fluid that is not pumped up by the second pumping pump is removed. Even if the sludge flows toward the first discharge part, it is possible to prevent the sludge from mixing with the cleaned cutting fluid.

上記4)の切削液タンクによれば、切削液清浄化装置が、バイパス流路のスラッジ除去部より下流側から分岐して、先端に汲み上げ箇所に清浄化された切削液を吐出する第2吐出部を有する逆洗用分岐流路と、清浄化された切削液の流れをバイパス流路または逆洗用分岐流路に切り替える流路切替手段とを有していることで、第2吐出部から吐出された切削液によって汲み上げ箇所近傍に堆積したスラッジが洗い流されるだけでなく、切削液流路における切削液を加工部へ供給するための流れ(切削液タンクの通常使用時の流れ)と逆向きの流れが発生させられ、切削液流路全域において通常使用時の流れで堆積したスラッジが洗い流される。そして、洗い流されたスラッジは切削液と共に第2汲み上げポンプによって汲み上げられて、バイパス流路でスラッジ除去部によって除去される。これにより、タンク本体内の広い範囲においてスラッジが堆積するのをより効果的に防止できる。 According to the cutting fluid tank of 4) above, the cutting fluid cleaning device branches from the downstream side of the sludge removal part of the bypass flow path, and the second discharge discharges the cleaned cutting fluid to the pumping point at the tip. By having a branch flow path for backwashing having a section and a flow path switching means for switching the flow of the cleaned cutting fluid to the bypass flow path or the branch flow path for backwashing, the flow from the second discharge section to The discharged cutting fluid not only washes away the sludge that has accumulated near the pumping point, but also causes the flow in the cutting fluid channel to flow in the opposite direction to the flow for supplying the cutting fluid to the machining area (flow during normal use of the cutting fluid tank). A flow is generated, and the sludge accumulated in the flow during normal use is washed away throughout the cutting fluid flow path. Then, the washed sludge is pumped up together with the cutting fluid by the second pumping pump, and is removed by the sludge removal section in the bypass channel. This makes it possible to more effectively prevent sludge from accumulating in a wide range within the tank body.

この発明の実施形態に係る切削液タンクの通常使用時の切削液の流れを示す概略図である。FIG. 2 is a schematic diagram showing the flow of cutting fluid during normal use of the cutting fluid tank according to the embodiment of the present invention. この発明の実施形態に係る切削液タンクの逆洗時の切削液の流れを示す概略図である。It is a schematic diagram showing the flow of cutting fluid at the time of backwashing of a cutting fluid tank concerning an embodiment of this invention.

以下、この発明の実施形態に係る切削液タンクについて、図1および図2を参照して詳細に説明する。 Hereinafter, a cutting fluid tank according to an embodiment of the present invention will be described in detail with reference to FIGS. 1 and 2.

図1に示す通り、切削液タンク(1)は、切削液を貯留するためのタンク本体(10)を備えている。タンク本体(10)の所定の流入箇所には切削液流入部(2)が設けられており、図示しない工作機械の加工部から排出されたスラッジ含有切削液が切削液流入部(2)からタンク本体(10)へ流入している。また、タンク本体(10)の所定の汲み上げ箇所には、タンク本体(10)に貯留された切削液を汲み上げて加工部へ供給するための切削液供給部(7)が設けられており、切削液供給部(7)は切削液を汲み上げる1つ以上の(この実施形態では3つの)第1汲み上げポンプ(70)を有している。切削液流入部(2)および切削液供給部(7)(第1汲み上げポンプ(70))を結ぶようにタンク本体(10)に切削液流路(P)が形成されている。切削液を加工部へ供給する際(通常使用時)、切削液流入部(2)から流入したスラッジ含有切削液は切削液流路(P)を切削液供給部(7)の第1汲み上げポンプ(70)へ向って流れる。第1汲み上げポンプ(70)の数は特に限定されず、タンク本体(10)の大きさや形状等によって適宜変更される。 As shown in FIG. 1, the cutting fluid tank (1) includes a tank body (10) for storing cutting fluid. A cutting fluid inlet (2) is provided at a predetermined inflow point of the tank body (10), and the sludge-containing cutting fluid discharged from the machining section of a machine tool (not shown) flows from the cutting fluid inlet (2) into the tank. It is flowing into the main body (10). Furthermore, a cutting fluid supply section (7) for pumping up the cutting fluid stored in the tank body (10) and supplying it to the machining section is provided at a predetermined pumping point of the tank body (10). The fluid supply section (7) has one or more (three in this embodiment) first pump pumps (70) for pumping cutting fluid. A cutting fluid flow path (P) is formed in the tank body (10) so as to connect the cutting fluid inflow section (2) and the cutting fluid supply section (7) (first pump pump (70)). When supplying cutting fluid to the machining section (during normal use), the sludge-containing cutting fluid that flows in from the cutting fluid inlet (2) passes through the cutting fluid channel (P) to the first pump of the cutting fluid supply section (7). It flows towards (70). The number of first pumps (70) is not particularly limited, and may be changed as appropriate depending on the size, shape, etc. of the tank body (10).

さらに、切削液タンク(1)は、切削液流路(P)からスラッジ含有切削液を一時的に汲み上げ、スラッジを除去し、清浄化された切削液を再び切削液流路(P)に戻す、切削液清浄化装置(4)を備えている。 Furthermore, the cutting fluid tank (1) temporarily pumps up the sludge-containing cutting fluid from the cutting fluid flow path (P), removes the sludge, and returns the cleaned cutting fluid to the cutting fluid flow path (P) again. , equipped with a cutting fluid cleaning device (4).

切削液清浄化装置(4)の詳細について以下に説明する。なお、以下の説明における上流および下流は、切削液タンク(1)の通常使用時、すなわち、切削液を加工部に供給する際に切削液流路(P)内で形成される切削液の流れにおける上流および下流とし、切削液流入部(2)を上流側、切削液供給部(7)を下流側とする。 The details of the cutting fluid cleaning device (4) will be explained below. Note that upstream and downstream in the following explanation refer to the flow of cutting fluid formed in the cutting fluid flow path (P) during normal use of the cutting fluid tank (1), that is, when supplying cutting fluid to the machining part. The cutting fluid inflow section (2) is defined as the upstream side, and the cutting fluid supply section (7) is defined as the downstream side.

切削液清浄化装置(4)は、切削液流路(P)における切削液流入部(2)の近傍に設けられ、切削液流路(P)からスラッジ含有切削液を一時的に汲み上げる1つ以上の(この実施形態では1つの)第2汲み上げポンプ(41)を有している。第2汲み上げポンプの設置位置は好ましくは上流側、より好ましくは切削液流入部(2)近傍とされるがこれに限定されることなく、他の構成要素との干渉を避けた位置としたり、敢えてスラッジの堆積し易い場所に設置してスラッジを効果的に吸い上げるようにすることもできる。また、第2汲み上げポンプ(41)の数は特に限定されず、タンク本体(10)の大きさや形状等によって適宜変更される。 The cutting fluid cleaning device (4) is provided near the cutting fluid inflow part (2) in the cutting fluid flow path (P), and is a device that temporarily pumps up sludge-containing cutting fluid from the cutting fluid flow path (P). It has the above (one in this embodiment) second pumping pump (41). The installation position of the second pump is preferably on the upstream side, more preferably near the cutting fluid inlet (2), but is not limited to this, and may be installed in a position that avoids interference with other components, It is also possible to intentionally install it in a place where sludge tends to accumulate so that the sludge can be effectively sucked up. Further, the number of second pumps (41) is not particularly limited, and may be changed as appropriate depending on the size, shape, etc. of the tank body (10).

切削液清浄化装置(4)は、さらに、基端が第2汲み上げポンプ(41)に接続され、先端に切削液流路(P)における第2汲み上げポンプ(41)の下流側の箇所に清浄化された切削液を吐出する第1吐出部(43)が設けられたバイパス流路(C1)を有している。切削液流路(P)における第1吐出部(43)から清浄化された切削液が吐出される箇所は第2汲み上げポンプ(41)近傍が好ましいが、第2汲み上げポンプ(41)より下流であれば特に限定されず、スラッジの堆積し易い場所に設置してスラッジの堆積を抑制するようにしてもよい。 The cutting fluid cleaning device (4) further has a proximal end connected to the second pumping pump (41), and a cutting fluid cleaning device (4) having a cutting fluid cleaning device (4) connected to the second pumping pump (41) at the tip thereof and cleaning the cutting fluid at a location downstream of the second pumping pump (41) in the cutting fluid flow path (P). It has a bypass channel (C1) provided with a first discharge part (43) for discharging the converted cutting fluid. The location where the cleaned cutting fluid is discharged from the first discharge portion (43) in the cutting fluid flow path (P) is preferably near the second pumping pump (41), but it is preferable that the location is downstream from the second pumping pump (41). If so, there is no particular limitation, and it may be installed in a place where sludge tends to accumulate to suppress the accumulation of sludge.

バイパス流路(C1)の途中にはスラッジ除去部(42)が設けられており、切削液流路(P)から第2汲み上げポンプ(41)によって汲み上げられてバイパス流路(C1)へ取り出されたスラッジ含有切削液はスラッジが除去され、清浄化される。スラッジ除去部(42)には、スラッジ含有切削液からスラッジのみを除去する機能を有するもの、例えばフィルタ、が用いられる。 A sludge removal section (42) is provided in the middle of the bypass flow path (C1), and the sludge is pumped up from the cutting fluid flow path (P) by the second pump (41) and taken out to the bypass flow path (C1). Sludge is removed and the sludge-containing cutting fluid is cleaned. The sludge removal section (42) uses something that has a function of removing only sludge from the sludge-containing cutting fluid, such as a filter.

さらに、切削液清浄化装置(4)は、バイパス流路(C1)におけるスラッジ除去部(42)の下流側の箇所から分岐し、先端に汲み上げ箇所の近傍、すなわち、第1汲み上げポンプ(70)の近傍に清浄化された切削液を吐出する第2吐出部(44)を有する逆洗用分岐流路(C2)と、清浄化された切削液の流れを前記バイパス流路(C1)または前記逆洗用分岐流路(C2)に切り替える流路切替手段(この実施形態では、分岐したバイパス流路(C1)および逆洗用分岐流路(C2)それぞれの途中に設けられた開閉弁(45)(46))とを有している。開閉弁(45)(46)は図示しない制御装置によって制御されている。流路切替手段は、開閉弁(45)(46)に限定されず、たとえば、バイパス流路(C1)および逆洗用分岐流路(C2)の分岐点に二方向切替弁を設けてもよい。 Furthermore, the cutting fluid cleaning device (4) branches from a location downstream of the sludge removal section (42) in the bypass channel (C1), and has a tip near the pumping location, that is, a first pumping pump (70). a backwashing branch flow path (C2) having a second discharge part (44) for discharging cleaned cutting fluid near the bypass flow path (C1) or the A flow path switching means (in this embodiment, an on-off valve (45 )(46)). The on-off valves (45) and (46) are controlled by a control device (not shown). The flow path switching means is not limited to the on-off valves (45) and (46), and for example, a two-way switching valve may be provided at the branch point of the bypass flow path (C1) and the backwash branch flow path (C2). .

上記の通り、この実施形態の切削液清浄化装置(4)は、第2汲み上げポンプ(41)、スラッジ除去部(42)、第1吐出部(43)、第2吐出部(44)、開閉弁(45)(46)、バイパス流路(C1)および逆洗用分岐流路(C2)から構成されている。 As mentioned above, the cutting fluid purifying device (4) of this embodiment includes a second pump (41), a sludge removal section (42), a first discharge section (43), a second discharge section (44), and an opening/closing section. It is composed of valves (45) (46), a bypass flow path (C1), and a backwash branch flow path (C2).

また、切削液流路(P)における第2汲み上げポンプ(41)および第1吐出部(43)間にスラッジ除去用フィルタが設けられている。 Further, a sludge removal filter is provided between the second pumping pump (41) and the first discharge part (43) in the cutting fluid flow path (P).

次に、この実施形態に係る切削液タンク(1)の使用における、工作機械の加工部へ切削液を供給する場合(通常使用時)、および、通常使用時と逆方向の切削液の流れによって通常使用時にタンク本体(10)の底部に堆積したスラッジを洗い流す場合(逆洗時)それぞれにおける切削液の流れについて説明する。 Next, when using the cutting fluid tank (1) according to this embodiment, when supplying cutting fluid to the machining section of a machine tool (during normal use), and when the cutting fluid flows in the opposite direction to that during normal use, The flow of the cutting fluid in each case of washing away the sludge accumulated at the bottom of the tank body (10) during normal use (during backwashing) will be explained.

〔通常使用時〕
まず、通常使用時の切削液の流れについて、図1の矢印を参照して説明する。
図1に示す実施形態においては、切削液流路(P)は、矢印で示しているように、切削液流入部(2)から流入してまっすぐに進む第1の部分(P1)と、第1の部分(P1)からコーナー部(PC)でタンク本体(10)の壁に沿って曲がって(この実施形態においては直角に曲がって)第2汲み上げポンプ(41)の設置位置に至る第2の部分(P2)と、第1切削液吐出口(43)から流入してまっすぐに進む第3の部分(P3)と、第3の部分(P3)からコーナー部(PC)においてタンク本体(10)の壁に沿って曲がって(この実施形態においては直角に曲がって)進む第4の部分(P4)と、第4の部分(P4)からコーナー部(PC)でタンク本体(10)の壁に沿って曲がって(この実施形態においては直角に曲がって)進む第5の部分(P5)と、第5の部分(P5)からコーナー部(PC)でタンク本体(10)の壁に沿って曲がって(この実施形態においては直角に曲がって)進む第6の部分(P6)と、第6の部分(P6)からコーナー部(PC)でタンク本体(10)の壁に沿って曲がって(この実施形態においては直角に曲がって)第1汲み上げポンプ(70)の設置位置に至る第7の部分(P7)とからなる。切削液流路(P)は、複数(図示した例では、6つ)のコーナー部(PC)を有している。
[During normal use]
First, the flow of cutting fluid during normal use will be explained with reference to the arrows in FIG.
In the embodiment shown in FIG. 1, the cutting fluid flow path (P) includes a first portion (P1) that flows straight from the cutting fluid inlet (2) and a first portion (P1), as indicated by the arrows. 1 (P1), bends along the wall of the tank body (10) at the corner (PC) (in this embodiment, bends at right angles), and reaches the installation position of the second pump (41). (P2), a third part (P3) that flows straight from the first cutting fluid discharge port (43), and a tank body (10 ) and a fourth part (P4) that bends (in this embodiment, bends at right angles) along the wall of the tank body (10) and extends from the fourth part (P4) to the corner part (PC) of the tank body (10). A fifth part (P5) that bends along (in this embodiment, bends at right angles) The sixth part (P6) bends (in this embodiment, bends at right angles) and proceeds along the wall of the tank body (10) at the corner (PC) from the sixth part (P6). In this embodiment, it consists of a seventh portion (P7) that bends at a right angle) and reaches the installation position of the first pump (70). The cutting fluid flow path (P) has a plurality of (six in the illustrated example) corner portions (PC).

工作機械の加工部から排出されたスラッジ含有切削液は切削液流入部(2)からタンク本体(10)に流入し、切削液流路(P)内を第1汲み上げポンプ(70)に向かって流れる。そして、スラッジ含有切削液は切削液流路(P)の途中に設けられた第2汲み上げポンプ(41)によって汲み上げられ、一時的にバイパス流路(C1)へ取り出される。バイパス流路(C1)へ取り出されたスラッジ含有切削液は、スラッジ除去部(42)でスラッジを除去されて清浄化される。そして、制御装置によって、開閉弁(45)は開とされ、かつ、開閉弁(46)は閉とされ、清浄化された切削液は開閉弁(45)を通ってバイパス流路(C1)を流れ、第1切削液吐出口(43)から切削液流路(P)へ吐出される。再び切削液流路(P)へ戻された清浄化された切削液は切削液流路(P)を流れ、第1汲み上げポンプ(70)によって汲み上げられて加工部へ供給される。 The sludge-containing cutting fluid discharged from the machining section of the machine tool flows into the tank body (10) from the cutting fluid inlet (2), and flows through the cutting fluid channel (P) toward the first pump pump (70). flows. Then, the sludge-containing cutting fluid is pumped up by a second pump (41) provided in the middle of the cutting fluid flow path (P) and temporarily taken out to the bypass flow path (C1). The sludge-containing cutting fluid taken out to the bypass channel (C1) is cleaned by removing sludge in the sludge removal section (42). Then, the control device opens the on-off valve (45) and closes the on-off valve (46), and the cleaned cutting fluid passes through the on-off valve (45) and enters the bypass channel (C1). The cutting fluid flows and is discharged from the first cutting fluid discharge port (43) to the cutting fluid flow path (P). The cleaned cutting fluid returned to the cutting fluid flow path (P) flows through the cutting fluid flow path (P), is pumped up by the first pump (70), and is supplied to the processing section.

切削液流入部(2)から流入したスラッジ含有切削液はバイパス流路(C1)において清浄化され、再び切削液流路(P)へ戻される。なお、第2汲み上げポンプ(41)によってスラッジ含有切削液の全量を汲み上げることができずに一部のスラッジ含有切削液がそのまま切削液流路(P)を流れてしまった場合でも、第2汲み上げポンプ(41)および第1切削液吐出口(43)間に設けられたフィルタ(8)を通過する際にスラッジが除去されるため、第1切削液吐出口(43)から吐出される清浄化された切削液にスラッジが混入することはない。 The sludge-containing cutting fluid that has flowed in from the cutting fluid inlet (2) is cleaned in the bypass channel (C1) and returned to the cutting fluid channel (P) again. Note that even if the second pump (41) is unable to pump up the entire amount of sludge-containing cutting fluid and some of the sludge-containing cutting fluid flows through the cutting fluid flow path (P), the second pump Since sludge is removed when passing through the filter (8) provided between the pump (41) and the first cutting fluid outlet (43), the cleaning fluid discharged from the first cutting fluid outlet (43) No sludge gets mixed into the cutting fluid.

第1切削液吐出口(43)より下流側の切削液流路(P)における清浄化された切削液の流量が増加した場合、第1切削液吐出口(43)から吐出された切削液のうち一部は余剰となるが、余剰となった切削液はフィルタ(8)を通過して、再び第2汲み上げポンプ(41)で汲み上げられてバイパス流路(C1)へと取り出される。そのため、第1吐出部(43)からの切削液の吐出や第1汲み上げポンプ(70)へ向かう切削液の流れが余剰となった切削液によって妨げられることはない。 When the flow rate of the cleaned cutting fluid in the cutting fluid flow path (P) on the downstream side of the first cutting fluid outlet (43) increases, the amount of cutting fluid discharged from the first cutting fluid outlet (43) increases. A portion of the cutting fluid becomes surplus, but the surplus cutting fluid passes through the filter (8), is pumped up again by the second pumping pump (41), and is taken out to the bypass channel (C1). Therefore, the discharge of the cutting fluid from the first discharge portion (43) and the flow of the cutting fluid toward the first pumping pump (70) are not obstructed by the excess cutting fluid.

上記の通り、切削液タンクの通常使用時において、切削液は、切削液流入部(2)→切削液流路(P)→第2汲み上げポンプ(41)→バイパス流路(C1)→スラッジ除去部(42)→バイパス流路(C1)→第1切削液吐出口(43)→切削液流路(P)→第1汲み上げポンプ(70)の順で流れる。 As mentioned above, during normal use of the cutting fluid tank, the cutting fluid flows from the cutting fluid inlet (2) → cutting fluid flow path (P) → second pump pump (41) → bypass flow path (C1) → sludge removal. The fluid flows in the order of section (42) → bypass flow path (C1) → first cutting fluid discharge port (43) → cutting fluid flow path (P) → first pump pump (70).

〔逆洗時〕
次に、逆洗時の切削液の流れについて、図2の矢印を参照して説明する。なお、切削液流入部(2)から切削液流路(P)に流入したスラッジ含有切削液がスラッジ除去部(42)によって清浄化されるまでの行程は通常使用時と同様のため、省略する。
[When backwashing]
Next, the flow of cutting fluid during backwashing will be explained with reference to the arrows in FIG. 2. Note that the process until the sludge-containing cutting fluid that flows into the cutting fluid flow path (P) from the cutting fluid inflow section (2) is cleaned by the sludge removal section (42) is the same as in normal use, so it will be omitted. .

制御装置によって、開閉弁(45)は閉とされ、かつ、開閉弁(46)は開とされる。スラッジ除去部(42)で清浄化された切削液は開閉弁(46)を通って、逆洗用分岐流路(C2)を流れ、第2切削液吐出口(44)から切削液流路(P)の第1汲み上げポンプ(70)近傍へ吐出される。第2切削液吐出口(44)から第1汲み上げポンプ(70)近傍へ吐出された清浄化された切削液は、第1汲み上げポンプ(70)近傍に堆積したスラッジを洗い流した後、通常使用時の切削液の流れと逆方向の流れとなって切削液流路(P)を流れ、通常使用時に切削液流路(P)全体に堆積したスラッジを洗い流しながら、第2汲み上げポンプ(41)へ向かって流れる。洗い流したスラッジを含んだ切削液は、第2汲み上げポンプ(41)の手前に設けられたフィルタ(8)を通過する際にスラッジが除去された後、第2汲み上げポンプ(41)で汲み上げられてバイパス流路(C1)へと取り出される。バイパス流路(C1)へと取り出された切削液は、さらに、スラッジ除去部(42)によってスラッジが除去される。 The control device closes the on-off valve (45) and opens the on-off valve (46). The cutting fluid cleaned in the sludge removal section (42) passes through the on-off valve (46), flows through the backwashing branch channel (C2), and flows from the second cutting fluid outlet (44) to the cutting fluid channel ( P) is discharged near the first pump (70). The cleaned cutting fluid discharged from the second cutting fluid outlet (44) to the vicinity of the first pumping pump (70) washes away the sludge accumulated near the first pumping pump (70), and then, during normal use, It flows through the cutting fluid channel (P) in the opposite direction to the flow of the cutting fluid, and flows to the second pump (41) while washing away the sludge that has accumulated throughout the cutting fluid channel (P) during normal use. flowing towards. The cutting fluid containing the washed-out sludge has the sludge removed when it passes through a filter (8) provided in front of the second pump (41), and is then pumped up by the second pump (41). It is taken out to the bypass channel (C1). Sludge is further removed from the cutting fluid taken out to the bypass channel (C1) by the sludge removal section (42).

上記の通り、切削液タンクの逆洗時において、切削液は、切削液流入部(2)→切削液流路(P)→第2汲み上げポンプ(41)→バイパス流路(C1)→スラッジ除去部(42)という通常使用時と同様の流れを経た後、スラッジ除去部(42)→逆洗用分岐流路(C2)→第2切削液吐出口(44)→切削液流路(P)→フィルタ(8)→第2汲み上げポンプ(41)→バイパス流路(C1)→スラッジ除去部(42)という流れをループさせられる。 As mentioned above, when backwashing the cutting fluid tank, the cutting fluid flows through the cutting fluid inlet (2) → cutting fluid flow path (P) → second pump pump (41) → bypass flow path (C1) → sludge removal After passing through the same flow as during normal use, sludge removal section (42) → branch flow path for backwashing (C2) → second cutting fluid discharge port (44) → cutting fluid flow path (P) The flow is made into a loop: → filter (8) → second pumping pump (41) → bypass channel (C1) → sludge removal section (42).

逆洗によって、切削液流路(P)の清掃が終わると、制御装置によって開閉弁(45)が開、かつ、開閉弁(46)が閉とされ、切削液タンク(1)は再び通常使用に戻される。 Once the cutting fluid flow path (P) has been cleaned by backwashing, the control device opens the on-off valve (45) and closes the on-off valve (46), allowing the cutting fluid tank (1) to return to normal use. will be returned to.

切削液タンク(1)は、通常使用時において、タンク本体(10)内の切削液流路(P)を流れるスラッジ含有切削液を汲み上げて一旦切削液流路(P)外へ取り出して、スラッジを除去し、清浄化された切削液を再び切削液流路(P)に戻すことで、切削液流路(P)を流れる切削液に含有されるスラッジの量が低減され、タンク本体(10)内の広い範囲においてスラッジが堆積するのを効果的に防止できるうえに、加工部へ供給される切削液に含有されるスラッジの量も低減される。さらに、逆洗時において、汲み上げ箇所近傍に堆積したスラッジが洗い流されるだけでなく、通常使用時の流れと逆向きの流れによって、通常使用時に切削液流路(P)に堆積したスラッジが洗い流され、洗い流されたスラッジはフィルタ(8)およびスラッジ除去部(42)によって確実に除去される。こうして、タンク本体(10)内の広い範囲においてスラッジが堆積するのをより効果的に防止できるとともに、逆洗後の通常使用時には、加工部へ供給される切削液に含有されるスラッジの量をより確実に低減することができる。 During normal use, the cutting fluid tank (1) pumps up the sludge-containing cutting fluid flowing through the cutting fluid flow path (P) in the tank body (10), takes it out of the cutting fluid flow path (P), and removes the sludge. By removing the cleaned cutting fluid and returning the cleaned cutting fluid to the cutting fluid flow path (P), the amount of sludge contained in the cutting fluid flowing through the cutting fluid flow path (P) is reduced, and the tank body (10 ) It is possible to effectively prevent sludge from accumulating in a wide range within ), and the amount of sludge contained in the cutting fluid supplied to the processing section is also reduced. Furthermore, during backwashing, not only is the sludge that has accumulated near the pumping point washed away, but also the sludge that has accumulated in the cutting fluid flow path (P) during normal use is washed away by the flow in the opposite direction to the flow during normal use. The washed sludge is reliably removed by the filter (8) and the sludge removal section (42). In this way, it is possible to more effectively prevent sludge from accumulating in a wide area within the tank body (10), and to reduce the amount of sludge contained in the cutting fluid supplied to the machining section during normal use after backwashing. This can be reduced more reliably.

上記の実施形態によれば、切削液温度の上昇や消費電力の増加を抑制しながら、タンク本体(10)内の広い範囲においてスラッジが堆積するのをより効果的に防止できる。 According to the embodiment described above, it is possible to more effectively prevent sludge from accumulating in a wide range within the tank body (10) while suppressing increases in cutting fluid temperature and power consumption.

この発明は、例えば、工具の潤滑・冷却およびスラッジの排出を目的として切削液が用いられる工作機械に好適に用いられる。 The present invention is suitably used, for example, in machine tools in which cutting fluid is used for the purpose of lubricating and cooling tools and discharging sludge.

(1):切削液タンク
(10):タンク本体
(2):切削液流入部
(4):切削液清浄化装置
(41):第2汲み上げポンプ
(42):スラッジ除去部(フィルタ)
(43):第1吐出口
(44):第2吐出口
(45)、(46):流路切替手段(開閉弁)
(7):切削液供給部
(70):第1汲み上げポンプ
(8):フィルタ
(P):切削液流路
(C1):バイパス流路
(C2):逆洗用分岐流路
(1): Cutting fluid tank
(10): Tank body
(2): Cutting fluid inlet
(4): Cutting fluid cleaning device
(41): Second pumping pump
(42): Sludge removal section (filter)
(43): 1st discharge port
(44): Second discharge port
(45), (46): Flow path switching means (on/off valve)
(7): Cutting fluid supply section
(70): 1st pumping pump
(8): Filter
(P): Cutting fluid flow path
(C1): Bypass flow path
(C2): Branch flow path for backwashing

Claims (3)

タンク本体と、
前記タンク本体の所定の流入箇所に設けられ、工作機械の加工部から排出されたスラッジ含有切削液が流入する切削液流入部と、
前記タンク本体の所定の汲み上げ箇所に設けられ、前記タンク本体に貯留された切削液を汲み上げて前記加工部へ供給する切削液供給部と、
前記切削液流入部および前記切削液供給部を結ぶように前記タンク本体に形成された切削液流路と、
前記切削液流路からスラッジ含有切削液を一時的に汲み上げ、スラッジを除去し、清浄化された切削液を再び前記切削液流路に戻す、切削液清浄化装置とを備え
前記切削液供給部が、前記汲み上げ箇所から切削液を汲み上げる第1汲み上げポンプを有しており、
前記切削液清浄化装置が、前記切削液流路からスラッジ含有切削液を一時的に汲み上げる第2汲み上げポンプと、基端が前記第2汲み上げポンプに接続され、先端に前記切削液流路における前記第2汲み上げポンプの下流側の箇所に清浄化された切削液を吐出する第1吐出部が設けられたバイパス流路と、前記バイパス流路の途中に設けられたスラッジ除去部とを有しており、
前記切削液流路は、複数のコーナー部を有している、切削液タンク。
the tank body,
a cutting fluid inlet section provided at a predetermined inflow point of the tank body, into which sludge-containing cutting fluid discharged from the processing section of the machine tool flows;
a cutting fluid supply section provided at a predetermined pumping point of the tank body, which pumps up the cutting fluid stored in the tank body and supplies it to the processing section;
a cutting fluid flow path formed in the tank body so as to connect the cutting fluid inflow section and the cutting fluid supply section;
A cutting fluid cleaning device that temporarily pumps up sludge-containing cutting fluid from the cutting fluid flow path, removes the sludge, and returns the cleaned cutting fluid to the cutting fluid flow path ,
The cutting fluid supply unit has a first pump pump that pumps the cutting fluid from the pumping location,
The cutting fluid cleaning device includes a second pump for temporarily pumping up the cutting fluid containing sludge from the cutting fluid flow path; A bypass passage provided with a first discharge part for discharging cleaned cutting fluid to a location downstream of the second pump, and a sludge removal part provided in the middle of the bypass passage. Ori,
A cutting fluid tank, wherein the cutting fluid flow path has a plurality of corner portions .
タンク本体と、
前記タンク本体の所定の流入箇所に設けられ、工作機械の加工部から排出されたスラッジ含有切削液が流入する切削液流入部と、
前記タンク本体の所定の汲み上げ箇所に設けられ、前記タンク本体に貯留された切削液を汲み上げて前記加工部へ供給する切削液供給部と、
前記切削液流入部および前記切削液供給部を結ぶように前記タンク本体に形成された切削液流路と、
前記切削液流路からスラッジ含有切削液を一時的に汲み上げ、スラッジを除去し、清浄化された切削液を再び前記切削液流路に戻す、切削液清浄化装置とを備え、
前記切削液供給部が、前記汲み上げ箇所から切削液を汲み上げる第1汲み上げポンプを有しており、
前記切削液清浄化装置が、前記切削液流路からスラッジ含有切削液を一時的に汲み上げる第2汲み上げポンプと、基端が前記第2汲み上げポンプに接続され、先端に前記切削液流路における前記第2汲み上げポンプの下流側の箇所に清浄化された切削液を吐出する第1吐出部が設けられたバイパス流路と、前記バイパス流路の途中に設けられたスラッジ除去部とを有しており、
前記切削液流路における前記第2汲み上げポンプおよび前記第1吐出部間にスラッジ除去用フィルタが設けられている、切削液タンク。
the tank body,
a cutting fluid inlet section provided at a predetermined inflow point of the tank body, into which sludge-containing cutting fluid discharged from the processing section of the machine tool flows;
a cutting fluid supply section provided at a predetermined pumping point of the tank body, which pumps up the cutting fluid stored in the tank body and supplies it to the processing section;
a cutting fluid flow path formed in the tank body so as to connect the cutting fluid inflow section and the cutting fluid supply section;
A cutting fluid cleaning device that temporarily pumps up sludge-containing cutting fluid from the cutting fluid flow path, removes the sludge, and returns the cleaned cutting fluid to the cutting fluid flow path,
The cutting fluid supply unit has a first pump pump that pumps the cutting fluid from the pumping location,
The cutting fluid cleaning device includes a second pump for temporarily pumping up the cutting fluid containing sludge from the cutting fluid flow path; A bypass passage provided with a first discharge part for discharging cleaned cutting fluid to a location downstream of the second pump, and a sludge removal part provided in the middle of the bypass passage. Ori,
A cutting fluid tank, wherein a sludge removal filter is provided between the second pump and the first discharge part in the cutting fluid flow path.
タンク本体と、
前記タンク本体の所定の流入箇所に設けられ、工作機械の加工部から排出されたスラッジ含有切削液が流入する切削液流入部と、
前記タンク本体の所定の汲み上げ箇所に設けられ、前記タンク本体に貯留された切削液を汲み上げて前記加工部へ供給する切削液供給部と、
前記切削液流入部および前記切削液供給部を結ぶように前記タンク本体に形成された切削液流路と、
前記切削液流路からスラッジ含有切削液を一時的に汲み上げ、スラッジを除去し、清浄化された切削液を再び前記切削液流路に戻す、切削液清浄化装置とを備え、
前記切削液供給部が、前記汲み上げ箇所から切削液を汲み上げる第1汲み上げポンプを有しており、
前記切削液清浄化装置が、前記切削液流路からスラッジ含有切削液を一時的に汲み上げる第2汲み上げポンプと、基端が前記第2汲み上げポンプに接続され、先端に前記切削液流路における前記第2汲み上げポンプの下流側の箇所に清浄化された切削液を吐出する第1吐出部が設けられたバイパス流路と、前記バイパス流路の途中に設けられたスラッジ除去部とを有しており、
さらに、前記切削液清浄化装置が、前記バイパス流路における前記スラッジ除去部の下流側の箇所から分岐し、先端に前記汲み上げ箇所に清浄化された切削液を吐出する第2吐出部を有する逆洗用分岐流路と、清浄化された切削液の流れを前記バイパス流路または前記逆洗用分岐流路に切り替える流路切替手段とを有している、切削液タンク。
the tank body,
a cutting fluid inlet section provided at a predetermined inflow point of the tank body, into which sludge-containing cutting fluid discharged from the processing section of the machine tool flows;
a cutting fluid supply section provided at a predetermined pumping point of the tank body, which pumps up the cutting fluid stored in the tank body and supplies it to the processing section;
a cutting fluid flow path formed in the tank body so as to connect the cutting fluid inflow section and the cutting fluid supply section;
A cutting fluid cleaning device that temporarily pumps up sludge-containing cutting fluid from the cutting fluid flow path, removes the sludge, and returns the cleaned cutting fluid to the cutting fluid flow path,
The cutting fluid supply unit has a first pump pump that pumps the cutting fluid from the pumping location,
The cutting fluid cleaning device includes a second pump for temporarily pumping up the cutting fluid containing sludge from the cutting fluid flow path; A bypass passage provided with a first discharge part for discharging cleaned cutting fluid to a location downstream of the second pump, and a sludge removal part provided in the middle of the bypass passage. Ori,
Furthermore, the cutting fluid cleaning device branches from a location on the downstream side of the sludge removal section in the bypass flow path, and has a second discharge section at a tip that discharges the cleaned cutting fluid to the pumping location. A cutting fluid tank comprising a cleaning branch channel and a channel switching means for switching the flow of cleaned cutting fluid to the bypass channel or the backwashing branch channel.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045678A (en) 2010-08-27 2012-03-08 Nikuni:Kk Liquid treating device
JP2014034081A (en) 2012-08-08 2014-02-24 Ckd Corp Separation tank, and liquid cleaning device
JP2014188659A (en) 2013-03-28 2014-10-06 Fanuc Ltd Machine tool provided with cutting fluid filtering device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045678A (en) 2010-08-27 2012-03-08 Nikuni:Kk Liquid treating device
JP2014034081A (en) 2012-08-08 2014-02-24 Ckd Corp Separation tank, and liquid cleaning device
JP2014188659A (en) 2013-03-28 2014-10-06 Fanuc Ltd Machine tool provided with cutting fluid filtering device

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