JP7427853B1 - Active energy ray-curable adhesive composition, printed matter and laminate using the same - Google Patents
Active energy ray-curable adhesive composition, printed matter and laminate using the same Download PDFInfo
- Publication number
- JP7427853B1 JP7427853B1 JP2022207038A JP2022207038A JP7427853B1 JP 7427853 B1 JP7427853 B1 JP 7427853B1 JP 2022207038 A JP2022207038 A JP 2022207038A JP 2022207038 A JP2022207038 A JP 2022207038A JP 7427853 B1 JP7427853 B1 JP 7427853B1
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- JP
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- Prior art keywords
- adhesive composition
- active energy
- energy ray
- curable adhesive
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 63
- 239000000853 adhesive Substances 0.000 title claims abstract description 58
- 239000000203 mixture Substances 0.000 title claims abstract description 57
- 239000000178 monomer Substances 0.000 claims abstract description 62
- 239000011888 foil Substances 0.000 claims abstract description 33
- 229920005989 resin Polymers 0.000 claims abstract description 26
- 239000011347 resin Substances 0.000 claims abstract description 26
- 230000009477 glass transition Effects 0.000 claims abstract description 19
- 230000008033 biological extinction Effects 0.000 claims abstract description 14
- 239000003999 initiator Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 16
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- 239000004645 polyester resin Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 31
- 238000007639 printing Methods 0.000 description 12
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000001723 curing Methods 0.000 description 5
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229940042596 viscoat Drugs 0.000 description 5
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- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- 101000720524 Gordonia sp. (strain TY-5) Acetone monooxygenase (methyl acetate-forming) Proteins 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
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- LAIJAUHBAWLPCO-UHFFFAOYSA-N (4-tert-butylcyclohexyl) prop-2-enoate Chemical compound CC(C)(C)C1CCC(OC(=O)C=C)CC1 LAIJAUHBAWLPCO-UHFFFAOYSA-N 0.000 description 2
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- GTELLNMUWNJXMQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical class OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCC(CO)(CO)CO GTELLNMUWNJXMQ-UHFFFAOYSA-N 0.000 description 2
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
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- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
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- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 2
- 229940105990 diglycerin Drugs 0.000 description 2
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RKLJSBNBBHBEOT-UHFFFAOYSA-N (3-hydroxy-2,2-dimethylpropanoyl) 3-hydroxy-2,2-dimethylpropanoate Chemical compound OCC(C)(C)C(=O)OC(=O)C(C)(C)CO RKLJSBNBBHBEOT-UHFFFAOYSA-N 0.000 description 1
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 1
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 1
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 1
- YMZIFDLWYUSZCC-UHFFFAOYSA-N 2,6-dibromo-4-nitroaniline Chemical compound NC1=C(Br)C=C([N+]([O-])=O)C=C1Br YMZIFDLWYUSZCC-UHFFFAOYSA-N 0.000 description 1
- IAMASUILMZETHW-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCOCC(O)OC1=CC=CC=C1 IAMASUILMZETHW-UHFFFAOYSA-N 0.000 description 1
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- UVRCNEIYXSRHNT-UHFFFAOYSA-N 3-ethylpent-2-enamide Chemical compound CCC(CC)=CC(N)=O UVRCNEIYXSRHNT-UHFFFAOYSA-N 0.000 description 1
- SBVKVAIECGDBTC-UHFFFAOYSA-N 4-hydroxy-2-methylidenebutanamide Chemical compound NC(=O)C(=C)CCO SBVKVAIECGDBTC-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Laminated Bodies (AREA)
Abstract
【課題】低エネルギー量の条件で優れた接着性を有し、コールド箔の破壊を抑制できる活性エネルギー線硬化性接着剤組成物及びそれを用いる積層体を提供することである。【解決手段】非反応性樹脂(A)、エチレン性不飽和モノマー(B)、及び光開裂型光開始剤(C)を含む活性エネルギー線硬化性接着剤組成物であって、エチレン性不飽和モノマー(B)が、ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)をエチレン性不飽和モノマー(B)の全質量に対して10質量%以上含み、光開裂型光開始剤(C)が、波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上である光開裂型開始剤(C1)を前記接着剤組成物の全質量に対して2質量%以上含む活性エネルギー線硬化性接着剤組成物及びそれを用いる積層体。【選択図】なしAn object of the present invention is to provide an active energy ray-curable adhesive composition that has excellent adhesive properties under low energy conditions and can suppress breakage of cold foil, and a laminate using the same. [Solution] An active energy ray-curable adhesive composition comprising a non-reactive resin (A), an ethylenically unsaturated monomer (B), and a photocleavable photoinitiator (C), The monomer (B) contains 10% by mass or more of a monofunctional monomer (B1) having a glass transition temperature (Tg) of 0° C. or higher based on the total mass of the ethylenically unsaturated monomer (B), and is a photocleavable photoinitiator. The agent (C) contains a photocleavable initiator (C1) having a gram extinction coefficient of 1.0 L·g−1·cm−1 or more at a wavelength of 365 nm at 2% by mass based on the total mass of the adhesive composition. An active energy ray-curable adhesive composition containing the above and a laminate using the same. [Selection diagram] None
Description
本発明は、高分子材料等の接着に適した活性エネルギー線硬化性接着剤組成物及びそれを用いた積層体に関する。詳しくは、優れた作業性、塗工・印刷適性を有し、低エネルギー量で接着性を有する活性エネルギー線硬化性接着剤組成物及びそれを用いる金属箔押し積層体に関する。 The present invention relates to an active energy ray-curable adhesive composition suitable for bonding polymeric materials and a laminate using the same. Specifically, the present invention relates to an active energy ray-curable adhesive composition that has excellent workability, suitability for coating and printing, and has adhesive properties with a low amount of energy, and a metal foil stamping laminate using the same.
一般に接着剤組成物は、包装材料やラベル等の表示材料、建築材料、電子部品、光学部品等の様々な分野において広く利用されている。従来の溶剤乾燥型接着剤組成物は、溶剤の乾燥に時間を要するため生産性に劣り、VOC(揮発性有機化合物)の発生やCO2排出等の環境負荷の課題があることから、電子線や紫外線等の活性エネルギー線で硬化する接着剤組成物が利用されるようになっている。この活性エネルギー線硬化性接着剤組成物は、一般に無溶剤で使用でき、短時間に少ないエネルギーでの硬化が可能であることから、生産性向上や環境負荷低減の観点において優れた特性を有している。 Generally, adhesive compositions are widely used in various fields such as packaging materials, display materials such as labels, building materials, electronic components, and optical components. Conventional solvent-drying adhesive compositions have poor productivity because it takes time to dry the solvent, and they also have environmental burden issues such as the generation of VOC (volatile organic compounds) and CO2 emissions. Adhesive compositions that are cured by active energy rays such as ultraviolet rays have come into use. This active energy ray-curable adhesive composition can generally be used without a solvent and can be cured in a short time and with little energy, so it has excellent properties in terms of improving productivity and reducing environmental impact. ing.
一方で、活性エネルギー線硬化性接着剤組成物が利用される分野や用途の拡大及び高性能化、コスト削減が進むにつれ、低エネルギー量で硬化させ、十分な接着性が得られることが要求されている。 On the other hand, as the fields and applications in which active energy ray-curable adhesive compositions are used expand, their performance improves, and costs are reduced, there is a need for adhesive compositions that can be cured with low energy consumption and have sufficient adhesive properties. ing.
また、フィルム基材上の接着剤層に金属箔を転写し、包装材料やラベル等に金属光沢を与える手法としてホットスタンピング法およびコールドスタンピング法が知られている。ホットスタンピング方式の転写方法は、加熱した金型を用いて金属箔を基材に圧着させることにより金属箔を基材に転写するため、高コストで作業効率が悪く、熱の影響を受けやすい基材に適用することができなかった。 Furthermore, hot stamping and cold stamping are known as methods of transferring metal foil to an adhesive layer on a film base material to impart metallic luster to packaging materials, labels, and the like. The hot stamping transfer method transfers the metal foil to the base material by pressing the metal foil onto the base material using a heated mold, which is expensive, has low work efficiency, and is not suitable for substrates that are easily affected by heat. could not be applied to materials.
そのため近年、加熱しないコールドスタンピング方式の転写方法が広く用いられている。コールドスタンピング方式の転写方法では、まず、金属箔を転写する箇所に光硬化性接着剤を塗布した基材に、金属箔を圧着させる。そして、光硬化性接着剤を硬化させた後、基材から金属箔を剥がすことにより、基材の光硬化性接着剤を塗布した箇所に金属箔が転写される(以下、コールドスタンピング方式で作成した金属箔転写物をコールド箔ともいう)。このように、コールドスタンピング方式の転写方法では、金型を用いて加熱及び加圧する必要がないため、低コストで作業効率が良いが、巻き取り加工時にクラック(箔割れ)が生じやすいといった課題があった。 Therefore, in recent years, cold stamping transfer methods that do not require heating have been widely used. In the cold stamping transfer method, first, the metal foil is pressure-bonded to a base material coated with a photocurable adhesive at the location where the metal foil is to be transferred. After the photocurable adhesive is cured, the metal foil is peeled off from the base material, and the metal foil is transferred to the area on the base material where the photocurable adhesive was applied (hereinafter, created using the cold stamping method). The transferred metal foil is also called cold foil). In this way, the cold stamping transfer method does not require heating or applying pressure using a mold, so it is low cost and has good work efficiency, but it does have the problem of being prone to cracks (foil breakage) during the winding process. there were.
コールド箔用の活性エネルギー線硬化性接着剤組成物として、例えば、重量平均分子量2000から5000、酸価40から80(mgKOH/g)および軟化点80から120℃であるポリエステル樹脂、分子量200以上の単官能モノマー、モル吸光係数(dm/mol・cm)が、波長313nmにおいて、10000以下である光開始剤を含有する活性エネルギー線硬化型印刷インキが優れた接着性を有することが報告されている(特許文献1)。 As an active energy ray-curable adhesive composition for cold foil, for example, a polyester resin having a weight average molecular weight of 2000 to 5000, an acid value of 40 to 80 (mgKOH/g), and a softening point of 80 to 120°C, a molecular weight of 200 or more, It has been reported that an active energy ray-curable printing ink containing a monofunctional monomer and a photoinitiator with a molar extinction coefficient (dm/mol cm) of 10,000 or less at a wavelength of 313 nm has excellent adhesive properties. (Patent Document 1).
また、(メタ)アクリレート基を有するモノマー成分と、(メタ)アクリレート基を有するオリゴマー成分と、光重合開始剤とを含むコールド箔転写用光硬化性接着剤がコールド箔の割れを抑制できることが報告されている(特許文献2)。 Additionally, it has been reported that a photocurable adhesive for cold foil transfer containing a monomer component having a (meth)acrylate group, an oligomer component having a (meth)acrylate group, and a photopolymerization initiator can suppress cracking of cold foil. (Patent Document 2).
しかしながら、特許文献1、2の組成物は、低エネルギー量の条件では十分な接着性や耐クラック性が得られない問題があった。 However, the compositions of Patent Documents 1 and 2 have a problem in that sufficient adhesion and crack resistance cannot be obtained under low energy conditions.
本発明は、低エネルギー量の条件で優れた接着性および耐クラック性を有する活性エネルギー線硬化性接着剤組成物及びそれを用いる積層体を提供することを目的とする。 An object of the present invention is to provide an active energy ray-curable adhesive composition that has excellent adhesiveness and crack resistance under low energy conditions, and a laminate using the same.
本発明者は、上記課題を解決すべく鋭意検討を重ねた結果、以下に示す活性エネルギー線硬化性接着剤組成物により、上記課題を解決できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the inventors of the present invention have found that the above problems can be solved by the active energy ray-curable adhesive composition shown below, and have completed the present invention.
即ち、本発明は、非反応性樹脂(A)、エチレン性不飽和モノマー(B)、及び光開裂型光開始剤(C)を含む活性エネルギー線硬化性接着剤組成物であって、エチレン性不飽和モノマー(B)は、ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)をエチレン性不飽和モノマー(B)の全質量に対して10質量%以上含み、光開裂型光開始剤(C)は、波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上である光開裂型開始剤(C1)を前記接着剤組成物の全質量に対して2質量%以上含む活性エネルギー線硬化性接着剤組成物に関するものである。 That is, the present invention provides an active energy ray-curable adhesive composition containing a non-reactive resin (A), an ethylenically unsaturated monomer (B), and a photocleavable photoinitiator (C), which The unsaturated monomer (B) contains 10% by mass or more of a monofunctional monomer (B1) having a glass transition temperature (Tg) of 0° C. or higher based on the total mass of the ethylenically unsaturated monomer (B), and is a photocleavable monomer. The photoinitiator (C) is a photocleavable initiator (C1) having a gram extinction coefficient of 1.0 L·g −1 ·cm −1 or more at a wavelength of 365 nm in an amount of 2% relative to the total mass of the adhesive composition. The present invention relates to an active energy ray-curable adhesive composition containing at least % by mass.
また、エチレン性不飽和モノマー(B)は、ガラス転移温度(Tg)が0℃以上であるモノマーをエチレン性不飽和モノマー(B)の全質量に対して70質量%以上含む請求項1に記載の活性エネルギー線硬化性接着剤組成物に関するものである。 Further, the ethylenically unsaturated monomer (B) contains 70% by mass or more of a monomer having a glass transition temperature (Tg) of 0° C. or higher based on the total mass of the ethylenically unsaturated monomer (B) according to claim 1. The present invention relates to an active energy ray-curable adhesive composition.
また、非反応性樹脂(A)のガラス転移温度(Tg)が0℃以上である請求項1または2に記載の活性エネルギー線硬化性接着剤組成物に関するものである。 The present invention also relates to the active energy ray-curable adhesive composition according to claim 1 or 2, wherein the non-reactive resin (A) has a glass transition temperature (Tg) of 0°C or higher.
また、フレキソ印刷方式に用いられる上記の活性エネルギー線硬化性接着剤組成物に関するものである。 The present invention also relates to the above-mentioned active energy ray-curable adhesive composition used in flexographic printing.
また、上記活性エネルギー線硬化性接着剤組成物を基材に印刷してなる印刷物に関するものである。 The present invention also relates to a printed matter obtained by printing the active energy ray-curable adhesive composition on a base material.
また、上記印刷物に、金属箔を接着した積層体に関するものである。 The present invention also relates to a laminate in which metal foil is adhered to the printed matter.
本発明によって、低エネルギー量の条件で優れた接着性および耐クラック性を有する活性エネルギー線硬化性接着剤組成物及びそれを用いる積層体を提供することができる。 According to the present invention, it is possible to provide an active energy ray-curable adhesive composition having excellent adhesiveness and crack resistance under low energy conditions, and a laminate using the same.
以下、本発明を実施するための形態について詳細に説明する。なお、本発明は、以下の実施形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。 EMBODIMENT OF THE INVENTION Hereinafter, the form for implementing this invention is demonstrated in detail. Note that the present invention is not limited to the following embodiments, and can be implemented with various modifications within the scope of the gist.
以下の説明において、(メタ)アクリレート、(メタ)アクリロイル、(メタ)アクリルは、それぞれメタクリレートおよび/またはアクリレート、メタクリロイルおよび/またはアクリロイル、メタクリルおよび/またはアクリルを意味する。本発明に使用される活性エネルギー線硬化型印刷インキの組成としては、以下の組成が好ましい組成として挙げられる。 In the following description, (meth)acrylate, (meth)acryloyl, and (meth)acrylic mean methacrylate and/or acrylate, methacryloyl and/or acryloyl, methacrylic and/or acrylic, respectively. Preferred compositions of the active energy ray-curable printing ink used in the present invention include the following compositions.
本発明の活性エネルギー線硬化性接着剤組成物は、非反応性樹脂(A)、エチレン性不飽和モノマー(B)、及び光開裂型光開始剤(C)を含むものであって、エチレン性不飽和モノマー(B)は、ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)をエチレン性不飽和モノマー(B)の全質量に対して10質量%以上含み、光開裂型光開始剤(C)は、波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上である光開裂型開始剤(C1)を前記接着剤組成物の全質量に対して2質量%以上含む。非反応性樹脂(A)を配合することで、種々の基材に対して密着性が良好となり、基材選択の幅が拡がる。エチレン性不飽和モノマー(B)として、ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)が配合されることで接着性及び耐クラック性が良好となり、光開裂型光開始剤(C)が、波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上であることで、低エネルギー量でも硬化し、接着性が得られる。 The active energy ray-curable adhesive composition of the present invention contains a non-reactive resin (A), an ethylenically unsaturated monomer (B), and a photocleavable photoinitiator (C), and comprises an ethylenically unsaturated monomer (C). The unsaturated monomer (B) contains 10% by mass or more of a monofunctional monomer (B1) having a glass transition temperature (Tg) of 0° C. or higher based on the total mass of the ethylenically unsaturated monomer (B), and is a photocleavable monomer. The photoinitiator (C) is a photocleavable initiator (C1) having a gram extinction coefficient of 1.0 L·g −1 ·cm −1 or more at a wavelength of 365 nm in an amount of 2% relative to the total mass of the adhesive composition. Contains more than % by mass. By blending the non-reactive resin (A), good adhesion to various base materials is achieved, expanding the range of base material selection. By blending a monofunctional monomer (B1) with a glass transition temperature (Tg) of 0° C. or higher as the ethylenically unsaturated monomer (B), good adhesion and crack resistance are obtained, and the photocleavable photoinitiator Since (C) has a gram extinction coefficient of 1.0 L·g −1 ·cm −1 or more at a wavelength of 365 nm, it can be cured even with a low energy amount and adhesive properties can be obtained.
非反応性樹脂(A)は、インキ・塗料・粘接着剤業界において通常使用されている樹脂であって、不飽和二重結合等の反応性官能基を含まないものを例示することができる。具体的には、シリコーン樹脂、ポリエステル樹脂、ふっ素樹脂、石油樹脂、クマロン樹脂、フェノール樹脂、ウレタン樹脂、尿素樹脂、エポキシ樹脂、セルロース樹脂、テルペン樹脂、キシレン樹脂、アルキッド樹脂、脂肪族炭化水素樹脂、ブチラール樹脂、ケチミン樹脂等が挙げられる。これらの樹脂を単独で用いてもよく、2種以上組み合わせて用いてもよい。
これらの中でも、エチレン性不飽和モノマー(B)への溶解性や接着性、価格等の観点からポリエステル樹脂が好ましく、これら樹脂は単独でも2種類以上を併用してもよい。また、非反応性樹脂(A)は、活性エネルギー線硬化性接着剤組成物総質量中に10~40質量%含むことが好ましく、15~35質量%含むことがより好ましい。
Examples of the non-reactive resin (A) include resins that are commonly used in the ink, paint, and adhesive industries and do not contain reactive functional groups such as unsaturated double bonds. . Specifically, silicone resin, polyester resin, fluororesin, petroleum resin, coumaron resin, phenol resin, urethane resin, urea resin, epoxy resin, cellulose resin, terpene resin, xylene resin, alkyd resin, aliphatic hydrocarbon resin, Examples include butyral resin and ketimine resin. These resins may be used alone or in combination of two or more.
Among these, polyester resins are preferred from the viewpoint of solubility in the ethylenically unsaturated monomer (B), adhesiveness, price, etc., and these resins may be used alone or in combination of two or more types. Further, the non-reactive resin (A) is preferably contained in an amount of 10 to 40% by mass, more preferably 15 to 35% by mass, in the total mass of the active energy ray-curable adhesive composition.
ポリエステル樹脂としては、市販品でいうと、例えば、東洋紡社製:バイロン220(Mn=2000、Tg=53℃)、バイロンGK130(Mn:7000、Tg:15℃)、バイロンGK590(Mn:7000、Tg:15℃)、バイロンGK680(Mn:6000、Tg:10℃)、バイロンGK810(Mn:6000、Tg:46℃)、バイロンGK780(Mn=11000、Tg=36℃)、バイロンGK890(Mn=11000、Tg=17℃)。ユニチカ社製:エリーテルUE3210(Mn:20000、Tg:45℃)、エリーテルUE3220(Mn:25000、Tg:5℃)、エリーテルUE3300(Mn:8000、Tg:45℃)、エリーテルUE9200(Mn:15000、Tg:65℃)。SKケミカル社製:スカイボンES403(Mn:9000、Tg:40℃)、スカイボンES460M(Mn:7000、Tg:37℃)、スカイボンES601(Mn:6000、Tg:18℃)、スカイボンES710(Mn:10000、Tg:37℃)、スカイボンES750(Mn:8000、Tg:35℃)等が挙げられる。 Commercially available polyester resins include, for example, Byron 220 (Mn = 2000, Tg = 53°C), Byron GK130 (Mn: 7000, Tg: 15°C), Byron GK590 (Mn: 7000, manufactured by Toyobo). Tg: 15°C), Byron GK680 (Mn: 6000, Tg: 10°C), Byron GK810 (Mn: 6000, Tg: 46°C), Byron GK780 (Mn = 11000, Tg = 36°C), Byron GK890 (Mn = 11000, Tg=17°C). Manufactured by Unitika: Elitel UE3210 (Mn: 20000, Tg: 45°C), Elitel UE3220 (Mn: 25000, Tg: 5°C), Elitel UE3300 (Mn: 8000, Tg: 45°C), Elitel UE9200 (Mn: 15000, Tg: 65°C). Manufactured by SK Chemical Company: Skybon ES403 (Mn: 9000, Tg: 40°C), Skybon ES460M (Mn: 7000, Tg: 37°C), Skybon ES601 (Mn: 6000, Tg: 18°C), Skybon ES710 (Mn: 10000) , Tg: 37°C), Skybon ES750 (Mn: 8000, Tg: 35°C), and the like.
非反応性樹脂(A)の分子量は、重量平均分子量が1000~30000の範囲が好ましく、2000~20000がより好ましい。 The weight average molecular weight of the non-reactive resin (A) is preferably in the range of 1,000 to 30,000, more preferably 2,000 to 20,000.
非反応性樹脂(A)のガラス転移温度(Tg)は、0℃以上であると耐クラック性がより向上するため好ましく、30℃以上がより好ましい。 The glass transition temperature (Tg) of the non-reactive resin (A) is preferably 0°C or higher because crack resistance is further improved, and more preferably 30°C or higher.
エチレン性不飽和モノマー(B)は、エチレン性不飽和二重結合を有するモノマーであれば特に限定されないが、単官能もしくは多官能の(メタ)アクリレートモノマー、(メタ)アクリルアミドモノマー、ビニルモノマー、アリルモノマー、等を挙げることができる。これらは単独でも2種類以上を併用してもよい。エチレン性不飽和モノマー(B)は、活性エネルギー線硬化性接着剤組成物総質量中に50~95質量%含むことが好ましく、55~90質量%含むことがより好ましい。 The ethylenically unsaturated monomer (B) is not particularly limited as long as it is a monomer having an ethylenically unsaturated double bond, but monofunctional or polyfunctional (meth)acrylate monomers, (meth)acrylamide monomers, vinyl monomers, allyl monomers, etc. monomers, etc. These may be used alone or in combination of two or more. The ethylenically unsaturated monomer (B) is preferably contained in an amount of 50 to 95% by mass, more preferably 55 to 90% by mass, in the total mass of the active energy ray-curable adhesive composition.
エチレン性不飽和モノマー(B)は、ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)をエチレン性不飽和モノマー(B)の全質量に対して10質量%以上含み、20質量%以上含むことが好ましい。含有量の上限は特に限定されず、エチレン性不飽和モノマー(B)の全質量に対して100質量%であってもよい。 The ethylenically unsaturated monomer (B) contains 10% by mass or more of a monofunctional monomer (B1) having a glass transition temperature (Tg) of 0° C. or higher based on the total mass of the ethylenically unsaturated monomer (B), and It is preferable that the content is at least % by mass. The upper limit of the content is not particularly limited, and may be 100% by mass based on the total mass of the ethylenically unsaturated monomer (B).
ガラス転移温度(Tg)は、ホモポリマーのTgを意味し、例えば、示差走査熱量計(DSC)により測定され、-60℃から200℃まで20℃/分で昇温し、その後-100℃/分で冷却し、再び-60℃から200℃まで20℃/分で昇温したときに検出したピークから求められる。 The glass transition temperature (Tg) means the Tg of a homopolymer, and is measured, for example, by differential scanning calorimetry (DSC), and is heated from -60°C to 200°C at a rate of 20°C/min, and then at -100°C/min. It is determined from the peak detected when the temperature is cooled for 1 minute and then raised again from -60°C to 200°C at a rate of 20°C/min.
ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)としては、
KJケミカルズ社製:ACMO(アクリロイルモルフォリン、Tg=145)、DEAA(ジエチルアクリルアミド、Tg=81℃)HEAA(ヒドロキシエチルアクリルアミド、Tg=98℃)。SARTOMER社製:SR257(ステアリルアクリレート、Tg=35℃)、SR506(イソボルニルアクリレート、Tg=97℃)、SR339A(2-フェノキシエチルアクリレート、Tg=35℃)、SR217NS(4-t-ブチルシクロヘキシルアクリレート、Tg=35℃)。大阪有機化学工業社製:ビスコート155(シクロヘキシルアクリレート、Tg=15℃)、ビスコート160(ベンジルアクリレート、Tg=6℃)、ビスコート196(3,3,5-トリメチルシクロヘキシルアクリレート、Tg=52℃)、ビスコート200(環状トリメチロールプロパンホルマールアクリレート、Tg=27℃)。
共栄社化学社製:ライトエステルE(エチルメタクリレート、Tg=65℃)、ライトエステルNB(n-ブチルメタクリレート、Tg=20℃)、ライトエステルIB(イソブチルメタクリレート、Tg=48℃)、ライトエステルTB(ter-ブチルメタクリレート、Tg=107℃)、ライトエステルTHF(1000)(テトラヒドロフルフリルメタクリレート、Tg=60℃)、ライトエステルHO-250(N)(2-ヒドロキシエチルメタクリレート、Tg=55、ライトエステルDM(ジメチルアミノエチルメタクリレート、Tg=18℃)ライトエステルDE(ジエチルアミノエチルメタクリレート、Tg=20℃)等が挙げられる。ガラス転移温度(Tg)が0℃未満である単官能モノマーは、本発明の目的を損なわない範囲で適宜用いることができる。
As the monofunctional monomer (B1) having a glass transition temperature (Tg) of 0°C or higher,
Manufactured by KJ Chemicals: ACMO (acryloylmorpholine, Tg=145), DEAA (diethylacrylamide, Tg=81°C), HEAA (hydroxyethylacrylamide, Tg=98°C). Manufactured by SARTOMER: SR257 (stearyl acrylate, Tg = 35°C), SR506 (isobornyl acrylate, Tg = 97°C), SR339A (2-phenoxyethyl acrylate, Tg = 35°C), SR217NS (4-t-butylcyclohexyl acrylate, Tg=35°C). Manufactured by Osaka Organic Chemical Industry Co., Ltd.: Viscoat 155 (cyclohexyl acrylate, Tg = 15°C), Viscoat 160 (benzyl acrylate, Tg = 6°C), Viscoat 196 (3,3,5-trimethylcyclohexyl acrylate, Tg = 52°C), Viscoat 200 (cyclic trimethylolpropane formal acrylate, Tg = 27°C).
Manufactured by Kyoeisha Chemical Co., Ltd.: Light Ester E (ethyl methacrylate, Tg = 65°C), Light Ester NB (n-butyl methacrylate, Tg = 20°C), Light Ester IB (isobutyl methacrylate, Tg = 48°C), Light Ester TB ( ter-butyl methacrylate, Tg = 107°C), light ester THF (1000) (tetrahydrofurfuryl methacrylate, Tg = 60°C), light ester HO-250 (N) (2-hydroxyethyl methacrylate, Tg = 55, light ester Examples include DM (dimethylaminoethyl methacrylate, Tg=18°C), light ester DE (diethylaminoethyl methacrylate, Tg=20°C), etc. Monofunctional monomers having a glass transition temperature (Tg) of less than 0°C are used in the present invention. It can be used as appropriate as long as the purpose is not impaired.
単官能エチレン性不飽和モノマーは、ガラス転移温度に関わらず、活性エネルギー線硬化性接着剤組成物の粘度を著しく低減させる効果があり、塗工・印刷皮膜の接着性及び平滑性を向上させるため好ましい。単官能エチレン性不飽和モノマーは、活性エネルギー線硬化性接着剤組成物総質量中に10~75質量%含むことが好ましく、20~70質量%含むことがより好ましい。 Monofunctional ethylenically unsaturated monomers have the effect of significantly reducing the viscosity of active energy ray-curable adhesive compositions, regardless of the glass transition temperature, and improve the adhesion and smoothness of coated and printed films. preferable. The monofunctional ethylenically unsaturated monomer is preferably contained in an amount of 10 to 75% by mass, more preferably 20 to 70% by mass, in the total mass of the active energy ray-curable adhesive composition.
また、エチレン性不飽和モノマー(B)の全質量に対してガラス転移温度(Tg)が0℃以上であるモノマーを70質量%以上含むことで、耐クラック性がより向上するため好ましく、80質量%以上含むことがより好ましい。含有量の上限は特に限定されず、エチレン性不飽和モノマー(B)の全質量に対して100質量%であってもよい。 Furthermore, it is preferable to include 70% by mass or more of a monomer having a glass transition temperature (Tg) of 0°C or higher based on the total mass of the ethylenically unsaturated monomer (B), since this further improves crack resistance. % or more is more preferable. The upper limit of the content is not particularly limited, and may be 100% by mass based on the total mass of the ethylenically unsaturated monomer (B).
ガラス転移温度(Tg)が0℃以上である2官能以上のモノマーとしては、代表的なものとして、HDDA(1,6-ヘキサンジオールジアクリレート、Tg=105℃、2官能)、TPGDA(トリプロピレングリコールジアクリレート、Tg=110℃、2官能)、アロニックスM-350(EO変性トリメチロールプロパントリアクリレート、Tg=約90℃、3官能)、MIRAMERM370(トリス2-ヒドロキシエチルイソシアヌルレートトリアクリレート、Tg=272℃、3官能)DPHA(ジペンタエリスリトールヘキサアクリレート、Tg>250℃、6官能)等が挙げられる。また、ガラス転移温度(Tg)が0℃以上であれば特に限定されず、下記の公知のモノマー等から適宜選択して使用することができる。また、ガラス転移温度(Tg)が0℃未満である2官能以上のモノマーは、本発明の目的を損なわない範囲で適宜用いることができる。 Typical examples of difunctional or higher functional monomers with a glass transition temperature (Tg) of 0°C or higher include HDDA (1,6-hexanediol diacrylate, Tg = 105°C, bifunctional), and TPGDA (tripropylene). Glycol diacrylate, Tg = 110°C, bifunctional), Aronix M-350 (EO-modified trimethylolpropane triacrylate, Tg = approximately 90°C, trifunctional), MIRAMERM370 (tris 2-hydroxyethyl isocyanurate triacrylate, Tg = 272°C, trifunctional) DPHA (dipentaerythritol hexaacrylate, Tg>250°C, hexafunctional), and the like. Further, there is no particular limitation as long as the glass transition temperature (Tg) is 0° C. or higher, and the monomers can be appropriately selected from the following known monomers and the like. Further, a difunctional or higher functional monomer having a glass transition temperature (Tg) of less than 0° C. can be used as appropriate within a range that does not impair the object of the present invention.
2官能以上のエチレン性不飽和モノマーとしては、例えば、ブタンジオールジ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート、オクタンジオールジ(メタ)アクリレート、ノナンジオールジ(メタ)アクリレート、その他のアルキレングリコールジ(メタ)アクリレート、ポリエチレングリコール200ジ(メタ)アクリレート(数字は分子量を表す)、テトラエチレングリコールジ(メタ)アクリレート、テトラメチレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ヒドロキシピバリルヒドロキシピバレートジ(メタ)アクリレート、ヒドロキシピバリルヒドロキシピバレートジカプロラクトネートジ(メタ)アクリレート、ビスフェノールのアルキレンオキシド(2モル)付加物のジ(メタ)アクリレート、グリセリンのエチレンオキシド(3モル)付加物のジ(メタ)アクリレート、ジグリセリンのプロピレンオキシド(3モル)付加物のジ(メタ)アクリレート等の2官能モノマー、トリメチロールプロパントリ(メタ)クリレート、トリメチロールプロパントリカプロラクトネートトリ(メタ)アクリレート、グリセリンのエチレンオキシド(3モル)付加物のトリ(メタ)アクリレート、グリセリンのプロピレンオキシド(3モル)付加物のジ(メタ)アクリレート、トリメチロールプロパンのエチレンオキシド(3モル)付加物のトリ(メタ)アクリレート、トリメチロールプロパンのプロピレンオキシド(3モル)付加物のトリ(メタ)アクリレート等の3官能モノマー、ペンタエリスリトールテトラ(メタ)アクリレート、ペンタエリスリトールテトラカプロラクトネートテトラ(メタ)アクリレート、ジグリセリンテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラカプロラクトネートテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等の4官能以上のモノマーが挙げられる。
2官能以上のエチレン性不飽和モノマーは、活性エネルギー線硬化性接着剤組成物総質量中65質量%以下であることが好ましく、45質量%以下であることがより好ましい。
Examples of the ethylenically unsaturated monomer having two or more functionalities include butanediol di(meth)acrylate, hexanediol di(meth)acrylate, octanediol di(meth)acrylate, nonanediol di(meth)acrylate, and other alkylene glycols. Di(meth)acrylate, polyethylene glycol 200 di(meth)acrylate (numbers represent molecular weight), tetraethylene glycol di(meth)acrylate, tetramethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, hydroxy Pivalyl hydroxypivalate di(meth)acrylate, Hydroxypivalyl hydroxypivalate dicaprolactonate di(meth)acrylate, Di(meth)acrylate of alkylene oxide (2 mol) adduct of bisphenol, Ethylene oxide of glycerin (3 mol) ) Difunctional monomers such as di(meth)acrylate adducts, di(meth)acrylate adducts of propylene oxide (3 mol) of diglycerin, trimethylolpropane tri(meth)acrylate, trimethylolpropane tricaprolactonate tri (meth)acrylate, tri(meth)acrylate of glycerin adduct with ethylene oxide (3 mol), di(meth)acrylate of propylene oxide (3 mol) adduct of glycerin, ethylene oxide (3 mol) adduct of trimethylolpropane Trifunctional monomers such as tri(meth)acrylate, tri(meth)acrylate of propylene oxide (3 mol) adduct of trimethylolpropane, pentaerythritol tetra(meth)acrylate, pentaerythritol tetracaprolactonate tetra(meth)acrylate , diglycerin tetra(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, ditrimethylolpropane tetracaprolactonate tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, etc. Examples include monomers having four or more functional groups.
The content of the bifunctional or higher ethylenically unsaturated monomer is preferably 65% by mass or less, more preferably 45% by mass or less based on the total mass of the active energy ray-curable adhesive composition.
光開裂型光開始剤(C)は、電子線や紫外線、可視光線等の活性エネルギー線照射によってラジカルを発生し、エチレン性不飽和モノマー(B)の架橋反応および重合反応を開始させる。光開裂型光開始剤は活性エネルギー線硬化性接着剤組成物総質量中に2~10質量%含むことが好ましく、3~7質量%含むことがより好ましい。光開裂型光開始剤は単独でも2種以上を併用してもよい。 The photocleavable photoinitiator (C) generates radicals by irradiation with active energy rays such as electron beams, ultraviolet rays, and visible light, and starts the crosslinking reaction and polymerization reaction of the ethylenically unsaturated monomer (B). The photocleavable photoinitiator is preferably contained in an amount of 2 to 10% by mass, more preferably 3 to 7% by mass, in the total mass of the active energy ray-curable adhesive composition. The photocleavable photoinitiators may be used alone or in combination of two or more.
光開裂型光開始剤(C)は、波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上であることで、硬化性や接着性が優れる。なお、本発明でいうグラム吸光係数とは、単に吸光係数とも呼ばれるものであって、吸光度を(As)、試料厚み(セル内部の厚み)をb(cm)、試料の濃度をc(g/l)としたときに、グラム吸光係数(as)=(As)/(b・c)で定義されるものである(化学大辞典1、p.950、昭和46年2月5日発行、共立出版(株)参照)。例えば、セルとしては、セル内部の厚みが1cmの石英セルを用いるのが好ましく、その測定方法としては、例えば機器分析のてびき(1)(p.97~p.115、1989年、4月1日発行、(株)化学同人)に記載されているような方法で測定することができる。 The photocleavable photoinitiator (C) has excellent curability and adhesiveness because it has a gram extinction coefficient of 1.0 L·g −1 ·cm −1 or more at a wavelength of 365 nm. In addition, the gram extinction coefficient as used in the present invention is also simply called the extinction coefficient, and the absorbance is (As), the sample thickness (thickness inside the cell) is b (cm), and the sample concentration is c (g/g/cm). l), it is defined as gram extinction coefficient (as) = (As)/(b・c) (Chemistry Dictionary 1, p. 950, published February 5, 1970, Kyoritsu Co., Ltd. (See Publishing Co., Ltd.). For example, it is preferable to use a quartz cell with an internal thickness of 1 cm, and the measurement method is as follows: It can be measured by the method described in Kagaku Dojin Co., Ltd., published on the 1st.
波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上である光開裂型光開始剤(C1)としては、例えば、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド(1.3L・g-1・cm-1)、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド(2.2L・g-1・cm-1)、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1(5.0L・g-1・cm-1)、等が挙げられる。本発明の目的を損なわない範囲で、前記光開裂型光開始剤(C1)以外の開始剤を適宜用いることができる。 As the photocleavable photoinitiator (C1) having a gram extinction coefficient of 1.0 L·g −1 ·cm −1 or more at a wavelength of 365 nm, for example, 2,4,6-trimethylbenzoyldiphenylphosphine oxide (1.3 L・g −1・cm −1 ), bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide (2.2L・g −1・cm −1 ), 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl)-butanone-1 (5.0 L·g −1 ·cm −1 ), and the like. Initiators other than the photocleavable photoinitiator (C1) can be used as appropriate within a range that does not impair the purpose of the present invention.
[添加剤]
本発明の活性エネルギー線硬化性接着剤組成物には、非反応性樹脂(A)、エチレン性不飽和モノマー(B)、及び光開裂型光開始剤(C)の他に、添加剤として、公知のものを適宜含有することができる。例えば、重合禁止剤、酸化防止剤、光安定剤、紫外線吸収剤、増感剤、蛍光増白剤、硬化剤、カップリング剤、可塑剤、レベリング剤、表面調整剤、消泡剤、基材湿潤剤、接着付与剤、帯電防止剤、着色顔料、体質顔料、顔料分散剤、有機溶剤、水等が挙げられる。
[Additive]
In addition to the non-reactive resin (A), the ethylenically unsaturated monomer (B), and the photocleavable photoinitiator (C), the active energy ray-curable adhesive composition of the present invention contains, as additives, Known materials may be included as appropriate. For example, polymerization inhibitors, antioxidants, light stabilizers, ultraviolet absorbers, sensitizers, optical brighteners, curing agents, coupling agents, plasticizers, leveling agents, surface conditioning agents, antifoaming agents, base materials Examples include wetting agents, adhesion promoters, antistatic agents, colored pigments, extender pigments, pigment dispersants, organic solvents, and water.
[溶剤]
本発明の活性エネルギー線硬化性接着剤組成物は、有機溶剤や水を実質的に含有しないことが好ましい。実質的に含有しないとは、活性エネルギー線硬化性接着剤組成物の総質量に対して、3%以下、より好ましくは1%以下である。
[solvent]
The active energy ray-curable adhesive composition of the present invention preferably does not substantially contain an organic solvent or water. "Substantially free" means 3% or less, more preferably 1% or less, based on the total mass of the active energy ray-curable adhesive composition.
[粘度]
本発明の活性エネルギー線硬化性接着剤組成物の25℃における粘度は、100~3000mPa・sが好ましく、より好ましくは200~2000mPa・sである。25℃における粘度が上記範囲内にあると、塗工・印刷適性と接着性とのバランスに優れる。なお、粘度は、コーンプレート型粘度計(コーン直径20mm、コーン角度1度)を用いて、25℃環境下、せん断速度100s-1で測定できる。
[viscosity]
The viscosity of the active energy ray-curable adhesive composition of the present invention at 25° C. is preferably 100 to 3000 mPa·s, more preferably 200 to 2000 mPa·s. When the viscosity at 25° C. is within the above range, coating/printing suitability and adhesiveness are well balanced. The viscosity can be measured using a cone-plate viscometer (cone diameter: 20 mm, cone angle: 1 degree) at a shear rate of 100 s −1 in an environment of 25° C.
本発明のコールドスタンピング法による金属箔押し(箔転写)に使用する活性エネルギー線硬化性接着剤の印刷は、一般的に公知である印刷方法は何れも使用可能であり、例えば、スプレー、シャワー、ディッピング、ロールコーター、ダイコーター、スピンコーター、ディスペンサー、インクジェット印刷、グラビア印刷、フレキソ印刷、スクリーン印刷等のウエットコーティング法が挙げられるが、特に、フレキソ印刷が良い。 For printing the active energy ray-curable adhesive used for metal foil stamping (foil transfer) by the cold stamping method of the present invention, any generally known printing method can be used, such as spraying, showering, dipping, etc. , roll coater, die coater, spin coater, dispenser, inkjet printing, gravure printing, flexographic printing, screen printing, and other wet coating methods, and flexographic printing is particularly preferred.
[硬化方法]
本発明の活性エネルギー線硬化性接着剤組成物を硬化する方法は、特に限定されるものではなく、公知の方法を用いることができる。例えば、α線、γ線、電子線、X線、紫外線、可視光線又は赤外線等を照射することで硬化することができる。中でも、紫外線、電子線が好ましく、より好ましくは紫外線である。紫外線のピーク波長は、150~450nmであることが好ましい。
[Curing method]
The method for curing the active energy ray-curable adhesive composition of the present invention is not particularly limited, and any known method can be used. For example, it can be cured by irradiation with alpha rays, gamma rays, electron beams, X-rays, ultraviolet rays, visible light, or infrared rays. Among these, ultraviolet rays and electron beams are preferable, and ultraviolet rays are more preferable. The peak wavelength of ultraviolet rays is preferably 150 to 450 nm.
[紫外線での硬化方法]
本発明の活性エネルギー線硬化性接着剤組成物を紫外線で硬化する方法は、特に限定されるものではなく、公知の方法を用いることができ、例えば高圧水銀ランプ、超高圧水銀灯、カーボンアーク灯、メタルハライドランプ、キセノンランプ、ケミカルランプ、無電極放電ランプ、LED等を用いることができる。積算光量として10~3000mJ/cm2、好ましくは30~1000mJ/cm2を照射すればよい。紫外線照射後は、必要に応じて加熱を行って接着性向上を図ることもできる。
[Curing method with ultraviolet rays]
The method for curing the active energy ray-curable adhesive composition of the present invention with ultraviolet rays is not particularly limited, and known methods can be used, such as high-pressure mercury lamps, ultra-high-pressure mercury lamps, carbon arc lamps, Metal halide lamps, xenon lamps, chemical lamps, electrodeless discharge lamps, LEDs, etc. can be used. The integrated light amount may be 10 to 3000 mJ/cm 2 , preferably 30 to 1000 mJ/cm 2 . After irradiation with ultraviolet rays, heating can be performed as necessary to improve adhesion.
[積層体]
本発明の活性エネルギー線硬化性接着剤組成物を基材上に塗工・印刷により層形成し、金属箔を貼り合わせたのち、活性エネルギー線を照射して硬化・接着するコールドスタンピング法により積層体が得られる。活性エネルギー線硬化性接着剤組成物を塗工・印刷する際の膜厚としては、通常1~50μmであることが好ましく、1~10μmであることがより好ましい。
[Laminated body]
A layer of the active energy ray-curable adhesive composition of the present invention is formed on a base material by coating and printing, a metal foil is laminated, and the layers are laminated by a cold stamping method in which the active energy ray curable adhesive composition is cured and bonded by irradiation with active energy rays. You get a body. The film thickness when coating/printing the active energy ray-curable adhesive composition is usually preferably 1 to 50 μm, more preferably 1 to 10 μm.
[基材]
本発明の活性エネルギー線硬化性接着剤組成物を塗工・印刷する基材は、特に限定されるものではなく、公知の材料を使用することができる。例えば、紙、段ボール、アート紙、コート紙、合成紙等の紙類やPET(ポリエチレンテレフタレート)、PVC(ポリ塩化ビニル)、PC(ポリカーボネート)、PE(ポリエチレン)、PP(ポリプロピレン)、OPP(二軸延伸ポリプロピレン)等のプラスチックフィルム類が挙げられる。基材の膜厚としては特に指定されるものではなく、塗工・印刷する表面がコロナ処理されていてもよい。また、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、ポリオレフィン樹脂やその他の樹脂等で表面コート処理を施されていてもよい。
[Base material]
The substrate on which the active energy ray-curable adhesive composition of the present invention is coated and printed is not particularly limited, and known materials can be used. For example, paper such as paper, cardboard, art paper, coated paper, synthetic paper, PET (polyethylene terephthalate), PVC (polyvinyl chloride), PC (polycarbonate), PE (polyethylene), PP (polypropylene), OPP (polymers), etc. Examples include plastic films such as axially oriented polypropylene). The film thickness of the base material is not particularly specified, and the surface to be coated or printed may be corona treated. Further, the surface may be coated with acrylic resin, urethane resin, polyester resin, polyolefin resin, or other resin.
金属箔は、銅、アルミニウム、ニッケル、鉄、金、銀、ステンレス、タングステン、クロム、チタン、錫等の金属からなる箔、あるいはそれらの2種以上を組み合わせた合金からなる箔を使用できる。箔の価格の点から銅、アルミニウム、ニッケルの箔が適している。さらに、箔の上から活性エネルギー線を照射するために活性エネルギー線の透過率も考慮される。 As the metal foil, a foil made of a metal such as copper, aluminum, nickel, iron, gold, silver, stainless steel, tungsten, chromium, titanium, or tin, or a foil made of an alloy of two or more of these metals can be used. In terms of foil price, copper, aluminum, and nickel foils are suitable. Furthermore, since the active energy rays are irradiated from above the foil, the transmittance of the active energy rays is also taken into consideration.
以下、実施例をあげて本発明を詳細に説明するが、以下の実施例は本発明の権利範囲を何ら制限するものではない。 Hereinafter, the present invention will be explained in detail with reference to Examples, but the following Examples do not limit the scope of the present invention in any way.
[活性エネルギー線硬化性接着剤組成物の作製:実施例1]
非反応性樹脂(A)として、バイロンGK680(ポリエステル樹脂、固形分100質量%)20質量%、エチレン性不飽和モノマー(B)として、ACMO(4-アクリロイルモルフォリン)20質量%、アロニックスM-350(EO変性トリメチロールプロパントリアクリレート)54質量%を80℃で加温しながら、ディスパー撹拌(1000rpm)により溶解・混合した。前記混合物に光開裂型光開始剤(C)として、Omnirad TPO(2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド)6質量%を混合し、活性エネルギー線硬化性接着剤組成物を作製した。
[Preparation of active energy ray-curable adhesive composition: Example 1]
As the non-reactive resin (A), 20% by mass of Vylon GK680 (polyester resin, solid content 100% by mass), as the ethylenically unsaturated monomer (B), 20% by mass of ACMO (4-acryloylmorpholine), Aronix M- While heating 54% by mass of 350 (EO-modified trimethylolpropane triacrylate) at 80° C., the mixture was dissolved and mixed with disper stirring (1000 rpm). 6% by mass of Omnirad TPO (2,4,6-trimethylbenzoyldiphenylphosphine oxide) was mixed into the mixture as a photocleavable photoinitiator (C) to prepare an active energy ray-curable adhesive composition.
[活性エネルギー線硬化性接着剤組成物の作製:実施例2~9、比較例1~5]
表1に記載した原料と量を変更した以外は、実施例1と同様の方法で実施例2~9、比較例1~5を得た。なお、表1中の数字は質量%を示す。
[Preparation of active energy ray curable adhesive composition: Examples 2 to 9, Comparative Examples 1 to 5]
Examples 2 to 9 and Comparative Examples 1 to 5 were obtained in the same manner as in Example 1, except that the raw materials and amounts listed in Table 1 were changed. Note that the numbers in Table 1 indicate mass %.
[積層体の作製方法]
得られた活性エネルギー線硬化性接着剤組成物を、基材である易接着PETフィルム(東洋紡社製、コスモシャインA4360)にバーコーター#3を用いて塗工した(接着剤膜厚約5μm)。その後、ラミネート材である金属箔(村田金箔社製、GNC-F銀)をラミネート用ハンドローラーによって貼り合わせた。さらに、コンベア式UV照射装置(アイグラフィックス社製、高圧水銀灯、出力80W/cm、コンベア速度80m/分、ランプ高さ11cm)を用いて、金属箔側から紫外線を照射し、接着剤組成物を硬化させ、積層体を作製した。EIT社製UV POWER PUCKIIにて測定したUVA領域の積算光量は15mJ/cm2と小さく、低エネルギー量である。
[Method for producing laminate]
The obtained active energy ray-curable adhesive composition was coated on an easily adhesive PET film (manufactured by Toyobo Co., Ltd., Cosmoshine A4360) as a base material using bar coater #3 (adhesive film thickness about 5 μm). . Thereafter, a metal foil (manufactured by Murata Kinpaku Co., Ltd., GNC-F silver) as a laminating material was pasted together using a hand laminating roller. Furthermore, ultraviolet rays were irradiated from the metal foil side using a conveyor-type UV irradiation device (manufactured by I-Graphics, high-pressure mercury lamp, output 80 W/cm, conveyor speed 80 m/min, lamp height 11 cm), and the adhesive composition was was cured to produce a laminate. The integrated light amount in the UVA region measured with UV POWER PUCK II manufactured by EIT was as small as 15 mJ/cm 2 , which is a low energy amount.
[接着性]
基材上に箔押しされたアルミニウム部分の接着性(密着性)を、UV照射後に離型紙を剥がした際に箔が基材に接着するかどうかを目視確認し以下の基準で評価した。
〔評価〕
◎:変化なし(箔が全く剥がれない。)
○:僅かに(5%未満)に剥離が見られた。
△:一部に(5~50%未満)に剥離が見られた。
×:一部(50%以上)または全部に剥離が見られた。
[Adhesiveness]
The adhesion (adhesion) of the aluminum part foil-stamped onto the base material was evaluated based on the following criteria by visually checking whether the foil adhered to the base material when the release paper was peeled off after UV irradiation.
〔evaluation〕
◎: No change (the foil does not come off at all.)
○: Slight peeling (less than 5%) was observed.
△: Peeling was observed in some parts (5 to less than 50%).
x: Peeling was observed in part (50% or more) or in the whole.
[耐クラック性]
基材上に箔押しされたアルミニウム部分の耐クラック性(密着性)を、箔押し後、φ8mmの棒に箔転写面を上にして巻きつけた後のクラックの発生状態を目視にて以下の基準で評価した。
〔評価〕
◎:目視でクラックが確認されなかった。
○:微細なクラックのみが確認された。
×:大きなクラックが確認された。
-:接着性が不足しているため、未評価。
[Crack resistance]
The crack resistance (adhesion) of the aluminum part foil stamped on the base material was determined by visually observing the occurrence of cracks after foil stamping and wrapping it around a φ8 mm rod with the foil transfer side facing up. evaluated.
〔evaluation〕
◎: No cracks were visually observed.
○: Only minute cracks were observed.
×: Large cracks were confirmed.
-: Not evaluated due to insufficient adhesion.
表1中の各原料の情報は、下記の通りである。
非反応性樹脂(A)
・バイロンGK680:東洋紡社製、ポリエステル樹脂、Tg10℃
・バイロン220:東洋紡社製、ポリエステル樹脂、Tg53℃
エチレン性不飽和モノマー(B)
・ACMO:KJケミカル社製、4-アクリロイルモルフォリン、ホモポリマーTg145℃
・SR217NS:SARTOMER社製、4-t-ブチルシクロヘキシルアクリレート、ホモポリマーTg35℃
・ビスコート155:大阪有機化学工業社製、シクロヘキシルアクリレート、ホモポリマーTg15℃
・TPGDA:ダイセル・オルネクス社製、トリプロピレングリコールジアクリレート、ホモポリマーTg55℃
・アロニックスM-350:東亞合成社製、EO変性トリメチロールプロパントリアクリレート、ホモポリマーTg約90℃
・アロニックスM-101A:東亞合成社製、フェノキシジエチレングリコールアクリレート、ホモポリマーTg-8℃
光開始剤
・Omnirad TPO:IGM Resins B.V.社製、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド,365nmにおけるグラム吸光係数1.3L・g-1・cm-1
・SB-PI799:ソート社製、2,4-ジエチルチオキサントン、365nmにおけるグラム吸光係数16.4L・g-1・cm-1
・DAIDO UV-CURE174:大同化成工業社製、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン、365nmにおけるグラム吸光係数0.0L・g-1・cm-1
Information on each raw material in Table 1 is as follows.
Non-reactive resin (A)
・Byron GK680: Manufactured by Toyobo, polyester resin, Tg 10℃
・Vylon 220: manufactured by Toyobo Co., Ltd., polyester resin, Tg 53°C
Ethylenically unsaturated monomer (B)
・ACMO: Manufactured by KJ Chemical Co., Ltd., 4-acryloylmorpholine, homopolymer Tg 145°C
・SR217NS: Manufactured by SARTOMER, 4-t-butylcyclohexyl acrylate, homopolymer Tg 35°C
・Viscoat 155: Osaka Organic Chemical Industry Co., Ltd., cyclohexyl acrylate, homopolymer Tg 15°C
・TPGDA: manufactured by Daicel Allnex, tripropylene glycol diacrylate, homopolymer Tg 55°C
・Aronix M-350: manufactured by Toagosei Co., Ltd., EO modified trimethylolpropane triacrylate, homopolymer Tg approximately 90°C
・Aronix M-101A: manufactured by Toagosei Co., Ltd., phenoxydiethylene glycol acrylate, homopolymer Tg - 8°C
photoinitiator
・Omnirad TPO: IGM Resins B. V. 2,4,6-trimethylbenzoyldiphenylphosphine oxide, gram extinction coefficient at 365 nm: 1.3 L・g −1・cm −1
・SB-PI799: Manufactured by Sort, 2,4-diethylthioxanthone, gram extinction coefficient at 365 nm 16.4 L・g −1・cm −1
・DAIDO UV-CURE174: manufactured by Daido Kasei Kogyo Co., Ltd., 1-hydroxy-cyclohexyl-phenyl-ketone, gram extinction coefficient at 365 nm 0.0L・g -1・cm -1
表1に示す通り、本発明の活性エネルギー線硬化性接着剤組成物を用いた実施例1~9は、低エネルギー量の条件において、優れた接着性及び耐クラック性を発現した。 As shown in Table 1, Examples 1 to 9 using the active energy ray-curable adhesive composition of the present invention exhibited excellent adhesion and crack resistance under low energy conditions.
Claims (4)
活性エネルギー線硬化性接着剤組成物は、非反応性樹脂(A)を活性エネルギー線硬化性接着剤組成物の総質量中に15~40質量%含み、
エチレン性不飽和モノマー(B)は、ガラス転移温度(Tg)が0℃以上である単官能モノマー(B1)をエチレン性不飽和モノマー(B)の全質量に対して10質量%以上含み、光開裂型光開始剤(C)は、波長365nmにおけるグラム吸光係数が1.0L・g-1・cm-1以上である光開裂型開始剤(C1)を前記接着剤組成物の全質量に対して2質量%以上含む、積層体の製造方法。 An active energy ray-curable adhesive composition containing a non-reactive resin (A), an ethylenically unsaturated monomer (B), and a photocleavable photoinitiator (C), and having a viscosity of 200 to 3000 mPa·s A method for producing a laminate in which a printed matter is flexographically printed on a base material, a metal foil is laminated to the printed material, and the product is cured and bonded by irradiation with active energy rays, the method comprising:
The active energy ray curable adhesive composition contains 15 to 40% by mass of the non-reactive resin (A) in the total mass of the active energy ray curable adhesive composition,
The ethylenically unsaturated monomer (B) contains 10% by mass or more of a monofunctional monomer (B1) having a glass transition temperature (Tg) of 0° C. or higher based on the total mass of the ethylenically unsaturated monomer (B), and is resistant to light. The cleavable photoinitiator (C) is a photocleavable initiator (C1) having a gram extinction coefficient of 1.0 L·g −1 ·cm −1 or more at a wavelength of 365 nm based on the total mass of the adhesive composition. A method for producing a laminate containing 2% by mass or more.
The method for producing a laminate according to claim 1 or 2, wherein the non-reactive resin (A) is a polyester resin.
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JP2021102667A (en) | 2019-12-24 | 2021-07-15 | 東洋インキScホールディングス株式会社 | Active energy beam curable ink composition, and printed matter |
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US20180319136A1 (en) | 2016-01-14 | 2018-11-08 | Hp Scitex Ltd. | Foil printing |
JP2020525620A (en) | 2017-06-27 | 2020-08-27 | アイエヌエックス インターナショナル インク カンパニーInx International Ink Co. | Energy-curing heat-activated inkjet adhesive for foil stamping |
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JP2021102667A (en) | 2019-12-24 | 2021-07-15 | 東洋インキScホールディングス株式会社 | Active energy beam curable ink composition, and printed matter |
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