JP7376978B2 - Photosensitive resin composition, method for producing cured product, and method for producing display device - Google Patents
Photosensitive resin composition, method for producing cured product, and method for producing display device Download PDFInfo
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- JP7376978B2 JP7376978B2 JP2018098216A JP2018098216A JP7376978B2 JP 7376978 B2 JP7376978 B2 JP 7376978B2 JP 2018098216 A JP2018098216 A JP 2018098216A JP 2018098216 A JP2018098216 A JP 2018098216A JP 7376978 B2 JP7376978 B2 JP 7376978B2
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- solvent
- resin composition
- photosensitive resin
- acid
- component
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- 239000011342 resin composition Substances 0.000 title claims description 60
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000002904 solvent Substances 0.000 claims description 86
- 150000001875 compounds Chemical class 0.000 claims description 49
- -1 fluorene-9,9-diyl group Chemical group 0.000 claims description 46
- 239000004593 Epoxy Substances 0.000 claims description 40
- 229920005989 resin Polymers 0.000 claims description 32
- 239000011347 resin Substances 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000000576 coating method Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 23
- 239000004094 surface-active agent Substances 0.000 claims description 17
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 15
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 claims description 14
- 238000009835 boiling Methods 0.000 claims description 10
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 10
- RYNQKSJRFHJZTK-UHFFFAOYSA-N (3-methoxy-3-methylbutyl) acetate Chemical compound COC(C)(C)CCOC(C)=O RYNQKSJRFHJZTK-UHFFFAOYSA-N 0.000 claims description 9
- UYAAVKFHBMJOJZ-UHFFFAOYSA-N diimidazo[1,3-b:1',3'-e]pyrazine-5,10-dione Chemical compound O=C1C2=CN=CN2C(=O)C2=CN=CN12 UYAAVKFHBMJOJZ-UHFFFAOYSA-N 0.000 claims description 9
- 239000000178 monomer Substances 0.000 claims description 9
- 229940116423 propylene glycol diacetate Drugs 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 8
- QMYGFTJCQFEDST-UHFFFAOYSA-N 3-methoxybutyl acetate Chemical compound COC(C)CCOC(C)=O QMYGFTJCQFEDST-UHFFFAOYSA-N 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 7
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000003999 initiator Substances 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 6
- 150000001732 carboxylic acid derivatives Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims 1
- 238000011417 postcuring Methods 0.000 claims 1
- 239000002253 acid Substances 0.000 description 48
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 39
- 239000010408 film Substances 0.000 description 38
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 16
- 150000003628 tricarboxylic acids Chemical class 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 238000001723 curing Methods 0.000 description 12
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- 239000007787 solid Substances 0.000 description 11
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 10
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
- 125000006159 dianhydride group Chemical group 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 7
- 229930185605 Bisphenol Natural products 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 7
- 150000005846 sugar alcohols Polymers 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 206010040925 Skin striae Diseases 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 229940116333 ethyl lactate Drugs 0.000 description 6
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 6
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000000412 dendrimer Substances 0.000 description 4
- 229920000736 dendritic polymer Polymers 0.000 description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 4
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- BHXIWUJLHYHGSJ-UHFFFAOYSA-N ethyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OCC BHXIWUJLHYHGSJ-UHFFFAOYSA-N 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 4
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 4
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- QYGBYAQGBVHMDD-XQRVVYSFSA-N (z)-2-cyano-3-thiophen-2-ylprop-2-enoic acid Chemical compound OC(=O)C(\C#N)=C/C1=CC=CS1 QYGBYAQGBVHMDD-XQRVVYSFSA-N 0.000 description 3
- YWFPGFJLYRKYJZ-UHFFFAOYSA-N 9,9-bis(4-hydroxyphenyl)fluorene Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 YWFPGFJLYRKYJZ-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920003986 novolac Polymers 0.000 description 3
- 238000000016 photochemical curing Methods 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 3
- KMOUUZVZFBCRAM-UHFFFAOYSA-N 1,2,3,6-tetrahydrophthalic anhydride Chemical compound C1C=CCC2C(=O)OC(=O)C21 KMOUUZVZFBCRAM-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- PMNLUUOXGOOLSP-UHFFFAOYSA-M 2-sulfanylpropanoate Chemical compound CC(S)C([O-])=O PMNLUUOXGOOLSP-UHFFFAOYSA-M 0.000 description 2
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 2
- MFKRHJVUCZRDTF-UHFFFAOYSA-N 3-methoxy-3-methylbutan-1-ol Chemical compound COC(C)(C)CCO MFKRHJVUCZRDTF-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 2
- LOCXTTRLSIDGPS-UHFFFAOYSA-N [[1-oxo-1-(4-phenylsulfanylphenyl)octan-2-ylidene]amino] benzoate Chemical compound C=1C=C(SC=2C=CC=CC=2)C=CC=1C(=O)C(CCCCCC)=NOC(=O)C1=CC=CC=C1 LOCXTTRLSIDGPS-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
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- 239000003963 antioxidant agent Substances 0.000 description 2
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- 239000004305 biphenyl Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
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- 239000003112 inhibitor Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
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- 239000000463 material Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
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- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
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- 230000035945 sensitivity Effects 0.000 description 2
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- 150000003512 tertiary amines Chemical class 0.000 description 2
- 238000012719 thermal polymerization Methods 0.000 description 2
- AYEKOFBPNLCAJY-UHFFFAOYSA-O thiamine pyrophosphate Chemical compound CC1=C(CCOP(O)(=O)OP(O)(O)=O)SC=[N+]1CC1=CN=C(C)N=C1N AYEKOFBPNLCAJY-UHFFFAOYSA-O 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 2
- VMHYWKBKHMYRNF-UHFFFAOYSA-N (2-chlorophenyl)-phenylmethanone Chemical compound ClC1=CC=CC=C1C(=O)C1=CC=CC=C1 VMHYWKBKHMYRNF-UHFFFAOYSA-N 0.000 description 1
- GGAUUQHSCNMCAU-ZXZARUISSA-N (2s,3r)-butane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C[C@H](C(O)=O)[C@H](C(O)=O)CC(O)=O GGAUUQHSCNMCAU-ZXZARUISSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- XHXSXTIIDBZEKB-UHFFFAOYSA-N 1,2,3,4,5,6,7,8-octamethylanthracene-9,10-dione Chemical compound CC1=C(C)C(C)=C2C(=O)C3=C(C)C(C)=C(C)C(C)=C3C(=O)C2=C1C XHXSXTIIDBZEKB-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
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- RYIHVCKWWPHXMZ-UHFFFAOYSA-N [2-(hydroxymethyl)-3-(2-sulfanylacetyl)oxy-2-[(2-sulfanylacetyl)oxymethyl]propyl] 2-sulfanylacetate Chemical compound SCC(=O)OCC(CO)(COC(=O)CS)COC(=O)CS RYIHVCKWWPHXMZ-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 150000008062 acetophenones Chemical class 0.000 description 1
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- 239000000654 additive Substances 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- LHMRXAIRPKSGDE-UHFFFAOYSA-N benzo[a]anthracene-7,12-dione Chemical compound C1=CC2=CC=CC=C2C2=C1C(=O)C1=CC=CC=C1C2=O LHMRXAIRPKSGDE-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 description 1
- VAYBSUUSYTWKBX-UHFFFAOYSA-N bicyclo[2.2.1]heptane-2,3,3,4-tetracarboxylic acid Chemical compound C1CC2(C(O)=O)C(C(O)=O)(C(O)=O)C(C(=O)O)C1C2 VAYBSUUSYTWKBX-UHFFFAOYSA-N 0.000 description 1
- KYQRDNYMKKJUTH-UHFFFAOYSA-N bicyclo[2.2.1]heptane-3,4-dicarboxylic acid Chemical compound C1CC2(C(O)=O)C(C(=O)O)CC1C2 KYQRDNYMKKJUTH-UHFFFAOYSA-N 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical compound C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- CNASVLXXMGAQGK-UHFFFAOYSA-N bis(3,5-dichloro-4-hydroxyphenyl)methanone Chemical compound C1=C(Cl)C(O)=C(Cl)C=C1C(=O)C1=CC(Cl)=C(O)C(Cl)=C1 CNASVLXXMGAQGK-UHFFFAOYSA-N 0.000 description 1
- JWAPUVVSOVJCJB-UHFFFAOYSA-N bis(4-hydroxy-3,5-dimethylphenyl)methanone Chemical compound CC1=C(O)C(C)=CC(C(=O)C=2C=C(C)C(O)=C(C)C=2)=C1 JWAPUVVSOVJCJB-UHFFFAOYSA-N 0.000 description 1
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 1
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- 238000009833 condensation Methods 0.000 description 1
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- 239000000470 constituent Substances 0.000 description 1
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- 238000004132 cross linking Methods 0.000 description 1
- CCQPAEQGAVNNIA-UHFFFAOYSA-N cyclobutane-1,1-dicarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCC1 CCQPAEQGAVNNIA-UHFFFAOYSA-N 0.000 description 1
- CURBACXRQKTCKZ-UHFFFAOYSA-N cyclobutane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1C(C(O)=O)C(C(O)=O)C1C(O)=O CURBACXRQKTCKZ-UHFFFAOYSA-N 0.000 description 1
- DEIWDECRWOVFGW-UHFFFAOYSA-N cycloheptane-1,1,2,2-tetracarboxylic acid Chemical compound C1(C(CCCCC1)(C(=O)O)C(=O)O)(C(=O)O)C(=O)O DEIWDECRWOVFGW-UHFFFAOYSA-N 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- RZIPTXDCNDIINL-UHFFFAOYSA-N cyclohexane-1,1,2,2-tetracarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCCCC1(C(O)=O)C(O)=O RZIPTXDCNDIINL-UHFFFAOYSA-N 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- 125000002243 cyclohexanonyl group Chemical group *C1(*)C(=O)C(*)(*)C(*)(*)C(*)(*)C1(*)* 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- STZIXLPVKZUAMV-UHFFFAOYSA-N cyclopentane-1,1,2,2-tetracarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCCC1(C(O)=O)C(O)=O STZIXLPVKZUAMV-UHFFFAOYSA-N 0.000 description 1
- YZFOGXKZTWZVFN-UHFFFAOYSA-N cyclopentane-1,1-dicarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCCC1 YZFOGXKZTWZVFN-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 description 1
- 229940009714 erythritol Drugs 0.000 description 1
- 235000019414 erythritol Nutrition 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- JNWGOCSTXJQFEP-UHFFFAOYSA-N hexane-1,1,1,2-tetracarboxylic acid Chemical compound CCCCC(C(O)=O)C(C(O)=O)(C(O)=O)C(O)=O JNWGOCSTXJQFEP-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 150000001261 hydroxy acids Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- WCPAKWJPBJAGKN-UHFFFAOYSA-N oxadiazole Chemical compound C1=CON=N1 WCPAKWJPBJAGKN-UHFFFAOYSA-N 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- MIVZUXGHPJSKRI-UHFFFAOYSA-N pentane-1,1,1,2-tetracarboxylic acid Chemical compound CCCC(C(O)=O)C(C(O)=O)(C(O)=O)C(O)=O MIVZUXGHPJSKRI-UHFFFAOYSA-N 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003003 phosphines Chemical group 0.000 description 1
- 150000004714 phosphonium salts Chemical group 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- DVQHRBFGRZHMSR-UHFFFAOYSA-N sodium methyl 2,2-dimethyl-4,6-dioxo-5-(N-prop-2-enoxy-C-propylcarbonimidoyl)cyclohexane-1-carboxylate Chemical compound [Na+].C=CCON=C(CCC)[C-]1C(=O)CC(C)(C)C(C(=O)OC)C1=O DVQHRBFGRZHMSR-UHFFFAOYSA-N 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0048—Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Materials For Photolithography (AREA)
- Optical Filters (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
本発明は、感光性樹脂組成物、その硬化物および当該硬化物を含む表示装置に関する。 The present invention relates to a photosensitive resin composition, a cured product thereof, and a display device including the cured product.
基板上に、感光性樹脂組成物の塗膜を形成(成膜)するときには、スピンコーター、スリット&スピンコーター、スリットコーター、ロールコーター、バーコーターなどの塗布装置が用いられることがある。しかしながら、近年の液晶パネルの大型化が進むにつれて、上記の方法では、塗布ムラやストリエーションの発生などの問題が生じていた。この問題に対応すべく、感光性樹脂組成物の粘度を下げ、スピンコーターなどの回転数を下げることにより塗布ムラなどの軽減を図ってきたが、高品質の塗膜を得られる代わりに生産性が悪くなるという問題が生じている。また、カラーフィルター製造時に2層目以降の成膜をする際に、パターン形成されて凹凸がある基板上に成膜する場合、スピンコーターで塗布すると、形成された凹凸をきっかけとして、塗布面上に放射線状の筋が生じるというストリエーションという塗布不良が起こってしまう場合がある。そこで、これらの問題を解消するために、塗布ムラやストリエーションの発生を抑制するための感光性樹脂組成物が開示されている。 When forming (film forming) a coating film of a photosensitive resin composition on a substrate, a coating device such as a spin coater, slit & spin coater, slit coater, roll coater, bar coater, etc. may be used. However, as liquid crystal panels have become larger in recent years, problems such as coating unevenness and striations have arisen in the above method. In order to deal with this problem, attempts have been made to reduce coating unevenness by lowering the viscosity of the photosensitive resin composition and lowering the rotational speed of spin coaters, etc., but at the cost of obtaining a high-quality coating film, productivity The problem is that it is getting worse. In addition, when forming the second layer and subsequent layers during color filter manufacturing, if the film is formed on a patterned and uneven substrate, if it is applied with a spin coater, the formed unevenness will cause the film to form on the coated surface. In some cases, a coating defect called striae, in which radial streaks appear on the surface of the coating, may occur. In order to solve these problems, photosensitive resin compositions for suppressing the occurrence of uneven coating and striations have been disclosed.
たとえば、特許文献1には、スピンレスコーターなどの省液コーターを使用した際にもモヤムラのない塗膜表面が良好な塗布性を有する、特定の構造を有する化合物を含む混合溶剤を用いることを特徴とする着色感光性樹脂組成物が開示されている。また、特許文献2には、互いに異なる溶剤を2種類以上使用することにより、ストリエーションの発生を抑制する感光性樹脂組成物が開示されている。 For example, Patent Document 1 describes the use of a mixed solvent containing a compound having a specific structure, which provides a smooth coating surface with good coating properties even when using a liquid-saving coater such as a spinless coater. Disclosed is a colored photosensitive resin composition characterized by: Further, Patent Document 2 discloses a photosensitive resin composition that suppresses the occurrence of striae by using two or more types of mutually different solvents.
しかしながら、特許文献1には、界面活性剤により着色感光性樹脂組成物の表面張力を調整することによりモヤムラの発生を抑制することは記載されているが、ストリエーションが改善されるかどうかは記載されていない。また、特許文献2に開示されている感光性樹脂組成物には、互いに異なる2種類の溶剤を感光性樹脂組成物に使用することにより、ストリエーションの発生を抑制することは記載されているが、塗布ムラが改善しているかどうかは記載されていない。 However, although Patent Document 1 describes that the occurrence of shaggy spots is suppressed by adjusting the surface tension of a colored photosensitive resin composition with a surfactant, it does not mention whether or not striations are improved. It has not been. Further, the photosensitive resin composition disclosed in Patent Document 2 describes that the occurrence of striae is suppressed by using two different types of solvents in the photosensitive resin composition. , there is no mention of whether coating unevenness is improved.
本発明は、かかる点に鑑みてなされたものであり、塗布ムラおよびストリエーションの発生が抑制され、均一な薄膜を形成することができる感光性樹脂組成物、その硬化物および当該硬化物を含む表示装置を提供することを目的とする。 The present invention has been made in view of the above, and includes a photosensitive resin composition capable of suppressing the occurrence of uneven coating and striae and forming a uniform thin film, a cured product thereof, and the cured product. The purpose is to provide a display device.
本発明に係る感光性樹脂組成物は、
(A)重合性不飽和基含有アルカリ可溶性樹脂と、
(B)少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーと、
(C)エポキシ化合物と、
(D)光重合開始剤と、
(E)界面活性剤と、
(F)3種以上の溶剤と、
を含む感光性樹脂組成物であって、前記(F)成分は、20℃における蒸気圧が100Pa未満であり、かつ、沸点が200℃未満である第一溶剤を全(F)成分中10~30%含み、20℃における蒸気圧が100Pa以上であり、かつ、沸点が120℃以上である第二溶剤(ただし、第二溶剤はプロピレングリコールモノメチルエーテルアセテート以外の溶剤である。)を全(F)成分中20~60%含み、プロピレングリコールモノメチルエーテルアセテートである第三溶剤を全(F)成分中10~60%含み、
前記感光性樹脂組成物の表面張力をσ、前記感光性樹脂組成物から前記(E)成分を除いた感光性樹脂組成物の表面張力をσ0としたとき、0.85≦σ/σ0≦1である。
The photosensitive resin composition according to the present invention is
(A) an alkali-soluble resin containing a polymerizable unsaturated group;
(B) a photopolymerizable monomer having at least two ethylenically unsaturated bonds;
(C) an epoxy compound;
(D) a photopolymerization initiator;
(E) a surfactant;
(F) three or more types of solvents;
Component (F) contains a first solvent having a vapor pressure of less than 100 Pa at 20°C and a boiling point of less than 200°C in a proportion of 10 to 10% of the total component (F). All (F ) contains 20 to 60% of the total component (F), and contains 10 to 60% of the total component (F) of a third solvent which is propylene glycol monomethyl ether acetate;
When the surface tension of the photosensitive resin composition is σ, and the surface tension of the photosensitive resin composition obtained by removing the component (E) from the photosensitive resin composition is σ 0 , 0.85≦σ/σ 0 ≦1.
本発明に係る硬化物は、上記感光性樹脂組成物から構成される。 The cured product according to the present invention is composed of the photosensitive resin composition described above.
本発明に係る表示装置は、上記硬化物を構成要素として含む。 The display device according to the present invention includes the above-mentioned cured product as a component.
本発明によれば、塗布ムラおよびストリエーションの発生が抑制され、均一な薄膜を形成することができる感光性樹脂組成物、その硬化物および当該硬化物を含む表示装置を提供することができる。 According to the present invention, it is possible to provide a photosensitive resin composition that suppresses the occurrence of coating unevenness and striations and can form a uniform thin film, a cured product thereof, and a display device including the cured product.
以下、本発明について詳細に説明する。 The present invention will be explained in detail below.
((A)成分)
感光性樹脂組成物中の(A)成分である重合性不飽和基含有アルカリ可溶性樹脂は、分子内に重合性不飽和基と酸性基を有する樹脂であれば特に制限なく用いることができる。ここで、重合性不飽和基の代表的な例としてはアクリル基又はメタクリル基があり、酸性基の代表的な例としてはカルボキシル基がある。
((A) component)
The alkali-soluble resin containing a polymerizable unsaturated group, which is the component (A) in the photosensitive resin composition, can be used without particular limitation as long as it has a polymerizable unsaturated group and an acidic group in the molecule. Here, a typical example of the polymerizable unsaturated group is an acrylic group or a methacryl group, and a typical example of the acidic group is a carboxyl group.
この重合性不飽和基含有アルカリ可溶性樹脂の好ましい重量平均分子量(Mw)と酸価の範囲は、樹脂の骨格によって異なるが、通常、Mwは2000~50000であり、酸価は30~120mgKOH/gであることが好ましい。Mwが2000未満の場合には、アルカリ現像時のパターンの密着性が低下するおそれがあり、Mwが50000を超える場合には、現像性が著しく低下し、適正な現像時間の感光性樹脂組成物を得ることができなくなるおそれがある。また、酸価の値が30より小さい場合には、アルカリ現像時に残渣が残りやすくなり、酸価の値が120より大きくなる場合には、アルカリ現像液の浸透が早くなりすぎ、所望する溶解現像とならず剥離現像がおきてしまうので、いずれも好ましくない。なお、Mwが2000~25000であること、酸価は40~110mgKOH/gであることがより好ましい。なお、(A)成分の重合性不飽和基含有アルカリ可溶性樹脂は1種類のみを単独で使用してもよく、2種以上を併用してもよい。 The preferable weight average molecular weight (Mw) and acid value range of this polymerizable unsaturated group-containing alkali-soluble resin vary depending on the skeleton of the resin, but usually the Mw is 2000 to 50000 and the acid value is 30 to 120 mgKOH/g. It is preferable that If Mw is less than 2,000, the adhesion of the pattern during alkali development may decrease, and if Mw exceeds 50,000, the developability will significantly decrease, making it difficult to obtain a photosensitive resin composition with an appropriate development time. There is a risk that you will not be able to obtain the In addition, if the acid value is less than 30, residues tend to remain during alkaline development, and if the acid value is greater than 120, the alkaline developer penetrates too quickly and the desired solution development cannot be achieved. Both are unfavorable because peeling development occurs instead. Note that it is more preferable that the Mw is 2000 to 25000 and the acid value is 40 to 110 mgKOH/g. Note that the polymerizable unsaturated group-containing alkali-soluble resin of component (A) may be used alone or in combination of two or more.
好ましく適用できる(A)成分の重合性不飽和基含有アルカリ可溶性樹脂の第一の例には、エポキシ基を2個以上有する化合物と(メタ)アクリル酸(これは「アクリル酸及び/又はメタクリル酸」の意味である)とを反応させ、得られたヒドロキシ基を有するエポキシ(メタ)アクリレート化合物に(a)ジカルボン酸又はトリカルボン酸の酸一無水物及び/又は(b)テトラカルボン酸二無水物を反応させて得られるエポキシ(メタ)アクリレート酸付加物である。エポキシ(メタ)アクリレート酸付加物へと誘導されるエポキシ基を2個以上有する化合物としては、ビスフェノール型エポキシ化合物やノボラック型エポキシ化合物が含まれる。 A first example of the polymerizable unsaturated group-containing alkali-soluble resin as component (A) that can be preferably applied includes a compound having two or more epoxy groups and (meth)acrylic acid (this is "acrylic acid and/or methacrylic acid"). ''), and the resulting epoxy (meth)acrylate compound having a hydroxy group is reacted with (a) dicarboxylic acid or tricarboxylic acid monoanhydride and/or (b) tetracarboxylic dianhydride. It is an epoxy (meth)acrylate acid adduct obtained by reacting. Compounds having two or more epoxy groups that can be converted into epoxy (meth)acrylate acid adducts include bisphenol-type epoxy compounds and novolac-type epoxy compounds.
ビスフェノール型エポキシ化合物は、ビスフェノール類とエピクロルヒドリンとを反応させて得られる2個のグリシジルエーテル基を有するエポキシ化合物である。この反応の際には一般にジグリシジルエーテル化合物のオリゴマー化を伴うため、ビスフェノール骨格を2つ以上含むエポキシ化合物を含んでいる。この反応に用いられるビスフェノール類の例には、ビス(4-ヒドロキシフェニル)ケトン、ビス(4-ヒドロキシ-3,5-ジメチルフェニル)ケトン、ビス(4-ヒドロキシ-3,5-ジクロロフェニル)ケトン、ビス(4-ヒドロキシフェニル)スルホン、ビス(4-ヒドロキシ-3,5-ジメチルフェニル)スルホン、ビス(4-ヒドロキシ-3,5-ジクロロフェニル)スルホン、ビス(4-ヒドロキシフェニル)ヘキサフルオロプロパン、ビス(4-ヒドロキシ-3,5-ジメチルフェニル)ヘキサフルオロプロパン、ビス(4-ヒドロキシ-3,5-ジクロロフェニル)ヘキサフルオロプロパン、ビス(4-ヒドロキシフェニル)ジメチルシラン、ビス(4-ヒドロキシ-3,5-ジメチルフェニル)ジメチルシラン、ビス(4-ヒドロキシ-3,5-ジクロロフェニル)ジメチルシラン、ビス(4-ヒドロキシフェニル)メタン、ビス(4-ヒドロキシ-3,5-ジクロロフェニル)メタン、ビス(4-ヒドロキシ-3,5-ジブロモフェニル)メタン、2,2-ビス(4-ヒドロキシフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジメチルフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジクロロフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3-メチルフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3-クロロフェニル)プロパン、ビス(4-ヒドロキシフェニル)エーテル、ビス(4-ヒドロキシ-3,5-ジメチルフェニル)エーテル、ビス(4-ヒドロキシ-3,5-ジクロロフェニル)エーテル、9,9-ビス(4-ヒドロキシフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3-メチルフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3-クロロフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3-ブロモフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3-フルオロフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3-メトキシフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3,5-ジメチルフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3,5-ジクロロフェニル)フルオレン、9,9-ビス(4-ヒドロキシ-3,5-ジブロモフェニル)フルオレン、4,4’-ビフェノール、3,3’-ビフェノール等が含まれる。この中でも、フルオレン-9,9-ジイル基を有するビスフェノール類が特に好ましい。 A bisphenol type epoxy compound is an epoxy compound having two glycidyl ether groups obtained by reacting bisphenols with epichlorohydrin. Since this reaction generally involves oligomerization of the diglycidyl ether compound, it contains an epoxy compound containing two or more bisphenol skeletons. Examples of bisphenols used in this reaction include bis(4-hydroxyphenyl)ketone, bis(4-hydroxy-3,5-dimethylphenyl)ketone, bis(4-hydroxy-3,5-dichlorophenyl)ketone, Bis(4-hydroxyphenyl)sulfone, bis(4-hydroxy-3,5-dimethylphenyl)sulfone, bis(4-hydroxy-3,5-dichlorophenyl)sulfone, bis(4-hydroxyphenyl)hexafluoropropane, bis(4-hydroxyphenyl)hexafluoropropane (4-hydroxy-3,5-dimethylphenyl)hexafluoropropane, bis(4-hydroxy-3,5-dichlorophenyl)hexafluoropropane, bis(4-hydroxyphenyl)dimethylsilane, bis(4-hydroxy-3, 5-dimethylphenyl)dimethylsilane, bis(4-hydroxy-3,5-dichlorophenyl)dimethylsilane, bis(4-hydroxyphenyl)methane, bis(4-hydroxy-3,5-dichlorophenyl)methane, bis(4- Hydroxy-3,5-dibromophenyl)methane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane, 2,2-bis(4-dimethylphenyl)propane -Hydroxy-3,5-dichlorophenyl)propane, 2,2-bis(4-hydroxy-3-methylphenyl)propane, 2,2-bis(4-hydroxy-3-chlorophenyl)propane, bis(4-hydroxyphenyl) ) ether, bis(4-hydroxy-3,5-dimethylphenyl) ether, bis(4-hydroxy-3,5-dichlorophenyl) ether, 9,9-bis(4-hydroxyphenyl)fluorene, 9,9-bis (4-hydroxy-3-methylphenyl)fluorene, 9,9-bis(4-hydroxy-3-chlorophenyl)fluorene, 9,9-bis(4-hydroxy-3-bromophenyl)fluorene, 9,9-bis (4-hydroxy-3-fluorophenyl)fluorene, 9,9-bis(4-hydroxy-3-methoxyphenyl)fluorene, 9,9-bis(4-hydroxy-3,5-dimethylphenyl)fluorene, 9, 9-bis(4-hydroxy-3,5-dichlorophenyl)fluorene, 9,9-bis(4-hydroxy-3,5-dibromophenyl)fluorene, 4,4'-biphenol, 3,3'-biphenol, etc. included. Among these, bisphenols having a fluorene-9,9-diyl group are particularly preferred.
エポキシ(メタ)アクリレートに反応させる(a)ジカルボン酸又はトリカルボン酸の酸一無水物としては、鎖式炭化水素ジカルボン酸又はトリカルボン酸の酸一無水物、脂環式ジカルボン酸又はトリカルボン酸の酸一無水物、芳香族ジカルボン酸又はトリカルボン酸の酸一無水物等が使用される。ここで、鎖式炭化水素ジカルボン酸又はトリカルボン酸の酸一無水物の例には、コハク酸、アセチルコハク酸、マレイン酸、アジピン酸、イタコン酸、アゼライン酸、シトラリンゴ酸、マロン酸、グルタル酸、クエン酸、酒石酸、オキソグルタル酸、ピメリン酸、セバシン酸、スベリン酸、ジグリコール酸等の酸一無水物が含まれる。さらには、任意の置換基が導入されたジカルボン酸又はトリカルボン酸の酸一無水物等が含まれる。また、脂環式ジカルボン酸又はトリカルボン酸の酸一無水物の例には、シクロブタンジカルボン酸、シクロペンタンジカルボン酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸、ノルボルナンジカルボン酸等の酸一無水物が含まれる。さらには、任意の置換基が導入されたジカルボン酸又はトリカルボン酸の酸一無水物等も含まれる。また、芳香族ジカルボン酸又はトリカルボン酸の酸一無水物の例には、フタル酸、イソフタル酸、トリメリット酸等の酸一無水物が含まれる。さらには、任意の置換基が導入されたジカルボン酸又はトリカルボン酸の酸一無水物が含まれる。 (a) The acid monoanhydride of dicarboxylic acid or tricarboxylic acid to be reacted with the epoxy (meth)acrylate is the acid monoanhydride of chain hydrocarbon dicarboxylic acid or tricarboxylic acid, the acid monoanhydride of alicyclic dicarboxylic acid or tricarboxylic acid, Anhydrides, acid monoanhydrides of aromatic dicarboxylic acids or tricarboxylic acids, etc. are used. Here, examples of acid monoanhydrides of chain hydrocarbon dicarboxylic acids or tricarboxylic acids include succinic acid, acetylsuccinic acid, maleic acid, adipic acid, itaconic acid, azelaic acid, citralic acid, malonic acid, glutaric acid, These include acid monoanhydrides such as citric acid, tartaric acid, oxoglutaric acid, pimelic acid, sebacic acid, suberic acid, and diglycolic acid. Furthermore, acid monoanhydrides of dicarboxylic acids or tricarboxylic acids into which arbitrary substituents have been introduced are included. Furthermore, examples of acid monoanhydrides of alicyclic dicarboxylic acids or tricarboxylic acids include acid monoanhydrides such as cyclobutanedicarboxylic acid, cyclopentanedicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, and norbornanedicarboxylic acid. . Furthermore, acid monoanhydrides of dicarboxylic acids or tricarboxylic acids into which arbitrary substituents have been introduced are also included. Furthermore, examples of acid monoanhydrides of aromatic dicarboxylic acids or tricarboxylic acids include acid monoanhydrides such as phthalic acid, isophthalic acid, and trimellitic acid. Furthermore, acid monoanhydrides of dicarboxylic acids or tricarboxylic acids into which arbitrary substituents have been introduced are included.
また、エポキシ(メタ)アクリレートに反応させる(b)テトラカルボン酸の酸二無水物としては、鎖式炭化水素テトラカルボン酸の酸二無水物、脂環式テトラカルボン酸の酸二無水物又は芳香族テトラカルボン酸の酸二無水物が使用される。ここで、鎖式炭化水素テトラカルボン酸の酸二無水物の例には、ブタンテトラカルボン酸、ペンタンテトラカルボン酸、ヘキサンテトラカルボン酸等の酸二無水物が含まれ、さらには、任意の置換基が導入されたテトラカルボン酸の酸二無水物が含まれる。また、脂環式テトラカルボン酸の酸二無水物の例には、シクロブタンテトラカルボン酸、シクロペンタンテトラカルボン酸、シクロヘキサンテトラカルボン酸、シクロへプタンテトラカルボン酸、ノルボルナンテトラカルボン酸等の酸二無水物が含まれ、さらには、任意の置換基の導入されたテトラカルボン酸の酸二無水物が含まれる。さらに、芳香族テトラカルボン酸の酸二無水物の例には、ピロメリット酸、ベンゾフェノンテトラカルボン酸、ビフェニルテトラカルボン酸、ビフェニルエーテルテトラカルボン酸等の酸二無水物が含まれ、さらには任意の置換基の導入されたテトラカルボン酸の酸二無水物が含まれる。 In addition, as the acid dianhydride of (b) tetracarboxylic acid to be reacted with epoxy (meth)acrylate, acid dianhydride of chain hydrocarbon tetracarboxylic acid, acid dianhydride of alicyclic tetracarboxylic acid, or aromatic Acid dianhydrides of group tetracarboxylic acids are used. Here, examples of acid dianhydrides of chain hydrocarbon tetracarboxylic acids include acid dianhydrides such as butanetetracarboxylic acid, pentanetetracarboxylic acid, hexanetetracarboxylic acid, etc., and furthermore, any substituted This includes acid dianhydrides of tetracarboxylic acids into which groups have been introduced. Examples of acid dianhydrides of alicyclic tetracarboxylic acids include acid dianhydrides such as cyclobutanetetracarboxylic acid, cyclopentanetetracarboxylic acid, cyclohexanetetracarboxylic acid, cycloheptanetetracarboxylic acid, and norbornanetetracarboxylic acid. Further, it includes acid dianhydrides of tetracarboxylic acids into which arbitrary substituents have been introduced. Further, examples of acid dianhydrides of aromatic tetracarboxylic acids include acid dianhydrides such as pyromellitic acid, benzophenonetetracarboxylic acid, biphenyltetracarboxylic acid, and biphenyl ethertetracarboxylic acid, and furthermore, any This includes acid dianhydrides of tetracarboxylic acids into which substituents have been introduced.
エポキシ(メタ)アクリレートに反応させる(a)ジカルボン酸又はトリカルボン酸の酸無水物と(b)テトラカルボン酸の酸二無水物とのモル比(a)/(b)は、0.01~10.0であることが好ましく、0.02以上3.0未満であることがより好ましい。モル比(a)/(b)が上記範囲を逸脱すると、良好な光パターニング性を有する感光性樹脂組成物とするための最適分子量が得られないため、好ましくない。なお、モル比(a)/(b)が小さいほど分子量は大きくなり、アルカリ溶解性は低下する傾向にある。 The molar ratio (a)/(b) of (a) dicarboxylic acid or tricarboxylic acid anhydride and (b) tetracarboxylic acid dianhydride to be reacted with epoxy (meth)acrylate is 0.01 to 10. It is preferably .0, and more preferably 0.02 or more and less than 3.0. If the molar ratio (a)/(b) deviates from the above range, it is not preferable because the optimum molecular weight for producing a photosensitive resin composition having good photopatterning properties cannot be obtained. Note that the smaller the molar ratio (a)/(b), the larger the molecular weight and the lower the alkali solubility.
エポキシ(メタ)アクリレート酸付加物は、既知の方法、例えば、特開平8-278629号公報や特開2008-9401号公報等に記載の方法により製造することができる。まず、エポキシ化合物に(メタ)アクリル酸を反応させる方法の例には、エポキシ化合物のエポキシ基と等モルの(メタ)アクリル酸を溶剤中に添加し、触媒(トリエチルベンジルアンモニウムクロライド、2,6-ジイソブチルフェノール等)の存在下、空気を吹き込みながら90~120℃に加熱・攪拌して反応させる方法がある。次に、反応生成物であるエポキシアクリレート化合物の水酸基に酸無水物を反応させる方法の例には、エポキシアクリレート化合物と酸二無水物および酸一無水物の所定量を溶剤中に添加し、触媒(臭化テトラエチルアンモニウム、トリフェニルホスフィン等)の存在下、90~130℃で加熱・攪拌して反応させる方法がある。この方法で得られたエポキシアクリレート酸付加物は一般式(1)の骨格を有する。 The epoxy (meth)acrylate acid adduct can be produced by a known method, for example, the method described in JP-A-8-278629, JP-A-2008-9401, and the like. First, as an example of a method of reacting (meth)acrylic acid with an epoxy compound, (meth)acrylic acid in an amount equimolar to the epoxy group of the epoxy compound is added to a solvent, and a catalyst (triethylbenzylammonium chloride, 2,6 -diisobutylphenol, etc.), the reaction is carried out by heating and stirring at 90 to 120°C while blowing air. Next, an example of a method for reacting an acid anhydride with the hydroxyl group of an epoxy acrylate compound, which is a reaction product, is to add a predetermined amount of an epoxy acrylate compound, an acid dianhydride, and an acid monoanhydride into a solvent, and then There is a method in which the reaction is carried out by heating and stirring at 90 to 130°C in the presence of (tetraethylammonium bromide, triphenylphosphine, etc.). The epoxy acrylate acid adduct obtained by this method has the skeleton of general formula (1).
(A)成分である重合性不飽和基含有アルカリ可溶性樹脂として好ましい樹脂の別の例には、(メタ)アクリル酸、(メタ)アクリル酸エステル等の共重合体で(メタ)アクリル基とカルボキシル基を有する樹脂が含まれる。上記樹脂は、例えば、第一ステップとしてグリシジル(メタ)アクリレートを含む(メタ)アクリル酸エステル類を溶剤中で共重合させて得られた共重合体に、第二ステップとして(メタ)アクリル酸を反応させ、第三ステップでジカルボン酸又はトリカルボン酸の無水物を反応させて得られる重合性不飽和基含有アルカリ可溶性樹脂である。これら共重合体の中でも好ましく用いることができる例については、特願2017-33662に具体的に示されているものを参考にできる。このような(メタ)アクリル基とカルボキシル基を有する樹脂(共重合体)を得るための別の方法としては、第一ステップとして(メタ)アクリル酸、(メタ)アクリル酸エステルを溶剤中で共重合させて得られた共重合体に、第二ステップとしてグリシジル(メタ)アクリレートを反応させ、第三ステップでジカルボン酸又はトリカルボン酸の無水物を反応させるという方法でも可能である。 Another example of a resin preferable as the polymerizable unsaturated group-containing alkali-soluble resin that is component (A) is a copolymer of (meth)acrylic acid, (meth)acrylic acid ester, etc., which has a (meth)acrylic group and a carboxyl group. Includes resins with groups. The above resin is, for example, a copolymer obtained by copolymerizing (meth)acrylic acid esters containing glycidyl (meth)acrylate in a solvent in the first step, and (meth)acrylic acid in the second step. This is an alkali-soluble resin containing a polymerizable unsaturated group obtained by reacting the resin and, in the third step, reacting the anhydride of dicarboxylic acid or tricarboxylic acid. For examples that can be preferably used among these copolymers, those specifically shown in Japanese Patent Application No. 2017-33662 can be referred to. Another method for obtaining such a resin (copolymer) having (meth)acrylic groups and carboxyl groups involves co-coating (meth)acrylic acid and (meth)acrylic ester in a solvent as the first step. It is also possible to react the copolymer obtained by polymerization with glycidyl (meth)acrylate in the second step and react with dicarboxylic acid or tricarboxylic acid anhydride in the third step.
もう1つの別の例には、第一成分として分子中にエチレン性不飽和結合を有するポリオール化合物と、第二成分として分子中にカルボキシル基を有するジオール化合物と、第三成分としてジイソシアネート化合物と、を反応させて得られるウレタン化合物が含まれる。この系統の樹脂としては特開2017-76071号公報に示されているものを参考にできる。 Another example includes a polyol compound having an ethylenically unsaturated bond in the molecule as a first component, a diol compound having a carboxyl group in the molecule as a second component, and a diisocyanate compound as a third component. This includes urethane compounds obtained by reacting. As this type of resin, those shown in JP-A No. 2017-76071 can be referred to.
((B)成分)
(B)成分における少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーの例には、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、テトラメチレングリコールジ(メタ)アクリレート、グリセロールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、グリセロールトリ(メタ)アクリレート、ソルビトールペンタ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ソルビトールヘキサ(メタ)アクリレート、フォスファゼンのアルキレンオキサイド変性ヘキサ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート等の(メタ)アクリル酸エステル類、エチレン性二重結合を有する化合物として(メタ)アクリル基を有する樹枝状ポリマー等が含まれる。これらのモノマーの1種類のみを単独で使用してもよく、2種以上を併用してもよい。また、当該少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーは、含有アルカリ可溶性樹脂の分子同士を架橋する役割を果たすことができるものであり、この機能を発揮させるためには光重合性基を3個以上有するものを用いることが好ましい。また、モノマーの分子量を1分子中の(メタ)アクリル基の数で除したアクリル当量が50~300であることが好ましく、アクリル当量は80~200であることがより好ましい。なお、(B)成分は遊離のカルボキシ基を有しない。
((B) component)
Examples of the photopolymerizable monomer having at least two ethylenically unsaturated bonds in component (B) include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, and tetraethylene glycol di(meth)acrylate. Ethylene glycol di(meth)acrylate, tetramethylene glycol di(meth)acrylate, glycerol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, pentaerythritol di(meth)acrylate, Pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, glycerol tri(meth)acrylate, sorbitol penta(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipenta (Meth)acrylic acid esters such as erythritol hexa(meth)acrylate, sorbitol hexa(meth)acrylate, alkylene oxide-modified hexa(meth)acrylate of phosphazene, caprolactone-modified dipentaerythritol hexa(meth)acrylate, ethylenic double bonds Examples of compounds having this include dendritic polymers having (meth)acrylic groups, and the like. One type of these monomers may be used alone, or two or more types may be used in combination. In addition, the photopolymerizable monomer having at least two ethylenically unsaturated bonds can play the role of crosslinking the molecules of the alkali-soluble resin contained therein, and in order to exhibit this function, photopolymerization is required. It is preferable to use one having three or more functional groups. Further, the acrylic equivalent obtained by dividing the molecular weight of the monomer by the number of (meth)acrylic groups in one molecule is preferably 50 to 300, and more preferably 80 to 200. Note that component (B) does not have a free carboxyl group.
(B)成分として組成物に含ませることができるエチレン性二重結合を有する化合物として(メタ)アクリル基を有する樹枝状ポリマーの例には、多官能(メタ)アクリレート化合物の(メタ)アクリレート基の中の炭素-炭素二重結合の一部に多価メルカプト化合物を付加して得られる樹枝状ポリマーを例示することができる。具体的には、一般式(2)の多官能(メタ)アクリレート化合物の(メタ)アクリレートと一般式(3)の多価メルカプト化合物を反応させて得られる樹枝状ポリマーなどが含まれる。 Examples of dendritic polymers having (meth)acrylic groups as compounds having ethylenic double bonds that can be included in the composition as component (B) include (meth)acrylate groups of polyfunctional (meth)acrylate compounds. An example is a dendritic polymer obtained by adding a polyvalent mercapto compound to a part of the carbon-carbon double bonds in. Specifically, it includes a dendritic polymer obtained by reacting a (meth)acrylate of a polyfunctional (meth)acrylate compound of general formula (2) with a polyvalent mercapto compound of general formula (3).
ここで、R6は水素原子またはメチル基を表し、R7はR8(OH)kのk個のヒドロキシル基の内l個のヒドロキシル基を式中のエステル結合に供与した残り部分を表し、好ましいR8(OH)kとしては、炭素数2~8の非芳香族の直鎖又は分枝鎖の炭化水素骨格に基づく多価アルコールであるか、当該多価アルコールの複数分子がアルコールの脱水縮合によりエーテル結合を介して連結してなる多価アルコールエーテルであるか、又はこれらの多価アルコール又は多価アルコールエーテルとヒドロキシ酸とのエステルである。kおよびlは独立に2~20の整数を表すが、k≧lである。 Here, R 6 represents a hydrogen atom or a methyl group, R 7 represents the remainder after donating l hydroxyl groups among the k hydroxyl groups of R 8 (OH) k to the ester bond in the formula, Preferred R 8 (OH) k is a polyhydric alcohol based on a non-aromatic straight-chain or branched hydrocarbon skeleton having 2 to 8 carbon atoms, or a polyhydric alcohol in which multiple molecules of the polyhydric alcohol are dehydrated. It is a polyhydric alcohol ether connected via an ether bond by condensation, or an ester of these polyhydric alcohols or polyhydric alcohol ethers and a hydroxy acid. k and l independently represent integers from 2 to 20, with k≧l.
ここで、R9は単結合又は2~6価のC1~C6の炭化水素基であり、mはR9が単結合であるときは2であり、R9が2~6価の基であるときは2~6の整数を表す。 Here, R 9 is a single bond or a divalent to hexavalent C1 to C6 hydrocarbon group, m is 2 when R 9 is a single bond, and R 9 is a divalent to hexavalent group. Time represents an integer from 2 to 6.
一般式(2)で示される多官能(メタ)アクリレート化合物の具体例には、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、エチレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、カプロラクトン変性ペンタエリスリトールトリ(メタ)アクリレート等の(メタ)アクリル酸エステルが含まれる。これらの化合物は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Specific examples of the polyfunctional (meth)acrylate compound represented by general formula (2) include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, and ethylene oxide-modified trimethylol. Propane tri(meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, caprolactone-modified pentaerythritol tri(meth)acrylate (meth)acrylic acid esters such as These compounds may be used alone or in combination of two or more.
一般式(3)で示される多価メルカプト化合物の具体例には、トリメチロールプロパントリ(メルカプトアセテート)、トリメチロールプロパントリ(メルカプトプロピオネート)、ペンタエリスリトールテトラ(メルカプトアセテート)、ペンタエリスリトールトリ(メルカプトアセテート)、ペンタエリスリトールテトラ(メルカプトプロピオネート)、ジペンタエリスリトールヘキサ(メルカプトアセテート)、ジペンタエリスリトールヘキサ(メルカプトプロピオネート)等が含まれる。これらの化合物は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Specific examples of the polyvalent mercapto compound represented by the general formula (3) include trimethylolpropane tri(mercaptoacetate), trimethylolpropane tri(mercaptopropionate), pentaerythritol tetra(mercaptoacetate), and pentaerythritol tri(mercaptoacetate). mercaptoacetate), pentaerythritol tetra (mercaptopropionate), dipentaerythritol hexa (mercaptoacetate), dipentaerythritol hexa (mercaptopropionate), and the like. These compounds may be used alone or in combination of two or more.
((C)成分)
(C)エポキシ化合物の例には、ビスフェノールA型エポキシ化合物、ビスフェノールF型エポキシ化合物、ビスフェノールフルオレン型エポキシ化合物、フェノールノボラック型エポキシ化合物、クレゾールノボラック型エポキシ化合物、フェノールアラルキル型エポキシ化合物、ナフタレン骨格を含むフェノールノボラック化合物(例えば日本化薬社製「NC-7000L」)、ナフトールアラルキル型エポキシ化合物、トリスフェノールメタン型エポキシ化合物、テトラキスフェノールエタン型エポキシ化合物、多価アルコールのグリシジルエーテル、多価カルボン酸のグリシジルエステル、メタクリル酸とメタクリル酸グリシジルの共重合体に代表される(メタ)アクリル酸グリシジルをユニットとして含む(メタ)アクリル基を有するモノマーの共重合体、3’,4’-エポキシシクロヘキシルメチル3,4-エポキシシクロヘキサンカルボキシレートに代表される脂環式エポキシ化合物、ジシクロペンタジエン骨格を有する多官能エポキシ化合物(例えばDIC社製「HP-7200シリーズ」)、2,2-ビス(ヒドロキシメチル)-1-ブタノールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物(例えばダイセル社製「EHPE3150」)、エポキシ化ポリブタジエン(例えば日本曹達社製「NISSO-PB・JP-100」)、シリコーン骨格を有するエポキシ化合物等が含まれる。これら成分としてはエポキシ当量が50~500g/eqの化合物が好ましい。さらに、1分子中にエポキシ基を2個以上有するエポキシ化合物を用いることがより好ましい。なお、(C)成分は、1種のみを単独で使用してもよく、2種以上を併用してもよい。
((C) component)
(C) Examples of epoxy compounds include bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, bisphenol fluorene type epoxy compounds, phenol novolak type epoxy compounds, cresol novolac type epoxy compounds, phenol aralkyl type epoxy compounds, and naphthalene skeletons. Phenol novolak compounds (e.g. "NC-7000L" manufactured by Nippon Kayaku Co., Ltd.), naphthol aralkyl type epoxy compounds, trisphenolmethane type epoxy compounds, tetrakisphenolethane type epoxy compounds, glycidyl ethers of polyhydric alcohols, glycidyl polyhydric carboxylic acids ester, a copolymer of monomers having a (meth)acrylic group containing glycidyl (meth)acrylate as a unit, such as a copolymer of methacrylic acid and glycidyl methacrylate, 3',4'-epoxycyclohexylmethyl 3, Alicyclic epoxy compounds represented by 4-epoxycyclohexane carboxylate, polyfunctional epoxy compounds having a dicyclopentadiene skeleton (for example, "HP-7200 series" manufactured by DIC Corporation), 2,2-bis(hydroxymethyl)-1 -1,2-epoxy-4-(2-oxiranyl)cyclohexane adduct of butanol (e.g. "EHPE3150" manufactured by Daicel), epoxidized polybutadiene (e.g. "NISSO-PB/JP-100" manufactured by Nippon Soda), silicone This includes epoxy compounds having a skeleton. As these components, compounds having an epoxy equivalent of 50 to 500 g/eq are preferred. Furthermore, it is more preferable to use an epoxy compound having two or more epoxy groups in one molecule. In addition, (C) component may be used individually by 1 type, and may use 2 or more types together.
((D)成分)
(D)光重合開始剤の例には、アセトフェノン、2,2-ジエトキシアセトフェノン、p-ジメチルアセトフェノン、p-ジメチルアミノプロピオフェノン、ジクロロアセトフェノン、トリクロロアセトフェノン、p-tert-ブチルアセトフェノン等のアセトフェノン類;ベンゾフェノン、2-クロロベンゾフェノン、p,p’-ビスジメチルアミノベンゾフェノン等のベンゾフェノン類;ベンジル、ベンゾイン、ベンゾインメチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル等のベンゾインエーテル類;2-メチル-1[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1等のα-アミノアルキルフェノン類;2-(o-クロロフェニル)-4,5-フェニルビイミダゾール、2-(o-クロロフェニル)-4,5-ジ(m-メトキシフェニル)ビイミダゾール、2-(o-クロロフェニル)-4,5-ジフェニルビイミダゾール、2-(o-メトキシフェニル)-4,5-ジフェニルビイミダゾール、2,4,5-トリアリールビイミダゾール等のビイミダゾール系化合物類;2-トリクロロメチル-5-スチリル-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(p-シアノスチリル)-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(p-メトキシスチリル)-1,3,4-オキサジアゾール等のハロメチルチアゾール化合物類;2,4,6-トリス(トリクロロメチル)-1,3,5-トリアジン、2-メチル-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-フェニル-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-クロロフェニル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-メトキシフェニル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-メトキシナフチル)-4,6-ビス(トリクロロRメチル)-1,3,5-トリアジン、2-(4-メトキシスチリル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(3,4,5-トリメトキシスチリル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-メチルチオスチリル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン等のハロメチル-S-トリアジン系化合物類;1,2-オクタンジオン,1-[4-(フェニルチオ)フェニル]-,2-(O-ベンゾイルオキシム)、1-(4-フェニルスルファニルフェニル)ブタン-1,2-ジオン-2-オキシム-O-ベンゾアート、1-(4-メチルスルファニルフェニル)ブタン-1,2-ジオン-2-オキシム-O-アセタート、1-(4-メチルスルファニルフェニル)ブタン-1-オンオキシム-O-アセタート等のO-アシルオキシム系化合物類;ベンジルジメチルケタール、チオキサンソン、2-クロロチオキサンソン、2,4-ジエチルチオキサンソン、2-メチルチオキサンソン、2-イソプロピルチオキサンソン等のイオウ化合物;2-エチルアントラキノン、オクタメチルアントラキノン、1,2-ベンズアントラキノン、2,3-ジフェニルアントラキノン等のアントラキノン類;アゾビスイソブチルニトリル、ベンゾイルパーオキサイド、クメンパーオキシド等の有機過酸化物、2-メルカプトベンゾイミダゾール、2-メルカプトベンゾオキサゾール、2-メルカプトベンゾチアゾール等のチオール化合物;トリエタノールアミン、トリエチルアミン等の第3級アミンなどが含まれる。この中でも、特に着色剤を含む感光性樹脂組成物とする場合は、O-アシルオキシム系化合物類(ケトオキシムを含む)が好ましい。また、これら光重合開始剤を1種のみを単独で使用してもよく、2種以上を併用してもよい。なお、本発明でいう「光重合開始剤」とは、増感剤を含む意味で使用される。
((D) component)
(D) Examples of the photopolymerization initiator include acetophenones such as acetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylaminopropiophenone, dichloroacetophenone, trichloroacetophenone, and p-tert-butylacetophenone. benzophenones such as benzophenone, 2-chlorobenzophenone, and p,p'-bisdimethylaminobenzophenone; benzoin ethers such as benzyl, benzoin, benzoin methyl ether, benzoin isopropyl ether, and benzoin isobutyl ether; 2-methyl-1[ α-Aminoalkylphenones such as 4-(methylthio)phenyl]-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1; 2 -(o-chlorophenyl)-4,5-phenylbiimidazole, 2-(o-chlorophenyl)-4,5-di(m-methoxyphenyl)biimidazole, 2-(o-chlorophenyl)-4,5-diphenyl Biimidazole compounds such as biimidazole, 2-(o-methoxyphenyl)-4,5-diphenylbiimidazole, 2,4,5-triarylbiimidazole; 2-trichloromethyl-5-styryl-1,3 ,4-oxadiazole, 2-trichloromethyl-5-(p-cyanostyryl)-1,3,4-oxadiazole, 2-trichloromethyl-5-(p-methoxystyryl)-1,3,4 - Halomethylthiazole compounds such as oxadiazole; 2,4,6-tris(trichloromethyl)-1,3,5-triazine, 2-methyl-4,6-bis(trichloromethyl)-1,3, 5-triazine, 2-phenyl-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-chlorophenyl)-4,6-bis(trichloromethyl)-1,3,5- Triazine, 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxynaphthyl)-4,6-bis(trichloroR-methyl)-1 , 3,5-triazine, 2-(4-methoxystyryl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(3,4,5-trimethoxystyryl)-4, Halomethyl-S-triazine systems such as 6-bis(trichloromethyl)-1,3,5-triazine and 2-(4-methylthiostyryl)-4,6-bis(trichloromethyl)-1,3,5-triazine Compounds; 1,2-octanedione, 1-[4-(phenylthio)phenyl]-,2-(O-benzoyloxime), 1-(4-phenylsulfanylphenyl)butane-1,2-dione-2- Oxime-O-benzoate, 1-(4-methylsulfanylphenyl)butan-1,2-dione-2-oxime-O-acetate, 1-(4-methylsulfanylphenyl)butan-1-one oxime-O-acetate O-acyloxime compounds such as benzyl dimethyl ketal, thioxanthone, 2-chlorothioxanthone, 2,4-diethylthioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone and other sulfur compounds; - Anthraquinones such as ethyl anthraquinone, octamethyl anthraquinone, 1,2-benzanthraquinone, 2,3-diphenylanthraquinone; organic peroxides such as azobisisobutylnitrile, benzoyl peroxide, cumene peroxide, 2-mercaptobenzimidazole , 2-mercaptobenzoxazole, 2-mercaptobenzothiazole, and other thiol compounds; and tertiary amines such as triethanolamine and triethylamine. Among these, O-acyl oxime compounds (including ketoxime) are preferred, especially when forming a photosensitive resin composition containing a colorant. Further, one type of these photopolymerization initiators may be used alone, or two or more types may be used in combination. Note that the term "photopolymerization initiator" as used in the present invention is used to include a sensitizer.
((E)成分)
(E)成分の界面活性剤としては、シリコーン系、フッ素系等の公知の界面活性剤を特に限定なく使用することができる。シリコーン系界面活性剤の例には、側鎖変性ポリジメチルシロキサン、両末端変性ポリジメチルシロキサン、片末端変性ポリジメチルシロキサン、側鎖両末端変性ポリジメチルシロキサンなどが含まれる。フッ素系界面活性剤としては、パーフルオロアルキルスルホン酸化合物、パーフルオロアルキルカルボン酸化合物、パーフルオロアルキルリン酸エステル化合物、パーフルオロアルキルエチレンオキサイド付加物及びパーフルオロアルキルエーテル基を側鎖に有するポリオキシアルキレンエーテルポリマー化合物などが含まれる。また、これら界面活性剤を1種のみを単独で使用してもよく、2種以上を併用してもよい。界面活性剤の添加量は、後に詳細に説明するように感光性樹脂組成物の表面張力を測定しながら決定することになるが、その添加量範囲としては、感光性樹脂組成物中0.001~0.1質量%であり、界面活性剤の種類によっても添加量の範囲は異なり、シリコーン系界面活性剤の場合には0.001~0.005質量%、フッ素系界面活性剤であれば0.01~0.1質量%の範囲となる場合が通常である。
((E) component)
As the surfactant component (E), known surfactants such as silicone-based and fluorine-based surfactants can be used without particular limitation. Examples of the silicone surfactant include side chain-modified polydimethylsiloxane, both end-modified polydimethylsiloxane, one-end modified polydimethylsiloxane, and both side-chain end-modified polydimethylsiloxanes. Examples of fluorine-based surfactants include perfluoroalkyl sulfonic acid compounds, perfluoroalkyl carboxylic acid compounds, perfluoroalkyl phosphate ester compounds, perfluoroalkyl ethylene oxide adducts, and polyoxy having a perfluoroalkyl ether group in the side chain. Includes alkylene ether polymer compounds, etc. Further, one type of these surfactants may be used alone, or two or more types may be used in combination. The amount of surfactant to be added will be determined while measuring the surface tension of the photosensitive resin composition as will be explained in detail later, but the range of the amount added is 0.001% in the photosensitive resin composition. ~0.1% by mass, and the range of the amount added varies depending on the type of surfactant; 0.001 to 0.005% by mass for silicone surfactants, and 0.001 to 0.005% by mass for fluorine surfactants. It is usually in the range of 0.01 to 0.1% by mass.
((F)成分)
感光性樹脂組成物中の(F)成分である溶剤は、第一溶剤、第二溶剤および第三溶剤から構成される。第一溶媒は、20℃における蒸気圧が100Pa未満であり、かつ、沸点が200℃未満の溶剤から選択されうる。第二溶剤は、20℃における蒸気圧が100Pa以上であり、かつ、沸点が120℃以上の溶剤から選択されうる(ただし、第二溶剤はプロピレングリコールモノメチルエーテルアセテート以外の溶剤である)。第三溶剤は、プロピレングリコールモノメチルエーテルアセテートである。
((F) component)
The solvent that is component (F) in the photosensitive resin composition is composed of a first solvent, a second solvent, and a third solvent. The first solvent may be selected from solvents having a vapor pressure of less than 100 Pa at 20°C and a boiling point of less than 200°C. The second solvent may be selected from solvents having a vapor pressure of 100 Pa or higher at 20°C and a boiling point of 120°C or higher (however, the second solvent is a solvent other than propylene glycol monomethyl ether acetate). The third solvent is propylene glycol monomethyl ether acetate.
第一溶剤の例には、エチレングリコール(EG)、プロピレングリコール(PG)、ジエチレングリコールエチルメチルエーテル(EDM)、3-メトキシ-3メチル-1-ブチルアセテート(MMBA)、3-メトキシ-3-メチル-1-ブタノール(MMB)、プロピレングリコールジアセテート(PGDA)、ジプロピレングリコールモノメチルエーテル(DPM)、ジエチレングリコールモノメチルエーテル、ジエチレングリコールジエチルエーテル(DEDG)などが含まれる。第二溶剤の例には、キシレン、セロソルブ、メチルセロソルブ、エチルセロソルブ、シクロヘキサノン(ANON)、3-メトキシプロピオン酸メチル(MMP)、3-メトキシブチルアセテート(MBA)、1-メトキシ-2-プロパノール(PGME)、1-エトキシ-2-プロパノール、酢酸ブチル、セロソルブアセテート、ジエチレングリコールジメチルエーテル(MDM)、3-エトキシプロピオン酸エチル(EEP)、乳酸エチル(EL)、ジアセトンアルコール(DAA)などが含まれる。なお、本願発明においては、プロピレングリコールモノメチルエーテルアセテート(PGMEA)は第二溶剤としては取り扱わない。 Examples of first solvents include ethylene glycol (EG), propylene glycol (PG), diethylene glycol ethyl methyl ether (EDM), 3-methoxy-3methyl-1-butyl acetate (MMBA), 3-methoxy-3-methyl -1-Butanol (MMB), propylene glycol diacetate (PGDA), dipropylene glycol monomethyl ether (DPM), diethylene glycol monomethyl ether, diethylene glycol diethyl ether (DEDG), and the like. Examples of second solvents include xylene, cellosolve, methyl cellosolve, ethyl cellosolve, cyclohexanone (ANON), methyl 3-methoxypropionate (MMP), 3-methoxybutylacetate (MBA), 1-methoxy-2-propanol ( PGME), 1-ethoxy-2-propanol, butyl acetate, cellosolve acetate, diethylene glycol dimethyl ether (MDM), ethyl 3-ethoxypropionate (EEP), ethyl lactate (EL), diacetone alcohol (DAA), and the like. In addition, in the present invention, propylene glycol monomethyl ether acetate (PGMEA) is not treated as a second solvent.
これらのうち、第一溶剤は、ジエチレングリコールエチルメチルエーテル(EDM)、3-メトキシ-3メチル-1-ブチルアセテート(MMBA)、及びプロピレングリコールジアセテート(PGDA)が好ましい。なお、本願発明の感光性樹脂組成物を、例えばカラーフィルターのRGBの画素を形成した後に塗布するような場合には、RGB画素に浸透しやすい溶剤の使用を避ける方が好ましい。その場合には、第一溶剤として3-メトキシ-3メチル-1-ブチルアセテート(MMBA)、及びプロピレングリコールジアセテート(PGDA)が好ましい。また、第二溶剤は、シクロヘキサノン(ANON)、3-メトキシプロピオン酸メチル(MMP)、3-メトキシブチルアセテート(MBA)、及び1-メトキシ-2-プロパノール(PGME)が好ましい。 Among these, the first solvent is preferably diethylene glycol ethyl methyl ether (EDM), 3-methoxy-3methyl-1-butyl acetate (MMBA), and propylene glycol diacetate (PGDA). In addition, when the photosensitive resin composition of the present invention is applied, for example, after forming RGB pixels of a color filter, it is preferable to avoid using a solvent that easily penetrates into the RGB pixels. In that case, 3-methoxy-3methyl-1-butyl acetate (MMBA) and propylene glycol diacetate (PGDA) are preferred as the first solvent. Further, the second solvent is preferably cyclohexanone (ANON), methyl 3-methoxypropionate (MMP), 3-methoxybutyl acetate (MBA), and 1-methoxy-2-propanol (PGME).
これらの溶媒の沸点および20℃における蒸気圧を、表1に示す。 The boiling points and vapor pressures at 20° C. of these solvents are shown in Table 1.
感光性樹脂組成物中の(F)成分である溶剤は、第一溶剤~第三溶剤の合計量が(F)成分中90質量%以上含まれることが好ましいが、第一溶剤~第三溶剤と均一に混合できる溶剤であれば第一溶剤~第三溶剤以外の溶剤を特に制限なく含ませることができる。それら溶剤としては、例えば、アルコール類、テルペン類、ケトン類、芳香族炭化水素類、グリコールエーテル類酢酸エステル類等が含まれる。 The solvent as component (F) in the photosensitive resin composition is preferably contained in a total amount of 90% by mass or more of the first to third solvents in component (F). Solvents other than the first to third solvents can be included without particular limitation as long as they can be mixed uniformly with the solvent. Examples of these solvents include alcohols, terpenes, ketones, aromatic hydrocarbons, glycol ethers, and acetate esters.
沸点が高く、蒸気圧が低い溶剤は、ストリエーションの発生抑制に有利であるが、その沸点や割合によっては溶剤が膜中に残存し、製版不良や現像の面内バラツキを引き起こす要因となる。一方で、沸点が低く、蒸気圧が高い溶剤は、膜中への溶剤の残存は起こりにくいが、成膜時にストリエーションが発生しやすく、またモヤムラなどの別のムラの原因にもなる。そのため、ムラのない均一な膜を得るためには、沸点および蒸気圧が所定の範囲である第一溶剤および第二溶剤、第三溶剤であるプロピレングリコールモノメチルエーテルアセテート(PGMEA)と組み合わせて、適度な割合で混合することが重要となる。具体的には、感光性樹脂組成物は、全(F)成分中、第一溶媒を10~30%含み、第二溶媒を20~60%含み、第三溶媒を10~60%含む。 Solvents with high boiling points and low vapor pressures are advantageous in suppressing the generation of striations, but depending on their boiling points and proportions, the solvents may remain in the film, causing poor platemaking and in-plane variations in development. On the other hand, solvents with a low boiling point and high vapor pressure are less likely to remain in the film, but they tend to cause striations during film formation, and can also cause other unevenness such as blur. Therefore, in order to obtain a uniform film without unevenness, it is necessary to combine the first solvent, the second solvent, and the third solvent propylene glycol monomethyl ether acetate (PGMEA), which have boiling points and vapor pressures within the specified ranges, in an appropriate amount. It is important to mix them in the correct ratio. Specifically, the photosensitive resin composition contains 10 to 30% of the first solvent, 20 to 60% of the second solvent, and 10 to 60% of the third solvent in the total (F) component.
さらに、界面活性剤(成分(E))の配合量を調整することにより、感光性樹脂組成物の表面張力(σ)が調整される。このとき、感光性樹脂組成物の表面張力をσとし、前記感光性樹脂組成物から前記(E)成分を除いた感光樹脂組成物の表面張力をσ0としたときに、0.85≦σ/σ0≦1を満たすように界面活性剤の配合量を調整することで、ストリエーションの発生を効果的に抑制することができる。なお、通常、実験的には(E)成分を添加する前にσ0を測定し、(E)成分を添加した後にσを測定することになるが、σ0を本願発明の感光性樹脂組成物から(E)成分を除いた感光性樹脂組成物の表面張力と記載している。 Furthermore, the surface tension (σ) of the photosensitive resin composition can be adjusted by adjusting the blending amount of the surfactant (component (E)). At this time, when the surface tension of the photosensitive resin composition is σ, and the surface tension of the photosensitive resin composition obtained by removing the component (E) from the photosensitive resin composition is σ 0 , 0.85≦σ By adjusting the blending amount of the surfactant so as to satisfy /σ 0 ≦1, the occurrence of striae can be effectively suppressed. Note that normally, experimentally, σ 0 is measured before adding component (E), and σ is measured after adding component (E), but σ 0 is determined by measuring σ 0 in the photosensitive resin composition of the present invention. It is described as the surface tension of the photosensitive resin composition obtained by removing component (E) from the product.
表面張力σおよび表面張力σ0の測定方法は、以下のとおりである。
(表面張力の測定方法)
プレート法自動表面張力計(協和界面科学社製Model:CBVP-Z)を用い、気温23℃、湿度50%の条件下、表面張力を測定した。
The method for measuring surface tension σ and surface tension σ 0 is as follows.
(Method of measuring surface tension)
The surface tension was measured using a plate method automatic surface tension meter (Model: CBVP-Z, manufactured by Kyowa Interface Science Co., Ltd.) under conditions of an air temperature of 23° C. and a humidity of 50%.
本発明の感光性樹脂組成物には、必要に応じて硬化剤、硬化促進剤、熱重合禁止剤、酸化防止剤、可塑剤、充填材、レベリング剤、消泡剤、カップリング剤等の添加剤を配合することができる。硬化剤としては、エポキシ化合物に通常適用される公知の化合物を利用できる。 The photosensitive resin composition of the present invention may contain a curing agent, a curing accelerator, a thermal polymerization inhibitor, an antioxidant, a plasticizer, a filler, a leveling agent, an antifoaming agent, a coupling agent, etc., as necessary. Agents can be added. As the curing agent, known compounds commonly applied to epoxy compounds can be used.
硬化剤は、エポキシ化合物の硬化剤として用いられるものであれば用いることができ、アミン系化合物、多価カルボン酸系化合物、フェノール樹脂、アミノ樹脂、ジシアンジアミド、ルイス酸錯化合物等を例示することができる。多価カルボン酸系化合物としては、多価カルボン酸、多価カルボン酸の無水物、及び多価カルボン酸の熱分解性エステルを例示することができる。 Any curing agent can be used as long as it is used as a curing agent for epoxy compounds, and examples thereof include amine compounds, polycarboxylic acid compounds, phenol resins, amino resins, dicyandiamide, Lewis acid complex compounds, etc. can. Examples of the polycarboxylic acid compound include polycarboxylic acids, anhydrides of polycarboxylic acids, and thermally decomposable esters of polycarboxylic acids.
硬化促進剤は、エポキシ化合物の硬化促進剤、硬化触媒、潜在性硬化剤等として知られる公知の化合物を利用でき、例えば三級アミン、四級アンモニウム塩、三級ホスフィン、四級ホスホニウム塩、ホウ酸エステル、ルイス酸、有機金属化合物、イミダゾール類等を挙げることができる。 As the curing accelerator, known compounds known as curing accelerators, curing catalysts, latent curing agents, etc. for epoxy compounds can be used, such as tertiary amines, quaternary ammonium salts, tertiary phosphines, quaternary phosphonium salts, boron, etc. Examples include acid esters, Lewis acids, organometallic compounds, imidazoles, and the like.
熱重合禁止剤および酸化防止剤の例には、ハイドロキノン、ハイドロキノンモノメチルエーテル、ピロガロール、tert-ブチルカテコール、フェノチアジン、ヒンダードフェノール系化合物等が含まれる。可塑剤の例には、ジブチルフタレート、ジオクチルフタレート、リン酸トリクレジル等が含まれる。充填材の例には、シリカ、チタニア等のナノサイズ粒子で塗膜の透明性を阻害しないものでかつ有機溶剤に分散することができるものが含まれる。レベリング剤や消泡剤の例には、シリコーン系、フッ素系、アクリル系の化合物が含まれる。また、シランカップリング剤の例には3-アクリロキシプロピルトリメトキシシラン、3-(グリシジルオキシ)プロピルトリメトキシシラン、3-イソシアナトプロピルトリエトキシシラン、3-ウレイドプロピルトリエトキシシラン等が含まれる。 Examples of thermal polymerization inhibitors and antioxidants include hydroquinone, hydroquinone monomethyl ether, pyrogallol, tert-butylcatechol, phenothiazine, hindered phenol compounds, and the like. Examples of plasticizers include dibutyl phthalate, dioctyl phthalate, tricresyl phosphate, and the like. Examples of fillers include nano-sized particles such as silica and titania that do not inhibit the transparency of the coating and can be dispersed in organic solvents. Examples of leveling agents and antifoaming agents include silicone-based, fluorine-based, and acrylic-based compounds. Further, examples of silane coupling agents include 3-acryloxypropyltrimethoxysilane, 3-(glycidyloxy)propyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3-ureidopropyltriethoxysilane, etc. .
本発明の感光性樹脂組成物の固形分(固形分には硬化後に固形分となるモノマー成分を含む)中の(A)~(E)の各成分の好ましい構成割合については次のとおりである。
(A)成分と(B)成分との配合割合[(A)/(B)]については、20/80~90/10であることが好ましく、40/60~70/30であることがより好ましい。ここで、(A)成分の配合割合が少ないと、光硬化反応後の硬化物が脆くなり、また、未露光部において塗膜の酸価が低いためにアルカリ現像液に対する溶解性が低下し、パターンエッジががたつきシャープにならないといった問題が生じる。反対に、(A)成分の配合割合が上記範囲より多くなると、光反応成分((A)成分+(B)成分)に占める光反応性官能基の割合が少なく光硬化反応による架橋構造の形成が十分でなくなる。
(C)成分の使用量は、上記(A)成分と(B)成分の合計100質量部に対して5~40質量部の範囲であることが好ましい。ここで、(C)成分の使用量が5質量部より少ない場合は、パターニング後に硬化膜を形成した際に残存するカルボキシル基の量が多くなり、耐湿信頼性が確保できないことが懸念される。エポキシ化合物の使用量が40質量部より多い場合は、感光性樹脂組成物中の樹脂成分における感光性基の量が減少して、パターニングするための感度が十分に得られなくなる可能性がある。
(D)成分の添加量は、(A)成分と(B)成分の合計量100質量部に対して、0.1~10質量部であることが好ましく、1~5質量部であることがより好ましい。ここで、0.1質量部未満であると感度が十分に得られず、10質量部を超えるとテーパー形状(現像パターン断面の膜厚方向形状)がシャープにならないで裾を引いた状態になるハレーションが起こりやすくなるとともに後工程で高温に暴露した場合に分解ガスが発生する可能性がある。
The preferred proportions of each component (A) to (E) in the solid content (the solid content includes monomer components that become solid content after curing) of the photosensitive resin composition of the present invention are as follows. .
The blending ratio of component (A) and component (B) [(A)/(B)] is preferably 20/80 to 90/10, more preferably 40/60 to 70/30. preferable. Here, if the blending ratio of component (A) is small, the cured product after the photocuring reaction becomes brittle, and the solubility in an alkaline developer decreases because the acid value of the coating film is low in the unexposed area. A problem arises in that the pattern edges become loose and not sharp. On the other hand, when the proportion of component (A) exceeds the above range, the proportion of photoreactive functional groups in the photoreactive components (component (A) + component (B)) decreases, resulting in the formation of a crosslinked structure due to photocuring reaction. is no longer sufficient.
The amount of component (C) used is preferably in the range of 5 to 40 parts by mass based on the total of 100 parts by mass of components (A) and (B). Here, if the amount of component (C) used is less than 5 parts by mass, the amount of carboxyl groups remaining when forming a cured film after patterning will increase, and there is a concern that moisture resistance reliability may not be ensured. If the amount of the epoxy compound used is more than 40 parts by mass, the amount of photosensitive groups in the resin component in the photosensitive resin composition may decrease, and sufficient sensitivity for patterning may not be obtained.
The amount of component (D) added is preferably 0.1 to 10 parts by mass, and preferably 1 to 5 parts by mass, based on 100 parts by mass of the total amount of components (A) and (B). More preferred. Here, if the amount is less than 0.1 parts by mass, sufficient sensitivity cannot be obtained, and if it exceeds 10 parts by mass, the tapered shape (the shape in the film thickness direction of the cross section of the developed pattern) will not be sharp and will be in a tailed state. Halation becomes more likely to occur, and decomposition gas may be generated when exposed to high temperatures in post-processes.
(F)成分は、第一溶剤、第二溶剤、第三溶剤から構成されている。第一溶剤、第二溶剤、第三溶剤の合計量は、目標とする感光性樹脂組成物の粘度などによって変化するが、合計量としては、感光性樹脂組成物中に、70~90質量%であることが好ましい。また、第一溶剤、第二溶剤、第三溶剤の全(F)成分中に占める割合は、第一溶剤は10~30%であることが好ましく、第二溶剤は20~60%であることが好ましく、第三溶剤は10~60%であることが好ましい。 Component (F) is composed of a first solvent, a second solvent, and a third solvent. The total amount of the first solvent, second solvent, and third solvent varies depending on the viscosity of the target photosensitive resin composition, but the total amount is 70 to 90% by mass in the photosensitive resin composition. It is preferable that Furthermore, the proportion of the first solvent, second solvent, and third solvent in the total component (F) is preferably 10 to 30% for the first solvent, and 20 to 60% for the second solvent. is preferred, and the third solvent is preferably 10 to 60%.
第一溶剤、第二溶剤、第三溶剤の配合割合を調整することにより、感光性樹脂組成物の粘度を調整することができる。そのため、膜厚の増減をしやすくなるだけなく、基板上に均一に広がる速度も調整できるので、塗布ムラ、ストリエーションの発生を抑制することができる。さらに、蒸気圧が異なる溶剤を組み合わせることで、成膜後に塗膜表面のみがすぐに乾燥してしまったり、反対に乾燥速度が遅くなるようなことを抑制できるので、焼成時においては塗膜を均一に加熱することができる。その結果、膜厚のムラを抑制することもできる。 The viscosity of the photosensitive resin composition can be adjusted by adjusting the blending ratio of the first solvent, the second solvent, and the third solvent. Therefore, it is not only easier to increase or decrease the film thickness, but also the speed at which the coating spreads uniformly over the substrate can be adjusted, making it possible to suppress the occurrence of coating unevenness and striations. Furthermore, by combining solvents with different vapor pressures, it is possible to prevent the coating film surface from drying immediately after film formation, or conversely, from slowing down the drying speed. Can be heated evenly. As a result, it is also possible to suppress unevenness in film thickness.
本発明における感光性樹脂組成物を用いた硬化膜パターンの形成方法は、通常のフォトリソグラフィー法であるが、以下に詳細に説明する。先ず、感光性樹脂組成物をガラス基板、プラスチック基板等およびそれらの上にカラーフィルターの画素パターンやTFT等の画素駆動用の電極パターンを形成した基板の上に塗布し、次いで溶剤を乾燥させた(プリベーク)後、得られた塗膜にフォトマスクを通して紫外線を照射して露光部を硬化させ、更にアルカリ水溶液を用いて未露光部を溶出させる現像を行ってパターンを形成し、更に後硬化としてポストベーク(熱焼成)を行う方法である。 The method for forming a cured film pattern using the photosensitive resin composition in the present invention is a normal photolithography method, which will be explained in detail below. First, a photosensitive resin composition was applied onto a glass substrate, a plastic substrate, etc., and a substrate on which a pixel pattern of a color filter or an electrode pattern for driving pixels such as a TFT was formed, and then the solvent was dried. After (prebaking), the resulting coating film is irradiated with ultraviolet rays through a photomask to cure the exposed areas, and then developed using an alkaline aqueous solution to elute the unexposed areas to form a pattern. This is a method of post-baking (thermal baking).
これらの基板上に感光性樹脂組成物の溶液を塗布する方法としては公知の溶液浸漬法、スプレー法の他、ローラーコーター機、ランドコーター機、スリットコーター機やスピナー機を用いる方法等の何れの方法をも採用することができる。これらの方法によって、所望の厚さに塗布した後、溶剤を除去する(プリベーク)ことにより、被膜が形成される。プリベークはオーブン、ホットプレート等により加熱することによって行われる。プリベークにおける加熱温度及び加熱時間は使用する溶剤に応じて適宜選択され、例えば60~110℃の温度(基板の耐熱温度を超えないように設定)で1~3分間行われる。 Methods for applying the solution of the photosensitive resin composition onto these substrates include the well-known solution dipping method and spray method, as well as methods using a roller coater machine, land coater machine, slit coater machine, and spinner machine. method can also be adopted. By these methods, a film is formed by applying the film to a desired thickness and then removing the solvent (prebaking). Prebaking is performed by heating with an oven, hot plate, or the like. The heating temperature and heating time in prebaking are appropriately selected depending on the solvent used, and is carried out, for example, at a temperature of 60 to 110° C. (set so as not to exceed the heat resistant temperature of the substrate) for 1 to 3 minutes.
プリベーク後に行われる露光は、紫外線露光装置によって行なわれ、フォトマスクを介して露光することによりパターンに対応した部分のレジストのみを感光させる。露光装置及びその露光照射条件は適宜選択され、超高圧水銀灯、高圧水銀ランプ、メタルハライドランプ、遠紫外線灯等の光源を用いて露光を行い、塗膜中の感光性樹脂組成物を光硬化させる。好ましくは、波長365nmの光を一定量照射することにより光硬化させる。 Exposure performed after prebaking is performed by an ultraviolet exposure device, and by exposing through a photomask, only the portions of the resist corresponding to the pattern are exposed. The exposure device and its exposure irradiation conditions are appropriately selected, and exposure is performed using a light source such as an ultra-high-pressure mercury lamp, a high-pressure mercury lamp, a metal halide lamp, a far-ultraviolet lamp, etc., and the photosensitive resin composition in the coating film is photocured. Preferably, photocuring is performed by irradiating a certain amount of light with a wavelength of 365 nm.
露光後のアルカリ現像は、露光されない部分のレジストを除去する目的で行われ、この現像によって所望のパターンが形成される。このアルカリ現像に適した現像液としては、例えばアルカリ金属やアルカリ土類金属の炭酸塩の水溶液、アルカリ金属の水酸化物の水溶液等を挙げることができるが、0.01~3質量%含有する弱アルカリ性水溶液を用いて23~28℃の温度で現像するのがよく、市販の現像機や超音波洗浄機等を用いて微細な画像を精密に形成することができる。 Alkaline development after exposure is performed for the purpose of removing the resist in unexposed areas, and a desired pattern is formed by this development. Examples of developing solutions suitable for this alkaline development include aqueous solutions of carbonates of alkali metals and alkaline earth metals, and aqueous solutions of hydroxides of alkali metals. It is best to develop at a temperature of 23 to 28° C. using a weakly alkaline aqueous solution, and fine images can be precisely formed using a commercially available developer, ultrasonic cleaner, or the like.
現像後、好ましくは80~250℃の温度(基板の耐熱温度を超えないように設定)及び20~90分の条件で熱処理(ポストベーク)が行われる。このポストベークは、パターニングされた樹脂膜と基板との密着性を高めるため等の目的で行われる。これはプリベークと同様に、オーブン、ホットプレート等により加熱することによって行われる。ポストベークの熱処理条件のより好ましい範囲は、温度180~230℃、加熱時間30~60分である。本発明のパターニングされた樹脂膜は、以上のフォトリソグラフィー法による各工程を経て形成される。 After development, heat treatment (post-bake) is preferably performed at a temperature of 80 to 250° C. (set so as not to exceed the heat resistant temperature of the substrate) for 20 to 90 minutes. This post-baking is performed for the purpose of increasing the adhesion between the patterned resin film and the substrate. Similar to pre-baking, this is done by heating with an oven, hot plate, etc. A more preferable range of post-bake heat treatment conditions is a temperature of 180 to 230°C and a heating time of 30 to 60 minutes. The patterned resin film of the present invention is formed through the steps of the photolithography method described above.
本発明の感光性組成物はソルダーレジスト、メッキレジスト、エッチングレジストや、半導体素子を搭載する配線基板の多層化用の絶縁膜、半導体のゲート絶縁膜、カラーフィルター用保護膜および平坦化膜、有機EL画素形成用の隔壁材(RGBをインクジェット法により形成する場合等向け)、タッチパネル用絶縁膜等を形成するのに有用であり、これらの樹脂膜パターンを構成要素として含む液晶や有機EL等の表示装置用、撮影素子用、タッチパネル用の部材向けとすることが可能である。 The photosensitive composition of the present invention can be used for solder resists, plating resists, etching resists, insulating films for multilayer wiring boards on which semiconductor elements are mounted, gate insulating films for semiconductors, protective films and planarizing films for color filters, organic It is useful for forming barrier rib materials for EL pixel formation (for RGB formation by inkjet method, etc.), insulating films for touch panels, etc., and is useful for forming liquid crystals, organic EL, etc. that contain these resin film patterns as constituent elements. It is possible to use the material for display devices, imaging elements, and touch panels.
以下、実施例により本発明をさらに詳細に説明するが、本発明はこれらに限定されるものではない。本発明の感光性樹脂組成物の調製例から説明し、当該感光性樹脂組成物を用いて形成した塗膜の評価結果を説明する。 EXAMPLES Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited thereto. A preparation example of the photosensitive resin composition of the present invention will be explained, and evaluation results of a coating film formed using the photosensitive resin composition will be explained.
先ず、(A)重合性不飽和基含有アルカリ可溶性樹脂の合成例を示す。合成例における樹脂の評価は、以下の通りに行った。
[固形分濃度]
合成例中で得られた樹脂溶液1gをガラスフィルター〔重量:W0(g)〕に含浸させて秤量し〔W1(g)〕、160℃にて2時間加熱した後の重量〔W2(g)〕から次式より求めた。
固形分濃度(重量%)=100×(W2-W0)/(W1-W0)
First, a synthesis example of (A) alkali-soluble resin containing a polymerizable unsaturated group will be shown. Evaluation of the resin in the synthesis example was performed as follows.
[Solid content concentration]
1 g of the resin solution obtained in the synthesis example was impregnated into a glass filter [weight: W0 (g)] and weighed [W1 (g)], and the weight after heating at 160 ° C. for 2 hours [W2 (g)] ] from the following formula.
Solid content concentration (wt%) = 100 x (W2-W0)/(W1-W0)
[酸価]
樹脂溶液をジオキサンに溶解させ、電位差滴定装置〔平沼産業株式会社製、商品名COM-1600〕を用いて1/10N-KOH水溶液で滴定して求めた。
[Acid value]
It was determined by dissolving a resin solution in dioxane and titrating it with a 1/10N-KOH aqueous solution using a potentiometric titration device [manufactured by Hiranuma Sangyo Co., Ltd., trade name COM-1600].
[分子量]
ゲルパーミュエーションクロマトグラフィー(GPC)[東ソー株式会社製 商品名:HLC-8220GPC、溶媒:テトラヒドロフラン、カラム:TSKgelSuperH-2000(2本)+TSKgelSuperH-3000(1本)+TSKgelSuperH-4000(1本)+TSKgelSuper-H5000(1本)〔東ソー株式会社製〕、温度:40℃、速度:0.6ml/min]にて測定し、標準ポリスチレン〔東ソー株式会社製PS-オリゴマーキット〕換算値として重量平均分子量(Mw)を求めた。
[Molecular weight]
Gelper Music Chromatography (GPC) [Product name made by Higashi So Co., Ltd.: HLC -8220 GPC, solvent: Tetrahydroflan, Colam: TSKGELSUPERH -2000 (2) + TSKGELSUPERH -3000 (1 pc) + TSKGELSUPE + TSKGELSUPE RH -4000 (1) + TSKGELSUPER- H5000 (1 piece) [manufactured by Tosoh Corporation], temperature: 40°C, speed: 0.6ml/min], and the weight average molecular weight (Mw ) was calculated.
また、合成例で使用する略号は次のとおりである。
BPFE:ビスフェノールフルオレン型エポキシ化合物(9,9-ビス(4-ヒドロキシフェニル)フルオレンとクロロメチルオキシランとの反応物。エポキシ当量250g/eq)
AA:アクリル酸
PGMEA:プロピレングリコールモノメチルエーテルアセテート
TEAB:臭化テトラエチルアンモニウム
BPDA:3,3’,4,4’-ビフェニルテトラカルボン酸二無水物
THPA:テトラヒドロ無水フタル酸
MAA:メタクリル酸
MMA:メタクリル酸メチル
CHMA:メタクリル酸シクロヘキシル
AIBN:アゾビスイソブチロニトリル
GMA:グリシジルメタクリレート
TPP:トリフェニルホスフィン
TBPC:2,6-ジ-tert-ブチル-p-クレゾール
Further, the abbreviations used in the synthesis examples are as follows.
BPFE: Bisphenol fluorene type epoxy compound (reaction product of 9,9-bis(4-hydroxyphenyl)fluorene and chloromethyloxirane. Epoxy equivalent: 250 g/eq)
AA: Acrylic acid PGMEA: Propylene glycol monomethyl ether acetate TEAB: Tetraethylammonium bromide BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride THPA: Tetrahydrophthalic anhydride MAA: Methacrylic acid MMA: Methacrylic acid Methyl CHMA: cyclohexyl methacrylate AIBN: azobisisobutyronitrile GMA: glycidyl methacrylate TPP: triphenylphosphine TBPC: 2,6-di-tert-butyl-p-cresol
[合成例1]
還留冷却器付き500ml四つ口フラスコ中にBPFE 114.4g(0.23モル)、AA 33.2g(0.46モル)、PGMEA 157g及びTEAB 0.48gを仕込み、100~105℃で加熱下に20時間撹拌して反応させた。次いで、フラスコ内にBPDA 35.3g(0.12モル)、THPA 18.3g(0.12モル)を仕込み、120~125℃で6時間撹拌し、重合性不飽和基含有アルカリ可溶性樹脂(A)-1を得た。得られた樹脂溶液の固形分濃度は56.1質量%、酸価(固形分換算)は103mgKOH/g、GPC分析によるMwは3600であった。
[Synthesis example 1]
114.4 g (0.23 mol) of BPFE, 33.2 g (0.46 mol) of AA, 157 g of PGMEA, and 0.48 g of TEAB were placed in a 500 ml four-necked flask equipped with a reflux condenser and heated at 100 to 105°C. The reaction mixture was stirred for 20 hours. Next, 35.3 g (0.12 mol) of BPDA and 18.3 g (0.12 mol) of THPA were charged into the flask and stirred at 120 to 125°C for 6 hours to form an alkali-soluble resin containing a polymerizable unsaturated group (A )-1 was obtained. The resulting resin solution had a solid content concentration of 56.1% by mass, an acid value (solid content equivalent) of 103 mgKOH/g, and an Mw of 3600 by GPC analysis.
[合成例2]
窒素導入管及び還流管付き1000ml四つ口フラスコ中にMAA51.65g(0.60モル)、MMA36.04g(0.36モル)、CHMA40.38g(0.24モル)、AIBN5.91g、及びPGMEA360gを仕込み、80~85℃で窒素気流下、8時間撹拌して重合させた。更に、フラスコ内にGMA61.41g(0.43モル)、TPP2.27g及びTBPC0.086gを仕込み、80~85℃で16時間撹拌し、重合性不飽和基含有アルカリ可溶性樹脂(A)-2を得た。得られた樹脂溶液の固形分濃度は35.7質量%、酸価(固形分換算)は50mgKOH/g、GPC分析によるMwは19600であった。
[Synthesis example 2]
In a 1000 ml four-necked flask with a nitrogen inlet tube and a reflux tube, 51.65 g (0.60 mol) of MAA, 36.04 g (0.36 mol) of MMA, 40.38 g (0.24 mol) of CHMA, 5.91 g of AIBN, and 360 g of PGMEA. was charged and polymerized by stirring at 80 to 85°C under a nitrogen stream for 8 hours. Furthermore, 61.41 g (0.43 mol) of GMA, 2.27 g of TPP, and 0.086 g of TBPC were charged into the flask and stirred at 80 to 85°C for 16 hours to obtain the polymerizable unsaturated group-containing alkali-soluble resin (A)-2. Obtained. The solid content concentration of the obtained resin solution was 35.7% by mass, the acid value (solid content equivalent) was 50 mgKOH/g, and the Mw by GPC analysis was 19,600.
表2に記載の配合量(数値は質量部)で実施例1~13及び比較例1~5の感光性樹脂組成物を調製した。表中で使用した配合成分は以下のとおりである。
(A)重合性不飽和基含有アルカリ可溶性樹脂:
(A)-1:上記合成例1で得られた樹脂溶液(固形分濃度56.1質量%)
(A)-2:上記合成例2で得られた樹脂溶液(固形分濃度35.7質量%)
(B)光重合性モノマー:
(B)-1:ジペンタエリスリトールペンタアクリレートとヘキサアクリレートとの混合物(日本化薬(株)製 商品名:DPHA)
(C)エポキシ化合物:
(C)-1:ビスフェノールフルオレン型エポキシ化合物(9,9-ビス(4-ヒドロキシフェニル)フルオレンとクロロメチルオキシランとの反応物。エポキシ当量250g/eq)
(D)光重合開始剤:
(D)-1:1,2-オクタンジオン,1-[4-(フェニルチオ)フェニル]-,2-(O-ベンゾイルオキシム)(BASF社製、商品名:イルガキュアOXE-01)
(E)界面活性剤:
(E)-1:メガファックF-556(DIC社製)
(E)-2:SH3775(東レダウコーニング社製)
(F)溶剤:
(第一溶剤)
PGDA :プロピレングリコールジアセテート
EDM :ジエチレングリコールエチルメチルエーテル
MMBA :3メトキシ-3メチル-1-ブチルアセテート
(第二溶剤)
PGME :1-メトキシ-2-プロパノール
MBA :3-メトキシブチルアセテート
MMP :3-メトキシプロピオン酸メチル
ANON :シクロヘキサノン
EEP :3-エトキシプロピオン酸エチル
EL :乳酸エチル
(第三溶剤)
PGMEA:プロピレングリコールモノメチルエーテルアセテート
(G)その他添加剤
(G)-1:カップリング剤 3-グリシドキシプロピルトリメトキシシラン
Photosensitive resin compositions of Examples 1 to 13 and Comparative Examples 1 to 5 were prepared using the amounts listed in Table 2 (numbers are parts by mass). The ingredients used in the table are as follows.
(A) Polymerizable unsaturated group-containing alkali-soluble resin:
(A)-1: Resin solution obtained in the above Synthesis Example 1 (solid content concentration 56.1% by mass)
(A)-2: Resin solution obtained in Synthesis Example 2 above (solid content concentration 35.7% by mass)
(B) Photopolymerizable monomer:
(B)-1: Mixture of dipentaerythritol pentaacrylate and hexaacrylate (manufactured by Nippon Kayaku Co., Ltd., product name: DPHA)
(C) Epoxy compound:
(C)-1: Bisphenol fluorene type epoxy compound (reaction product of 9,9-bis(4-hydroxyphenyl)fluorene and chloromethyloxirane. Epoxy equivalent: 250 g/eq)
(D) Photopolymerization initiator:
(D)-1: 1,2-octanedione,1-[4-(phenylthio)phenyl]-,2-(O-benzoyloxime) (manufactured by BASF, product name: Irgacure OXE-01)
(E) Surfactant:
(E)-1: Megafac F-556 (manufactured by DIC)
(E)-2: SH3775 (manufactured by Dow Corning Toray)
(F) Solvent:
(first solvent)
PGDA: Propylene glycol diacetate EDM: Diethylene glycol ethyl methyl ether MMBA: 3methoxy-3methyl-1-butyl acetate (secondary solvent)
PGME: 1-methoxy-2-propanol MBA: 3-methoxybutyl acetate MMP: Methyl 3-methoxypropionate ANON: Cyclohexanone EEP: Ethyl 3-ethoxypropionate EL: Ethyl lactate (third solvent)
PGMEA: Propylene glycol monomethyl ether acetate (G) Other additives (G)-1: Coupling agent 3-glycidoxypropyltrimethoxysilane
[評価]
実施例1~13及び比較例1~5の感光性樹脂組成物を用いて、以下に記す評価を行った。実施例1~13および比較例1~5の評価結果を表3に示す。
[evaluation]
The following evaluations were performed using the photosensitive resin compositions of Examples 1 to 13 and Comparative Examples 1 to 5. Table 3 shows the evaluation results of Examples 1 to 13 and Comparative Examples 1 to 5.
<放射ムラの評価方法>
ストリエーション評価基板として、5インチ角のガラス基板上にブラックレジストで、50μmのL&Sパターンが硬化後2.5μmの膜厚で形成されたものを準備した。この基板に、上記で得られた硬化性樹脂組成物を、スピンコーターを用いて硬化後1.2μmの膜厚になるような条件にて塗布した。その後、100Paになるまで減圧乾燥を行い、90℃のホットプレートで2分間乾燥させて塗膜を形成した。得られた塗膜をNaランプのもと目視で表面の状態を観察し、ストリエーションの有無を確認した。
○:ストリエーションはほとんど確認されなかった
△:ストリエーションがわずかに確認された
×:ストリエーションがはっきりと確認できた
<Evaluation method of radiation unevenness>
As a striation evaluation substrate, a 5-inch square glass substrate on which a 50 μm L&S pattern was formed using black resist with a film thickness of 2.5 μm after curing was prepared. The curable resin composition obtained above was applied to this substrate using a spin coater under conditions such that the film thickness would be 1.2 μm after curing. Thereafter, it was dried under reduced pressure to 100 Pa and dried on a 90° C. hot plate for 2 minutes to form a coating film. The surface condition of the obtained coating film was visually observed under an Na lamp to confirm the presence or absence of striations.
○: Almost no striations were observed. △: Slightly observed striations. ×: Striations were clearly observed.
<モヤムラの評価方法>
4インチ角のシリコンウェハー上に、実施例1~13および比較例1~5で得られた硬化性樹脂組成物を、スリットコーターを用いて塗布し、試験片を作製した。このとき、送液圧力、基板と塗工ヘッドの間隔、塗工速度を調節して、作製される膜厚が1.2μmとなるように塗布膜厚を制御した。その後、100Paになるまで減圧乾燥を行い、90℃のホットプレートで2分間乾燥させて塗膜を形成した。さらに、100mJ/m2で露光し、230℃の熱風オーブンで30分間焼成し、試験片を得た。得られた塗膜をNaランプのもと目視で表面の状態を観察し、モヤムラの有無を確認した。
○:モヤムラはほとんど確認されなかった
△:モヤムラがわずかに確認された
×:モヤムラがはっきりと確認できた
<Evaluation method for moyamura>
The curable resin compositions obtained in Examples 1 to 13 and Comparative Examples 1 to 5 were applied onto a 4-inch square silicon wafer using a slit coater to prepare a test piece. At this time, the liquid feeding pressure, the distance between the substrate and the coating head, and the coating speed were adjusted to control the thickness of the coating film so that the thickness of the produced film was 1.2 μm. Thereafter, it was dried under reduced pressure to 100 Pa and dried on a 90° C. hot plate for 2 minutes to form a coating film. Further, it was exposed to light at 100 mJ/m2 and baked in a hot air oven at 230°C for 30 minutes to obtain a test piece. The surface condition of the obtained coating film was visually observed under an Na lamp to confirm the presence or absence of any unevenness.
○: Almost no blur was observed. △: Slight blur was observed. ×: Moyamura was clearly observed.
表3の比較例1および2に示されるように、第一溶剤を含まず、表面張力が0.85≦σ/σ0≦1の範囲外である感光性樹脂組成物にあっては、モヤムラおよびストリエーションの発生を抑制することができないことがわかった。また、表3の比較例3および4に示されるように、第一溶剤、第二溶剤、第三溶剤のすべてを含んでいた場合であっても、0.85≦σ/σ0≦1を満たさないと、モヤムラは解消されたが、ストリエーションの発生を抑制することができなかった。さらに、比較例5に示されるように、第一溶剤を含んでいなくとも、0.85≦σ/σ0≦1を満たす場合には、モヤムラおよびストリエーションの発生がわずかに抑制されている。このことから、感光性樹脂組成物の表面張力を調整することがストリエーションの発生を抑制するのに重要な要因であることが確認できた。 As shown in Comparative Examples 1 and 2 in Table 3, photosensitive resin compositions that do not contain a first solvent and have a surface tension outside the range of 0.85≦σ/σ 0 ≦1 have no It was found that the occurrence of striations could not be suppressed. In addition, as shown in Comparative Examples 3 and 4 in Table 3, even when all of the first solvent, second solvent, and third solvent are included, 0.85≦σ/σ 0 ≦1. If the conditions were not satisfied, the blurring was resolved, but the occurrence of striae could not be suppressed. Furthermore, as shown in Comparative Example 5, even if the first solvent is not included, when 0.85≦σ/σ 0 ≦1 is satisfied, the occurrence of fuzzy spots and striations is slightly suppressed. . From this, it was confirmed that adjusting the surface tension of the photosensitive resin composition is an important factor in suppressing the occurrence of striations.
それに対して、実施例1~13に示されるように、第一溶媒、第二溶剤、第三溶剤のすべてを含み、0.85≦σ/σ0≦1を満たすようにすることで、モヤムラおよびストリエーションの発生を抑制することができた。 On the other hand, as shown in Examples 1 to 13, by including all of the first solvent, second solvent, and third solvent and satisfying 0.85≦σ/σ 0 ≦1, the moyamura and the occurrence of striations could be suppressed.
Claims (5)
(B)少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーと、
(C)エポキシ化合物と、
(D)光重合開始剤と、
(E)界面活性剤と、
(F)3種以上の溶剤と、
を含む感光性樹脂組成物(黒色顔料を含むものを除く)であって、
前記(F)成分は
20℃における蒸気圧が100Pa未満であり、かつ、沸点が200℃未満である第一溶剤を全(F)成分中10~30%含み、前記第一溶剤はジエチレングリコールエチルメチルエーテル、3-メトキシ-3-メチル-1-ブチルアセテート、およびプロピレングリコールジアセテートからなる群から選択される少なくとも一種であり、
20℃における蒸気圧が100Pa以上であり、かつ、沸点が120℃以上である第二溶剤(ただし、第二溶剤はプロピレングリコールモノメチルエーテルアセテート以外の溶剤である。)を全(F)成分中20~60%含み、前記第二溶剤は、シクロヘキサノン、3-メトキシプロピオン酸メチル、3-メトキシブチルアセテート、および1-メトキシ-2-プロパノールからなる群から選択される少なくとも一種であり、
プロピレングリコールモノメチルエーテルアセテートである第三溶剤を、全(F)成分中10~60%含み、
前記感光性樹脂組成物中の前記第一溶剤、第二溶剤および第三溶剤の合計量は、70~90質量%であり、
前記感光性樹脂組成物の表面張力をσ、前記感光性樹脂組成物から前記(E)成分を除いた感光性樹脂組成物の表面張力をσ0としたとき、0.85≦σ/σ0≦1であることを特徴とする感光性樹脂組成物。 (A) an alkali-soluble resin containing a polymerizable unsaturated group;
(B) a photopolymerizable monomer having at least two ethylenically unsaturated bonds;
(C) an epoxy compound;
(D) a photopolymerization initiator;
(E) a surfactant;
(F) three or more types of solvents;
A photosensitive resin composition (excluding those containing a black pigment) comprising:
The component (F) contains 10 to 30% of the total component (F) having a vapor pressure of less than 100 Pa at 20°C and a boiling point of less than 200°C, and the first solvent is diethylene glycol ethylmethyl. At least one member selected from the group consisting of ether, 3-methoxy-3-methyl-1-butyl acetate, and propylene glycol diacetate,
A second solvent having a vapor pressure of 100 Pa or more at 20°C and a boiling point of 120°C or more (however, the second solvent is a solvent other than propylene glycol monomethyl ether acetate) is added to 20% of the total (F) component. ~60%, the second solvent is at least one selected from the group consisting of cyclohexanone, methyl 3-methoxypropionate, 3-methoxybutyl acetate, and 1-methoxy-2-propanol;
Containing a third solvent which is propylene glycol monomethyl ether acetate in an amount of 10 to 60% in the total component (F),
The total amount of the first solvent, second solvent and third solvent in the photosensitive resin composition is 70 to 90% by mass,
When the surface tension of the photosensitive resin composition is σ, and the surface tension of the photosensitive resin composition obtained by removing the component (E) from the photosensitive resin composition is σ0, 0.85≦σ/σ0≦1 A photosensitive resin composition characterized by:
硬化物の製造方法。 After applying the photosensitive resin composition according to any one of claims 1 to 3 onto a substrate and drying the solvent, the resulting coating film is irradiated with ultraviolet rays through a photomask to remove exposed areas. After curing, a pattern is formed by performing development using an alkaline aqueous solution to elute the unexposed areas, and then post-baking is performed as post-curing.
Method for producing cured product.
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