JP7375636B2 - intercooler - Google Patents

intercooler Download PDF

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JP7375636B2
JP7375636B2 JP2020046465A JP2020046465A JP7375636B2 JP 7375636 B2 JP7375636 B2 JP 7375636B2 JP 2020046465 A JP2020046465 A JP 2020046465A JP 2020046465 A JP2020046465 A JP 2020046465A JP 7375636 B2 JP7375636 B2 JP 7375636B2
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intake
circumferential surface
inner circumferential
flow passage
inlet header
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JP2021148334A (en
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雄一郎 宇野
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Priority to JP2020046465A priority Critical patent/JP7375636B2/en
Priority to CN202180019934.8A priority patent/CN115335656A/en
Priority to PCT/JP2021/010101 priority patent/WO2021187371A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Description

本開示は、インタークーラに関する。 The present disclosure relates to intercoolers.

一般的に、車両に搭載されるインタークーラは、縦長の入口ヘッダー部と、入口ヘッダー部から横方向に延びる複数のチューブを上下方向に並列に配置したコア部と、各チューブが接続される縦長の出口ヘッダー部とを含んで構成されている。このようなインタークーラは、例えば、特許文献1に記載されている。 Generally, an intercooler installed in a vehicle has a vertically long inlet header section, a core section in which multiple tubes extending horizontally from the inlet header section are arranged vertically in parallel, and a vertically long inlet header section to which each tube is connected. and an outlet header section. Such an intercooler is described in, for example, Patent Document 1.

特開2011-133198号公報Japanese Patent Application Publication No. 2011-133198

上記文献1記載の構造では、上流側の吸気パイプと入口ヘッダー部とを接続する流路拡大部に整流プレートが設けられている。しかしながら、文献1記載の整流プレートは略横方向に延びているのみであり、該整流プレートに対して、下方に位置するチューブに吸気を十分に分配できない可能性がある。 In the structure described in the above-mentioned document 1, a rectifying plate is provided in the enlarged flow path section that connects the intake pipe on the upstream side and the inlet header section. However, the rectifying plate described in Document 1 only extends substantially in the lateral direction, and there is a possibility that the intake air cannot be sufficiently distributed to the tubes located below the rectifying plate.

本開示は、上記事情に鑑みてなされたものであり、各チューブに吸気を効果的に分配することができるインタークーラを提供することを目的とする。 The present disclosure has been made in view of the above circumstances, and an object of the present disclosure is to provide an intercooler that can effectively distribute intake air to each tube.

本開示の技術は、吸気上流側から吸気下流側に向かうに従い流路が拡大する流路拡大部と、前記流路拡大部の下流端に接続されるとともに、上下方向に延びる入口ヘッダー部と、前記入口ヘッダー部から横方向に延びる複数のチューブを上下方向に配列したコア部と、を有するインタークーラにおいて、前記流路拡大部内を吸気上流側から吸気下流側に向かって延びるとともに、少なくとも吸気下流側の端部が前記入口ヘッダー部の下端側に向けて延びる整流プレートを備えることを特徴とする。 The technology of the present disclosure includes: a flow passage enlargement portion in which the flow passage expands from the intake upstream side toward the intake downstream side; an inlet header portion connected to the downstream end of the flow passage enlargement portion and extending in the vertical direction; In the intercooler, the intercooler includes a core portion in which a plurality of tubes extending laterally from the inlet header portion are vertically arranged, and the core portion extends from the intake upstream side toward the intake downstream side in the flow passage enlarged portion, and at least the intake downstream side. The present invention is characterized in that a side end includes a rectifying plate extending toward the lower end of the inlet header part.

また、前記流路拡大部内の前記整流プレートよりも上方に吸気上流側から吸気下流側に向かって延びる第2整流プレートをさらに備えることが好ましい。 Further, it is preferable that the air conditioner further include a second rectifying plate extending from the intake upstream side toward the intake downstream side above the rectifying plate in the flow passage enlarged portion.

本開示の技術によれば、各チューブに吸気を効果的に分配することができるインタークーラを提供することができる。 According to the technology of the present disclosure, it is possible to provide an intercooler that can effectively distribute intake air to each tube.

本実施形態に係るインタークーラを模式的に示す斜視図である。FIG. 1 is a perspective view schematically showing an intercooler according to the present embodiment. 本実施形態に係るインタークーラの要部を部分的に切り欠いて示す模式的な斜視図である。FIG. 2 is a schematic perspective view showing a partially cutaway main part of the intercooler according to the present embodiment. 本実施形態に係るインタークーラの要部の吸気の流れを模式的に示す切り欠き斜視図である。FIG. 2 is a cutaway perspective view schematically showing the flow of intake air in the main parts of the intercooler according to the present embodiment.

以下、添付図面に基づいて、本実施形態に係るインタークーラを説明する。同一の部品には同一の符号を付してあり、それらの名称および機能も同じである。したがって、それらについての詳細な説明は繰返さない。 Hereinafter, an intercooler according to this embodiment will be described based on the accompanying drawings. Identical parts are given the same reference numerals, and their names and functions are also the same. Therefore, detailed description thereof will not be repeated.

図1は、本実施形態に係るインタークーラ1を模式的に示す斜視図である。 FIG. 1 is a perspective view schematically showing an intercooler 1 according to this embodiment.

[全体構成]
インタークーラ1は、例えば、不図示の車両に搭載されたエンジンの吸気を走行風と熱交換することにより冷却するものである。具体的には、インタークーラ1は、吸気と外気との熱交換を行うコア部10と、図示しない過給機からの吸気をコア部10に導入する吸気導入部20と、コア部10から図示しないエンジンに吸気を導出する吸気導出部30とを備えている。
[overall structure]
The intercooler 1 cools, for example, the intake air of an engine mounted on a vehicle (not shown) by exchanging heat with the traveling wind. Specifically, the intercooler 1 includes a core section 10 that performs heat exchange between intake air and outside air, an intake air introduction section 20 that introduces intake air from a supercharger (not shown) into the core section 10, and a The engine is equipped with an intake air outlet section 30 that guides intake air to an engine that is not operated.

コア部10は、横方向(車幅方向)に延び、吸気を流通させる複数のチューブ11を上下方向に並列に配置して構成されており、該複数のチューブ11と、各チューブ11間に介装された複数のアウターフィン12と、図示しない複数の貫通孔に各チューブ11の吸気上流端を挿通して固定する縦長の入口プレート13と、図示しない複数の貫通孔に各チューブ11の吸気下流端を挿通して固定する縦長の出口プレート14とを備えている。 The core portion 10 is configured by arranging a plurality of tubes 11 vertically in parallel to extend in the lateral direction (vehicle width direction) and through which intake air flows. A plurality of outer fins 12 are provided, a vertically elongated inlet plate 13 that inserts and fixes the intake upstream end of each tube 11 into a plurality of through holes (not shown), and an intake downstream end of each tube 11 that is inserted into a plurality of through holes (not shown). It is provided with a vertically elongated outlet plate 14 whose end is inserted and fixed.

入口プレート13及び出口プレート14は、その長手方向が複数のチューブ11の軸方向と直交して、言い換えれば長手方向が各チューブ11の配列方向となるようにして設けられている。 The inlet plate 13 and the outlet plate 14 are provided so that their longitudinal directions are perpendicular to the axial directions of the plurality of tubes 11, in other words, their longitudinal directions are in the direction in which the tubes 11 are arranged.

吸気導入部20は、過給機側の吸気管41に接続されて車両前後方向に延びる入口パイプ部21と、コア部10の入口プレート13に取り付けられた縦長中空状の入口ヘッダー部22と、入口パイプ部21と入口ヘッダー部22とを滑らかに連結する曲面中空状の流路拡大部23と、上側整流プレート24と、下側整流プレート25とを備えている。 The intake air introduction section 20 includes an inlet pipe section 21 connected to an intake pipe 41 on the supercharger side and extending in the longitudinal direction of the vehicle, and an elongated hollow inlet header section 22 attached to the inlet plate 13 of the core section 10. It includes a curved hollow channel enlarged part 23 that smoothly connects the inlet pipe part 21 and the inlet header part 22, an upper rectifying plate 24, and a lower rectifying plate 25.

流路拡大部23は、吸気入口側から吸気出口側に向かうに従い吸気の流路面積が拡大するように形成されている。具体的には、流路拡大部23は、入口パイプ部21に接続されて車両前後方向に延びる第1流路23Aと、コア部10の側方で第1流路23Aに接続されて車両幅方向に延びる第2流路23Bとを備えている。 The passage enlarged portion 23 is formed such that the passage area of the intake air increases from the intake inlet side toward the intake outlet side. Specifically, the flow passage enlarged portion 23 includes a first flow passage 23A that is connected to the inlet pipe portion 21 and extends in the vehicle longitudinal direction, and a first flow passage 23A that is connected to the side of the core portion 10 and extends in the vehicle width direction. A second flow path 23B extending in the direction.

第2流路23Bは、入口ヘッダー部22の側面に、入口ヘッダー部22の上端側から長手方向(鉛直方向)の中心位置近傍に亘って車両幅方向から接続されている。また、入口パイプ部21と第1流路23Aとの接続位置は、入口ヘッダー部22の長手方向(鉛直方向)の中心位置よりも上方にオフセットしている。上側整流プレート24と下側整流プレート25の詳細については後述する。 The second flow path 23B is connected to the side surface of the inlet header section 22 from the upper end side of the inlet header section 22 to near the center position in the longitudinal direction (vertical direction) from the vehicle width direction. Further, the connection position between the inlet pipe section 21 and the first flow path 23A is offset upward from the center position of the inlet header section 22 in the longitudinal direction (vertical direction). Details of the upper rectifying plate 24 and the lower rectifying plate 25 will be described later.

吸気導出部30は、コア部10の出口プレート14に取り付けられた縦長中空状の出口ヘッダー部32と、エンジン側の吸気管42に接続されて車両前後方向に延びる出口パイプ部31と、出口パイプ部31と出口ヘッダー部32とを滑らかに連結する曲面中空状の流路縮小部33とを備えている。 The intake air outlet section 30 includes a vertically elongated hollow outlet header section 32 attached to the outlet plate 14 of the core section 10, an outlet pipe section 31 connected to an intake pipe 42 on the engine side and extending in the longitudinal direction of the vehicle, and an outlet pipe. It is provided with a curved hollow flow path reduction part 33 that smoothly connects the part 31 and the outlet header part 32.

流路縮小部33は、吸気入口側から吸気出口側に向かうに従い吸気の流路面積が縮小するように形成されている。流路縮小部33の吸気上流端は、出口ヘッダー部32の側面に、出口ヘッダー部32の上端側から長手方向(鉛直方向)の中心位置近傍に亘って車両幅方向から接続されている。また、出口パイプ部31と流路縮小部33との接続位置は、出口ヘッダー部32の長手方向(鉛直方向)の中心位置よりも上方にオフセットしている。 The flow path reduction portion 33 is formed such that the flow path area of the intake air decreases from the intake inlet side toward the intake outlet side. The intake upstream end of the flow path reduction part 33 is connected to the side surface of the outlet header part 32 from the upper end side of the outlet header part 32 to near the center position in the longitudinal direction (vertical direction) from the vehicle width direction. Further, the connection position between the outlet pipe section 31 and the flow path reduction section 33 is offset upward from the center position of the outlet header section 32 in the longitudinal direction (vertical direction).

本実施形態において、コア部10は、複数のチューブ11の配列方向が車両上下方向(鉛直方向)に対して所定角度となるように傾斜した姿勢で車両に搭載されている。また、入口パイプ部21及び出口パイプ部31は、コア部10に対してパイプの軸心方向と各チューブ11の配列方向とのなす角度が鋭角となるように接続されている。これにより、コア部10及び各パイプ部21,31を含めたインタークーラ1全体の車両上下方向の寸法が効果的に抑えられるようになっている。 In the present embodiment, the core portion 10 is mounted on the vehicle in an inclined position such that the arrangement direction of the plurality of tubes 11 is at a predetermined angle with respect to the vertical direction (vertical direction) of the vehicle. Further, the inlet pipe section 21 and the outlet pipe section 31 are connected to the core section 10 such that the angle between the axial direction of the pipe and the arrangement direction of each tube 11 is an acute angle. Thereby, the dimensions of the entire intercooler 1 including the core portion 10 and the pipe portions 21 and 31 in the vehicle vertical direction can be effectively suppressed.

[整流プレート]
図2は、本実施形態に係るインタークーラ1の要部を部分的に切り欠いて示す模式的な斜視図である。
[Rectifier plate]
FIG. 2 is a schematic perspective view partially cut away to show the main parts of the intercooler 1 according to the present embodiment.

図2に示すように、上側整流プレート24(本開示の第2整流プレート)は、流路拡大部23内に設けられており、流路拡大部23の形状に沿うように、上方視で入口パイプ部21側からコア部10の側方に向かって湾曲するように形成されている。 As shown in FIG. 2, the upper rectifying plate 24 (second rectifying plate of the present disclosure) is provided within the channel enlarged section 23, and is positioned at the inlet when viewed from above so as to follow the shape of the channel enlarged section 23. It is formed to curve from the pipe portion 21 side toward the side of the core portion 10 .

上側整流プレート24の上流端部24Aは、第1流路23A内に、その板平面が第1流路23Aの上側内周面と離間しながら略平行に延びるように設けられている。また、上側整流プレート24の下流端部24Bは、入口ヘッダー部22の長手方向(鉛直方向)の中心よりも上方の第2流路23B内に、その板平面がチューブ11の吸気流れ方向(チューブ11の軸方向)と略平行に延びるように、チューブ11の吸気上流端から所定のクリアランスを隔てて設けられている。 The upstream end portion 24A of the upper rectifying plate 24 is provided in the first flow path 23A so that its plate plane extends substantially parallel to the upper inner circumferential surface of the first flow path 23A while being spaced apart therefrom. Further, the downstream end 24B of the upper straightening plate 24 is located in the second flow path 23B above the center of the longitudinal direction (vertical direction) of the inlet header section 22, with its plate plane in the intake flow direction of the tube 11 (tube The tube 11 is provided at a predetermined clearance from the intake upstream end of the tube 11 so as to extend substantially parallel to the axial direction of the tube 11 .

下側整流プレート25(本開示の整流プレート)は、流路拡大部23内の上側整流プレート24よりも下方に設けられており、流路拡大部23の形状に沿うように、上方視で入口パイプ部21側からコア部10の側方に向かって湾曲するように形成されている。 The lower rectifying plate 25 (the rectifying plate of the present disclosure) is provided below the upper rectifying plate 24 in the enlarged channel section 23, and is aligned with the shape of the enlarged channel section 23 at the inlet when viewed from above. It is formed to curve from the pipe portion 21 side toward the side of the core portion 10 .

下側整流プレート25の上流端部25Aは、上側整流プレート24の上流端部24Aよりも下方の第1流路23A内にその板平面が第1流路23Aの下側内周面と離間しながら略平行に延びるように設けられている。下側整流プレート25の下流端部25Bは、上側整流プレート24の下流端部24Bよりも下方の第2流路23B内に、その板平面(少なくとも下面)が入口ヘッダー部22の下端側(下方)に向けて滑らかに湾曲して延びるように、チューブ11の吸気上流端から所定のクリアランスを隔てて配置されている。 The upstream end 25A of the lower rectifying plate 25 is located within the first flow path 23A below the upstream end 24A of the upper rectifying plate 24, and its plate plane is spaced from the lower inner circumferential surface of the first flow path 23A. However, they are provided so as to extend substantially parallel to each other. The downstream end 25B of the lower straightening plate 25 is placed in the second flow path 23B below the downstream end 24B of the upper straightening plate 24, with its plate plane (at least the lower surface) facing the lower end (lower side) of the inlet header section 22. ) is arranged at a predetermined clearance from the intake upstream end of the tube 11 so as to extend smoothly in a curved direction.

すなわち、下流端部25Bの板平面が入口ヘッダー部22に接続された複数のチューブ11のうち、下側に配されたチューブ11に対して仕向けられるようになっている。これにより、流路拡大部23内を流れる吸気を下側のチューブ11に対して確実に分配することが可能になる。 That is, the plate plane of the downstream end portion 25B is directed toward the lower tube 11 among the plurality of tubes 11 connected to the inlet header portion 22. Thereby, it becomes possible to reliably distribute the intake air flowing inside the flow path enlarged portion 23 to the lower tube 11.

次に、本実施形態に係るインタークーラ1による作用効果を説明する。 Next, the effects of the intercooler 1 according to this embodiment will be explained.

図3は、本実施形態に係るインタークーラ1の要部の吸気の流れを模式的に示す切り欠き斜視図である。なお、吸気の流れは破線で示してある。 FIG. 3 is a cutaway perspective view schematically showing the flow of intake air in the main parts of the intercooler 1 according to the present embodiment. Note that the flow of intake air is shown by a broken line.

本実施形態のインタークーラ1では、入口パイプ部21から吸気が導入される流路拡大部23の吸気下流端は、縦長の入口ヘッダー部22に対して、該入口ヘッダー部22の上端側から鉛直方向の中心位置近傍に亘って接続されている。このような流路構造において、本実施形態の下側整流プレート25は、流路拡大部23内に、その下流端部25Bが入口ヘッダー部22の下端側に向けて延びるように設けられている。すなわち、流路拡大部23内を流れる吸気A1~A3のうち、流路拡大部23の下側内周面に沿って流れる吸気A1が、下側整流プレート25の板平面によって入口ヘッダー部22の下端側に導かれ、下方のチューブ11に効果的に導入されるように構成されている。これにより、吸気が流入しやすい上方のチューブ11を含め、下方のチューブ11に対しても吸気を確実に導くことができるようになり、上下方向に並列に配された各チューブ11に対し、吸気を略均一に分配することが可能になる。 In the intercooler 1 of the present embodiment, the intake downstream end of the flow path enlarged section 23 into which intake air is introduced from the inlet pipe section 21 is perpendicular to the elongated inlet header section 22 from the upper end side of the inlet header section 22. They are connected near the center position in the direction. In such a flow path structure, the lower rectifying plate 25 of this embodiment is provided in the flow path enlarged portion 23 so that its downstream end 25B extends toward the lower end side of the inlet header portion 22. . That is, among the intake air A1 to A3 flowing inside the enlarged flow path section 23, the intake air A1 flowing along the lower inner circumferential surface of the enlarged flow path section 23 is diverted from the inlet header section 22 by the flat surface of the lower rectifying plate 25. It is configured to be guided to the lower end side and effectively introduced into the lower tube 11. This makes it possible to reliably guide the intake air to the lower tubes 11 as well as the upper tubes 11 where intake air tends to flow in. can be distributed almost uniformly.

また、吸気が下方のチューブ11に対しても効果的に導入されることで、当該下方のチューブ11内を流れる吸気の流速を効果的に上昇できるように構成されている。これにより、吸気の流速低下に伴うチューブ11内の排水性悪化や排油性悪化を効果的に抑止することが可能になる。また、排油性悪化が抑止されることで、吸気系に還流されるブローバイガス等に含まれるオイルによってチューブ11が閉塞することを防止できるようになる。 Further, by effectively introducing intake air into the lower tube 11, the flow rate of the intake air flowing inside the lower tube 11 can be effectively increased. This makes it possible to effectively prevent deterioration in drainage performance and oil drainage performance within the tube 11 due to a decrease in the flow rate of intake air. Moreover, by suppressing deterioration of oil drainage performance, it becomes possible to prevent the tube 11 from being blocked by oil contained in blow-by gas or the like that is returned to the intake system.

さらに、流路拡大部23内の下側整流プレート25よりも上方に上側整流プレート24を配置することにより、流路拡大部23内を流れる吸気を、上側のチューブ11に向かう吸気A2と、中間に位置するチューブ11に向かう吸気A3とに分配できるように構成されている。これにより、上下方向に配列された各チューブ11を流れる吸気の流速を均一にすることが可能になる。また、吸気の流速を均一にすることにより冷却効率の向上を図ることが可能になる。 Furthermore, by arranging the upper rectifying plate 24 above the lower rectifying plate 25 in the expanded flow path section 23, the intake air flowing inside the expanded flow path section 23 is separated from the intake air A2 heading toward the upper tube 11, and The structure is such that the intake air can be distributed to the intake air A3 directed toward the tube 11 located at the center. This makes it possible to equalize the flow velocity of the intake air flowing through each tube 11 arranged in the vertical direction. Furthermore, by making the flow rate of intake air uniform, it is possible to improve cooling efficiency.

[その他]
なお、本開示は、上述の実施形態に限定されるものではなく、本開示の趣旨を逸脱しない範囲で、適宜変形して実施することが可能である。
[others]
Note that the present disclosure is not limited to the above-described embodiments, and can be modified and implemented as appropriate without departing from the spirit of the present disclosure.

1 インタークーラ
10 コア部
11 チューブ
12 アウターフィン
13 入口プレート
14 出口プレート
20 吸気導入部
21 入口パイプ部
22 入口ヘッダー部
23 流路拡大部
23A 第1流路
23B 第2流路
24 上側整流プレート(第2整流プレート)
24A 上流端部
24B 下流端部
25 下側整流プレート(整流プレート)
25A 上流端部
25B 下流端部
30 吸気導出部
31 出口パイプ部
32 出口ヘッダー部
33 流路縮小部
41,42 吸気管
1 Intercooler 10 Core part 11 Tube 12 Outer fin 13 Inlet plate 14 Outlet plate 20 Intake introduction part 21 Inlet pipe part 22 Inlet header part 23 Flow passage expansion part 23A First flow passage 23B Second flow passage 24 Upper rectifying plate (No. 2 rectifier plate)
24A Upstream end 24B Downstream end 25 Lower rectifying plate (straightening plate)
25A Upstream end portion 25B Downstream end portion 30 Intake outlet portion 31 Outlet pipe portion 32 Outlet header portion 33 Channel reduction portion 41, 42 Intake pipe

Claims (1)

車両に設けられたインタークーラであって、
吸気上流側から吸気下流側に近づくにつれて流路が拡大する流路拡大部と、
前記流路拡大部の下流端に接続されるとともに、前記車両の上下方向に延びる入口ヘッダー部と、
前記入口ヘッダー部から前記車両の車幅方向に延びる複数のチューブが前記上下方向に配列したコア部と、
前記流路拡大部において前記吸気上流側から前記吸気下流側に向かって延びるとともに、前記吸気上流側の所定の領域で前記流路拡大部の下側内周面と離間した状態で前記下側内周面と平行に延びてから、前記吸気下流側の所定の領域で、前記入口ヘッダー部に接続された前記複数のチューブのうち下側に配されたチューブに向かうように湾曲して延びる下側整流プレートと、
前記流路拡大部内の前記下側整流プレートよりも上方において前記吸気上流側から前記吸気下流側に向かって延びるとともに、前記吸気上流側の所定の領域で前記流路拡大部の上側内周面と離間した状態で前記上側内周面と平行に延びてから、前記吸気下流側の所定の領域で、前記複数のチューブの軸方向と平行になるように湾曲して延びる上側整流プレートと、
を備え
前記入口ヘッダー部における前記下側内周面と接続された面は、前記下側内周面と接続された位置から下方に延びる平面を有しており、前記入口ヘッダー部における前記上側内周面と接続された面は、前記上側内周面と接続された位置から前記コア部の最上部よりも上方に向けて斜め上方に延びる曲面を有しており、
前記下側整流プレートは、前記平面に近づくように湾曲して延び、
前記上側整流プレートは、前記曲面から離れるように湾曲して延びる、
インタークーラ。
An intercooler installed in a vehicle,
a flow passage enlargement portion in which the flow passage expands as it approaches the intake downstream side from the intake upstream side;
an inlet header part connected to the downstream end of the flow path enlarged part and extending in the vertical direction of the vehicle ;
a core portion in which a plurality of tubes extending from the inlet header portion in the vehicle width direction of the vehicle are arranged in the vertical direction;
It extends from the intake upstream side to the intake downstream side in the flow passage enlarged part, and is spaced from the lower inner peripheral surface of the flow passage enlarged part in a predetermined area on the intake upstream side. A lower side that extends parallel to the circumferential surface and then curves and extends toward a lower tube among the plurality of tubes connected to the inlet header section in a predetermined region on the downstream side of the intake air. rectifier plate,
Extending from the intake upstream side to the intake downstream side above the lower rectifying plate in the flow passage enlarged part, and in a predetermined area on the intake upstream side, the upper inner circumferential surface of the flow passage enlarged part an upper rectifying plate that extends parallel to the upper inner circumferential surface in a spaced state and then curves and extends parallel to the axial direction of the plurality of tubes in a predetermined region on the downstream side of the intake air;
Equipped with
The surface of the inlet header portion connected to the lower inner circumferential surface has a plane extending downward from the position connected to the lower inner circumferential surface, and the surface of the inlet header portion connected to the lower inner circumferential surface The surface connected to the upper inner circumferential surface has a curved surface extending obliquely upward from the position connected to the upper inner circumferential surface toward above the top of the core portion,
The lower rectifying plate extends in a curved manner so as to approach the plane,
The upper rectifying plate extends in a curved manner away from the curved surface.
Intercooler.
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PCT/JP2021/010101 WO2021187371A1 (en) 2020-03-17 2021-03-12 Intercooler

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JP2011133198A (en) 2009-12-25 2011-07-07 Tokyo Radiator Mfg Co Ltd Vehicular intercooler

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