JP7328925B2 - Method for producing baked frozen bread - Google Patents

Method for producing baked frozen bread Download PDF

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JP7328925B2
JP7328925B2 JP2020063881A JP2020063881A JP7328925B2 JP 7328925 B2 JP7328925 B2 JP 7328925B2 JP 2020063881 A JP2020063881 A JP 2020063881A JP 2020063881 A JP2020063881 A JP 2020063881A JP 7328925 B2 JP7328925 B2 JP 7328925B2
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JP2021158983A (en
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幸弘 山本
靖彦 関
孝弘 真鍋
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Nisshin Seifun Group Inc
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Description

本発明は、焼成後に圧縮され冷凍された焼成済み冷凍パン類に関する。 The present invention relates to baked frozen breads that are compressed and frozen after baking.

近年、焼成済みのパン類が冷凍状態で保存、流通、販売されているところ、パン類は多孔性の食品であり、冷凍状態であっても重量に対して嵩高くなりがちなため、保存、流通、販売に際し場所をとり、コストの高騰を招くという問題がある。この問題を解決し得る技術として、特許文献1には、パン類を一旦焼成等の手段により製造した後、その製造されたパン類を圧縮して嵩を減少させた状態で冷凍保存する技術が開示されている。 In recent years, baked breads are stored, distributed, and sold in a frozen state. There is a problem that it takes up a lot of space for distribution and sales, which leads to an increase in cost. As a technique capable of solving this problem, Patent Document 1 discloses a technique in which bread is once manufactured by means of baking or the like, and then frozen and stored in a state in which the manufactured bread is compressed to reduce its bulk. disclosed.

焼成済みのパン類を冷凍した冷凍パン類は、電子レンジ等の加熱調理器を用いて加熱解凍することで喫食可能な状態となる。しかし、冷凍パン類を電子レンジで加熱解凍すると、硬い食感となる、ヒキが出て歯切れが悪くなる、くちどけが悪くなる、表面に皺がよって収縮する等の不都合が生じやすく、パン類本来の食感及び外観が損なわれることが多い。特に、特許文献1に記載の如き圧縮された冷凍パン類には、このような冷凍に起因する問題に加えて更に、電子レンジで加熱解凍したときに嵩が十分に復元しないという問題がある。 Frozen breads obtained by freezing baked breads can be eaten by heating and thawing them using a heating cooker such as a microwave oven. However, when frozen bread is heated and thawed in a microwave oven, it tends to cause inconveniences such as a hard texture, cracking and poor crispness, poor mouthfeel, and shrinkage due to wrinkles on the surface. Original texture and appearance are often impaired. In particular, compressed frozen breads such as those described in Patent Document 1, in addition to such problems caused by freezing, also have a problem that the volume is not sufficiently restored when heated and thawed in a microwave oven.

冷凍パン類を電子レンジで加熱解凍して喫食した場合の食感を改善するために、生地原料としてデュラム小麦粉を使用することが知られている。例えば特許文献2には、デュラム小麦粉の配合割合が30~100重量%である穀粉を使用して製造された冷凍ベーカリー製品が開示されている。特許文献3には、粒度分布が特定範囲にあるデュラム小麦粉を用いて冷凍パン類を製造することが開示されている。特許文献4には、常温あるいは冷凍状態で保存・流通可能で電子レンジ加熱に適したパン類として、パン類の製造に用いる穀粉類の全質量に対して、デュラム小麦粉を10~30質量%、焙煎小麦粉を1~10質量%及び湿熱処理澱粉を1~15質量%の割合で用いて製造したものが開示されている。特許文献4の[0026]には、パン類の製造に用いる穀粉類の全質量に対するデュラム小麦粉の使用割合が30質量%を超えると好ましくない旨記載されている。 It is known to use durum wheat flour as a raw material for dough to improve the texture of frozen bread that is thawed in a microwave oven and eaten. For example, Patent Literature 2 discloses a frozen bakery product produced using flour containing 30 to 100% by weight of durum wheat flour. Patent Document 3 discloses the production of frozen breads using durum wheat flour having a particle size distribution within a specific range. Patent Document 4 describes breads that can be stored and distributed at room temperature or in a frozen state and are suitable for microwave heating. It is disclosed to use 1 to 10% by mass of roasted wheat flour and 1 to 15% by mass of heat-moisture treated starch. [0026] of Patent Document 4 describes that it is not preferable that the ratio of durum wheat flour to the total mass of cereal flours used in the production of bread exceeds 30% by mass.

特開平9-313093号公報JP-A-9-313093 特開平6-153769号公報JP-A-6-153769 特開平10-28515号公報JP-A-10-28515 特開2012-29575号公報JP 2012-29575 A

本発明の課題は、保存、流通、販売時には圧縮された状態であって場所をとらず、加熱解凍した場合の外観の復元性及び食感が良好な焼成済み冷凍パン類を提供することである。 An object of the present invention is to provide baked frozen breads that are compacted during storage, distribution, and sale and do not take up much space, and that have good resilience in appearance and good texture when thawed by heating. .

本発明は、穀粉類を含む生地原料から調製された生地を焼成してパン類を得る工程と、該パン類を圧縮する工程と、圧縮されたパン類を冷凍する工程とを有する、焼成済み冷凍パン類の製造方法であって、前記パン類を圧縮する工程では、圧縮後のパン類の圧縮方向の厚みが、圧縮前のパン類の同方向の厚みの20~75%となるようにパン類を圧縮し、前記穀粉類は、非熱処理デュラム粉砕物を35~80質量%、乾熱処理小麦粉を1~10質量%及び湿熱処理澱粉を1~15質量%含有する、焼成済み冷凍パン類の製造方法である。 The present invention comprises a step of baking dough prepared from a dough raw material containing flour to obtain bread, a step of compressing the bread, and a step of freezing the compressed bread. In the method for producing frozen bread, in the step of compressing the bread, the thickness of the bread after compression in the compression direction is 20 to 75% of the thickness in the same direction of the bread before compression. Bread is compressed, and the flour contains 35 to 80% by mass of non-heat treated durum pulverized product, 1 to 10% by mass of dry heat treated wheat flour, and 1 to 15% by mass of moist heat treated starch. Baked frozen bread. is a manufacturing method.

本発明によれば、保存、流通、販売時には圧縮された状態であって場所をとらず、加熱解凍した場合の外観の復元性及び食感が良好な焼成済み冷凍パン類が提供される。 According to the present invention, baked frozen breads are provided which are compacted at the time of storage, distribution and sale and which do not take up much space, and which have good resilience of appearance and good texture when thawed by heating.

本発明の焼成済み冷凍パン類の製造方法は、生地原料から調製された生地を焼成してパン類を得る工程(以下、「パン類製造工程」とも言う。)と、該パン類を圧縮する工程(以下、「圧縮工程」とも言う。)と、圧縮されたパン類を冷凍する工程(以下、「冷凍工程」とも言う。)とを有する。 The method for producing baked frozen bread of the present invention includes a step of baking dough prepared from dough raw materials to obtain bread (hereinafter also referred to as a “bread production step”), and compressing the bread. It has a process (hereinafter also referred to as a "compression process") and a process of freezing the compressed bread (hereinafter also referred to as a "freezing process").

本発明に係るパン類製造工程で使用する生地原料には穀粉類が含まれる。ここでいう「穀粉類」には、穀粉及び澱粉が含まれる。また、ここでいう「澱粉」は特に断らない限り、小麦等の植物から単離された「純粋な澱粉」を指し、穀粉中に本来的に内在する澱粉とは区別される。本発明では穀粉類として、非熱処理デュラム粉砕物、乾熱処理小麦粉、湿熱処理澱粉の3種類を使用する。 Flours are included in the dough ingredients used in the bread manufacturing process according to the present invention. The term "flour" as used herein includes flour and starch. In addition, unless otherwise specified, the term "starch" used herein refers to "pure starch" isolated from plants such as wheat, and is distinguished from starch inherently present in grain flour. In the present invention, three types of cereal flours are used: non-heat-treated durum pulverized flour, dry-heat-treated wheat flour, and wet-heat-treated starch.

本発明で使用する非熱処理デュラム粉砕物としては、熱処理されていないデュラム粉砕物を用いることができ、例えば、デュラムセモリナ、デュラム小麦粉、デュラム全粒粉等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。デュラムセモリナは、デュラム小麦からふすま(表皮)及び胚芽を除いて粗挽きしたものであり、デュラム小麦粉は、デュラムセモリナを更に粉砕・粉末化したものである。デュラムセモリナとデュラム小麦粉との主な違いは粒子の大きさであり、一般に、前者の方が後者に比べて平均粒径が大きい。デュラム全粒粉は、デュラム小麦をそのまま粉砕したもので、ふすまや胚芽を含む点で、これらを実質的に含まないデュラムセモリナ及びデュラム小麦粉と相違する。これらの非熱処理デュラム粉砕物の中でも特にデュラムセモリナ、デュラム小麦粉が好ましく、とりわけデュラム小麦粉が好ましい。デュラム小麦粉としては、デュラム小麦を製粉して得られる小麦粉であって、本技術分野で使用可能なものを特に制限無く用いることができる。 As the non-heat-treated durum pulverized product used in the present invention, durum pulverized product that has not been heat-treated can be used. More than one species can be used in combination. Durum semolina is obtained by removing the bran (skin) and germ from durum wheat and coarsely grinding it, and durum wheat flour is obtained by further pulverizing and pulverizing durum semolina. The main difference between durum semolina and durum wheat flour is particle size, with the former generally having a larger average particle size than the latter. Durum whole grain flour is obtained by pulverizing durum wheat as it is, and differs from durum semolina and durum wheat flour, which do not substantially contain bran and germ, in that it contains bran and germ. Durum semolina and durum wheat flour are particularly preferred among these non-heat-treated durum pulverized products, and durum wheat flour is particularly preferred. As durum wheat flour, wheat flour obtained by milling durum wheat and usable in the present technical field can be used without particular limitation.

好ましい非熱処理デュラム粉砕物(デュラム小麦粉)の一例として、本出願人の先の出願に係る特開2009-11277号公報に記載のデュラム小麦粉(以下、「特定デュラム小麦粉」とも言う。)が挙げられる。この特定デュラム小麦粉は、損傷澱粉量が9.5質量%以下であることを特徴とする。ここでいう「損傷澱粉」は、小麦粉に含まれる澱粉の一部が機械的な損傷を受けて澱粉粒が破壊された状態のものを指す。特定デュラム小麦粉は損傷澱粉が比較的少ないことが主たる特徴の1つである。特定デュラム小麦粉の損傷澱粉量は、好ましくは8.0~6.0質量%、より好ましくは7.0~8.0質量%である。パン類の製造に特定デュラム小麦粉を用いると、パン生地のミキシング耐性及び分割・成形時の作業性が向上し、得られるパン類のボリュームが大きくなるとともに、パン類の内相、食感、香りが良好になり、更には、パン類を電子レンジで加熱した場合の食感及び外観等が良好になり得る。特定デュラム小麦粉は、例えば、特開2009-11277号公報に記載の方法に従って製造することができる。 An example of a preferable non-heat-treated durum pulverized product (durum wheat flour) is durum wheat flour (hereinafter also referred to as “specific durum wheat flour”) described in Japanese Patent Application Laid-Open No. 2009-11277, which was previously filed by the present applicant. . This specific durum wheat flour is characterized in that the amount of damaged starch is 9.5% by mass or less. The term "damaged starch" as used herein refers to a state in which part of the starch contained in wheat flour is mechanically damaged and the starch granules are destroyed. One of the main characteristics of specific durum wheat flour is that it contains relatively little damaged starch. The amount of damaged starch in the specific durum wheat flour is preferably 8.0-6.0% by mass, more preferably 7.0-8.0% by mass. When specific durum wheat flour is used in the production of bread, the mixing resistance of bread dough and workability during division and molding are improved, the volume of bread obtained is increased, and the internal phase, texture, and aroma of bread are improved. Furthermore, the texture and appearance of the bread when heated in a microwave oven can be improved. Specific durum wheat flour can be produced, for example, according to the method described in JP-A-2009-11277.

非熱処理デュラム粉砕物の粒度(粒径の頻度)は特に制限されず、パン類の種類等に応じて適宜設定することができるが、パン類の食感の向上等の観点から、平均粒径が好ましくは20~100μm、より好ましくは60~100μmの範囲であり、且つ粒径200μm以下の部分が90質量%以上、好ましくは95質量%以上、より好ましくは100質量%であることが好ましい。前記の特定デュラム小麦粉の粒度も斯かる範囲にあることが好ましい。 The particle size (frequency of particle size) of the non-heat-treated durum pulverized product is not particularly limited, and can be appropriately set according to the type of bread. is preferably 20 to 100 μm, more preferably 60 to 100 μm, and the portion having a particle size of 200 μm or less is 90% by mass or more, preferably 95% by mass or more, more preferably 100% by mass. It is preferable that the particle size of the specific durum wheat flour is also within such a range.

本発明において、小麦粉等の平均粒径は、レーザ回折散乱式粒度分布測定装置(例えば、日機装株式会社製、「マイクロトラック粒径分布測定装置9200FRA」)を用いて乾式で測定したときの累積体積50容量%における体積累積粒径D50を指す。なお、粒度(粒径の頻度)とは、粒径分布を解析し、計算した「検出頻度割合」である(日機装株式会社製の前記装置9200FRAに添付された資料「マイクロトラック粒度分析計測定結果の見方」参照)。 In the present invention, the average particle size of wheat flour or the like is the cumulative volume when measured dry using a laser diffraction scattering particle size distribution analyzer (for example, Nikkiso Co., Ltd., "Microtrack Particle Size Distribution Analyzer 9200FRA"). It refers to the volume cumulative particle size D50 at 50% by volume. In addition, the particle size (frequency of particle size) is the "detection frequency ratio" calculated by analyzing the particle size distribution (the document attached to the device 9200FRA manufactured by Nikkiso Co., Ltd. "Microtrack particle size analyzer measurement results (See "How to View").

本発明で使用する乾熱処理小麦粉は、処理対象の小麦粉(原料小麦粉)を乾式下に高温(通常、品温90~160℃)で熱処理(すなわち乾熱処理)することによって得られるもので、焙焼小麦粉、焙煎小麦粉、ローストフラワーなどとも呼ばれる。乾熱処理は、処理対象を水分無添加の条件で加熱する処理であり、処理対象中の水分を積極的に蒸発させる処理である。乾熱処理は、例えば、オーブンでの加熱、焙焼窯での加熱、乾燥器を用いる加熱、処理対象に熱風を吹き付ける熱風乾燥、高温低湿度環境での処理対象の放置などによって実施することができる。乾熱処理には必要に応じ、バンドオーブン等のオーブン、パドルドライヤー等の加熱装置付きミキサーなどを用いることができる。乾熱処理における加熱温度(処理対象の品温)は、処理中一定でもよく、変動してもよい。 The dry heat-treated wheat flour used in the present invention is obtained by subjecting the wheat flour to be treated (raw material wheat flour) to heat treatment (that is, dry heat treatment) at a high temperature (usually a product temperature of 90 to 160 ° C.) under a dry process. Also known as wheat flour, roasted flour, roasted flour, etc. The dry heat treatment is a process of heating an object to be processed under conditions in which moisture is not added, and is a process of actively evaporating moisture in the object to be processed. Dry heat treatment can be carried out, for example, by heating in an oven, heating in a roasting kiln, heating using a dryer, hot air drying by blowing hot air on the object to be treated, leaving the object to be treated in a high-temperature and low-humidity environment, and the like. . For the dry heat treatment, if necessary, an oven such as a band oven, a mixer with a heating device such as a paddle dryer, or the like can be used. The heating temperature (the temperature of the product to be treated) in the dry heat treatment may be constant during the treatment or may vary.

乾熱処理小麦粉の製造に際して乾熱処理に供される原料小麦粉としては、本技術分野で使用可能な熱処理されていない小麦粉を特に制限無く用いることができ、例えば、薄力小麦粉、中力小麦粉、準強力小麦粉、強力小麦粉、デュラム粉砕物(デュラムセモリナ、デュラム小麦粉、デュラム全粒粉等)が挙げられる。薄力小麦粉の乾熱処理によって乾熱処理薄力粉が得られ、中力小麦粉の乾熱処理によって乾熱処理中力粉が得られ、準強力小麦粉の乾熱処理によって乾熱処理準強力粉が得られ、強力小麦粉の乾熱処理によって乾熱処理強力粉が得られ、デュラム粉砕物の乾熱処理によって乾熱処理デュラム粉砕物が得られる。乾熱処理小麦粉の製造に際して乾熱処理に供される原料小麦粉としては、前記の特定デュラム小麦粉(損傷澱粉量が9.5質量%以下のデュラム小麦粉)を用いることもできる。これらの乾熱処理小麦粉の中でも特に乾熱処理デュラム粉砕物、乾熱処理強力粉が好ましく、とりわけ乾熱処理デュラム粉砕物が好ましい。
本発明では、1種類の乾熱処理小麦粉を使用してもよく、小麦粉の種類及び/又は熱処理方法が異なる複数種の乾熱処理小麦粉を併用してもよい。
As raw wheat flour to be subjected to dry heat treatment when producing dry heat-treated wheat flour, wheat flour that is not heat-treated and that can be used in this technical field can be used without particular limitation. Wheat flour, strong wheat flour, durum pulverized products (durum semolina, durum wheat flour, durum whole grain flour, etc.) can be mentioned. Dry heat treatment of weak wheat flour produces dry heat treated weak flour, dry heat treatment of medium strength wheat flour produces dry heat treated medium flour, dry heat treatment of semi-strong wheat flour produces dry heat treated semi-strong flour, and dry heat treatment of strong wheat flour. A dry heat-treated strong flour is obtained by the dry heat treatment of the durum crushed product to obtain a dry heat treated durum crushed product. As raw wheat flour to be subjected to dry heat treatment in the production of dry heat-treated wheat flour, the above-mentioned specific durum wheat flour (durum wheat flour having a damaged starch content of 9.5% by mass or less) can also be used. Among these dry heat-treated wheat flours, dry heat-treated durum pulverized products and dry heat-treated hard flour are particularly preferred, and dry heat-treated durum pulverized products are particularly preferred.
In the present invention, one type of dry heat-treated wheat flour may be used, or a plurality of types of dry heat-treated wheat flour different in type and/or heat treatment method may be used in combination.

好ましい乾熱処理小麦粉の一例として、原料小麦粉を雰囲気温度140~350℃の環境下(例えばオーブンの庫内)に10~120分間置いたものが挙げられる。
好ましい乾熱処理小麦粉の他の一例として、原料小麦粉を該原料小麦粉の品温90℃以上が5分間以上維持される条件で乾熱処理したものが挙げられる。
A preferable example of dry-heat-treated wheat flour is one in which raw wheat flour is placed in an environment with an ambient temperature of 140 to 350° C. (for example, in an oven) for 10 to 120 minutes.
Another example of preferable dry-heat-treated wheat flour is one obtained by dry-heating raw material wheat flour under conditions in which the material temperature of the raw material wheat flour is maintained at 90° C. or higher for 5 minutes or longer.

本発明で使用する湿熱処理澱粉は、処理対象の澱粉(原料澱粉)を水分の存在下で熱処理(すなわち湿熱処理)することによって得られるものである。湿熱処理澱粉は、原料澱粉が完全にα化したものではなく、部分的にα化されたものが好ましい。湿熱処理方法は特に制限されず、公知の方法を適宜採用できる。
湿熱処理澱粉の製造に際して湿熱処理に供される原料澱粉としては、本技術分野で使用可能な熱処理されていない澱粉を特に制限無く用いることができ、例えば、コーンスターチ、ワキシーコーンスターチ、小麦澱粉、米澱粉、馬鈴薯澱粉、タピオカ澱粉が挙げられる。これらの湿熱処理澱粉の中でも特に、コーンスターチを湿熱処理してなる湿熱処理澱粉が、電子レンジ加熱による食感の低下を効果的に抑制し得るという点から好ましい。
本発明では、1種類の湿熱処理澱粉を使用してもよく、澱粉の種類及び/又は熱処理方法が異なる複数種の湿熱処理澱粉を併用してもよい。
The heat-moisture treated starch used in the present invention is obtained by heat-treating the starch to be treated (raw material starch) in the presence of moisture (that is, heat-moistening). The heat-moisture-treated starch is preferably partially gelatinized rather than completely gelatinized raw material starch. A wet heat treatment method is not particularly limited, and a known method can be appropriately employed.
As the raw material starch to be subjected to the heat-moisture treatment in the production of the heat-moisture-treated starch, any starch that is not heat-treated and that can be used in the present technical field can be used without particular limitation, such as corn starch, waxy corn starch, wheat starch, and rice starch. , potato starch, and tapioca starch. Among these heat-moisture-treated starches, a heat-moisture-treated starch obtained by subjecting corn starch to a heat-moisture treatment is particularly preferable because it can effectively suppress deterioration in texture due to heating in a microwave oven.
In the present invention, one type of heat-moisture-treated starch may be used, or a plurality of types of heat-moisture-treated starch different in starch type and/or heat treatment method may be used in combination.

好ましい湿熱処理澱粉の一例として、偏光十字を有し且つアミラーゼによる消化性が未処理品の4~10倍であるもの(以下、「特定湿熱処理澱粉」とも言う。)が挙げられる。この特定湿熱処理澱粉は、例えば、特開平4-130102号公報の実施例2に記載されている方法に準じて、澱粉を減圧状態に置いた後に加圧水蒸気を供給して124℃で20分間湿熱処理する方法などにより得ることができる。特定湿熱処理澱粉をパン類に用いると、電子レンジで加熱したときに硬くならず、ヒキが生じないパンが得られ、しかも風味が損なわれないという効果が得られる。 A preferred example of a heat-moisture-treated starch is one that has a polarizing cross and is 4 to 10 times more digestible with amylase than an untreated starch (hereinafter also referred to as "specific heat-moisture-treated starch"). This specific heat-moisture-treated starch is moistened at 124° C. for 20 minutes by placing the starch in a reduced pressure state and then supplying pressurized steam according to the method described in Example 2 of JP-A-4-130102. It can be obtained by a method such as heat treatment. When the specific heat-moisture-treated starch is used in breads, it is possible to obtain breads that do not become hard and crack when heated in a microwave oven, and that the flavor is not impaired.

本発明は、パン類製造工程で使用する生地原料に含まれる穀粉類が前記3種類の穀粉類(非熱処理デュラム粉砕物、乾熱処理小麦粉、湿熱処理澱粉)をそれぞれ特定量含有する点で特徴付けられる。
具体的には、本発明で使用する穀粉類における非熱処理デュラム粉砕物の含有量は、該穀粉類の全質量に対して、35~80質量%であり、好ましくは40~60質量%である。
また、本発明で使用する穀粉類における乾熱処理小麦粉の含有量は、該穀粉類の全質量すなわち複数種の穀粉類の合計質量に対して、1~10質量%であり、好ましくは3~10質量%、より好ましくは5~10質量%である。
また、本発明で使用する穀粉類における湿熱処理澱粉の含有量は、該穀粉類の全質量に対して、1~15質量%であり、好ましくは3~10質量%、より好ましくは5~10質量%である。
前記3種類の穀粉類を前記範囲で使用することによって、パン類の圧縮・冷凍に起因する不都合(パン類の外観及び食感の低下等)の発生が効果的に抑制され、加熱解凍した場合の外観の復元性及び食感が良好な焼成済み冷凍パン類の提供が可能となる。
The present invention is characterized in that the grain flour contained in the dough raw material used in the bread manufacturing process contains a specific amount of each of the three types of grain flour (non-heat-treated durum pulverized product, dry-heat-treated wheat flour, and moist-heat-treated starch). be done.
Specifically, the content of the non-heat-treated durum pulverized product in the flour used in the present invention is 35 to 80% by mass, preferably 40 to 60% by mass, based on the total mass of the flour. .
In addition, the content of dry heat-treated wheat flour in the flour used in the present invention is 1 to 10% by mass, preferably 3 to 10, based on the total mass of the flour, that is, the total mass of multiple types of flour. % by mass, more preferably 5 to 10% by mass.
In addition, the content of the heat-moisture treated starch in the cereal flour used in the present invention is 1 to 15% by mass, preferably 3 to 10% by mass, more preferably 5 to 10%, based on the total mass of the cereal flour. % by mass.
By using the above three types of flour in the above range, the occurrence of inconveniences (such as deterioration of the appearance and texture of bread) due to compression and freezing of bread can be effectively suppressed, and when heated and thawed It is possible to provide baked frozen bread that has good resilience in appearance and texture.

本発明では、パン類製造工程で使用する生地原料に、前記3種類の穀粉類(非熱処理デュラム粉砕物、乾熱処理小麦粉、湿熱処理澱粉)以外の他の穀粉類を含有させてもよい。斯かる他の穀粉類としては、本技術分野で使用可能な穀粉及び澱粉を特に制限無く用いることができ、例えば、非熱処理デュラム粉砕物及び乾熱処理小麦粉以外の小麦粉、ライ麦粉、コーンフラワー、大麦粉、そば粉、米粉、豆粉、はとむぎ粉、ひえ粉、あわ粉等の穀粉;馬鈴薯澱粉、タピオカ澱粉、小麦澱粉、コーンスターチ、ワキシーコーンスターチ、米澱粉等の未加工澱粉;前記の各未加工澱粉に、エーテル化、エステル化、アセチル化、架橋処理、酸化処理、油脂加工等の処理を施した加工澱粉が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。
前記3種類の穀粉類に加えて他の穀粉類を使用する場合、本発明で使用する穀粉類における他の穀粉類の含有量は、該穀粉類の全質量に対して、好ましくは0~63質量%、より好ましくは10~55質量%である。
In the present invention, the dough raw material used in the bread manufacturing process may contain flour other than the three types of flour (non-heat-treated durum pulverized product, dry-heat treated wheat flour, and wet-heat treated starch). As such other cereal flours, cereal flours and starches that can be used in this technical field can be used without particular limitation. Grain flour such as wheat flour, buckwheat flour, rice flour, bean flour, coix flour, barley flour, and millet flour; unprocessed starch such as potato starch, tapioca starch, wheat starch, corn starch, waxy corn starch, and rice starch; each of the above unprocessed starches , includes modified starches that have been subjected to treatments such as etherification, esterification, acetylation, cross-linking treatment, oxidation treatment, and oil and fat treatment, and these can be used alone or in combination of two or more.
When using other cereal flours in addition to the three types of cereal flours, the content of the other cereal flours in the cereal flours used in the present invention is preferably 0 to 63 with respect to the total mass of the cereal flours. % by mass, more preferably 10 to 55% by mass.

本発明に係るパン類製造工程で使用する生地原料は、穀粉類に加えて更に、増粘剤を含んでいてもよい。これにより、焼成済み冷凍パン類の加熱解凍後の食感がより一層向上し得る。増粘剤としては、この種のパン類に使用可能なものを特に制限無く用いることができ、例えば、ペクチン、アルギン酸エステル、寒天、グアーガム、キサンタンガム等が挙げられ、これらの1種を単独で又は2種以上組み合わせて用いることができる。好ましい増粘剤として、アルギン酸エステル、寒天が挙げられる。特にアルギン酸エステルが好ましく、とりわけアルギン酸プロピレングリコールエステルが好ましい。
生地原料における増粘剤の含有量は、該生地原料に含まれる穀粉類100質量部に対して、好ましくは0.2~2質量部、より好ましくは0.3~1質量部である。増粘剤の含有量が少なすぎるとこれを使用する意義に乏しく、多すぎるとパン類の食感等に悪影響が生じるおそれがある。
The dough raw material used in the bread manufacturing process according to the present invention may further contain a thickener in addition to flour. This can further improve the texture of baked frozen bread after being thawed by heating. As the thickening agent, those that can be used for this type of bread can be used without particular limitation, and examples thereof include pectin, alginate, agar, guar gum, xanthan gum, and the like. It can be used in combination of two or more. Preferred thickeners include alginate and agar. Alginate is particularly preferred, and propylene glycol alginate is particularly preferred.
The content of the thickener in the dough material is preferably 0.2 to 2 parts by mass, more preferably 0.3 to 1 part by mass, based on 100 parts by mass of the flour contained in the dough material. If the content of the thickener is too low, there is little reason to use it, and if it is too high, the texture of bread may be adversely affected.

本発明に係るパン類製造工程で使用する生地原料は、前述した穀粉類及び増粘剤の他に、製パンや製菓に従来用いられている副資材を含んでいてもよい。斯かる副資材としては、例えば、各種発酵種やイースト(生イースト、ドライイースト等);砂糖やその他の糖類;イーストフード;卵又は卵粉;脱脂粉乳、全脂粉乳、生乳、チーズ、ヨーグルト、ホエー等の乳製品;ショートニング、バター、マーガリンその他の動植物油等の油脂類;乳化剤;食塩等の無機塩類;グルテンや乳蛋白等の蛋白質;食物繊維;コーヒーやココア等の呈味料;果汁;甘味料;香料;色素等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。 The dough raw material used in the bread-making process according to the present invention may contain auxiliary materials conventionally used in bread-making and confectionery-making, in addition to the above-described cereal flour and thickener. Examples of such auxiliary materials include various fermented seeds and yeast (fresh yeast, dry yeast, etc.); sugar and other sugars; yeast food; eggs or egg powder; skim milk powder, whole milk powder, raw milk, cheese, yogurt, Dairy products such as whey; fats and oils such as shortening, butter, margarine and other animal and vegetable oils; emulsifiers; inorganic salts such as salt; proteins such as gluten and milk protein; Sweeteners; flavoring agents; pigments and the like can be mentioned, and one of these can be used alone or two or more of them can be used in combination.

本発明に係るパン類製造工程は、典型的には、穀粉類を含む生地原料を用いて生地を調製し、調製した生地を発酵させた後、焼成する工程を含み、斯かる工程は常法に従って実施できる。本発明に係るパン類製造工程は、公知の製パン方法に準じて実施することができ、そのような製パン方法の具体例として、直捏法(ストレート法)、中種法、速成法、水種法、酒種法が挙げられる。直捏法は、全ての原料を水と共に一度に混捏して生地を調製し、該生地を発酵した後焼成する製パン法である。中種法は、原料の一部を水と共に混捏して中種生地を調製し、該中種生地を発酵した後(中種工程)、該中種生地に残りの原料を添加しさらに混捏して本捏生地を調製し(本捏工程)、該本捏生地を焼成する製パン法である。 The bread manufacturing process according to the present invention typically includes a step of preparing a dough using a dough raw material containing cereal flour, fermenting the prepared dough, and baking it. can be implemented according to The bread-making process according to the present invention can be carried out according to a known bread-making method. Examples include the water seed method and the sake seed method. The direct kneading method is a bread-making method in which all raw materials are kneaded together with water to prepare a dough, which is fermented and then baked. In the medium dough method, part of the raw materials are kneaded with water to prepare a medium dough, and after fermenting the medium dough (the medium dough process), the remaining raw materials are added to the medium dough and further kneaded. This is a bread-making method in which the main kneading dough is prepared (main kneading step) and the main kneading dough is baked.

本発明に係る圧縮工程では、パン類製造工程を経て得られたパン類を圧縮する。このように焼成され製造されたパン類を圧縮することで、嵩張りがちなパン類の嵩が減少してコンパクトなものとなるため、保存、流通、販売に際し場所をとり難くなり、保存、流通、販売にかかるコストの低廉化を図ることが可能となる。また、圧縮されたパン類を冷凍したものは、焼成されたパン類を圧縮せずにそのまま冷凍したものに比べて、耐衝撃性が向上していて保形性に優れており、例えば、流通過程で高所から落下するなどした場合でも破損し難い。つまり、パン類を圧縮することで、パン類の取扱性、物流耐性が向上し得る。 In the compression step according to the present invention, the bread obtained through the bread manufacturing step is compressed. By compressing the bread baked and manufactured in this way, the bulk of the bread, which tends to be bulky, is reduced and the bread becomes compact. , it is possible to reduce the cost of sales. In addition, frozen compressed bread has improved impact resistance and excellent shape retention compared to baked bread that is not compressed and frozen as it is. Even if it falls from a high place during the process, it will not be easily damaged. In other words, by compressing the bread, the bread's handleability and distribution resistance can be improved.

本発明に係る圧縮工程では、圧縮後のパン類の圧縮方向の厚みが、圧縮前のパン類の同方向の厚みの20~75%となるように、パン類を圧縮する。以下、この「圧縮前のパン類の圧縮方向の厚みに対する圧縮後のパン類の圧縮方向の厚みの割合」を「圧ぺん率」とも言う。本発明に係る圧縮工程では、圧ぺん率が20~75%となるようにパン類を圧縮する。
前記の「パン類の圧縮方向の厚み」は、典型的には、パン類の上下方向の長さである。ここでいう「上下方向の長さ」は、パン類を一切カットせずに水平面上に静置した場合の該水平面と該パン類における高さが最も高い部分との間の長さを指す。
前記の「圧縮前のパン類」は、圧ぺん率を算出する際の基準となるものであることから、焼成直後のパン類のような、比較的高熱で外形形状が不安定で厚みが変動し得るようなものではなく、粗熱が取れて外形形状がある程度安定した状態のものが好ましく、具体的には例えば、焼成後に常温(例えば雰囲気温度25℃)で30分以上静置したパン類を例示できる。
圧ぺん率が75%を超えると、パン類の圧縮が不十分なために圧縮工程を実施する意義に乏しく、圧ぺん率が20%未満では、パン類の圧縮が過剰であるために製造結果物である焼成済み冷凍パン類を加熱解凍した場合の外観の復元性に劣り、嵩の回復が不十分となって食感等に悪影響を及ぼすおそれがある。圧ぺん率は、好ましくは25~70%、より好ましくは30~60%である。
In the compression step according to the present invention, the bread is compressed so that the thickness of the bread after compression in the compression direction is 20 to 75% of the thickness of the bread before compression in the same direction. Hereinafter, this "ratio of the thickness of the bread in the compression direction after compression to the thickness of the bread in the compression direction before compression" is also referred to as "pressing rate". In the compression step according to the present invention, the bread is compressed so that the compression ratio is 20 to 75%.
The "thickness of the bread in the direction of compression" is typically the length of the bread in the vertical direction. The "length in the vertical direction" as used herein refers to the length between the horizontal surface and the highest portion of the bread when the bread is left uncut on a horizontal surface.
Since the above-mentioned "bread before compression" is used as a reference for calculating the compression ratio, it is relatively high heat and has an unstable outer shape and thickness that fluctuates, like bread immediately after baking. It is not something that can be done, but it is preferable to have a state in which the rough heat is removed and the external shape is stable to some extent. Specifically, for example, bread that has been left at room temperature (for example, an ambient temperature of 25 ° C.) for 30 minutes or more after baking. can be exemplified.
If the pressure ratio exceeds 75%, the compression of the bread is insufficient, so it is meaningless to perform the compression step, and if the pressure ratio is less than 20%, the bread is excessively compressed, resulting in production results. When the baked frozen bread, which is a product, is heated and thawed, the appearance may be poorly restored, and the volume may not recover sufficiently, which may adversely affect the texture. The compression rate is preferably 25-70%, more preferably 30-60%.

本発明に係る圧縮工程におけるパン類の圧縮方法は、パン類を押圧して嵩(厚み)を減少させ得る方法であればよく、例えば、板状の圧縮具をパン類に押し当てる等の手作業による圧縮でもよく、機械的圧縮でもよい。機械的圧縮の具体例としては、プレス機による加圧圧縮、可撓性包材中にパン類を密封した状態で該包材内を減圧することによる圧縮(いわゆる真空パック方式)、上下一対の圧縮ベルトでパン類を挟み圧縮する方法(特許文献1に記載の方法)が挙げられる。
パン類を圧縮する際にパン類と接触する圧縮具、具体的には例えば、プレス機による加圧圧縮を行う場合における該プレス機が備える圧縮プレートを、圧縮前に予め冷却しておいてもよい。そうすることで、次工程の冷凍工程での冷凍時間が短縮されて、生産の効率化を図ることができる。
The bread compression method in the compression step according to the present invention may be any method as long as it can reduce the bulk (thickness) of the bread by pressing it. Compression by operation may be used, or mechanical compression may be used. Specific examples of mechanical compression include pressure compression by a press machine, compression by decompressing the inside of a flexible packaging material in a state where the bread is sealed (so-called vacuum pack method), and a pair of upper and lower A method of pinching and compressing bread with a compression belt (the method described in Patent Document 1) can be mentioned.
Even if the compression tool that comes into contact with the bread when compressing the bread, specifically, for example, the compression plate provided in the press when performing pressure compression with the press, is cooled in advance before compression. good. By doing so, the freezing time in the subsequent freezing process can be shortened, and production efficiency can be improved.

本発明に係る冷凍工程では、圧縮工程で圧縮されたパン類を冷凍する。パン類の冷凍方法は特に制限されず、公知の冷凍方法を適宜利用することができ、例えば、短時間で凍結させる急速冷凍でもよく、比較的ゆっくり凍結させる緩慢冷凍でもよい。冷凍時間、冷凍温度などの冷凍条件は、パン類の種類等に応じて適宜調整することができる。
冷凍工程に供されるパン類は、圧縮のための加圧が維持された状態でもよい。すなわち、圧縮のための加圧が維持された状態でパン類を冷凍してもよい。具体的には例えば、プレス機によってパン類を加圧圧縮しつつ、該パン類を冷凍してもよい。これにより、圧縮させたパン類をそのままの形態で冷凍保存することが可能となるので、圧ぺん率を所望の範囲に設定することが一層容易となり、圧ぺん率を前記特定範囲にすることによる作用効果がより一層確実に奏され得る。
In the freezing step according to the present invention, the bread compressed in the compression step is frozen. The method of freezing the bread is not particularly limited, and a known method of freezing can be appropriately used. Freezing conditions such as freezing time and freezing temperature can be appropriately adjusted according to the type of bread and the like.
Bread to be subjected to the freezing step may be in a state in which pressure for compression is maintained. That is, the bread may be frozen while the pressure for compression is maintained. Specifically, for example, the bread may be frozen while being pressurized and compressed by a press. As a result, it is possible to freeze and store the compressed bread in its original form, making it easier to set the pressure ratio within the desired range. The action and effect can be exhibited more reliably.

本発明の製造方法は、前述のとおり、パン類製造工程、圧縮工程及び冷凍工程を有するところ、パン類製造工程後で冷凍工程前に、パン類を包装する工程を有していてもよい。例えば、パン類製造工程で得られたパン類を包装材により包装した後、圧縮工程で該パン類を該包装材ごと圧縮し、しかる後、冷凍工程に供してもよい。あるいは、圧縮工程で圧縮されたパン類を包装材により包装した後、冷凍工程に供してもよい。パン類の包装は常法に従って実施できる。 As described above, the manufacturing method of the present invention includes the bread manufacturing step, the compression step, and the freezing step, and may include a bread packaging step after the bread manufacturing step and before the freezing step. For example, after the bread obtained in the bread manufacturing process is wrapped in a packaging material, the bread may be compressed together with the packaging material in the compression step, and then subjected to the freezing step. Alternatively, the bread that has been compressed in the compression step may be wrapped in a packaging material and then subjected to the freezing step. Bread can be packaged according to a conventional method.

本発明が適用可能なパン類は、前述した生地原料から調製された生地を必要に発酵させた後に焼成して得られる食品であればその種類は特に限定されず、例えば、食パン;ソフトロール類(バターロール、ホットドッグロール、ディナーロールなど);ハードロール類(カイザーロール、ソフトフランスなど);菓子パン(デニッシュペストリー、バンズ、パネトーネ、アンパン、ジャムパン、クリームパン)などが挙げられる。特にソフトロール類及びハードロール類は、本発明の適用対象として好適である。
また、本発明が適用されるパン類のサイズは特に制限されないが、好ましいサイズの具体例として、焼成後に常温(例えば雰囲気温度25℃)で30分以上静置した状態で、重量が好ましくは20~100g、より好ましくは25~70g、厚みすなわち前記の上下方向の長さが好ましくは3~10cmを例示できる。
Bread to which the present invention can be applied is not particularly limited as long as it is a food obtained by fermenting the dough prepared from the dough raw materials described above and then baking it. Examples include bread; soft rolls. (butter roll, hot dog roll, dinner roll, etc.); hard rolls (Kaiser roll, soft France, etc.); sweet bread (Danish pastry, buns, panettone, anpan, jam bread, cream bread), and the like. In particular, soft rolls and hard rolls are suitable as application objects of the present invention.
In addition, the size of the bread to which the present invention is applied is not particularly limited, but as a specific example of a preferable size, the weight is preferably 20 in a state where it is left at rest for 30 minutes or more at room temperature (for example, an ambient temperature of 25 ° C.) after baking. Up to 100 g, more preferably 25 to 70 g, and thickness, that is, length in the vertical direction, is preferably 3 to 10 cm.

本発明の製造方法によって製造される焼成済み冷凍パン類は、典型的には、喫食時に電子レンジで加熱解凍されるものである。この種の冷凍パン類は、電子レンジで加熱解凍すると、パン類本来の食感及び外観が損なわれることが多いが、本発明の製造方法によって製造される焼成済み冷凍パン類は、冷凍されていることに加えて更に、食感及び外観に悪影響を及ぼすおそれのある圧縮がなされているにもかかわらず、電子レンジで加熱解凍した場合の外観の復元性及び食感が良好である。したがって本発明は、電子レンジ解凍用の焼成済み冷凍パン類に好適である。 Baked frozen breads produced by the production method of the present invention are typically heated and thawed in a microwave oven at the time of eating. When this type of frozen bread is heated and thawed in a microwave oven, the original texture and appearance of the bread are often impaired, but the baked frozen bread produced by the production method of the present invention is frozen. In addition to the fact that the texture and appearance of the product are compressed, the texture and texture of the product are good when heated and thawed in a microwave oven. Therefore, the present invention is suitable for baked frozen breads for thawing in a microwave oven.

以下、実施例により本発明をさらに詳細に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following examples.

〔実施例1~19、比較例1~4、対照例1:ソフトロール類の製造〕
下記表1~3に示す配合にて、ストレート法によりソフトロール類の一種であるバターロールを製造した(パン類製造工程)。具体的には、市販の製パン用ミキサー(エスケーミキサー(株)製、商品名「SK-20」)におけるミキシングボウルに、穀粉類と、水と、マーガリン以外の生地原料とを投入し、低速で5分間、中速で6分間ミキシングを行った後、マーガリンを添加し、更に低速で2分間、中速で5分間、高速で2分間のミキシングを行って、パン生地を得た(捏上温度:27℃)。こうして得られたパン生地を、温度27℃、相対湿度75%の雰囲気下で1時間発酵させ、次いで45gずつ分割して丸め、ベンチタイムを20分間とった後、生地を再丸めして丸状に成形した。そして、成形したパン生地に対してホイロ(温度38℃、相対湿度85%の雰囲気下)を65分間行った後、オーブン(上火200℃、下火180℃)で8分間焼成して、厚み約5cmのバターロールを得た。次いで、得られたバターロールを圧縮した(圧縮工程)。具体的には、天板上に焼成したバターロールを載せ、更に該バターロールの上に別の天板を載せ、圧ぺん率が下記表1~3に示す値となるように該別の天板を該バターロール側に押し込むことで、該バターロールを上下方向に加圧圧縮した。次いで、圧縮されたバターロールを冷凍した(冷凍工程)。具体的には、本冷凍工程に先立つ圧縮工程でのバターロールの加圧が維持された状態、すなわち上下2枚の天板でバターロールが挟圧された状態を維持したまま、バターロールを-40℃の環境下で30分以上静置した。以上により、焼成済み冷凍パン類である冷凍バターロールを製造した。
[Examples 1 to 19, Comparative Examples 1 to 4, Control Example 1: Production of soft rolls]
With the formulations shown in Tables 1 to 3 below, butter rolls, which are a kind of soft rolls, were produced by the straight method (bread production process). Specifically, flour, water, and dough ingredients other than margarine are added to a mixing bowl of a commercially available bread mixer (manufactured by SK Mixer Co., Ltd., trade name "SK-20"), and the mixture is mixed at a low speed. After mixing for 5 minutes at medium speed and 6 minutes at medium speed, margarine was added and mixed for 2 minutes at low speed, 5 minutes at medium speed and 2 minutes at high speed to obtain bread dough (kneading temperature : 27°C). The bread dough thus obtained is fermented for 1 hour in an atmosphere at a temperature of 27° C. and a relative humidity of 75%, then divided into 45 g pieces and rolled, and after a bench time of 20 minutes, the dough is re-rolled into a round shape. Molded. Then, the molded bread dough is proofed (under an atmosphere of temperature 38 ° C. and relative humidity 85%) for 65 minutes, and then baked in an oven (top heat 200 ° C., bottom heat 180 ° C.) for 8 minutes. A 5 cm butter roll was obtained. The resulting butter roll was then compressed (compression step). Specifically, the baked butter roll is placed on the top plate, another top plate is placed on the butter roll, and the pressure ratio is set to the values shown in Tables 1 to 3 below. By pushing a plate into the butter roll, the butter roll was vertically compressed. The compacted butter rolls were then frozen (freezing step). Specifically, while maintaining the pressure of the butter roll in the compression process prior to the main freezing process, that is, while maintaining the state in which the butter roll is pressed between the upper and lower two top plates, the butter roll is - It was allowed to stand in an environment of 40°C for 30 minutes or more. As described above, frozen butter rolls, which are baked frozen breads, were produced.

前記のバターロールの製造で使用した主な原材料の詳細は下記のとおり。
・強力小麦粉:日清製粉株式会社製、商品名「カメリヤ」
・非熱処理デュラム粉砕物:特開2009-11277号公報に記載の製造例2のデュラム小麦粉(損傷澱粉量7.5質量%、平均粒径約75μmで且つ粒径200μm以下の部分が100質量%)
・乾熱処理小麦粉(乾熱処理デュラム粉砕物、乾熱処理強力粉):下記方法により製造したものを使用
・湿熱処理澱粉:三和澱粉工業株式会社製、商品名「デリカスターHM-131」
The details of the main raw materials used in the production of the butter roll are as follows.
・ Strong wheat flour: Nisshin Flour Milling Co., Ltd., product name “Camellia”
Non-heat-treated durum pulverized product: durum wheat flour of Production Example 2 described in JP-A-2009-11277 (7.5% by mass of damaged starch, 100% by mass of the portion having an average particle size of about 75 μm and a particle size of 200 μm or less )
・ Dry heat-treated wheat flour (dry heat-treated durum pulverized product, dry heat-treated strong flour): Use the one manufactured by the following method ・ Moist heat-treated starch: Sanwa Starch Industry Co., Ltd., trade name “Delica Star HM-131”

(乾熱処理小麦粉の製造方法)
トンネル型オーブンの庫内に原料小麦粉を投入し、庫内温度を300℃から180℃まで段階的に下降させながら約30分間焙焼処理(品温90℃以上で約20分間)することで、目的の乾熱処理小麦粉を製造した。原料小麦粉として特開2009-11277号公報に記載の製造例2のデュラム小麦粉を使用することで乾熱処理デュラム粉砕物を製造し、原料小麦粉として強力小麦粉(日清製粉株式会社製、商品名「カメリヤ」)を使用することで乾熱処理強力粉を製造した。
(Method for producing dry-heat treated wheat flour)
The raw wheat flour is put into the chamber of the tunnel type oven, and the temperature inside the chamber is lowered step by step from 300 ° C to 180 ° C for about 30 minutes (about 20 minutes at a product temperature of 90 ° C or higher). The target dry-heat treated wheat flour was produced. Dry heat-treated durum pulverized product is produced by using the durum wheat flour of Production Example 2 described in JP-A-2009-11277 as the raw wheat flour, and strong wheat flour (manufactured by Nisshin Flour Milling Co., Ltd., trade name “Camellia”) is used as the raw wheat flour. ”) was used to produce dry heat-treated strong flour.

〔実施例20~21、比較例5~6、対照例2:ハードロール類の製造〕
下記表4に示す配合にて、ストレート法によりハードロール類の一種であるソフトフランスを製造した(パン類製造工程)。具体的には、市販の製パン用ミキサー(エスケーミキサー(株)製、商品名「SK-20」)におけるミキシングボウルに、穀粉類及び水を含む全ての生地原料とを投入し、低速で5分間、中速で8分間ミキシングを行って、パン生地を得た(捏上温度:24℃)。こうして得られたパン生地を、温度27℃、相対湿度75%の雰囲気下で1時間発酵させ、次いで60gずつ分割して丸め、ベンチタイムを20分間とった後、生地のガスを抜いて楕円状に成形した。そして、成形したパン生地に対してホイロ(温度38℃、相対湿度80%の雰囲気下)を50分間行った後、オーブン(上火230℃、下火210℃)で13分間焼成して、厚み約6cmのソフトフランスを得た。
次いで、得られたソフトフランスを、圧ぺん率が下記表4に示す値となるように圧縮し(圧縮工程)、次いで、圧縮されたソフトフランスを冷凍した(冷凍工程)。ソフトフランスの圧縮工程及び冷凍工程は、前述したバターロールの製造における同工程と同様に行った。以上により、焼成済み冷凍パン類である冷凍ソフトフランスを製造した。
[Examples 20-21, Comparative Examples 5-6, Control Example 2: Production of hard rolls]
Soft France, which is a type of hard rolls, was produced by the straight method according to the formulation shown in Table 4 below (bread production process). Specifically, all the dough ingredients including flour and water were added to the mixing bowl of a commercially available bread mixer (manufactured by SK Mixer Co., Ltd., trade name “SK-20”), and the mixture was mixed at a low speed for 5 minutes. The mixture was mixed for 8 minutes at medium speed to obtain bread dough (kneading temperature: 24°C). The bread dough thus obtained is fermented for 1 hour in an atmosphere at a temperature of 27° C. and a relative humidity of 75%, then divided into 60 g pieces and rolled into balls, benched for 20 minutes, and then degassed from the dough to form oval shapes. Molded. Then, the molded bread dough is proofed (under an atmosphere of temperature 38 ° C. and relative humidity 80%) for 50 minutes, and then baked in an oven (top heat 230 ° C., bottom heat 210 ° C.) for 13 minutes. A 6 cm soft france was obtained.
Next, the obtained Soft France was compressed so that the compression rate became the value shown in Table 4 below (compression step), and then the compressed Soft France was frozen (freezing step). The compression process and freezing process of Soft France were performed in the same manner as in the production of butter rolls described above. As described above, frozen soft france, which is baked frozen bread, was produced.

〔評価試験〕
各実施例、比較例及び対照例の焼成済み冷凍パン類を冷凍庫で1週間保存した後、電子レンジ(出力800W)で70秒間加熱して喫食可能なパン類とした上で、10名の専門パネラーに該パン類の外観(復元性)を目視観察してもらい、電子レンジ加熱に伴う復元性を下記の評価基準に従って評価してもらうとともに、該パン類を食してもらい、その際の食感(歯切れ、硬さ、くちどけ)を下記の評価基準に従って評価してもらった。結果を10名の評価点の平均値として下記表1~4に示す。
〔Evaluation test〕
After storing the baked frozen breads of each example, comparative example, and control example in a freezer for one week, heating them in a microwave oven (output 800 W) for 70 seconds to make them edible breads. Have the panelists visually observe the appearance (restoration) of the bread, evaluate the restorability associated with microwave heating according to the following evaluation criteria, eat the bread, and feel the texture at that time (crispness, hardness, mouthfeel) were evaluated according to the following evaluation criteria. The results are shown in Tables 1 to 4 below as average values of evaluation scores of 10 persons.

<復元性の評価基準>
5点:嵩が圧縮前の状態に完全に戻り、表面に張りがある。
4点:嵩は圧縮前の状態にほぼ戻るが、表面にシワが少し残る。
3点:嵩は圧縮前の状態にほぼ戻るが、表面のシワがやや深い。
2点:嵩が圧縮前の状態にあまり戻らず、表面のシワも深い。
1点:嵩が圧縮前の状態に戻らず、表面のシワが深い。
<歯切れの評価基準>
5点:非常に歯切れがよい。
4点:歯切れがよい。
3点:わずかにガム様のヒキを感じるが、歯切れがある。
2点:ガム様のヒキがあり、歯切れがやや悪い(対照例と同等)。
1点:ガム様のヒキを強く感じ、歯切れが悪い。
<硬さの評価基準>
5点:ソフトさが優れ、且つ弾力がある。
4点:ソフトさがやや優れ、且つやや弾力がある。
3点:少しソフトであり、弾力を多少感じる。
2点:部分的にやや硬く、弾力にやや欠ける(対照例と同等)。
1点:部分的に硬く、弾力に欠ける。
<くちどけの評価基準>
5点:くちどけに非常に優れる。
4点:くちどけに優れる。
3点:くちどけが若干良い。
2点:くちどけがやや悪い(対照例と同等)。
1点:くちどけが悪い。
<Evaluation Criteria for Restorability>
5 points: The volume has completely returned to the state before compression, and the surface is taut.
4 points: Bulk returns almost to the state before compression, but wrinkles remain on the surface a little.
3 points: Bulk almost returned to the state before compression, but wrinkles on the surface were slightly deep.
2 points: Bulk does not return to the state before compression so much, and wrinkles on the surface are deep.
1 point: Bulk did not return to the state before compression, and wrinkles were deep on the surface.
<Evaluation Criteria for Crispness>
5 points: Very crisp.
4 points: Good crispness.
3 points: A slight gum-like texture is felt, but the texture is crisp.
2 points: There are gum-like cracks, and the crispness is slightly poor (equivalent to the control example).
1 point: Gum-like cracking is strongly felt, and the crispness is poor.
<Evaluation Criteria for Hardness>
5 points: Excellent softness and elasticity.
4 points: Slightly superior in softness and slightly elastic.
3 points: Slightly soft and somewhat elastic.
2 points: Partially slightly hard and slightly lacking in elasticity (equivalent to the control example).
1 point: Partially hard and lacking elasticity.
<Evaluation Criteria for Kuchidoke>
5 points: Very excellent melting in the mouth.
4 points: Excellent melting in the mouth.
3 points: Melting in the mouth is slightly good.
2 points: Slightly poor melting (equivalent to the control).
1 point: Poor melting in the mouth.

Figure 0007328925000001
Figure 0007328925000001

表1に示すとおり、各実施例は、生地原料に含まれる穀粉類が、非熱処理デュラム粉砕物を35~80質量%、乾熱処理小麦粉(乾熱処理デュラム粉砕物又は乾熱処理強力粉)を1~10質量%及び湿熱処理澱粉を1~15質量%含有するため、これを満たさない対照例及び比較例に比べて、加熱解凍に伴う外観の復元性及び食感の双方に優れていた。特に実施例6~9は、生地原料にアルギン酸プロピレングリコールエステルが含有されていたことに起因して、他の実施例よりも高評価であった。また、実施例8と実施例9との対比から、乾熱処理小麦粉としては乾熱処理強力粉よりも乾熱処理デュラム粉砕物の方が効果的であることがわかる。 As shown in Table 1, in each example, the flour contained in the dough raw material is 35 to 80% by mass of non-heat-treated durum ground material, and 1 to 10% of dry-heat treated wheat flour (dry-heat-treated durum ground material or dry-heat-treated strong flour). % by weight and 1 to 15% by weight of heat-moisture-treated starch, compared to the Control Examples and Comparative Examples, which do not satisfy this requirement, both the resiliency of the appearance and the texture upon heating and thawing were excellent. In particular, Examples 6 to 9 were evaluated higher than the other examples due to the fact that propylene glycol alginate was contained in the dough raw material. Further, from the comparison between Examples 8 and 9, it can be seen that the dry heat-treated durum pulverized product is more effective than the dry heat-treated strong flour as the dry heat-treated wheat flour.

Figure 0007328925000002
Figure 0007328925000002

表2における実施例と比較例との対比から、生地原料に含まれる穀粉類として乾熱処理小麦粉及び湿熱処理澱粉の双方を用いることの有用性がわかる。 From the comparison between the examples and comparative examples in Table 2, it can be seen that it is useful to use both dry-heat-treated wheat flour and wet-heat-treated starch as grain flours contained in dough ingredients.

Figure 0007328925000003
Figure 0007328925000003

表3に示すとおり、各実施例は、圧縮工程でのパン類の圧ぺん率が20~75%の範囲にあるため、これを満たさない比較例に比べて、復元性に優れ、食感も良好であった。 As shown in Table 3, in each example, the compression ratio of bread in the compression process is in the range of 20 to 75%. It was good.

Figure 0007328925000004
Figure 0007328925000004

表4に示すとおり、ハードロール類についても、ソフトロール類(表1~3参照)と同様の傾向が確認できる。
As shown in Table 4, the hard rolls show the same tendency as the soft rolls (see Tables 1 to 3).

Claims (4)

穀粉類を含む生地原料から調製された生地を焼成してパン類を得る工程と、該パン類を圧縮する工程と、圧縮されたパン類を冷凍する工程とを有する、焼成済み冷凍パン類の製造方法であって、
前記パン類を圧縮する工程では、圧縮後のパン類の圧縮方向の厚みが、圧縮前のパン類の同方向の厚みの20~75%となるようにパン類を圧縮し、
前記穀粉類は、非熱処理デュラム粉砕物を35~80質量%、乾熱処理小麦粉を1~10質量%及び湿熱処理澱粉を1~15質量%含有する、焼成済み冷凍パン類の製造方法。
A baked frozen bread product comprising the steps of baking dough prepared from dough raw materials containing cereal flour to obtain bread, compressing the bread, and freezing the compressed bread. A manufacturing method comprising:
In the step of compressing the bread, the bread is compressed so that the thickness in the compression direction of the bread after compression is 20 to 75% of the thickness in the same direction of the bread before compression,
The grain flour contains 35 to 80% by mass of non-heat treated durum pulverized product, 1 to 10% by mass of dry heat treated wheat flour, and 1 to 15% by mass of moist heat treated starch. A method for producing baked frozen bread.
前記乾熱処理小麦粉は、乾熱処理デュラム粉砕物又は乾熱処理強力粉を含む、請求項1に記載の焼成済み冷凍パン類の製造方法。 2. The method for producing baked frozen breads according to claim 1, wherein the dry heat-treated wheat flour contains dry heat-treated durum pulverized product or dry heat-treated strong flour. 前記生地原料は、アルギン酸プロピレングリコールエステルを含む、請求項1又は2に記載の焼成済み冷凍パン類の製造方法。 The method for producing baked frozen bread according to claim 1 or 2, wherein the dough material contains propylene glycol alginate. 前記焼成済み冷凍パン類は、喫食時に電子レンジで加熱解凍されるものである、請求項1~3のいずれか1項に記載の焼成済み冷凍パン類の製造方法。
The method for producing baked frozen bread according to any one of claims 1 to 3, wherein the baked frozen bread is heated and thawed in a microwave oven when eating.
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