JP2021158983A - Baked frozen bread production method - Google Patents

Baked frozen bread production method Download PDF

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JP2021158983A
JP2021158983A JP2020063881A JP2020063881A JP2021158983A JP 2021158983 A JP2021158983 A JP 2021158983A JP 2020063881 A JP2020063881 A JP 2020063881A JP 2020063881 A JP2020063881 A JP 2020063881A JP 2021158983 A JP2021158983 A JP 2021158983A
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bread
breads
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flour
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JP7328925B2 (en
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幸弘 山本
Yukihiro Yamamoto
靖彦 関
Yasuhiko Seki
孝弘 真鍋
Takahiro Manabe
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Nisshin Seifun Group Inc
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Abstract

To provide baked frozen bread which is in a compressed state in preservation, distribution and marketing and does not occupy a large space, and comprises preferable restoration property of appearance and texture when being thawed by heating.SOLUTION: There is provided a baked frozen bread production method comprising steps for: baking a dough prepared from a dough raw material including grain flour for making bread; compressing the bread; and freezing the compressed bread. In the step for compressing the bread, a thickness in a compression direction of the compressed bread becomes 20-75% of a thickness in the same direction of the bread before being compressed, in compression of the bread. The grain flour includes: 35-80 mass% of a non-heat treatment durum ground product; 1-10 mass% of a dry heat treatment wheat flour; and 1-15 mass% of wet heat treatment starch.SELECTED DRAWING: None

Description

本発明は、焼成後に圧縮され冷凍された焼成済み冷凍パン類に関する。 The present invention relates to baked frozen breads that have been compressed and frozen after baking.

近年、焼成済みのパン類が冷凍状態で保存、流通、販売されているところ、パン類は多孔性の食品であり、冷凍状態であっても重量に対して嵩高くなりがちなため、保存、流通、販売に際し場所をとり、コストの高騰を招くという問題がある。この問題を解決し得る技術として、特許文献1には、パン類を一旦焼成等の手段により製造した後、その製造されたパン類を圧縮して嵩を減少させた状態で冷凍保存する技術が開示されている。 In recent years, baked breads have been stored, distributed, and sold in a frozen state. Since breads are porous foods and tend to be bulky with respect to weight even in a frozen state, they are stored. There is a problem that it takes up a lot of space for distribution and sales and causes a rise in cost. As a technique capable of solving this problem, Patent Document 1 includes a technique in which breads are once produced by means such as baking, and then the produced breads are compressed and stored frozen in a state of reduced bulk. It is disclosed.

焼成済みのパン類を冷凍した冷凍パン類は、電子レンジ等の加熱調理器を用いて加熱解凍することで喫食可能な状態となる。しかし、冷凍パン類を電子レンジで加熱解凍すると、硬い食感となる、ヒキが出て歯切れが悪くなる、くちどけが悪くなる、表面に皺がよって収縮する等の不都合が生じやすく、パン類本来の食感及び外観が損なわれることが多い。特に、特許文献1に記載の如き圧縮された冷凍パン類には、このような冷凍に起因する問題に加えて更に、電子レンジで加熱解凍したときに嵩が十分に復元しないという問題がある。 Frozen breads obtained by freezing baked breads can be eaten by heating and thawing using a cooking device such as a microwave oven. However, when frozen breads are heated and thawed in a microwave oven, inconveniences such as a hard texture, cracks and crispness, poor texture, and wrinkles on the surface tend to cause inconveniences such as breads. The original texture and appearance are often impaired. In particular, the compressed frozen breads as described in Patent Document 1 have a problem that the bulk is not sufficiently restored when the bread is heated and thawed in a microwave oven, in addition to the problem caused by such freezing.

冷凍パン類を電子レンジで加熱解凍して喫食した場合の食感を改善するために、生地原料としてデュラム小麦粉を使用することが知られている。例えば特許文献2には、デュラム小麦粉の配合割合が30〜100重量%である穀粉を使用して製造された冷凍ベーカリー製品が開示されている。特許文献3には、粒度分布が特定範囲にあるデュラム小麦粉を用いて冷凍パン類を製造することが開示されている。特許文献4には、常温あるいは冷凍状態で保存・流通可能で電子レンジ加熱に適したパン類として、パン類の製造に用いる穀粉類の全質量に対して、デュラム小麦粉を10〜30質量%、焙煎小麦粉を1〜10質量%及び湿熱処理澱粉を1〜15質量%の割合で用いて製造したものが開示されている。特許文献4の[0026]には、パン類の製造に用いる穀粉類の全質量に対するデュラム小麦粉の使用割合が30質量%を超えると好ましくない旨記載されている。 It is known that durum wheat flour is used as a dough raw material in order to improve the texture when frozen breads are heated and thawed in a microwave oven and eaten. For example, Patent Document 2 discloses a frozen bakery product produced using flour having a blending ratio of durum wheat flour of 30 to 100% by weight. Patent Document 3 discloses that frozen breads are produced using durum wheat flour having a particle size distribution in a specific range. In Patent Document 4, as breads that can be stored and distributed at room temperature or in a frozen state and are suitable for microwave oven heating, 10 to 30% by mass of durum wheat flour is added to the total mass of the flours used in the production of breads. Disclosed are those produced by using roasted wheat flour in a proportion of 1 to 10% by mass and wet-heated starch in a proportion of 1 to 15% by mass. [0026] of Patent Document 4 describes that it is not preferable that the ratio of durum wheat flour used to the total mass of flours used for producing bread exceeds 30% by mass.

特開平9−313093号公報Japanese Unexamined Patent Publication No. 9-313093 特開平6−153769号公報Japanese Unexamined Patent Publication No. 6-153769 特開平10−28515号公報Japanese Unexamined Patent Publication No. 10-28515 特開2012−29575号公報Japanese Unexamined Patent Publication No. 2012-29575

本発明の課題は、保存、流通、販売時には圧縮された状態であって場所をとらず、加熱解凍した場合の外観の復元性及び食感が良好な焼成済み冷凍パン類を提供することである。 An object of the present invention is to provide baked frozen breads that are in a compressed state at the time of storage, distribution, and sale, do not take up space, and have good appearance restoration and texture when heated and thawed. ..

本発明は、穀粉類を含む生地原料から調製された生地を焼成してパン類を得る工程と、該パン類を圧縮する工程と、圧縮されたパン類を冷凍する工程とを有する、焼成済み冷凍パン類の製造方法であって、前記パン類を圧縮する工程では、圧縮後のパン類の圧縮方向の厚みが、圧縮前のパン類の同方向の厚みの20〜75%となるようにパン類を圧縮し、前記穀粉類は、非熱処理デュラム粉砕物を35〜80質量%、乾熱処理小麦粉を1〜10質量%及び湿熱処理澱粉を1〜15質量%含有する、焼成済み冷凍パン類の製造方法である。 The present invention has a step of baking a dough prepared from a dough raw material containing flours to obtain breads, a step of compressing the breads, and a step of freezing the compressed breads. In the method for producing frozen breads, in the step of compressing the breads, the thickness of the breads after compression in the compression direction is 20 to 75% of the thickness of the breads before compression in the same direction. Breads are compressed, and the flours are baked frozen breads containing 35 to 80% by mass of unheated durum crushed product, 1 to 10% by mass of dry heat-treated wheat flour, and 1 to 15% by mass of wet-heated starch. It is a manufacturing method of.

本発明によれば、保存、流通、販売時には圧縮された状態であって場所をとらず、加熱解凍した場合の外観の復元性及び食感が良好な焼成済み冷凍パン類が提供される。 According to the present invention, there is provided a baked frozen bread that is in a compressed state at the time of storage, distribution, and sale, does not take up space, and has good appearance restoration and texture when heated and thawed.

本発明の焼成済み冷凍パン類の製造方法は、生地原料から調製された生地を焼成してパン類を得る工程(以下、「パン類製造工程」とも言う。)と、該パン類を圧縮する工程(以下、「圧縮工程」とも言う。)と、圧縮されたパン類を冷凍する工程(以下、「冷凍工程」とも言う。)とを有する。 The method for producing baked frozen breads of the present invention includes a step of baking a dough prepared from a dough raw material to obtain breads (hereinafter, also referred to as a "bread manufacturing process") and compressing the breads. It has a step (hereinafter, also referred to as “compression step”) and a step of freezing the compressed bread (hereinafter, also referred to as “freezing step”).

本発明に係るパン類製造工程で使用する生地原料には穀粉類が含まれる。ここでいう「穀粉類」には、穀粉及び澱粉が含まれる。また、ここでいう「澱粉」は特に断らない限り、小麦等の植物から単離された「純粋な澱粉」を指し、穀粉中に本来的に内在する澱粉とは区別される。本発明では穀粉類として、非熱処理デュラム粉砕物、乾熱処理小麦粉、湿熱処理澱粉の3種類を使用する。 The dough raw material used in the bread manufacturing process according to the present invention includes flours. The "flours" referred to here include flour and starch. Further, "starch" here refers to "pure starch" isolated from plants such as wheat, and is distinguished from starch inherently inherent in flour, unless otherwise specified. In the present invention, three types of flours are used: non-heat-treated durum crushed product, dry-heat-treated wheat flour, and wet-heat-treated starch.

本発明で使用する非熱処理デュラム粉砕物としては、熱処理されていないデュラム粉砕物を用いることができ、例えば、デュラムセモリナ、デュラム小麦粉、デュラム全粒粉等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。デュラムセモリナは、デュラム小麦からふすま(表皮)及び胚芽を除いて粗挽きしたものであり、デュラム小麦粉は、デュラムセモリナを更に粉砕・粉末化したものである。デュラムセモリナとデュラム小麦粉との主な違いは粒子の大きさであり、一般に、前者の方が後者に比べて平均粒径が大きい。デュラム全粒粉は、デュラム小麦をそのまま粉砕したもので、ふすまや胚芽を含む点で、これらを実質的に含まないデュラムセモリナ及びデュラム小麦粉と相違する。これらの非熱処理デュラム粉砕物の中でも特にデュラムセモリナ、デュラム小麦粉が好ましく、とりわけデュラム小麦粉が好ましい。デュラム小麦粉としては、デュラム小麦を製粉して得られる小麦粉であって、本技術分野で使用可能なものを特に制限無く用いることができる。 As the non-heat-treated durum crushed product used in the present invention, unheat-treated durum crushed product can be used, and examples thereof include durum semolina, durum wheat flour, durum whole grain flour, etc., and one of them alone or 2 A combination of seeds and above can be used. Durum semolina is a coarsely ground durum wheat from which bran (skin) and germ have been removed, and durum wheat flour is a further crushed and powdered durum semolina. The main difference between durum semolina and durum flour is the size of the particles, with the former generally having a larger average particle size than the latter. Durum whole grain flour is made by crushing durum wheat as it is, and differs from durum semolina and durum wheat flour in that it contains bran and germ. Among these non-heat-treated durum crushed products, durum semolina and durum wheat flour are particularly preferable, and durum wheat flour is particularly preferable. As the durum wheat flour, wheat flour obtained by milling durum wheat, which can be used in the present technical field, can be used without particular limitation.

好ましい非熱処理デュラム粉砕物(デュラム小麦粉)の一例として、本出願人の先の出願に係る特開2009−11277号公報に記載のデュラム小麦粉(以下、「特定デュラム小麦粉」とも言う。)が挙げられる。この特定デュラム小麦粉は、損傷澱粉量が9.5質量%以下であることを特徴とする。ここでいう「損傷澱粉」は、小麦粉に含まれる澱粉の一部が機械的な損傷を受けて澱粉粒が破壊された状態のものを指す。特定デュラム小麦粉は損傷澱粉が比較的少ないことが主たる特徴の1つである。特定デュラム小麦粉の損傷澱粉量は、好ましくは8.0〜6.0質量%、より好ましくは7.0〜8.0質量%である。パン類の製造に特定デュラム小麦粉を用いると、パン生地のミキシング耐性及び分割・成形時の作業性が向上し、得られるパン類のボリュームが大きくなるとともに、パン類の内相、食感、香りが良好になり、更には、パン類を電子レンジで加熱した場合の食感及び外観等が良好になり得る。特定デュラム小麦粉は、例えば、特開2009−11277号公報に記載の方法に従って製造することができる。 As an example of a preferable non-heat-treated durum crushed product (durum wheat flour), durum wheat flour (hereinafter, also referred to as “specific durum wheat flour”) described in Japanese Patent Application Laid-Open No. 2009-11277 according to the applicant's earlier application can be mentioned. .. This specific durum wheat flour is characterized in that the amount of damaged starch is 9.5% by mass or less. The term "damaged starch" as used herein refers to a state in which a part of starch contained in wheat flour is mechanically damaged and starch granules are destroyed. One of the main characteristics of specific durum wheat flour is that it has a relatively small amount of damaged starch. The amount of damaged starch in the specific durum wheat flour is preferably 8.0 to 6.0% by mass, more preferably 7.0 to 8.0% by mass. When specific durum wheat flour is used in the production of bread, the mixing resistance of the bread dough and the workability during division and molding are improved, the volume of the obtained bread is increased, and the internal phase, texture and aroma of the bread are enhanced. Further, the texture and appearance of breads when heated in a microwave oven can be improved. The specific durum wheat flour can be produced, for example, according to the method described in JP-A-2009-11277.

非熱処理デュラム粉砕物の粒度(粒径の頻度)は特に制限されず、パン類の種類等に応じて適宜設定することができるが、パン類の食感の向上等の観点から、平均粒径が好ましくは20〜100μm、より好ましくは60〜100μmの範囲であり、且つ粒径200μm以下の部分が90質量%以上、好ましくは95質量%以上、より好ましくは100質量%であることが好ましい。前記の特定デュラム小麦粉の粒度も斯かる範囲にあることが好ましい。 The particle size (frequency of particle size) of the non-heat-treated durum crushed product is not particularly limited and can be appropriately set according to the type of bread and the like, but from the viewpoint of improving the texture of bread and the like, the average particle size Is preferably in the range of 20 to 100 μm, more preferably 60 to 100 μm, and the portion having a particle size of 200 μm or less is 90% by mass or more, preferably 95% by mass or more, and more preferably 100% by mass. It is preferable that the particle size of the specific durum wheat flour is also in such a range.

本発明において、小麦粉等の平均粒径は、レーザ回折散乱式粒度分布測定装置(例えば、日機装株式会社製、「マイクロトラック粒径分布測定装置9200FRA」)を用いて乾式で測定したときの累積体積50容量%における体積累積粒径D50を指す。なお、粒度(粒径の頻度)とは、粒径分布を解析し、計算した「検出頻度割合」である(日機装株式会社製の前記装置9200FRAに添付された資料「マイクロトラック粒度分析計測定結果の見方」参照)。 In the present invention, the average particle size of wheat flour or the like is the cumulative volume when measured by a dry method using a laser diffraction scattering type particle size distribution measuring device (for example, "Microtrack particle size distribution measuring device 9200FRA" manufactured by Nikkiso Co., Ltd.). Refers to the volume cumulative particle size D50 at 50% by volume. The particle size (frequency of particle size) is the "detection frequency ratio" calculated by analyzing the particle size distribution (measurement result of the microtrack particle size analyzer attached to the device 9200FRA manufactured by Nikkiso Co., Ltd.). How to read ").

本発明で使用する乾熱処理小麦粉は、処理対象の小麦粉(原料小麦粉)を乾式下に高温(通常、品温90〜160℃)で熱処理(すなわち乾熱処理)することによって得られるもので、焙焼小麦粉、焙煎小麦粉、ローストフラワーなどとも呼ばれる。乾熱処理は、処理対象を水分無添加の条件で加熱する処理であり、処理対象中の水分を積極的に蒸発させる処理である。乾熱処理は、例えば、オーブンでの加熱、焙焼窯での加熱、乾燥器を用いる加熱、処理対象に熱風を吹き付ける熱風乾燥、高温低湿度環境での処理対象の放置などによって実施することができる。乾熱処理には必要に応じ、バンドオーブン等のオーブン、パドルドライヤー等の加熱装置付きミキサーなどを用いることができる。乾熱処理における加熱温度(処理対象の品温)は、処理中一定でもよく、変動してもよい。 The dry heat-treated wheat flour used in the present invention is obtained by heat-treating (that is, dry heat-treating) the wheat flour to be treated (raw wheat flour) at a high temperature (usually, a product temperature of 90 to 160 ° C.) under a dry method, and is roasted. Also called flour, roasted flour, roasted flowers, etc. The dry heat treatment is a process of heating the object to be treated under the condition of no addition of water, and is a process of positively evaporating the water in the object to be treated. The dry heat treatment can be carried out by, for example, heating in an oven, heating in a roasting kiln, heating using a dryer, hot air drying in which hot air is blown to a treatment target, leaving the treatment target in a high temperature and low humidity environment, and the like. .. If necessary, an oven such as a band oven, a mixer with a heating device such as a paddle dryer, or the like can be used for the dry heat treatment. The heating temperature (product temperature to be treated) in the dry heat treatment may be constant or fluctuate during the treatment.

乾熱処理小麦粉の製造に際して乾熱処理に供される原料小麦粉としては、本技術分野で使用可能な熱処理されていない小麦粉を特に制限無く用いることができ、例えば、薄力小麦粉、中力小麦粉、準強力小麦粉、強力小麦粉、デュラム粉砕物(デュラムセモリナ、デュラム小麦粉、デュラム全粒粉等)が挙げられる。薄力小麦粉の乾熱処理によって乾熱処理薄力粉が得られ、中力小麦粉の乾熱処理によって乾熱処理中力粉が得られ、準強力小麦粉の乾熱処理によって乾熱処理準強力粉が得られ、強力小麦粉の乾熱処理によって乾熱処理強力粉が得られ、デュラム粉砕物の乾熱処理によって乾熱処理デュラム粉砕物が得られる。乾熱処理小麦粉の製造に際して乾熱処理に供される原料小麦粉としては、前記の特定デュラム小麦粉(損傷澱粉量が9.5質量%以下のデュラム小麦粉)を用いることもできる。これらの乾熱処理小麦粉の中でも特に乾熱処理デュラム粉砕物、乾熱処理強力粉が好ましく、とりわけ乾熱処理デュラム粉砕物が好ましい。
本発明では、1種類の乾熱処理小麦粉を使用してもよく、小麦粉の種類及び/又は熱処理方法が異なる複数種の乾熱処理小麦粉を併用してもよい。
As the raw material wheat flour to be subjected to dry heat treatment in the production of dry heat-treated wheat flour, unheated wheat flour that can be used in the present technical field can be used without particular limitation. Examples thereof include wheat flour, strong wheat flour, and crushed durum (durum semolina, durum wheat flour, durum whole grain flour, etc.). Dry heat treatment of weak wheat flour gives dry heat treatment weak flour, dry heat treatment of medium power flour gives dry heat treatment medium flour, dry heat treatment of semi-strong flour gives dry heat treatment semi-strong flour, and dry heat treatment of strong flour. A dry heat-treated strong powder is obtained, and a dry heat-treated duram crushed product is obtained by a dry heat treatment of the duram crushed product. As the raw material wheat flour to be subjected to the dry heat treatment in the production of the dry heat-treated wheat flour, the above-mentioned specific durum wheat flour (durum wheat flour having a damaged starch amount of 9.5% by mass or less) can also be used. Among these dry-heat-treated wheat flours, dry-heat-treated durum crushed products and dry-heat-treated strong flour are particularly preferable, and dry-heat-treated durum crushed products are particularly preferable.
In the present invention, one type of dry heat-treated wheat flour may be used, or a plurality of types of dry heat-treated wheat flour having different types and / or heat treatment methods may be used in combination.

好ましい乾熱処理小麦粉の一例として、原料小麦粉を雰囲気温度140〜350℃の環境下(例えばオーブンの庫内)に10〜120分間置いたものが挙げられる。
好ましい乾熱処理小麦粉の他の一例として、原料小麦粉を該原料小麦粉の品温90℃以上が5分間以上維持される条件で乾熱処理したものが挙げられる。
As an example of preferable dry heat-treated wheat flour, raw wheat flour is placed in an environment with an atmospheric temperature of 140 to 350 ° C. (for example, in an oven) for 10 to 120 minutes.
As another example of preferable dry heat-treated wheat flour, there is a case where the raw material wheat flour is dry-heat-treated under the condition that the product temperature of the raw material wheat flour is maintained at 90 ° C. or higher for 5 minutes or longer.

本発明で使用する湿熱処理澱粉は、処理対象の澱粉(原料澱粉)を水分の存在下で熱処理(すなわち湿熱処理)することによって得られるものである。湿熱処理澱粉は、原料澱粉が完全にα化したものではなく、部分的にα化されたものが好ましい。湿熱処理方法は特に制限されず、公知の方法を適宜採用できる。
湿熱処理澱粉の製造に際して湿熱処理に供される原料澱粉としては、本技術分野で使用可能な熱処理されていない澱粉を特に制限無く用いることができ、例えば、コーンスターチ、ワキシーコーンスターチ、小麦澱粉、米澱粉、馬鈴薯澱粉、タピオカ澱粉が挙げられる。これらの湿熱処理澱粉の中でも特に、コーンスターチを湿熱処理してなる湿熱処理澱粉が、電子レンジ加熱による食感の低下を効果的に抑制し得るという点から好ましい。
本発明では、1種類の湿熱処理澱粉を使用してもよく、澱粉の種類及び/又は熱処理方法が異なる複数種の湿熱処理澱粉を併用してもよい。
The wet heat-treated starch used in the present invention is obtained by heat-treating (that is, wet heat-treating) the starch to be treated (raw material starch) in the presence of moisture. The wet-heat-treated starch is preferably a partially pregelatinized starch rather than a completely pregelatinized raw material starch. The wet heat treatment method is not particularly limited, and a known method can be appropriately adopted.
As the raw material starch to be subjected to the moist heat treatment in the production of the moist heat-treated starch, unheated starch that can be used in the present technical field can be used without particular limitation, and for example, corn starch, waxy corn starch, wheat starch, rice starch. , Cornstarch starch, Tapioca starch and the like. Among these moist heat-treated starches, the moist heat-treated starch obtained by moist-treating cornstarch is particularly preferable because it can effectively suppress the deterioration of texture due to microwave heating.
In the present invention, one type of wet heat-treated starch may be used, or a plurality of types of wet-heat-treated starch having different types and / or heat treatment methods may be used in combination.

好ましい湿熱処理澱粉の一例として、偏光十字を有し且つアミラーゼによる消化性が未処理品の4〜10倍であるもの(以下、「特定湿熱処理澱粉」とも言う。)が挙げられる。この特定湿熱処理澱粉は、例えば、特開平4−130102号公報の実施例2に記載されている方法に準じて、澱粉を減圧状態に置いた後に加圧水蒸気を供給して124℃で20分間湿熱処理する方法などにより得ることができる。特定湿熱処理澱粉をパン類に用いると、電子レンジで加熱したときに硬くならず、ヒキが生じないパンが得られ、しかも風味が損なわれないという効果が得られる。 An example of a preferable wet-heat-treated starch is one having a polarized cross and having a digestibility with amylase 4 to 10 times that of an untreated product (hereinafter, also referred to as “specific wet-heat-treated starch”). This specific wet heat-treated starch is, for example, according to the method described in Example 2 of JP-A-4-130102, and after the starch is placed in a reduced pressure state, pressurized steam is supplied to moisten the starch at 124 ° C. for 20 minutes. It can be obtained by a method of heat treatment or the like. When the specific moist heat-treated starch is used for breads, it is possible to obtain breads that do not become hard when heated in a microwave oven and do not cause cracks, and that the flavor is not impaired.

本発明は、パン類製造工程で使用する生地原料に含まれる穀粉類が前記3種類の穀粉類(非熱処理デュラム粉砕物、乾熱処理小麦粉、湿熱処理澱粉)をそれぞれ特定量含有する点で特徴付けられる。
具体的には、本発明で使用する穀粉類における非熱処理デュラム粉砕物の含有量は、該穀粉類の全質量に対して、35〜80質量%であり、好ましくは40〜60質量%である。
また、本発明で使用する穀粉類における乾熱処理小麦粉の含有量は、該穀粉類の全質量すなわち複数種の穀粉類の合計質量に対して、1〜10質量%であり、好ましくは3〜10質量%、より好ましくは5〜10質量%である。
また、本発明で使用する穀粉類における湿熱処理澱粉の含有量は、該穀粉類の全質量に対して、1〜15質量%であり、好ましくは3〜10質量%、より好ましくは5〜10質量%である。
前記3種類の穀粉類を前記範囲で使用することによって、パン類の圧縮・冷凍に起因する不都合(パン類の外観及び食感の低下等)の発生が効果的に抑制され、加熱解凍した場合の外観の復元性及び食感が良好な焼成済み冷凍パン類の提供が可能となる。
The present invention is characterized in that the flours contained in the dough raw material used in the bread manufacturing process each contain a specific amount of the above three types of flours (non-heat-treated durum crushed product, dry-heat-treated wheat flour, and wet-heat-treated starch). Be done.
Specifically, the content of the non-heat-treated durum pulverized product in the flours used in the present invention is 35 to 80% by mass, preferably 40 to 60% by mass, based on the total mass of the flours. ..
The content of the dry heat-treated wheat flour in the flours used in the present invention is 1 to 10% by mass, preferably 3 to 10% by mass, based on the total mass of the flours, that is, the total mass of the plurality of types of flours. It is by mass, more preferably 5 to 10% by mass.
The content of the wet-heat-treated starch in the flours used in the present invention is 1 to 15% by mass, preferably 3 to 10% by mass, and more preferably 5 to 10% by mass with respect to the total mass of the flours. It is mass%.
When the above three types of flours are used in the above range, the occurrence of inconveniences (deterioration of the appearance and texture of breads, etc.) caused by compression / freezing of breads is effectively suppressed, and the bread is thawed by heating. It is possible to provide baked frozen breads having a good appearance and texture.

本発明では、パン類製造工程で使用する生地原料に、前記3種類の穀粉類(非熱処理デュラム粉砕物、乾熱処理小麦粉、湿熱処理澱粉)以外の他の穀粉類を含有させてもよい。斯かる他の穀粉類としては、本技術分野で使用可能な穀粉及び澱粉を特に制限無く用いることができ、例えば、非熱処理デュラム粉砕物及び乾熱処理小麦粉以外の小麦粉、ライ麦粉、コーンフラワー、大麦粉、そば粉、米粉、豆粉、はとむぎ粉、ひえ粉、あわ粉等の穀粉;馬鈴薯澱粉、タピオカ澱粉、小麦澱粉、コーンスターチ、ワキシーコーンスターチ、米澱粉等の未加工澱粉;前記の各未加工澱粉に、エーテル化、エステル化、アセチル化、架橋処理、酸化処理、油脂加工等の処理を施した加工澱粉が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。
前記3種類の穀粉類に加えて他の穀粉類を使用する場合、本発明で使用する穀粉類における他の穀粉類の含有量は、該穀粉類の全質量に対して、好ましくは0〜63質量%、より好ましくは10〜55質量%である。
In the present invention, the dough raw material used in the bread manufacturing process may contain flours other than the above three types of flours (non-heat-treated durum crushed product, dry-heat-treated wheat flour, and wet-heat-treated starch). As such other flours, flours and starches that can be used in the present technical field can be used without particular limitation. Flour such as wheat flour, buckwheat flour, rice flour, bean flour, hatomugi flour, hie flour, and foam flour; raw starch such as horse bell flour, tapioca starch, wheat starch, cornstarch, waxy cornstarch, rice starch; Examples thereof include processed starches that have been subjected to treatments such as etherification, esterification, acetylation, cross-linking treatment, oxidation treatment, and fat processing, and one of these can be used alone or in combination of two or more.
When other flours are used in addition to the above three types of flours, the content of the other flours in the flours used in the present invention is preferably 0 to 63 with respect to the total mass of the flours. It is by mass, more preferably 10 to 55% by mass.

本発明に係るパン類製造工程で使用する生地原料は、穀粉類に加えて更に、増粘剤を含んでいてもよい。これにより、焼成済み冷凍パン類の加熱解凍後の食感がより一層向上し得る。増粘剤としては、この種のパン類に使用可能なものを特に制限無く用いることができ、例えば、ペクチン、アルギン酸エステル、寒天、グアーガム、キサンタンガム等が挙げられ、これらの1種を単独で又は2種以上組み合わせて用いることができる。好ましい増粘剤として、アルギン酸エステル、寒天が挙げられる。特にアルギン酸エステルが好ましく、とりわけアルギン酸プロピレングリコールエステルが好ましい。
生地原料における増粘剤の含有量は、該生地原料に含まれる穀粉類100質量部に対して、好ましくは0.2〜2質量部、より好ましくは0.3〜1質量部である。増粘剤の含有量が少なすぎるとこれを使用する意義に乏しく、多すぎるとパン類の食感等に悪影響が生じるおそれがある。
The dough raw material used in the bread manufacturing process according to the present invention may further contain a thickener in addition to the flours. As a result, the texture of the baked frozen bread after heating and thawing can be further improved. As the thickener, those that can be used for this kind of bread can be used without particular limitation, and examples thereof include pectin, alginate ester, agar, guar gum, xanthan gum, etc., and one of these may be used alone or Two or more types can be used in combination. Preferred thickeners include alginate ester and agar. Alginic acid ester is particularly preferable, and alginic acid propylene glycol ester is particularly preferable.
The content of the thickener in the dough raw material is preferably 0.2 to 2 parts by mass, and more preferably 0.3 to 1 part by mass with respect to 100 parts by mass of the flours contained in the dough raw material. If the content of the thickener is too small, there is little point in using it, and if it is too large, the texture of bread may be adversely affected.

本発明に係るパン類製造工程で使用する生地原料は、前述した穀粉類及び増粘剤の他に、製パンや製菓に従来用いられている副資材を含んでいてもよい。斯かる副資材としては、例えば、各種発酵種やイースト(生イースト、ドライイースト等);砂糖やその他の糖類;イーストフード;卵又は卵粉;脱脂粉乳、全脂粉乳、生乳、チーズ、ヨーグルト、ホエー等の乳製品;ショートニング、バター、マーガリンその他の動植物油等の油脂類;乳化剤;食塩等の無機塩類;グルテンや乳蛋白等の蛋白質;食物繊維;コーヒーやココア等の呈味料;果汁;甘味料;香料;色素等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。 The dough raw material used in the bread manufacturing process according to the present invention may contain auxiliary materials conventionally used in bread making and confectionery, in addition to the above-mentioned flours and thickeners. Such auxiliary materials include, for example, various fermented seeds and yeasts (raw yeast, dry yeast, etc.); sugar and other sugars; yeast foods; eggs or egg flour; defatted milk powder, full-fat milk powder, raw milk, cheese, yogurt, etc. Dairy products such as whey; fats and oils such as shortening, butter, margarine and other animal and vegetable oils; emulsifiers; inorganic salts such as salt; proteins such as gluten and milk protein; dietary fiber; seasonings such as coffee and cocoa; fruit juice; Examples thereof include sweeteners; fragrances; pigments, etc., and one of these can be used alone or in combination of two or more.

本発明に係るパン類製造工程は、典型的には、穀粉類を含む生地原料を用いて生地を調製し、調製した生地を発酵させた後、焼成する工程を含み、斯かる工程は常法に従って実施できる。本発明に係るパン類製造工程は、公知の製パン方法に準じて実施することができ、そのような製パン方法の具体例として、直捏法(ストレート法)、中種法、速成法、水種法、酒種法が挙げられる。直捏法は、全ての原料を水と共に一度に混捏して生地を調製し、該生地を発酵した後焼成する製パン法である。中種法は、原料の一部を水と共に混捏して中種生地を調製し、該中種生地を発酵した後(中種工程)、該中種生地に残りの原料を添加しさらに混捏して本捏生地を調製し(本捏工程)、該本捏生地を焼成する製パン法である。 The bread manufacturing step according to the present invention typically includes a step of preparing a dough using a dough raw material containing flours, fermenting the prepared dough, and then baking the dough, and such a step is a conventional method. Can be carried out according to. The bread manufacturing process according to the present invention can be carried out according to a known bread making method, and specific examples of such a bread making method include a direct kneading method (straight method), a medium seed method, and a fast-growing method. The water type method and the liquor type method can be mentioned. The direct kneading method is a bread making method in which all the raw materials are kneaded together with water at once to prepare a dough, and the dough is fermented and then baked. In the medium seed method, a part of the raw materials is kneaded with water to prepare a medium seed dough, and after the medium seed dough is fermented (medium seed step), the remaining raw materials are added to the medium seed dough and further mixed. This is a bread-making method in which the main kneading dough is prepared (main kneading process) and the main kneading dough is baked.

本発明に係る圧縮工程では、パン類製造工程を経て得られたパン類を圧縮する。このように焼成され製造されたパン類を圧縮することで、嵩張りがちなパン類の嵩が減少してコンパクトなものとなるため、保存、流通、販売に際し場所をとり難くなり、保存、流通、販売にかかるコストの低廉化を図ることが可能となる。また、圧縮されたパン類を冷凍したものは、焼成されたパン類を圧縮せずにそのまま冷凍したものに比べて、耐衝撃性が向上していて保形性に優れており、例えば、流通過程で高所から落下するなどした場合でも破損し難い。つまり、パン類を圧縮することで、パン類の取扱性、物流耐性が向上し得る。 In the compression step according to the present invention, breads obtained through the bread manufacturing step are compressed. By compressing the breads baked and manufactured in this way, the bulkiness of the breads, which tend to be bulky, is reduced and the breads become compact, which makes it difficult to take up space for storage, distribution, and sales, and storage and distribution. , It is possible to reduce the cost of sales. Further, the frozen breads have improved impact resistance and excellent shape retention as compared with the frozen breads that have been baked without being compressed. For example, distribution. It is not easily damaged even if it falls from a high place in the process. That is, by compressing the breads, the handleability and distribution resistance of the breads can be improved.

本発明に係る圧縮工程では、圧縮後のパン類の圧縮方向の厚みが、圧縮前のパン類の同方向の厚みの20〜75%となるように、パン類を圧縮する。以下、この「圧縮前のパン類の圧縮方向の厚みに対する圧縮後のパン類の圧縮方向の厚みの割合」を「圧ぺん率」とも言う。本発明に係る圧縮工程では、圧ぺん率が20〜75%となるようにパン類を圧縮する。
前記の「パン類の圧縮方向の厚み」は、典型的には、パン類の上下方向の長さである。ここでいう「上下方向の長さ」は、パン類を一切カットせずに水平面上に静置した場合の該水平面と該パン類における高さが最も高い部分との間の長さを指す。
前記の「圧縮前のパン類」は、圧ぺん率を算出する際の基準となるものであることから、焼成直後のパン類のような、比較的高熱で外形形状が不安定で厚みが変動し得るようなものではなく、粗熱が取れて外形形状がある程度安定した状態のものが好ましく、具体的には例えば、焼成後に常温(例えば雰囲気温度25℃)で30分以上静置したパン類を例示できる。
圧ぺん率が75%を超えると、パン類の圧縮が不十分なために圧縮工程を実施する意義に乏しく、圧ぺん率が20%未満では、パン類の圧縮が過剰であるために製造結果物である焼成済み冷凍パン類を加熱解凍した場合の外観の復元性に劣り、嵩の回復が不十分となって食感等に悪影響を及ぼすおそれがある。圧ぺん率は、好ましくは25〜70%、より好ましくは30〜60%である。
In the compression step according to the present invention, the breads are compressed so that the thickness of the breads after compression in the compression direction is 20 to 75% of the thickness of the breads before compression in the same direction. Hereinafter, this "ratio of the thickness of the breads after compression in the compression direction to the thickness of the breads before compression in the compression direction" is also referred to as "compression ratio". In the compression step according to the present invention, breads are compressed so that the compression ratio is 20 to 75%.
The above-mentioned "thickness in the compression direction of breads" is typically the length in the vertical direction of breads. The "vertical length" as used herein refers to the length between the horizontal plane and the highest height portion of the breads when the breads are left standing on the horizontal plane without being cut at all.
Since the above-mentioned "breads before compression" are used as a reference when calculating the compression ratio, the outer shape is unstable and the thickness fluctuates due to relatively high heat like breads immediately after baking. It is preferable that the bread is in a state where the rough heat is removed and the outer shape is stable to some extent. Specifically, for example, breads that have been left to stand at room temperature (for example, an atmospheric temperature of 25 ° C.) for 30 minutes or more after baking. Can be exemplified.
If the compression ratio exceeds 75%, it is meaningless to carry out the compression step because the compression of the bread is insufficient, and if the compression ratio is less than 20%, the compression of the bread is excessive and the production result is low. When baked frozen breads, which are products, are thawed by heating, the appearance is inferior, and the recovery of bulk is insufficient, which may adversely affect the texture and the like. The compression ratio is preferably 25 to 70%, more preferably 30 to 60%.

本発明に係る圧縮工程におけるパン類の圧縮方法は、パン類を押圧して嵩(厚み)を減少させ得る方法であればよく、例えば、板状の圧縮具をパン類に押し当てる等の手作業による圧縮でもよく、機械的圧縮でもよい。機械的圧縮の具体例としては、プレス機による加圧圧縮、可撓性包材中にパン類を密封した状態で該包材内を減圧することによる圧縮(いわゆる真空パック方式)、上下一対の圧縮ベルトでパン類を挟み圧縮する方法(特許文献1に記載の方法)が挙げられる。
パン類を圧縮する際にパン類と接触する圧縮具、具体的には例えば、プレス機による加圧圧縮を行う場合における該プレス機が備える圧縮プレートを、圧縮前に予め冷却しておいてもよい。そうすることで、次工程の冷凍工程での冷凍時間が短縮されて、生産の効率化を図ることができる。
The method for compressing breads in the compression step according to the present invention may be any method that can reduce the bulk (thickness) by pressing the breads, for example, by pressing a plate-shaped compressor against the breads. It may be compressed by work or may be compressed mechanically. Specific examples of mechanical compression include pressure compression by a press machine, compression by depressurizing the inside of the packaging material while the breads are sealed in the flexible packaging material (so-called vacuum packing method), and a pair of upper and lower parts. Examples thereof include a method of sandwiching breads with a compression belt and compressing them (the method described in Patent Document 1).
A compressor that comes into contact with bread when compressing bread, specifically, for example, a compression plate provided in the press when pressure compression is performed by the press, may be cooled in advance before compression. good. By doing so, the freezing time in the freezing step of the next step can be shortened, and the efficiency of production can be improved.

本発明に係る冷凍工程では、圧縮工程で圧縮されたパン類を冷凍する。パン類の冷凍方法は特に制限されず、公知の冷凍方法を適宜利用することができ、例えば、短時間で凍結させる急速冷凍でもよく、比較的ゆっくり凍結させる緩慢冷凍でもよい。冷凍時間、冷凍温度などの冷凍条件は、パン類の種類等に応じて適宜調整することができる。
冷凍工程に供されるパン類は、圧縮のための加圧が維持された状態でもよい。すなわち、圧縮のための加圧が維持された状態でパン類を冷凍してもよい。具体的には例えば、プレス機によってパン類を加圧圧縮しつつ、該パン類を冷凍してもよい。これにより、圧縮させたパン類をそのままの形態で冷凍保存することが可能となるので、圧ぺん率を所望の範囲に設定することが一層容易となり、圧ぺん率を前記特定範囲にすることによる作用効果がより一層確実に奏され得る。
In the freezing step according to the present invention, breads compressed in the compression step are frozen. The freezing method for breads is not particularly limited, and a known freezing method can be appropriately used. For example, quick freezing that freezes in a short time or slow freezing that freezes relatively slowly may be used. Freezing conditions such as freezing time and freezing temperature can be appropriately adjusted according to the type of bread and the like.
The breads to be subjected to the freezing step may be in a state where the pressure for compression is maintained. That is, the breads may be frozen while the pressure for compression is maintained. Specifically, for example, the breads may be frozen while being pressurized and compressed by a press machine. As a result, the compressed bread can be stored frozen in its original form, so that it becomes easier to set the pressure pen ratio to a desired range, and the pressure pen ratio is set to the specific range. The action and effect can be achieved even more reliably.

本発明の製造方法は、前述のとおり、パン類製造工程、圧縮工程及び冷凍工程を有するところ、パン類製造工程後で冷凍工程前に、パン類を包装する工程を有していてもよい。例えば、パン類製造工程で得られたパン類を包装材により包装した後、圧縮工程で該パン類を該包装材ごと圧縮し、しかる後、冷凍工程に供してもよい。あるいは、圧縮工程で圧縮されたパン類を包装材により包装した後、冷凍工程に供してもよい。パン類の包装は常法に従って実施できる。 As described above, the production method of the present invention has a bread production step, a compression step, and a freezing step, and may have a step of packaging bread after the bread manufacturing step and before the freezing step. For example, the breads obtained in the bread manufacturing step may be packaged with a packaging material, the breads may be compressed together with the packaging material in a compression step, and then subjected to a freezing step. Alternatively, the breads compressed in the compression step may be wrapped with a packaging material and then subjected to a freezing step. Bread packaging can be carried out according to conventional methods.

本発明が適用可能なパン類は、前述した生地原料から調製された生地を必要に発酵させた後に焼成して得られる食品であればその種類は特に限定されず、例えば、食パン;ソフトロール類(バターロール、ホットドッグロール、ディナーロールなど);ハードロール類(カイザーロール、ソフトフランスなど);菓子パン(デニッシュペストリー、バンズ、パネトーネ、アンパン、ジャムパン、クリームパン)などが挙げられる。特にソフトロール類及びハードロール類は、本発明の適用対象として好適である。
また、本発明が適用されるパン類のサイズは特に制限されないが、好ましいサイズの具体例として、焼成後に常温(例えば雰囲気温度25℃)で30分以上静置した状態で、重量が好ましくは20〜100g、より好ましくは25〜70g、厚みすなわち前記の上下方向の長さが好ましくは3〜10cmを例示できる。
The type of bread to which the present invention is applicable is not particularly limited as long as it is a food obtained by necessaryly fermenting a dough prepared from the above-mentioned dough raw material and then baking it. For example, bread; soft rolls (Butter rolls, hot dog rolls, dinner rolls, etc.); Hard rolls (Kaiser rolls, soft France, etc.); Sweet buns (Danish pastry, buns, panel tones, anpan, jam bread, cream buns, etc.). In particular, soft rolls and hard rolls are suitable for application of the present invention.
The size of the bread to which the present invention is applied is not particularly limited, but as a specific example of a preferable size, the weight is preferably 20 in a state where the bread is allowed to stand at room temperature (for example, an atmospheric temperature of 25 ° C.) for 30 minutes or more after baking. Examples thereof include ~ 100 g, more preferably 25 to 70 g, and the thickness, that is, the length in the vertical direction is preferably 3 to 10 cm.

本発明の製造方法によって製造される焼成済み冷凍パン類は、典型的には、喫食時に電子レンジで加熱解凍されるものである。この種の冷凍パン類は、電子レンジで加熱解凍すると、パン類本来の食感及び外観が損なわれることが多いが、本発明の製造方法によって製造される焼成済み冷凍パン類は、冷凍されていることに加えて更に、食感及び外観に悪影響を及ぼすおそれのある圧縮がなされているにもかかわらず、電子レンジで加熱解凍した場合の外観の復元性及び食感が良好である。したがって本発明は、電子レンジ解凍用の焼成済み冷凍パン類に好適である。 The baked frozen breads produced by the production method of the present invention are typically those that are heated and thawed in a microwave oven at the time of eating. When this type of frozen bread is heated and thawed in a microwave oven, the original texture and appearance of the bread are often impaired, but the baked frozen bread produced by the production method of the present invention is frozen. In addition to the above, the appearance is restored and the texture is good when thawed by heating in a microwave oven, despite the fact that the bread is compressed which may adversely affect the texture and appearance. Therefore, the present invention is suitable for baked frozen breads for thawing in a microwave oven.

以下、実施例により本発明をさらに詳細に説明するが、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to the following Examples.

〔実施例1〜19、比較例1〜4、対照例1:ソフトロール類の製造〕
下記表1〜3に示す配合にて、ストレート法によりソフトロール類の一種であるバターロールを製造した(パン類製造工程)。具体的には、市販の製パン用ミキサー(エスケーミキサー(株)製、商品名「SK−20」)におけるミキシングボウルに、穀粉類と、水と、マーガリン以外の生地原料とを投入し、低速で5分間、中速で6分間ミキシングを行った後、マーガリンを添加し、更に低速で2分間、中速で5分間、高速で2分間のミキシングを行って、パン生地を得た(捏上温度:27℃)。こうして得られたパン生地を、温度27℃、相対湿度75%の雰囲気下で1時間発酵させ、次いで45gずつ分割して丸め、ベンチタイムを20分間とった後、生地を再丸めして丸状に成形した。そして、成形したパン生地に対してホイロ(温度38℃、相対湿度85%の雰囲気下)を65分間行った後、オーブン(上火200℃、下火180℃)で8分間焼成して、厚み約5cmのバターロールを得た。次いで、得られたバターロールを圧縮した(圧縮工程)。具体的には、天板上に焼成したバターロールを載せ、更に該バターロールの上に別の天板を載せ、圧ぺん率が下記表1〜3に示す値となるように該別の天板を該バターロール側に押し込むことで、該バターロールを上下方向に加圧圧縮した。次いで、圧縮されたバターロールを冷凍した(冷凍工程)。具体的には、本冷凍工程に先立つ圧縮工程でのバターロールの加圧が維持された状態、すなわち上下2枚の天板でバターロールが挟圧された状態を維持したまま、バターロールを−40℃の環境下で30分以上静置した。以上により、焼成済み冷凍パン類である冷凍バターロールを製造した。
[Examples 1 to 19, Comparative Examples 1 to 4, Control Example 1: Production of soft rolls]
Butter rolls, which are a type of soft rolls, were produced by the straight method using the formulations shown in Tables 1 to 3 below (bread production process). Specifically, flour, water, and dough ingredients other than margarine are put into a mixing bowl of a commercially available bread mixer (manufactured by SK Mixer Co., Ltd., trade name "SK-20") at low speed. After mixing for 5 minutes at medium speed for 6 minutes, margarine was added, and further mixing was performed at low speed for 2 minutes, medium speed for 5 minutes, and high speed for 2 minutes to obtain bread dough (kneading temperature). : 27 ° C). The bread dough thus obtained is fermented for 1 hour in an atmosphere of a temperature of 27 ° C. and a relative humidity of 75%, then divided into 45 g portions and rolled, and after a bench time of 20 minutes, the dough is re-rolled into a round shape. Molded. Then, the molded bread dough is whipped (at a temperature of 38 ° C. and a relative humidity of 85%) for 65 minutes, and then baked in an oven (top heat 200 ° C., bottom heat 180 ° C.) for 8 minutes to obtain a thickness of about. A 5 cm butter roll was obtained. Then, the obtained butter roll was compressed (compression step). Specifically, a fired butter roll is placed on the top plate, another top plate is placed on the butter roll, and the other top plate is set so that the compression ratio is as shown in Tables 1 to 3 below. By pushing the plate toward the butter roll side, the butter roll was pressure-compressed in the vertical direction. The compressed butter rolls were then frozen (freezing step). Specifically, the butter roll is pressed while maintaining the pressurization of the butter roll in the compression step prior to the main refrigeration step, that is, the state in which the butter roll is sandwiched between the upper and lower top plates. It was allowed to stand for 30 minutes or more in an environment of 40 ° C. From the above, frozen butter rolls, which are baked frozen breads, were produced.

前記のバターロールの製造で使用した主な原材料の詳細は下記のとおり。
・強力小麦粉:日清製粉株式会社製、商品名「カメリヤ」
・非熱処理デュラム粉砕物:特開2009−11277号公報に記載の製造例2のデュラム小麦粉(損傷澱粉量7.5質量%、平均粒径約75μmで且つ粒径200μm以下の部分が100質量%)
・乾熱処理小麦粉(乾熱処理デュラム粉砕物、乾熱処理強力粉):下記方法により製造したものを使用
・湿熱処理澱粉:三和澱粉工業株式会社製、商品名「デリカスターHM−131」
Details of the main raw materials used in the production of the butter rolls are as follows.
・ Strong wheat flour: Made by Nisshin Flour Milling Co., Ltd., trade name "Camelia"
Non-heat-treated durum crushed product: Durum wheat flour of Production Example 2 described in JP-A-2009-11277 (damaged starch amount 7.5% by mass, average particle size of about 75 μm and particle size of 200 μm or less is 100% by mass). )
・ Dry heat-treated wheat flour (dry heat-treated durum crushed product, dry-heat-treated strong flour): Use the one manufactured by the following method ・ Wet-heat-treated starch: manufactured by Sanwa Cornstarch Co., Ltd., trade name “Delicastar HM-131”

(乾熱処理小麦粉の製造方法)
トンネル型オーブンの庫内に原料小麦粉を投入し、庫内温度を300℃から180℃まで段階的に下降させながら約30分間焙焼処理(品温90℃以上で約20分間)することで、目的の乾熱処理小麦粉を製造した。原料小麦粉として特開2009−11277号公報に記載の製造例2のデュラム小麦粉を使用することで乾熱処理デュラム粉砕物を製造し、原料小麦粉として強力小麦粉(日清製粉株式会社製、商品名「カメリヤ」)を使用することで乾熱処理強力粉を製造した。
(Dry heat-treated wheat flour manufacturing method)
By putting the raw wheat flour into the oven of the tunnel type oven and roasting it for about 30 minutes while gradually lowering the temperature inside the oven from 300 ° C to 180 ° C (for about 20 minutes at a product temperature of 90 ° C or higher). The desired dry heat-treated wheat flour was produced. A dry heat-treated durum crushed product is produced by using the durum wheat flour of Production Example 2 described in JP-A-2009-11277 as the raw material flour, and the strong wheat flour (manufactured by Nisshin Flour Milling Co., Ltd., trade name "Camelia") is produced as the raw material flour. ”) Was used to produce a dry heat-treated strong flour.

〔実施例20〜21、比較例5〜6、対照例2:ハードロール類の製造〕
下記表4に示す配合にて、ストレート法によりハードロール類の一種であるソフトフランスを製造した(パン類製造工程)。具体的には、市販の製パン用ミキサー(エスケーミキサー(株)製、商品名「SK−20」)におけるミキシングボウルに、穀粉類及び水を含む全ての生地原料とを投入し、低速で5分間、中速で8分間ミキシングを行って、パン生地を得た(捏上温度:24℃)。こうして得られたパン生地を、温度27℃、相対湿度75%の雰囲気下で1時間発酵させ、次いで60gずつ分割して丸め、ベンチタイムを20分間とった後、生地のガスを抜いて楕円状に成形した。そして、成形したパン生地に対してホイロ(温度38℃、相対湿度80%の雰囲気下)を50分間行った後、オーブン(上火230℃、下火210℃)で13分間焼成して、厚み約6cmのソフトフランスを得た。
次いで、得られたソフトフランスを、圧ぺん率が下記表4に示す値となるように圧縮し(圧縮工程)、次いで、圧縮されたソフトフランスを冷凍した(冷凍工程)。ソフトフランスの圧縮工程及び冷凍工程は、前述したバターロールの製造における同工程と同様に行った。以上により、焼成済み冷凍パン類である冷凍ソフトフランスを製造した。
[Examples 20 to 21, Comparative Examples 5 to 6, Control Example 2: Production of hard rolls]
Soft France, which is a kind of hard rolls, was produced by the straight method using the formulation shown in Table 4 below (bread production process). Specifically, all the dough ingredients including flour and water are put into a mixing bowl of a commercially available bread mixer (manufactured by SK Mixer Co., Ltd., trade name "SK-20"), and the speed is 5 Bread dough was obtained by mixing for 8 minutes at medium speed for 1 minute (kneading temperature: 24 ° C.). The bread dough thus obtained is fermented for 1 hour in an atmosphere of a temperature of 27 ° C. and a relative humidity of 75%, then divided into 60 g portions and rolled, and after a bench time of 20 minutes, the dough is degassed into an oval shape. Molded. Then, the molded bread dough is whipped (at an atmosphere of 38 ° C. and 80% relative humidity) for 50 minutes, and then baked in an oven (upper heat 230 ° C., lower heat 210 ° C.) for 13 minutes to obtain a thickness of about. Obtained 6 cm soft France.
Next, the obtained soft France was compressed so that the compression ratio was as shown in Table 4 below (compression step), and then the compressed soft France was frozen (freezing step). The compression step and the freezing step of Soft France were carried out in the same manner as the above-mentioned step in the production of butter rolls. From the above, frozen soft France, which is baked frozen bread, was produced.

〔評価試験〕
各実施例、比較例及び対照例の焼成済み冷凍パン類を冷凍庫で1週間保存した後、電子レンジ(出力800W)で70秒間加熱して喫食可能なパン類とした上で、10名の専門パネラーに該パン類の外観(復元性)を目視観察してもらい、電子レンジ加熱に伴う復元性を下記の評価基準に従って評価してもらうとともに、該パン類を食してもらい、その際の食感(歯切れ、硬さ、くちどけ)を下記の評価基準に従って評価してもらった。結果を10名の評価点の平均値として下記表1〜4に示す。
〔Evaluation test〕
After storing the baked frozen breads of each example, comparative example and control example in a freezer for one week, they are heated in a microwave oven (output 800 W) for 70 seconds to make edible breads, and then 10 specialists. Have the panelists visually observe the appearance (restorability) of the breads, evaluate the resilience associated with microwave heating according to the following evaluation criteria, and have the breads eaten, and the texture at that time. We asked them to evaluate (crispness, hardness, and dents) according to the following evaluation criteria. The results are shown in Tables 1 to 4 below as the average value of the evaluation points of 10 people.

<復元性の評価基準>
5点:嵩が圧縮前の状態に完全に戻り、表面に張りがある。
4点:嵩は圧縮前の状態にほぼ戻るが、表面にシワが少し残る。
3点:嵩は圧縮前の状態にほぼ戻るが、表面のシワがやや深い。
2点:嵩が圧縮前の状態にあまり戻らず、表面のシワも深い。
1点:嵩が圧縮前の状態に戻らず、表面のシワが深い。
<歯切れの評価基準>
5点:非常に歯切れがよい。
4点:歯切れがよい。
3点:わずかにガム様のヒキを感じるが、歯切れがある。
2点:ガム様のヒキがあり、歯切れがやや悪い(対照例と同等)。
1点:ガム様のヒキを強く感じ、歯切れが悪い。
<硬さの評価基準>
5点:ソフトさが優れ、且つ弾力がある。
4点:ソフトさがやや優れ、且つやや弾力がある。
3点:少しソフトであり、弾力を多少感じる。
2点:部分的にやや硬く、弾力にやや欠ける(対照例と同等)。
1点:部分的に硬く、弾力に欠ける。
<くちどけの評価基準>
5点:くちどけに非常に優れる。
4点:くちどけに優れる。
3点:くちどけが若干良い。
2点:くちどけがやや悪い(対照例と同等)。
1点:くちどけが悪い。
<Stability evaluation criteria>
5 points: The bulk is completely returned to the state before compression, and the surface is taut.
4 points: The bulk is almost returned to the state before compression, but some wrinkles remain on the surface.
3 points: The bulk is almost returned to the state before compression, but the wrinkles on the surface are a little deep.
2 points: The bulk does not return to the state before compression, and the surface wrinkles are deep.
1 point: The bulk does not return to the state before compression, and the surface wrinkles are deep.
<Evaluation criteria for crispness>
5 points: Very crisp.
4 points: Crisp.
3 points: I feel a slight gum-like fluff, but there is a crispness.
2 points: There is gum-like hiki, and the crispness is a little bad (same as the control example).
1 point: I feel a strong gum-like hiki and it is not crisp.
<Evaluation criteria for hardness>
5 points: Excellent softness and elasticity.
4 points: The softness is a little excellent and the elasticity is a little.
3 points: It is a little soft and feels a little elastic.
2 points: Partially hard and slightly lacking in elasticity (equivalent to the control example).
1 point: Partially hard and lacks elasticity.
<Evaluation criteria for Kuchidoke>
5 points: Very good at kissing.
4 points: Excellent in lips.
3 points: The lips are slightly better.
2 points: Slightly injured (same as the control example).
1 point: Bad lips.

Figure 2021158983
Figure 2021158983

表1に示すとおり、各実施例は、生地原料に含まれる穀粉類が、非熱処理デュラム粉砕物を35〜80質量%、乾熱処理小麦粉(乾熱処理デュラム粉砕物又は乾熱処理強力粉)を1〜10質量%及び湿熱処理澱粉を1〜15質量%含有するため、これを満たさない対照例及び比較例に比べて、加熱解凍に伴う外観の復元性及び食感の双方に優れていた。特に実施例6〜9は、生地原料にアルギン酸プロピレングリコールエステルが含有されていたことに起因して、他の実施例よりも高評価であった。また、実施例8と実施例9との対比から、乾熱処理小麦粉としては乾熱処理強力粉よりも乾熱処理デュラム粉砕物の方が効果的であることがわかる。 As shown in Table 1, in each example, the flours contained in the dough raw material were 35 to 80% by mass of non-heat-treated durum crushed product and 1 to 10 of dry-heat-treated wheat flour (dry-heat-treated durum crushed product or dry-heat-treated strong flour). Since it contains 1 to 15% by mass and wet heat-treated starch, it is excellent in both appearance restoration and texture due to heating and thawing as compared with the control example and the comparative example which do not satisfy this. In particular, Examples 6 to 9 were evaluated higher than other Examples because the dough raw material contained propylene glycol alginate. Further, from the comparison between Example 8 and Example 9, it can be seen that the dry heat-treated durum crushed product is more effective than the dry heat-treated strong flour as the dry-heat-treated wheat flour.

Figure 2021158983
Figure 2021158983

表2における実施例と比較例との対比から、生地原料に含まれる穀粉類として乾熱処理小麦粉及び湿熱処理澱粉の双方を用いることの有用性がわかる。 From the comparison between the examples and the comparative examples in Table 2, it can be seen that it is useful to use both dry heat-treated wheat flour and wet heat-treated starch as the flours contained in the dough raw material.

Figure 2021158983
Figure 2021158983

表3に示すとおり、各実施例は、圧縮工程でのパン類の圧ぺん率が20〜75%の範囲にあるため、これを満たさない比較例に比べて、復元性に優れ、食感も良好であった。 As shown in Table 3, since the compression ratio of breads in the compression step is in the range of 20 to 75% in each example, the resilience is excellent and the texture is also better than that of the comparative example which does not satisfy this. It was good.

Figure 2021158983
Figure 2021158983

表4に示すとおり、ハードロール類についても、ソフトロール類(表1〜3参照)と同様の傾向が確認できる。
As shown in Table 4, the same tendency as that of the soft rolls (see Tables 1 to 3) can be confirmed for the hard rolls.

Claims (4)

穀粉類を含む生地原料から調製された生地を焼成してパン類を得る工程と、該パン類を圧縮する工程と、圧縮されたパン類を冷凍する工程とを有する、焼成済み冷凍パン類の製造方法であって、
前記パン類を圧縮する工程では、圧縮後のパン類の圧縮方向の厚みが、圧縮前のパン類の同方向の厚みの20〜75%となるようにパン類を圧縮し、
前記穀粉類は、非熱処理デュラム粉砕物を35〜80質量%、乾熱処理小麦粉を1〜10質量%及び湿熱処理澱粉を1〜15質量%含有する、焼成済み冷凍パン類の製造方法。
A baked frozen bread having a step of baking a dough prepared from a dough raw material containing flour to obtain bread, a step of compressing the bread, and a step of freezing the compressed bread. It ’s a manufacturing method,
In the step of compressing the breads, the breads are compressed so that the thickness of the breads after compression in the compression direction is 20 to 75% of the thickness of the breads before compression in the same direction.
A method for producing baked frozen bread, wherein the flour contains 35 to 80% by mass of a non-heat-treated durum crushed product, 1 to 10% by mass of dry-heat-treated wheat flour, and 1 to 15% by mass of wet-heat-treated starch.
前記乾熱処理小麦粉は、乾熱処理デュラム粉砕物又は乾熱処理強力粉を含む、請求項1に記載の焼成済み冷凍パン類の製造方法。 The method for producing baked frozen breads according to claim 1, wherein the dry-heat-treated wheat flour contains a dry-heat-treated durum crushed product or a dry-heat-treated strong flour. 前記生地原料は、アルギン酸プロピレングリコールエステルを含む、請求項1又は2に記載の焼成済み冷凍パン類の製造方法。 The method for producing baked frozen breads according to claim 1 or 2, wherein the dough raw material contains propylene glycol alginate. 前記焼成済み冷凍パン類は、喫食時に電子レンジで加熱解凍されるものである、請求項1〜3のいずれか1項に記載の焼成済み冷凍パン類の製造方法。
The method for producing baked frozen breads according to any one of claims 1 to 3, wherein the baked frozen breads are heated and thawed in a microwave oven at the time of eating.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7274240B1 (en) * 2022-10-27 2023-05-16 三和澱粉工業株式会社 Raw material composition for producing low-protein bread and method for producing bread

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10191875A (en) * 1997-01-16 1998-07-28 Ajinomoto Co Inc Compressed frozen bread
JP2016049026A (en) * 2014-08-28 2016-04-11 日清製粉株式会社 Bread and grain flour composition for bread

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10191875A (en) * 1997-01-16 1998-07-28 Ajinomoto Co Inc Compressed frozen bread
JP2016049026A (en) * 2014-08-28 2016-04-11 日清製粉株式会社 Bread and grain flour composition for bread

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7274240B1 (en) * 2022-10-27 2023-05-16 三和澱粉工業株式会社 Raw material composition for producing low-protein bread and method for producing bread
WO2024090000A1 (en) * 2022-10-27 2024-05-02 三和澱粉工業株式会社 Raw-material composition for producing bread, and method for producing bread

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