JP7299088B2 - Floor slab replacement method - Google Patents

Floor slab replacement method Download PDF

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Publication number
JP7299088B2
JP7299088B2 JP2019131792A JP2019131792A JP7299088B2 JP 7299088 B2 JP7299088 B2 JP 7299088B2 JP 2019131792 A JP2019131792 A JP 2019131792A JP 2019131792 A JP2019131792 A JP 2019131792A JP 7299088 B2 JP7299088 B2 JP 7299088B2
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floor slab
stud
steel girder
plate member
dowel
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JP2021017687A (en
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尚文 稲葉
俊一 山岸
学 辻角
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Kawada Industries Inc
Central Nippon Expressway Co Ltd
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Kawada Industries Inc
Central Nippon Expressway Co Ltd
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本発明は、鋼桁上に設けられた既設床版を取り替えるための工法に関するものである。 TECHNICAL FIELD The present invention relates to a construction method for replacing existing floor slabs provided on steel girders.

鋼桁上に床版が設けられる構造においては、鋼桁の上に載置された床版の鋼桁に対する位置ずれを防止するための措置が必要とされるが、その手法として、鋼桁の上面に突設されたスタッドジベルが広く採用されている。つまり、スタッドジベルを介して、鋼桁と床版を接合する手法であるが、その接合をより強固なものとするための様々な提案もなされている。 In structures where floor slabs are installed on steel girders, it is necessary to take measures to prevent the floor slabs placed on steel girders from shifting relative to the steel girders. A stud dowel protruding from the top surface is widely used. In other words, it is a method of joining steel girders and floor slabs via stud dowels, and various proposals have been made to make the joints stronger.

例えば、特開2005-256430公報には、縁端距離の短い2本の高強度スタッドジベルの根元部に高強度スタッドジベルを取り囲むスパイラル筋を配設し、2つのスパイラル筋と複数本の高強度スタッドジベルとでなるスタッドジベルユニットを、プレキャストPC床版のPC鋼材が存在しない位置に穿設されたスタッドジベル孔に挿通した後、スタッドジベル孔にモルタルを充填・固化して鋼主桁とプレキャストPC床版とを接合させる構造が提案されている。 For example, Japanese Unexamined Patent Application Publication No. 2005-256430 discloses that two high-strength stud dowels with a short edge distance are provided with spiral reinforcements surrounding the high-strength stud dowels at their roots, and two spiral reinforcements and a plurality of high-strength stud dowels are arranged. A stud dowel unit consisting of a stud dowel is inserted into a stud dowel hole drilled at a position where no PC steel material exists in the precast PC floor slab. A structure has been proposed in which a PC floor slab is joined.

特開2005-256430公報Japanese Patent Application Laid-Open No. 2005-256430

経年劣化や損傷などの理由により床版の取り替えが必要となった場合、既設の床版を取り除くためには、既設のスタッドジベルを鋼桁から切断し床版と共に取り除く必要がある。そして、新たに設置される床版と鋼桁を接合するためのスタッドジベルを、床版が建設される現場で鋼桁の上面に設ける必要がある。 When the floor slab needs to be replaced due to deterioration over time or damage, the existing stud dowel must be cut from the steel girder and removed together with the floor slab in order to remove the existing floor slab. In addition, it is necessary to provide stud dowels for joining the newly installed floor slabs and steel girders to the upper surfaces of the steel girders at the construction site of the floor slabs.

ところが、スタッドジベルを設けるためには、鋼桁の上面をケレンする必要があり、また、ケレンは省略することのできない、しかも時間を要する作業であったため、床版取替工事における、工期短縮の制約となっている。 However, in order to install the stud dowels, it was necessary to scrape the upper surface of the steel girder, and scraping could not be omitted, and it was a time-consuming task. is a constraint.

そこで、本発明は、スタッドジベルを現場で設ける工程を含む床版取替工事の工期を短縮し、鋼桁上に設けられた床版をより短い工期で取り替えることを可能とする床版取替工法を提供することを目的とする。 Therefore, the present invention shortens the construction period of floor slab replacement work including the step of installing stud dowels on site, and makes it possible to replace the floor slabs provided on steel girders in a shorter construction period. The purpose is to provide construction methods.

本発明に係る床版取替工法では、既設のコンクリート床版が取り除かれ、既設のスタッドジベルが鋼桁の上面に残されていない状態で、ケレンすることなく、前記鋼桁の上に、スタッドジベルが挿入される貫通孔が形成されている版部材を載置し、前記貫通孔を通して、前記スタッドジベルが突設される面をケレンする。 In the floor slab replacement construction method according to the present invention, the existing concrete floor slab is removed , and in a state where the existing stud dowel is not left on the upper surface of the steel girder, the stud is placed on the steel girder without scraping. A plate member having a through-hole into which a dowel is inserted is placed, and the surface on which the stud dowel is projected through the through-hole is cleaned.

本発明によれば、スタッドジベルが挿入される貫通孔が形成されている版部材を載置し、貫通孔を通して、スタッドジベルが突設される面をケレンするため、ケレンする範囲を最小限に留めることができる。スタッドジベルが突設される面を、版部材が載置される前にケレンする場合、スタッドジベルが挿入される貫通孔の配置される可能性のある全範囲がケレン対象面となるため、広範囲にわたるケレンが必要となった。これに対し、本発明では、ケレンする範囲を最小限に留めることができるため、ケレン作業に要する時間を短縮することができる。 According to the present invention, since the printing plate member having the through-holes into which the stud dowels are inserted is placed, and the surface on which the stud dowels are projected is cleaned through the through-holes, the range to be cleaned is minimized. can be kept. When the surface on which the stud dowel is projected is to be cleaned before the plate member is placed, the entire range of possible through-holes into which the stud dowel is inserted becomes the surface to be cleaned. It was necessary to clean up over In contrast, in the present invention, the range to be cleaned can be minimized, so the time required for the cleaning work can be shortened.

また、版部材を載置しなければできない他の作業を、ケレン作業と同時に進めることができる。従って、スタッドジベルが突設される面を、版部材が載置される前にケレンする従来の工法と比較し、スタッドジベルを設けるために要する工期を短縮し、鋼桁上に設けられた床版を短い工期で取り替えることが可能となる。 In addition, other work that cannot be done without placing the plate member can be performed simultaneously with the cleaning work. Therefore, compared with the conventional construction method in which the surface on which the stud dowel is projected is sharpened before the plate member is placed, the construction period required for installing the stud dowel is shortened, and the floor provided on the steel girder is improved. It is possible to replace the plate in a short construction period.

本発明に係る床版取替工法の概略工程を示す斜視図である。It is a perspective view which shows a schematic process of the floor slab replacement construction method which concerns on this invention. 鋼桁の上面においてケレンの対象となる領域を示す斜視図である。FIG. 4 is a perspective view showing a region to be scraped on the upper surface of the steel girder.

図1及び図2を参照しながら、本発明に係る床版取替工法の実施形態について説明する。なお、工法の理解を容易にするための便宜上、図1及び図2に示されている部材やその部位の寸法の相対関係は正確なものとされていない。 An embodiment of the floor slab replacement method according to the present invention will be described with reference to FIGS. 1 and 2. FIG. For the sake of easy understanding of the construction method, the relative relationship between the dimensions of the members and their portions shown in FIGS. 1 and 2 is not accurate.

図1及び図2に示す実施形態は、鋼桁1の上に構築されている、老朽化した既設床版2を、新しい床版に取り替えることを目的とした工法である。既設床版2は、一対の鋼桁1の上に型枠を形成し、コンクリートを打設し構築されたものである。なお、図1(a)には、車輛の走行を可能とするために既設床版2の上に敷設されていた舗装が、取り除かれた状態が示されている。 The embodiment shown in FIGS. 1 and 2 is a construction method aimed at replacing an existing floor slab 2 that has deteriorated and is built on top of a steel girder 1 with a new floor slab. The existing floor slab 2 is constructed by forming a form on a pair of steel girders 1 and pouring concrete. It should be noted that FIG. 1(a) shows a state in which the pavement laid on the existing floor slab 2 in order to allow the vehicle to run has been removed.

床版の取り替えにあたって、まず、既設床版2を取り除く。この際、鋼桁1と既設床版2を接合しているスタッドジベルは、鋼桁1から切断し、既設床版2と一体に取り除く。そして、図1(b)に示すように、既設のスタッドジベルが鋼桁1の上面に残されていない状態とする。 When replacing the floor slab, first, the existing floor slab 2 is removed. At this time, the stud dowels joining the steel girder 1 and the existing floor slab 2 are cut off from the steel girder 1 and removed integrally with the existing floor slab 2 . Then, as shown in FIG. 1(b), the existing stud dowel is not left on the upper surface of the steel girder 1. Then, as shown in FIG.

既設床版2の取り除きが完了したら、続いて、図1(c)に示すように、新しい床版を構成する版部材3の複数を鋼桁1の上に並べて配置する。なお、版部材3には、予め、スタットジベルが挿入される貫通孔4が形成されている。この実施形態では、版部材3として公知のプレキャスト版(PC版)の使用が想定されているが、版部材3の材質、構造、寸法は、新しい床版の設計に応じて、適切なものとすればよい。 After the removal of the existing floor slab 2 is completed, subsequently, as shown in FIG. A through hole 4 into which a stud dowel is inserted is previously formed in the plate member 3 . In this embodiment, it is assumed that a precast plate (PC plate) known as the plate member 3 is used. do it.

版部材3の配置が完了したら、続いて、版部材3に形成されている貫通孔4を通して、鋼桁1におけるスタッドジベルが突設される面をケレンする。このとき、ケレンの対象となる部分は、図2に示すように、貫通孔4の開口に対応する複数の円形領域5となる。なお、図2では、一部の版部材3を取り除く形で、ケレンの対象となる部分を表示しているが、実際には、破線で示されている版部材3が載置されている。 After the placement of the plate member 3 is completed, the surface of the steel girder 1 on which the stud dowel is projected is cleaned through the through hole 4 formed in the plate member 3 . At this time, the portions to be cleaned are a plurality of circular regions 5 corresponding to the openings of the through holes 4, as shown in FIG. In FIG. 2, the portion to be cleaned is shown by removing a part of the plate member 3, but the plate member 3 indicated by the broken line is actually placed.

一方、鋼桁1におけるスタッドジベルが突設される面を、版部材3を配置する前にケレンする場合、貫通孔4の配置される可能性のある全範囲、図2においては、想像線で示す矩形領域6がケレンの対象となる。すなわち、ケレンの対象が広範囲にわたるため、円形領域5を対象とする場合より多くの時間を要することになる。 On the other hand, when the surface of the steel girder 1 on which the stud dowel is projected is cleaned before the plate member 3 is arranged, the entire range where the through hole 4 may be arranged is indicated by an imaginary line in FIG. The rectangular area 6 shown is the object of keren. That is, since the object of keren covers a wide range, it takes more time than when the circular area 5 is targeted.

ケレンが完了したら、貫通孔4にスタッドジベルを配置し、その基端を鋼桁1に固定する。なお、スタッドジベルの固定には、施工条件や床版の設計を考慮し適切な手法を採用すればよい。そして、スタッドジベルが突設された貫通孔4にモルタルを注入し、鋼桁1と版部材3を接合する。 After the keren is completed, a stud dowel is placed in the through hole 4 and its base end is fixed to the steel girder 1. - 特許庁For fixing the stud dowels, an appropriate method should be adopted in consideration of the construction conditions and floor slab design. Then, mortar is injected into the through hole 4 from which the stud dowel protrudes, and the steel girder 1 and the plate member 3 are joined.

更に、版部材3の各々を、図示しない継手構造により連結し床版を形成する。なお、版部材3の各々の間に継手を設置する作業は、ケレンと並行して実施される。そのため、鋼桁1におけるスタッドジベルが突設される面を、版部材3を配置する前にケレンする場合と比較し、スタッドジベルを現場で設ける工程を含む床版取替工事の工期を短縮することが可能となる。 Further, each of the slab members 3 is connected by a joint structure (not shown) to form a floor slab. The work of installing the joints between each of the plate members 3 is performed in parallel with the cleaning. Therefore, compared to the case where the surface of the steel girder 1 on which the stud dowel is projected is cleaned before placing the plate member 3, the construction period of the floor slab replacement work including the step of installing the stud dowel on site is shortened. becomes possible.

1 鋼桁
2 既設床版
3 版部材
4 貫通孔
5 円形領域
6 矩形領域
1 Steel girder 2 Existing deck 3 Plate member 4 Through hole 5 Circular area 6 Rectangular area

Claims (1)

既設の床版が取り除かれ、既設のスタッドジベルが鋼桁の上面に残されていない状態で、ケレンすることなく、前記鋼桁の上に、スタッドジベルが挿入される貫通孔が形成されている版部材を載置し、前記貫通孔を通して、前記スタッドジベルが突設される面をケレンすることを特徴とする床版取替工法。 A through hole into which a stud dowel is inserted is formed on the steel girder without removing the existing floor slab and leaving the existing stud dowel on the upper surface of the steel girder without scraping. A method for replacing floor slabs, wherein a slab member is placed, and a surface from which the stud dowel is protruded is cut through the through-hole.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001295496A (en) 2000-04-14 2001-10-26 Takenaka Komuten Co Ltd Structure and method of installing viscous seismic control wall onto existing src constructed beam
JP2001295478A (en) 2000-04-14 2001-10-26 Takenaka Komuten Co Ltd Connecting method for src constructed existing skeleton and repairing member
JP2005256430A (en) 2004-03-11 2005-09-22 Pc Bridge Co Ltd Joining structure of steel main girder and precast pc floor slab of steel composite girder bridge by high strength stud dowel and spiral reinforcement
JP2015229818A (en) 2014-06-03 2015-12-21 オリエンタル白石株式会社 Composite structure of steel girder and precast floor slab, and construction method therefor
JP2018091062A (en) 2016-12-05 2018-06-14 鹿島建設株式会社 Concrete floor slab removal method and concrete floor slab construction method
JP2019073948A (en) 2017-10-18 2019-05-16 鹿島建設株式会社 Floor slab reconstruction method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001295496A (en) 2000-04-14 2001-10-26 Takenaka Komuten Co Ltd Structure and method of installing viscous seismic control wall onto existing src constructed beam
JP2001295478A (en) 2000-04-14 2001-10-26 Takenaka Komuten Co Ltd Connecting method for src constructed existing skeleton and repairing member
JP2005256430A (en) 2004-03-11 2005-09-22 Pc Bridge Co Ltd Joining structure of steel main girder and precast pc floor slab of steel composite girder bridge by high strength stud dowel and spiral reinforcement
JP2015229818A (en) 2014-06-03 2015-12-21 オリエンタル白石株式会社 Composite structure of steel girder and precast floor slab, and construction method therefor
JP2018091062A (en) 2016-12-05 2018-06-14 鹿島建設株式会社 Concrete floor slab removal method and concrete floor slab construction method
JP2019073948A (en) 2017-10-18 2019-05-16 鹿島建設株式会社 Floor slab reconstruction method

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