JP7296617B2 - Auxiliary jig for adhesion of seal edge and method for bonding seal material using auxiliary jig for adhesion of seal edge - Google Patents

Auxiliary jig for adhesion of seal edge and method for bonding seal material using auxiliary jig for adhesion of seal edge Download PDF

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JP7296617B2
JP7296617B2 JP2019067740A JP2019067740A JP7296617B2 JP 7296617 B2 JP7296617 B2 JP 7296617B2 JP 2019067740 A JP2019067740 A JP 2019067740A JP 2019067740 A JP2019067740 A JP 2019067740A JP 7296617 B2 JP7296617 B2 JP 7296617B2
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sealing material
seal
support portion
auxiliary jig
bonding
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JP2020165513A (en
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剛 堀川
弘 瀬藤
優子 今野
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Waterworks Technology Development Organization Co Ltd
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Description

本発明は、連結された一対のフランジ部の外周に装着される環状シールを形成するため、可撓性で帯状のシール材を円形に変形させた状態で、当該シール材の端部同士の接着剤による接着を補助するシール端部接着補助治具、および、シール端部接着補助治具を用いたシール材の接着方法に関する。 In order to form an annular seal mounted on the outer periphery of a pair of connected flange portions, the present invention is a state in which a flexible belt-shaped sealing material is deformed into a circular shape, and the ends of the sealing material are bonded together. The present invention relates to a sealing end adhesion auxiliary tool for assisting adhesion with an agent, and a sealing material adhesion method using the seal end adhesion auxiliary jig.

例えば、既設の水道管のフランジ部の連結部位からの漏水を防止する技術として、特許文献1には、連結状態にあるフランジ部の外周に、帯形状のゴム体から成るシール材(文献では漏水防止材)を巻き付け、この外周面に押圧状態で保持材を備えた構成が示されている。 For example, as a technique for preventing water leakage from the connection part of the flange part of an existing water pipe, Patent Document 1 discloses a sealing material (in the document, water leakage A structure is shown in which a protective material is wound and a holding material is provided in a pressed state on the outer peripheral surface.

この特許文献1では、シール材(文献では漏水防止材)の両端の当接面を互いに水密的に当接させる形態で、フランジ部の外周に巻き付けることにより当接部位での漏水を防止できるように構成されている。 In this patent document 1, the sealing material (leakage prevention material in the literature) has a form in which the contact surfaces at both ends of the sealing material are brought into contact with each other in a watertight manner, and the sealing material is wound around the outer periphery of the flange portion so as to prevent water leakage at the contact portion. is configured to

特開2007-92802号公報Japanese Patent Application Laid-Open No. 2007-92802

既設の水道管では、2つのフランジ部の合わせ面に挟み込まれるパッキンが経年劣化することにより、このフランジ部の合わせ面から漏水することもある。特許文献1の技術は、このような漏水を防止する観点から用いられる。 In an existing water pipe, water may leak from the mating surfaces of the two flanges due to aging deterioration of the packing sandwiched between the mating surfaces of the two flanges. The technique of Patent Document 1 is used from the viewpoint of preventing such water leakage.

漏水防止性能を考えると、フランジ部の外周に配置されるシール材は継ぎ目のない環状のものが理想であるため、漏水防止の工事現場において、瞬間接着剤等の短時間で接着が可能な接着剤を用いて、シール材の両端を接着することも行われている。 Considering the leakage prevention performance, the ideal sealing material to be placed on the outer periphery of the flange is a seamless ring. Adhesives are also used to bond both ends of the sealing material.

このような接着では、繋ぎ目のない環状シールを形成できるだけでなく、フランジの外周長に対応して適正なサイズの環状シールを形成できるものである。 Such bonding not only allows the formation of a seamless annular seal, but also allows the formation of an annular seal of a proper size corresponding to the outer peripheral length of the flange.

しかしながら、工事現場においてシール材の両端部を接着する作業は、シール材の両端位置を正確に決めた状態で行われることが肝要となるものの、現場の作業者がシール材の両端部分を持ち、両端位置を正確に決めることは困難となり改善の余地がある。 However, in the work of bonding both ends of the sealing material at a construction site, it is essential that the positions of both ends of the sealing material be accurately determined. It is difficult to accurately determine the positions of both ends, and there is room for improvement.

このような理由から、帯状のシール材の両端を正確に接着できるシール端部接着補助治具、及び、このシール端部接着補助治具を用いてシール材の両端を正確に接着するシール材の接着方法が求められる。 For these reasons, there has been a need for a sealing end adhesion auxiliary jig capable of accurately bonding both ends of a strip-shaped sealing material, and a sealing material for accurately bonding both ends of the sealing material using this seal end adhesion auxiliary jig. Adhesion method is required.

本発明に係るシール端部接着補助治具の特徴構成は、連結された一対のフランジ部の外周に装着される環状シールを形成するため、可撓性で帯状のシール材を円形に変形させた状態で、当該シール材の端部同士の接着剤による接着を補助するシール端部接着補助治具であって、前記シール材の一方の端部を、前記シール材の幅方向及び厚み方向の位置を決めた状態で長手方向への移動を規制する規制支持部と、前記シール材の他方の端部を、前記シール材の幅方向及び厚み方向の位置を決めた状態で長手方向への移動を可能にするガイド支持部とを備え、前記規制支持部と前記ガイド支持部との境界位置に、当該シール材の端部同士の隙間への接着剤の注入を可能にする注入部が形成され、前記規制支持部及び前記ガイド支持部は、前記シール材を幅方向から挟む一対の側壁を備えると共に、前記シール材を厚み方向から挟むように一対の前記側壁から幅方向の内側に延びる上壁と底壁とを備えており、前記注入部から注入された接着剤のうち、前記シール材の端部同士の隙間から外部に溢れ出る接着剤の流れを許容する排出ガイド部が形成されている点にある。 A characteristic configuration of the seal end bonding auxiliary jig according to the present invention is that a flexible belt-shaped sealing material is deformed into a circular shape in order to form an annular seal mounted on the outer periphery of a pair of connected flange portions. A sealing end adhesion assisting jig for assisting adhesion of the ends of the sealing material with an adhesive in a state in which one end of the sealing material is positioned at a position in the width direction and the thickness direction of the sealing material. and the other end of the seal member are arranged to restrict movement in the longitudinal direction with the position of the seal member in the width direction and the thickness direction determined. and an injection part that enables injection of the adhesive into the gap between the ends of the sealing material is formed at a boundary position between the regulation support part and the guide support part, The regulation support portion and the guide support portion each include a pair of side walls that sandwich the sealing material in the width direction, and an upper wall that extends inward in the width direction from the pair of side walls so as to sandwich the sealing material in the thickness direction. and a bottom wall, and a discharge guide part is formed to allow the flow of the adhesive, which is injected from the injection part, and overflows to the outside from the gap between the ends of the sealing material. It is in.

この特徴構成によると、シール材の端部同士を接着して環状シールを形成する場合には、シール材を円形に変形させた状態で、一方の端部をシール端部接着補助治具の規制支持部に保持し、他方の端部をシール端部接着補助治具のガイド支持部に支持することでシール材の一方の端部と他方の端部とを接着に最適となる位置関係に設定できる。また、このようにシール材の両端部の位置を決めた状態で注入部から接着剤を注入することにより、接着剤をシール材の両端部の間に送り込むことが可能となる。更に、シール材の一方の端部を規制支持部に保持し、シール材の他方の端部をガイド支持部に支持した状態で、例えば、作業者が人為的に力をガイド支持部に支持されている他方の端部に作用させて、一方の端部に圧接させることで良好な接着を実現する。このとき、上壁と底壁とがシール材の浮き上がりを防止して作業性を高めることが可能となる。また、注入された接着剤がシール材の端部同士の隙間から溢れ出た場合でも、溢れ出た接着剤の流れを排出ガイド部が許容するため、例えば、溢れ出た接着剤がシール材の外面とシール端部接着補助治具の内面との間に流入し、シール端部接着補助治具の内面にシール材を接着させる不都合を解消できる。 According to this characteristic configuration, when forming an annular seal by adhering the ends of the seal material, one end of the seal material is deformed into a circular shape, and one end is regulated by the seal end adhesion auxiliary jig. One end and the other end of the sealing material are set in a positional relationship that is optimal for bonding by holding the sealing material on the supporting portion and supporting the other end on the guide supporting portion of the seal edge adhesion auxiliary jig. can. Further, by injecting the adhesive from the injection part in a state in which the positions of both ends of the sealing material are determined in this way, it is possible to feed the adhesive between the both ends of the sealing material. Furthermore, in a state in which one end of the sealing material is held by the regulating support and the other end of the sealing material is supported by the guide support, for example, an operator may manually apply force to the guide support. Good adhesion is achieved by applying pressure to one end by acting on the other end. At this time, the upper wall and the bottom wall prevent the sealing material from floating, thereby improving workability. Further, even if the injected adhesive overflows from the gap between the ends of the sealing material, the discharge guide part allows the flow of the overflowing adhesive. It is possible to eliminate the problem of the sealing material flowing between the outer surface and the inner surface of the seal edge bonding auxiliary jig and bonding the sealing material to the inner surface of the seal edge bonding auxiliary jig.

他の構成として、前記シール材の厚さ方向での一方に複数の凸部が長手方向に沿って形成されており、前記規制支持部と前記ガイド支持部とには、前記凸部が嵌り込む凹部が形成され、前記凸部が前記凹部に嵌り込む状態で前記シール材が案内されても良い。 As another configuration, a plurality of convex portions are formed along the longitudinal direction on one side of the sealing material in the thickness direction, and the convex portions are fitted into the regulation support portion and the guide support portion. A concave portion may be formed, and the sealing material may be guided in a state in which the convex portion is fitted into the concave portion.

これによると、規制支持部とガイド支持部との何れにシール材を挿入しても、シール材の凸部が、凹部に嵌り込むことでシール材の位置を決める状態でシール材を案内することが可能となる。 According to this, even if the sealing material is inserted into either the regulating support portion or the guide supporting portion, the sealing material can be guided in a state where the position of the sealing material is determined by fitting the convex portion of the sealing material into the concave portion. becomes possible.

他の構成として、前記規制支持部が、前記シール材の外面に接触することにより、前記シール材の長手方向への移動を規制する摩擦面を備えても良い。 As another configuration, the regulation support portion may include a friction surface that regulates movement of the seal member in the longitudinal direction by coming into contact with the outer surface of the seal member.

これによると、接着作業を行う際に、例えば、シール材の一方の端部の近傍に対して人為的に圧力を加えて摩擦面に圧接させることで、シール材の一方の端部を規制支持部に強固に保持し、確実な接着が可能となる。 According to this, when performing the bonding operation, for example, by artificially applying pressure to the vicinity of one end of the sealing material to press it against the friction surface, the one end of the sealing material is regulated and supported. Firmly held to the part, reliable adhesion is possible.

他の構成として、前記規制支持部と前記ガイド支持部とに亘って、前記シール材の表面を覆うカバー部を備えても良い。 As another configuration, a cover portion that covers the surface of the sealing member may be provided across the regulation support portion and the guide support portion.

これによると、カバー部に内面でシール材が接触することにより、シール材を案内することが可能となり、シール材の端部同士を適正な位置に保持することが可能となる。 According to this, the sealing material is brought into contact with the inner surface of the cover portion, so that the sealing material can be guided, and the ends of the sealing material can be held at appropriate positions.

本発明に係るシール端部接着補助治具を用いたシール材の接着方法の特徴構成は、前記フランジ部が形成された管路の外周を取り囲む領域において前記シール材を円形に変形させ、当該シール材の一方の端部を前記シール端部接着補助治具の前記規制支持部に支持し、当該シール材の他方の端部を前記シール端部接着補助治具の前記ガイド支持部に支持し、前記シール材の端部同士の隙間に接着剤を注入すると共に、前記ガイド支持部に支持されている他方の端部に外力を作用させることで、他方の端部を一方の端部に圧着させて接着を行い、接着が完了した後に前記シール端部接着補助治具を取り外すシール端部接着補助治具を用いる点にある。 A feature of the sealing material bonding method using the seal end bonding auxiliary jig according to the present invention is that the sealing material is deformed into a circular shape in a region surrounding the outer periphery of the pipeline in which the flange portion is formed, and the seal is one end of the sealing material is supported by the regulating support portion of the sealing edge adhesion auxiliary jig, the other end of the sealing material is supported by the guide support portion of the seal edge adhesion auxiliary jig; By injecting an adhesive into the gap between the ends of the sealing material and applying an external force to the other end supported by the guide support portion, the other end is crimped to the one end. The point is that a seal edge adhesion auxiliary jig is used for performing adhesion by pressing and removing the seal edge adhesion auxiliary jig after the adhesion is completed.

この特徴構成によると、シール材を円形に変形させ、シール材の一方の端部をシール端部接着補助治具の規制支持部に保持し、他方の端部をシール端部接着補助治具のガイド支持部に支持した状態で、シール材の端部同士の隙間に接着剤を注入する。次に、ガイド支持部で支持されているシール材の他方の端部に外力を作用させることで、シール材の一方の端部の方向に押し付けた状態で接着することが可能となる。このように接着する場合には、シール材の一方の端部を規制支持部において位置が規制され、シール材の他方の端部をガイド支持部において位置が規制されるため、最適な位置関係でシール材の端部同士の接着が実現する。 According to this characteristic configuration, the sealing material is deformed into a circular shape, one end of the sealing material is held by the regulating support portion of the sealing end adhesion auxiliary jig, and the other end of the sealing material is held by the seal end adhesion auxiliary jig. An adhesive is injected into the gap between the ends of the sealing material while it is supported by the guide support. Next, by applying an external force to the other end of the sealing material supported by the guide support portion, it is possible to bond the sealing material while being pressed in the direction of the one end. When bonding in this way, the position of one end of the sealing material is regulated by the regulation support, and the position of the other end of the sealing material is regulated by the guide support. Adhesion between the ends of the sealing material is realized.

このように接着が完了した後には、シール材からシール端部接着補助治具を取り外すことにより、環状となるシール材を形成できる。このように環状に形成されたシール材を、管路の外周から移動させて、フランジ部の外周に密着状態で備えることによりフランジ部の連結部位を密封できる。 After the bonding is completed in this way, the ring-shaped sealing material can be formed by removing the seal end bonding auxiliary jig from the sealing material. By moving the ring-shaped sealing material from the outer periphery of the pipe line and providing it in close contact with the outer periphery of the flange, it is possible to seal the connecting portion of the flange.

水道管のフランジ部と、シール材と、このシール材の端部を接着するシール端部接着補助治具とを示す斜視図である。FIG. 2 is a perspective view showing a flange portion of a water pipe, a sealing material, and a seal end bonding auxiliary jig for bonding the end of the sealing material; シール端部接着補助治具の斜視図である。FIG. 4 is a perspective view of a seal edge bonding auxiliary jig; シール端部接着補助治具の縦断面図である。It is a longitudinal cross-sectional view of a seal edge adhesion auxiliary jig. 接着時のシール端部接着補助治具の縦断側面図である。FIG. 4 is a vertical cross-sectional view of a seal edge bonding auxiliary jig during bonding. シール材が挿入されたシール端部接着補助治具の横断面図である。FIG. 4 is a cross-sectional view of the sealing end bonding auxiliary jig into which the sealing material is inserted; シール材の断面図である。4 is a cross-sectional view of the sealing material; FIG. 補強金具でフランジ部に環状シールを固定する際の分解斜視図である。FIG. 5 is an exploded perspective view when fixing the annular seal to the flange portion with a reinforcing metal fitting; 補強金具でフランジ部に環状シールを固定した状態の斜視図である。FIG. 4 is a perspective view of a state in which the annular seal is fixed to the flange portion with a reinforcing metal fitting; 固定された環補強金具と環状シールとフランジ部との断面図である。FIG. 4 is a cross-sectional view of the fixed ring reinforcement fitting, ring seal, and flange portion; 別実施形態(a)のシール端部接着補助治具を上から見た斜視図である。It is the perspective view which looked at the seal|sticker edge part adhesion|attachment auxiliary jig|tool of another embodiment (a) from the top. 別実施形態(a)のシール端部接着補助治具を下から見た斜視図である。It is the perspective view which looked at the seal|sticker edge part adhesion|attachment assistance jig|tool of another embodiment (a) from the bottom. 別実施形態(a)のシール端部接着補助治具の断面図である。It is sectional drawing of the seal|sticker edge part adhesion|attachment assistance jig|tool of another embodiment (a). 別実施形態(b)の保持具と補助治具とを上から見た斜視図である。It is the perspective view which looked at the holder and auxiliary jig of another embodiment (b) from the top. 別実施形態(b)の保持具を下から見た斜視図である。It is the perspective view which looked at the holder of another embodiment (b) from the bottom. 別実施形態(b)の保持具が装着された保持治具の断面図である。It is sectional drawing of the holding jig with which the holding|maintenance tool of another embodiment (b) was mounted|worn. 別実施形態(b)の保持具が装着された保持治具の断面図である。It is sectional drawing of the holding jig with which the holding|maintenance tool of another embodiment (b) was mounted|worn. 別実施形態(c)のシール端部接着補助治具が閉じ姿勢にある状態で上から見た斜視図である。It is the perspective view which looked at the seal|sticker edge part adhesion|attachment auxiliary|assistant jig|tool of another embodiment (c) from the top in the closed attitude|position. 別実施形態(c)のシール端部接着補助治具が開放姿勢にある状態で下から見た斜視図である。It is the perspective view which looked at the seal|sticker edge part adhesion|attachment auxiliary|assistant jig|tool of another embodiment (c) from the bottom in the open attitude|position. 別実施形態(c)のシール端部接着補助治具の閉じ姿勢での断面図である。It is sectional drawing in the closing attitude|position of the seal|sticker edge part adhesion|attachment auxiliary|assistant jig of another embodiment (c).

以下、本発明の実施形態を図面に基づいて説明する。
図1には、既設の水道管1(管路の一例)を連結する一対のフランジ部2が示されると共に、フランジ部2の外周に装着される円環状の環状シールCS(図7、図9を参照)を形成するため、シール材Sの端部同士を接着剤B(図4を参照)により接合するシール端部接着補助治具10が示されている。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 shows a pair of flange portions 2 that connect an existing water pipe 1 (an example of a pipeline), and an annular seal CS (FIGS. 7 and 9) attached to the outer periphery of the flange portion 2. ), a seal edge adhesion aid 10 is shown that joins the ends of the seal material S together with an adhesive B (see FIG. 4).

水道管1のフランジ部2は、連結面にパッキン(図示せず)を挟み込む状態で、複数のボルト3によって連結されるものであるが、パッキンの経年劣化により連結面で漏水することがあった。 The flange portion 2 of the water pipe 1 is connected by a plurality of bolts 3 with a packing (not shown) sandwiched between the connection surfaces. .

このような理由から、シール材Sの端部同士を瞬間接着剤で接着して環状となる環状シールCSを形成し、この環状シールCSを一対のフランジ部2の外周に装着し、図7、図8に示すように半円形となる2つの補強金具5を連結することにより環状シールCSをフランジ部2の外周に圧着状態で固定する漏水防止工事が行われていた。補強金具5の構成の詳細は後述する。 For this reason, the end portions of the sealing material S are adhered with an instant adhesive to form an annular seal CS, and this annular seal CS is mounted on the outer periphery of the pair of flange portions 2, as shown in FIG. As shown in FIG. 8, water leakage prevention work has been performed in which an annular seal CS is fixed to the outer periphery of the flange portion 2 in a crimped state by connecting two semicircular reinforcing metal fittings 5 . Details of the configuration of the reinforcing metal fitting 5 will be described later.

しかしながら、工事現場では、熟練した作業者であっても、シール材Sの端部同士を適正な位置に保持して接着する作業は困難であった。特に、シール材Sの端部同士を接着する際には、端部同士を密着する方向に適度の圧力を作用させることが肝要となるものの、このような作業も行い難いものであった。 However, at a construction site, even a skilled worker finds it difficult to hold and bond the ends of the sealing material S at proper positions. In particular, when the ends of the sealing material S are adhered together, it is essential to apply an appropriate amount of pressure in a direction to bring the ends into close contact with each other, but such work is also difficult.

このような不都合を解消するため、シール材Sの端部同士を接着剤Bで接着する作業を補助するため、図2~図5に示すシール端部接着補助治具10(以下、実施形態中では補助治具10と略称する)が用いられる。 In order to solve such a problem, in order to assist the work of bonding the ends of the sealing material S with the adhesive B, a sealing edge adhesion assisting jig 10 (hereinafter referred to as an embodiment) shown in FIGS. hereinafter referred to as an auxiliary jig 10) is used.

〔シール端部接着補助治具〕
図1に示すように、シール材Sは、可撓性で帯状となるゴムで形成されている。このシール材Sは、図6に示すように所定のシール幅Wと、所定のシール厚Tとを有しており、シール面に円弧状に膨出する形態で長手方向に延びる複数の凸部Saが形成されている。
[Auxiliary jig for bonding seal edges]
As shown in FIG. 1, the sealing material S is made of rubber that is flexible and has a belt shape. The seal material S has a predetermined seal width W and a predetermined seal thickness T as shown in FIG. Sa is formed.

図2~図5に示すように、補助治具10は、左右一対の上壁11と、この左右の上壁11に連設された側壁12と、一対の側壁12に連接され上壁11に平行姿勢となる単一の底壁13とを有する素材を加工することで規制支持部10Aとガイド支持部10Bと注入部10Cと排出ガイド部10Dとが形成されている。尚、補助治具10の素材は、樹脂と金属との何れであっても良いが、接着剤Bがつかない樹脂材料を選定するのが好ましい。 As shown in FIGS. 2 to 5, the auxiliary jig 10 includes a pair of left and right upper walls 11, a side wall 12 connected to the left and right upper walls 11, and a pair of side walls 12 connected to the upper wall 11. The restriction support portion 10A, the guide support portion 10B, the injection portion 10C, and the discharge guide portion 10D are formed by processing a material having a single bottom wall 13 in parallel posture. The material of the auxiliary jig 10 may be either resin or metal, but it is preferable to select a resin material to which the adhesive B does not stick.

この補助治具10では、長手方向の一方の端部側に規制支持部10Aが形成され、長手方向の他方の端部側にガイド支持部10Bが形成され、これら規制支持部10Aとガイド支持部10Bとの境界位置に接着剤Bの注入を可能にする注入部10Cと、シール材Sの端部同士の隙間から外部に溢れ出る接着剤の流れを許容する排出ガイド部10Dとが形成されている。 In this auxiliary jig 10, a regulation support portion 10A is formed at one end in the longitudinal direction, and a guide support portion 10B is formed at the other end in the longitudinal direction. An injection portion 10C, which enables the injection of the adhesive B, and a discharge guide portion 10D, which allows the flow of the adhesive to the outside from the gap between the ends of the sealing material S, are formed at the boundary position with the sealant 10B. there is

特に、規制支持部10Aとガイド支持部10Bとの一対の側壁12が、シール材Sを幅方向から挟む位置に配置され、その間隔が、シール材Sのシール幅Wより僅かに広く設定されている。これにより、一対の側壁12でシール材Sの幅方向での位置が決まる。 In particular, the pair of side walls 12 of the regulation support portion 10A and the guide support portion 10B are arranged at positions sandwiching the sealing material S in the width direction, and the gap therebetween is set slightly wider than the sealing width W of the sealing material S. there is As a result, the position of the sealing material S in the width direction is determined by the pair of side walls 12 .

また、規制支持部10Aとガイド支持部10Bとにおいて上壁11と底壁13とがシール材Sを厚み方向から挟む位置に配置され、その間隔が、シール厚Tより僅かに広く設定されている。これにより、この上壁11と底壁13でシール材Sの厚み方向での位置が決まる。尚、上壁11と底壁13とは側壁12から補助治具10の幅方向での内側に延びる位置に形成されている。 In addition, the upper wall 11 and the bottom wall 13 of the regulation support portion 10A and the guide support portion 10B are arranged at positions sandwiching the sealing material S in the thickness direction, and the gap between them is set slightly wider than the seal thickness T. . Thereby, the position of the sealing material S in the thickness direction is determined by the top wall 11 and the bottom wall 13 . The top wall 11 and the bottom wall 13 are formed at positions extending inwardly of the auxiliary jig 10 from the side wall 12 in the width direction.

図2~図4に示すように、底壁13のうち、規制支持部10Aにはシール材Sの凸部Saが嵌り込む規制溝部10Ag(凹部の一例)が形成され、ガイド支持部10Bにはシール材Sの凸部Saが嵌り込むガイド溝部10Bg(凹部の一例)が形成されている。更に、規制溝部10Agは、表面に微細な突部を多数形成することで摩擦面としている。 As shown in FIGS. 2 to 4, of the bottom wall 13, the restriction support portion 10A is formed with a restriction groove portion 10Ag (an example of a recess) into which the protrusion Sa of the sealing material S is fitted, and the guide support portion 10B is provided with a restriction groove portion 10Ag (an example of a recess). A guide groove portion 10Bg (an example of a concave portion) into which the convex portion Sa of the sealing material S is fitted is formed. Further, the restriction groove portion 10Ag has a friction surface by forming a large number of fine protrusions on the surface.

このように規制溝部10Agが摩擦面に形成されることにより、この規制支持部10Aでは、シール材Sに僅かな圧力を作用させるだけで、シール材Sの幅方向と厚み方向との位置を決めた状態でシール材Sの長手方向への移動が阻止される。また、ガイド支持部10Bでは、シール材Sの幅方向と厚み方向との位置を決めた状態で長手方向への移動が許される。 By forming the regulating groove portion 10Ag on the friction surface in this manner, the regulating support portion 10A can determine the position of the sealing material S in the width direction and the thickness direction only by applying a slight pressure to the sealing material S. In this state, the movement of the sealing material S in the longitudinal direction is prevented. Further, in the guide support portion 10B, the movement in the longitudinal direction is allowed while the position of the sealing material S in the width direction and the thickness direction is determined.

〔シール端部接着補助治具:注入部、排出ガイド部等〕
図2~図4に示すように、注入部10Cは、一対の上壁11のうち、規制支持部10Aとガイド支持部10Bとの境界位置から、これに続く側壁12に亘る領域を取り除く形状で、補助治具10の内部空間に連通する注入開口15として形成されている。
[Auxiliary jig for sealing edge adhesion: injection part, discharge guide part, etc.]
As shown in FIGS. 2 to 4, the injection section 10C has a shape in which a region extending from the boundary position between the regulation support section 10A and the guide support section 10B to the side wall 12 continuing from the boundary position of the pair of upper walls 11 is removed. , is formed as an injection opening 15 communicating with the inner space of the auxiliary jig 10 .

排出ガイド部10Dは、規制溝部10Agとガイド溝部10Bgとの間(規制支持部10Aとガイド支持部10Bとの境界位置)において、底壁13に凹状部16として形成されている。 The ejection guide portion 10D is formed as a concave portion 16 in the bottom wall 13 between the regulation groove portion 10Ag and the guide groove portion 10Bg (the boundary position between the regulation support portion 10A and the guide support portion 10B).

更に、規制支持部10Aとガイド支持部10Bとの一対の側壁12の外面から、底壁13に亘る領域に補強リブ18が形成されている。 Further, a reinforcing rib 18 is formed in a region extending from the outer surface of the pair of side walls 12 of the regulation support portion 10A and the guide support portion 10B to the bottom wall 13. As shown in FIG.

〔シール材の接着方法〕
前述した補助治具10の構成から、シール材Sの端部同士を接着剤Bで接着して環状シールCSを形成する際には、図1に示すようにフランジ部2の外周長さより僅かに短い寸法にシール材Sを切断する。
[Method of adhering sealing material]
Due to the configuration of the auxiliary jig 10 described above, when the end portions of the sealing material S are adhered with the adhesive B to form the annular seal CS, as shown in FIG. Cut the sealing material S to a short dimension.

このように切断したシール材Sを、図1に示すように、水道管1の外周を取り囲む領域において(水道管1に巻き付けるように)円形に変形させる。そして、図4に示すようにシール材Sの両端部を補助治具10に支持し、接着剤容器19から接着剤Bを注入してシール材Sの端部同士の接着を行う。 As shown in FIG. 1, the sealing material S cut in this manner is deformed into a circular shape in a region surrounding the outer periphery of the water pipe 1 (as if wrapped around the water pipe 1). Then, as shown in FIG. 4, both ends of the sealing material S are supported by the auxiliary jig 10, and the adhesive B is injected from the adhesive container 19 to bond the ends of the sealing material S together.

つまり、補助治具10を用いてシール材Sの端部同士を接着剤Bで接着する際には、図4に示すようにシール材Sの一方の端部を、補助治具10の一方の端部側から補助治具10の規制支持部10Aに挿入し、シール材Sの他方の端部を、補助治具10の他方の端部側から補助治具10のガイド支持部10Bに挿入することになる。 That is, when using the auxiliary jig 10 to bond the ends of the sealing material S with the adhesive B, one end of the sealing material S is attached to one side of the auxiliary jig 10 as shown in FIG. The other end of the sealing material S is inserted into the guide support 10B of the auxiliary jig 10 from the other end of the auxiliary jig 10. It will be.

図5には規制支持部10Aと、この規制支持部10Aに挿入されたシール材Sとの断面を示しており、同図に示す如く、上壁11と側壁12と底壁13との内面にシール材Sの外面が密着する状態となり、幅方向と厚み方向でのシール材Sの位置が決まる。尚、ガイド支持部10Bにおいても、同様に幅方向と厚み方向でのシール材Sの位置が決まる。 FIG. 5 shows a cross section of the regulating support portion 10A and the sealing material S inserted into this regulating support portion 10A. The outer surface of the sealing material S is brought into close contact, and the position of the sealing material S in the width direction and the thickness direction is determined. In the guide support portion 10B as well, the positions of the sealing material S in the width direction and the thickness direction are similarly determined.

また、補助治具10にシール材Sの両端部を挿入した際には、シール材Sの端部同士に僅かに隙間を作り、この隙間の位置を注入部10Cから露出する位置に合わせておく。そして、図4に示すように補助治具10の上壁11を上方に向けた状態で、注入部10C(注入開口15)を介して接着剤容器19からの接着剤Bを注入する。尚、接着剤Bでシール材Sを接着する際には、補助治具10の上壁11を必ずしも上方に向ける必要はなく、例えば、シール材Sのサイズによっては、横方向に向かう姿勢に設定することも可能である。このように補助治具10は等任意の姿勢で用いることも可能である。 Further, when both ends of the sealing material S are inserted into the auxiliary jig 10, a slight gap is formed between the ends of the sealing material S, and the position of this gap is adjusted to a position exposed from the injection part 10C. . Then, as shown in FIG. 4, with the upper wall 11 of the auxiliary jig 10 directed upward, the adhesive B is injected from the adhesive container 19 through the injection portion 10C (injection opening 15). When bonding the sealing material S with the adhesive B, the upper wall 11 of the auxiliary jig 10 does not necessarily have to face upward. It is also possible to In this way, the auxiliary jig 10 can be used in any desired posture.

このように接着剤Bを注入する際に、注入された接着剤Bがシール材Sの外周に溢れる状態で流れた場合には、排出ガイド部10Dの凹状部16に接着剤Bが流れ、外部に排出することが可能となる。特に、凹状部16がシール材Sの外面から離間する位置に形成されているため、接着剤Bにより、シール材Sの外面が補助治具10の内面に接着する不都合が抑制される。 When the adhesive B is injected in this way, if the injected adhesive B overflows the outer periphery of the sealing material S, the adhesive B flows into the concave portion 16 of the discharge guide portion 10D, can be discharged to In particular, since the concave portion 16 is formed at a position spaced apart from the outer surface of the sealing material S, the adhesive B prevents the outer surface of the sealing material S from adhering to the inner surface of the auxiliary jig 10 .

この状態において接着剤Bが注入された直後に、例えば、規制支持部10Aの一対の上壁11の隙間から作業者の指等を挿入し、シール材Sに押圧力を作用させることで規制溝部10Agにシール材Sを圧接させる。これと同時に、ガイド支持部10Bに支持されているシール材Sの端部(一方の端部)を、シール材Sの他方の端部に接触させるようにシール材Sに適度の圧力を作用させる。 In this state, immediately after the adhesive B is injected, for example, an operator's finger or the like is inserted through the gap between the pair of upper walls 11 of the regulation support portion 10A to apply a pressing force to the seal member S, so that the regulation groove portion is opened. A sealing material S is pressed against 10Ag. At the same time, an appropriate pressure is applied to the sealing material S so that the end (one end) of the sealing material S supported by the guide support portion 10B is brought into contact with the other end of the sealing material S. .

これにより、シール材Sの端部同士を最適な位置に決めた状態で、端部同士の隙間の接着剤Bに圧力を加えた状態での接着が可能となる。 As a result, with the ends of the sealing material S being determined at optimum positions, the adhesive B in the gap between the ends can be adhered under pressure.

この接着が完了した後には、シール材Sを捩るように弾性変形させ、一対の上壁11の間からシール材Sを抜き出す形態で補助治具10を取り外す。これにより、シール材Sの端部同士を段差なく接着した環状シールCSが完成する。 After this adhesion is completed, the sealing material S is elastically deformed so as to be twisted, and the auxiliary jig 10 is removed in such a manner that the sealing material S is pulled out from between the pair of upper walls 11 . As a result, an annular seal CS is completed in which the ends of the sealing material S are adhered without a step.

図7~図9に示すように、補強金具5は、帯板状の鋼材を半円状に成形し、幅方向の両端部位にフランジ部2の外面を挟み込む位置に挟持壁6を備え、この挟持壁6にフランジ部2の中心方向に突出する複数のガイド突起6aを備えている。一対の挟持壁6は、シール材Sのシール幅Wより僅かに広い間隔で配置されている。 As shown in FIGS. 7 to 9, the reinforcing metal fitting 5 is formed by molding a strip-shaped steel material into a semicircular shape, and has sandwiching walls 6 at positions sandwiching the outer surface of the flange portion 2 at both end portions in the width direction. The holding wall 6 is provided with a plurality of guide projections 6a projecting toward the center of the flange portion 2. As shown in FIG. The pair of clamping walls 6 are arranged at an interval slightly wider than the sealing width W of the sealing material S. As shown in FIG.

また、補強金具5の周方向の両端位置に嵌合突起5aが形成されている。この嵌合突起5aは、2つの補強金具5の位置を適正に維持するために互いに咬み合う構造を有している。更に、補強金具5の両端部には外方に突出する連結プレート7を外方に張り出す姿勢で備えている。この連結プレート7には複数のボルト挿通孔7aが形成されている。 Fitting protrusions 5 a are formed at both ends of the reinforcing metal fitting 5 in the circumferential direction. The fitting projections 5a have a structure that interlocks with each other in order to properly maintain the positions of the two reinforcing metal fittings 5. As shown in FIG. In addition, outwardly projecting connection plates 7 are provided at both ends of the reinforcing metal fittings 5 in a posture of projecting outwardly. The connecting plate 7 is formed with a plurality of bolt insertion holes 7a.

このように補強金具5が構成されているため、水道管1のフランジ部2の漏水防止工事では、複数の凸部Saを有するシール面をフランジ部2の外周に接触させる姿勢となるように、この環状シールCSをフランジ部2に装着する。前述したようにフランジ部2の外周長より僅かに短いシール材Sで環状シールCSが形成されるため、環状シールCSをフランジ部2の外周に装着した状態で、環状シールCSの内周と、フランジ部2の外周との間に隙間が形成されることはない。 Since the reinforcing metal fitting 5 is configured in this way, in the water leakage prevention work of the flange portion 2 of the water pipe 1, the sealing surface having the plurality of convex portions Sa is in a posture of contacting the outer periphery of the flange portion 2. This annular seal CS is mounted on the flange portion 2 . As described above, since the annular seal CS is formed of the sealing material S slightly shorter than the outer peripheral length of the flange portion 2, the annular seal CS is attached to the outer periphery of the flange portion 2, and the inner periphery of the annular seal CS and the A gap is not formed between the outer circumference of the flange portion 2 and the flange portion 2 .

次に、図7に示すように2つの補強金具5を、シール材Sを抱き込む位置に配置し、図8に示すように、一対の連結プレート7を重ね合わせ、各々のボルト挿通孔7aに締結ボルト8を挿通し、この締結ボルト8にナット8aを螺合させ、締結ボルト8とナット8aとの操作により2つの補強金具5で環状シールCSを抱き込む状態で締結することにより、環状シールCSに圧力を作用させた状態で、この環状シールCSが固定され、漏水の防止が実現する。 Next, as shown in FIG. 7, the two reinforcing metal fittings 5 are arranged at a position to embrace the sealing material S, and as shown in FIG. A fastening bolt 8 is inserted through the fastening bolt 8, a nut 8a is screwed onto the fastening bolt 8, and the fastening bolt 8 and the nut 8a are operated to hold the annular seal CS by two reinforcing metal fittings 5, thereby tightening the annular seal CS. This annular seal CS is fixed in a state in which pressure is applied to CS, and prevention of water leakage is realized.

〔実施形態の作用効果〕
このようにシール材Sを円形に変形し、このシール材Sの端部同士の相対的な位置関係を補助治具10で決め、このように位置関係を決めた状態で接着剤Bによってシール材Sの端部同士を接着剤Bで接着できるため、端部同士を高い精度で接合した環状シールCSを作り出すことが可能となる。
[Action and effect of the embodiment]
In this manner, the sealing material S is deformed into a circular shape, the relative positional relationship between the ends of the sealing material S is determined by the auxiliary jig 10, and the adhesive B is applied to the sealing material with the positional relationship determined in this way. Since the ends of S can be glued together with the adhesive B, it is possible to create an annular seal CS in which the ends are joined together with high accuracy.

また、接着する際においてシール材Sの端部同士の隙間から接着剤Bが溢れ出た場合でも、溢れ出た接着剤Bを排出ガイド部10Dの凹状部16から補助治具10の外部に排出できるため、例えば、溢れ出た接着剤Bにより補助治具10の内面にシール材Sが接着する不都合を招くこともない。 Also, even if the adhesive B overflows from the gap between the ends of the sealing material S during bonding, the overflowing adhesive B is discharged from the concave portion 16 of the discharge guide portion 10D to the outside of the auxiliary jig 10. Therefore, for example, there is no problem that the seal material S adheres to the inner surface of the auxiliary jig 10 due to the overflowing adhesive B.

更に、環状シールCSをフランジ部2の外面に装着し、補強金具5によりフランジ部2の外周面に圧着する形態で備えることにより、フランジ部2の隙間からの漏水を良好に防ぐことが可能となる。 Furthermore, by mounting the annular seal CS on the outer surface of the flange portion 2 and crimping it to the outer peripheral surface of the flange portion 2 with the reinforcing metal fitting 5, it is possible to effectively prevent water leakage from the clearance of the flange portion 2. Become.

〔別実施形態〕
本発明は、上述した実施形態以外に以下のように構成しても良い(実施形態と同じ機能を有するものには、実施形態と共通の番号、符号を付している)。
[Another embodiment]
The present invention may be configured as follows other than the above-described embodiments (components having the same functions as those of the embodiments are given the same numbers and symbols as those of the embodiments).

(a)図10~図12に示すように、この別実施形態(a)は、上述の実施形態で説明した構成の補助治具10と同様に、一対の上壁11と、一対の側壁12と、単一の底壁13とを有している。尚、この別実施形態(a)においても、補助治具10の素材は、樹脂と金属との何れであっても良い。この別実施形態(a)では、単一の補助治具10を用いてシール材Sの端部同士の位置関係を決めて接着を行うものを説明しており、後述する別実施形態(b)では補助治具10と保持具30(図13を参照)との組み合わせによりシール材Sの端部同士の位置関係を決めて接着を行うものを説明している。 (a) As shown in FIGS. 10 to 12, this alternative embodiment (a) has a pair of upper walls 11 and a pair of side walls 12, similar to the auxiliary jig 10 having the configuration described in the above embodiment. and a single bottom wall 13 . Also in this alternative embodiment (a), the material of the auxiliary jig 10 may be either resin or metal. In this alternative embodiment (a), a single auxiliary jig 10 is used to determine the positional relationship between the ends of the sealing material S for bonding. Then, the bonding is performed by determining the positional relationship between the ends of the sealing material S by combining the auxiliary jig 10 and the holder 30 (see FIG. 13).

この別実施形態(a)の補助治具10では、長手方向の一方の端部側に規制支持部10Aが形成され、長手方向の他方の端部側にガイド支持部10Bが形成されている。また、規制支持部10Aとガイド支持部10Bとの境界位置に接着剤Bの注入を可能にする注入部10Cと排出ガイド部10Dとが形成されている。更に、この別実施形態(a)の補助治具10では、底壁13の外面に複数の補強リブ18が形成されている。 In the auxiliary jig 10 of this alternative embodiment (a), a regulating support portion 10A is formed at one end in the longitudinal direction, and a guide support portion 10B is formed at the other end in the longitudinal direction. Further, an injection portion 10C and a discharge guide portion 10D are formed at the boundary between the regulation support portion 10A and the guide support portion 10B to allow injection of the adhesive B. As shown in FIG. Furthermore, in the auxiliary jig 10 of this alternative embodiment (a), a plurality of reinforcing ribs 18 are formed on the outer surface of the bottom wall 13 .

尚、この別実施形態(a)は、規制支持部10Aの底壁13の内面を粗面にすることで摩擦部13a(摩擦面の一例)が形成されている。ガイド支持部10Bは、底壁13と一対の側壁12と一対の上壁11との内面が平滑に成形されている。つまり、上述の実施形態で説明した規制溝部10Agとガイド溝部10Bgとを備えておらず、規制支持部10Aとガイド支持部10Bとが平滑な内面に形成されている。 In this alternative embodiment (a), a friction portion 13a (an example of a friction surface) is formed by roughening the inner surface of the bottom wall 13 of the regulation support portion 10A. The inner surfaces of the bottom wall 13, the pair of side walls 12, and the pair of upper walls 11 of the guide support portion 10B are formed smoothly. That is, the restriction groove portion 10Ag and the guide groove portion 10Bg described in the above embodiment are not provided, and the restriction support portion 10A and the guide support portion 10B are formed on smooth inner surfaces.

注入部10Cは、一対の上壁11のうち、規制支持部10Aとガイド支持部10Bとの境界位置から、これに続く側壁12に亘る領域を取り除く形状で、補助治具10の内部空間に連通する注入開口15として形成されている。また、この構成では注入開口15のうち底壁13に近い部位で排出ガイド部10Dが構成される。 The injection part 10C has a shape in which an area extending from the boundary position between the regulation support part 10A and the guide support part 10B to the side wall 12 continuing therefrom is removed from the pair of upper walls 11, and communicates with the internal space of the auxiliary jig 10. It is formed as an injection opening 15 that Further, in this configuration, a portion of the injection opening 15 near the bottom wall 13 forms a discharge guide portion 10D.

この別実施形態(a)の補助治具10を用いたシール材Sの接着方法は、上述の実施形態で説明したものと同様に行える。 The method of adhering the sealing material S using the auxiliary jig 10 of this alternative embodiment (a) can be performed in the same manner as described in the above embodiment.

つまり、シール材Sの端部同士の相対的な位置関係を補助治具10で決めた状態で接着剤Bによってシール材Sの端部同士を高い精度で接着剤Bで接着して環状シールCSを作り出すことが可能となる。また、接着時にシール材Sの端部同士の隙間から接着剤Bが溢れ出た場合でも、溢れ出た接着剤Bを排出ガイド部10Dに流れるため、例えば、溢れ出た接着剤Bにより補助治具10の内面にシール材Sが接着する不都合を招くこともない。 That is, in a state where the relative positional relationship between the ends of the sealing material S is determined by the auxiliary jig 10, the ends of the sealing material S are adhered to each other with high precision using the adhesive B to form the annular seal CS. can be created. Further, even if the adhesive B overflows from the gap between the ends of the sealing material S during adhesion, the overflowed adhesive B flows into the discharge guide portion 10D. Inconvenience caused by adhesion of the sealing material S to the inner surface of the tool 10 is also avoided.

(b)図13~図16に示すように、補助治具10を覆う位置に装着されるカバー部の一例としての保持具30を構成する。この別実施形態(b)の保持具30は、別実施形態(a)として図10~図12に示した構成の補助治具10に装着する形態を示している。この保持具30は、上述の実施形態として図2、図3に示した構成の補助治具10に装着するように構成しても良い。 (b) As shown in FIGS. 13 to 16, a holder 30 is constructed as an example of a cover portion that is mounted at a position that covers the auxiliary jig 10 . The holder 30 of this alternative embodiment (b) is mounted on the auxiliary jig 10 configured as shown in FIGS. 10 to 12 as another embodiment (a). The holder 30 may be configured to be attached to the auxiliary jig 10 having the configuration shown in FIGS. 2 and 3 as the embodiment described above.

この別実施形態(b)の保持具30は、上カバー31と、一対の横カバー32と、この横カバー32に連なる一対の底カバー33とを有している。上カバー31と底カバー33とは上下方向で対向する位置に配置されている。上カバー31には上開放部34が形成され、一対の底カバー33には下開放部35が形成されている。また、上カバー31の外面に外部リブ38を備えており、このように外部リブ38を形成することによりシール材Sの端部同士を接着する際に外部から外力が作用しても上カバー31の変形を抑制できるように構成されている。 A holder 30 of this alternative embodiment (b) has an upper cover 31 , a pair of lateral covers 32 , and a pair of bottom covers 33 connected to the lateral covers 32 . The top cover 31 and the bottom cover 33 are arranged at positions opposed to each other in the vertical direction. An upper open portion 34 is formed in the upper cover 31 , and a lower open portion 35 is formed in the pair of bottom covers 33 . In addition, the outer surface of the upper cover 31 is provided with external ribs 38. By forming the external ribs 38 in this manner, the upper cover 31 will not remain intact even if an external force is applied when the ends of the sealing material S are adhered to each other. It is configured to be able to suppress the deformation of

特に、保持具30の上カバー31の内面のうち、補助治具10に装着した状態で規制支持部10Aに対応する部位には、複数の摩擦突起36が形成されている。また、上開放部34には接着剤Bを注入開口15に案内するように傾斜姿勢となるガイド部34aが形成されている。この保持具30の素材は、樹脂と金属との何れであっても良い。 In particular, a plurality of friction projections 36 are formed on the inner surface of the upper cover 31 of the holder 30 at a portion corresponding to the regulation support portion 10A when attached to the auxiliary jig 10 . In addition, a guide portion 34 a is formed in the upper open portion 34 so as to be inclined so as to guide the adhesive B to the injection opening 15 . The material of the holder 30 may be either resin or metal.

この保持具30は、図15、図16に示すように、補助治具10にシール材Sを保持した状態で、補助治具10の上壁11と側壁12と底壁13との外面を、上カバー31と横カバー32と底カバー33とで覆うように装着される。 As shown in FIGS. 15 and 16, the holder 30 holds the sealing material S on the auxiliary jig 10, and the outer surfaces of the upper wall 11, the side wall 12, and the bottom wall 13 of the auxiliary jig 10 are A top cover 31, a side cover 32, and a bottom cover 33 are mounted so as to cover them.

このように保持具30を補助治具10に装着した状態では、上開放部34が注入開口15を露出させる位置に配置され、摩擦突起36が摩擦部13aに対向する位置に配置される。 When the holder 30 is attached to the auxiliary jig 10 in this manner, the upper open portion 34 is arranged at a position exposing the injection opening 15, and the friction projection 36 is arranged at a position facing the friction portion 13a.

このような構成から、この別実施形態(b)の保持具30を用いたシール材Sの接着方法では、図16に示すように、シール材Sの端部同士の相対的な位置関係を補助治具10で決めた状態で、補助治具10の外面に保持具30が装着される。 From such a configuration, in the method of bonding the sealing material S using the holder 30 of this alternative embodiment (b), the relative positional relationship between the ends of the sealing material S is assisted as shown in FIG. The holder 30 is attached to the outer surface of the auxiliary jig 10 in a state determined by the jig 10 .

この装着状態では、補助治具10における底壁13の摩擦部13aと、保持具30の上カバー31の内面の摩擦突起36とでシール材Sを挟み込む状態となる。この状態において上開放部34の内部に露出する注入開口15に対して、接着剤容器19から接着剤Bを注入することにより接着が実現する。この別実施形態(b)では摩擦部13aと摩擦突起36とでシール材Sを挟み込む形態となる。その構成として、補助治具10に摩擦部13aを備えない構成や、保持具30に摩擦突起36を備えない構成を採用しても良い。 In this mounting state, the frictional portion 13a of the bottom wall 13 of the auxiliary jig 10 and the frictional projection 36 of the inner surface of the upper cover 31 of the holder 30 sandwich the sealing material S. As shown in FIG. In this state, bonding is achieved by injecting the adhesive B from the adhesive container 19 into the injection opening 15 exposed inside the upper open portion 34 . In this alternative embodiment (b), the friction portion 13a and the friction protrusion 36 sandwich the sealing material S. As shown in FIG. As such a configuration, a configuration in which the auxiliary jig 10 does not include the friction portion 13a or a configuration in which the holding member 30 does not include the friction projection 36 may be employed.

この接着を行うことにより、シール材Sの端部同士を高い精度で接着剤Bで接着して環状シールCSを作り出すことが可能となる。また、接着時にシール材Sの端部同士の隙間から接着剤Bが溢れ出た場合でも、溢れ出た接着剤Bを排出ガイド部10Dに流し出せるため、例えば、溢れ出た接着剤Bによりシール端部接着補助治具10の内面にシール材Sを接着する不都合を招くこともない。 This bonding makes it possible to bond the ends of the sealing material S together with the adhesive B with high precision to create the annular seal CS. In addition, even if the adhesive B overflows from the gap between the ends of the sealing material S during adhesion, the overflowed adhesive B can flow into the discharge guide portion 10D. The inconvenience of adhering the sealing material S to the inner surface of the edge adhering aid 10 is also avoided.

更に、この別実施形態(b)の変形例として、単一の上壁11を有し、これに連なる一対の側壁12を有し、一対の側壁12から内方に張り出す一対の底壁13を備えて補助治具10を構成する。この変形例の構成は図面に示していないが、上壁11に対して注入開口15だけが開放する構成となる。 Furthermore, as a modification of this alternative embodiment (b), it has a single top wall 11, has a pair of side walls 12 connected thereto, and has a pair of bottom walls 13 projecting inward from the pair of side walls 12. The auxiliary jig 10 is configured with Although the configuration of this modification is not shown in the drawings, only the injection opening 15 is open to the upper wall 11 .

この変形例のように構成される補助治具10でも、内部にシール材Sの両端部を挿入し、注入開口15から接着剤Bを注入することにより、シール材Sの端部同士を高い精度で接着剤Bで接着して環状シールCSを作り出すことが可能となる。 Even in the auxiliary jig 10 configured as in this modified example, both ends of the sealing material S are inserted into the interior, and the adhesive B is injected from the injection opening 15, whereby the ends of the sealing material S are aligned with high precision. , it is possible to create the annular seal CS by bonding with the adhesive B.

(c)図17~図19に示すように、この別実施形態(c)の補助治具10は、一対の上壁11と、一対の側壁12と、単一の底壁13とを有する部材(素材)を2つ用い、これらをヒンジ22で連結して構成されている。この補助治具10は、図17、図19に示す閉じ姿勢と、図18に示す開放姿勢とに切り換え自在に構成されている。尚、補助治具10を構成する2部材の素材は、樹脂と金属との何れであっても良い。 (c) As shown in FIGS. 17 to 19, the auxiliary jig 10 of this alternative embodiment (c) is a member having a pair of upper walls 11, a pair of side walls 12, and a single bottom wall 13. It is constructed by using two (materials) and connecting them with a hinge 22 . The auxiliary jig 10 is configured to be switchable between the closed posture shown in FIGS. 17 and 19 and the open posture shown in FIG. The materials of the two members forming the auxiliary jig 10 may be either resin or metal.

この別実施形態(c)の補助治具10は、2部材の各々の底壁13の外壁より外方にヒンジ22の揺動支軸22aを配置しており、このヒンジ22を境界にして一方の部材で規制支持部10Aが構成され、他方の部材でガイド支持部10Bが構成されている。 In the auxiliary jig 10 of this alternative embodiment (c), the swing support shaft 22a of the hinge 22 is arranged outside the outer wall of the bottom wall 13 of each of the two members. One member constitutes the regulation support portion 10A, and the other member constitutes the guide support portion 10B.

規制支持部10Aは、底壁13の内面を粗面にすることで摩擦部13aが形成されている。ガイド支持部10Bは、底壁13と一対の側壁12と一対の上壁11との内面が平滑に成形されている。この別実施形態(c)では、摩擦部13aを形成しているが、図19において二点鎖線で示すように、別実施形態(b)で説明した保持具30を装着してシール材Sの端部同士の接着を行う場合に、保持具30に形成された摩擦突起36と、摩擦部13aとでシール材Sを挟み込む形態となる。その構成として、補助治具10に摩擦部13aを備えないように構成しても良い。 The regulation support portion 10A has a friction portion 13a formed by roughening the inner surface of the bottom wall 13. As shown in FIG. The inner surfaces of the bottom wall 13, the pair of side walls 12, and the pair of upper walls 11 of the guide support portion 10B are formed smoothly. In this alternative embodiment (c), the friction portion 13a is formed, but as indicated by the two-dot chain line in FIG. When the ends are bonded together, the sealing material S is sandwiched between the friction projections 36 formed on the holder 30 and the friction portion 13a. As such a configuration, the auxiliary jig 10 may be configured so as not to include the friction portion 13a.

注入部10Cは、補助治具10を構成する2部材を閉じ姿勢にある状態で、規制支持部10Aとガイド支持部10Bとの境界に形成される注入開口15で構成されている。この構成では、補助治具10を構成する2部材の一方に開口部分の半分が形成され、2部材の他方に開口部分の残りの半分が形成されている。また、この構成では注入開口15のうち底壁13に近い部位で排出ガイド部10Dが構成される。 The injection part 10C is composed of an injection opening 15 formed at the boundary between the regulation support part 10A and the guide support part 10B when the two members constituting the auxiliary jig 10 are closed. In this configuration, one half of the opening is formed in one of the two members forming the auxiliary jig 10, and the other half of the opening is formed in the other of the two members. Further, in this configuration, a portion of the injection opening 15 near the bottom wall 13 forms a discharge guide portion 10D.

また、この別実施形態(c)の補助治具10では、規制支持部10Aとガイド支持部10Bとにシール材Sの端部を挿入する際に、例えば、シール材Sの凸部Saを上方に向けても良く、この逆方向に向けても良い。この別実施形態(c)の補助治具10を用いたシール材Sの接着方法は、上述の実施形態で説明したものと同様に行える。 Further, in the auxiliary jig 10 of this alternative embodiment (c), when inserting the ends of the sealing material S into the regulation support portion 10A and the guide support portion 10B, for example, the protrusion Sa of the sealing material S , or in the opposite direction. The method of adhering the sealing material S using the auxiliary jig 10 of this alternative embodiment (c) can be performed in the same manner as described in the above embodiment.

つまり、この別実施形態(c)に示した補助治具10を用いたシール材Sの接着方法として、例えば、補助治具10を開放姿勢に設定した状態でシール材Sの一方の端部を規制支持部10Aに挿入し、シール材Sの他方の端部をガイド支持部10Bに挿入しておく。この後に、補助治具10を閉じ姿勢に切り換え、端部夫々の隙間に接着剤Bを注入することが可能である。 That is, as a method of adhering the sealing material S using the auxiliary jig 10 shown in this alternative embodiment (c), for example, one end of the sealing material S is held while the auxiliary jig 10 is set in the open posture. It is inserted into the regulation support portion 10A, and the other end of the sealing material S is inserted into the guide support portion 10B. After this, it is possible to switch the auxiliary jig 10 to the closed position and inject the adhesive B into the gaps between the ends.

これにより、閉じ姿勢に設定した状態でシール材Sの端部同士の相対的な位置関係を補助治具10で決めた状態で接着剤Bによってシール材Sの端部同士を高い精度で接着剤Bで接着して環状シールCSを作り出すことが可能となる。また、接着時にシール材Sの端部同士の隙間から接着剤Bが溢れ出た場合でも、溢れ出た接着剤Bを排出ガイド部10Dから外部に流れるため、例えば、溢れ出た接着剤Bにより補助治具10の内面にシール材Sが接着する不都合を招くこともない。 As a result, while the relative positional relationship between the ends of the sealing material S is determined by the auxiliary jig 10 in the closed posture, the ends of the sealing material S are glued together with the adhesive B with high accuracy. It is possible to bond with B to create an annular seal CS. Further, even if the adhesive B overflows from the gap between the ends of the sealing material S during bonding, the overflowed adhesive B flows outside from the discharge guide portion 10D. Inconvenience caused by adhesion of the sealing material S to the inner surface of the auxiliary jig 10 is also avoided.

特に、この別実施形態(c)では、図19において二点鎖線で示すように、別実施形態(b)で説明した構成の保持具30を装着してシール材Sの端部同士の接着を行っても良い。このように保持具30を装着することにより、補助治具10を構成する2部材を閉じ姿勢に維持することが可能となり、安定した作業を実現する。 In particular, in this alternative embodiment (c), as indicated by a two-dot chain line in FIG. you can go By mounting the holder 30 in this way, it becomes possible to maintain the two members that constitute the auxiliary jig 10 in the closed position, thereby realizing stable work.

(d)規制支持部10Aを、シール材Sの端部に圧力を作用させることによりシール材Sの長手方向への移動を規制するようにバネ材を用いた押圧機構を備えて構成する。 (d) The regulating support portion 10A is configured with a pressing mechanism using a spring material so as to apply pressure to the end portion of the sealing material S to regulate the movement of the sealing material S in the longitudinal direction.

押圧機構は、例えば、バネ線材を用いると共に、このバネ線材の一端を補助治具10の上壁11や側壁12に支持し、このバネ線材の他端を押圧部としてシール材Sの外面に接触して押圧力を作用させる位置に配置するものを想定している。つまり、この押圧機構では、例えば、押圧部を底壁13から離間させるように人為的に持ち上げた状態でシール材Sを補助治具10に挿入し、人為的な操作力を解除することで付勢力により押圧部と底壁13との間にシール材Sを挟み込むことにより、シール材Sに人為的な押圧力を作用させることなく、このシール材Sの位置の保持を可能にする。 The pressing mechanism uses, for example, a spring wire, and one end of the spring wire is supported by the upper wall 11 and the side wall 12 of the auxiliary jig 10, and the other end of the spring wire is used as a pressing portion to contact the outer surface of the sealing member S. It is assumed that it is placed at a position where the pressing force is applied. That is, in this pressing mechanism, for example, the sealing material S is inserted into the auxiliary jig 10 in a state in which the pressing portion is artificially lifted away from the bottom wall 13, and the artificial operating force is released. By sandwiching the sealing material S between the pressing portion and the bottom wall 13 by force, the position of the sealing material S can be held without applying an artificial pressing force to the sealing material S.

このように構成される押圧機構は、補助治具10に挿入されるシール材Sの両端部に対応するように2組備える必要はなく、シール材Sの一端側だけ支持するように1つだけ備えることが考えられる。また、押圧機構の付勢力はシール材Sを保持する程度であれば良いため、比較的小さい値に設定できる。 It is not necessary to provide two sets of pressing mechanisms configured in this way so as to correspond to both ends of the sealing material S to be inserted into the auxiliary jig 10, but only one set to support only one end side of the sealing material S. It is conceivable to prepare. Further, since the biasing force of the pressing mechanism is sufficient to hold the sealing material S, it can be set to a relatively small value.

この別実施形態(d)では、押圧機構を備えることでシール材Sに人為的に圧力を継続的に加えなくとも、シール材Sの端部の保持が可能となるため作業が容易となる。また、このようにバネ材で成る押圧機構を備える構成と、上述の実施形態で説明した摩擦面や、別実施形態(b)に記載した摩擦部13a等と併せて備えても良い。 In this alternative embodiment (d), by providing a pressing mechanism, it is possible to hold the end portion of the sealing material S without continuously applying pressure to the sealing material S, thus facilitating the work. Further, the configuration including the pressing mechanism made of the spring material as described above may be provided together with the friction surface described in the above embodiment, the friction portion 13a described in another embodiment (b), and the like.

(e)保持具30(カバー部の一例)は、別実施形態(b)で説明した構成に限るものではなく、補助治具10に挿入したシール材Sの位置を決めるようにカバーの機能を有するものであれば良い。また、保持具30(カバー部の一例)は、別実施形態(a)、(c)に記載された補助治具10、あるいは、実施形態に記載した補助治具10に装着するように構成することが可能である。 (e) The holder 30 (an example of the cover portion) is not limited to the configuration described in the other embodiment (b), and functions as a cover to determine the position of the sealing material S inserted into the auxiliary jig 10. Anything you have is fine. Further, the holder 30 (an example of the cover portion) is configured to be attached to the auxiliary jig 10 described in the other embodiments (a) and (c) or the auxiliary jig 10 described in the embodiment. Is possible.

特に、この別実施形態(e)のように保持具30を補助治具10に装着する場合には、保持具30においてシール材Sを保持するための摩擦力を作用させる摩擦突起36と、補助治具10においてシール材Sを保持するための摩擦力を作用させ摩擦部13aとの一方だけを用いるように構成しても良い。 In particular, when the holder 30 is attached to the auxiliary jig 10 as in this alternative embodiment (e), the friction protrusions 36 for applying a frictional force for holding the sealing material S in the holder 30 and the auxiliary A frictional force may be applied to the jig 10 to hold the sealing member S, and only one of the frictional portions 13a may be used.

本発明は、シール材の端部を接着することでフランジ部の外周に装着される環状シールを形成するためのシール端部接着補助治具、および、シール材の接着方法に利用することができる。 INDUSTRIAL APPLICABILITY The present invention can be used for a seal end adhesion auxiliary jig for forming an annular seal mounted on the outer periphery of a flange portion by adhering the end of a seal material, and a method for adhering the seal material. .

1 水道管(管路)
2 フランジ部
10 シール端部接着補助治具
10A 規制支持部
10Ag 規制溝部(凹部)
10B ガイド支持部
10Bg ガイド溝部(凹部)
10C 注入部
10D 排出ガイド部
12 側壁
13 底壁
13a 摩擦部(摩擦面)
14 規制突条(摩擦面)
30 保持具(カバー部)
B 接着剤
CS 環状シール
S シール材
Sa 凸部
1 Water pipe (pipe line)
2 Flange portion 10 Seal end adhesion auxiliary jig 10A Regulating support portion 10Ag Regulating groove portion (recess)
10B guide support portion 10Bg guide groove portion (recess)
10C injection part 10D discharge guide part 12 side wall 13 bottom wall 13a friction part (friction surface)
14 regulation protrusion (friction surface)
30 holder (cover part)
B Adhesive CS Annular seal S Sealing material Sa Convex part

Claims (5)

連結された一対のフランジ部の外周に装着される環状シールを形成するため、可撓性で帯状のシール材を円形に変形させた状態で、当該シール材の端部同士の接着剤による接着を補助するシール端部接着補助治具であって、
前記シール材の一方の端部を、前記シール材の幅方向及び厚み方向の位置を決めた状態で長手方向への移動を規制する規制支持部と、
前記シール材の他方の端部を、前記シール材の幅方向及び厚み方向の位置を決めた状態で長手方向への移動を可能にするガイド支持部とを備え、
前記規制支持部と前記ガイド支持部との境界位置に、当該シール材の端部同士の隙間への接着剤の注入を可能にする注入部が形成され、
前記規制支持部及び前記ガイド支持部は、前記シール材を幅方向から挟む一対の側壁を備えると共に、前記シール材を厚み方向から挟むように一対の前記側壁から幅方向の内側に延びる上壁と底壁とを備えており、
前記注入部から注入された接着剤のうち、前記シール材の端部同士の隙間から外部に溢れ出る接着剤の流れを許容する排出ガイド部が形成されているシール端部接着補助治具。
In order to form an annular seal attached to the outer periphery of a pair of connected flange portions, the ends of the sealing material are adhered with an adhesive while the flexible belt-shaped sealing material is deformed into a circular shape. A seal edge adhesion auxiliary jig that assists,
a regulating support for restricting one end of the sealing material from moving in the longitudinal direction while positioning the sealing material in the width direction and the thickness direction;
a guide support part that allows the other end of the sealing material to move in the longitudinal direction while the positions of the sealing material in the width direction and the thickness direction are determined;
An injection portion is formed at a boundary position between the regulation support portion and the guide support portion to enable injection of an adhesive into a gap between ends of the sealing material,
The regulation support portion and the guide support portion each include a pair of side walls that sandwich the sealing material in the width direction, and an upper wall that extends inward in the width direction from the pair of side walls so as to sandwich the sealing material in the thickness direction. a bottom wall and
A seal end adhesion assisting jig having a discharge guide portion for allowing flow of the adhesive, which is injected from the injection portion, to the outside from a gap between the ends of the sealing material.
前記シール材の厚さ方向での一方に複数の凸部が長手方向に沿って形成されており、
前記規制支持部と前記ガイド支持部とには、前記凸部が嵌り込む凹部が形成され、前記凸部が前記凹部に嵌り込む状態で前記シール材が案内される請求項1に記載のシール端部接着補助治具。
A plurality of projections are formed along the longitudinal direction on one side of the sealing material in the thickness direction,
2. A seal end according to claim 1 , wherein a recess into which said protrusion is fitted is formed in said regulation support portion and said guide support portion, and said sealing material is guided in a state in which said protrusion is fitted into said recess. Parts bonding aid.
前記規制支持部が、前記シール材の外面に接触することにより、前記シール材の長手方向への移動を規制する摩擦面を備えている請求項1又は2に記載のシール端部接着補助治具。 3. The seal end adhesion assisting jig according to claim 1 , wherein the regulation support portion has a friction surface that regulates longitudinal movement of the seal material by coming into contact with an outer surface of the seal material. . 前記規制支持部と前記ガイド支持部とに亘って、前記シール材の表面を覆うカバー部を備えている請求項1~のいずれか一項に記載のシール端部接着補助治具。 4. The jig for assisting seal edge bonding according to any one of claims 1 to 3 , further comprising a cover portion that covers the surface of the seal material across the regulation support portion and the guide support portion. 請求項1~のいずれかに記載のシール端部接着補助治具を用いたシール材の接着方法であって、
前記フランジ部が形成された管路の外周を取り囲む領域において前記シール材を円形に変形させ、当該シール材の一方の端部を前記シール端部接着補助治具の前記規制支持部に支持し、当該シール材の他方の端部を前記シール端部接着補助治具の前記ガイド支持部に支持し、前記シール材の端部同士の隙間に接着剤を注入すると共に、前記ガイド支持部に支持されている他方の端部に外力を作用させることで、他方の端部を一方の端部に圧着させて接着を行い、接着が完了した後に前記シール端部接着補助治具を取り外すシール端部接着補助治具を用いたシール材の接着方法。
A sealing material bonding method using the seal edge bonding auxiliary jig according to any one of claims 1 to 4 ,
deforming the sealing material into a circular shape in a region surrounding the outer periphery of the pipeline in which the flange portion is formed, and supporting one end of the sealing material on the regulation support portion of the seal end adhesion auxiliary jig; The other end of the seal material is supported by the guide support portion of the seal end adhesion auxiliary jig, an adhesive is injected into the gap between the end portions of the seal material, and the seal material is supported by the guide support portion. By applying an external force to the other end of the sealing edge, the other end is crimped to the one end for bonding, and after the bonding is completed, the seal edge bonding auxiliary jig is removed. A sealing material bonding method using an auxiliary jig.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013204636A (en) 2012-03-27 2013-10-07 Waterworks Technology Development Organization Co Ltd Seal washer and fastening method of fluid pipe flange part
JP2014025589A (en) 2013-09-10 2014-02-06 Waterworks Technology Development Organization Co Ltd Method for fastening fluid pipe flange part, and piping reinforcement tool
JP2016114182A (en) 2014-12-16 2016-06-23 三菱重工業株式会社 Manufacturing method of seal structure and seal structure

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0529823Y2 (en) * 1988-04-25 1993-07-29

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013204636A (en) 2012-03-27 2013-10-07 Waterworks Technology Development Organization Co Ltd Seal washer and fastening method of fluid pipe flange part
JP2014025589A (en) 2013-09-10 2014-02-06 Waterworks Technology Development Organization Co Ltd Method for fastening fluid pipe flange part, and piping reinforcement tool
JP2016114182A (en) 2014-12-16 2016-06-23 三菱重工業株式会社 Manufacturing method of seal structure and seal structure

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