JP7292612B2 - Support member and bathtub stacking structure - Google Patents

Support member and bathtub stacking structure Download PDF

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JP7292612B2
JP7292612B2 JP2019177083A JP2019177083A JP7292612B2 JP 7292612 B2 JP7292612 B2 JP 7292612B2 JP 2019177083 A JP2019177083 A JP 2019177083A JP 2019177083 A JP2019177083 A JP 2019177083A JP 7292612 B2 JP7292612 B2 JP 7292612B2
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bathtub
fitted
support member
bathroom
bathtubs
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JP2021054441A (en
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浩実 吉岡
敏幸 三浦
哲隆 佐藤
拓央 奥田
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Toto Ltd
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Toto Ltd
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Description

本発明の態様は、一般的に、上下方向に積み重ねられる浴室部材を支持する支持部材および浴槽段積み構造に関する。 Aspects of the present invention relate generally to support members and tub stacking structures that support vertically stacked bathroom members.

工場や倉庫などでは、浴室に使用される浴室部材を積み上げて保管している。例えば、浴室部材のうち、浴槽は、上端側に開口を覆う上キャップを設けるとともに、下端側に底キャップを設けて複数の浴槽を積み上げ、バンドによって複数の浴槽を結束している(特許文献1)。 In factories and warehouses, bathroom materials used in bathrooms are piled up and stored. For example, among bathroom members, a bathtub is provided with an upper cap covering an opening on the upper end side and a bottom cap on the lower end side to stack a plurality of bathtubs and bind the plurality of bathtubs with a band (Patent Document 1). ).

特開平11-049274号公報JP-A-11-049274

しかし、複数の浴槽を積み重ねていくと高さが高くなってしまうので、多くの浴槽を積み重ねることが困難になる虞がある。そこで、一方の浴槽を他方の浴槽の内部に挿入して積み重ねていくことが考えられる。しかし、このような場合には、浴槽同士が接触して傷が付く虞がある。 However, stacking a plurality of bathtubs increases the height, which may make it difficult to stack many bathtubs. Therefore, it is conceivable to stack one bathtub by inserting it into the other. However, in such a case, the bathtubs may come into contact with each other and be damaged.

本発明は、かかる課題の認識に基づいてなされたものであり、多くの浴室部材を積み重ねることができる支持部材および浴槽段積み構造を提供することを目的とする。 The present invention has been made based on the recognition of such problems, and an object of the present invention is to provide a supporting member and a bathtub stacking structure that can stack many bathroom members.

第1の発明は、上下方向に延びる本体部と、前記本体部の上下方向の一側に設けられた一側嵌合部と、前記本体部の他側に設けられた他側嵌合部と、を備え、前記一側嵌合部は、上下方向に積み重ねられる浴室部材のうち、一側に位置する一側部材の周縁部に設けられた第1被嵌合部に嵌合され、前記他側嵌合部は、上下方向に積み重ねられる浴室部材のうち、他側に位置する他側部材の周縁部に設けられた第2被嵌合部に嵌合されることを特徴とする支持部材である。 A first aspect of the present invention comprises a body portion extending in the vertical direction, a one-side fitting portion provided on one side of the body portion in the vertical direction, and the other-side fitting portion provided on the other side of the body portion. , wherein the one side fitting portion is fitted to a first fitted portion provided on the peripheral edge portion of one side member located on one side of the bathroom members stacked in the vertical direction, and the other The side fitting portion is a support member that is fitted to a second fitted portion provided on the peripheral edge portion of the other side member positioned on the other side of the bathroom members stacked in the vertical direction. be.

この支持部材によれば、上下の浴室部材間に所定の間隔をもたせた状態で多くの浴室部材を積み重ねることができる。また、支持部材は、浴室部材の周縁部の第1被嵌合部および第2被嵌合部に嵌合されるので、積み重なる浴室部材を安定して支持させることができる。さらに、浴室部材の周縁部に設けられた第1被嵌合部および第2被嵌合部に支持部材を簡単に嵌合させることができるので、浴室部材を積み重ねる作業の作業性を向上できる。 According to this support member, many bathroom members can be stacked with a predetermined gap between the upper and lower bathroom members. Moreover, since the support member is fitted to the first fitted portion and the second fitted portion of the peripheral portion of the bathroom member, it is possible to stably support the stacked bathroom members. Furthermore, since the support member can be easily fitted to the first fitted portion and the second fitted portion provided on the peripheral edge of the bathroom member, the workability of stacking the bathroom members can be improved.

第2の発明は、第1の発明において、前記浴室部材の周縁部は、上下方向に対向して第1被嵌合部と第2被嵌合部とが設けられており、前記一側嵌合部は、前記第1被嵌合部に嵌合した状態で、前記第2被嵌合部に嵌合する他の支持部材の他側嵌合部に干渉しないことを特徴とする支持部材である。 In a second aspect based on the first aspect, the peripheral edge portion of the bathroom member is provided with a first fitted portion and a second fitted portion facing each other in the vertical direction, and the one-side fitting portion The joint portion is a support member characterized in that, in a state of being fitted to the first to-be-fitted portion, it does not interfere with the other-side fitting portion of another support member that is to be fitted to the second to-be-fitted portion. be.

この支持部材によれば、上下方向に位置する各支持部材が干渉することなく浴室部材の周縁部に嵌合される。従って、積み重なった浴室部材のがたつきを抑制して、浴室部材を安定して積み重ねることができる。 According to this support member, each support member positioned in the vertical direction is fitted to the peripheral edge portion of the bathroom member without interfering with each other. Therefore, the bathroom members can be stably stacked by suppressing rattling of the stacked bathroom members.

第3の発明は、第1または第2の発明において、前記本体部から突出する日よけ部をさらに備え、前記日よけ部は、前記本体部が前記一側部材と前記他側部材との間に配設された状態で、前記一側部材および前記他側部材よりも外側に位置して前記本体部を覆うことを特徴とする支持部材である。 In a third aspect based on the first or second aspect, the sunshade portion further includes a sunshade portion protruding from the main body portion, wherein the main body portion of the sunshade portion is connected to the one side member and the other side member. The support member is positioned outside the one-side member and the other-side member to cover the main body portion while being arranged between the two.

この支持部材によれば、日よけ部は、本体部を太陽光から保護しているので、本体部の劣化を低減させることができ、支持部材の寿命を向上できる。また、日よけ部の劣化具合いを目視で確認することにより、支持部材の交換時期を把握することができる。 According to this support member, since the awning protects the main body from sunlight, deterioration of the main body can be reduced, and the life of the support member can be extended. In addition, by visually confirming the degree of deterioration of the shade portion, it is possible to know when to replace the support member.

第4の発明は、第1~第3のいずれか1つの発明において、前記浴室部材は、浴槽であり、前記第2被嵌合部は、前記浴槽を浴室に配設したときに浴室壁が挿入される壁載せ凹部となっており、前記他側嵌合部は、前記壁載せ凹部に嵌合することを特徴とする支持部材である。 In a fourth invention, in any one of the first to third inventions, the bathroom member is a bathtub; It is a support member characterized in that it is a wall-mounting recess into which it is inserted, and the other-side fitting portion fits into the wall-mounting recess.

この支持部材によれば、浴室壁が挿入される壁載せ凹部に支持部材を嵌合させているので、既存の浴槽を簡単に積み重ねることができる。また、壁載せ凹部には、最終的に浴室壁が挿入されるので、支持部材の他側嵌合部と壁載せ凹部との間に養生などを施す必要がない。従って、浴槽を積み重ねる作業の作業性が向上するとともに、コストを削減することができる。 According to this support member, since the support member is fitted in the wall-mounting recess into which the bathroom wall is inserted, existing bathtubs can be easily stacked. In addition, since the bathroom wall is finally inserted into the wall-mounting recess, there is no need to perform curing or the like between the other-side fitting portion of the support member and the wall-mounting recess. Therefore, the workability of stacking the bathtubs can be improved, and the cost can be reduced.

第5の発明は、浴槽本体と、前記浴槽本体の周縁に設けられた周縁部と、を有する浴槽と、前記浴槽を上下方向に積み重ねたときに、上下方向の一側に位置する一側浴槽と他側に位置する他側浴槽との間に配置される支持部材と、を備え、前記浴槽の前記周縁部は、上下方向に対向して形成され前記支持部材が嵌合する第1被嵌合部と第2被嵌合部とを有し、前記支持部材は、前記一側浴槽と前記他側浴槽との間で上下方向に延びる本体部と、前記一側浴槽の前記第1被嵌合部に嵌合する一側嵌合部と、前記他側浴槽の前記第2被嵌合部に嵌合する他側嵌合部と、を有することを特徴とする浴槽段積み構造である。 A fifth aspect of the present invention is a bathtub having a bathtub main body and a peripheral edge portion provided on the peripheral edge of the bathtub main body, and a one-sided bathtub located on one side in the vertical direction when the bathtubs are stacked vertically. and a support member arranged between the other side bathtub located on the other side, wherein the peripheral edge portion of the bathtub is formed to face each other in the vertical direction and is fitted with the support member The supporting member includes a main body portion extending vertically between the one side bathtub and the other side bathtub, and the first fitting portion of the one side bathtub. The bathtub stacking structure is characterized by having a one-side fitting portion that fits into the joint portion, and a second-side fitting portion that fits into the second fitted portion of the other-side bathtub.

この浴槽段積み構造によれば、上下の浴槽間に所定の間隔をもたせた状態で多くの浴槽を積み重ねることができる。また、支持部材は、浴槽の周縁部の第1被嵌合部および第2被嵌合部に嵌合されるので、積み重なる浴槽を安定して支持させることができる。さらに、支持部材を簡単に浴槽の第1被嵌合部および第2被嵌合部に嵌合させることができるので、浴槽を積み重ねる作業の作業性を向上できる。 According to this bathtub stacking structure, many bathtubs can be stacked with a predetermined gap between the upper and lower bathtubs. In addition, since the support member is fitted to the first fitted portion and the second fitted portion of the peripheral portion of the bathtub, the stacked bathtubs can be stably supported. Furthermore, since the support member can be easily fitted to the first fitted portion and the second fitted portion of the bathtub, the workability of stacking the bathtubs can be improved.

本発明の態様によれば、多くの浴室部材を積み重ねることができる支持部材および浴槽段積み構造が提供される。 SUMMARY OF THE INVENTION In accordance with aspects of the present invention, a support member and tub stacking structure is provided that allows stacking of many bathroom components.

本発明の実施形態に係る支持部材を用いて複数の浴槽を積み重ねた状態を示す斜視図である。FIG. 4 is a perspective view showing a state in which a plurality of bathtubs are stacked using the support member according to the embodiment of the present invention; 図1中の支持部材、第1被嵌合部、第2被嵌合部を拡大して示す斜視図である。It is a perspective view which expands and shows a support member in FIG. 1, a 1st to-be-fitted part, and a 2nd to-be-fitted part. 図2中の支持部材、第1被嵌合部、第2被嵌合部を矢示A-A方向からみた断面図である。FIG. 3 is a cross-sectional view of the supporting member, the first fitted portion, and the second fitted portion in FIG. 2 as viewed in the direction of arrows AA. 支持部材を単体で示す斜視図である。It is a perspective view which shows a support member alone. 浴室に設置された浴槽の第2被嵌合部に浴室壁が挿入された状態を示す斜視図である。Fig. 10 is a perspective view showing a state in which the bathroom wall is inserted into the second fitted portion of the bathtub installed in the bathroom; 本発明の変形例による支持部材を示す図3と同様の断面図である。FIG. 4 is a cross-sectional view similar to FIG. 3 showing a support member according to a variant of the invention; 図6中の支持部材を単体で示す斜視図である。FIG. 7 is a perspective view showing a single support member in FIG. 6 ;

以下、本発明の実施形態について図面を参照しつつ説明する。なお、各図面中、同様の構成要素には同一の符号を付して詳細な説明は適宜省略する。
図1は、本発明の実施形態に係る支持部材を用いて複数の浴槽を積み重ねた状態を示す斜視図である。この場合、複数の浴槽10は、浴室Rに設置される状態とは上下反転させた状態で上下方向に積み重ねられている。
図2は、図1中の支持部材、第1被嵌合部、第2被嵌合部を拡大して示す斜視図である。
図3は、図2中の支持部材、第1被嵌合部、第2被嵌合部を矢示A-A方向からみた断面図である。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in each drawing, the same reference numerals are given to the same constituent elements, and detailed description thereof will be omitted as appropriate.
FIG. 1 is a perspective view showing a state in which a plurality of bathtubs are stacked using support members according to an embodiment of the present invention. In this case, the plurality of bathtubs 10 are stacked in the vertical direction in a state in which they are upside down from the state in which they are installed in the bathroom R. As shown in FIG.
FIG. 2 is an enlarged perspective view showing a support member, a first fitted portion, and a second fitted portion shown in FIG.
FIG. 3 is a cross-sectional view of the support member, the first fitted portion, and the second fitted portion in FIG. 2 as viewed in the direction of arrows AA.

浴槽10は、浴槽本体11と、浴槽本体11の周縁に設けられた周縁部15と、を有する。浴槽10は、本発明の浴室部材を構成している。浴槽本体11は、入浴時に湯水を溜める湯溜め部となっており、底面部12、側壁部13、および開口部14を有する。底面部12は、下段部12aと、上段部12bと、により段付状に形成されている。入浴者は、例えば下段部12aに座った状態で上段部12bに足を載せて入浴することができる。また、入浴者は、上段部12bに座った状態で半身浴をすることができる。 The bathtub 10 has a bathtub main body 11 and a peripheral edge portion 15 provided on the peripheral edge of the bathtub main body 11 . The bathtub 10 constitutes the bathroom member of the present invention. The bathtub main body 11 serves as a hot water reservoir for storing hot water during bathing, and has a bottom portion 12 , a side wall portion 13 and an opening portion 14 . The bottom portion 12 is formed in a stepped shape by a lower step portion 12a and an upper step portion 12b. For example, a bather can take a bath while sitting on the lower portion 12a and putting his or her feet on the upper portion 12b. Also, the bather can take a half-body bath while sitting on the upper part 12b.

側壁部13は、底面部12の外縁から立設している。周縁部15は、側壁部13から外側に向けて突出している。周縁部15は、薄板状に形成され、側壁部13の全周にわたって設けられている。開口部14は、周縁部15に囲まれており、浴槽本体11の内部(底面部12と側壁部13とで構成された凹状の部分)と連通している。浴槽本体11は、内部に湯水を貯留可能であり、浴槽本体11内で入浴を行うことができる。また、図1に示すように、工場や倉庫などで複数の浴槽10を保管する場合には、複数の浴槽10の底面部12を上側にしてパレット100上に浴槽10を積み重ねている。 The side wall portion 13 is erected from the outer edge of the bottom portion 12 . The peripheral portion 15 protrudes outward from the side wall portion 13 . The peripheral edge portion 15 is formed in a thin plate shape and provided over the entire circumference of the side wall portion 13 . The opening 14 is surrounded by a peripheral edge 15 and communicates with the interior of the bathtub body 11 (the recessed portion formed by the bottom portion 12 and the side wall portion 13). The bathtub main body 11 can store hot water inside, and a bath can be performed in the bathtub main body 11.例文帳に追加As shown in FIG. 1, when a plurality of bathtubs 10 are stored in a factory or warehouse, the bathtubs 10 are stacked on a pallet 100 with the bottom portions 12 of the plurality of bathtubs 10 facing upward.

浴槽10の周縁部15は、開口部14とは反対側の外側端部から底面部12側に向けて延びる縦板部16と、縦板部16の途中部位から外側に向けて延びる水平部17と、水平部17の外側端部から底面部12側に向けて延びる起立部18と、水平部17の外側端部から起立部18とは反対側に向けて延びる延出部19と、を有している。 A peripheral edge portion 15 of the bathtub 10 includes a vertical plate portion 16 extending toward the bottom portion 12 from the outer end opposite to the opening portion 14, and a horizontal portion 17 extending outward from a midway portion of the vertical plate portion 16. , a standing portion 18 extending from the outer end of the horizontal portion 17 toward the bottom portion 12 side, and an extending portion 19 extending from the outer end of the horizontal portion 17 toward the side opposite to the standing portion 18. are doing.

第1被嵌合部20は、浴槽10の周縁部15に設けられている。この第1被嵌合部20は、浴槽10を積み重ねるときに、後述する支持部材30の一側嵌合部32が嵌合する部分となっており、縦板部16、水平部17、および起立部18により凹状に形成されている。第1被嵌合部20は、周縁部15の裏面15a側に設けられている。 The first fitted portion 20 is provided on the peripheral portion 15 of the bathtub 10 . This first fitted portion 20 is a portion into which one side fitting portion 32 of a support member 30 described later is fitted when stacking the bathtubs 10, and includes the vertical plate portion 16, the horizontal portion 17, and the standing portion 17. It is formed in a concave shape by the portion 18 . The first fitted portion 20 is provided on the rear surface 15a side of the peripheral portion 15 .

第2被嵌合部21は、浴槽10の周縁部15に設けられている。この第2被嵌合部21は、浴槽10を積み重ねるときに、後述する支持部材30の他側嵌合部36が嵌合する部分となっており、縦板部16、水平部17、および延出部19により凹状に形成されている。第2被嵌合部21は、周縁部15の表面15b側に設けられている。すなわち、第1被嵌合部20と第2被嵌合部21とは、上下方向に対向して設けられている。 The second fitted portion 21 is provided on the peripheral portion 15 of the bathtub 10 . This second fitted portion 21 is a portion to which the other side fitting portion 36 of the support member 30 described later is fitted when stacking the bathtubs 10, and includes the vertical plate portion 16, the horizontal portion 17, and the extension portion. The projecting portion 19 is formed in a concave shape. The second fitted portion 21 is provided on the surface 15 b side of the peripheral portion 15 . That is, the first to-be-fitted portion 20 and the second to-be-fitted portion 21 are provided to face each other in the vertical direction.

第2被嵌合部21は、浴槽10を浴室Rに配設したときに浴室壁200が挿入される壁載せ凹部となっている(図5参照)。従って、第1被嵌合部20および第2被嵌合部21は、浴槽10の周縁部15のうち浴室Rの洗い場R1側以外の端部に形成されている。なお、周縁部15の洗い場R1側の端部に第1被嵌合部20および第2被嵌合部21が形成されていてもよい。 The second fitted portion 21 serves as a wall mounting recess into which the bathroom wall 200 is inserted when the bathtub 10 is installed in the bathroom R (see FIG. 5). Therefore, the first fitted portion 20 and the second fitted portion 21 are formed at the end portion of the peripheral edge portion 15 of the bathtub 10 other than the wash area R1 side of the bathroom R. Note that the first fitted portion 20 and the second fitted portion 21 may be formed at the end portion of the peripheral edge portion 15 on the washing place R1 side.

浴槽10の周縁部15は、裏面15a側に複数本のリブ22が設けられている。これらリブ22は、周縁部15から浴槽本体11に向けて延びている。リブ22は、浴槽10を全体的に補強する補強部材となっている。 A peripheral portion 15 of the bathtub 10 is provided with a plurality of ribs 22 on the back surface 15a side. These ribs 22 extend from the peripheral portion 15 toward the bathtub body 11 . The rib 22 serves as a reinforcing member that reinforces the bathtub 10 as a whole.

次に、複数個の浴槽10を積み重ねるときに用いられる支持部材30について説明する。図1に示す複数個の支持部材30は、同一の構成、形状となっている。また、以下では、説明の便宜上、図1中の最も上側に位置する2つの浴槽10のうち、下側に位置する浴槽10を一側部材としての一側浴槽10aとし、その上側に積み重ねられた浴槽10を他側部材としての他側浴槽10bとする。 Next, a support member 30 used when stacking a plurality of bathtubs 10 will be described. A plurality of support members 30 shown in FIG. 1 have the same configuration and shape. Further, hereinafter, for convenience of explanation, of the two bathtubs 10 positioned at the uppermost side in FIG. Let the bathtub 10 be the other side bathtub 10b as another side member.

図4は、支持部材を単体で示す斜視図である。
支持部材30は、複数個の浴槽10をパレット100上に積み重ねる場合に、各浴槽10の周縁部15に嵌め込まれて浴槽10を支持する。すなわち、支持部材30は、浴槽10を上下方向に積み重ねたときに、上下方向の一側に位置する一側浴槽10aと他側に位置する他側浴槽10bとの間に配置される。支持部材30は、例えばポリプロピレンなどの樹脂材料からなるブロック体として形成されている。なお、支持部材30は、金属材料により形成してもよい。
FIG. 4 is a perspective view showing the support member alone.
When stacking a plurality of bathtubs 10 on the pallet 100 , the support member 30 is fitted to the peripheral edge portion 15 of each bathtub 10 to support the bathtubs 10 . That is, when the bathtubs 10 are stacked vertically, the support member 30 is arranged between the one-side bathtub 10a positioned on one side in the vertical direction and the other-side bathtub 10b positioned on the other side. The support member 30 is formed as a block made of a resin material such as polypropylene. Note that the support member 30 may be formed of a metal material.

支持部材30は、浴槽10を積み重ねたときに、下側(一側)に位置する一側浴槽10aの浴槽本体11と、上側(他側)に位置する他側浴槽10bの浴槽本体11とが接触しないような高さ寸法に設定されている。支持部材30の高さ寸法は、積み重ねる浴槽10(浴室部材)の形状、積み重ねた浴槽10の安定性などにより、実験、シミュレーションにより設定される。 When the bathtubs 10 are stacked, the support member 30 supports the bathtub main body 11 of the one-side bathtub 10a positioned on the lower side (one side) and the bathtub main body 11 of the other-side bathtub 10b positioned on the upper side (other side). The height dimension is set so that they do not come into contact with each other. The height dimension of the support member 30 is set by experiments and simulations depending on the shape of the bathtubs 10 (bathroom members) to be stacked, the stability of the bathtubs 10 to be stacked, and the like.

支持部材30は、例えば浴槽10の周縁部15に対面して配設されることにより、複数個の浴槽10を安定して積み重ねることができる。支持部材30は、例えば浴槽10の周縁部15の四隅に近い位置に配設されることで浴槽10を安定して支持することができる。 The support member 30 is disposed, for example, facing the peripheral edge portion 15 of the bathtub 10, so that the plurality of bathtubs 10 can be stably stacked. The support members 30 can stably support the bathtub 10 by being arranged at positions near the four corners of the peripheral portion 15 of the bathtub 10, for example.

支持部材30は、上下方向に延びる本体部31と、本体部31の上下方向の一側(下側)に設けられた一側嵌合部32と、本体部31の他側(上側)に設けられた他側嵌合部36と、を備えている。本体部31は、支持部材30の中央部を構成するもので、一側浴槽10aと他側浴槽10bとの間で上下方向に延びている。支持部材30は、本体部31の内部に複数の空洞31aを有することにより、軽量化を図っている。なお、支持部材30は、本体部31の空洞31aを有していなくてもよい。 The support member 30 includes a main body portion 31 extending in the vertical direction, a one-side fitting portion 32 provided on one side (lower side) of the main body portion 31 in the vertical direction, and the other side (upper side) of the main body portion 31. and the other side fitting portion 36 . The body part 31 constitutes the central part of the support member 30 and extends vertically between the one side bathtub 10a and the other side bathtub 10b. The support member 30 has a plurality of cavities 31a inside the body portion 31, thereby reducing the weight. Note that the support member 30 does not have to have the cavity 31 a of the body portion 31 .

一側嵌合部32は、上下方向に積み重ねられる浴槽10のうち一側に位置する一側浴槽10a(一側部材)の周縁部15に設けられた第1被嵌合部20に嵌合される。すなわち、支持部材30は、一側嵌合部32が第1被嵌合部20に嵌合することにより、一側浴槽10aに支持される。一側嵌合部32は、支持部材30が一側浴槽10aと他側浴槽10bとの間に配置された状態で、内側(浴槽本体11側)に位置する第1凹部33と、第1凹部33よりも外側に位置する第2凹部34と、第1凹部33と第2凹部34との間に位置する当接部35と、を有する。 The one-side fitting portion 32 is fitted to the first fitted portion 20 provided on the peripheral edge portion 15 of the one-side bathtub 10a (one-side member) located on one side of the vertically stacked bathtubs 10. be. That is, the support member 30 is supported by the one-side bathtub 10a by fitting the one-side fitting portion 32 to the first fitted portion 20 . The one-side fitting portion 32 includes a first concave portion 33 located inside (bathtub main body 11 side) and a first concave portion 33 in a state where the support member 30 is arranged between the one-side bathtub 10a and the other-side bathtub 10b. It has a second recess 34 located outside 33 and a contact portion 35 located between the first recess 33 and the second recess 34 .

第1凹部33は、一側浴槽10aの第1被嵌合部20を構成する縦板部16に対応す位置に形成されている。第1凹部33には、縦板部16のうち水平部17よりも他側(上側)に位置する部分が挿入される。第2凹部34は、一側浴槽10aの第1被嵌合部20を構成する起立部18に対応する位置に形成されている。第2凹部34には、起立部18が挿入される。 The first concave portion 33 is formed at a position corresponding to the vertical plate portion 16 forming the first fitted portion 20 of the one-side bathtub 10a. A portion of the vertical plate portion 16 that is located on the other side (upper side) of the horizontal portion 17 is inserted into the first concave portion 33 . The second concave portion 34 is formed at a position corresponding to the standing portion 18 that constitutes the first fitted portion 20 of the one-side bathtub 10a. The standing portion 18 is inserted into the second concave portion 34 .

当接部35は、第1凹部33から第2凹部34に向けて水平方向に延びている。当接部35は、一側嵌合部32が第1被嵌合部20に嵌合した状態で、一側浴槽10aの第1被嵌合部20を構成する水平部17の他側面17a(裏面)に当接する。他側浴槽10bの荷重は、支持部材30の当接部35を介して水平部17で受けている。 The contact portion 35 extends horizontally from the first recess 33 toward the second recess 34 . The abutting portion 35 is the other side surface 17a ( back). The load of the other side bathtub 10 b is received by the horizontal portion 17 via the contact portion 35 of the support member 30 .

この場合、第1凹部33の底部33aと縦板部16との間に隙間S1が形成され、第2凹部34の底部34aと起立部18との間に隙間S2が形成される。この隙間S1、S2は、支持部材30や浴槽10の第1被嵌合部20の製造公差を考慮して形成されている。すなわち、一側嵌合部32を第1被嵌合部20に嵌合させたときには、縦板部16と第1凹部33の底部33aとの接触および起立部18と第2凹部34の底部34aとの接触よりも前に、当接部35と水平部17とが接触するようになっている。 In this case, a gap S1 is formed between the bottom portion 33a of the first concave portion 33 and the vertical plate portion 16, and a gap S2 is formed between the bottom portion 34a of the second concave portion 34 and the standing portion 18. The gaps S<b>1 and S<b>2 are formed in consideration of manufacturing tolerances of the support member 30 and the first fitted portion 20 of the bathtub 10 . That is, when the one-side fitting portion 32 is fitted to the first fitted portion 20, the contact between the vertical plate portion 16 and the bottom portion 33a of the first concave portion 33 and the rising portion 18 and the bottom portion 34a of the second concave portion 34 The contact portion 35 and the horizontal portion 17 are brought into contact with each other before the contact with the .

当接部35の幅寸法(内側から外側までの寸法)は、縦板部16の先端と対向する底部33aの部分および起立部18の先端と対向する底部34aの部分よりも大きくなっている。従って、一側嵌合部32にかかる他側浴槽10bの荷重は、当接部35と水平部17との広い接触面積で受けている。一方、支持部材30は、第1凹部33が第1被嵌合部20の縦板部16に嵌合し、第2凹部34が第1被嵌合部20の起立部18に嵌合することにより、浴槽10に風などの外力が加わっても簡単に抜けないようになっている。従って、支持部材30は、複数個の浴槽10を安定して支持することができる。 The width dimension (the dimension from the inside to the outside) of the contact portion 35 is larger than the portion of the bottom portion 33a facing the tip of the vertical plate portion 16 and the portion of the bottom portion 34a facing the tip of the standing portion 18. As shown in FIG. Therefore, the load of the other side bathtub 10b applied to the one side fitting portion 32 is received by the wide contact area between the contact portion 35 and the horizontal portion 17. As shown in FIG. On the other hand, the support member 30 has the first concave portion 33 fitted to the vertical plate portion 16 of the first fitted portion 20 and the second concave portion 34 fitted to the standing portion 18 of the first fitted portion 20 . Therefore, even if an external force such as wind is applied to the bathtub 10, the bathtub 10 does not come off easily. Therefore, the support member 30 can stably support a plurality of bathtubs 10 .

他側嵌合部36は、上下方向に積み重ねられる浴槽10のうち他側に位置する他側浴槽10b(他側部材)の周縁部15に設けられた第2被嵌合部21に嵌合される。すなわち、支持部材30は、他側嵌合部36が第2被嵌合部21に嵌合することにより、他側浴槽10bを支持する。他側嵌合部36は、支持部材30が一側浴槽10aと他側浴槽10bとの間に配置された状態で、内側(浴槽本体11側)に位置する突出部37と、突出部37よりも外側に位置する第3凹部38と、を有する。 The other-side fitting portion 36 is fitted to the second fitted portion 21 provided on the peripheral edge portion 15 of the other-side bathtub 10b (other-side member) positioned on the other side of the vertically stacked bathtubs 10. be. That is, the support member 30 supports the other bathtub 10b by fitting the other fitting portion 36 to the second fitted portion 21 . The other-side fitting portion 36 includes a projecting portion 37 positioned on the inner side (bathtub main body 11 side) in a state in which the support member 30 is arranged between the one-side bathtub 10a and the other-side bathtub 10b, and and a third recess 38 located on the outer side.

突出部37は、他側浴槽10bの第2被嵌合部21を構成する水平部17に対応する位置に設けられている。突出部37は、他側浴槽10bの縦板部16、水平部17、および延出部19で画成される第2被嵌合部21の凹部内に挿入される。この場合、突出部37は、水平部17の一側面17b(表面)に当接する。 The projecting portion 37 is provided at a position corresponding to the horizontal portion 17 forming the second fitted portion 21 of the other side bathtub 10b. The projecting portion 37 is inserted into the recess of the second fitted portion 21 defined by the vertical plate portion 16, the horizontal portion 17, and the extending portion 19 of the other side bathtub 10b. In this case, the projecting portion 37 abuts on one side surface 17 b (surface) of the horizontal portion 17 .

一方、第3凹部38は、突出部37の外側に隣接している。第3凹部38には、他側浴槽10bの第2被嵌合部21を構成する延出部19が挿入される。この場合、第3凹部38の底部38aと延出部19の先端との間には、隙間S3が形成される。この隙間S3は、支持部材30や浴槽10の第2被嵌合部21の製造公差を考慮して形成されている。すなわち、他側嵌合部36を第2被嵌合部21に嵌合させたときには、延出部19と第3凹部38の底部38aとの接触よりも前に、突出部37と水平部17とが接触するようになっている。 On the other hand, the third recess 38 is adjacent to the outside of the projecting portion 37 . The extending portion 19 that constitutes the second fitted portion 21 of the other-side bathtub 10b is inserted into the third concave portion 38 . In this case, a gap S<b>3 is formed between the bottom portion 38 a of the third recess portion 38 and the tip of the extension portion 19 . This gap S3 is formed in consideration of manufacturing tolerances of the support member 30 and the second fitted portion 21 of the bathtub 10 . That is, when the other-side fitting portion 36 is fitted to the second fitted portion 21, the projecting portion 37 and the horizontal portion 17 are separated from each other before the contact between the extending portion 19 and the bottom portion 38a of the third recess portion 38. is in contact with the

突出部37の幅寸法(内側から外側までの寸法)は、延出部19の先端と対向する底部38a部分よりも大きくなっている。従って、他側嵌合部36にかかる他側浴槽10bの荷重は、突出部37と水平部17との広い接触面積で受けている。一方、支持部材30は、第3凹部38に第2被嵌合部21の延出部19が嵌合することにより、浴槽10に風などの外力が加わっても簡単に抜けないようになっている。従って、支持部材30は、複数個の浴槽10を安定して支持することができる。 The width dimension (the dimension from the inside to the outside) of the projecting portion 37 is larger than the portion of the bottom portion 38 a facing the tip of the extending portion 19 . Therefore, the load of the other side bathtub 10b applied to the other side fitting portion 36 is received by the wide contact area between the projecting portion 37 and the horizontal portion 17. As shown in FIG. On the other hand, the extension 19 of the second fitted portion 21 fits into the third recess 38 of the support member 30, so that the support member 30 does not easily come off even if an external force such as wind is applied to the bathtub 10. there is Therefore, the support member 30 can stably support a plurality of bathtubs 10 .

また、他側嵌合部36は、浴槽10を浴室Rに配設したときに浴室壁200が挿入される第2被嵌合部21としての壁載せ凹部に嵌合する。すなわち、他側嵌合部36の突出部37は、他側浴槽10bの壁載せ凹部に挿入される。従って、支持部材30は、既存の浴槽10に形成されている壁載せ凹部を用いて複数個の浴槽10を積み重ねることができる。 Further, the other-side fitting portion 36 fits into a wall-mounting recess serving as a second fitted portion 21 into which the bathroom wall 200 is inserted when the bathtub 10 is installed in the bathroom R. That is, the projecting portion 37 of the other-side fitting portion 36 is inserted into the wall mounting recess of the other-side bathtub 10b. Therefore, the support member 30 can stack a plurality of bathtubs 10 using wall mounting recesses formed in existing bathtubs 10 .

ここで、図3に示すように、支持部材30と支持部材30の下方に位置する他の支持部材30aとの間には、隙間S4が形成される。すなわち、支持部材30の一側嵌合部32は、一側浴槽10aの第1被嵌合部20に嵌合した状態で、一側浴槽10aの第2被嵌合部21に嵌合する他の支持部材30aの他側嵌合部36に干渉しないようになっている。具体的には、支持部材30の第2凹部34を構成する側壁部34bと、他の支持部材30aの第3凹部38を構成する側壁部38bとの間に隙間S4が形成される。 Here, as shown in FIG. 3, a gap S4 is formed between the support member 30 and another support member 30a positioned below the support member 30. As shown in FIG. That is, the one-side fitting portion 32 of the support member 30 fits into the second fitted portion 21 of the one-side bathtub 10a while being fitted into the first fitted portion 20 of the one-side bathtub 10a. , so as not to interfere with the other side fitting portion 36 of the support member 30a. Specifically, a gap S4 is formed between the side wall portion 34b forming the second recess portion 34 of the support member 30 and the side wall portion 38b forming the third recess portion 38 of the other support member 30a.

これにより、複数個の浴槽10を積み重ねる場合に、支持部材30を浴槽10を挟んで上下方向に直線的に配設することができる。従って、上下方向に位置する支持部材30が互いに干渉して支持部材30ががたつくのを抑制することができる。その結果、支持部材30は、複数個の浴槽10を安定して支持することができる。 As a result, when stacking a plurality of bathtubs 10, the support members 30 can be arranged linearly in the vertical direction with the bathtubs 10 interposed therebetween. Therefore, it is possible to prevent the supporting members 30 positioned in the vertical direction from interfering with each other and rattling the supporting members 30 . As a result, the support member 30 can stably support a plurality of bathtubs 10 .

日よけ部39は、本体部31から外側に向けて突出している。日よけ部39は、本体部31が一側浴槽10a(一側部材)と他側浴槽10b(他側部材)との間に配設された状態で、一側浴槽10aおよび他側浴槽10bよりも外側に位置して本体部31を覆っている。日よけ部39は、例えば本体部31に一体形成されており、一側嵌合部32の側壁部34bと他側嵌合部36の側壁部38bとの間を延びている。 The shade portion 39 protrudes outward from the body portion 31 . The awning portion 39 is provided between the one-side bathtub 10a (one-side member) and the other-side bathtub 10b (the other-side member) while the body portion 31 is disposed between the one-side bathtub 10a (one-side member) and the other-side bathtub 10b (the other-side member). , and covers the body portion 31. The shade portion 39 is formed integrally with the body portion 31, for example, and extends between the side wall portion 34b of the one-side fitting portion 32 and the side wall portion 38b of the other-side fitting portion 36. As shown in FIG.

日よけ部39は、本体部31を太陽光から保護することにより、本体部31の劣化を抑制している。これにより、本体部31の厚みを薄くしても寿命を向上できる。また、日よけ部39は、例えば樹脂材料により形成された場合には太陽光が照射されることによる劣化具合が色の変化で現れる。従って、作業者は、日よけ部39の色の変化を確認して、支持部材30の交換時期を把握することができる。 The awning part 39 suppresses deterioration of the main body part 31 by protecting the main body part 31 from sunlight. As a result, even if the thickness of the body portion 31 is reduced, the life can be improved. Further, when the awning portion 39 is made of, for example, a resin material, the degree of deterioration due to exposure to sunlight appears as a change in color. Therefore, the operator can confirm the change in color of the awning part 39 and know when to replace the support member 30 .

本発明の実施形態による支持部材および浴槽段積み構造は、上述の如き構成を有するもので、次に支持部材30を用いて複数個の浴槽10を積み重ねる作業(段積み作業)について説明する。 The supporting member and the bathtub stacking structure according to the embodiment of the present invention have the configuration as described above. Next, the work of stacking a plurality of bathtubs 10 using the supporting member 30 (stacking work) will be described.

図5は、浴室に設置された浴槽の第2被嵌合部に浴室壁が挿入された状態を示す斜視図である。
まず、浴槽10の周縁部15は、表面15b側から裏面15a側に凹む第2被嵌合部21を有している。この第2被嵌合部21は、浴室壁200が挿入される壁載せ凹部となっている。図5に示す例では、浴槽10の周縁部15のうち、洗い場R1側の一辺以外の三辺に第2被嵌合部21が設けられている。そして、浴槽10の周縁部15は、第2被嵌合部21の裏面側に第1被嵌合部20を有している。第1被嵌合部20と第2被嵌合部21とは、浴槽10の外側端部に形成されている。
FIG. 5 is a perspective view showing a state in which the bathroom wall is inserted into the second fitted portion of the bathtub installed in the bathroom.
First, the peripheral portion 15 of the bathtub 10 has a second fitted portion 21 recessed from the front surface 15b side to the back surface 15a side. The second fitted portion 21 serves as a wall mounting recess into which the bathroom wall 200 is inserted. In the example shown in FIG. 5, of the peripheral edge portion 15 of the bathtub 10, the second fitted portion 21 is provided on three sides other than the one side on the washing place R1 side. The peripheral portion 15 of the bathtub 10 has the first fitted portion 20 on the back side of the second fitted portion 21 . The first fitted portion 20 and the second fitted portion 21 are formed at the outer end portion of the bathtub 10 .

このような浴槽10は、工場や倉庫などでは上下方向に積み重ねて保管されている。上述した従来技術では、浴槽の上端側に開口を覆う上キャップを設けるとともに、下端側に底キャップを設けて複数の浴槽を積み上げ、バンドによって複数の浴槽を結束している。しかし、複数の浴槽を積み重ねていくと高さが高くなってしまうので、多くの浴槽を積み重ねることが困難になる虞がある。そこで、一方の浴槽を他方の浴槽の内部に挿入して積み重ねていくことが考えられる。しかし、このような場合には、浴槽同士が接触して傷が付く虞がある。 Such bathtubs 10 are stacked vertically and stored in factories, warehouses, and the like. In the conventional technology described above, a top cap is provided to cover the opening on the upper end side of the bathtub, and a bottom cap is provided on the lower end side of the bathtub, a plurality of bathtubs are stacked, and the plurality of bathtubs are bound by a band. However, stacking a plurality of bathtubs increases the height, which may make it difficult to stack many bathtubs. Therefore, it is conceivable to stack one bathtub by inserting it into the other. However, in such a case, the bathtubs may come into contact with each other and be damaged.

そこで、本実施形態では、複数個の浴槽10を積み重ねる場合に、上下の浴槽10が互いに接触することなく所定の隙間をもって各浴槽10を支持することができる支持部材30を有している。この支持部材30は、浴槽10の端部(周縁部15)に形成された第1被嵌合部20および第2被嵌合部21に嵌合することにより複数個の浴槽10を支持する。図1に示す例では、パレット100上に浴槽10を底面部12を上側にした状態で積み重ねている。また、図1に示す例では、浴槽10の背側の周縁部15と足側の周縁部15にそれぞれ2個(合計4個、3個のみ図示)の支持部材30を配設して複数個の浴槽10を支持している。 Therefore, in this embodiment, when a plurality of bathtubs 10 are stacked, the supporting members 30 are provided so that the upper and lower bathtubs 10 can be supported with a predetermined gap without contacting each other. The support member 30 supports a plurality of bathtubs 10 by fitting into the first fitted portion 20 and the second fitted portion 21 formed at the end (peripheral edge portion 15 ) of the bathtub 10 . In the example shown in FIG. 1, the bathtubs 10 are stacked on the pallet 100 with the bottom portion 12 facing upward. In addition, in the example shown in FIG. 1, two support members 30 (four in total, only three are shown) are provided on the peripheral edge 15 on the back side and the peripheral edge 15 on the foot side of the bathtub 10, respectively. of the bathtub 10.

下側に位置する一側浴槽10aの上方に他側浴槽10bを積み重ねる場合には、まず支持部材30の一側嵌合部32を一側浴槽10aの第1被嵌合部20に嵌合させる。これにより、支持部材30を一側浴槽10aの第1被嵌合部20から上方に向けて立設させることができる。 When stacking the other side bathtub 10b above the one side bathtub 10a positioned on the lower side, first, the one side fitting portion 32 of the support member 30 is fitted to the first fitted portion 20 of the one side bathtub 10a. . As a result, the support member 30 can be erected upward from the first fitted portion 20 of the one-side bathtub 10a.

第1被嵌合部20は、浴槽10の端部に設けられているので、支持部材30の一側嵌合部32を簡単に嵌め込むことができる。また、支持部材30は、内部に空洞31aを有することにより可及的に軽量化されているので、例えば高い位置に浴槽10を積み上げるときの作業の作業性を向上できる。さらに、支持部材30は、一側嵌合部32が第1被嵌合部20に嵌め込まれるので、支持部材30が第1被嵌合部20から抜け落ちたり、ずれたりするのを抑制できる。 Since the first fitted portion 20 is provided at the end of the bathtub 10, the one side fitting portion 32 of the support member 30 can be easily fitted. In addition, since the support member 30 has the cavity 31a inside, it is made as light as possible, so that the workability when stacking the bathtub 10 at a high position can be improved. Furthermore, since the one-side fitting portion 32 of the support member 30 is fitted into the first fitted portion 20 , it is possible to prevent the support member 30 from slipping off or shifting from the first fitted portion 20 .

次に、他側浴槽10bを一側浴槽10aの上方から被せる。この場合、他側浴槽10bの内部に一側浴槽10aの浴槽本体11の一部が挿入される。そして、他側浴槽10bの第2被嵌合部21を支持部材30の他側嵌合部36に嵌合させる。この場合、各支持部材30は、一側浴槽10aの第1被嵌合部20から自立している。また、他側浴槽10bの第2被嵌合部21は、浴槽10の端部に設けられている。従って、他側浴槽10bの第2被嵌合部21を支持部材30の他側嵌合部36に簡単に嵌め込むことができる。そして、このような作業を順次繰り返し行うことにより、複数個の浴槽10を積み重ねることができる。 Next, the bathtub 10b on the other side is placed over the bathtub 10a on the other side. In this case, part of the bathtub main body 11 of the one-side bathtub 10a is inserted into the inside of the other-side bathtub 10b. Then, the second fitted portion 21 of the other side bathtub 10b is fitted to the other side fitting portion 36 of the support member 30 . In this case, each support member 30 is independent from the first fitted portion 20 of the one-side bathtub 10a. The second fitted portion 21 of the other side bathtub 10b is provided at the end of the bathtub 10. As shown in FIG. Therefore, the second fitted portion 21 of the other side bathtub 10b can be easily fitted into the other side fitting portion 36 of the support member 30. As shown in FIG. A plurality of bathtubs 10 can be stacked by sequentially repeating such operations.

この場合、支持部材30は、上下に位置する一側浴槽10aと他側浴槽10bとが互いに接触しない高さ寸法に設定されている。一例を挙げると、図1、図3に示すように、支持部材30は、一側嵌合部32の当接部35から他側嵌合部36の突出部37の先端までの高さ寸法H1を、浴槽本体11の底面部12の下段部12aから上段部12bまでの高さ寸法H2よりも小さく、かつ一側浴槽10aと他側浴槽10bとを重ねたときに、一側浴槽10aと他側浴槽10bとが接触しないように設定するのが好ましい。これにより、支持部材30は、上下の浴槽10の間隔を可及的に小さくすることができるので、多くの浴槽10を積み重ねることができる。また、他側浴槽10bの浴槽本体11の内面に一側浴槽10aの浴槽本体11が接触して他側浴槽10bの浴槽本体11の内面に傷が付くのを抑制できる。これにより、工場や倉庫に多くの浴槽10を保管することができる。また、一度に多くの浴槽10を輸送することができるので、輸送効率も向上できる。 In this case, the support member 30 is set to have a height dimension such that the one-side bathtub 10a and the other-side bathtub 10b positioned above and below do not come into contact with each other. For example, as shown in FIGS. 1 and 3, the support member 30 has a height dimension H1 from the contact portion 35 of the one-side fitting portion 32 to the tip of the projecting portion 37 of the other-side fitting portion 36. is smaller than the height dimension H2 from the lower part 12a to the upper part 12b of the bottom part 12 of the bathtub main body 11, and when the one side bathtub 10a and the other side bathtub 10b are overlapped, the one side bathtub 10a and the other side bathtub 10a It is preferable to set so that it does not come into contact with the side bathtub 10b. As a result, the support member 30 can minimize the space between the upper and lower bathtubs 10, so that many bathtubs 10 can be stacked. In addition, it is possible to prevent the inner surface of the bathtub body 11 of the other side bathtub 10b from being damaged due to contact of the bathtub body 11 of the one side bathtub 10a with the inner surface of the bathtub body 11 of the other side bathtub 10b. Thereby, many bathtubs 10 can be stored in factories and warehouses. Moreover, since many bathtubs 10 can be transported at once, transportation efficiency can also be improved.

また、浴槽10の第1被嵌合部20と第2被嵌合部21とは、浴槽10の周縁部15に上下方向に対向して設けられている。すなわち、第1被嵌合部20は、周縁部15の裏面15a側に設けられている。一方、第2被嵌合部21は、周縁部15の表面15b側に設けられている。 Further, the first fitted portion 20 and the second fitted portion 21 of the bathtub 10 are provided to face the peripheral edge portion 15 of the bathtub 10 in the vertical direction. That is, the first fitted portion 20 is provided on the back surface 15a side of the peripheral portion 15 . On the other hand, the second fitted portion 21 is provided on the surface 15 b side of the peripheral portion 15 .

そして、第1被嵌合部20に嵌合する支持部材30の一側嵌合部32は、下方に位置して、第2被嵌合部21に嵌合する他の支持部材30aの他側嵌合部36と干渉しないようになっている。すなわち、上側に位置する支持部材30の一側嵌合部32の側壁部34bと、下側に位置する他の支持部材30aの他側嵌合部36の側壁部38bとの間には、隙間S4が形成される。これにより、支持部材30の一側嵌合部32を第1被嵌合部20に嵌合させたときに、支持部材30が下側に位置する他の支持部材30aに接触して不安定になるのを抑制することができる。 One side fitting portion 32 of the support member 30 that fits into the first fitted portion 20 is positioned below, and the other side of another support member 30a that fits into the second fitted portion 21 . It is designed not to interfere with the fitting portion 36 . That is, there is a gap between the side wall portion 34b of the one side fitting portion 32 of the supporting member 30 located above and the side wall portion 38b of the other side fitting portion 36 of the other supporting member 30a located on the lower side. S4 is formed. As a result, when the one-side fitting portion 32 of the support member 30 is fitted to the first fitted portion 20, the support member 30 comes into contact with the other support member 30a located on the lower side and becomes unstable. can be prevented from becoming

また、複数個の浴槽10を積み重ねるときには、支持部材30を上下方向に一直線状に配設させることができる。ここで、例えば上下に配置される支持部材30が干渉してしまう場合には、各支持部材30を互いにずらしながら上下方向に配設しなければならない。このような場合には、上側に位置する支持部材30が水平部17を下方に押圧することになるので水平部17が歪む虞がある。水平部17は、第2被嵌合部21からなる壁載せ凹部を構成している。従って、水平部17が歪んだ場合には、浴槽10を浴室Rに設置して浴室壁200を第2被嵌合部21に挿入するときの作業の作業性が困難になる虞がある。 Further, when stacking a plurality of bathtubs 10, the support members 30 can be arranged in a straight line in the vertical direction. Here, for example, when the support members 30 arranged vertically interfere with each other, the support members 30 must be arranged in the vertical direction while being shifted from each other. In such a case, the upper support member 30 presses the horizontal portion 17 downward, and the horizontal portion 17 may be distorted. The horizontal portion 17 constitutes a wall-mounted concave portion made up of the second fitted portion 21 . Therefore, if the horizontal portion 17 is distorted, there is a possibility that the workability of installing the bathtub 10 in the bathroom R and inserting the bathroom wall 200 into the second fitted portion 21 may become difficult.

しかし、本実施形態による支持部材30は、上下方向に一直線状に配設させることができる。従って、下側に位置する他の支持部材30aは、他側嵌合部36の突出部37が水平部17を介して上側に位置する支持部材30を支持することができる。換言すると、積み重ねられた複数個の浴槽10の荷重を支持部材30を介して一直線状にパレット100に伝えることができるので、各浴槽10にかかる負荷を低減させることができる。従って、支持部材30は、多くの浴槽10を積み重ねた場合でも、水平部17が歪むのを抑制させることができる。また、第1被嵌合部20と第2被嵌合部21とは、浴槽10の周縁部15の端部に設けられている。従って、各支持部材30を上下方向に一直線状に配設させるときの位置決めを簡単に行うことができる。 However, the support members 30 according to this embodiment can be arranged in a straight line in the vertical direction. Therefore, the other support member 30 a located on the lower side can support the support member 30 located on the upper side through the horizontal portion 17 with the projecting portion 37 of the other fitting portion 36 . In other words, the load of a plurality of stacked bathtubs 10 can be linearly transmitted to the pallet 100 via the support member 30, so the load applied to each bathtub 10 can be reduced. Therefore, the support member 30 can suppress the distortion of the horizontal portion 17 even when many bathtubs 10 are stacked. In addition, the first fitted portion 20 and the second fitted portion 21 are provided at the ends of the peripheral portion 15 of the bathtub 10 . Therefore, it is possible to easily position the support members 30 when arranging them in a straight line in the vertical direction.

また、支持部材30が嵌合する第2被嵌合部21は、浴室壁200が挿入される壁載せ凹部となっている。また、第1被嵌合部20は、第2被嵌合部21と対向している。従って、既存の浴槽10に特別な変更を施すことなく、簡単に支持部材30を嵌合させることができる。また、浴槽10の第1被嵌合部20および第2被嵌合部21は、浴槽10が浴室Rに配設された場合に、浴室壁200により入浴者が視認できない箇所となっている。 The second fitted portion 21 to which the support member 30 is fitted is a wall mounting recess into which the bathroom wall 200 is inserted. The first fitted portion 20 faces the second fitted portion 21 . Therefore, the support member 30 can be easily fitted into the existing bathtub 10 without any special modification. Further, the first fitted portion 20 and the second fitted portion 21 of the bathtub 10 are not visible to the bather due to the bathroom wall 200 when the bathtub 10 is installed in the bathroom R.

すなわち、第1被嵌合部20および第2被嵌合部21は、浴槽本体11に比べて傷に対する影響が小さい部分である。換言すると、第1被嵌合部20および第2被嵌合部21は、多少の傷がついても浴槽10の商品価値に影響しない部分である。従って、支持部材30を第1被嵌合部20および第2被嵌合部21に嵌め込むときに、第1被嵌合部20および第2被嵌合部21に傷が付くのを抑制するための養生を特別に施す必要がない。その結果、浴槽10を積み重ねる作業の作業性を向上できるとともに、コストを削減することができる。 That is, the first fitted portion 20 and the second fitted portion 21 are portions that are less susceptible to scratches than the bathtub body 11 . In other words, the first fitted portion 20 and the second fitted portion 21 are portions that do not affect the commercial value of the bathtub 10 even if they are damaged to some extent. Therefore, when the support member 30 is fitted into the first fitted portion 20 and the second fitted portion 21, the first fitted portion 20 and the second fitted portion 21 are prevented from being damaged. There is no need to take special care for As a result, the workability of stacking the bathtubs 10 can be improved, and the cost can be reduced.

また、支持部材30は、浴槽10の端部に嵌合されるので、例えば周縁部15の面形状を自由に変化させることができる。従って、支持部材30は、例えば周縁部15が湾曲面を有していたり、リブ22を有していても影響を受けることなく、多くの浴槽10を積み重ねることができる。 Further, since the support member 30 is fitted to the end of the bathtub 10, the surface shape of the peripheral edge 15 can be freely changed, for example. Therefore, many bathtubs 10 can be stacked without being affected even if the support member 30 has, for example, a curved peripheral edge 15 or ribs 22 .

また、支持部材30は、本体部31から突出する日よけ部39を備えている。これにより、本体部31が太陽光にあたるのを抑制することができるので、本体部31の劣化を抑制することができる。その結果、支持部材30の寿命を向上できる。また、作業者は、日よけ部39の劣化具合を確認することにより、支持部材30の交換時期を把握することができる。 The support member 30 also includes a shade portion 39 projecting from the body portion 31 . As a result, it is possible to prevent the body portion 31 from being exposed to the sunlight, so that deterioration of the body portion 31 can be suppressed. As a result, the life of the support member 30 can be improved. Further, the worker can grasp the replacement timing of the support member 30 by confirming the degree of deterioration of the awning portion 39 .

図6は、本発明の変形例による支持部材を示す図3と同様の断面図である。
図7は、図6中の支持部材を単体で示す斜視図である。
なお、上述した実施形態では、日よけ部39を備えた支持部材30を例に上げて説明した。しかし、本発明はこれに限らず、例えば図6、図7に示す変形例のように、日よけ部を備えていない支持部材300を用いてもよい。
Figure 6 is a cross-sectional view similar to Figure 3 showing a support member according to a variant of the invention;
FIG. 7 is a perspective view showing the support member in FIG. 6 alone.
In addition, in the above-described embodiment, the support member 30 provided with the awning portion 39 has been described as an example. However, the present invention is not limited to this, and a support member 300 that does not have a shade portion may be used, as in the modified examples shown in FIGS. 6 and 7, for example.

また、上述した実施形態では、浴室部材として浴槽10を例に上げて説明した。しかし、本発明はこれに限らず、例えば浴室部材として、浴槽10の周囲に設けられ浴槽10の裏側に漏れ出た湯水などを受けたり、断熱したりする防水パン、浴室壁200、および浴室天井としてもよい。すなわち、支持部材30は、周縁部に支持部材30を嵌合することができる第1被嵌合部および第2被嵌合部を備えた浴室部材を積み重ねる場合に用いることができる。このような場合には、各浴室部材の形状に合わせて、支持部材30の高さ寸法などを設定するのが好ましい。このことは、変形例についても同様である。 Further, in the above-described embodiment, the bathtub 10 is described as an example of the bathroom member. However, the present invention is not limited to this. For example, as a bathroom member, a waterproof pan provided around the bathtub 10 to receive hot water leaking to the back side of the bathtub 10 and to insulate, a bathroom wall 200, and a bathroom ceiling may be That is, the support member 30 can be used when stacking bathroom members each having a first fitted portion and a second fitted portion to which the support member 30 can be fitted. In such a case, it is preferable to set the height dimension of the support member 30 according to the shape of each bathroom member. This also applies to the modified examples.

また、上述した実施形態では、上下方向の一側を下側とし、他側を上側として、浴槽10の底面部12を上側にした状態で浴槽10をパレット100上に積み重ねた場合を例に上げて説明した。しかし、本発明はこれに限らず、例えば上下方向の一側を上側とし、他側を下側として、浴槽10の底面部12を下側にした状態で浴槽10をパレット100上に積み重ねてもよい。このことは、変形例についても同様である。 In the above-described embodiment, the case where the bathtubs 10 are stacked on the pallet 100 with one side in the vertical direction facing downward and the other side facing upward, with the bottom portion 12 of the bathtub 10 facing upward is taken as an example. explained. However, the present invention is not limited to this. good. This also applies to the modified examples.

また、上述した実施形態では、支持部材30の一側嵌合部32が第1凹部33、第2凹部34、および当接部35を有し、他側嵌合部36が突出部37と第3凹部38とを有する場合を例に挙げて説明した。しかし、本発明はこれに限らず、例えば支持部材は、一側嵌合部と浴室部材の第1被嵌合部とが凹凸嵌合し、他側嵌合部と浴室部材の第2被嵌合部とが凹凸嵌合すればその形状はどのようなものでもよい。このことは、変形例についても同様である。 In the above-described embodiment, the one-side fitting portion 32 of the support member 30 has the first concave portion 33, the second concave portion 34, and the contact portion 35, and the other-side fitting portion 36 has the projection portion 37 and the second The case of having three recesses 38 has been described as an example. However, the present invention is not limited to this. Any shape may be used as long as the mating portion fits in a concave-convex manner. This also applies to the modified examples.

また、上述した実施形態では、底面部12が下段部12aと上段部12bとを有する浴槽10を例に上げて説明した。しかし、本発明はこれに限らず、例えば底面部が平坦面を有する浴槽としてもよい。 Moreover, in the embodiment described above, the bathtub 10 in which the bottom portion 12 has the lower portion 12a and the upper portion 12b has been described as an example. However, the present invention is not limited to this, and for example, the bathtub may have a flat bottom surface.

以上、本発明の実施形態について説明した。しかし、本発明はこれらの記述に限定されるものではない。前述の実施形態に関して、当業者が適宜設計変更を加えたものも、本発明の特徴を備えている限り、本発明の範囲に包含される。例えば、浴槽や支持部材が備える各要素の形状、寸法、材質、配置、設置形態などは、例示したものに限定されるわけではなく適宜変更することができる。また、前述した各実施形態が備える各要素は、技術的に可能な限りにおいて組み合わせることができ、これらを組み合わせたものも本発明の特徴を含む限り本発明の範囲に包含される。 The embodiments of the present invention have been described above. However, the invention is not limited to these descriptions. Appropriate design changes made by those skilled in the art with respect to the above-described embodiments are also included in the scope of the present invention as long as they have the features of the present invention. For example, the shape, size, material, arrangement, installation form, and the like of each element provided in the bathtub and support members are not limited to those illustrated and can be changed as appropriate. Moreover, each element provided in each of the above-described embodiments can be combined as long as it is technically possible, and a combination thereof is also included in the scope of the present invention as long as it includes the features of the present invention.

10 浴槽、 10a 一側浴槽、 10b 他側浴槽、 11 浴槽本体、 12 底面部、 12a 下段部、 12b 上段部、 13 側壁部、 14 開口部、 15 周縁部、 15a 裏面、 15b 表面、 16 縦板部、 17 水平部、 17a 他側面、 17b 一側面、 18 起立部、 19 延出部、 20 第1被嵌合部、 21 第2被嵌合部、 22 リブ、 30 支持部材、 30a 他の支持部材、 31 本体部、 31a 空洞、 32 一側嵌合部、 33 第1凹部、 33a 底部、 34 第2凹部、 34a 底部、 34b 側壁部、 35 当接部、 36 他側嵌合部、 37 突出部、 38 第3凹部、 38a 底部、 38b 側壁部、 39 日よけ部、 100 パレット、 200 浴室壁、 300 支持部材、 R 浴室、 R1 洗い場 10 Bathtub 10a One side bathtub 10b Other side bathtub 11 Bathtub main body 12 Bottom part 12a Lower part 12b Upper part 13 Side wall 14 Opening 15 Periphery 15a Back 15b Front 16 Vertical plate Part 17 Horizontal part 17a Other side 17b One side 18 Standing part 19 Extension part 20 First fitted part 21 Second fitted part 22 Rib 30 Support member 30a Other support Member 31 Main body 31a Cavity 32 One side fitting part 33 First concave part 33a Bottom part 34 Second concave part 34a Bottom part 34b Side wall part 35 Contact part 36 Other side fitting part 37 Protrusion Part 38 Third recess 38a Bottom part 38b Side wall part 39 Awning part 100 Pallet 200 Bathroom wall 300 Supporting member R Bathroom R1 Washing place

Claims (5)

上下方向に延びる本体部と、前記本体部の上下方向の一側に設けられた一側嵌合部と、前記本体部の他側に設けられた他側嵌合部と、を備え、
前記一側嵌合部は、上下方向に積み重ねられる浴室部材のうち、一側に位置する一側部材の周縁部に設けられた第1被嵌合部に嵌合され、
前記他側嵌合部は、上下方向に積み重ねられる浴室部材のうち、他側に位置する他側部材の周縁部に設けられた第2被嵌合部に嵌合されることを特徴とする支持部材。
A body portion extending in the vertical direction, a one-side fitting portion provided on one side of the body portion in the vertical direction, and a other-side fitting portion provided on the other side of the body portion,
The one-side fitting portion is fitted to the first fitted portion provided on the peripheral edge portion of the one-side member located on one side of the bathroom members stacked in the vertical direction,
The other side fitting portion is fitted to a second fitted portion provided on the peripheral edge portion of the other side member located on the other side of the bathroom members stacked in the vertical direction. Element.
前記浴室部材の周縁部は、上下方向に対向して第1被嵌合部と第2被嵌合部とが設けられており、
前記一側嵌合部は、前記第1被嵌合部に嵌合した状態で、前記第2被嵌合部に嵌合する他の支持部材の他側嵌合部に干渉しないことを特徴とする請求項1に記載の支持部材。
A peripheral edge portion of the bathroom member is provided with a first fitted portion and a second fitted portion facing each other in the vertical direction,
The one-side fitting portion is characterized in that, in a state of being fitted to the first fitting portion, it does not interfere with the other-side fitting portion of another supporting member fitted to the second fitting portion. 2. The support member of claim 1.
前記本体部から突出する日よけ部をさらに備え、
前記日よけ部は、前記本体部が前記一側部材と前記他側部材との間に配設された状態で、前記一側部材および前記他側部材よりも外側に位置して前記本体部を覆うことを特徴とする請求項1または2に記載の支持部材。
further comprising an awning part projecting from the main body part,
The sunshade portion is positioned outside the one-side member and the other-side member in a state in which the main-body portion is disposed between the one-side member and the other-side member. 3. The support member according to claim 1, wherein the support member covers the .
前記浴室部材は、浴槽であり、
前記第2被嵌合部は、前記浴槽を浴室に配設したときに浴室壁が挿入される壁載せ凹部となっており、
前記他側嵌合部は、前記壁載せ凹部に嵌合することを特徴とする請求項1~3のいずれか1項に記載の支持部材。
The bathroom member is a bathtub,
The second fitted portion is a wall mounting recess into which the bathroom wall is inserted when the bathtub is installed in the bathroom,
The support member according to any one of claims 1 to 3, wherein the other-side fitting portion fits into the wall mounting recess.
浴槽本体と、前記浴槽本体の周縁に設けられた周縁部と、を有する浴槽と、
前記浴槽を上下方向に積み重ねたときに、上下方向の一側に位置する一側浴槽と他側に位置する他側浴槽との間に配置される支持部材と、を備え、
前記浴槽の前記周縁部は、上下方向に対向して形成され前記支持部材が嵌合する第1被嵌合部と第2被嵌合部とを有し、
前記支持部材は、
前記一側浴槽と前記他側浴槽との間で上下方向に延びる本体部と、
前記一側浴槽の前記第1被嵌合部に嵌合する一側嵌合部と、
前記他側浴槽の前記第2被嵌合部に嵌合する他側嵌合部と、
を有することを特徴とする浴槽段積み構造。
A bathtub having a bathtub main body and a peripheral edge portion provided on the peripheral edge of the bathtub main body;
a support member arranged between one side bathtub positioned on one side in the vertical direction and the other side bathtub positioned on the other side when the bathtubs are stacked vertically;
The peripheral portion of the bathtub has a first fitted portion and a second fitted portion which are formed facing each other in the vertical direction and are fitted with the support member,
The support member is
a main body extending vertically between the one-side bathtub and the other-side bathtub;
a one-side fitting portion that fits into the first fitted portion of the one-side bathtub;
the other side fitting portion that fits into the second fitted portion of the other side bathtub;
A bathtub stacking structure characterized by having:
JP2019177083A 2019-09-27 2019-09-27 Support member and bathtub stacking structure Active JP7292612B2 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006027396A (en) 2004-07-14 2006-02-02 Shin Caterpillar Mitsubishi Ltd Washer tank
US20070108080A1 (en) 2005-11-11 2007-05-17 John Lonczak Baking pan stacking clips
JP2008156816A (en) 2006-12-20 2008-07-10 Matsushita Denko Bath & Life Kk Bathroom unit
JP2010057782A (en) 2008-09-05 2010-03-18 Yukiko Hikita Stacking and supporting tool of cups
US20170008710A1 (en) 2015-07-10 2017-01-12 Cws Industries (Mfg) Corp. Shipping/storage rack for buckets

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5010207Y1 (en) * 1970-08-18 1975-03-31
JPS4857334U (en) * 1971-11-02 1973-07-21
JPS5332634U (en) * 1976-08-26 1978-03-22

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006027396A (en) 2004-07-14 2006-02-02 Shin Caterpillar Mitsubishi Ltd Washer tank
US20070108080A1 (en) 2005-11-11 2007-05-17 John Lonczak Baking pan stacking clips
JP2008156816A (en) 2006-12-20 2008-07-10 Matsushita Denko Bath & Life Kk Bathroom unit
JP2010057782A (en) 2008-09-05 2010-03-18 Yukiko Hikita Stacking and supporting tool of cups
US20170008710A1 (en) 2015-07-10 2017-01-12 Cws Industries (Mfg) Corp. Shipping/storage rack for buckets

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