JP7290216B2 - Eel-like food and method for producing the same - Google Patents
Eel-like food and method for producing the same Download PDFInfo
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- JP7290216B2 JP7290216B2 JP2019056294A JP2019056294A JP7290216B2 JP 7290216 B2 JP7290216 B2 JP 7290216B2 JP 2019056294 A JP2019056294 A JP 2019056294A JP 2019056294 A JP2019056294 A JP 2019056294A JP 7290216 B2 JP7290216 B2 JP 7290216B2
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- eel
- food
- dried
- vacuum freeze
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Images
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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Description
本発明は、ウナギ様食品及びその製造方法に関する。 TECHNICAL FIELD The present invention relates to an eel-like food and a method for producing the same.
近年、ウナギの減少により、ウナギの価格が上昇しており、代替としてナマズやイワシの開きを蒲焼風に加熱加工したものや魚肉すり身と魚肉を成形、加熱加工したウナギ様食品が知られている(例えば、特許文献1~2参照)が、風味も食感も満足するものではなかった。また、即席食品用のお湯戻しで復元するウナギとして、ウナギそのものを真空凍結乾燥しても、復元性が悪く、お湯戻しで復元するウナギを得ることができなかった。 In recent years, the price of eel has risen due to the decrease in the number of eels, and as an alternative, eel-like foods such as catfish and sardines that have been heat-processed in a kabayaki style, and fish meat and fish meat that have been molded and heat-processed are known. (See, for example, Patent Documents 1 and 2), but neither the flavor nor the texture was satisfactory. In addition, even if the eel itself was freeze-dried in a vacuum to be reconstituted by reconstitution in hot water for instant food, the reconstitution property was poor and no eel that was reconstituted by reconstitution in hot water could be obtained.
ところで、練り製品などの食品の品質改良剤として耐熱性のあるゼラチンゲルが知られているが、ウナギ様食品の皮として用いることについては記載されていない(特許文献3)。 By the way, a heat-resistant gelatin gel is known as a quality improving agent for foods such as paste products, but there is no description of its use as the skin of eel-like foods (Patent Document 3).
本発明は、ウナギのような食感、風味に優れたウナギ様食品及びその製造方法を提供することを目的とする。また、当該ウナギ様食品を用いた冷凍食品用の冷凍ウナギ様食品及び湯戻し可能な即席食品用の真空凍結乾燥ウナギ様食品並びにそれらの製造方法を提供することを目的とする。 An object of the present invention is to provide an eel-like food excellent in eel-like texture and flavor, and a method for producing the same. Another object of the present invention is to provide a frozen eel-like food for frozen food using the eel-like food, a vacuum freeze-dried eel-like food for instant food that can be reconstituted with hot water, and a method for producing them.
本発明の発明者らは、耐熱性のゼラチンゲルの利用方法について鋭意研究した結果、耐熱性のゼラチンゲルはウナギの皮用の食感を有し、ウナギの皮の代替として使用でき、凍結しても食感に影響がなく、さらには、真空凍結乾燥しても復元し、食感を維持することを見出した。そこでさらに鋭意研究した結果、本発明に至った。 The inventors of the present invention have made intensive research on how to use the heat-resistant gelatin gel, and as a result, the heat-resistant gelatin gel has the texture of eel skin, can be used as a substitute for eel skin, and can be frozen. The inventors have found that the texture is not affected even by freezing, and that the texture is restored and the texture is maintained even after vacuum freeze-drying. Therefore, as a result of further earnest research, the present invention was achieved.
すなわち、身層と、皮層と、を含むウナギ様食品であって、前記身層は、たん白素材と、澱粉と、油脂とを含む層であり、前記皮層は、90℃5分の加熱を行っても溶解しない耐熱性を持たせたゼラチンゲル層であり、前記身層と前記皮層との間に中間層を含み、前記中間層は、乳化した油脂をゲル化剤で固めた層であることを特徴とするウナギ様食品である。
本発明において、「ウナギ様食品」とは、ウナギのかば焼きのような食感と風味を有する食品をいう。
That is, an eel-like food containing a meat layer and a skin layer, wherein the meat layer is a layer containing a protein material, starch, and fat, and the skin layer is heated at 90°C for 5 minutes. It is a gelatin gel layer with heat resistance that does not dissolve even when it is heated , and an intermediate layer is included between the body layer and the skin layer, and the intermediate layer is a layer of emulsified fat and oil solidified with a gelling agent. An eel-like food characterized by :
In the present invention, the term "eel-like food" refers to a food having texture and flavor similar to that of grilled eel.
よりウナギらしい食味を得るために、身層と皮層との間に、乳化した油脂をゲル化剤で固めた中間層を設ける。 In order to obtain a more eel-like taste, an intermediate layer of emulsified fat and oil solidified with a gelling agent is provided between the meat layer and the skin layer.
また、本発明に係るウナギ様食品は、冷凍して冷凍ウナギ様食品としてもよく、真空凍結乾燥した真空凍結乾燥ウナギ様食品とすることができる。 In addition, the eel-like food according to the present invention may be frozen as a frozen eel-like food, or may be vacuum freeze-dried as a vacuum freeze-dried eel-like food.
また、本発明に係るウナギ様食品の製造方法としては、たん白素材と、澱粉と、油脂と、を混合した後、成型し、加熱し、身層を作製する身層製造工程と、ゼラチンと、トランスグルタミナーゼと、アンモニウム塩と、を水に分散させ、酵素反応させ、耐熱性のあるゼラチンゲルである皮層を作製する皮層作製工程と、前記身層と前記皮層を結着する結着工程と、を含むことが好ましい。 Further, as a method for producing an eel-like food according to the present invention, a meat layer manufacturing step of mixing a protein material, starch, and oil and fat, molding and heating to prepare a meat layer, and gelatin , transglutaminase, and an ammonium salt are dispersed in water and subjected to an enzymatic reaction to prepare a skin layer that is a heat-resistant gelatin gel; and a binding step of binding the body layer and the skin layer. , is preferably included.
また、中間層を設ける場合の本発明に係るウナギ様食品の製造方法としては、たん白素材と、澱粉と、油脂と、を混合した後、成型し、加熱し、身層を作製する身層製造工程と、油脂を乳化した液にゲル化剤を添加しゲル化させ中間層を作製する中間層作製工程と、ゼラチンと、トランスグルタミナーゼと、アンモニウム塩と、を水に分散させ、酵素反応させ、耐熱性のあるゼラチンゲルである皮層を作製する皮層作製工程と、前記中間層と前記皮層、及び前記身層と前記中間層をそれぞれ結着する結着工程と、を含むことが好ましい。 Further, as a method for producing the eel-like food according to the present invention when providing an intermediate layer, after mixing the protein material, starch, and fat, the body layer is formed by molding and heating. A manufacturing process, an intermediate layer preparation process in which a gelling agent is added to a liquid emulsified with oils and fats and gelled to form an intermediate layer, and gelatin, transglutaminase, and ammonium salt are dispersed in water and subjected to an enzymatic reaction. and a binding step of binding the intermediate layer to the skin layer and the body layer to the intermediate layer, respectively.
また、本発明に係るウナギ様食品を製造した後に、凍結し、または凍結した後、真空凍結乾燥することにより、冷凍ウナギ様食品または、真空凍結乾燥ウナギ様食品を製造することができる。 In addition, after producing the eel-like food according to the present invention, the frozen eel-like food or vacuum freeze-drying after freezing can produce a frozen eel-like food or a vacuum freeze-dried eel-like food.
本発明により、ウナギのような食感、風味に優れたウナギ様食品及びその製造方法を提供することができる。また、当該ウナギ様食品を用いた冷凍食品用の冷凍ウナギ様食品及び湯戻し可能な即席食品用の真空凍結乾燥ウナギ様食品並びにそれらの製造方法を提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide an eel-like food excellent in eel-like texture and flavor, and a method for producing the same. In addition, it is possible to provide a frozen eel-like food for frozen food, a vacuum freeze-dried eel-like food for instant food that can be reconstituted with hot water, and methods for producing them using the eel-like food.
以下、本発明について詳細に説明する。ただし、本発明は以下の記載に限定されるものではない。 The present invention will be described in detail below. However, the present invention is not limited to the following description.
1.身層
本発明に係る身層に使用する主原料としては、たん白素材、澱粉、油脂が挙げられる。たん白素材としては、ウナギの魚肉、タラやタイなどの白身魚由来の魚肉やマグロなどの赤身魚由来の魚肉やつなぎのための大豆粉、グルテン、卵白などのたん白粉、嵩増しのための粒状大豆たん白、繊維状大豆たん白などの加工たん白が挙げられる。
1. Body layer Main raw materials used for the body layer according to the present invention include protein materials, starch, and fats and oils. Protein ingredients include eel fish meat, fish meat derived from white fish such as cod and sea bream, and fish meat derived from red fish such as tuna, soy flour for binding, protein powder such as gluten and egg white, and bulk Examples include processed proteins such as granular soybean protein and fibrous soybean protein.
本発明に係る澱粉としては、甘薯澱粉、馬鈴薯澱粉、タピオカ澱粉及びコーンスターチ等の各種澱粉が挙げられ、これらを単独で使用しても、または混合して使用してもよい。または、澱粉は、生澱粉のみに限らず、α化澱粉やアセチル化澱粉、エーテル化澱粉及び架橋澱粉等の加工澱粉等を使用することもできる。このうち甘薯澱粉やα化コーンスターチが食感の面で好ましい。澱粉を添加する際は、粉の状態で添加してもよいが、一度水とともに加熱し糊化した状態で添加することが好ましい。 The starch used in the present invention includes various starches such as sweet potato starch, potato starch, tapioca starch and corn starch, and these may be used alone or in combination. Alternatively, starch is not limited to raw starch, and processed starch such as pregelatinized starch, acetylated starch, etherified starch and crosslinked starch can also be used. Among these, sweet potato starch and pregelatinized corn starch are preferable in terms of texture. When starch is added, it may be added in the form of powder, but it is preferable to add it in the form of gelatinization by heating with water.
本発明に係る油脂としては、食用の油脂であればよく、常温で液体状の油脂や、常温で半固形状または固形状の油脂を加温融解して液体状にしたものを使用してもよい。油脂の種類としては、大豆油、米白絞油、菜種油、パーム油、コーン油、オリーブ油、ひまわり油、ごま油、鶏油、魚油、ラード及び牛脂などが挙げられる。 The fats and oils according to the present invention may be edible fats and oils, and fats that are liquid at room temperature, or fats that are semi-solid or solid at room temperature and melted by heating may be used. good. Types of fats and oils include soybean oil, refined rice oil, rapeseed oil, palm oil, corn oil, olive oil, sunflower oil, sesame oil, chicken oil, fish oil, lard and beef tallow.
その他の副原料としては、砂糖、塩、グルタミンソーダ、みりんなどの調味素材や鰻エキスやフレーバーなどの風味素材、色素、酸化防止剤などを添加することができる。 As other auxiliary raw materials, seasoning materials such as sugar, salt, glutamine soda, and mirin, flavoring materials such as eel extract and flavors, pigments, antioxidants, and the like can be added.
これらの素材は、サイレントカッターやニーダーにより撹拌、混合する。混合したものを型などで成形し、スチーム加熱して身層とする。作製した身層は必要によりタレを付けて炙り、焦げ目を付けたり、凍結して保管することができる。 These materials are stirred and mixed with a silent cutter or kneader. The mixture is molded using a mold, etc., and heated with steam to form the meat layer. If necessary, the prepared body layer can be broiled with sauce, browned, or frozen for storage.
2. 皮層
本発明に係る皮層は、耐熱性のあるゼラチンゲル層からなる。本発明における耐熱性とは90℃5分程度のスチーム加熱(殺菌)を行ってもゼラチンゲルが溶解しないで耐えられることをいう。具体的には、特許文献3に記載された食品品質改良剤から製造することができる。すなわち、ゼラチンとトランスグルタミナーゼとアンモニウム塩を、ゼラチンゲル層の全重量に対して、ゼラチンが3~7重量%、トランスグルタミナーゼが0.001~0.020重量%、アンモニウム塩が0.005~0.10重量%となるように水に分散させ、60℃以下で加温溶解し、シート状に成型した後、必要により冷却し、酵素反応を進めてゲル化することで作製する。アンモニウム塩としては、リン酸二水素アンモニウム、塩化アンモニウム、硫酸アルミニウムアンモニウム、炭酸水素アンモニウム、リン酸水素二アンモニウム、炭酸アンモニウム、過硫酸アンモニウム及び硫酸アンモニウムのうちの1種または2種以上の組み合わせから成ることが好ましい。
2. Skin layer The skin layer according to the present invention consists of a heat-resistant gelatin gel layer. The heat resistance in the present invention means that the gelatin gel can withstand steam heating (sterilization) at 90° C. for about 5 minutes without dissolving. Specifically, it can be produced from the food quality improver described in Patent Document 3. That is, gelatin, transglutaminase, and ammonium salt are mixed with 3 to 7% by weight of gelatin, 0.001 to 0.020% by weight of transglutaminase, and 0.005 to 0% by weight of ammonium salt, based on the total weight of the gelatin gel layer. 10% by weight is dispersed in water, dissolved by heating at 60° C. or less, molded into a sheet, cooled if necessary, and gelled by promoting an enzymatic reaction. The ammonium salt may consist of one or a combination of two or more of ammonium dihydrogen phosphate, ammonium chloride, ammonium aluminum sulfate, ammonium hydrogen carbonate, diammonium hydrogen phosphate, ammonium carbonate, ammonium persulfate and ammonium sulfate. preferable.
ゼラチンゲル層には上記原料の他に、粉末セルロースや、澱粉分解物、デキストリン、油脂や鰻のパウダー、エキス、イカ墨や竹炭、色素などを添加することができる。粉末セルロースや澱粉分解物を入れることにより、皮層を火であぶった場合、凹凸のある自然な皮のような外観や焦げ目がつきやすくなり、また、後述する真空凍結乾燥ウナギ様食品では復元性が良好になる。また、油脂や鰻のパウダーやエキスを加えることにより皮自体の風味を増強することができる。 Powdered cellulose, starch decomposition products, dextrin, fats and oils, eel powder, extracts, squid ink, bamboo charcoal, pigments, etc. can be added to the gelatin gel layer in addition to the raw materials described above. By adding powdered cellulose or starch decomposition products, when the skin layer is roasted, it becomes easy to brown and has an uneven natural skin-like appearance. get better. In addition, the flavor of the skin itself can be enhanced by adding oil or eel powder or extract.
作製したゼラチンゲルは、必要によりテンダライザーによる切り込みを入れたり、炙ったり、必要により凍結して保管することができる。 The produced gelatin gel can be cut with a tenderizer if necessary, roasted, or frozen if necessary for storage.
3.中間層
本発明においては、身層と皮層との間に乳化した油脂をゲル化剤で固めた中間層を設けることがより好ましい。中間層を設けることでより一層、鰻様の食感や風味が得られる。乳化した油脂としては、乳化剤を使用して液油を乳化しても、乳化性のある粉末油脂を用いてもよい。油脂としては、ラードや鶏油を用いることが好ましい。
3. Intermediate Layer In the present invention, it is more preferable to provide an intermediate layer between the body layer and the skin layer, which is obtained by solidifying emulsified oils and fats with a gelling agent. By providing an intermediate layer, the eel-like texture and flavor can be obtained even more. As the emulsified oil, an emulsifier may be used to emulsify a liquid oil, or an emulsifiable powdered oil may be used. As fats and oils, it is preferable to use lard or chicken oil.
ゲル化剤は、ゲル化するものであれば特に限定はなく、ジェランガム、こんにゃく粉、アルギン酸、カードラン、寒天、ジェランガム、皮層で用いた耐熱性のあるゼラチンゲルを作製する食品品質改良剤、キサンタンガムとローストビーンガムの混合剤などが挙げられる。冷凍耐性や後述する真空凍結乾燥ウナギ様食品の復元性を考えると、ゲル化剤は、ジェランガムや皮層で用いた耐熱性のあるゼラチンゲルを作製する食品品質改良剤が好ましい。 The gelling agent is not particularly limited as long as it gels, and includes gellan gum, konjac powder, alginic acid, curdlan, agar, gellan gum, a heat-resistant gelatin gel used in the cortex, xanthan gum. and a mixture of roasted bean gum. Considering freeze resistance and reconstitution of the vacuum-freeze-dried eel-like food described later, the gelling agent is preferably gellan gum or a food quality improving agent that produces a heat-resistant gelatin gel used in the cortex.
中間層の作製方法としては、油脂と水とを乳化剤で乳化するか、乳化性のある粉末油脂を水に溶かして乳化したものを加温し、ゲル化剤を投入して溶解した後、必要により冷却しゲル化させることで作製する。油脂の量としては、中間層全体の重量に対して15~50重量%含むことが好ましい。少なすぎると風味にかけ、多すぎるとゲル化できない。 The intermediate layer can be produced by emulsifying oil and water with an emulsifier, or by dissolving emulsifiable powdered oil in water and emulsifying it, then adding a gelling agent and dissolving it. It is produced by cooling and gelling. The amount of fats and oils is preferably 15 to 50% by weight based on the weight of the entire intermediate layer. If it is too small, the flavor will be lost, and if it is too large, gelling will not occur.
4.結着工程
次いで、身層と皮層または、身層と中間層及び中間層と皮層を結着する。結着方法は、特に限定はなく、アルギン酸や皮層で用いた耐熱性のあるゼラチンゲルを作製する食品品質改良剤を結着面に振りかけて結着させてもよく、卵白粉や大豆たん白粉などと結着面に振りかけてスチーム等により加熱することで結着してもよい。中間層を有する場合には、身層と中間層、中間層と皮層との結着順番は問わず、一遍に層状化して結着することも可能である。また、身層の上で中間層及び皮層のゲル化を行ったり、皮層の上で中間層のゲル化を行うこともでき、この場合、結着材を使用せずに身層と中間層、中間層と皮層を結着させることもできる。結着したものはウナギ様食品としてそのまま使用しようすることもできるが、凍結し、冷凍ウナギ様食品とすることもでき、凍結後、真空凍結乾燥して、即席食品用の湯戻し可能な真空凍結乾燥ウナギ様食品とすることもできる。
4. Binding Step Next, the body layer and the skin layer, or the body layer and the intermediate layer, or the intermediate layer and the skin layer are bound. The binding method is not particularly limited, and alginic acid or a food quality improving agent that produces a heat-resistant gelatin gel used in the cortex may be sprinkled on the binding surface to bind, egg white powder, soybean protein powder, etc. It may be bound by sprinkling it on the binding surface and heating with steam or the like. In the case of having an intermediate layer, the order of binding the body layer to the intermediate layer and the intermediate layer to the skin layer does not matter; Alternatively, the intermediate layer and the skin layer can be gelled on the body layer, or the intermediate layer can be gelled on the skin layer. It is also possible to bond the intermediate layer and the cortical layer. The bound product can be used as it is as an eel-like food, but it can also be frozen and made into a frozen eel-like food. It can also be a dried eel-like food.
5.凍結工程 5. Freezing process
凍結のための手段は、従来技術を適用することができる。例えば、エアブラスト式のトンネルフリーザー、スパイラルフリーザー、ワゴンフリーザーや急速凍結庫、ブライン式のフレキシブルフリーザー等が適用できる。例えば、約-30℃のプレハブ式急速凍結庫を利用して急速に行うことができる。凍結方法は特に限定しないが、中心の品温が-18℃以下となるようにしっかりと凍結する。凍結したウナギ様食品は、冷凍食品用の冷凍ウナギ様食品とすることができる。 A conventional technique can be applied to the means for freezing. For example, an air blast tunnel freezer, a spiral freezer, a wagon freezer, a quick freezer, and a brine flexible freezer can be applied. For example, it can be carried out rapidly using a prefabricated quick freezer at about -30°C. The method of freezing is not particularly limited, but the product is frozen firmly so that the product temperature in the center is -18°C or lower. The frozen eel-like food can be a frozen eel-like food for frozen food.
6.真空凍結乾燥食品
凍結したウナギ様食品は、真空乾燥機を用いて減圧下で真空凍結乾燥することで即席食品用の真空凍結乾燥ウナギ様食品とすることができる。真空凍結乾燥ウナギ様食品は、即席麺や即席スープ、即席ライスなどのお湯等で復元する即席食品の具材とすることができる。凍結乾燥条件は特に限定されず、凍結したウナギ様食品が解凍しない程度の真空度、棚加熱温度で乾燥すればよい。好ましい範囲としては真空度が1.5torr以下、棚加熱温度が80℃以下、乾燥後の水分としては1~5重量%となるように乾燥すればよい。
6. Vacuum freeze-dried food The frozen eel-like food can be vacuum freeze-dried using a vacuum dryer under reduced pressure to obtain a vacuum freeze-dried eel-like food for ready-to-eat food. The vacuum freeze-dried eel-like food can be used as an ingredient of instant food such as instant noodles, instant soup, and instant rice that can be reconstituted with hot water or the like. The freeze-drying conditions are not particularly limited, and may be dried at such a degree of vacuum and shelf heating temperature that the frozen eel-like food is not thawed. As preferable ranges, the degree of vacuum is 1.5 torr or less, the shelf heating temperature is 80° C. or less, and the moisture content after drying is 1 to 5% by weight.
7.その他
本発明において、タレに付ける工程、皮層や身層を炙る工程、皮層に切り込みを入れる工程などは、各層の製造時に行ってもよいが、各層を結着した後に行ってもよい。
7. Others In the present invention, the step of adding sauce, the step of grilling the skin layer and the meat layer, the step of making cuts in the skin layer, etc. may be performed at the time of manufacturing each layer, but may be performed after binding each layer.
以上のように、たん白素材と、澱粉と、油脂とを含む身層と、耐熱性を持たせたゼラチンゲル層である皮層とを結合すること、身層と皮層との間にさらに油脂を乳化した中間層を設けることで、ウナギのような食感、風味に優れたウナギ様食品を提供することができる。また、当該ウナギ様食品を用いた冷凍食品用の冷凍ウナギ様食品及び湯戻し可能な即席食品用の乾燥ウナギ様食品を提供することできる。 As described above, the meat layer containing the protein material, starch, and oil and fat is combined with the skin layer, which is a gelatin gel layer with heat resistance, and the oil and fat are further added between the meat layer and the skin layer. By providing an emulsified intermediate layer, it is possible to provide an eel-like food excellent in eel-like texture and flavor. In addition, using the eel-like food, it is possible to provide a frozen eel-like food for frozen food and a dried eel-like food for instant food that can be reconstituted with hot water.
以下に実施例を挙げて本実施形態をさらに詳細に説明する。 EXAMPLES The present embodiment will be described in more detail below with reference to examples.
<実験1>ウナギ様食品の検討
(実施例1-1)身層+皮層
スケソウダラのすり身26gと水とをフードカッターを用いて30秒間粗ずりし、塩0.5gを加えて3分間塩ずりした後、脱脂大豆粉3.9g、馬鈴薯澱粉3.7g、上白糖0.5g、トコフェロール(酸化防止剤)0.2gの粉体物、及びみりん0.8g、精製ラード12g、チキンオイル12.5g、鰻エキス1.5g、魚油0.1gの液体物を加えてさらに3分間混合し、そこにスケソウダラのほぐし身21.9g、水11g、粒状大豆たん白2gに水5.9gを加えて吸水させたもの、甘薯澱粉1.5gに水28.5gを加えて加熱糊化したものを加え、加水7.5gを徐々に加えながら手で満遍なく混ぜた後、8mm厚となるように板状に成形し、スチーマーで99℃3分間加熱し、3mm幅に切れ込みを入れて外観をウナギ様にした後、自然冷却して身層を作製した。作製した身層は、醤油41.9g、みりん31,1g、清酒9g、上白糖17.6g、カラメル色素0.4gを加熱して作製したタレを表面に満遍なく刷毛で塗った後、バーナーで焦げが付くまで炙り、-20℃のフリーザーで凍結して保存した。
<Experiment 1> Examination of eel-like food (Example 1-1) Meat layer + skin layer 26 g of Alaska pollack surimi and water were coarsely grinded for 30 seconds using a food cutter, and salted for 3 minutes after adding 0.5 g of salt. After that, 3.9 g of defatted soybean flour, 3.7 g of potato starch, 0.5 g of refined sugar, 0.2 g of tocopherol (antioxidant), 0.8 g of mirin, 12 g of refined lard, and 12 g of chicken oil. 5 g of liquid, 1.5 g of eel extract and 0.1 g of fish oil were added and mixed for another 3 minutes. 28.5 g of water is added to 1.5 g of sweet potato starch to absorb water, and 28.5 g of water is added to heat gelatinize the mixture. and heated with a steamer at 99° C. for 3 minutes, cut into a width of 3 mm to give an eel-like appearance, and then naturally cooled to prepare a meat layer. The prepared body layer was prepared by heating 41.9 g of soy sauce, 31.1 g of mirin, 9 g of refined sake, 17.6 g of white sugar, and 0.4 g of caramel coloring. It was broiled until sticky, and frozen in a -20°C freezer for storage.
次いで、酸処理ゼラチンとアルカリ処理ゼラチンを混合したゼラチン65重量%、トランスグルタミナーゼ0.07重量%、クエン酸三ナトリウム9.37重量%、ショ糖脂肪酸エステル0.83重量%、塩化アンモニウム0.30重量%、食品素材24.43重量%からなる食品品質改良剤8gと、竹炭パウダー0.125g、クチナシ色素(青)0.0005g、セルロースパウダー3g、デキストリン3gを水85.9gに加え、45~55℃の範囲で加温しながら溶解し、ビニールシートを引いたパットの上に注ぎ、さらにシートを上から被せて厚み1mmとなるように伸ばし、30分ほど室温で放置した後、耐熱性を出すために4℃の冷蔵庫で1晩保存し、しっかりと酵素反応させ耐熱性のあるゼラチンゲル層を作製した。作製したゼラチンゲル層は、バーナーで炙って焦げ目を付けた後、テンダライザーで縦筋5mmの切り込みで縦横5mm間隔となるように筋入れし、-20℃のフリーザーで凍結して保存した。 Next, 65% by weight of gelatin obtained by mixing acid-treated gelatin and alkali-treated gelatin, 0.07% by weight of transglutaminase, 9.37% by weight of trisodium citrate, 0.83% by weight of sucrose fatty acid ester, and 0.30% by weight of ammonium chloride. 8g of a food quality improver consisting of 24.43% by weight of food materials, 0.125g of bamboo charcoal powder, 0.0005g of gardenia pigment (blue), 3g of cellulose powder, and 3g of dextrin were added to 85.9g of water, and Melt while heating in the range of 55 ° C. Pour it on a pad with a vinyl sheet, cover it with a sheet and stretch it to a thickness of 1 mm, leave it at room temperature for about 30 minutes, then heat resistance It was stored overnight in a refrigerator at 4° C. to allow the enzymatic reaction to take place, thereby forming a heat-resistant gelatin gel layer. The prepared gelatin gel layer was charred with a burner, then scored with a tenderizer at 5 mm vertical and horizontal intervals of 5 mm, and frozen and stored in a −20° C. freezer.
凍結した身層100gに対して皮層14gとなるように、間にアルギン酸粉末1gを満遍なく添加し、スチーマーで99℃4分間加熱し、冷却してウナギ様食品を作製した。 1 g of alginic acid powder was evenly added to 100 g of frozen meat layer so that the skin layer was 14 g, heated with a steamer at 99° C. for 4 minutes, and cooled to prepare an eel-like food.
また、作製したウナギ様食品を-20℃のフリーザーで凍結して50mm×70mmに切断し冷凍ウナギ様食品とした。また、凍結した冷凍ウナギ様食品を真空凍結乾燥機で乾燥した。乾燥条件は、真空度0.8torr以下、棚加熱温度が70℃とし、最終品温が68℃以上となるまで乾燥して、真空凍結乾燥ウナギ様食品とした。 Also, the prepared eel-like food was frozen in a −20° C. freezer and cut into pieces of 50 mm×70 mm to obtain frozen eel-like food. Also, the frozen eel-like food was dried with a vacuum freeze dryer. The drying conditions were such that the degree of vacuum was 0.8 torr or less, the shelf heating temperature was 70°C, and the product was dried to a final product temperature of 68°C or higher to obtain a vacuum freeze-dried eel-like food.
(実施例1-2)
実施例1-1同様に皮層となるゼラチンゲル層を作製した後、その上に乳化性のある粉末油脂44g(エマファット(登録商標)PA-80 理研ビタミン社製)、リン酸3ナトリウム0.1gを水20.1gに添加し、よく乳化させた乳化液に、実施例1-1の皮層に使用した食品品質改良剤6gを45~55℃のお湯29.8gに溶解させたゲル液を加えてよく撹拌したものを皮層14gに対して中間層が20gとなるように皮層の上に充填し、シート状にし、4℃で24時間冷蔵して中間層を作製した。作製した中間層―皮層の皮層側をバーナーで炙り、焦げ目を付けた後、テンダライザーで縦筋5mmの切り込みで縦横5mm間隔となるように筋入れし、-20℃のフリーザーで凍結して保存した。
(Example 1-2)
After preparing a gelatin gel layer as a skin layer in the same manner as in Example 1-1, 44 g of emulsifiable powdered oil (Emafat (registered trademark) PA-80, manufactured by Riken Vitamin Co., Ltd.) and 0.5 g of trisodium phosphate were added. 1 g of the gel was added to 20.1 g of water and emulsified well, and 6 g of the food quality improving agent used for the skin layer of Example 1-1 was dissolved in 29.8 g of hot water at 45 to 55 ° C. to prepare a gel solution. The mixture was added and stirred well, and filled on the skin layer so that the middle layer was 20 g per 14 g of the skin layer, formed into a sheet, and refrigerated at 4° C. for 24 hours to prepare the middle layer. The prepared middle layer - the cortical layer side of the cortical layer is roasted with a burner and browned, then scored with a tenderizer at 5 mm vertical and horizontal intervals of 5 mm, frozen and stored in a freezer at -20 ° C. bottom.
身層100gに対して中間層20g、皮層14gとなるように凍結した身層と中間層―皮層との間にアルギン酸粉末1gを満遍なく添加し、スチーマーで99℃4分間加熱し、冷却してウナギ様食品を作製した。 1 g of alginic acid powder is evenly added between the frozen meat layer and the intermediate layer-skin layer so that the middle layer is 20 g and the skin layer is 14 g per 100 g of the meat layer, heated with a steamer at 99 ° C. for 4 minutes, and cooled to make the eel. I made a similar food.
また、作製したウナギ様食品を用いて、実施例1-1同様に冷凍ウナギ食品及び真空凍結乾燥ウナギ食品を作製した。 Further, using the produced eel-like food, a frozen eel food and a vacuum freeze-dried eel food were produced in the same manner as in Example 1-1.
(比較例1-1)
市販の蒲焼きされたウナギを比較例1-1とし、実施例1-1に記載した方法と同様に冷凍ウナギ及び真空凍結乾燥ウナギを作製した。
(Comparative Example 1-1)
Using commercially available broiled eel as Comparative Example 1-1, frozen eel and vacuum freeze-dried eel were produced in the same manner as described in Example 1-1.
(比較例1-2)
スケソウダラのすり身26gと水とをフードカッターを用いて30秒間粗ずりし、塩0.5gを加えて3分間塩ずりした後、脱脂大豆粉3.9g、馬鈴薯澱粉3.7g、上白糖0.5g、トコフェロール(酸化防止剤)0.2gの粉体物、及びみりん0.8g、精製ラード12g、チキンオイル12.5g、鰻エキス1.5g、魚油0.1gの液体物を加えてさらに3分間混合し、そこにスケソウダラのほぐし身21.9g、水11g、粒状大豆たん白2gに水5.9gを加えて吸水させたもの、甘薯澱粉1.5gに水28.5gを加えて加熱し糊化させたもの、を加え、加水7.5gを徐々に加えながら手で満遍なく混ぜて身層生地とした。
(Comparative Example 1-2)
Using a food cutter, 26 g of Alaska pollack surimi and water were roughly ground for 30 seconds, 0.5 g of salt was added, and the mixture was ground for 3 minutes. 5g, 0.2g of tocopherol (antioxidant) powder, and 0.8g of mirin, 12g of refined lard, 12.5g of chicken oil, 1.5g of eel extract, and 0.1g of fish oil. After mixing for a minute, 21.9 g of loosened Alaska pollock, 11 g of water, 2 g of granular soybean protein and 5.9 g of water were added to absorb water, and 1.5 g of sweet potato starch was added to 28.5 g of water and heated. The gelatinized material was added, and while 7.5 g of water was gradually added, the mixture was evenly mixed by hand to obtain a body layer dough.
次いで皮層としてスケソウダラのすり身31gをフードカッターを用いて30秒間粗ずりし、パームオレイン油9.5g入れ、塩0.6gを加えて3分間塩ずりした後、脱脂大豆粉4.8g、上白糖0.6g、グルタミンソーダ0.2g、鰻エキス0.6、大豆白絞油6.3g、を加えてさらに3分間混合し、そこに、トウモロコシ加工澱粉4.4g、水26.9g、竹炭パウダー0.2gを添加し、混合して皮層となる生地とした。 Next, 31 g of surimi of Alaska pollack was ground roughly for 30 seconds using a food cutter as the skin layer, 9.5 g of palm olein oil was added, 0.6 g of salt was added, and after grinding with salt for 3 minutes, 4.8 g of defatted soybean flour and white sugar were added. 0.6 g, 0.2 g of glutamine soda, 0.6 g of eel extract, and 6.3 g of soybean white extract are added and mixed for another 3 minutes. 0.2 g was added and mixed to form a skin layer dough.
身層の生地を8mm、皮層の生地を約2mmとなるように重ねて99℃で3分間スチームし、身層表面に3mm幅に切れ込みを入れて外観をウナギ様にした後、醤油41.9g、みりん31,1g、清酒9g、上白糖17.6g、カラメル色素0.4gを加熱して作製したタレを表面に満遍なく刷毛で塗った後、バーナーで焦げがつくまで表面を炙り、ウナギ様食品サンプルとした。次いで、作製したウナギ様サンプルを実施例1-1と同様に凍結または凍結後真空凍結乾燥することで、冷凍ウナギ様食品及び真空凍結乾燥ウナギ様食品サンプルを作製した。 Layer the meat layer dough so that it is 8 mm and the skin layer dough about 2 mm, steam at 99°C for 3 minutes, cut 3 mm wide on the surface of the meat layer to give it an eel-like appearance, and then add 41.9 g of soy sauce. , 31.1 g of mirin, 9 g of sake, 17.6 g of white sugar, and 0.4 g of caramel coloring. was taken as a sample. Next, the prepared eel-like samples were frozen or freeze-dried in vacuum in the same manner as in Example 1-1 to prepare frozen eel-like foods and vacuum freeze-dried eel-like food samples.
作製した各サンプルについて外観、風味、食感、再加熱による耐熱性、冷凍品の冷凍耐性、風味、食感、真空凍結乾燥品の復元性、風味、食感について評価を行った。評価は、5人のベテランパネラーにより、表1の基準に基づき4段階評価を行った。評価結果について表2に記載する。冷凍品は、電子レンジ500Wにて2分間調理し、真空凍結乾燥品は、紙カップに入れ、熱湯300ml入れた後、蓋をし、3分後に5片取り出し、すぐに蓋をし、5分後に残り5片を取り出し調理した。 Appearance, flavor, texture, heat resistance by reheating, freeze resistance of frozen product, flavor, texture, reconstitution of vacuum freeze-dried product, flavor, and texture were evaluated for each sample prepared. The evaluation was made by 5 veteran panelists based on the criteria shown in Table 1 and graded in 4 grades. Table 2 shows the evaluation results. Frozen products are cooked in a microwave oven at 500 W for 2 minutes. Vacuum freeze-dried products are placed in a paper cup, filled with 300 ml of hot water, covered, and after 3 minutes, take out 5 pieces, immediately cover, and after 5 minutes. The remaining 5 pieces were removed and cooked.
上記表2の実施例で示す通り、耐熱性ゼラチンゲルからなる皮層を設けることにより、本物らしい外観や風味、食感を得ることができるだけでなく、真空凍結乾燥品においても復元性が良好なものを得ることができた。また、実施例1-2で示すように乳化した油脂を含むゲルからなる中間層を設けることで、油の染み出し具合やウナギの身と皮のとの間のゼラチン質な食感が加わりより良好な味、食感となった。また、冷凍品、真空凍結乾燥品についても実施例のサンプルは、食感、風味についても良好であった。 As shown in the examples in Table 2 above, by providing a skin layer made of heat-resistant gelatin gel, it is possible not only to obtain a genuine appearance, flavor, and texture, but also to obtain good reconstitution even in vacuum freeze-dried products. was able to obtain In addition, as shown in Example 1-2, by providing an intermediate layer made of a gel containing emulsified fats and oils, the degree of oil seepage and the gelatinous texture between the eel meat and skin are added. Good taste and texture were obtained. In addition, regarding the frozen product and the vacuum freeze-dried product, the samples of the examples were also good in terms of texture and flavor.
<実験2-1>身層の検討(糊化澱粉物の添加) <Experiment 2-1> Examination of body layer (addition of gelatinized starch)
(試験例2-1-1)
実施例1-1の方法に従って身層を作製した。作製した身層は、醤油41.9g、みりん31,1g、清酒9g、上白糖17.6g、カラメル色素0.4gを加熱して作製したタレを表面に満遍なく刷毛で塗った後、バーナーで焦げがつくまで炙り、-20℃のフリーザーで凍結した後、50×70mm角に切断し、実施例1-1と同様に真空凍結乾燥することで、真空凍結乾燥した身層を作製した。
(Test example 2-1-1)
A body layer was prepared according to the method of Example 1-1. The prepared body layer was prepared by heating 41.9 g of soy sauce, 31.1 g of mirin, 9 g of refined sake, 17.6 g of white sugar, and 0.4 g of caramel coloring. After roasting until sticky, freezing in a -20°C freezer, cutting into 50 x 70 mm squares, and vacuum freeze-drying in the same manner as in Example 1-1, vacuum freeze-dried meat layers were prepared.
(試験例2-1‐2)
甘薯澱粉1.5gに水28.5gを加えて加熱糊化したものを添加しない以外は、試験例2-1-1の方法で真空凍結乾燥した身層を作製した。
(Test example 2-1-2)
A vacuum freeze-dried meat layer was prepared by the method of Test Example 2-1-1, except that 28.5 g of water was added to 1.5 g of sweet potato starch and gelatinized by heating.
(実施例2-1‐3)
甘薯澱粉の代わりに馬鈴薯澱粉とする以外は、試験例2-1-1の方法で真空凍結乾燥した身層を作製した。
(Example 2-1-3)
A vacuum freeze-dried meat layer was prepared by the method of Test Example 2-1-1 except that potato starch was used instead of sweet potato starch.
(実施例2-1‐4)
甘薯澱粉の代わりにタピオカ澱粉とする以外は、試験例2-1-1の方法で真空凍結乾燥した身層を作製した。
(Example 2-1-4)
A vacuum freeze-dried meat layer was prepared by the method of Test Example 2-1-1 except that tapioca starch was used instead of sweet potato starch.
(実施例2-1‐5)
甘薯澱粉の代わりにコーンスターチ澱粉とする以外は、試験例2-1-1の方法で真空凍結乾燥した身層を作製した。
(Example 2-1-5)
A vacuum freeze-dried meat layer was prepared by the method of Test Example 2-1-1, except that cornstarch was used instead of sweet potato starch.
(実施例2-1‐6)
甘薯澱粉の代わりにα化コーンスターチ澱粉とする以外は、試験例2-1-1の方法で真空凍結乾燥した身層を作製した。
(Example 2-1-6)
A vacuum freeze-dried meat layer was prepared in the same manner as in Test Example 2-1-1 except that gelatinized corn starch was used instead of sweet potato starch.
作製した真空凍結乾燥した身層を紙カップに入れ、熱湯300ml入れた後、蓋をし、3分後に取り出し調理し、真空凍結乾燥ウナギ様食品の身層の食感を評価した。評価は、評価は、5人のベテランパネラーにより、表1の基準に基づき4段階評価を行った。なお、評価が中間値のものは、その上下の2つの評価で示した。評価結果を表3に示す。 The prepared vacuum freeze-dried meat layer was placed in a paper cup, 300 ml of boiling water was added, and then the cup was covered. The evaluation was made by 5 veteran panelists based on the criteria in Table 1 and graded in 4 grades. In addition, the thing of the intermediate value evaluation was shown by two evaluations of the upper and lower sides. Table 3 shows the evaluation results.
実験2-1で示すように真空凍結品の場合は、澱粉を添加した方が食感が良く、特に甘薯澱粉やコーンスターチのα化澱粉を使用した場合、復元時の食感が良好であった。データには示していないが、身層に使用している糊化した澱粉は、無くても凍結前の身層及び冷凍した身層では身層の食感として問題はないが、澱粉の種類に関わらず添加した方が食感が良好であった。 As shown in Experiment 2-1, in the case of the vacuum-frozen product, the texture was better when starch was added, and particularly when sweet potato starch or cornstarch pregelatinized starch was used, the texture during reconstitution was good. . Although not shown in the data, the gelatinized starch used in the meat layer does not cause any problems with the texture of the meat layer before freezing and the frozen meat layer, but the type of starch does not affect the texture. Regardless, the texture was better when it was added.
<実験2-2>身層の検討(油脂の検討)
(試験例2-2-1)
使用しているチキンオイルをラードに代える以外は試験例2-1-1の方法で真空凍結乾燥した身層を作製した。
<Experiment 2-2> Examination of body layer (examination of fats and oils)
(Test example 2-2-1)
A vacuum freeze-dried meat layer was prepared by the method of Test Example 2-1-1 except that the chicken oil used was replaced with lard.
(試験例2-2-2)
使用しているラードを精製パーム油に代える以外は試験例2-2-1の方法で真空凍結乾燥した身層を作製した。
(Test example 2-2-2)
A vacuum freeze-dried meat layer was prepared by the method of Test Example 2-2-1 except that the lard used was replaced with refined palm oil.
作製した真空凍結乾燥した身層を実験2-1と同様に調理し、身層の風味について評価を行った。5人のベテランパネラーにより、表1の基準に基づき4段階評価を行った。なお、評価が中間値のものは、その上下の2つの評価で示した。評価結果を表4に示す。 The prepared vacuum freeze-dried meat layer was cooked in the same manner as in Experiment 2-1, and the flavor of the meat layer was evaluated. Based on the criteria in Table 1, a 4-grade evaluation was performed by five veteran panelists. In addition, the thing of the intermediate value evaluation was shown by two evaluations of the upper and lower sides. Table 4 shows the evaluation results.
身層に使用する油脂としては、植物性よりも畜肉系ラードやチキンオイル(鶏油)の方が油にコクや後味があり、ウナギ様食品としての風味が良く、特にチキンオイルが風味の付与に適していることがわかる。なお、結果には示していないが、食感については、冷凍前の身層や冷凍品についても同様であった。 Meat-based lard and chicken oil (chicken oil) have a richer flavor and aftertaste than vegetable-based oils and fats used for the meat layer, and have a good flavor as an eel-like food, especially chicken oil. found to be suitable for Although not shown in the results, the texture was the same for the meat layer before freezing and the frozen product.
<実験3-1>皮層の検討(ゲル濃度の検討)
(試験例3-1-1)
実施例1-1に記載した食品品質改良剤5g(ゼラチンとして3.25g)、竹炭パウダー0.125gを水94.9gに44~55℃の範囲で加温しながら溶解し、ビニールシートを引いたパットの上に注ぎ、さらにシートを上から被せて厚み1mmとなるように伸ばし、30分ほど室温で放置した後、耐熱性を出すために4℃の冷蔵庫で1晩保存し、しっかりと酵素反応させ耐熱性のあるゼラチンゲル層を作製した。作製したゼラチンゲル層を-20℃のフリーザーで凍結し、50×70mm角に切断し、実施例1-1と同様の方法で真空凍結乾燥し、真空凍結乾燥した皮層を作製した。
<Experiment 3-1> Examination of cortex (examination of gel concentration)
(Test example 3-1-1)
5 g of the food quality improver described in Example 1-1 (3.25 g as gelatin) and 0.125 g of bamboo charcoal powder were dissolved in 94.9 g of water while heating in the range of 44 to 55 ° C., and a vinyl sheet was pulled. Pour it on top of the pad, cover it with a sheet and stretch it to a thickness of 1 mm, leave it at room temperature for about 30 minutes, and then store it in a refrigerator at 4°C overnight to increase heat resistance. A heat-resistant gelatin gel layer was prepared by reaction. The prepared gelatin gel layer was frozen in a −20° C. freezer, cut into 50×70 mm squares, and vacuum freeze-dried in the same manner as in Example 1-1 to prepare vacuum freeze-dried skin layers.
(試験例3-1-2)
食品品質改良剤の重量を6g(ゼラチンとして3.9g)、水の量を93.9gとする以外は、試験例3-1-1の方法に従って真空凍結乾燥した皮層を作製した。
(Test example 3-1-2)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-1-1, except that the weight of the food quality improver was 6 g (3.9 g as gelatin) and the amount of water was 93.9 g.
(試験例3-1-3)
食品品質改良剤の重量を7g(ゼラチンとして4.55g)、水の量を92.9gとする以外は、試験例3-1-1の方法に従って真空凍結乾燥した皮層を作製した。
(Test example 3-1-3)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-1-1, except that the weight of the food quality improver was 7 g (4.55 g as gelatin) and the amount of water was 92.9 g.
(試験例3-1-4)
食品品質改良剤の重量を8g(ゼラチンとして5.2g)、水の量を91.9gとする以外は、試験例3-1-1の方法に従って真空凍結乾燥した皮層を作製した。
(Test example 3-1-4)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-1-1, except that the weight of the food quality improver was 8 g (5.2 g as gelatin) and the amount of water was 91.9 g.
(試験例3-1-5)
食品品質改良剤の重量を9g(ゼラチンとして5.85g)、水の量を90.9gとする以外は、試験例3-1-1の方法に従って真空凍結乾燥した皮層を作製した。
(Test Example 3-1-5)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-1-1, except that the weight of the food quality improver was 9 g (5.85 g as gelatin) and the amount of water was 90.9 g.
(試験例3-1-6)
食品品質改良剤の重量を10g(ゼラチンとして6.5g)、水の量を90.9gとする以外は、試験例3-1-1の方法に従って真空凍結乾燥した皮層を作製した。
(Test Example 3-1-6)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-1-1, except that the weight of the food quality improver was 10 g (6.5 g as gelatin) and the amount of water was 90.9 g.
作製した真空凍結乾燥した皮層を紙カップに入れ、熱湯300ml入れた後、蓋をし、3分後に取り出し調理し、真空凍結乾燥ウナギ様食品の皮層の食感を評価した。評価は、評価は、5人のベテランパネラーにより、表1の基準に基づき4段階評価を行った。なお、評価が中間値のものは、その上下の2つの評価で示した。評価結果を表5に示す。 The prepared vacuum-freeze-dried skin layer was placed in a paper cup, 300 ml of boiling water was added, and then the cup was covered. The evaluation was made by 5 veteran panelists based on the criteria in Table 1 and graded in 4 grades. In addition, the thing of the intermediate value evaluation was shown by two evaluations of the upper and lower sides. Table 5 shows the evaluation results.
真空凍結乾燥した皮層の食感としては、ゼラチン濃度として3.25~6.5重量%の範囲であれば良好であった。なお、データでは示さないが、皮層の食感は、作製直後のものや冷凍したものと真空凍結乾燥したものとで食感の評価として大きな差はなかった。 The texture of the vacuum freeze-dried skin layer was good when the gelatin concentration was in the range of 3.25 to 6.5% by weight. Although not shown in the data, there was no significant difference in the texture of the cortex immediately after preparation, the frozen one, and the vacuum freeze-dried one.
<実験3-2>皮層の検討(外観、切れやすさの検討)
(試験例3-2-1)
試験例3-1-4の方法でゼラチンゲルを作製し、バーナーで炙り焦げ目を付けた後、-20℃のフリーザーで凍結し、50×70mm角に切断し、実施例1-1と同様の方法で真空凍結乾燥し、真空凍結乾燥した皮層を作製した。
<Experiment 3-2> Examination of cortical layer (examination of appearance and ease of cutting)
(Test example 3-2-1)
A gelatin gel was prepared by the method of Test Example 3-1-4, roasted with a burner and browned, frozen in a freezer at -20 ° C., cut into 50 x 70 mm squares, and processed in the same manner as in Example 1-1. The method was vacuum freeze-dried to produce a vacuum freeze-dried skin.
(試験例3-2-2)
粉末セルロース3gを入れ、水を88.9gとする以外は、試験例3-2-1の方法に従って真空凍結乾燥した皮層を作製した。
(Test example 3-2-2)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-2-1, except that 3 g of powdered cellulose was added and 88.9 g of water was added.
(試験例3-2-3)
デキストリン3gを入れ、水を85.9gとする以外は、試験例3-2-2の方法に従って真空凍結乾燥した皮層を作製した。
(Test example 3-2-3)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-2-2, except that 3 g of dextrin was added and 85.9 g of water was added.
(試験例3-2-4)
バーナーで炙り焦げ目を付けた後、縦筋5mmの切り込みで縦横5mm間隔となるようにテンダライズする以外は、試験例3-2-3の方法に従って真空凍結乾燥した皮層を作製した。
(Test example 3-2-4)
A vacuum freeze-dried skin layer was prepared according to the method of Test Example 3-2-3, except that after roasting with a burner and browning, tenderization was performed so that vertical and horizontal lines were cut at 5 mm intervals at intervals of 5 mm.
作製した真空凍結乾燥した皮層を紙カップに入れ、熱湯300ml入れた後、蓋をし、3分後に取り出し調理し、真空凍結乾燥ウナギ様食品の皮層の外観、食感を評価した。評価は、評価は、5人のベテランパネラーにより、表1の基準に基づき4段階評価を行った。なお、評価が中間値のものは、その上下の2つの評価で示した。評価結果を表6に示す。 The prepared vacuum freeze-dried skin layer was placed in a paper cup, 300 ml of hot water was added, and then the cup was covered. After 3 minutes, the cup was taken out and cooked. The evaluation was made by 5 veteran panelists based on the criteria in Table 1 and graded in 4 grades. In addition, the thing of the intermediate value evaluation was shown by two evaluations of the upper and lower sides. Table 6 shows the evaluation results.
ゼラチンゲルのみであっても炙ることで外観が良い皮層を作製できたが、粉末セルロースを入れることで炙ったときに表面にザラツキがでて外観が良くなった。また、デキストリンを加えることで焦げ目がつきやすくなった。さらに表面をテンダライズすることにより、箸で皮層が容易に切れるようになり食べやすくなった。なお、データでは示さないが、皮層の食感は、作製直後のものや冷凍したものと真空凍結乾燥したものとで食感の評価として大きな差はなかった。 Even with only the gelatin gel, a skin layer with a good appearance could be produced by roasting, but the addition of powdered cellulose made the surface rough when roasting, and the appearance was improved. Also, the addition of dextrin made it easier to brown. Furthermore, by tenderizing the surface, the skin layer can be easily cut with chopsticks, making it easier to eat. Although not shown in the data, there was no significant difference in the texture of the cortex immediately after preparation, the frozen one, and the vacuum freeze-dried one.
<実験4-1>中間層の検討(ゲル化剤の検討)
(試験例4-1-1)
ショ糖脂肪酸エステル1g、菜種油50g、リン酸3ナトリウム0.1gと水42.9gをモモジナイザーで乳化し、45~55℃の範囲で加温しながら実施例1-1で使用した食品品質改良剤6gを加え溶解し、厚さ1mmとなるようにシート状にし、30分間室温で放置した後、4℃で24時間冷蔵してゲル状の中間層を作製した。作製した中間層を-20℃のフリーザーで凍結し、50×70mm角に切断し、実施例1-1と同様の方法で真空凍結乾燥し、真空凍結乾燥した中間層を作製した。
<Experiment 4-1> Study of intermediate layer (study of gelling agent)
(Test Example 4-1-1)
1 g of sucrose fatty acid ester, 50 g of rapeseed oil, 0.1 g of trisodium phosphate and 42.9 g of water are emulsified with a momogenizer, and the food quality improver used in Example 1-1 is heated in the range of 45 to 55°C. 6 g was added and dissolved, formed into a sheet having a thickness of 1 mm, allowed to stand at room temperature for 30 minutes, and then refrigerated at 4° C. for 24 hours to prepare a gel intermediate layer. The produced intermediate layer was frozen in a −20° C. freezer, cut into 50×70 mm squares, and vacuum freeze-dried in the same manner as in Example 1-1 to produce a vacuum freeze-dried intermediate layer.
(試験例4-1-2)
脱アシルジェランガム0.4gと水44.8gを加温溶解し、乳酸カルシウム0.1gを水3.8gに溶かした水溶液を加え、さらにショ糖脂肪酸エステル0.9g、菜種油50gを加えてホモジナイザーで撹拌、乳化し、厚さ1mmとなるようにシート状にし、室温放置させてゲル化させゲル状の中間層を作製した。作製した中間層を、試験例4-1-1と同様に凍結、真空凍結乾燥し、真空凍結乾燥した中間層を作製した。
(Test Example 4-1-2)
0.4 g of deacylated gellan gum and 44.8 g of water were heated and dissolved, an aqueous solution of 0.1 g of calcium lactate dissolved in 3.8 g of water was added, 0.9 g of sucrose fatty acid ester and 50 g of rapeseed oil were added, and the mixture was homogenized with a homogenizer. The mixture was stirred and emulsified, formed into a sheet having a thickness of 1 mm, and allowed to stand at room temperature to gel to prepare a gel intermediate layer. The produced intermediate layer was frozen and vacuum freeze-dried in the same manner as in Test Example 4-1-1 to produce a vacuum freeze-dried intermediate layer.
(試験例4-1-3)
こんにゃく粉0.9gと水44.2gを加温溶解し、水酸化カルシウム0.1gを水3.8gに溶かした後、ショ糖脂肪エステル0.9g、菜種油50gを添加してホモジナイザーで撹拌、乳化し、そこに水酸化カルシウム0.1gを水3.8gに溶解した水溶液を添加し、厚さ1mmとなるようにシート状にし、90℃の高温槽で湯浴し加熱した後、水に浸漬してゲル状の中間層を作製した。作製した中間層を、試験例4-1-1と同様に凍結、真空凍結乾燥し、真空凍結乾燥した中間層を作製した。
(Test Example 4-1-3)
0.9 g of konjac flour and 44.2 g of water are heated and dissolved, 0.1 g of calcium hydroxide is dissolved in 3.8 g of water, 0.9 g of sucrose fatty ester and 50 g of rapeseed oil are added, and the mixture is stirred with a homogenizer. Emulsify, add an aqueous solution of 0.1 g of calcium hydroxide dissolved in 3.8 g of water, form a sheet with a thickness of 1 mm, heat in a hot water bath at 90 ° C., and add water. A gel-like intermediate layer was produced by immersion. The produced intermediate layer was frozen and vacuum freeze-dried in the same manner as in Test Example 4-1-1 to produce a vacuum freeze-dried intermediate layer.
(試験例4-1-4)
アルギン酸5gと水44.1gを加温溶解し、ショ糖脂肪エステル0.9g、菜種油50gを添加してホモジナイザーで撹拌、乳化し、厚さ1mmとなるようにシート状にし、室温放置させてゲル化させゲル状の中間層を作製した。作製した中間層を、試験例4-1-1と同様に凍結、真空凍結乾燥し、真空凍結乾燥した中間層を作製した。
(Test Example 4-1-4)
5 g of alginic acid and 44.1 g of water are heated and dissolved, 0.9 g of sucrose fatty ester and 50 g of rapeseed oil are added, stirred with a homogenizer, emulsified, formed into a sheet with a thickness of 1 mm, left at room temperature to gel. A gel-like intermediate layer was produced. The produced intermediate layer was frozen and vacuum freeze-dried in the same manner as in Test Example 4-1-1 to produce a vacuum freeze-dried intermediate layer.
(試験例4-1-5)
寒天5gと水44.1gを加温溶解し、ショ糖脂肪エステル0.6g、菜種油50gを添加してホモジナイザーで撹拌、乳化し、厚さ1mmとなるようにシート状にし、室温放置させてゲル化させゲル状の中間層を作製した。作製した中間層を、試験例4-1-1と同様に凍結、真空凍結乾燥し、真空凍結乾燥した中間層を作製した。
(Test Example 4-1-5)
5 g of agar and 44.1 g of water are heated and dissolved, 0.6 g of sucrose fatty ester and 50 g of rapeseed oil are added, stirred with a homogenizer, emulsified, formed into a sheet with a thickness of 1 mm, left at room temperature to gel. A gel-like intermediate layer was produced. The produced intermediate layer was frozen and vacuum freeze-dried in the same manner as in Test Example 4-1-1 to produce a vacuum freeze-dried intermediate layer.
(試験例4-1-6)
キサンタンガム1g+ローストビーンガム0.4gを水47.1gに溶解し、ショ糖脂肪酸エステル0.9g、菜種油50gを加えてホモジナイザーで撹拌、乳化し、厚さ1mmとなるようにシート状にし、室温放置させてゲル化させゲル状の中間層を作製した。作製した中間層を、試験例4-1-1と同様に凍結、真空凍結乾燥し、真空凍結乾燥した中間層を作製した。
(Test Example 4-1-6)
1 g of xanthan gum + 0.4 g of roasted bean gum are dissolved in 47.1 g of water, 0.9 g of sucrose fatty acid ester and 50 g of rapeseed oil are added, stirred with a homogenizer and emulsified, formed into a sheet with a thickness of 1 mm, and left at room temperature. and gelled to prepare a gel-like intermediate layer. The produced intermediate layer was frozen and vacuum freeze-dried in the same manner as in Test Example 4-1-1 to produce a vacuum freeze-dried intermediate layer.
作製した中間層、冷凍した中間層及び真空凍結乾燥した中間層について、実験1と同様に表1の基準に基づいて耐熱性、冷凍耐性、復元性について評価した。評価結果を下記表7に示す。 The heat resistance, freeze resistance, and resilience of the produced intermediate layer, frozen intermediate layer, and vacuum freeze-dried intermediate layer were evaluated based on the criteria in Table 1 in the same manner as in Experiment 1. The evaluation results are shown in Table 7 below.
中間層のゲル化剤としては、耐熱性に問題はないものの、冷凍ウナギ様食品や真空凍結乾燥ウナギ様食品とした場合は、耐熱性ゼラチンゲルや脱アシル化したジェランガムが好ましい結果となった。 As a gelling agent for the intermediate layer, heat-resistant gelatin gel and deacylated gellan gum were preferable for frozen eel-like foods and vacuum-freeze-dried eel-like foods, although there was no problem with heat resistance.
<実験4-2>油分の検討
(試験例4-2-1)
菜種油5g、水87.9gとする以外は試験例4-1-1の方法に従って、中間層、冷凍した中間層及び真空凍結乾燥した中間層を作製した。
<Experiment 4-2> Examination of oil content (Test Example 4-2-1)
An intermediate layer, a frozen intermediate layer, and a vacuum freeze-dried intermediate layer were prepared according to the method of Test Example 4-1-1 except that 5 g of rapeseed oil and 87.9 g of water were used.
(試験例4-2-2)
菜種油15g、水77.9gとする以外は試験例4-1-1の方法に従って、中間層、冷凍した中間層及び真空凍結乾燥した中間層を作製した。
(Test example 4-2-2)
An intermediate layer, a frozen intermediate layer, and a vacuum freeze-dried intermediate layer were prepared according to the method of Test Example 4-1-1 except that 15 g of rapeseed oil and 77.9 g of water were used.
(試験例4-2-3)
菜種油35g、水57.9gとする以外は試験例4-1-1の方法に従って、中間層、冷凍した中間層及び真空凍結乾燥した中間層を作製した。
(Test example 4-2-3)
An intermediate layer, a frozen intermediate layer, and a vacuum freeze-dried intermediate layer were prepared according to the method of Test Example 4-1-1 except that 35 g of rapeseed oil and 57.9 g of water were used.
(試験例4-2-4)
菜種油65g、水27.9gとする以外は試験例4-1-1の方法に従って、中間層を作製しようと試みたがゲル化しなかった。
(Test Example 4-2-4)
An attempt was made to prepare an intermediate layer according to the method of Test Example 4-1-1 except that 65 g of rapeseed oil and 27.9 g of water were used, but no gelation occurred.
作製した中間層、冷凍した中間層及び真空凍結乾燥した中間層について、表1の基準に基づいて実験1と同様に食感、風味、耐熱性、冷凍耐性、復元性について評価した。なお、食感、風味については真空凍結乾燥した中間層の結果を記載した。評価結果について下記表8に示す。 The produced intermediate layer, frozen intermediate layer, and vacuum freeze-dried intermediate layer were evaluated based on the criteria in Table 1 in terms of texture, flavor, heat resistance, freeze resistance, and reconstitution in the same manner as in Experiment 1. As for the texture and flavor, the results of the vacuum freeze-dried intermediate layer are described. The evaluation results are shown in Table 8 below.
中間層の油脂の量としては、15重量%以上が風味の面で好ましい結果となった。しかしながら、油脂の量が多すぎるとゲル化を妨げ、食感が弱くなるため、油脂の量としては50重量%以下が好ましい結果となった。なお、食感、風味については、作製直後のものや冷凍したものと真空凍結乾燥したものとで食感、風味の評価として大きな差はなかった。 As for the amount of oil in the intermediate layer, 15% by weight or more gave favorable results in terms of flavor. However, if the amount of fats and oils is too large, gelation is hindered and the texture becomes weak. As for the texture and flavor, there was no significant difference in texture and flavor between the freshly prepared or frozen product and the vacuum freeze-dried product.
<実験5>層状化の検討
(実施例5-1)
アルギン酸の代わりに卵白粉を用いる以外は実施例1-1の方法に従って、身層と皮層を結着させ、真空凍結乾燥ウナギ様食品を作製した。
<Experiment 5> Study of stratification (Example 5-1)
A vacuum freeze-dried eel-like food was prepared by binding the meat layer and the skin layer according to the method of Example 1-1, except that egg white powder was used instead of alginic acid.
(実施例5-2)
アルギン酸の代わりに実施例1-1で用いた食品品質改良剤を用いる以外は実施例1-1の方法に従って、身層と皮層を結着させ真空凍結乾燥ウナギ様食品を作製した。
(Example 5-2)
A vacuum freeze-dried eel-like food was prepared by binding the meat layer and the skin layer according to the method of Example 1-1 except that the food quality improver used in Example 1-1 was used instead of alginic acid.
(実施例5-3)
実験1-1同様に凍結した身層を作製した後、同じく実施例1-1と同様に作製した加温したゼラチンゲル溶液を直接凍結した身層の上に厚みが1mm程度となるように塗り、4℃で1晩保存し、皮層の作製と同時に身層を結着させた。結着した皮層を実施例1-1同様にバーナーで炙り、テンダライズ処理をしてウナギ様食品を作製した。作製したウナギ様食品から実施例1-1と同様の方法により、真空凍結乾燥ウナギ様食品を作製した。
(Example 5-3)
After preparing a frozen body layer in the same manner as in Experiment 1-1, apply the heated gelatin gel solution prepared in the same manner as in Example 1-1 directly onto the frozen body layer to a thickness of about 1 mm. , and stored overnight at 4° C. to attach the body layer simultaneously with the preparation of the cortex. The bound skin layer was roasted with a burner and tenderized in the same manner as in Example 1-1 to prepare an eel-like food. A vacuum freeze-dried eel-like food was prepared from the prepared eel-like food in the same manner as in Example 1-1.
(実施例5-4)
実施例1-1同様に凍結した身層及び皮層を作製した後、実施例1-2同様に中間層の加温溶液を作成し、身層の上に約1mmとなるように塗布した後、皮層を乗せて4℃で1晩保存し、ウナギ様食品を作製した。作製したウナギ様食品から実施例1-1と同様の方法により、真空凍結乾燥ウナギ様食品を作製した。
(Example 5-4)
After preparing a frozen body layer and skin layer in the same manner as in Example 1-1, prepare a warming solution for the intermediate layer in the same manner as in Example 1-2, and apply it on the body layer to a thickness of about 1 mm. The skin layer was put on and stored overnight at 4°C to prepare an eel-like food. A vacuum freeze-dried eel-like food was prepared from the prepared eel-like food in the same manner as in Example 1-1.
作製した真空凍結乾燥ウナギ様食品の身層と皮層の結着について評価を行った。評価については、作製した真空凍結乾燥した身層を紙カップに入れ、熱湯300ml入れた後、蓋をし、3分後に取り出し、剥がれているものがないものを◎、一部角などが剥がれているが概ね結着しているものを○、1/4以上剥がれているものを△、完全に剥がれているものを×とした。実験5の評価結果を下記表9に示す。 The adhesion between the body layer and the skin layer of the prepared vacuum freeze-dried eel-like food was evaluated. For evaluation, put the prepared vacuum freeze-dried meat layer in a paper cup, add 300 ml of boiling water, cover it, take it out after 3 minutes, and remove it after 3 minutes. ◯ indicates that the coating is generally attached, Δ indicates that 1/4 or more of the coating is peeled off, and x indicates that the coating is completely peeled off. The evaluation results of Experiment 5 are shown in Table 9 below.
実験5で示すように結着材としては、卵白やアルギン酸が非常に効果的であった。データには示していないが、実施例1-1で使用した食品品質改良剤やアルギン酸は、スチーム工程を行わなくてもそのまま自然放置で結着した。スチーム工程は結着のためではなく、殺菌目的で行った。また、結着させたウナギ様食品や冷凍ウナギ様食品においては、各試験区ともにしっかりと各層が結着していた。 As shown in Experiment 5, egg white and alginic acid were very effective binding agents. Although not shown in the data, the food quality improver and alginic acid used in Example 1-1 adhered to each other when left to stand naturally without the steaming step. The steam step was done for sterilization purposes, not for binding. In addition, in the bound eel-like food and frozen eel-like food, each layer was firmly bound in each test plot.
また、実施例5-3や実施例5-4で示すようにゲル化する前の皮層や中間層に用いる耐熱性ゲル溶液を結着材として用いることができた。
Further, as shown in Examples 5-3 and 5-4, the heat-resistant gel solution used for the skin layer and the intermediate layer before gelation could be used as a binder.
Claims (7)
前記身層は、たん白素材と、澱粉と、油脂とを含む層であり、
前記皮層は、90℃5分の加熱を行っても溶解しない耐熱性を持たせたゼラチンゲル層であり、
前記身層と前記皮層との間に中間層を含み、
前記中間層は、乳化した油脂をゲル化剤で固めた層であることを特徴とするウナギ様食品。 An eel-like food comprising a body layer and a cortex,
The body layer is a layer containing a protein material, starch, and fat,
The skin layer is a heat-resistant gelatin gel layer that does not dissolve even when heated at 90° C. for 5 minutes ,
comprising an intermediate layer between said body layer and said cortical layer;
The eel-like food , wherein the intermediate layer is a layer obtained by solidifying emulsified fat with a gelling agent .
ゼラチンと、トランスグルタミナーゼと、アンモニウム塩と、を水に分散させ、酵素反応させ、耐熱性のあるゼラチンゲルである皮層を作製する皮層作製工程と、
前記身層と前記皮層を結着する結着工程と、を含むことを特徴とするウナギ様食品の製造方法。 a meat layer manufacturing process of mixing the protein material, starch, and fat and then molding and heating to prepare the meat layer;
a skin preparation step of dispersing gelatin, transglutaminase, and an ammonium salt in water and causing an enzymatic reaction to prepare a heat-resistant gelatin gel skin;
and a binding step of binding the body layer and the skin layer.
油脂を乳化した液にゲル化剤を添加しゲル化させ中間層を作製する中間層作製工程と、
ゼラチンと、トランスグルタミナーゼと、アンモニウム塩と、を水に分散させ、酵素反応させ、耐熱性のあるゼラチンゲルである皮層を作製する皮層作製工程と、
前記中間層と前記皮層、及び前記身層と前記中間層をそれぞれ結着する結着工程と、を含むことを特徴とするウナギ様食品の製造方法。 a meat layer manufacturing process of mixing the protein material, starch, and fat and then molding and heating to prepare the meat layer;
an intermediate layer preparation step of adding a gelling agent to a liquid obtained by emulsifying oils and fats and causing gelation to prepare an intermediate layer;
a skin preparation step of dispersing gelatin, transglutaminase, and an ammonium salt in water and causing an enzymatic reaction to prepare a heat-resistant gelatin gel skin;
A method for producing an eel-like food, comprising a binding step of binding the intermediate layer and the skin layer, and binding the meat layer and the intermediate layer, respectively.
characterized by comprising a freezing step of freezing the eel-like food produced by the production method according to claim 4 or 5 , and a vacuum freeze-drying step of vacuum-freeze-drying the eel-like food frozen in the freezing step. A method for producing a vacuum freeze-dried eel-like food.
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