JP7256989B2 - To-be-charged body surface layer thickness detection device, image forming apparatus, and to-be-charged body surface layer thickness detection method - Google Patents

To-be-charged body surface layer thickness detection device, image forming apparatus, and to-be-charged body surface layer thickness detection method Download PDF

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JP7256989B2
JP7256989B2 JP2019097053A JP2019097053A JP7256989B2 JP 7256989 B2 JP7256989 B2 JP 7256989B2 JP 2019097053 A JP2019097053 A JP 2019097053A JP 2019097053 A JP2019097053 A JP 2019097053A JP 7256989 B2 JP7256989 B2 JP 7256989B2
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将典 茂呂
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Ricoh Co Ltd
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本発明は、被帯電体表面層厚検知装置、画像形成装置、及び、被帯電体表面層厚検知方法に関するものである。 The present invention relates to a device for detecting surface layer thickness of a charged body, an image forming apparatus, and a method for detecting the surface layer thickness of a charged body.

被帯電体に帯電又は除電の処理を行う処理手段と、前記処理手段により処理を受けた被帯電体の表面層の特性を検出する特性検出手段と、前記特性検出手段の検出結果に基づいて前記表面層の厚みを検知する被帯電体表面層厚検知装置が知られている。
例えば、特許文献1には、被帯電体に接触する電極部材と、該電極部材に印加する電圧と、これによって電極部材に流れる電流とにより被帯電体の厚みを検知する手段を有することを特徴とする被帯電体の厚み検知装置が記載されている。電極部材の例として帯電ローラや転写ローラ、専用電極が挙げられている。また、被帯電体の厚み検知が、電極部材に印加した電圧によって電極部材に流れる電流と、予め設定された被帯電体の厚みに関するV-I特性(電圧・電流特性)の傾きデータとの照合でなされることも記載されている。
processing means for charging or discharging the object to be charged; characteristic detection means for detecting characteristics of the surface layer of the object to be charged that has been processed by the processing means; 2. Description of the Related Art A device for detecting the thickness of a surface layer of a member to be charged is known.
For example, Patent Literature 1 discloses a device that has means for detecting the thickness of a member to be charged based on an electrode member in contact with the member to be charged, a voltage applied to the electrode member, and a current flowing through the electrode member. A device for detecting the thickness of a member to be charged is described. Examples of electrode members include charging rollers, transfer rollers, and dedicated electrodes. Further, the thickness detection of the object to be charged is performed by comparing the current flowing through the electrode member due to the voltage applied to the electrode member and the slope data of the preset VI characteristics (voltage/current characteristics) regarding the thickness of the object to be charged. It is also described that

しかし、従来のものは、被帯電体の主方向で表面層厚みに偏差が生じてる場合に正確な厚みの検出ができない虞が残っていた。 However, in the conventional method, there remains a possibility that the thickness cannot be detected accurately when the thickness of the surface layer deviates in the main direction of the member to be charged.

上記課題を解決するため、本発明の被帯電体表面層厚検知装置は、被帯電体の方向における帯電又は除電の処理位置および前記被帯電体の副方向における帯電又は除電の処理位置を電気制御によって変更可能な位置可変処理手段と、前記位置可変処理手段により主方向および副方向の互いに異なる位置で処理を受けた複数の領域について被帯電体の表面層の特性を検出する特性検出手段と、を備え前記複数の領域を、それぞれ主方向と副方向のいずれも重複範囲が無いように形成し、前記特性検出手段の検出結果に基づいて前記表面層の厚みを検知することを特徴とする。 In order to solve the above-mentioned problems, the device for detecting surface layer thickness of a member to be charged according to the present invention electrically controls the processing position for charging or discharging in the direction of the member to be charged and the processing position for charging or discharging in the sub direction of the member to be charged. a position-variable processing means that can be changed by the position-variable processing means, a characteristic detecting means for detecting the characteristics of the surface layer of the charged body for a plurality of areas that have been processed at different positions in the main direction and the sub-direction by the position-variable processing means ; The plurality of regions are formed so that there is no overlapping range in both the main direction and the sub direction, and the thickness of the surface layer is detected based on the detection result of the characteristic detection means.

本発明によれば、被帯電体の主方向で表面層厚みに偏差が生じてる場合にも比較的正確な厚みの検出が可能である。 According to the present invention, it is possible to detect the thickness relatively accurately even when there is a deviation in the thickness of the surface layer in the main direction of the member to be charged.

実施形態に係るプリンタを示す概略構成図。1 is a schematic configuration diagram showing a printer according to an embodiment; FIG. 同プリンタの電気回路のブロック図。FIG. 2 is a block diagram of an electric circuit of the same printer; 同プリンタの除電された領域Xのイメージと、再帯電時の印加電圧の説明図。FIG. 4 is an image of a destaticized area X of the same printer, and an explanatory diagram of applied voltage during recharging. 同プリンタの測定で得られるVcとIoutの関係式の説明図。FIG. 5 is an explanatory diagram of a relational expression between Vc and Iout obtained by measurement of the same printer; 同プリンタの膜厚検知制御のフローチャート。4 is a flowchart of film thickness detection control of the same printer;

以下、本発明を適用した被帯電体としての像担持体の表面層厚検知装置を備えた画像形成装置として、電子写真方式によって画像を形成するプリンタの一実施形態について説明する。像担持体は被帯電体の一例であり、さらに、以下に説明する実施形態に係るプリンタは、あくまでも本発明を適用した画像形成装置の一例である。本発明はこれらに限定されるものではない。 An embodiment of a printer that forms an image by electrophotography will be described below as an image forming apparatus equipped with a surface layer thickness detection device for an image carrier as a member to be charged to which the present invention is applied. An image carrier is an example of a member to be charged, and a printer according to an embodiment described below is just an example of an image forming apparatus to which the present invention is applied. The present invention is not limited to these.

図1は、実施形態に係るプリンタを示す概略構成図である。実施形態に係るプリンタは、像担持体としてのドラム状の感光体1、一様帯電処理手段としての帯電装置2、表面電位センサー3、現像装置4、転写装置5、クリーニング装置6a、除電処理手段としての除電装置6b、レジストローラ対7、光書込手段としての光書込装置8などを備えている。また、給紙カセット20、給紙ローラ21、定着装置22、排紙路23、排紙ローラ対24、排紙トレイ25なども備えている。 FIG. 1 is a schematic configuration diagram showing a printer according to an embodiment. The printer according to the embodiment includes a drum-shaped photoreceptor 1 as an image carrier, a charging device 2 as uniform charging means, a surface potential sensor 3, a developing device 4, a transfer device 5, a cleaning device 6a, and a static elimination means. It includes a static eliminator 6b as a static eliminator, a registration roller pair 7, an optical writing device 8 as optical writing means, and the like. It also has a paper feed cassette 20, a paper feed roller 21, a fixing device 22, a paper discharge path 23, a paper discharge roller pair 24, a paper discharge tray 25, and the like.

ドラム状の感光体1は、ドラム基体の表面上に有機感光層を有するものであり、駆動手段によって図中時計回り方向に回転駆動される。この感光体1の周囲に、帯電装置2、表面電位センサー3、現像装置4、転写装置5、クリーニング装置6a、一様除電手段としての除電装置6bが配設されている。 A drum-shaped photosensitive member 1 has an organic photosensitive layer on the surface of a drum substrate, and is rotationally driven clockwise in the figure by a driving means. Around the photoreceptor 1, a charging device 2, a surface potential sensor 3, a developing device 4, a transfer device 5, a cleaning device 6a, and a neutralizing device 6b as uniform neutralizing means are arranged.

帯電装置2は、感光体1との対向位置において、回転駆動される感光体1の表面を一様に帯電させる。本プリンタでは、帯電装置2として、感光体1に当接しながら回転駆動するブラシ帯電ローラに対して帯電バイアスを印加して感光体1を一様に帯電させる方式のものを用いている。かかる方式のものに代えて、感光体1の表面に対して所定の間隙を介して対向配設されたスコロトロン帯電器を用いてもよい。また、感光体1の表面に接触又は近接するように配設された状態で帯電バイアスが印加されることにより、自らと感光体1との間に放電を発生させて感光体1の表面を一様に帯電させる帯電ローラを用いてもよい。 The charging device 2 uniformly charges the surface of the rotationally driven photoreceptor 1 at a position facing the photoreceptor 1 . In this printer, as the charging device 2, a charging bias is applied to a brush charging roller that rotates while being in contact with the photoreceptor 1, thereby uniformly charging the photoreceptor 1. FIG. Instead of such a system, a scorotron charger arranged facing the surface of the photoreceptor 1 with a predetermined gap therebetween may be used. In addition, by applying a charging bias in a state in which the photoreceptor 1 is arranged in contact with or close to the surface of the photoreceptor 1, a discharge is generated between itself and the photoreceptor 1, and the surface of the photoreceptor 1 is made uniform. A charging roller that charges in a similar manner may be used.

帯電装置2によって一様帯電せしめられた感光体1の表面に対しては、光書込装置8から発せられる書込光Lによって光走査がなされる。感光体1の全域のうち、光走査によって書込光Lが照射された領域は、電位を減衰させて静電潜像を担持する。この光書込装置8としては、スキャン方式のものを用いる。これに代えラインヘッド方式のものを用いることもできる。この光書込装置8が、主走査方向やラインヘッドの長手方向である主方向における光照射での除電の処理位置を電気制御によって変更可能な位置可変処理手段に相当する。 The surface of the photosensitive member 1 uniformly charged by the charging device 2 is optically scanned by the writing light L emitted from the optical writing device 8 . Of the entire area of the photoreceptor 1, the area irradiated with the writing light L by optical scanning attenuates the potential and carries an electrostatic latent image. As the optical writing device 8, a scanning type one is used. Alternatively, a line head system may be used. The optical writing device 8 corresponds to position variable processing means capable of changing, by electrical control, the processing position of static elimination by light irradiation in the main scanning direction or the main direction, which is the longitudinal direction of the line head.

表面電位検知手段としての表面電位センサー3は、周知の技術により、感光体1の一様帯電後における地肌部の電位である地肌部電位Vdや、静電潜像の電位である潜像電位Vlなどを検知して、制御部にその結果を信号として出力する。 The surface potential sensor 3 as a surface potential detecting means detects a surface potential Vd which is the potential of the background after the photoreceptor 1 is uniformly charged, and a latent image potential Vl which is the potential of the electrostatic latent image. etc., and outputs the result as a signal to the control unit.

回転駆動に伴って表面電位センサー3との対向位置を通過した感光体1表面は、現像装置4との対向位置に進入する。現像装置4は、周知の一成分現像装置あるいは二成分現像装置からなり、自らと感光体1との対向領域において、感光体1の静電潜像に対してトナーを付着させることで、静電潜像を現像してトナー像を得る。このようにして現像されたトナー像は、感光体1の回転駆動に伴って、感光体1と転写装置5とが対向する転写部に進入する。 The surface of the photoreceptor 1 that has passed the position facing the surface potential sensor 3 as it is driven to rotate enters the position facing the developing device 4 . The developing device 4 consists of a well-known one-component developing device or two-component developing device, and attaches toner to the electrostatic latent image on the photoreceptor 1 in the area facing the photoreceptor 1, thereby electrostatically developing the image. A toner image is obtained by developing the latent image. As the photoreceptor 1 is driven to rotate, the toner image thus developed enters a transfer portion where the photoreceptor 1 and the transfer device 5 face each other.

一方、プリンタ本体には、給紙カセット20が装着されている。給紙カセット20に収容されているシート束における一番上の転写体としての記録シートPには、給紙ローラ21が当接している。給紙路の末端付近には、レジストローラ対7が配設されている。レジストローラ対7は、記録シートPを感光体1と転写装置5との対向部である転写部に向けて送り出す。 On the other hand, a paper feed cassette 20 is attached to the main body of the printer. A paper feed roller 21 is in contact with the recording sheet P as the uppermost transfer member in the sheet bundle accommodated in the paper feed cassette 20 . A registration roller pair 7 is arranged near the end of the paper feed path. The registration roller pair 7 feeds out the recording sheet P toward the transfer portion, which is the portion where the photoreceptor 1 and the transfer device 5 face each other.

転写装置5は、転写部に送り込まれてきた記録シートPと感光体1の静電潜像との間に、トナーを感光体1側から記録シートP側に静電移動させる転写電界を形成する。転写部に送り込まれてきた記録シートPの表面には、転写電界の作用により、感光体1上のトナー像が転写される。本プリンタにおいては、転写装置5として、感光体1に当接して転写ニップを形成する転写ローラに対して転写バイアスを印加しながら、転写ニップに挟み込んだ記録シートPに対して感光体1上のトナー像を転写せしめる方式のものを用いている。かかる方式の転写装置5に代えて、周知のコロナチャージャーを用いても良い。また、転写ローラとは異なる転写電圧印加用部材を感光体1に当接させながら、転写電圧印加用部材に転写バイアスを印加する方式のものでもよい。 The transfer device 5 forms a transfer electric field between the recording sheet P sent to the transfer portion and the electrostatic latent image on the photoreceptor 1 to electrostatically move the toner from the photoreceptor 1 side to the recording sheet P side. . The toner image on the photoreceptor 1 is transferred onto the surface of the recording sheet P sent to the transfer section by the action of the transfer electric field. In this printer, as the transfer device 5 , a transfer bias is applied to a transfer roller that forms a transfer nip in contact with the photoreceptor 1 , and the recording sheet P sandwiched in the transfer nip is transferred onto the photoreceptor 1 . A system of transferring a toner image is used. A well-known corona charger may be used instead of the transfer device 5 of such a system. Alternatively, a transfer bias may be applied to the transfer voltage applying member, which is different from the transfer roller, while the transfer voltage applying member is brought into contact with the photoreceptor 1 .

転写部を通り過ぎた記録シートPは、定着装置22に送られる。定着装置22に送り込まれた記録シートPは、定着ニップ内で加熱及び加圧されることで、表面上のトナー像が定着せしめられる。 The recording sheet P that has passed through the transfer section is sent to the fixing device 22 . The recording sheet P fed into the fixing device 22 is heated and pressed in the fixing nip, thereby fixing the toner image on the surface.

一方、転写部を通り過ぎた感光体1表面は、クリーニング装置6aとの対向位置に進入する。クリーニング装置6aは、クリーニング部材を具備している。感光体1の表面に付着している転写残トナーをクリーニング部材によって感光体1の表面から掻き取る。その後、感光体1の表面に対して一様除電装置6bの除電ランプによる除電光を照射することで、感光体1の表面を一様除電する。除電された感光体1の表面は、帯電装置2によって再び一様帯電せしめられて次の潜像形成に備える。 On the other hand, the surface of the photoreceptor 1 that has passed the transfer section enters a position facing the cleaning device 6a. The cleaning device 6a comprises a cleaning member. Transfer residual toner adhering to the surface of the photoreceptor 1 is scraped off from the surface of the photoreceptor 1 by a cleaning member. After that, the surface of the photoreceptor 1 is uniformly destaticized by irradiating the surface of the photoreceptor 1 with destaticizing light from the destaticizing lamp of the uniform destaticizing device 6b. The surface of the photoreceptor 1 that has been neutralized is uniformly charged again by the charging device 2 to prepare for the next latent image formation.

定着装置22を通過した記録シートPは、排紙路23と、排紙ローラ対24の排紙ニップとを経由して機外へと排出される。そして、機外に設けられた排紙トレイ25上にスタックされる。 After passing through the fixing device 22 , the recording sheet P is discharged out of the apparatus via the paper discharge path 23 and the paper discharge nip of the paper discharge roller pair 24 . Then, the sheets are stacked on the discharge tray 25 provided outside the machine.

図2は、実施形態に係るプリンタにおける電気回路の一部を示すブロック図である。同図において、メイン制御部100は、プリンタ内の各機器の駆動制御を司るものであり、CPU(Central Processing Unit)、データ記憶手段たるRAM(Random Access Memory)、データ記憶手段たるROM(Read Only Memory)などを有している。そして、ROMに記憶しているプログラムに基づいて、各種の機器の駆動を制御したり、所定の演算処理を実行したりする。 FIG. 2 is a block diagram showing part of an electric circuit in the printer according to the embodiment; In the figure, a main control unit 100 controls the driving of each device in the printer, and includes a CPU (Central Processing Unit), a RAM (Random Access Memory) as data storage means, and a ROM (Read Only Memory) as data storage means. Memory), etc. Based on the programs stored in the ROM, it controls the driving of various devices and executes predetermined arithmetic processing.

メイン制御部100には、表面電位センサー3、プロセスモータ10、現像バイアス電源11、転写バイアス電源12、レジストクラッチ13などが接続されている。また、操作表示部15、帯電装置2の電源16、除電装置6bの電源17、光書込制御部18、画像情報受信部19なども接続されている。 The surface potential sensor 3, the process motor 10, the development bias power supply 11, the transfer bias power supply 12, the registration clutch 13, etc. are connected to the main control unit 100. FIG. An operation display unit 15, a power supply 16 for the charging device 2, a power supply 17 for the static elimination device 6b, an optical writing control unit 18, an image information receiving unit 19, and the like are also connected.

画像情報受信部19は、ユーザーによって操作されるパーソナルコンピューターやスキャナから送られてくる画像情報を受信して、メイン制御部100や光書込制御部18に送るものである。光書込制御部18は、画像情報受信部19から送られてくる画像情報に基づいて光書込装置8の駆動を制御することで、感光体1の表面を光走査する。感光体1に対して書込光Lによる光走査を行う光書込装置8としては、周知のレーザー書込光学系や、LEDアレイなどを例示することができる。 The image information receiving section 19 receives image information sent from a personal computer or scanner operated by a user, and sends the information to the main control section 100 and the optical writing control section 18 . The optical writing control unit 18 optically scans the surface of the photoreceptor 1 by controlling the driving of the optical writing device 8 based on the image information sent from the image information receiving unit 19 . Examples of the optical writing device 8 that optically scans the photoreceptor 1 with the writing light L include a well-known laser writing optical system and an LED array.

プロセスモータ10は、感光体1、現像装置4、各種ローラなどの駆動源になっているモータである。プロセスモータ10の回転駆動力は、レジストクラッチ13を介してレジストローラ対7に伝えられる。メイン制御部100が任意のタイミングでレジストクラッチ13をオンにすることにより、プロセスモータ10の回転駆動力をレジストローラ対7に繋ぐ。 A process motor 10 is a motor that serves as a drive source for the photosensitive member 1, the developing device 4, various rollers, and the like. The rotational driving force of the process motor 10 is transmitted to the registration roller pair 7 via the registration clutch 13 . The rotation drive force of the process motor 10 is connected to the registration roller pair 7 by turning on the registration clutch 13 at an arbitrary timing by the main control unit 100 .

現像装置4は、現像ローラの表面に担持したトナーを、感光体1の静電潜像に付着させるものである。感光体1の表面における全域のうち、静電潜像だけにトナーを選択的に付着させるために、現像ローラには、トナーと同極性であり、その絶対値が潜像電位Vの絶対値よりも大きく且つ感光体1の地肌部の帯電電位Vよりも小さい現像バイアスが印加される。例えば、感光体地肌部電位=-800[V]、静電潜像電位=-130[V]という条件にて、-550[V]の現像バイアスが現像ローラに印加される。現像バイアス電源11は、かかる現像バイアスを出力するものである。メイン制御部100は、現像バイアス電源11に対して出力命令信号を送ることで、任意のタイミングで現像バイアス電源11から現像バイアスを出力させる。 The developing device 4 causes the toner carried on the surface of the developing roller to adhere to the electrostatic latent image on the photoreceptor 1 . In order to selectively adhere the toner only to the electrostatic latent image in the entire surface area of the photoreceptor 1, the developing roller has the same polarity as the toner, and the absolute value thereof is the absolute value of the latent image potential VL . , and less than the charged potential VD of the background portion of the photoreceptor 1 is applied. For example, a developing bias of -550 [V] is applied to the developing roller under the conditions of photoreceptor background potential=-800 [V] and electrostatic latent image potential=-130 [V]. The development bias power supply 11 outputs such development bias. The main control unit 100 sends an output command signal to the developing bias power supply 11 to cause the developing bias power supply 11 to output the developing bias at an arbitrary timing.

また、メイン制御部100は、任意のタイミングで転写バイアス電源12に対して出力命令信号を送ることで、転写バイアス電源12から転写バイアスを出力させる。転写バイアスは、転写ローラ27や搬送ベルトユニット等から構成される転写装置と、感光体1とが対向する転写部にて、記録シートPと感光体1の静電潜像との間に転写電界を形成するための電圧である。 Further, the main control unit 100 causes the transfer bias power supply 12 to output the transfer bias by sending an output command signal to the transfer bias power supply 12 at arbitrary timing. The transfer bias is a transfer electric field between the recording sheet P and the electrostatic latent image on the photoreceptor 1 at the transfer unit where the photoreceptor 1 faces the transfer device composed of the transfer roller 27, the conveying belt unit, and the like. is the voltage for forming

操作表示部15は、タッチパネルやテンキーなどを具備しており、タッチパネルに画像を表示したり、タッチパネルやテンキーなどによって入力された情報をメイン制御部100に送ったりするものである。 The operation display unit 15 has a touch panel, numeric keys, etc., and displays images on the touch panel, and sends information input by the touch panel, numeric keys, etc. to the main control unit 100 .

表面電位センサー3によって感光体1の表面電位を検知した結果は、デジタル信号としてメイン制御部100に送られる。 The result of detection of the surface potential of the photoreceptor 1 by the surface potential sensor 3 is sent to the main controller 100 as a digital signal.

後述する感光体膜厚検知のため、帯電装置電源16には帯電電流測定回路16aが設けられ、その出力がメイン制御部100に送られる。これに代え、あるいはこれに加え、感光体1のベースに流れる電流を検出する電流測定回路1aを設けてその出力をメイン制御部100に送るようにすることもできる。 A charging device power source 16 is provided with a charging current measuring circuit 16a for detecting the photoreceptor film thickness, which will be described later, and its output is sent to the main controller 100. FIG. Alternatively or additionally, a current measuring circuit 1a for detecting the current flowing through the base of the photoreceptor 1 may be provided and its output sent to the main controller 100. FIG.

特許文献1に記載の装置では、感光体膜厚を検知するのに、帯電ローラや転写ローラを感光体に対する接触電極としてもいる例が記載されている。この接触電極で電圧を印加することで感光体との間で放電で流れる電流と印加する電圧の直流成分とから感光体の膜厚を求めている。具体的には、互いに異なる電圧それぞれを印加し、対応する電流を測定する。これらからV-I特性線の傾きデータを求め、予め求めて記憶させておいた、傾きデータと照合することで、感光体の膜厚を求める。V-I特性の傾きデータを用いるのは、V-I特性線をグラフにした場合の切片が温湿度などの環境によって変化するものの、傾きは一定であることから、傾きを用いるものとされている。V-I特性が温湿度などの環境に異存しにくい感光体を用いたり、V-I特性の環境依存に対しては、別の温湿度環境センサの出力などを用いた環境対策制御により補正している場合には、傾きに代え、一つの電圧値とそのときの電流値とから、膜圧を求めることもできる。 In the device described in Patent Document 1, an example is described in which a charging roller or a transfer roller is also used as a contact electrode for the photoreceptor to detect the film thickness of the photoreceptor. By applying a voltage to the contact electrode, the film thickness of the photoreceptor is obtained from the current flowing between the photoreceptor and the photoreceptor due to discharge and the DC component of the applied voltage. Specifically, different voltages are applied and the corresponding currents are measured. Gradient data of the VI characteristic line is obtained from these, and the film thickness of the photoreceptor is obtained by comparing with the gradient data obtained and stored in advance. The slope data of the VI characteristic line is used because the intercept of the graph of the VI characteristic line changes depending on the environment such as temperature and humidity, but the slope is constant, so the slope is used. there is A photoreceptor whose VI characteristic does not easily change depending on the environment such as temperature and humidity is used, and the environmental dependency of the VI characteristic is corrected by environmental countermeasure control using the output of another temperature and humidity environment sensor. In this case, the film thickness can be obtained from one voltage value and the current value at that time instead of the slope.

感光体の膜厚を検知できれば、特許文献1に記載されているように、削れによって膜厚が薄くなりすぎ、画像かぶりが発生してくるような感光体の寿命の到来を把握し、感光体の交換を促す警告など行うことができる。また、感光体の膜厚を、作像条件(作像バイアス、書き込み光量、除電光量)にフィードバックして画質を保つ制御を行うこともできる。 If the film thickness of the photoreceptor can be detected, as described in Patent Document 1, the end of the life of the photoreceptor, which causes image fogging due to excessive thinning due to scraping, can be detected. It is possible to issue a warning to prompt replacement of the battery. Further, it is also possible to control the image quality by feeding back the film thickness of the photoreceptor to the image forming conditions (image forming bias, amount of light for writing, amount of light for charge elimination).

ところが、特許文献1では、電極部材に流れる電流は電極部材長手方向全領域の積算値であるため、感光体を長手方向で平均した膜厚しか予測できない。そのため、寿命予測や作像条件へのフィードバックに用いる場合は感光体の偏磨耗を誤差因子として考慮できない。感光体の偏磨耗が生じると、感光体長手方向での画像の濃度ムラや、キャリア付着などの不具合が生じることもある。仮に、偏摩耗による誤差を積みまして、制御すると仮定した場合、積み増しをしすぎると、実際には偏磨耗がしていないときでも、偏磨耗分を考慮して寿命と判断したり、逆に誤差を少なく積むと、寿命には達していないが、偏磨耗のせいで濃度ムラなどの異常画像が発生する虞がある。このように偏磨耗を検知できないために偏摩耗が誤差因子となり正確な寿命予測などが不可能になってしまう。 However, in Patent Document 1, since the current flowing through the electrode member is the integrated value of the entire region in the longitudinal direction of the electrode member, only the average thickness of the photosensitive member in the longitudinal direction can be predicted. Therefore, when used for life prediction or feedback to image forming conditions, uneven wear of the photoreceptor cannot be considered as an error factor. When the photoreceptor is unevenly worn, problems such as image density unevenness in the longitudinal direction of the photoreceptor and carrier adhesion may occur. Assuming that the error due to uneven wear is accumulated and controlled, if the error is accumulated too much, even when there is actually no uneven wear, the life may be judged by considering the uneven wear, and conversely, the error If a small number of toner cartridges are piled up, an abnormal image such as uneven density may occur due to uneven wear, although the life has not yet been reached. Since uneven wear cannot be detected in this way, uneven wear becomes an error factor, making accurate life prediction impossible.

そこで、本実施形態では、画像形成装置の静電潜像描画用の光源となる光書込装置8を用いて、長手方向の選択的な位置でのみ放電を生じるようにすることで、長手方向の異なる位置に対応した感光体膜圧検知を可能にする。具体的な手法は以下の通りである。この手法による感光体膜厚の検知を、画像形成動作を行っていない期間、例えば、装置電源オン後の動作準備期間中や、プリント動作の集合の期間などに実行する。 Therefore, in the present embodiment, the optical writing device 8, which serves as a light source for drawing an electrostatic latent image of the image forming apparatus, is used to generate discharge only at selective positions in the longitudinal direction. It is possible to detect the photoreceptor film thickness corresponding to different positions of A specific method is as follows. Detection of the photoreceptor film thickness by this method is performed during a period in which an image forming operation is not performed, for example, during an operation preparation period after power-on of the apparatus, or during a period during which printing operations are gathered.

帯電装置2によって感光体を一様に帯電させた後に、光書込装置8による書き込みによって、0V付近まで除電した領域をつくる。転写装置5からの電荷の流れ込みがあると、放電前電位が安定しないため転写電流はオフにする。通常の印刷動作用の除電装置6bもオフにする。 After the photosensitive member is uniformly charged by the charging device 2, writing is performed by the optical writing device 8 to form a neutralized area near 0V. If there is an inflow of charge from the transfer device 5, the potential before discharge is not stabilized, so the transfer current is turned off. The static eliminator 6b for normal printing operation is also turned off.

図3は静電潜像によって除電された領域Xのイメージと、それに対応した再帯電時の印加電圧の波形の説明図である。図中下半分に感光体表面上で領域の位置を模式的に示す。主走査方向の互いに異なる位置で処理を受けた二以上の領域、図示の例では中央及び両端の3箇所の領域Xを形成している。主走査方向の位置が互いに異なるとは、重複範囲が生じないことが望ましいが部分的に重複していてもよい。重複範囲の影響度合は比率で計算可能だからである。処理を受ける領域は、副走査方向では重複範囲が生じないことが望ましいが部分的に重複していてもよい。重複範囲の影響度合は比率で計算可能だからである。主方向及び副方向の何れでも重複範囲が生ぜず、かつ、主方向及び副方の何れも互いに同一寸法の領域にするのが計算が簡易になることから望ましい。図示の例ではこのように重複範囲がない領域の形成を行っている。 FIG. 3 is an explanatory diagram of the image of the area X that has been destaticized by the electrostatic latent image and the corresponding waveform of the applied voltage during recharging. The lower half of the drawing schematically shows the positions of the regions on the surface of the photoreceptor. Two or more regions subjected to processing at different positions in the main scanning direction, in the illustrated example, three regions X at the center and both ends are formed. When the positions in the main scanning direction are different from each other, it is desirable that no overlapping range occurs, but they may partially overlap. This is because the degree of influence of overlapping ranges can be calculated as a ratio. It is desirable that the regions to be processed do not overlap in the sub-scanning direction, but they may partially overlap. This is because the degree of influence of overlapping ranges can be calculated as a ratio. It is preferable that there is no overlapping range in both the main direction and the sub-direction and that both the main direction and the sub-direction are areas of the same size, because this simplifies the calculation. In the example shown in the drawing, a region having no overlapping range is formed in this way.

感光体上の除電された領域Xが帯電装置2に再び対向する位置にきたタイミングで帯電電圧の直流成分Vcを変化させ(切り替え)る。図3中の上半分には感光体表面の副走査方向の位置に合わせて後述する除電領域に対する帯電装置2による再帯電時の印加電圧の直流成分の変化を示す。このときの電流Ioutと電圧の直流成分Vcの関係式を得るための電流の測定を行う。この電流測定は、図2の帯電装置電源16に設けた帯電電流測定回路16aを用いることもできるし、感光体1のベースに流れる電流を検出する電流測定回路1aを用いることもできる。図示の例では直流成分Vcを、4つの値に変化させている。 The direct-current component Vc of the charging voltage is changed (switched) at the timing when the charge-eliminated area X on the photoreceptor comes to a position facing the charging device 2 again. The upper half of FIG. 3 shows changes in the DC component of the voltage applied during recharging by the charging device 2 with respect to the static elimination area, which will be described later, according to the position of the surface of the photosensitive member in the sub-scanning direction. The current is measured to obtain the relational expression between the current Iout and the DC component Vc of the voltage at this time. For this current measurement, the charging current measuring circuit 16a provided in the charging device power supply 16 in FIG. 2 can be used, or the current measuring circuit 1a for detecting the current flowing through the base of the photosensitive member 1 can be used. In the illustrated example, the DC component Vc is changed to four values.

除電された箇所以外では、感光体表面はすでに帯電しているため、帯電装置2からの放電は生じない。よって、得られるVcとIoutの関係式は除電された領域Xでのものになる。除電する箇所の位置を長手方向で変えてVcとIoutの関係式をとることにより、長手方向の位置に紐づいた感光体膜圧を推定できる。長手方向の一箇所でVcとIoutの関係式を取得した後は、次の位置での測定に入る前に、感光体を一様に帯電しなおし、除電した位置以外では放電を生じないようにすることが望ましい。 Since the surface of the photoreceptor is already charged in areas other than the areas where the charges have been removed, no discharge occurs from the charging device 2 . Therefore, the obtained relational expression between Vc and Iout is for the area X where the charge has been removed. By taking the relational expression between Vc and Iout while changing the position of the portion to be neutralized in the longitudinal direction, it is possible to estimate the photoreceptor film pressure associated with the position in the longitudinal direction. After obtaining the relational expression between Vc and Iout at one point in the longitudinal direction, before starting the measurement at the next position, the photoreceptor is uniformly recharged so that discharge does not occur at positions other than the neutralized position. It is desirable to

感光体膜厚と帯電装置の帯電部材に流れる電流Ioutは以下で近似できる。
Iout=C×(Vc-Vth-Vd0)×λ×α・・・・・・・(式1)
C:感光体静電容量、Vc:帯電部材への印加電圧、Vth:放電開始電圧、Vdo:帯電前感光体表面電位、λ:プロセス線速、α:係数
ここで感光体の静電容量Cは以下の式2で表せる。
C=(εS)/d ・・・・・・・・・・・・・・(式2)
ε:感光体の誘電率、S:感光体をコンデンサと見たときの極板面積、d:感光体膜厚
これよりIoutの式1は以下の式3のようになる。
Iout=((εS)/d)×(Vc-Vth-Vd0)×λ×α・・・・・(式3)
The film thickness of the photosensitive member and the current Iout flowing through the charging member of the charging device can be approximated as follows.
Iout=C×(Vc-Vth- Vd0 )×λ×α (Formula 1)
C: electrostatic capacity of photoreceptor, Vc: voltage applied to charging member, Vth: discharge start voltage, Vdo : surface potential of photoreceptor before charging, λ: process linear velocity, α: coefficient where electrostatic capacity of photoreceptor C can be represented by Equation 2 below.
C=(εS)/d (Formula 2)
ε: dielectric constant of the photoreceptor, S: electrode plate area when the photoreceptor is viewed as a capacitor, and d: film thickness of the photoreceptor.
Iout=((εS)/d)×(Vc-Vth- Vd0 )×λ×α (Formula 3)

経時で変化が無視できる項をまとめて、係数α1とすると
Iout=(1/d)×(Vc-Vth-Vd0)×α1 ・・・・・(式4)
Vc-Vthは放電後の感光体表面電位であるので、
Ioutは「放電前後の表面電位差」と「感光体膜厚」の2つの関係式で表される。
つまり、放電前後の表面電位差(下記右辺の分数の分子)に対するIout(下記右辺の分数の分母)の傾きがわかれば、感光体膜圧dが予測できる。
d=((Vc-Vth-Vd0)/Iout)×α1 ・・・・・(式5)
Summarizing the terms whose change over time is negligible and assuming a coefficient α1, Iout=(1/d)×(Vc−Vth−V d0 )×α1 (Formula 4)
Since Vc-Vth is the photoreceptor surface potential after discharging,
Iout is represented by two relational expressions of "surface potential difference before and after discharge" and "photoconductor film thickness".
That is, if the slope of Iout (the denominator of the fraction on the right side below) with respect to the surface potential difference before and after discharge (the numerator of the fraction on the right side below) is known, the photoreceptor film thickness d can be predicted.
d=((Vc−Vth−V d0 )/Iout)×α1 (Formula 5)

そして、本実施形態では、特許文献1に記載の発明と同様に、温湿度などの環境に異存しない形で膜厚を求めることができるよう、V-I特性の傾きを得るために、Vcを2以上になるように切り替えながらIoutを測定し、傾きを求め、この傾きと、予め実験で求めておいて参照データとして記憶部に記憶させておいた傾きデータとを照合して膜厚を求めている。Vcの切り替えにより帯電強度の切り替えが行われる。 Then, in the present embodiment, as in the invention described in Patent Document 1, Vc is set to obtain the slope of the VI characteristic so that the film thickness can be obtained in a manner that is independent of the environment such as temperature and humidity. Iout is measured while switching so that it becomes 2 or more, the slope is obtained, and the film thickness is obtained by comparing this slope with the slope data previously obtained by experiment and stored in the storage unit as reference data. ing. By switching Vc, the charging intensity is switched.

図4は、以上の測定で得られるVcとIoutの関係式のアウトプットのイメージの説明図である。感光体膜厚に長手方向で偏差があった場合のVcとIoutの関係の例である。装置手前側(Front側)が相対的に膜厚が厚く、装置後側(Rear側)相対的に膜圧が薄い例である。実線aが長手方向全体の平均値の特性線、一点鎖線bが装置後側、二点差線cが装置手前側である。後述するように膜厚が薄くなるほど帯電電流が大きくなる。 FIG. 4 is an explanatory diagram of an output image of the relational expression between Vc and Iout obtained by the above measurement. It is an example of the relationship between Vc and Iout when there is a deviation in the film thickness of the photosensitive member in the longitudinal direction. This is an example in which the film thickness is relatively thick on the device front side (front side) and the film thickness is relatively thin on the device rear side (rear side). The solid line a is the characteristic line of the average value in the entire longitudinal direction, the one-dot chain line b is the rear side of the device, and the two-dot chain line c is the front side of the device. As will be described later, the thinner the film, the larger the charging current.

図5は以上の膜厚検知制御のフローチャートである。ステップ1で、各領域Xを形成するとともに、その領域を再帯電させるときの電流Ioutを測定する。ステップ2で測定結果に基づいて参照データと参照して膜厚を求め、予め実験で求めておいた判定基準と照らしあわせて感光体寿命か否かを判断する。感光体寿命と判断した場合(ステップ2でY)は、ステップ3で感光体交換を操作表示部15(図2参照)に表示する。感光体寿命ではないと判断した場合(ステップ2でN)は、ステップ4で膜厚に応じた画像形成条件の変更が必要か否かを判断する。変更が必要と判断した場合(ステップ4でY)は、膜厚に応じた適正な画像形成条件に変更し、これを以降の通常の画像形成動作用に設定する。変更が必要ないと判断した場合(ステップ4でN)は本制御を終了する。 FIG. 5 is a flow chart of the film thickness detection control described above. In step 1, each region X is formed and the current Iout when recharging the region is measured. In step 2, the film thickness is obtained by referring to the reference data based on the measurement result, and it is judged whether or not the photoreceptor has reached the end of its service life by comparing it with the criterion obtained in advance by experiment. If it is determined that the life of the photoreceptor has expired (Y in step 2), in step 3, a message to replace the photoreceptor is displayed on the operation display unit 15 (see FIG. 2). If it is determined that the life of the photoreceptor has not expired (N in step 2), it is determined in step 4 whether or not it is necessary to change the image forming conditions according to the film thickness. If it is determined that the change is necessary (Y in step 4), the image forming conditions are changed to appropriate ones according to the film thickness, and are set for the subsequent normal image forming operation. If it is determined that no change is necessary (N in step 4), this control is terminated.

以上のステップ1とステップ2における「電流Ioutを測定する。ステップ2で測定結果に基づいて参照データと参照して膜厚を求め」処理によって「特性検出手段」が実現されている。 The "characteristic detection means" is realized by the process of "measure the current Iout. In step 2, refer to the reference data based on the measurement result to obtain the film thickness" in steps 1 and 2 above.

上記画像形成条件の変更は、全体として膜圧の変化への対策と、主走査方向での膜圧の偏差への対策とがある。後者については、主走査方向で画像形成上を変更できる画像形成条件、例えば、光書込装置8の書込光量の主走査方向での補正で対応する。前者についてはこれに代え、あるいはこれに加え、一様帯電電位、現像バイアスの補正によって対応できる。これらの補正値は、感光体の表面上の位置に応じた補正値になるので、感光体の回転位置や主走査方向位置の情報とともに補正値を設定できるように、膜厚検知中においても、これらの位置情報とともに、測定値を取得する。なお、寿命判断や画像形成条件変更の要否の判断は、主走査方向で偏差が存在する場合には、膜厚がより薄い方を基準にして要否を判断することが望ましい。 The change of the image forming conditions includes a countermeasure against changes in the film thickness as a whole and a countermeasure against the deviation of the film thickness in the main scanning direction. The latter is addressed by image forming conditions that can change the image formation in the main scanning direction, for example, by correcting the amount of writing light of the optical writing device 8 in the main scanning direction. The former can be dealt with by correcting the uniform charging potential and developing bias instead of or in addition to this. These correction values correspond to positions on the surface of the photoreceptor. Therefore, even during film thickness detection, the correction values can be set together with information on the rotational position of the photoreceptor and the position in the main scanning direction. Along with these positional information, measurements are obtained. It should be noted that when there is a deviation in the main scanning direction, it is desirable to determine the necessity of determining the lifespan and the necessity of changing the image forming conditions based on the thinner film thickness.

本実施形態では、実際のモノの感光体の偏磨耗予測値を制御に使用することができるため、必要以上に偏磨耗の誤差を積む必要がなく、感光体寿命をギリギリまで使用することができ、コスト低減が可能になる。また、感光体寿命前での異常画像の発生を防ぐことが可能になる。 In this embodiment, since the predicted value of uneven wear of the actual photoreceptor can be used for control, there is no need to add an error due to uneven wear more than necessary, and the life of the photoreceptor can be used to the limit. , the cost can be reduced. In addition, it is possible to prevent the occurrence of abnormal images before the life of the photoreceptor.

以上の実施形態とは異なり、帯電装置2を位置可変処理手段として構成し、被帯電体である感光体を除電装置6bや光書込装置8で一様に除電した後に、主方向の互いに異なる位置で帯電処理を受けた領域Xを形成し、この領域Xを形成しているときの電流を測定して厚みを検出してもよい。主方向の処理範囲が互いに異なる二以上の帯電部材を用いるなどして帯電手段を位置可変処理手段として構成できる。 Unlike the above embodiment, the charging device 2 is configured as a position-variable processing means, and after uniformly discharging the photosensitive member, which is the member to be charged, by the discharging device 6b or the optical writing device 8, the main directions are different from each other. The thickness may be detected by forming an electrified area X at a position and measuring the current during the formation of this area X. FIG. The charging means can be configured as a position variable processing means by using two or more charging members having mutually different processing ranges in the main direction.

また、除電装置6bを位置可変処理手段として構成し、被帯電体である感光体を帯電装置2で一様に帯電した後に、除電装置6bで主方向の互いに異なる位置を除電して領域Xを形成し、この領域Xを再帯電しているときの電流を測定して厚みを検出してもよい。位置可変処理手段としての除電手段はLEDアレイを用いた光除電装置が挙げられる。主方向の処理範囲が互いに異なる二以上の除電ランプなども挙げられる。 In addition, the static eliminator 6b is configured as a position variable processing means, and after the photosensitive member, which is the member to be charged, is uniformly charged by the charging device 2, different positions in the main direction are statically eliminated by the static eliminator 6b, and the region X is formed. The thickness may be detected by measuring the current when forming and recharging this region X. An optical static eliminator using an LED array can be given as the static eliminator as the position variable processing means. Two or more static elimination lamps having different processing ranges in the main direction may also be used.

1 :感光体
1a :電流測定回路
2 :帯電装置
4 :現像装置
5 :転写装置
6a :クリーニング装置
6b :除電装置
7 :レジストローラ対
8 :光書込装置
10 :プロセスモータ
11 :現像バイアス電源
12 :転写バイアス電源
15 :操作表示部
16 :帯電装置電源
16a :帯電電流測定回路
18 :光書込制御部
100 :メイン制御部
Reference Signs List 1: Photoreceptor 1a: Current measuring circuit 2: Charging device 4: Developing device 5: Transfer device 6a: Cleaning device 6b: Eliminating device 7: Registration roller pair 8: Optical writing device 10: Process motor 11: Development bias power supply 12 : Transfer bias power supply 15 : Operation display unit 16 : Charging device power supply 16a : Charging current measuring circuit 18 : Optical writing control unit 100 : Main control unit

特開平5-223513号公報JP-A-5-223513

Claims (11)

被帯電体の主方向における帯電又は除電の処理位置および前記被帯電体の副方向における帯電又は除電の処理位置を電気制御によって変更可能な位置可変処理手段と、
前記位置可変処理手段により主方向および副方向の互いに異なる位置で処理を受けた複数の領域について被帯電体の表面層の特性を検出する特性検出手段と、を備え
前記複数の領域を、それぞれ主方向と副方向のいずれも重複範囲が無いように形成し、
前記特性検出手段の検出結果に基づいて前記表面層の厚みを検知することを特徴とする被帯電体表面層厚検知装置。
position variable processing means capable of changing, by electrical control , a processing position for charging or discharging in the main direction of the object to be charged and a position for processing charging or discharging in the secondary direction of the object to be charged ;
a characteristic detecting means for detecting characteristics of the surface layer of the member to be charged with respect to the plurality of areas processed at different positions in the main direction and the sub-direction by the variable position processing means .
forming the plurality of regions so that there is no overlapping range in either the main direction or the sub direction;
A device for detecting the surface layer thickness of a member to be charged, wherein the thickness of the surface layer is detected based on the detection result of the characteristic detecting means.
前記特性検出手段により1つの領域で前記被帯電体の前記表面層の特性を検出した後、前記特性検出手段により次の領域で検出を行う前に、前記被帯電体を一様に帯電することを特徴とする請求項1に記載の被帯電体表面層厚検知装置。 After the characteristics of the surface layer of the charged body are detected in one area by the characteristic detecting means, and before detection is performed in the next area by the characteristic detecting means, the body to be charged is uniformly charged. 2. The device for detecting surface layer thickness of a member to be charged according to claim 1. 帯電処理手段と、除電処理手段とを備え、
前記除電処理手段が、前記位置可変処理手段であることを特徴とする請求項1または2に記載の被帯電体表面層厚検知装置。
Equipped with electrification processing means and static elimination processing means,
3. The apparatus for detecting surface layer thickness of a member to be charged according to claim 1, wherein said static elimination processing means is said position variable processing means.
前記除電処理手段は前記帯電処理手段による帯電後の前記被帯電体に対する光照射による除電を行うことを特徴とする請求項3に記載の被帯電体表面層厚検知装置。 4. The device for detecting the surface layer thickness of a member to be charged according to claim 3, wherein the charge removing means performs charge removal by irradiating light onto the member to be charged after being charged by the charge processing means. 前記特性検出手段で検出する前記表面層の特性は、前記帯電処理手段による帯電後に除電された領域の前記帯電処理手段による再帯電中の電圧・電流特性であることを特徴とする請求項4に記載の被帯電体表面層厚検知装置。 5. The method according to claim 4, wherein the characteristic of the surface layer detected by the characteristic detecting means is a voltage-current characteristic during recharging by the electrifying means of a region that has been electrified after being electrified by the electrifying means. A device for detecting the surface layer thickness of a member to be charged as described. 前記再帯電中、前記帯電処理手段による帯電強度を切り替え、前記電圧・電流特性として電圧・電流特性線の傾きを検出することを特徴とする請求項5に記載の被帯電体表面層厚検知装置。 6. The device for detecting surface layer thickness of a member to be charged according to claim 5, wherein during said recharging, the charging strength by said charging processing means is switched, and the slope of a voltage/current characteristic line is detected as said voltage/current characteristic. . 請求項1乃至6の何れか一に記載の被帯電体表面層厚検知装置を備え、被帯電体としての像担持体の表面層厚みを検出することを特徴とする画像形成装置。 7. An image forming apparatus comprising the device for detecting surface layer thickness of a member to be charged according to claim 1 , wherein the thickness of the surface layer of an image carrier as a member to be charged is detected. 前記光照射による除電を行う前記除電処理手段が、潜像描画用の光書込手段である請求項に記載の被帯電体表面層厚検知装置を有することを特徴とする請求項7に記載の画像形成装置。 8. The device for detecting the surface layer thickness of a member to be charged according to claim 4 , wherein the static elimination processing means for performing static elimination by light irradiation is an optical writing means for drawing a latent image. image forming device. 前記像担持体から転写体に像を転写する転写電圧印加用部材を備え、
表面層厚検知のための帯電、除電及び再帯電は、前記転写電圧印加用部材による電圧印加を停止することを特徴とする請求項8に記載の画像形成装置。
a member for applying a transfer voltage for transferring the image from the image carrier to the transfer member;
9. The image forming apparatus according to claim 8, wherein the charging, discharging, and recharging for detecting the thickness of the surface layer are performed by stopping voltage application by the transfer voltage applying member.
前記帯電処理手段による帯電に先立ち表面を一様に除電するための一様除電手段を備え、
表面層厚検知のための帯電、除電及び再帯電中は、前記一様除電手段の処理を停止することを特徴とする請求項8又は9に記載の画像形成装置。
A uniform charge removing means for uniformly removing charges from the surface prior to charging by the charge processing means,
10. The image forming apparatus according to claim 8, wherein during charging, discharging and recharging for detecting the thickness of the surface layer, processing of the uniform discharging means is stopped.
被帯電体の主方向における帯電又は除電の処理位置および前記被帯電体の副方向における帯電又は除電の処理位置を電気制御によって変更可能な位置可変処理手段により主方向および副方向の互いに異なる位置で処理を受けた複数の領域を形成する工程と、
前記複数の領域について被帯電体の表面層の特性を検出する工程と、
前記検出する工程の検出結果に基づいて前記表面層の厚みを検知する工程とを有し、
前記複数の領域を、それぞれ主方向と副方向のいずれも重複範囲が無いように形成することを特徴とする被帯電体表面層厚検知方法。
A position variable processing means capable of changing a processing position of charging or discharging in the main direction of the charged body and a processing position of charging or discharging in the sub direction of the charged body by electric control at different positions in the main direction and the sub direction. forming a plurality of treated regions;
a step of detecting the characteristics of the surface layer of the member to be charged for the plurality of regions;
detecting the thickness of the surface layer based on the detection result of the detecting step ;
A method for detecting the surface layer thickness of a member to be charged, wherein the plurality of regions are formed so that there is no overlapping range in either the main direction or the sub direction .
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