JP7254146B1 - Rotation detection device and rotary electric machine using the same - Google Patents

Abstract

Kind Code: A1 A rotation detection device is provided that suppresses deterioration in rotational position detection accuracy due to disturbance magnetic flux.
A bushing made of a non-magnetic material is provided at one axial end of a rotating shaft 3 made of a magnetic material through which magnetic flux passes in the axial direction, extends from the one axial end of the rotating shaft, and is made of a magnetic material. 83, a magnet holder 81 made of a magnetic material fixed to the end of the bush on one axial side and extending from the bush to one axial side, and a rotating shaft fixed to one axial side of the magnet holder. A magnet 82 that rotates integrally and a magnetism detection element 92 that is arranged on one side in the axial direction of the magnet with a gap therebetween. are provided.
[Selection drawing] Fig. 2

Description

The present application relates to a rotation detection device and a rotating electric machine using the same.

In recent years, against the background of global warming, there has been an increasing demand for improved fuel efficiency of automobiles. At the same time, there is a demand for lower prices of automobile parts in order to spread automobiles to a wide range of regions and people. There is also an increasing need to adopt compact, lightweight and highly economical components in a field wound generator that supplies electric power consumed by vehicle electrical components and charges the vehicle battery. On the other hand, the number of electric components and power consumption per vehicle are increasing, and the generator for vehicle is required to generate more power and to have high efficiency power generation and driving performance. In order to further improve efficiency, a motor-generator, which is a rotating electrical machine with an integrated control device that integrates a control device with a power conversion function and a sensing function with a motor and realizes an engine assist or idling stop function, has been developed. there is

In particular, the motor generator has a function as an electric motor for starting and assisting the engine, in addition to the power generation function of a conventional alternator, in order to further improve the fuel efficiency of automobiles. As an electric motor, it is necessary to detect the rotational position of the rotor, particularly the relative positional relationship between the rotor and the stator, with high accuracy in order to obtain sufficient output for starting or assisting the engine. In order to accurately detect the rotational position of the rotor, the electric motor is equipped with a rotational position sensor comprising a detection portion and a portion to be detected. In addition, the motor generator includes field windings in the rotor in order to accurately control the amount of power generation depending on the situation. A slip ring that supplies current to the field winding is mounted on the shaft end of the rotor. By rotating the rotor while the brushes are in contact with the ring-shaped conductor of the slip ring, electric power can be supplied to the field winding even when the rotor is rotating. In order for the rotational position sensor and the slip ring to perform their respective roles, the detected portion of the rotational position sensor and the slip ring must rotate synchronously with the rotor.

The detection accuracy of the rotational position sensor directly affects the power generation efficiency or drive efficiency of the rotating electric machine. When the detection accuracy of the rotational position sensor decreases, the power generation efficiency or driving efficiency of the rotating electric machine significantly decreases. The rotational position sensor detects the rotation angle of the rotor by detecting the magnetic flux flowing out from the magnet, which is the part to be detected. Therefore, it is necessary to take measures against various factors that may affect the magnetic flux of the magnet. The specific factors include disturbance magnetic flux generated in the magnet and parts near the magnet due to unintended current flowing through the magnet, changes in magnetic flux density due to temperature rise of the magnet, magnetic flux generated by energization of the field winding, and iron-based alloys. There is a transmission of disturbance flux from the field winding that is transmitted to the magnet through the rotating shaft composed of . In particular, in a rotating electric machine having a slip ring and a brush on the rotating shaft, since the slip ring and the brush, which are current-carrying parts, are arranged in a position close to the magnet arranged at the tip of the rotating shaft, the detection accuracy of the rotational position sensor is reduced. A configuration is required to keep it in good condition. In order to address such a problem, a structure for maintaining high rotational position detection accuracy has been disclosed (see Patent Document 1, for example).

The disclosed rotary electric machine for a vehicle includes a rotor including a rotating shaft having a slip ring, a brush device including a brush, a brush holder, and a cover member covering the slip ring, and a rotating shaft disposed at one end of the rotating shaft. A position detection part and a rotational position detection part for detecting the rotational position of the rotational position detection part are provided, and a cover member made of an insulating material is arranged between the rotational position detection part and the slip ring. By providing the cover member, abrasion powder of the brushes generated by friction between the slip ring and the brush accumulates excessively, causing an electrical short circuit between the rotating shaft and the slip ring. A current flows through the detected portion of the position sensor, and it is possible to prevent deterioration in detection accuracy of the rotational position due to the magnetic flux generated around the detected portion.

JP 2010-35382 A

In Patent Document 1, since the cover member is provided, it is possible to prevent deterioration in detection accuracy of the rotational position due to the magnetic flux generated by the current flowing through the detected portion. However, since the magnetic flux generated by energizing the field winding of the rotor passes through the rotating shaft and is superimposed on the rotational position sensor as disturbance magnetic flux, there is a problem that the detection accuracy of the rotational position decreases.

Accordingly, the present application provides a rotation detection device that suppresses deterioration in rotational position detection accuracy due to disturbance magnetic flux, and a high efficiency and economical rotation detection device that suppresses deterioration in rotation position detection accuracy due to disturbance magnetic flux. The purpose is to obtain a rotating electric machine.

The rotation detecting device disclosed in the present application is provided at one axial end of a rotating shaft made of a magnetic material through which magnetic flux passes in the axial direction, extends from the one axial end of the rotating shaft, and is non-magnetic. a bush made of a magnetic material, a magnet holder made of a magnetic material fixed to one end of the bush in the axial direction and extending from the bush in the one axial direction, and fixed to the one axial side of the magnet holder, Equipped with a magnet that rotates integrally with the rotating shaft, and a magnetic detection element that is arranged on one side in the axial direction of the magnet with a gap from the magnet, and the rotating shaft and the magnet holder are separated in the axial direction via a bush. The magnet holder has a cylindrical peripheral wall portion that surrounds all radially outer portions of the magnet with a gap therebetween .

A rotating electrical machine disclosed in the present application includes a rotation detection device disclosed in the present application, a rotating shaft, a field winding and a field core wound with the field winding, and a rotating body that rotates integrally with the rotating shaft. a stator disposed radially outside the rotor and having a stator core wound with armature windings; covering the rotor and the outside of the stator; a bracket holding one end side and the other end side; a cylindrical insulating resin portion surrounding an outer peripheral surface of a portion of the rotating shaft projecting from the bracket in one axial direction; It is provided with a pair of slip rings connected to the windings, and a pair of brushes that slide over the pair of slip rings and supply the field current to the field windings.

According to the rotation detection device disclosed in the present application, it is made of a magnetic material and is provided at one end in the axial direction of the rotating shaft through which the magnetic flux passes in the axial direction. a bushing made of a non-magnetic material extending to one side, a magnet holder made of a magnetic material fixed to one axial end of the bush, and a magnet holder fixed to one axial side of the magnet holder and integrated with the rotating shaft It comprises a rotating magnet and a magnetic detection element spaced apart from the magnet on one side in the axial direction of the magnet. Therefore, the disturbance magnetic flux flowing out from one side of the magnet holder in the axial direction is the disturbance magnetic flux divided by the bushing, and the divided disturbance magnetic flux goes radially outward of the magnetic detection element. Since the disturbance magnetic flux passing through is suppressed, it is possible to suppress deterioration in detection accuracy of the rotational position of the rotation detecting device due to the disturbance magnetic flux.

According to the rotating electric machine disclosed in the present application, it has the rotation detection device disclosed in the present application, the rotating shaft, the field winding and the field core on which the field winding is wound, and rotates integrally with the rotating shaft. a rotor disposed radially outward of the rotor and having a stator core wound with an armature winding; a bracket holding one end side and the other end side of the shaft; a cylindrical insulating resin portion surrounding an outer peripheral surface of a portion of the rotating shaft protruding from the bracket in one axial direction; The field winding and the It is possible to suppress deterioration in detection accuracy of the rotational position of the rotation detection device due to disturbance magnetic flux caused by energization of the pair of slip rings. In addition, since a decrease in detection accuracy of the rotation position of the rotation detection device due to disturbance magnetic flux is suppressed, the power generation efficiency or drive efficiency of the rotating electric machine is improved, and the rotation detection device for improving the power generation efficiency or drive efficiency of the rotary electric machine. Since an additional member other than the above is not required, it is possible to obtain a rotating electrical machine with high efficiency and excellent economic efficiency.

1 is a cross-sectional view showing an outline of a rotating electric machine according to Embodiment 1; FIG. 1 is a cross-sectional view showing a main part of a rotating electric machine according to Embodiment 1; FIG. FIG. 3 is a cross-sectional view of a main part of the rotary electric machine taken along the line AA in FIG. 2; 1 is a cross-sectional view showing a main part of a rotating electric machine according to Embodiment 1; FIG. It is a sectional view explaining the rotary electric machine of a comparative example. It is a sectional view explaining the rotary electric machine of a comparative example. FIG. 4 is a cross-sectional view showing a main part of another rotating electric machine according to Embodiment 1; FIG. 7 is a cross-sectional view showing a main part of a rotating electric machine according to Embodiment 2;

A rotation detection device and a rotating electric machine according to embodiments of the present application will be described below with reference to the drawings. In each figure, the same or corresponding members and parts are denoted by the same reference numerals.

Embodiment 1.
FIG. 1 is a cross-sectional view showing an outline of a rotary electric machine 200 according to Embodiment 1, and is a view cut in the axial direction of the rotary electric machine 200. FIG. FIG. 3 is a cross-sectional view of the main part of the rotating electric machine 200 taken along the line AA in FIG. 2, and FIG. 4 is a cross-sectional view showing the main part of the rotating electric machine 200. 3 is a diagram for explaining the disturbance magnetic flux around the magnet 82 by further enlarging FIG. 2; FIG. In FIG. 1, the rotational position detected portion 8 is omitted. As shown in FIG. 1 , the rotating electric machine 200 is a motor-generator of a rotating electric machine integrated with a control device, which includes a power conversion device 300 as a control device in addition to the main body of the rotating electric machine 200 . Hereinafter, the rotating electric machine 200 will be described by taking a motor generator as an example, but the described configuration can be applied to other rotating electric machines for vehicles having the functions of a generator and an electric motor. Moreover, the rotation detection device 100 is not limited to a rotating electric machine, and can be applied to rotation detection of a rotating body made of a magnetic material and having a rotation shaft through which magnetic flux passes in the axial direction.

<Rotating electric machine 200>
The rotating electrical machine 200 includes a body portion of the rotating electrical machine 200 , a power conversion device 300 , and a rotation detection device 100 . As shown in FIG. 1 , power conversion device 300 is arranged on one side in the axial direction of rear bracket 2 that constitutes the main body of rotating electric machine 200 and is fixed to rear bracket 2 . First, the body portion of rotating electric machine 200 will be described. A body portion of the rotary electric machine 200 accommodates a rotating shaft 3, a rotor 5 that rotates integrally with the rotating shaft 3, a stator 4 that is disposed outside the rotor 5, and the rotating shaft 3 that is rotatable. and a bracket that holds it in place.

The rotor 5 has a field winding 52 , a field core 51 around which the field winding 52 is wound, and a cooling fan 53 . The stator 4 arranged radially outside the rotor 5 has a multi-phase armature winding 42 and a stator core 41 around which the armature winding 42 is wound. The multi-phase armature windings 42 are, for example, one set of three-phase armature windings or two sets of three-phase armature windings, but are not limited to these, and are set according to the type of rotating electric machine. be.

A bracket that constitutes the housing covers the rotor 5 and the stator 4 . The bracket includes a front bracket 1 and a rear bracket 2. The front bracket 1 holds the other end side of the rotary shaft 3 via a rolling bearing 11 fixed to the front bracket 1 and covers the other sides of the rotor 5 and the stator 4 . The rear bracket 2 holds one end side of the rotary shaft 3 via a rolling bearing 21 fixed to the rear bracket 2 and covers one side of the rotor 5 and the stator 4 . The front bracket 1 and the rear bracket 2 are axially spaced apart and connected by bolts (not shown). When viewed from the axial center of the rotating shaft 3, the side on which the front bracket 1 is installed is called the front side, and the side on which the rear bracket 2 is installed is called the rear side. The front bracket 1 and the rear bracket 2 are made by, for example, aluminum die casting from the viewpoint of weight reduction and productivity.

The rotating shaft 3 is made of a magnetic material such as an alloy containing iron as a main component. The field winding 52 is energized annularly in the circumferential direction with respect to the rotating shaft 3 . Therefore, since the magnetic flux caused by the energization of the field winding 52 passes in the axial direction of the rotating shaft 3, the magnetic flux that has passed through the rotating shaft 3 flows out from the end of the rotating shaft 3, and the outflowing magnetic flux becomes disturbance magnetic flux. . The rotary shaft 3 has a pulley 31 at the front end of the rotary shaft 3 protruding from the through hole of the front bracket 1 . The pulley 31 gives and receives torque bi-directionally between the rotor 5 and an external engine (not shown). The pulley 31 and the rotating shaft of the engine are connected via a belt (not shown).

The cooling fan 53 is fixed to the front and rear end faces of the field core 51 of the rotor 5 . The cooling fan 53 rotates together with the rotor 5 . Cooling air is generated as the cooling fan 53 rotates to cool the inside of the bracket. Moreover, a gap portion serving as a cooling gas passage is provided between the power conversion device 300 and the rear bracket 2 , and the cooling air passes through the cooling gas passage to cool the power conversion device 300 .

As shown in FIG. 2, the rotary shaft 3 is provided with an insulating resin portion 34 and a pair of slip rings. The insulating resin portion 34 surrounds the outer peripheral surface of the portion of the rotary shaft 3 protruding from the rolling bearing 21 fixed to the rear bracket 2 toward the housing 7 on one axial side. The insulating resin portion 34 is formed in a tubular shape. A pair of slip rings are provided on the outer peripheral surface of the insulating resin portion 34 and connected to the field winding 52 . A pair of slip rings, a first slip ring 32 and a second slip ring 33, are spaced apart from each other. The first slip ring 32 and the second slip ring 33 and the field winding 52 are connected by lead members (not shown) provided inside the insulating resin portion 34 . A field current is supplied from the first slip ring 32 and the second slip ring 33 to the field winding 52 through lead members. The first slip ring 32 and the second slip ring 33 are annular and made of a conductive metal.

The rotating electric machine 200 includes a pair of brushes that slide over the first slip ring 32 and the second slip ring 33 and supply field current to the field winding 52 . A pair of brushes is a first brush 61 and a second brush 62 . The first brush 61 and the second brush 62 are supported by a brush holder 63 and press the first slip ring 32 and the second slip ring 33 by a spring 64 . The first brush 61 and the second brush 62 are made of a member containing conductive graphite as a main component. As the first slip ring 32 and the second slip ring 33 rotate, the tip portions of the first brush 61 and the second brush 62 contact and slide, and the first brush 61 and the second brush 62 slide. to the first slip ring 32 and the second slip ring 33, respectively. After the power converter 300 is fixed to the rear bracket 2 , the brush holder 63 is arranged in a space through which the rotating shaft 3 provided in the center of the power converter 300 passes. Brush holder 63 is fixed to power converter 300 .

<Power conversion device 300>
The power conversion device 300 converts DC power from an onboard battery (not shown), which is an external DC power supply, into AC power. The power conversion device 300 also converts AC power from the armature winding 42 into DC power. As shown in FIG. 1, the power conversion device 300 includes a power circuit section 12 configured with two sets of three-phase AC circuits, and a field circuit section for supplying field current to the field windings 52 of the rotor 5. 13 , and a control circuit section 9 having a control circuit board 91 and controlling the power circuit section 12 and the field circuit section 13 . The power conversion device 300 further includes connection members (not shown) that electrically connect each part, and a housing 7 that houses these members. Power conversion device 300 is attached to rear bracket 2 in housing 7 . The power circuit section 12 has a power semiconductor element that turns on and off the current supplied to the armature winding 42 . The field circuit section 13 has a semiconductor element that turns on and off the current supplied to the field winding 52 .

The armature winding 42 of the stator 4 is composed of, for example, two sets of 3-phase armature windings with a phase difference of 30 degrees. These three-phase armature windings are independently controlled by a power circuit section 12 having two sets of three-phase power conversion circuits. Each phase terminal of the Y-connected three-phase armature winding 42 is connected to an AC side terminal of a power conversion circuit composed of six power semiconductor elements in the power circuit section 12 . A DC side terminal of the power circuit unit 12 is connected to an onboard battery and a smoothing capacitor (not shown). The motor generator also includes a power circuit section 12 that has a function of rectifying generated current and a function of power conversion such as an inverter. A power semiconductor element constituting such a power circuit section 12 is a power semiconductor element capable of switching, such as a MOSFET (Metal Oxide Semiconductor Field Effect Transistor).

The field circuit unit 13 has two semiconductor elements, and the two semiconductor elements are connected to the onboard battery. A semiconductor element included in the field circuit section 13 is mounted on the control circuit board 91 . By mounting the field circuit unit 13 on the control circuit board 91 in this way, the power conversion device 300 can be made smaller than when the field circuit unit 13 is configured separately from the control circuit board 91. .

The control circuit unit 9 includes a control circuit board 91 and a case 93 in which the control circuit board 91 is accommodated. The case 93 is made of an insulating resin material. The resin material is, for example, polyphenylene sulfide. The case 93 has a waterproof structure sealed with a waterproof cover (not shown) or the like to prevent salt and muddy water from entering the control circuit board 91 .

<Operation of rotary electric machine 200>
The operation of rotating electric machine 200 as an electric motor will be described. The power semiconductor element is switching-controlled by the control circuit section 9 so that the power conversion circuit of the power circuit section 12 operates as an inverter. Thereby, the DC power from the vehicle-mounted battery is converted into AC power by the power conversion circuit and supplied to the armature winding 42 . The armature winding 42 generates a rotating magnetic field and cooperates with the DC magnetic flux generated by the field winding 52 to rotate the rotor 5 . At this time, the field current flowing through the field winding 52 is adjusted as required by the switching control of the semiconductor elements of the field circuit section 13 by the control circuit section 9 .

The operation of rotating electric machine 200 as a generator will be described. The power semiconductor element is switching-controlled by the control circuit section 9 so that the power conversion circuit of the power circuit section 12 operates as a converter. As a result, AC power generated in the armature winding 42 by the DC magnetic field of the field winding 52 in the rotating rotor 5 is converted into DC power by the power conversion circuit and supplied to the onboard battery. At this time, the field current flowing through the field winding 52 is adjusted as required by the switching control of the semiconductor elements of the field circuit section 13 by the control circuit section 9 .

<Rotation detection device 100>
The rotation detection device 100, which is the main part of the present application, will be described. The rotation detection device 100 includes a bushing 83 and a rotation position sensor 10, as shown in FIG. The rotational position sensor 10 includes a magnetic detection element 92 constituting a rotational position detection section and a rotational position detected section 8 . The rotational position detected portion 8 includes a magnet holder 81 and a magnet 82 . The rotational position sensor 10 detects the rotational positions of the rotating shaft 3 and the rotor 5 by detecting the magnetic flux flowing out from the magnet 82 that rotates together with the rotating shaft 3 using the magnetic detection element 92 .

The rotational position detected portion 8 is provided at one end of the rotating shaft 3 on the power conversion device side, and a magnetic detecting element 92 for detecting the rotational position is mounted on a control circuit board 91 facing the rotational position detected portion 8 . is fixed. Although the magnetic detection element 92 is fixed to the control circuit board 91 in this embodiment, the present invention is not limited to this. The magnetic detection element 92 may be fixed to another circuit board on which the rotational position detection circuit is mounted, and the circuit board on which the magnetic detection element 92 is fixed may be connected to the control circuit board 91 . By fixing the magnetic detection element 92 to the control circuit board 91 and mounting the rotational position detection circuit on the control circuit board 91, a separate circuit board to which the magnetic detection element 92 is fixed becomes unnecessary. can be made smaller and the cost can be reduced. In addition, since the circuit board on which the magnetic detection element 92 is fixed and the control circuit board 91 need not be connected, the productivity of the rotary electric machine 200 can be improved. In addition, since the cost of the rotating electric machine 200 can be reduced and the productivity of the rotating electric machine 200 is improved, the rotating electric machine 200 with excellent economic efficiency can be obtained.

Each component of the rotation detection device 100 will be described. The bushing 83 is provided at one axial end of the rotating shaft 3 and extends from the one axial end of the rotating shaft 3 in the one axial direction. Bushing 83 is made from a non-magnetic material such as brass or brass. The bushing 83 is formed, for example, in a columnar shape extending in the axial direction. In this embodiment, the bush 83 has a cylindrical shape. Further, in this embodiment, the bush 83 is integrally formed with the insulating resin portion 34 . By fixing the insulating resin portion 34 to the rotating shaft 3 , the bush 83 is fixed to the rotating shaft 3 . The fixing of the bush 83 to the rotary shaft 3 is not limited to this, and the bush 83 may be adhered to the rotary shaft 3, or both may be fitted and fixed. By integrally molding the bush 83 with the insulating resin portion 34, the bush 83 is fixed to the rotating shaft 3 at the same time as the insulating resin portion 34 is fixed to the rotating shaft 3. Therefore, the assembly of the rotating electric machine 200 is facilitated. Productivity of the electric machine 200 can be improved. The bushing 83 is a member that suppresses deterioration in detection accuracy of the rotational position of the rotation detection device 100 due to disturbance magnetic flux, and will be described later in detail.

The magnet holder 81 is a member that fixes the magnet 82 to the rotating shaft 3 . The magnet holder 81 is fixed to one end of the bush 83 in the axial direction and extends from the bush 83 in the one axial direction. Magnet holder 81 is made of a magnetic material such as iron. The magnet 82 is fixed to one axial side of the magnet holder 81 and rotates integrally with the rotating shaft 3 . Magnet 82 is a permanent magnet. The magnet 82 is adhered and fixed to the magnet holder 81 by a resin member 84 . The fixing of the magnet 82 to the magnet holder 81 is not limited to this, and the magnet holder 81 may be provided with a concave portion and both may be fitted and fixed. Fixing the magnet 82 to the magnet holder 81 with the resin member 84 eliminates the need for processing for fixing, so that the productivity of the rotary electric machine 200 can be improved. In addition, since it is not necessary to add a fixing member or install the fixing member, the magnetic detecting element 92 can be brought closer to the magnet 82, so that the output of the magnetic detecting element 92 can be increased, and the rotational position of the rotation detecting device 100 can be increased. detection accuracy can be improved.

The magnet holder 81 has a cylindrical peripheral wall portion 81a that surrounds the radially outer side of the magnet 82 with a gap therebetween. The peripheral wall portion 81a extends to one side in the axial direction. The axial height of the peripheral wall portion 81 a does not match the axial height of the magnet 82 . In the present embodiment, the axial height of the peripheral wall portion 81a is set lower than the axial height of the magnet 82 . This is to make the magnetic flux flowing out of the magnet 82 less likely to be affected. The peripheral wall portion 81a is a portion that further suppresses a decrease in rotational position detection accuracy due to disturbance magnetic flux, and will be described later in detail.

A concave portion 81b that is recessed toward one axial side is provided at the other end portion of the magnet holder 81 in the axial direction, and the one axial end portion of the bushing 83 is fitted into the concave portion 81b with an interference. The fixing of the magnet holder 81 to the bush 83 is not limited to this, and it is also possible to provide a gap between both and fix both with an adhesive. By fitting both together with an interference, there is no gap between them, so the positional accuracy of the magnet holder 81 with respect to the rotating shaft 3 can be improved. Since the positional accuracy of the magnet holder 81 is improved, the positional accuracy of the magnet 82 is improved, so that the rotational position detection accuracy of the rotation detection device 100 can be improved.

As shown in FIG. 3, a groove 81b1 extending in the axial direction is formed in the inner peripheral surface of the recess 81b. In the present embodiment, three grooves 81b1 are formed in the inner peripheral surface of recess 81b, but the number of grooves 81b1 is not limited to this. By configuring in this way, when the magnet holder 81 and the bush 83 are fitted with an interference, the magnet holder 81 can be easily press-fitted from one axial side of the bush 83 . When the magnet holder 81 is press-fitted into the bush 83 , the groove 81 b 1 formed in the magnet holder 81 serves as an escape route for air trapped between the magnet holder 81 and the end of the bush 83 . Therefore, it is possible to prevent the magnet holder 81 from coming off due to the pressure of the air compressed by the press-fitting of the magnet holder 81 . Further, by fixing the magnet holder 81 by press-fitting, it is possible to reduce the relative positional deviation between the magnet holder 81 and the magnet 82 and the magnetism detecting element 92, so that the detection accuracy of the rotation detecting device 100 can be improved.

The magnetic detection element 92 is arranged on one side of the magnet 82 in the axial direction and spaced apart from the magnet 82 . The magnetic detection element 92 is a magnetoelectric conversion element that responds only to changes in magnetic flux in the in-plane direction perpendicular to the axial direction of the rotating shaft 3 and outputs an electric signal corresponding to the detected magnetic flux. The magnetic detection element 92 has sensitivity in the left-right direction and the depth direction on the paper surface of FIG. 2, but does not have sensitivity in the vertical direction on the paper surface. The magnetic detection element 92 is, for example, an MR element. In this embodiment, the detection circuit connected to the magnetic detection element 92 is mounted on the control circuit board 91, but the configuration is not limited to this. A chip in which the magnetic detection element 92 and the detection circuit are integrated may be fixed at a position of the control circuit board 91 facing the magnet 82 . The magnet 82 is magnetized such that the magnetic field changes in the direction in which the magnetic detection element 92 has sensitivity when the magnet 82 rotates together with the rotating shaft 3 . Examples of the magnetization of the magnet 82 in which the magnetic field changes in this way include single-sided two-pole magnetization in which one S pole and one N pole are magnetized, radial magnetization, and double-sided four-pole magnetization.

The magnetic detection element 92 is positioned inside the inner peripheral surface of the peripheral wall portion 81a when viewed in the axial direction. The inner diameter of the peripheral wall portion 81 a is set to be larger than the outer dimension of the magnetic detection element 92 . With this configuration, the influence of the disturbance magnetic flux flowing out from the axial one end of the peripheral wall portion 81a on the magnetic detection element 92 is suppressed. can be detected with high accuracy. Since the magnetic detection element 92 can accurately detect the magnetic flux flowing out of the magnet 82, the detection accuracy of the rotation detection device 100 can be improved.

<Disturbance magnetic flux>
A disturbance magnetic flux related to the detection accuracy of the rotational position of the rotating shaft 3 and the rotor 5 will be described. The rotational positions of the rotating shaft 3 and the rotor 5 are detected by the magnetism detecting element 92 detecting the magnetic flux flowing out from the magnet 82 . Therefore, the magnetic flux other than the magnetic flux flowing out from the magnet 82 is disturbance magnetic flux that is not detected by the magnetic detection element 92 . When the disturbance magnetic flux is applied in the magnetism sensing direction of the magnetism detecting element 92, the disturbance magnetic flux lowers the detection accuracy of the rotational position. The disturbance magnetic flux caused by the energization of the field winding 52 is one of the disturbance magnetic fluxes that lowers the rotational position detection accuracy. In addition, since the first slip ring 32 and the second slip ring 33 are also energized annularly in the circumferential direction with respect to the rotating shaft 3, the energization of the first slip ring 32 and the second slip ring 33 causes Then, the magnetic flux that flows out through the rotating shaft 3 becomes disturbance magnetic flux that lowers the detection accuracy of the rotational position. By suppressing such disturbance magnetic flux, it is possible to suppress deterioration in rotational position detection accuracy due to disturbance magnetic flux.

Before describing the disturbance magnetic flux around the magnet 82 in the configuration of the present application, a comparative example will be described with reference to FIGS. 5 and 6. FIG. 5 and 6 are cross-sectional views for explaining a rotating electric machine of a comparative example, and are diagrams for explaining the disturbance magnetic flux around the magnet 82 by enlarging the periphery of one side of the rotating shaft 3. FIG. 5 and 6, the arrow B indicates the disturbance magnetic flux that passes through the rotating shaft 3 and flows out from the end of the rotating shaft 3. As shown in FIG. 5 and 6 show a configuration in which the bush 83 is not provided, and the magnet holder 81 is directly attached to the end portion of the rotating shaft 3. FIG. The magnet holder 81 has a peripheral wall portion 81a. The magnet holder 81 provided in FIG. 5 is made of a non-magnetic material, and the magnet holder 81 provided in FIG. 6 is made of a magnetic material.

If the magnet holder 81 is a non-magnetic material, the magnet holder 81 does not affect the disturbance magnetic flux that has passed through the rotating shaft 3 . Therefore, as shown in FIG. 5 , the disturbance magnetic flux that has passed through the rotating shaft 3 is directed toward the magnetic detection element 92 . The disturbance magnetic flux passing through the magnetic detection element 92 reduces the detection accuracy of the rotational position in the magnetic detection element 92 .

If the magnet holder 81 is a magnetic material, the disturbance magnetic flux that has flowed into the magnet holder 81 through the rotating shaft 3 flows out from the end of the magnet holder 81 on one side in the axial direction. The one end in the axial direction of the magnet holder 81 in FIG. 6 is the end of the peripheral wall portion 81a. Therefore, as shown in FIG. 6, the disturbance magnetic flux is directed radially outward of the magnetic detection element 92, so that the disturbance magnetic flux passing around the magnetic detection element 92 can be suppressed. However, when the disturbance magnetic flux is large, the disturbance magnetic flux passing around the magnetic detection element 92 cannot be sufficiently suppressed, and the rotational position detection accuracy of the magnetic detection element 92 may not be sufficiently improved. In such a case, by enlarging the magnet holder 81 in the radial direction, the peripheral wall portion 81 a is arranged further radially outward, so that the disturbance magnetic flux can be guided further radially outward of the magnetic detection element 92 . If the disturbance magnetic flux can be guided further radially outward of the magnetic detection element 92, the disturbance magnetic flux passing around the magnetic detection element 92 can be sufficiently suppressed. , it may be difficult to obtain a size that sufficiently suppresses the disturbance magnetic flux.

A disturbance magnetic flux around the magnet 82 in the configuration of the present application will be described with reference to FIG. Since the bush 83 made of a non-magnetic material is provided, the disturbance magnetic flux that has passed through the rotating shaft 3 is divided into the disturbance magnetic flux that flows out from the bush 83 and the disturbance magnetic flux that flows into the magnet holder 81 . Therefore, the disturbance magnetic flux flowing into the magnet holder 81 is reduced compared to the case shown in FIG. The disturbance magnetic flux that has flowed into the magnet holder 81 flows out from the end of the peripheral wall portion 81a, which is the end of the magnet holder 81 on one side in the axial direction. The disturbance magnetic flux that flows out to the outside is the disturbance magnetic flux divided by the bushing 83, so it is smaller than the disturbance magnetic flux that flows out to the outside from the end portion of the peripheral wall portion 81a in FIG. Since less disturbance magnetic flux is directed radially outward of the magnetic detection element 92, the disturbance magnetic flux passing around the magnetic detection element 92 can be further suppressed as compared with FIG. Since the disturbance magnetic flux passing around the magnetism detecting element 92 is further suppressed, it is possible to further suppress the deterioration of the rotational position detection accuracy of the rotation detection device 100 due to the disturbance magnetic flux.

Although the magnet holder 81 having the peripheral wall portion 81a is shown in the present embodiment, the shape of the magnet holder 81 is not limited to this. As shown in FIG. 7, the magnet holder 81 may be configured without the peripheral wall portion 81a. FIG. 7 is a cross-sectional view showing a main part of another rotating electrical machine 200, and is a diagram for explaining the disturbance magnetic flux around the magnet 82 as in FIG. 4 and 7 is only the presence or absence of the peripheral wall portion 81a in the magnet holder 81. As shown in FIG. The disturbance magnetic flux that has passed through the rotating shaft 3 is divided into disturbance magnetic flux that flows out from the bushing 83 and disturbance magnetic flux that flows into the magnet holder 81 . The disturbance magnetic flux that has flowed into the magnet holder 81 flows out from the surface of the magnet holder 81 on one side in the axial direction. The disturbance magnetic flux that flows out to the outside is the disturbance magnetic flux divided by the bushing 83, so it is smaller than the disturbance magnetic flux that flows out from the surface on one side in the axial direction of the magnet holder 81 in FIG. Also, since the bush 83 is interposed, less disturbance magnetic flux is directed radially outward of the magnetic detection element 92 . Therefore, the disturbance magnetic flux passing around the magnetic detection element 92 can be suppressed as compared with FIG. Since the disturbance magnetic flux passing around the magnetism detecting element 92 is suppressed, it is possible to suppress the deterioration of the detection accuracy of the rotational position due to the disturbance magnetic flux. Since the peripheral wall portion 81a is not provided, the disturbance magnetic flux (broken line arrow in FIG. 7) that has passed through the center of the rotating shaft 3 is directed toward the magnetic detecting element 92. FIG. However, since the magnetic flux is in the vertical direction on the paper surface, which is not the direction in which the magnetism detecting element 92 is magnetically sensitive, it does not affect the detection accuracy of the rotational position of the rotation detecting device 100 .

When the rotation detection device 100 described above is applied to the rotating electric machine 200 shown in FIG. A decrease in detection accuracy of the rotational position of the rotation detection device 100 can be suppressed. Since a decrease in rotational position detection accuracy due to disturbance magnetic flux is suppressed, the power generation efficiency or drive efficiency of rotating electric machine 200 can be improved. In order to improve the power generation efficiency or drive efficiency of rotating electrical machine 200, no additional member other than rotation detecting device 100 is required, so the productivity of rotating electrical machine 200 can be improved. Since the power generation efficiency or drive efficiency of rotating electrical machine 200 is improved, and the productivity of rotating electrical machine 200 is improved, rotating electrical machine 200 with high efficiency and excellent economic efficiency can be obtained.

As described above, in the rotation detecting device 100 according to the first embodiment, the magnetic flux is made of a magnetic material and is provided at one axial end of the rotating shaft 3 through which the magnetic flux passes in the axial direction. A bushing 83 made of a non-magnetic material and fixed to the end of the bushing 83 on the one side in the axial direction, extending from the bushing 83 to the one side in the axial direction and made of a magnetic material A magnet holder 81, a magnet 82 that is fixed to one axial side of the magnet holder 81 and rotates integrally with the rotating shaft 3, and a magnetism detection that is arranged on one axial side of the magnet 82 with a gap from the magnet 82. Since the rotating shaft 3 and the magnet holder 81 are spaced apart in the axial direction via the bush 83 , the disturbance magnetic flux flowing out from one axial side of the magnet holder 81 is , and the divided disturbance magnetic flux is directed radially outward of the magnetic detection element 92, so that the disturbance magnetic flux passing through the magnetic detection element 92 is suppressed. It is possible to suppress a decrease in detection accuracy of the rotational position of the .

When the magnet holder 81 has a cylindrical peripheral wall portion 81a surrounding the radially outer side of the magnet 82 with a space therebetween, the disturbance magnetic flux that has flowed into the magnet holder 81 is directed to one side of the magnet holder 81 in the axial direction. Since it flows out from the end portion of the peripheral wall portion 81a, the disturbance magnetic flux passing around the magnetic detecting element 92 can be further suppressed. can be further suppressed.

When the magnetic detecting element 92 is positioned inside the inner peripheral surface of the peripheral wall portion 81a as viewed in the axial direction, the disturbance flowing out from the end portion of the peripheral wall portion 81a on one side in the axial direction with respect to the magnetic detecting element 92 is generated. Since the influence of the magnetic flux is suppressed, the magnetic detection element 92 can accurately detect the magnetic flux flowing out from the magnet 82 . A concave portion 81b recessed toward one axial side is provided at the end portion of the magnet holder 81 on the other axial side, and the end portion of the bush 83 on the one axial side is fitted into the concave portion 81b with an interference. In this case, the positional accuracy of the magnet holder 81 with respect to the rotating shaft 3 can be improved, and the positional accuracy of the magnet 82 can be improved.

In the case where the groove 81b1 extending in the axial direction is formed in the inner peripheral surface of the recess 81b, when the magnet holder 81 and the bush 83 are fitted together with an interference, the magnet holder 81 is placed on one side of the bush 83 in the axial direction. can be easily press-fitted from Further, when the magnet 82 is fixed to the magnet holder 81 by the resin member 84, the addition of a fixing member for fixing the magnet 82 and the installation location of the fixing member are unnecessary. Therefore, the output of the magnetic detection element 92 can be increased, and the detection accuracy of the rotational position of the rotation detection device 100 can be improved.

The rotary electric machine 200 according to the first embodiment includes the rotation detecting device 100 disclosed in the present application, the rotating shaft 3, the field winding 52, and the field core 51 around which the field winding 52 is wound. A rotor 5 that rotates integrally with a shaft 3, a stator 4 disposed radially outside the rotor 5 and having a stator core 41 wound with an armature winding 42, the rotor 5 and the stator 4 and holding one end side and the other end side of the rotating shaft 3 via the rolling bearings 11 and 21; The insulating resin portion 34 having a shape, a pair of slip rings provided on the outer peripheral surface of the insulating resin portion 34 and connected to the field winding 52, and the pair of slip rings are respectively slid to form the field winding. Since the pair of brushes for supplying the field current to the field winding 52 and the pair of brushes for supplying the field current to the field winding 52 and the pair of slip rings are provided, it is possible to suppress deterioration in the detection accuracy of the rotational position of the rotation detecting device 100 due to the disturbance magnetic flux caused by the energization of the field winding 52 and the pair of slip rings. be able to. In addition, since deterioration of detection accuracy of the rotational position of the rotation detection device 100 due to disturbance magnetic flux is suppressed, the power generation efficiency or drive efficiency of the rotary electric machine 200 is improved, and the power generation efficiency or the drive efficiency of the rotary electric machine 200 is improved. , since no additional members other than the rotation detection device 100 are required, the rotating electric machine 200 with high efficiency and excellent economic efficiency can be obtained.

When the bushing 83 is integrally formed with the insulating resin portion 34, the bushing 83 is fixed to the rotating shaft 3 at the same time as the insulating resin portion 34 is fixed to the rotating shaft 3, so that the assembly of the rotary electric machine 200 is facilitated. , the productivity of the rotary electric machine 200 can be improved. Further, when the magnetic detection element 92 is fixed to the control circuit board 91, a separate circuit board to which the magnetic detection element 92 is fixed becomes unnecessary, so that the rotating electric machine 200 can be made smaller and the cost can be reduced. can be done.

Embodiment 2.
A rotation detection device 100 according to Embodiment 2 will be described. FIG. 8 is a cross-sectional view showing a main part of a rotating electric machine 200 according to Embodiment 2, and is an enlarged view of one side of the rotary shaft 3. As shown in FIG. The rotation detection device 100 according to the second embodiment has a configuration different from that of the first embodiment in the method of fixing the magnet 82 .

The magnet 82 and the magnet holder 81 are molded with an insulating resin member 85 and integrated. The magnet holder 81 is fitted into the bush 83 in a state where the magnet 82 and the magnet holder 81 are integrated. When the magnet 82 is adhered and fixed to the magnet holder 81 with a resin member or the like, the manufacturing process of the rotation detection device 100 requires time for the resin member to harden. Such a configuration eliminates the time required for hardening the resin member in the manufacturing process of the rotation detection device 100, so that the productivity of the rotation detection device 100 can be improved. When the rotation detection device 100 is used in the rotating electrical machine 200, the productivity of the rotating electrical machine 200 can be improved.

Also, while this application has described various exemplary embodiments and examples, various features, aspects, and functions described in one or more of the embodiments may vary from particular embodiment to specific embodiment. The embodiments are applicable singly or in various combinations without being limited to the application.
Accordingly, numerous variations not illustrated are envisioned within the scope of the technology disclosed herein. For example, modification, addition or omission of at least one component, extraction of at least one component, and combination with components of other embodiments shall be included.

Reference Signs List 1 front bracket 11 rolling bearing 2 rear bracket 21 rolling bearing 3 rotating shaft 31 pulley 32 first slip ring 33 second slip ring 34 insulating resin portion 4 stator 41 stator core , 42 armature winding, 5 rotor, 51 field core, 52 field winding, 53 cooling fan, 61 first brush, 62 second brush, 63 brush holder, 64 spring, 7 housing, 8 rotational position detected portion 81 magnet holder 81a peripheral wall portion 81b concave portion 81b1 groove 82 magnet 83 bushing 84 resin member 85 insulating resin member 9 control circuit portion 91 control circuit board 92 magnetic detection element 93 case, 10 rotation position sensor, 12 power circuit unit, 13 field circuit unit, 100 rotation detection device, 200 rotating electric machine, 300 power conversion device

Claims (10)

a bushing made of a nonmagnetic material, provided at one axial end of a rotating shaft through which magnetic flux passes in the axial direction and made of a magnetic material, extending from the one axial end of the rotating shaft;
a magnet holder made of a magnetic material fixed to one axial end of the bush and extending from the bush in one axial direction;
a magnet fixed to one axial side of the magnet holder and rotating integrally with the rotating shaft;
a magnetic detection element spaced apart from the magnet on one side in the axial direction of the magnet;
The rotating shaft and the magnet holder are spaced apart in the axial direction via the bush ,
The rotation detecting device, wherein the magnet holder has a cylindrical peripheral wall portion surrounding all radially outer portions of the magnet with a space therebetween . 2. The rotation detecting device according to claim 1 , wherein the magnetic detection element is positioned inside the inner peripheral surface of the peripheral wall portion when viewed in the axial direction. The bushing is formed in a columnar shape extending in the axial direction,
A concave portion recessed in one axial direction is provided in the end portion of the magnet holder on the other axial side, and an end portion of the bush on the one axial side is fitted into the concave portion with an interference. 3. The rotation detecting device according to 1 or 2 . 4. The rotation detecting device according to claim 3 , wherein a groove extending in the axial direction is formed in the inner peripheral surface of the recess. The rotation detecting device according to any one of claims 1 to 4 , wherein the magnet and the magnet holder are integrally molded with an insulating resin member. The rotation detecting device according to any one of claims 1 to 4 , wherein the magnet is fixed to the magnet holder with a resin member. a bushing made of a non-magnetic material, provided at one axial end of a rotating shaft through which magnetic flux passes in the axial direction and made of a magnetic material, extending from the one axial end of the rotating shaft; a magnet holder made of a magnetic material that is fixed to one end in the axial direction and extends from the bush to one side in the axial direction; and a magnet holder that is fixed to one axial side of the magnet holder and rotates integrally with the rotating shaft. and a magnetism detection element arranged on one side of the magnet in the axial direction with a gap from the magnet, and the rotating shaft and the magnet holder are axially connected via the bush a rotation detector spaced apart from the
the rotating shaft;
A rotor that has a field winding and a field core wound with the field winding and that rotates integrally with the rotating shaft;
A stator disposed radially outside the rotor and having a stator core wound with an armature winding;
a bracket that covers the outer sides of the rotor and the stator and holds one end side and the other end side of the rotating shaft via rolling bearings;
a cylindrical insulating resin portion surrounding an outer peripheral surface of the portion of the rotating shaft that protrudes from the bracket to one side in the axial direction;
a pair of slip rings provided on the outer peripheral surface of the insulating resin portion and connected to the field winding;
and a rotating electric machine comprising a pair of brushes that slide over the pair of slip rings and supply a field current to the field winding. a rotation detection device according to any one of claims 1 to 6 ;
the rotating shaft;
a rotor having a field winding and a field core wound with the field winding and rotating integrally with the rotating shaft;
a stator disposed radially outside the rotor and having a stator core wound with an armature winding;
a bracket that covers the outer sides of the rotor and the stator and holds one end side and the other end side of the rotating shaft via rolling bearings;
a tubular insulating resin portion surrounding an outer peripheral surface of the portion of the rotating shaft that protrudes from the bracket to one side in the axial direction;
a pair of slip rings provided on the outer peripheral surface of the insulating resin portion and connected to the field winding;
A rotating electrical machine comprising: a pair of brushes that slide over the pair of slip rings and supply a field current to the field winding. The rotating electric machine according to claim 7 or 8, wherein the bush is integrally formed with the insulating resin portion. A power circuit section having a power semiconductor element for turning on and off a current supplied to the armature winding, a field circuit section having a semiconductor element for turning on and off a current supplied to the field winding, and a control circuit board. and a control circuit unit that controls the power circuit unit and the field circuit unit, and is arranged on one side of the bracket in the axial direction and is fixed to the bracket,
The rotating electric machine according to any one of claims 7 to 9, wherein the magnetic detection element is fixed to the control circuit board.

Images