JP7228212B2 - insulated wire - Google Patents

insulated wire Download PDF

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JP7228212B2
JP7228212B2 JP2019076732A JP2019076732A JP7228212B2 JP 7228212 B2 JP7228212 B2 JP 7228212B2 JP 2019076732 A JP2019076732 A JP 2019076732A JP 2019076732 A JP2019076732 A JP 2019076732A JP 7228212 B2 JP7228212 B2 JP 7228212B2
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wire conductor
wire
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insulated wire
insulator
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正 後藤
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株式会社ごとう
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Description

本発明は、導体を絶縁体で被覆した絶縁電線に関するものである。 TECHNICAL FIELD The present invention relates to an insulated wire in which a conductor is covered with an insulator.

絶縁電線としては、平角導体を用いたものが知られている(例えば特許文献1)。これによれば、丸電線を用いたものよりも配索スペースを少なくすることができる。また、これによれば、可撓性が小さいため、絶縁電線を壁面等に固定する場合に、複数本の素線を撚り合わせた丸電線よりも固定箇所を少なくすることができる。 As an insulated wire, one using a rectangular conductor is known (for example, Patent Document 1). According to this, it is possible to reduce the wiring space as compared with the one using the round electric wire. Moreover, according to this, since flexibility is small, when fixing an insulated wire to a wall surface etc., the fixed part can be reduced compared with the round electric wire which twisted several strands together.

しかし、絶縁電線は、屈曲又は湾曲させて使用したい場合もある。この点、平角導体を用いたものでは使い勝手が悪い。そこで、互いに擦動可能な複数枚の導体箔を積層させた絶縁電線が提案されている(例えば特許文献2)。これによれば、積層方向に対する屈曲性を向上させることができる。 However, there are cases where it is desired to bend or bend the insulated wire. In this respect, the one using the rectangular conductor is not convenient. Therefore, an insulated wire in which a plurality of conductor foils that can rub against each other are laminated has been proposed (for example, Patent Document 2). According to this, flexibility in the stacking direction can be improved.

しかし、特許文献2に記載の絶縁電線では、積層方向と垂直な方向に対する屈曲性も上がってしまい、壁面に固定する場合に固定箇所を少なくすることができるという効果を損なってしまっていた。 However, in the insulated wire described in Patent Document 2, the flexibility in the direction perpendicular to the stacking direction is also increased, and the effect of reducing the number of fixing points when fixing to the wall surface is impaired.

特開2018-23205号公報Japanese Patent Application Laid-Open No. 2018-23205 特開2008-77876号公報JP 2008-77876 A

本発明は、このような事情に鑑みてなされたものであり、壁面等に固定する場合に固定箇所を少なくできるとともに、必要な場所で屈曲させることもできる絶縁電線を提供することを目的としている。 SUMMARY OF THE INVENTION It is an object of the present invention to provide an insulated wire that can be fixed to a wall surface or the like with fewer fixing points and that can be bent where necessary. .

上記課題を解決するために、本発明に係る絶縁電線は、
長尺の導電性金属薄板に対し、長手方向に沿って折り目が形成されるように、等間隔に山折りと谷折りとが交互に行われ、各折り目に区画された複数の区画部が蛇腹状に重ね合わせられた単線導体と、
前記単線導体の周囲に被覆された絶縁体であって、内側が前記単線導体よりも一回り大きく形成されているとともに内側に複数の突起部が形成され、前記突起部が前記単線導体に当接することで全体が前記単線導体に支持されている絶縁体と、
を備えたことを要旨とする。
In order to solve the above problems, the insulated wire according to the present invention is
Mountain folds and valley folds are alternately performed on a long conductive metal thin plate at equal intervals so that folds are formed along the longitudinal direction, and a plurality of partitions partitioned by each fold are formed into bellows. A single wire conductor superimposed in a shape,
An insulator coated around the single wire conductor, the inside being formed to be one size larger than the single wire conductor, and a plurality of protrusions being formed on the inside, and the protrusions being in contact with the single wire conductor. an insulator entirely supported by the single-wire conductor by
The gist is that it has

壁面等に固定する場合に固定箇所を少なくできるとともに、必要な場所で屈曲させることもできる。 When fixing to a wall surface or the like, it is possible to reduce the number of fixing points, and it is also possible to bend it at a necessary place.

実施形態である絶縁電線を示した説明図である。BRIEF DESCRIPTION OF THE DRAWINGS It is explanatory drawing which showed the insulated wire which is embodiment. 単線導体の構成を示した説明図である。It is an explanatory view showing the configuration of a single-wire conductor. 単線導体の曲げ方向(積層方向)を示した説明図である。FIG. 4 is an explanatory diagram showing a bending direction (lamination direction) of a single-wire conductor; 単線導体の曲げ方向(積層方向とは垂直の方向)を示した説明図である。FIG. 4 is an explanatory diagram showing a bending direction (a direction perpendicular to the stacking direction) of a single-wire conductor; 絶縁体の構成を示した説明図である。FIG. 4 is an explanatory diagram showing the structure of an insulator;

以下、本発明の絶縁電線を具現化した実施形態について、図面を用いて説明するが、本発明の技術的範囲は、もちろんこれだけに限定されるものではない。なお、周知の技術に関しては、詳細な説明を省略する。また、本明細書中で特に断りなく絶縁電線について上方向又は下方向、右方向又は左方向という場合、図1を正面視した状態においての上下左右方向を指すものとする。 EMBODIMENT OF THE INVENTION Hereafter, although embodiment which actualized the insulated wire of this invention is described using drawing, the technical scope of this invention is of course not limited only to this. Note that detailed descriptions of well-known techniques are omitted. In this specification, when an insulated wire is referred to as an upward or downward direction, a rightward direction, or a leftward direction, it means the up, down, left, or right direction when FIG. 1 is viewed from the front.

(実施形態)
まず、実施形態である絶縁電線1の構成について、図1~図5を参照して説明する。図1は本実施形態の絶縁電線1を示した説明図である。図2は単線導体の構成を示した説明図である。
(embodiment)
First, the configuration of an insulated wire 1 that is an embodiment will be described with reference to FIGS. 1 to 5. FIG. FIG. 1 is an explanatory view showing an insulated wire 1 of this embodiment. FIG. 2 is an explanatory diagram showing the structure of a single-wire conductor.

図1に示すように、絶縁電線1は、主に単線導体11、絶縁体12で構成される。なお、図1では紙面の都合上、絶縁電線1の長さが短く描かれているが、実際は例えば数十メートルのように、もっと長いものである。 As shown in FIG. 1 , the insulated wire 1 is mainly composed of a single wire conductor 11 and an insulator 12 . In FIG. 1, the length of the insulated wire 1 is drawn short due to space limitations, but it is actually longer, for example, several tens of meters.

単線導体11は、図2に示すように、長尺の導電性金属薄板111に対し、長手方向に沿って折り目が形成されるように、山折りと谷折りとを等間隔に交互に行い、各折り目112、113に区画された複数の区画部114を蛇腹状に重ね合わせたものである。図2では、説明をわかりやすくするため、導電性金属薄板111の厚みがないものとして描かれているが、実際には区画部114は互いに密着して図1のようになっている。また、各折り目及び区画部の全てに符号を付していない。
なお、図2では紙面の都合上、単線導体11の長さが短く描かれているが、実際は例えば数十メートルのように、もっと長いものである。
As shown in FIG. 2, the single-wire conductor 11 is formed by alternately performing mountain folds and valley folds at equal intervals on a long conductive metal thin plate 111 so that folds are formed along the longitudinal direction. A plurality of partitioned portions 114 partitioned by respective folds 112 and 113 are overlapped in a bellows shape. In FIG. 2, the thin conductive metal plate 111 is depicted as having no thickness for the sake of clarity of explanation, but in reality the partitions 114 are in close contact with each other as shown in FIG. Also, not all of the folds and compartments are labeled.
In FIG. 2, the length of the single-wire conductor 11 is shown to be short due to space limitations, but it is actually longer, such as several tens of meters.

導電性金属薄板111の厚さは、0.05mm~0.1mmであることが望ましく、区画部114の数は、50以上であることが望ましい。なお、図1及び図2においては、説明の都合上、導電性金属薄板111の厚さ及び区画部114の数は忠実に描かれていないが、本実施形態では、導電性金属薄板111の厚さは、0.07mmであり、区画部114の数は100である。 The thickness of the conductive metal thin plate 111 is desirably 0.05 mm to 0.1 mm, and the number of partitions 114 is desirably 50 or more. 1 and 2, the thickness of the conductive thin metal plate 111 and the number of partitions 114 are not depicted faithfully for convenience of explanation. The height is 0.07 mm and the number of compartments 114 is 100.

導電性金属薄板111は、良導体の金属箔を用いることができ、例えば、銅箔やアルミニウム箔を用いることができる。本実施形態では、均一な厚さが得られる電解銅箔を用いている。 The conductive thin metal plate 111 can be made of a metal foil that is a good conductor, such as copper foil or aluminum foil. In this embodiment, an electrolytic copper foil is used, which provides a uniform thickness.

図3は、単線導体の曲げ方向(積層方向)を示した説明図である。図4は、単線導体の曲げ方向(積層方向とは垂直の方向)を示した説明図である。
単線導体11は、図3に示す矢印の方向、すなわち積層方向には屈曲及び湾曲させることができるが、図4に示す矢印の方向、すなわち積層方向とは垂直の方向には屈曲又は湾曲させることが困難となっている。これにより、絶縁電線1を壁面等に固定する場合に固定箇所を少なくできるとともに、必要な場所で屈曲させることもできるのである。
FIG. 3 is an explanatory diagram showing the bending direction (laminating direction) of a single-wire conductor. FIG. 4 is an explanatory diagram showing the bending direction of the single-wire conductor (the direction perpendicular to the stacking direction).
The single-wire conductor 11 can be bent and bent in the direction of the arrow shown in FIG. 3, that is, the stacking direction, but it cannot be bent or bent in the direction of the arrow shown in FIG. 4, that is, the direction perpendicular to the stacking direction. is difficult. As a result, when the insulated wire 1 is fixed to a wall surface or the like, it is possible to reduce the number of fixing points and to bend it at a necessary place.

単線導体11同士を接続する場合は、互いの区画部114を交互に重ね合わせることで行う。この際、単線導体11の端部を少し開いてそのまま重ね合わせてもよく、同じく単線導体11の端部を少し開いて各折り目112、113に切込みを入れ、互いの区画部114を1枚ずつ交互に重ね合わせてもよい。また、どちらの方法を取るにせよ、重ね合わせた後、一番外側の2つの区画部114、114を挟み込むように、圧力を加えるとよい。この圧力は、10kg/cm程度が好ましい。単線導体11同士の接続は、互いの単線導体11が直線上に配置される場合のみならず、互いの単線導体11が直角に配置される場合においても適用可能である。 When the single-wire conductors 11 are connected to each other, the division portions 114 are alternately overlapped. At this time, the ends of the single-wire conductors 11 may be slightly opened and overlapped as they are. They may be alternately superimposed. In addition, regardless of which method is used, it is preferable to apply pressure so as to sandwich the outermost two partitions 114, 114 after overlapping. This pressure is preferably about 10 kg/cm 2 . The connection between the single-wire conductors 11 can be applied not only when the single-wire conductors 11 are arranged on a straight line, but also when the single-wire conductors 11 are arranged at right angles.

2冊の本を1ページずつ交互に重ねると摩擦力によって引っ張っても取れなくなるが、互いの区画部114を交互に重ね合わせると、これと同じ状態になるため、接続部はカシメ材やネジ留め等の必要がなく、通常の絶縁テープで処理できる。 When two books are alternately stacked one page at a time, they cannot be pulled off due to frictional force. However, when the partitioned portions 114 are alternately stacked, the same state occurs. etc., and can be treated with ordinary insulating tape.

また、互いの区画部114を交互に重ね合わせることで接触面積を広く確保することができ、単線導体11同士の接続時の電気抵抗を低減することができる。 In addition, by alternately overlapping the division portions 114, a large contact area can be ensured, and the electrical resistance at the time of connection between the single-wire conductors 11 can be reduced.

絶縁体12は、絶縁性材料で形成され、単線導体11の周囲に被覆されている。絶縁体12は、内側が単線導体11よりも一回り大きく形成されているとともに、内側に複数の突起部121が形成されている。そして、突起部121が単線導体11に当接することで絶縁体12の全体が単線導体11に支持されている。内側の全体が単線導体11に密着した構造だと、単線導体11の可撓性を損ねるためである。 The insulator 12 is made of an insulating material and covers the single-wire conductor 11 . The insulator 12 has an inner side that is one size larger than the single-wire conductor 11 and has a plurality of protrusions 121 formed therein. The entirety of the insulator 12 is supported by the single-wire conductor 11 by the protrusion 121 coming into contact with the single-wire conductor 11 . This is because the flexibility of the single-wire conductor 11 is impaired if the entire inside is in close contact with the single-wire conductor 11 .

図5は、絶縁体の構成を示した説明図である。なお、図5に示す絶縁体12は、図1に示す絶縁体12を長手方向に1カ所切断し、内側が上側になるように開いた状態を表したものである。
突起部121は、図5(a)に示すように線状に設けられた突起でもよく、図5(b)に示すように点状に設けられた突起でもよい。なお、図5(b)においては、突起部の全てに符号を付してはいない。
FIG. 5 is an explanatory diagram showing the configuration of the insulator. Note that the insulator 12 shown in FIG. 5 is obtained by cutting the insulator 12 shown in FIG.
The protrusion 121 may be a linear protrusion as shown in FIG. 5(a), or may be a dot-like protrusion as shown in FIG. 5(b). In addition, in FIG.5(b), the code|symbol is not attached|subjected to all the protrusion parts.

上述した内容は、あくまでも本発明の一実施形態に関するものであって、本発明が上記内容に限定されることを意味するものではない。 The contents described above are merely related to one embodiment of the present invention, and do not mean that the present invention is limited to the above contents.

1 絶縁電線(第1の実施形態)
11 単線導体
12 絶縁体
111 導電性金属薄板
112 折り目
113 折り目
114 区画部
121 突起部
1 Insulated wire (first embodiment)
11 Solid wire conductor 12 Insulator 111 Conductive metal thin plate 112 Fold 113 Fold 114 Partition 121 Projection

Claims (1)

長尺の導電性金属薄板に対し、長手方向に沿って折り目が形成されるように、等間隔に山折りと谷折りとが交互に行われ、各折り目に区画された複数の区画部が蛇腹状に重ね合わせられた単線導体と、
前記単線導体の周囲に被覆された絶縁体であって、内側が前記単線導体よりも一回り大きく形成されているとともに内側に複数の突起部が形成され、前記突起部が前記単線導体に当接することで全体が前記単線導体に支持されている絶縁体と、
を備えたことを特徴とする絶縁電線。

Mountain folds and valley folds are alternately performed on a long conductive metal thin plate at equal intervals so that folds are formed along the longitudinal direction, and a plurality of partitions partitioned by each fold are formed into bellows. A single wire conductor superimposed in a shape,
An insulator coated around the single wire conductor, the inside being formed to be one size larger than the single wire conductor, and a plurality of protrusions being formed on the inside, and the protrusions being in contact with the single wire conductor. an insulator entirely supported by the single-wire conductor by
An insulated wire comprising:

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5374078B2 (en) 2008-06-16 2013-12-25 オリンパス株式会社 Image processing apparatus, image processing method, and image processing program
JP2015109204A (en) 2013-12-04 2015-06-11 キヤノン・コンポーネンツ株式会社 Twisted pair cable and manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5374078U (en) * 1976-11-24 1978-06-21
JPS62165611U (en) * 1986-03-17 1987-10-21

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5374078B2 (en) 2008-06-16 2013-12-25 オリンパス株式会社 Image processing apparatus, image processing method, and image processing program
JP2015109204A (en) 2013-12-04 2015-06-11 キヤノン・コンポーネンツ株式会社 Twisted pair cable and manufacturing method thereof

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