JP7211590B2 - 3-layer colored film with a matte feel - Google Patents

3-layer colored film with a matte feel Download PDF

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JP7211590B2
JP7211590B2 JP2019202028A JP2019202028A JP7211590B2 JP 7211590 B2 JP7211590 B2 JP 7211590B2 JP 2019202028 A JP2019202028 A JP 2019202028A JP 2019202028 A JP2019202028 A JP 2019202028A JP 7211590 B2 JP7211590 B2 JP 7211590B2
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density polyethylene
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JP2021075295A (en
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茂幸 薦田
一良 宇高
茂樹 山下
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Fukusuke Kogyo Co Ltd
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本発明は、包装薄フィルムの技術分野に関し、具体的に艶消し感を有する3層有色フィルムに関する。 TECHNICAL FIELD The present invention relates to the technical field of packaging thin films, and specifically to a three-layer colored film with a matte feel.

現在、市販されている生理ナプキン商品の主流は、ポリエチレン(以下、PEと略する場合がある。)透明フィルム、乳白フィルムに印刷されたものであり、生理ナプキンの包装袋は、一般に複合フィルム製品、PE乳白フィルム製品に大別される。そのうち、複合フィルム製品は、外層で艶消しを行い、中間層で印刷を、内面PEにおいて全体的印刷を行う方法が採用されている。PE乳白フィルム製品は、単層、3層フィルムに全体的に印刷する方法が採用されている。 Currently, the mainstream sanitary napkin products on the market are those printed on polyethylene (hereinafter sometimes abbreviated as PE) transparent film and opaque film, and sanitary napkin packaging bags are generally composite film products. , and PE milky film products. Among them, composite film products adopt the method of matting on the outer layer, printing on the intermediate layer, and overall printing on the inner surface PE. The PE opaque film product adopts the method of overall printing on single-layer and three-layer films.

上記製品は主に以下の問題が存在する。すなわち、透明な艶消しフィルムは単層のものが多く、100%の艶消し直鎖状低密度ポリエチレンに開口剤を添加して製造されるが、需要者のニーズに応えるために、高圧低密度ポリエチレン、艶消し直鎖状低密度ポリエチレンと混合すると、単層フィルムにしても3層にしても、艶消し感に影響する。 The above products mainly have the following problems. That is, many transparent matte films are single-layered and are manufactured by adding an opening agent to 100% matte linear low-density polyethylene. When mixed with polyethylene or matte linear low-density polyethylene, the matte feeling is affected whether it is a single-layer film or a three-layer film.

本発明は、前記課題を解決し、印刷面積を減少させて環境保護に有利な艶消し感を有する3層有色フィルムを提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems and to provide a three-layer colored film having a matt feeling that is advantageous for environmental protection by reducing the printing area.

上記課題を解決するために、本発明の一態様としての3層有色フィルムは、艶消し感を有するものであって、外層と、中間層と、内層とから構成され、前記外層が、下記原料:艶消し直鎖状低密度ポリエチレン90~98質量%、高圧低密度ポリエチレン又は透明な低密度ポリエチレン0~7質量%及び開口剤2~3質量%からなり;前記中間層が、下記原料:艶消し直鎖状低密度ポリエチレン70~90質量%と、透明な直鎖状低密度ポリエチレン0~10質量%と、高圧低密度ポリエチレン0~10質量%と、有色マスターバッチ10~20質量%からなり;前記内層が、下記原料:艶消し直鎖状低密度ポリエチレン35~60質量%と、透明な直鎖状低密度ポリエチレン27~40質量%と、高圧低密度ポリエチレン10~25質量%と、開口剤2.5~4質量%からなる。 In order to solve the above problems, a three-layered colored film as one aspect of the present invention has a matte feel and is composed of an outer layer, an intermediate layer, and an inner layer, and the outer layer is composed of the following raw materials : consisting of 90-98% by mass of matte linear low-density polyethylene, 0-7% by mass of high-pressure low-density polyethylene or transparent low-density polyethylene, and 2-3% by mass of an opening agent; 70 to 90% by mass of erased linear low density polyethylene, 0 to 10% by mass of transparent linear low density polyethylene, 0 to 10% by mass of high pressure low density polyethylene, and 10 to 20% by mass of colored masterbatch the inner layer comprises the following raw materials: 35-60% by weight matte linear low-density polyethylene, 27-40% by weight transparent linear low-density polyethylene, 10-25% by weight high-pressure low-density polyethylene, and apertures 2.5 to 4% by mass of the agent.

前記3層有色フィルムは、光沢度が9.0以下としてもよい。 The three-layer colored film may have a glossiness of 9.0 or less.

前記有色マスターバッチは、無機系顔料を含有する淡色有色マスターバッチであり、前記有色マスターバッチにおける前記無機系顔料の濃度が20質量%以下としてもよい。 The colored masterbatch may be a light colored masterbatch containing an inorganic pigment, and the concentration of the inorganic pigment in the colored masterbatch may be 20% by mass or less.

前記外層、中間層及び内層の層間比率は、外層:中間層:内層=1.0~1.2:1.0~2.0:0.5~1.0としてもよい。また、前記3層有色フィルムの製造方法として、前記外層を構成する樹脂組成物と、前記中間層を構成する樹脂組成物と、前記内層を構成する樹脂組成物とを共押出してインフレーション成形するようにしてもよい。 The interlayer ratio of the outer layer, intermediate layer and inner layer may be outer layer:intermediate layer:inner layer=1.0-1.2:1.0-2.0:0.5-1.0. Further, as a method for producing the three-layer colored film, the resin composition constituting the outer layer, the resin composition constituting the intermediate layer, and the resin composition constituting the inner layer are co-extruded and inflation-molded. can be

本発明によれば、艶消し感を有する3層有色フィルムを得ることができ、それにより、印刷面積を減少させることが可能となる。 According to the present invention, it is possible to obtain a three-layer colored film having a matte feel, which makes it possible to reduce the printing area.

以下、本発明の実施形態について説明する。本発明は艶消し感を有する3層有色フィルムを提供し、当該3層有色フィルムは、外層と、中間層と、内層とから構成され、前記外層が、下記原料:艶消し直鎖状低密度ポリエチレン90~98質量%、高圧低密度ポリエチレン又は透明な低密度ポリエチレン0~7質量%及び開口剤2~3質量%からなり;前記中間層が、下記原料:艶消し直鎖状低密度ポリエチレン70~90質量%と、透明な直鎖状低密度ポリエチレン0~10質量%と、高圧低密度ポリエチレン0~10質量%と、有色マスターバッチ10~20質量%からなり;前記内層が、下記原料:艶消し直鎖状低密度ポリエチレン35~60質量%と、透明な直鎖状低密度ポリエチレン27~40質量%と、高圧低密度ポリエチレン10~25質量%と、開口剤2.5~4質量%から製造される。有色マスターバッチは、無機系淡色有色マスターバッチで、無機系淡色有色マスターバッチにおける無機系顔料の濃度が20質量%以下である。3層有色フィルムは、インフレーション成形され、3層有色フィルムの光沢度(本発明で、光沢度とはJIS K7105に規定する光沢度をいう。)が9.0以下であり、3層有色フィルムの3層の層間比率が、外層:中間層:内層=1.0~1.2:1.0~2.0:0.5~1.0である。 Embodiments of the present invention will be described below. The present invention provides a three-layer colored film having a matte feel, the three-layer colored film is composed of an outer layer, an intermediate layer, and an inner layer, and the outer layer is composed of the following raw materials: matte linear low-density 90-98% by weight of polyethylene, 0-7% by weight of high-pressure low-density polyethylene or transparent low-density polyethylene, and 2-3% by weight of an opening agent; ~90% by weight, 0-10% by weight of transparent linear low density polyethylene, 0-10% by weight of high pressure low density polyethylene, and 10-20% by weight of a colored masterbatch; 35 to 60% by weight of matte linear low density polyethylene, 27 to 40% by weight of transparent linear low density polyethylene, 10 to 25% by weight of high pressure low density polyethylene, and 2.5 to 4% by weight of opening agent Manufactured from The colored masterbatch is an inorganic pale colored masterbatch, and the concentration of the inorganic pigment in the inorganic pale colored masterbatch is 20% by mass or less. The three-layer colored film is inflation-molded, and has a glossiness (in the present invention, glossiness defined in JIS K7105) of 9.0 or less. The interlayer ratio of the three layers is outer layer:intermediate layer:inner layer=1.0-1.2:1.0-2.0:0.5-1.0.

本実施形態では、3層インフレーション成形を採用し、有色艶消しフィルム(光沢度9.0以下)を成形し、且つ3層の層間比率を制御することにより、艶消し感を最大に発揮することができる。淡色マスターバッチは、無機系顔料を含有し、層間比率に基づいて算出した結果より、無機系顔料の濃度が20質量%以下、樹脂組成物中における無機系顔料の含有濃度が1.5質量%以下の有色マスターバッチを使用し、混合してからインフレーション成形する。直鎖状低密度ポリエチレンは融点が高いため、低温ヒートシール性能に難があったところ、艶消し感(光沢度が9.0以下)を発揮させつつ、低温ヒートシール性能を改善した。 In the present embodiment, three-layer inflation molding is employed to form a colored matte film (glossiness of 9.0 or less), and by controlling the interlayer ratio of the three layers, the matte feeling is maximized. can be done. The light-colored masterbatch contains an inorganic pigment, and from the results calculated based on the interlayer ratio, the concentration of the inorganic pigment is 20% by mass or less, and the concentration of the inorganic pigment in the resin composition is 1.5% by mass. The following colored masterbatches are used and mixed before blow molding. Since linear low-density polyethylene has a high melting point, low-temperature heat-sealing performance was difficult.

有色マスターバッチは、有機系色マスターバッチ及び無機系色マスターバッチに分けられる。有機系はカラー系の青、緑、黄、ピンク、紫などがあり、有機系顔料は金属との密着性が強いので、押出機のポンプ、ダイヘッドに付着するため、原料の切り替えの際に脱色しにくい。無機系色マスターバッチは、通常、乳白を主とし、金属との密着性が悪いので、押出機のポンプ及びダイヘッドに付着しないため、原料の切り替えの際に脱色しやすい。従来、有機系色マスターバッチは、耐候性に劣り、問題となっていたが、無機系色マスターバッチを用いることで耐候性に優れた3層有色フィルムを得ることができる。したがって、本発明の特徴は更に、この3層有色フィルムが無機系有色マスターバッチ(濃度が20質量%以下)を使用して製造されたことにある。 Colored masterbatches are divided into organic color masterbatches and inorganic color masterbatches. Organic pigments include colors such as blue, green, yellow, pink, and purple. Organic pigments have strong adhesion to metals, so they adhere to extruder pumps and die heads. hard to do. Inorganic color masterbatches are usually milky white and have poor adhesion to metals, so they do not adhere to the pump and die head of an extruder, and are easily decolored when switching raw materials. Conventionally, organic color masterbatches are inferior in weather resistance, which has been a problem, but by using inorganic color masterbatches, it is possible to obtain three-layer colored films with excellent weather resistance. Therefore, a further feature of the present invention is that this three-layer colored film is produced using an inorganic colored masterbatch (with a concentration of 20% by mass or less).

既存の艶消し直鎖状低密度ポリエチレンとして、2タイプ(FB2230、FB2310)があり、外層、中間層、内層が全て艶消し直鎖状低密度ポリエチレン+有色マスターバッチ+開口剤とすると、光沢度が上がり、艶消し感の低下を引き起こす。外層が艶消し原料100%、中間層が艶消し原料+有色マスターバッチである場合、内層原料の処方により、艶消し感(光沢度が9.0以下)が影響される。そのため、艶消し感(光沢度が9.0以下)を確保すべく、鋭意検討することにより、本発明を完成させるに至った。 There are two types of existing matte linear low-density polyethylene (FB2230, FB2310). When the outer layer, intermediate layer, and inner layer are all matte linear low-density polyethylene + colored masterbatch + opening agent, the glossiness is increases, causing a decrease in matte feeling. When the outer layer is 100% matte raw material and the intermediate layer is matte raw material + colored masterbatch, matte feeling (glossiness of 9.0 or less) is affected by the formulation of the inner layer raw material. Therefore, the present invention has been completed through intensive studies in order to secure a matte feeling (glossiness of 9.0 or less).

艶消し直鎖状低密度ポリエチレンFB2230の融点は124℃、FB2310の融点は127℃であり、高圧低密度ポリエチレンの融点が112℃、透明な直鎖状低密度ポリエチレンの融点が120℃~122℃である。艶消し直鎖状低密度ポリエチレンの低温ヒートシール性能が悪いことが前記から分かる。通常の場合、低温ヒートシール性能を改善するために、低融点樹脂と混合することが考えられる。しかし、ヒートシール性能は改善されるが、光沢度は上がるため、艶消し感が低下する。そのために、艶消し感(光沢度が9.0以下)を確保しつつ、低温ヒートシール性能を改善する必要がある。本発明の3層有色フィルムの特徴の一つは、原料の設計改良を通じて低温ヒートシール性能を改善したことにある。 The melting point of matte linear low density polyethylene FB2230 is 124°C, the melting point of FB2310 is 127°C, the melting point of high pressure low density polyethylene is 112°C, and the melting point of transparent linear low density polyethylene is 120°C to 122°C. is. It can be seen from the foregoing that the low temperature heat seal performance of matte linear low density polyethylene is poor. Usually, it is considered to mix with a low-melting resin in order to improve low-temperature heat-sealing performance. However, although the heat-sealing performance is improved, the glossiness is increased and the matte feeling is reduced. Therefore, it is necessary to improve the low-temperature heat-sealing performance while ensuring a matte feeling (glossiness of 9.0 or less). One of the features of the three-layer colored film of the present invention is that the low-temperature heat-sealing performance is improved through the design improvement of raw materials.

本実施形態では、3層ダイヘッドにおける各層の層間比率1.2:2.0:0.8を採用し、たとえば、外層が艶消し直鎖状低密度ポリエチレン+開口剤、中間層が艶消し直鎖状低密度ポリエチレン+有色マスターバッチ、内層が艶消し直鎖状低密度ポリエチレン+透明な直鎖状低密度ポリエチレン+高圧低密度ポリエチレン+開口剤を採用することで、最終的に最大限度で艶消し感を発揮した。3層押出機の3層ダイヘッドの層間比率は非常に重要であり、3層押出機に押出計量制御装置が取り付けられていない場合、ダイヘッドの層間厚みの安定性を確保することができず、層間厚みが安定していない場合、直接に艶消し感の変化、ヒートシール強度の不安定を引き起こす。本発明の3層押出機は外層押出機と、中間層押出機と、内層押出機とに分けられ、設定比率に基づき、自動押出計量制御装置により3層ダイヘッドの内部各層間の樹脂が一定の量で押し出される。通常、計量制御装置がない場合、層間比率の設定に従って制御することができない。一般にPEフィルム成形の3層ダイヘッドの層間比率が1:2:1である。需要者のニーズに応えるため、本発明では有色艶消しフィルムのダイヘッドの層間比率を変更しており、目的は最大限度で艶消し感(光沢度が8.0以下)を奏することである。本発明の3層有色フィルムの特徴は更に、層間比率=外層1.0~1.2:中間層1.0~2.0:内層0.5~1.0とすることにより、原料設計だけでは実現できない光沢度の低減を実現可能としたことにある。 In this embodiment, an interlayer ratio of 1.2:2.0:0.8 is adopted for each layer in the three-layer die head, for example, the outer layer is a matte linear low-density polyethylene + opening agent, and the middle layer is a matte Linear low-density polyethylene + colored masterbatch, inner layer matte linear low-density polyethylene + transparent linear low-density polyethylene + high-pressure low-density polyethylene + opening agent, finally maximum gloss It gave off a feeling of extinguishing. The interlayer ratio of the three-layer die head of the three-layer extruder is very important.If the three-layer extruder is not equipped with an extrusion metering control device, the stability of the interlayer thickness of the die head cannot be ensured. If the thickness is not stable, it directly causes a change in matte feeling and an unstable heat seal strength. The three-layer extruder of the present invention is divided into an outer layer extruder, an intermediate layer extruder and an inner layer extruder. Based on the set ratio, the resin between each layer inside the three-layer die head is constant by the automatic extrusion metering control device. extruded in quantity. Normally, without a metering controller, it is not possible to control according to the inter-layer ratio setting. Generally, the interlayer ratio of the three-layer die head for PE film molding is 1:2:1. In order to meet the needs of consumers, the present invention changes the interlayer ratio of the die head of the colored matte film, and the purpose is to achieve the maximum matte feeling (glossiness of 8.0 or less). The feature of the three-layer colored film of the present invention is that the interlayer ratio = outer layer 1.0 to 1.2: middle layer 1.0 to 2.0: inner layer 0.5 to 1.0. It is possible to realize a reduction in glossiness that cannot be achieved by conventional methods.

本発明の艶消し感(光沢度が9.0以下)を有する3層有色フィルムは以下の特徴を有する。 The three-layer colored film having a matte feel (glossiness of 9.0 or less) of the present invention has the following characteristics.

(1)淡色有色マスターバッチは通常に有機系マスターバッチを主とする。有機系マスターバッチの欠点は、耐候性が悪く、使用に制限がある。一方、無機系の淡色有色マスターバッチは、金属との密着性が悪いことから脱色しやすく、脱色にかかる時間を短縮することが可能な3層艶消し有色フィルムの製造が可能となる。 (1) Light colored masterbatches are generally organic masterbatches. A disadvantage of organic masterbatches is their poor weather resistance, which limits their use. On the other hand, the inorganic light-colored masterbatch has poor adhesion to metals and thus is easily decolored, making it possible to produce a three-layer matte colored film capable of shortening the decolorization time.

(2)艶消し感(光沢度が9.0以下)は光沢度に反比例する。3層の原料樹脂の設計及びダイヘッドの層間比率を調整することにより、艶消し感(光沢度が9.0以下)を最大に引き出しつつ、低温ヒートシール性優れた3層艶消し有色フィルムを得ることが可能となる。 (2) Matte feeling (glossiness is 9.0 or less) is inversely proportional to glossiness. To obtain a three-layer matte colored film with excellent low-temperature heat-sealability while maximizing matte feeling (glossiness of 9.0 or less) by adjusting the design of the three-layer raw material resin and the interlayer ratio of the die head. becomes possible.

(3)衛生材料の分野では、通常、包装袋は全て全面印刷される。本発明の艶消し有色フィルムは、高級感が感じられるだけでなく、印刷面積も減少するため、環境保護に非常に有利な包装袋となる。 (3) In the field of sanitary materials, all packaging bags are generally printed on the entire surface. The matte colored film of the present invention not only gives a sense of luxury, but also reduces the printing area, making it a packaging bag that is extremely advantageous in terms of environmental protection.

以上、本発明の実施形態につき説明したが、本発明の範囲はこれに限定されるものではなく、本発明の思想の本日及び原理を逸脱しない範囲で行われる種々の変更、置換、代替、簡素化を行って実施することができる。 Although the embodiment of the present invention has been described above, the scope of the present invention is not limited to this, and various changes, replacements, substitutions, and simplifications can be made without departing from the scope and principle of the idea of the present invention. can be implemented by

Claims (4)

艶消し感を有する3層有色フィルムであって、前記3層有色フィルムは、外層と、中間層と、内層とから構成され、前記外層が、下記原料:融点が124℃~127℃である直鎖状低密度ポリエチレン90~98質量%、高圧低密度ポリエチレン又は透明な低密度ポリエチレン0~7質量%及び開口剤2~3質量%からなり;前記中間層が、下記原料:融点が124℃~127℃である直鎖状低密度ポリエチレン70~90質量%と、融点が120℃~122℃である直鎖状低密度ポリエチレン0~10質量%と、高圧低密度ポリエチレン0~10質量%と、有色マスターバッチ10~20質量%からなり;前記内層が、下記原料:融点が124℃~127℃である直鎖状低密度ポリエチレン35~60質量%と、融点が120℃~122℃である直鎖状低密度ポリエチレン27~40質量%と、高圧低密度ポリエチレン10~25質量%と、開口剤2.5~4質量% からなり、前記有色マスターバッチは、無機系顔料を含有する淡色有色マスターバッチであり、前記有色マスターバッチにおける前記無機系顔料の濃度が20質量%以下であることを特徴とする艶消し感を有する3層有色フィルム。 A three-layer colored film having a matt feel, the three-layer colored film is composed of an outer layer, an intermediate layer, and an inner layer, and the outer layer is made of the following raw material: 90-98 % by mass of linear low-density polyethylene, 0-7% by mass of high-pressure low-density polyethylene or transparent low-density polyethylene, and 2-3% by mass of an opening agent; 70 to 90% by mass of linear low density polyethylene having a melting point of 127° C., 0 to 10% by mass of linear low density polyethylene having a melting point of 120° C. to 122° C., and 0 to 10% by mass of high pressure low density polyethylene, The inner layer is composed of 10 to 20% by mass of a colored masterbatch ; 27 to 40% by mass of linear low-density polyethylene, 10 to 25% by mass of high-pressure low-density polyethylene , and 2.5 to 4% by mass of an opening agent. A three-layer colored film having a matte feel, which is a masterbatch, wherein the concentration of the inorganic pigment in the colored masterbatch is 20% by mass or less . 前記3層有色フィルムは、光沢度が9.0以下であることを特徴とする請求項1に記載の3層有色フィルム。 2. The three-layer colored film according to claim 1, wherein the three-layer colored film has a glossiness of 9.0 or less. 前記外層、中間層及び内層の層間比率は、外層:中間層:内層=1.0~1.2:1.0~2.0:0.5~1.0であることを特徴とする、請求項1又は2に記載の3層有色フィルム。 The interlayer ratio of the outer layer, the intermediate layer and the inner layer is outer layer: intermediate layer: inner layer = 1.0 to 1.2: 1.0 to 2.0: 0.5 to 1.0, A three-layer colored film according to claim 1 or 2 . 請求項1~のいずれか一項に記載の3層有色フィルムの製造方法であって、前記外層を構成する樹脂組成物と、前記中間層を構成する樹脂組成物と、前記内層を構成する樹脂組成物とを共押出してインフレーション成形することを特徴とする3層有色フィルムの製造方法。 4. The method for producing a three-layered colored film according to any one of claims 1 to 3 , wherein the resin composition constituting the outer layer, the resin composition constituting the intermediate layer, and the inner layer are composed. A method for producing a three-layer colored film, comprising coextrusion with a resin composition and inflation molding.
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JP2002037317A (en) 2000-07-27 2002-02-06 Toppan Printing Co Ltd Lid member
JP4255215B2 (en) 1999-02-12 2009-04-15 株式会社クレハ Laminate for packaging
JP2018069459A (en) 2016-10-24 2018-05-10 フタムラ化学株式会社 Biaxial oriented matte-tone polypropylene film and printing film using the same

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JP4255215B2 (en) 1999-02-12 2009-04-15 株式会社クレハ Laminate for packaging
JP2002037317A (en) 2000-07-27 2002-02-06 Toppan Printing Co Ltd Lid member
JP2018069459A (en) 2016-10-24 2018-05-10 フタムラ化学株式会社 Biaxial oriented matte-tone polypropylene film and printing film using the same

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