JP7182333B1 - Resin composition and molded article - Google Patents
Resin composition and molded article Download PDFInfo
- Publication number
- JP7182333B1 JP7182333B1 JP2022130096A JP2022130096A JP7182333B1 JP 7182333 B1 JP7182333 B1 JP 7182333B1 JP 2022130096 A JP2022130096 A JP 2022130096A JP 2022130096 A JP2022130096 A JP 2022130096A JP 7182333 B1 JP7182333 B1 JP 7182333B1
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- Prior art keywords
- resin composition
- mass
- resin
- powder
- molded article
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 67
- 239000000843 powder Substances 0.000 claims abstract description 78
- 229920001955 polyphenylene ether Polymers 0.000 claims abstract description 45
- 239000000126 substance Substances 0.000 claims abstract description 29
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 28
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 25
- 229920006465 Styrenic thermoplastic elastomer Polymers 0.000 claims abstract description 10
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims abstract description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 68
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 34
- 239000012756 surface treatment agent Substances 0.000 claims description 28
- -1 phosphate ester Chemical class 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 10
- 229910019142 PO4 Inorganic materials 0.000 claims description 9
- 239000010452 phosphate Substances 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 8
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- 229920005990 polystyrene resin Polymers 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 150000003440 styrenes Chemical class 0.000 description 23
- 229920005989 resin Polymers 0.000 description 21
- 239000011347 resin Substances 0.000 description 21
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- 238000002156 mixing Methods 0.000 description 9
- 239000008188 pellet Substances 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 235000021317 phosphate Nutrition 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 235000012438 extruded product Nutrition 0.000 description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 150000005690 diesters Chemical class 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 150000005691 triesters Chemical class 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000004035 construction material Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920002577 polybenzoxazole Polymers 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- LDMOEFOXLIZJOW-UHFFFAOYSA-N 1-dodecanesulfonic acid Chemical compound CCCCCCCCCCCCS(O)(=O)=O LDMOEFOXLIZJOW-UHFFFAOYSA-N 0.000 description 1
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 description 1
- KUNNUNBSGQSGDY-UHFFFAOYSA-N 2-butyl-6-methylphenol Chemical compound CCCCC1=CC=CC(C)=C1O KUNNUNBSGQSGDY-UHFFFAOYSA-N 0.000 description 1
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical class CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 description 1
- FKOZPUORKCHONH-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid Chemical compound CC(C)CS(O)(=O)=O FKOZPUORKCHONH-UHFFFAOYSA-N 0.000 description 1
- JDQDSEVNMTYMOC-UHFFFAOYSA-N 3-methylbenzenesulfonic acid Chemical compound CC1=CC=CC(S(O)(=O)=O)=C1 JDQDSEVNMTYMOC-UHFFFAOYSA-N 0.000 description 1
- CVLHGLWXLDOELD-UHFFFAOYSA-N 4-(Propan-2-yl)benzenesulfonic acid Chemical compound CC(C)C1=CC=C(S(O)(=O)=O)C=C1 CVLHGLWXLDOELD-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical class C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- 239000004724 Iupiace Substances 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 239000004727 Noryl Substances 0.000 description 1
- 229920001207 Noryl Polymers 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical class [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- QDHFHIQKOVNCNC-UHFFFAOYSA-N butane-1-sulfonic acid Chemical compound CCCCS(O)(=O)=O QDHFHIQKOVNCNC-UHFFFAOYSA-N 0.000 description 1
- BRXCDHOLJPJLLT-UHFFFAOYSA-N butane-2-sulfonic acid Chemical compound CCC(C)S(O)(=O)=O BRXCDHOLJPJLLT-UHFFFAOYSA-N 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- GBAOBIBJACZTNA-UHFFFAOYSA-L calcium sulfite Chemical compound [Ca+2].[O-]S([O-])=O GBAOBIBJACZTNA-UHFFFAOYSA-L 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 235000010261 calcium sulphite Nutrition 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000009388 chemical precipitation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- CCIVGXIOQKPBKL-UHFFFAOYSA-M ethanesulfonate Chemical compound CCS([O-])(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-M 0.000 description 1
- SFNALCNOMXIBKG-UHFFFAOYSA-N ethylene glycol monododecyl ether Chemical compound CCCCCCCCCCCCOCCO SFNALCNOMXIBKG-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- SSILHZFTFWOUJR-UHFFFAOYSA-N hexadecane-1-sulfonic acid Chemical compound CCCCCCCCCCCCCCCCS(O)(=O)=O SSILHZFTFWOUJR-UHFFFAOYSA-N 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 238000010299 mechanically pulverizing process Methods 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- GPUMPJNVOBTUFM-UHFFFAOYSA-N naphthalene-1,2,3-trisulfonic acid Chemical compound C1=CC=C2C(S(O)(=O)=O)=C(S(O)(=O)=O)C(S(=O)(=O)O)=CC2=C1 GPUMPJNVOBTUFM-UHFFFAOYSA-N 0.000 description 1
- YZMHQCWXYHARLS-UHFFFAOYSA-N naphthalene-1,2-disulfonic acid Chemical compound C1=CC=CC2=C(S(O)(=O)=O)C(S(=O)(=O)O)=CC=C21 YZMHQCWXYHARLS-UHFFFAOYSA-N 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- CACRRXGTWZXOAU-UHFFFAOYSA-N octadecane-1-sulfonic acid Chemical compound CCCCCCCCCCCCCCCCCCS(O)(=O)=O CACRRXGTWZXOAU-UHFFFAOYSA-N 0.000 description 1
- WLGDAKIJYPIYLR-UHFFFAOYSA-N octane-1-sulfonic acid Chemical compound CCCCCCCCS(O)(=O)=O WLGDAKIJYPIYLR-UHFFFAOYSA-N 0.000 description 1
- LHQXHHDBJMMPCQ-UHFFFAOYSA-N octane-2-sulfonic acid Chemical compound CCCCCCC(C)S(O)(=O)=O LHQXHHDBJMMPCQ-UHFFFAOYSA-N 0.000 description 1
- TWBKZBJAVASNII-UHFFFAOYSA-N pentadecane-1-sulfonic acid Chemical compound CCCCCCCCCCCCCCCS(O)(=O)=O TWBKZBJAVASNII-UHFFFAOYSA-N 0.000 description 1
- JGTNAGYHADQMCM-UHFFFAOYSA-N perfluorobutanesulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F JGTNAGYHADQMCM-UHFFFAOYSA-N 0.000 description 1
- YFSUTJLHUFNCNZ-UHFFFAOYSA-N perfluorooctane-1-sulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YFSUTJLHUFNCNZ-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011591 potassium Chemical class 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- HNDXKIMMSFCCFW-UHFFFAOYSA-N propane-2-sulphonic acid Chemical compound CC(C)S(O)(=O)=O HNDXKIMMSFCCFW-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/10—Copolymers of styrene with conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
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- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
【課題】本発明の課題は、変性ポリフェニレンエーテル及び無機物質粉末を含み、かつ、良好な耐衝撃性及び高い剛性を備えた成形品を得るための技術の提供である。【解決手段】本発明は、樹脂組成物であって、前記樹脂組成物が、熱可塑性樹脂と、無機物質粉末と、水添スチレン系熱可塑性エラストマーと、を含み、前記熱可塑性樹脂と、前記無機物質粉末との質量比が、10:90~50:50であり、前記熱可塑性樹脂が、変性ポリフェニレンエーテルからなり、前記水添スチレン系熱可塑性エラストマーの含有量が、前記樹脂組成物に対して、5.0質量%以上20.0質量%以下である、樹脂組成物を提供する。【選択図】なしAn object of the present invention is to provide a technique for obtaining a molded article containing modified polyphenylene ether and inorganic substance powder and having good impact resistance and high rigidity. The present invention provides a resin composition comprising a thermoplastic resin, an inorganic powder, and a hydrogenated styrenic thermoplastic elastomer, wherein the thermoplastic resin and the The mass ratio with the inorganic powder is 10:90 to 50:50, the thermoplastic resin is made of modified polyphenylene ether, and the content of the hydrogenated styrene thermoplastic elastomer is is 5.0% by mass or more and 20.0% by mass or less. [Selection figure] None
Description
本発明は、樹脂組成物及び成形品に関する。 The present invention relates to resin compositions and molded articles.
樹脂製品の製造に際して、環境負荷を低減する観点から、無機物質粉末(例えば、炭酸カルシウム粉末等)を配合することが知られている。 From the viewpoint of reducing the environmental load, it is known to add inorganic powder (for example, calcium carbonate powder, etc.) in the production of resin products.
しかし、無機物質粉末は、樹脂製品の耐衝撃性を損ない得る。かかる課題を解決する観点から、例えば、特許文献1には、無機物質粉末を多量充填したプロピレン樹脂組成物において、特定のエラストマー成分を低密度ポリエチレンと共に配合することが提案されている。 However, the inorganic powder can impair the impact resistance of the resin product. From the viewpoint of solving such problems, for example, Patent Document 1 proposes blending a specific elastomer component together with low-density polyethylene in a propylene resin composition filled with a large amount of inorganic powder.
ここで、変性ポリフェニレンエーテルは、良好な耐衝撃性を有する熱可塑性樹脂として知られている。
しかし、本発明者らは、変性ポリフェニレンエーテルと共に無機物質粉末を配合すると、得られる製品の剛性を高められるものの、耐衝撃性が顕著に損なわれることを見出した。
Here, modified polyphenylene ether is known as a thermoplastic resin having good impact resistance.
However, the present inventors have found that blending an inorganic substance powder with a modified polyphenylene ether can increase the rigidity of the resulting product, but significantly impairs the impact resistance.
本発明は以上の実情に鑑みてなされたものであり、変性ポリフェニレンエーテル及び無機物質粉末を含み、かつ、良好な耐衝撃性及び高い剛性を備えた成形品を得るための技術の提供を目的とする。 The present invention has been made in view of the above circumstances, and aims to provide a technique for obtaining a molded article containing modified polyphenylene ether and inorganic substance powder and having good impact resistance and high rigidity. do.
本発明者は、変性ポリフェニレンエーテル及び無機物質粉末に加えて、所定量の水添スチレン系熱可塑性エラストマーを配合することで上記課題を解決出来る点を見出し、本発明を完成するに至った。より具体的には、本発明は以下を提供する。 The present inventors have found that the above problems can be solved by blending a predetermined amount of a hydrogenated styrene thermoplastic elastomer in addition to the modified polyphenylene ether and the inorganic powder, and have completed the present invention. More specifically, the present invention provides:
(1) 樹脂組成物であって、
前記樹脂組成物が、熱可塑性樹脂と、無機物質粉末と、水添スチレン系熱可塑性エラストマーと、を含み、
前記熱可塑性樹脂と、前記無機物質粉末との質量比が、10:90~50:50であり、
前記熱可塑性樹脂が、変性ポリフェニレンエーテルからなり、
前記水添スチレン系熱可塑性エラストマーの含有量が、前記樹脂組成物に対して、5.0質量%以上20.0質量%以下である、
樹脂組成物。
(1) A resin composition,
The resin composition contains a thermoplastic resin, an inorganic powder, and a hydrogenated styrene thermoplastic elastomer,
The mass ratio of the thermoplastic resin and the inorganic substance powder is 10:90 to 50:50,
The thermoplastic resin is made of modified polyphenylene ether,
The content of the hydrogenated styrenic thermoplastic elastomer is 5.0% by mass or more and 20.0% by mass or less with respect to the resin composition.
Resin composition.
(2) 前記変性ポリフェニレンエーテルが、ポリフェニレンエーテル、及びポリスチレン系樹脂を含むポリマーアロイである、(1)に記載の樹脂組成物。 (2) The resin composition according to (1), wherein the modified polyphenylene ether is a polymer alloy containing polyphenylene ether and polystyrene resin.
(3) 前記水添スチレン系熱可塑性エラストマーが、重量平均分子量10000以上100000以下、かつ、スチレン単位含有率が30.0質量%以上80.0質量%以下である、(1)に記載の樹脂組成物。 (3) The resin according to (1), wherein the hydrogenated styrene thermoplastic elastomer has a weight average molecular weight of 10000 or more and 100000 or less and a styrene unit content of 30.0% or more and 80.0% or less by mass. Composition.
(4) 前記無機物質粉末が、重質炭酸カルシウム粉末である、(1)に記載の樹脂組成物。 (4) The resin composition according to (1), wherein the inorganic substance powder is ground calcium carbonate powder.
(5) 前記重質炭酸カルシウム粉末が、表面処理剤で処理された重質炭酸カルシウム粉末であり、
前記表面処理剤が、スルホン酸を含む表面処理剤、スルホン酸塩を含む表面処理剤、及びリン酸エステルを含有する表面処理剤からなる群から選択される1以上である、
(4)に記載の樹脂組成物。
(5) the ground calcium carbonate powder is ground calcium carbonate powder treated with a surface treatment agent;
The surface treatment agent is one or more selected from the group consisting of a surface treatment agent containing sulfonic acid, a surface treatment agent containing a sulfonate, and a surface treatment agent containing a phosphate ester.
The resin composition according to (4).
(6) 前記重質炭酸カルシウム粉末のJIS M-8511に準じた空気透過法による平均粒子径が、0.7μm以上6.0μm以下である、(4)に記載の樹脂組成物。 (6) The resin composition according to (4), wherein the heavy calcium carbonate powder has an average particle size of 0.7 μm or more and 6.0 μm or less as determined by an air permeation method according to JIS M-8511.
(7) (1)から(6)の何れか1項に記載の樹脂組成物からなる、成形品。 (7) A molded article made of the resin composition according to any one of (1) to (6).
(8) 前記成形品が、押出成形品、又は射出成形品である、(7)に記載の成形品。 (8) The molded article according to (7), wherein the molded article is an extrusion molded article or an injection molded article.
本発明によれば、変性ポリフェニレンエーテル及び無機物質粉末を含み、かつ、良好な耐衝撃性及び高い剛性を備えた成形品を得るための技術が提供される。 INDUSTRIAL APPLICABILITY According to the present invention, there is provided a technique for obtaining a molded article containing modified polyphenylene ether and inorganic powder and having good impact resistance and high rigidity.
以下、本発明の実施形態について説明するが、本発明はこれに限定されない。 Embodiments of the present invention will be described below, but the present invention is not limited thereto.
<樹脂組成物>
本発明の樹脂組成物は、以下の要件を全て満たす。
・ 樹脂組成物が、熱可塑性樹脂と、無機物質粉末と、水添スチレン系熱可塑性エラストマーと、を含む。
・ 熱可塑性樹脂と、無機物質粉末との質量比が、10:90~50:50である。
・ 熱可塑性樹脂が、変性ポリフェニレンエーテルからなる。
・ 水添スチレン系熱可塑性エラストマーの含有量が、樹脂組成物に対して、5.0質量%以上20.0質量%以下である。
<Resin composition>
The resin composition of the present invention satisfies all of the following requirements.
- The resin composition contains a thermoplastic resin, an inorganic powder, and a hydrogenated styrenic thermoplastic elastomer.
- The mass ratio of the thermoplastic resin to the inorganic powder is 10:90 to 50:50.
- The thermoplastic resin is composed of modified polyphenylene ether.
- The content of the hydrogenated styrene-based thermoplastic elastomer is 5.0% by mass or more and 20.0% by mass or less with respect to the resin composition.
本発明の樹脂組成物は、熱可塑性樹脂、及び無機物質粉末を含む樹脂組成物において、所定量の変性ポリフェニレンエーテルが配合される点に主要な技術的特徴がある。
上記構成を備える樹脂組成物によれば、変性ポリフェニレンエーテルの耐衝撃性を損なわずに、高い剛性を備える成形品を作製出来る。
The resin composition of the present invention is mainly technically characterized in that a predetermined amount of modified polyphenylene ether is blended in the resin composition containing a thermoplastic resin and an inorganic substance powder.
According to the resin composition having the above structure, a molded article having high rigidity can be produced without impairing the impact resistance of the modified polyphenylene ether.
水添スチレン系熱可塑性エラストマーは、変性ポリフェニレンエーテル等の樹脂の耐衝撃性改質剤として知られる。
しかし、水添スチレン系熱可塑性エラストマーが、変性ポリフェニレンエーテル含有成形品において、耐衝撃性の低下を抑制しつつ、無機物質粉末の配合によって奏される剛性の向上を阻害しないという効果は意外な知見である。
その理由は定かではないが、水添スチレン系熱可塑性エラストマーの添加により無機物質粉末の分散性が良好になったことによるものと推察される。
Hydrogenated styrene thermoplastic elastomers are known as impact modifiers for resins such as modified polyphenylene ethers.
However, it is surprising that the hydrogenated styrenic thermoplastic elastomer suppresses the decrease in the impact resistance of the modified polyphenylene ether-containing molded article and does not hinder the improvement in rigidity achieved by blending the inorganic powder. is.
The reason for this is not clear, but it is presumed that the addition of the hydrogenated styrene thermoplastic elastomer improves the dispersibility of the inorganic powder.
本発明において「耐衝撃性」とは、樹脂組成物から得られる成形品のシャルピー衝撃強度の高さを包含する。 In the present invention, "impact resistance" includes the height of Charpy impact strength of a molded article obtained from the resin composition.
樹脂組成物から得られる成形品の耐衝撃性は、実施例に示した方法で評価し得る。 The impact resistance of a molded article obtained from the resin composition can be evaluated by the method shown in Examples.
本発明において「剛性」とは、外部からの曲げの力に対する、成形品の寸法変化の生じ難さを包含する。 In the present invention, the term "rigidity" includes resistance to dimensional change of a molded product against external bending force.
樹脂組成物から得られる成形品の剛性は、実施例に示した方法で評価し得る。 The rigidity of a molded article obtained from a resin composition can be evaluated by the method shown in Examples.
以下、本発明の樹脂組成物の詳細について説明する。 Details of the resin composition of the present invention are described below.
なお、以下、本発明において、「Aは成分aからなる」とは、「A」が、「成分a」以外の成分を実質的に含まないこと、好ましくは「成分a」以外の成分を全く含まないことを包含する。
本発明において、「Aが、成分a以外の成分を実質的に含まない」とは、「A」中の「成分a」以外の成分の含有量が、好ましくは0.1質量%以下であること、より好ましくは0.05質量%以下であることを包含する。
Hereinafter, in the present invention, "A consists of component a" means that "A" does not substantially contain components other than "component a", preferably contains no components other than "component a". Inclusive of non-inclusive.
In the present invention, "A does not substantially contain components other than component a" means that the content of components other than "component a" in "A" is preferably 0.1% by mass or less. and more preferably 0.05% by mass or less.
(1)熱可塑性樹脂
本発明における熱可塑性樹脂は、変性ポリフェニレンエーテル(以下、「変性PPE」ともいう。)からなる。変性PPEは、1種を単独で、又は2種以上を組み合わせて用いることが出来る。
(1) Thermoplastic resin The thermoplastic resin in the present invention consists of modified polyphenylene ether (hereinafter also referred to as "modified PPE"). Modified PPE can be used singly or in combination of two or more.
「変性ポリフェニレンエーテル(変性PPE)」とは、ポリフェニレンエーテル(PPE)系樹脂と、PPE以外の樹脂とのポリマーアロイである、
変性PPEは、ポリフェニレンエーテル系樹脂が島に配され、その他の樹脂(ポリスチレン系樹脂、ポリエステル系樹脂、ポリプロピレン系樹脂等)が海に配された、海-島構造を有する。
変性PPEは、通常、良好な耐衝撃性を有するものの、剛性が低く、変形し易い樹脂である。
"Modified polyphenylene ether (modified PPE)" is a polymer alloy of a polyphenylene ether (PPE)-based resin and a resin other than PPE.
Modified PPE has a sea-island structure in which polyphenylene ether resins are arranged in islands and other resins (polystyrene resins, polyester resins, polypropylene resins, etc.) are arranged in the sea.
Modified PPE is generally a resin that has good impact resistance but low stiffness and is easily deformed.
本発明における変性PPEは、特に限定されず、従来知られる任意のものが包含される。
ただし、本発明の効果が奏され易いという観点から、変性PPEとしては、ポリフェニレンエーテル、及びポリスチレン系樹脂を含むポリマーアロイが好ましい。
Modified PPE in the present invention is not particularly limited, and includes any conventionally known ones.
However, from the viewpoint that the effects of the present invention are readily exhibited, the modified PPE is preferably a polymer alloy containing polyphenylene ether and polystyrene resin.
変性PPEを構成するポリフェニレンエーテル系樹脂としては、特に限定されないが、ホモ重合体、及び共重合体の何れか、又は両方であっても良い。 The polyphenylene ether resin that constitutes the modified PPE is not particularly limited, but may be either or both of a homopolymer and a copolymer.
ホモ重合体であるポリフェニレンエーテル系樹脂としては、ポリ(2,6-ジメチル-1,4-フェニレンエーテル)、ポリ(2-メチル-6-エチル-1,4-フェニレンエーテル)、ポリ(2-メチル-6-フェニル-1,4-フェニレンエーテル)、ポリ(2,6-ジクロロ-1,4-フェニレンエーテル)等が挙げられる。 Examples of homopolymer polyphenylene ether resins include poly(2,6-dimethyl-1,4-phenylene ether), poly(2-methyl-6-ethyl-1,4-phenylene ether), poly(2- methyl-6-phenyl-1,4-phenylene ether), poly(2,6-dichloro-1,4-phenylene ether) and the like.
共重合体であるポリフェニレンエーテル系樹脂としては、2,6-ジメチルフェノールと、他のフェノール類との共重合体(2,6-ジメチルフェノールと2,3,6-トリメチルフェノールとの共重合体、2,6-ジメチルフェノールと2-メチル-6-ブチルフェノールとの共重合体等)等が挙げられる。 Polyphenylene ether-based resins that are copolymers include copolymers of 2,6-dimethylphenol and other phenols (copolymers of 2,6-dimethylphenol and 2,3,6-trimethylphenol , a copolymer of 2,6-dimethylphenol and 2-methyl-6-butylphenol, etc.).
変性PPEを構成するポリスチレン系樹脂としては、特に限定されないが、スチレン含有量が50重量%以上である樹脂等が挙げられる。
このような樹脂として、スチレンからなる重合体、アタクチックポリスチレン、及びスチレン-アクリロニトリル共重合体、並びにこれらのゴム補強物等が挙げられる。
The polystyrene-based resin that constitutes the modified PPE is not particularly limited, but resins having a styrene content of 50% by weight or more can be used.
Such resins include styrene polymers, atactic polystyrene, styrene-acrylonitrile copolymers, and rubber reinforcements thereof.
変性PPEとしては市販品を使用することも出来る。このような例として、「ザイロン(登録商標)200H」(旭化成株式会社製)、「ユピエース(登録商標)LN40」(三菱エンジニアリングプラスチックス株式会社製)、「ノリル(商標)N190HF」(SABIC製)等が挙げられる。これらの樹脂は、ポリフェニレンエーテル、及びポリスチレン系樹脂を含むポリマーアロイに相当する。 A commercially available product can also be used as the modified PPE. Examples of this include "Zylon (registered trademark) 200H" (manufactured by Asahi Kasei Corporation), "Iupiace (registered trademark) LN40" (manufactured by Mitsubishi Engineering-Plastics Corporation), and "Noryl (trademark) N190HF" (manufactured by SABIC). etc. These resins correspond to polymer alloys containing polyphenylene ether and polystyrene resins.
熱可塑性樹脂の含有量は、成形性等の観点から適宜設定出来る。 The content of the thermoplastic resin can be appropriately set from the viewpoint of moldability and the like.
熱可塑性樹脂の含有量の上限は、樹脂組成物に対して、好ましくは48質量%以下、より好ましくは43質量%以下である。
熱可塑性樹脂の含有量の下限は、樹脂組成物に対して、好ましくは8質量%以上、より好ましくは13質量%以上である。
The upper limit of the content of the thermoplastic resin is preferably 48% by mass or less, more preferably 43% by mass or less, relative to the resin composition.
The lower limit of the content of the thermoplastic resin is preferably 8% by mass or more, more preferably 13% by mass or more, relative to the resin composition.
(2)無機物質粉末
無機物質粉末としては、特に限定されず、通常の樹脂製品等に含まれるものを採用出来る。無機物質粉末は、1種を単独で、又は2種以上を組み合わせて用いることが出来る。
(2) Inorganic substance powder The inorganic substance powder is not particularly limited, and those contained in ordinary resin products or the like can be used. The inorganic substance powder can be used singly or in combination of two or more.
(2-1)無機物質粉末の種類
無機物質粉末としては、例えば、以下のものが挙げられる。
金属(カルシウム、マグネシウム、アルミニウム、チタン、鉄、亜鉛等)の炭酸塩、硫酸塩、珪酸塩、リン酸塩、又はホウ酸塩;
金属(カルシウム、マグネシウム、アルミニウム、チタン、鉄、亜鉛等)の酸化物;
上記塩又は酸化物の水和物等。
(2-1) Types of Inorganic Substance Powders Examples of inorganic substance powders include the following.
Carbonates, sulfates, silicates, phosphates, or borates of metals (calcium, magnesium, aluminum, titanium, iron, zinc, etc.);
oxides of metals (calcium, magnesium, aluminum, titanium, iron, zinc, etc.);
hydrates of the above salts or oxides;
無機物質粉末としては、例えば、炭酸カルシウム、炭酸マグネシウム、酸化亜鉛、酸化チタン、シリカ、アルミナ、クレー、タルク、カオリン、水酸化アルミニウム、水酸化マグネシウム、ケイ酸アルミニウム、ケイ酸マグネシウム、ケイ酸カルシウム、硫酸アルミニウム、硫酸マグネシウム、硫酸カルシウム、リン酸マグネシウム、硫酸バリウム、珪砂、カーボンブラック、ゼオライト、モリブデン、珪藻土、セリサイト、シラス、亜硫酸カルシウム、硫酸ナトリウム、チタン酸カリウム、ベントナイト、黒鉛等が挙げられる。 Examples of inorganic substance powders include calcium carbonate, magnesium carbonate, zinc oxide, titanium oxide, silica, alumina, clay, talc, kaolin, aluminum hydroxide, magnesium hydroxide, aluminum silicate, magnesium silicate, calcium silicate, aluminum sulfate, magnesium sulfate, calcium sulfate, magnesium phosphate, barium sulfate, silica sand, carbon black, zeolite, molybdenum, diatomaceous earth, sericite, shirasu, calcium sulfite, sodium sulfate, potassium titanate, bentonite, graphite and the like.
無機物質粉末は合成のものであっても良く、天然鉱物由来のものであっても良い。 The inorganic substance powder may be synthetic or derived from natural minerals.
無機物質粉末の形状は、特に限定されず、粒子状(球形、不定形状等)、フレーク状、顆粒状、繊維状等の何れであっても良い。 The shape of the inorganic powder is not particularly limited, and may be particulate (spherical, irregular, etc.), flakes, granules, fibers, or the like.
(2-2)好ましい無機物質粉末
無機物質粉末としては、炭酸カルシウム粉末が好ましい。
通常、樹脂組成物に対して炭酸カルシウム粉末の配合量を高めると、樹脂組成物から得られる成形品の剛性を高め易くなる。他方で、変性ポリフェニレンエーテルを含む樹脂組成物において炭酸カルシウム粉末の配合量を高めると、成形品の耐衝撃性が顕著に劣り易くなる。
しかし、本発明によれば、炭酸カルシウム粉末の配合量が高くとも、所定量の水添スチレン系熱可塑性エラストマーを配合することで、耐衝撃性の低下を抑制し、良好な剛性を備える変性ポリフェニレンエーテル含有成形品が得られる。
(2-2) Preferred Inorganic Powder Calcium carbonate powder is preferred as the inorganic powder.
Generally, increasing the amount of calcium carbonate powder blended with respect to the resin composition facilitates increasing the rigidity of molded articles obtained from the resin composition. On the other hand, if the blending amount of calcium carbonate powder is increased in the resin composition containing the modified polyphenylene ether, the impact resistance of the molded article tends to be markedly deteriorated.
However, according to the present invention, even if the amount of calcium carbonate powder is high, by blending a predetermined amount of hydrogenated styrene-based thermoplastic elastomer, the decrease in impact resistance is suppressed and the modified polyphenylene having good rigidity is obtained. Ether-containing moldings are obtained.
炭酸カルシウム粉末としては、重質炭酸カルシウム粉末、及び軽質炭酸カルシウム粉末の何れでも良い。 The calcium carbonate powder may be either heavy calcium carbonate powder or light calcium carbonate powder.
「重質炭酸カルシウム」とは、炭酸カルシウム(CaCO3)を主成分とする天然原料(石灰石等)を機械的に粉砕(乾式法、湿式法等)して得られる炭酸カルシウムである。
「軽質炭酸カルシウム」とは、合成法(化学的沈殿反応等)により調製された炭酸カルシウムである。
したがって、重質炭酸カルシウム、及び軽質炭酸カルシウムは互いに明確に区別される。
“Heavy calcium carbonate” is calcium carbonate obtained by mechanically pulverizing (dry method, wet method, etc.) a natural raw material (limestone, etc.) containing calcium carbonate (CaCO 3 ) as a main component.
"Light calcium carbonate" is calcium carbonate prepared by a synthetic method (such as a chemical precipitation reaction).
Therefore, heavy calcium carbonate and light calcium carbonate are clearly distinguished from each other.
熱可塑性樹脂に対してより多くの接触界面を有し、本発明の効果が奏され易いという観点から、無機物質粉末は重質炭酸カルシウム粉末を含むことが好ましく、無機物質粉末が重質炭酸カルシウム粉末からなることがより好ましい。 From the viewpoint of having more contact interfaces with the thermoplastic resin and facilitating the effects of the present invention, the inorganic substance powder preferably contains heavy calcium carbonate powder, and the inorganic substance powder is heavy calcium carbonate. More preferably, it consists of powder.
無機物質粉末における、JIS M-8511に準じた空気透過法に基づく平均粒子径は、分散性を高め易いという観点から、好ましくは0.7μm以上6.0μm以下、より好ましくは1.0μm以上5.0μm以下である。 The average particle size of the inorganic substance powder based on the air permeation method according to JIS M-8511 is preferably 0.7 μm or more and 6.0 μm or less, more preferably 1.0 μm or more, from the viewpoint of easily improving dispersibility. 0 μm or less.
本発明において「平均粒子径」とは、JIS M-8511に準じた空気透過法による比表面積の測定結果から計算した値を意味する。測定機器としては、例えば、島津製作所社製の比表面積測定装置「SS-100型」を好ましく用いることが出来る。 In the present invention, the "average particle size" means a value calculated from the measurement results of the specific surface area by the air permeation method according to JIS M-8511. As a measuring device, for example, a specific surface area measuring device "SS-100 type" manufactured by Shimadzu Corporation can be preferably used.
(2-3)無機物質粉末の表面処理
無機物質粉末は表面処理剤で処理されていても良く、処理されていなくても良い。
好ましい表面処理剤としては、無機物質粉末の分散性等を高める観点から、スルホン酸を含む表面処理剤、スルホン酸塩を含む表面処理剤、及びリン酸エステルを含有する表面処理剤からなる群から選択される1以上等が挙げられる。
表面処理剤は、1種を単独で、又は2種以上を組み合わせて用いることが出来る。
(2-3) Surface Treatment of Inorganic Powder The inorganic powder may or may not be treated with a surface treatment agent.
Preferred surface treatment agents are selected from the group consisting of a surface treatment agent containing sulfonic acid, a surface treatment agent containing a sulfonate, and a surface treatment agent containing a phosphate ester, from the viewpoint of enhancing the dispersibility of the inorganic substance powder. 1 or more to be selected, and the like.
The surface treatment agents can be used singly or in combination of two or more.
本発明において、「スルホン酸を含む表面処理剤」とは、スルホン酸基を有する有機物を含む表面処理剤を包含する。
本発明において、「スルホン酸塩を含む表面処理剤」とは、スルホン酸基を有する有機物の塩を含む表面処理剤を包含する。
In the present invention, "a surface treatment agent containing sulfonic acid" includes a surface treatment agent containing an organic substance having a sulfonic acid group.
In the present invention, the "surface treatment agent containing a sulfonate" includes surface treatment agents containing salts of organic substances having a sulfonic acid group.
スルホン酸基を有する有機物としては、
アルキルスルホン酸(メタンスルホン酸、エタンスルホン酸、プロパン-1-スルホン酸、プロパン-2-スルホン酸、n-ブタン-1-スルホン酸、n-ブタン-2-スルホン酸、t-ブタン-2-スルホン酸、2-メチル-プロパン-1-スルホン酸、n-オクタン-1-スルホン酸、n-オクタン-2-スルホン酸、n-ドデカン-1-スルホン酸、ペンタデカンスルホン酸、ヘキサデカンスルホン酸、オクタデカンスルホン酸、ジアルキルスルホサクシネート、パーフロロブタンスルホン酸やパーフロロオクタンスルホン酸等);
アリールスルホン酸やアルキルアリールスルホン酸(ベンゼンスルホン酸、p-トルエンスルホン酸、m-トルエンスルホン酸、o-トルエンスルホン酸、各種キシレンスルホン酸、クメンスルホン酸、その他アルキルベンゼンスルホン酸、ナフタレンスルホン酸、ナフタレンジスルホン酸、ナフタレントリスルホン酸、アルキルナフタレンスルホン酸等);
アルキルジフェニルエーテルジスルホン酸、ラウレス硫酸、ポリオキシエチレンアルキルフェノールスルホン酸等、
が挙げられる。
As an organic substance having a sulfonic acid group,
Alkylsulfonic acids (methanesulfonic acid, ethanesulfonic acid, propane-1-sulfonic acid, propane-2-sulfonic acid, n-butane-1-sulfonic acid, n-butane-2-sulfonic acid, t-butane-2- Sulfonic acid, 2-methyl-propane-1-sulfonic acid, n-octane-1-sulfonic acid, n-octane-2-sulfonic acid, n-dodecane-1-sulfonic acid, pentadecanesulfonic acid, hexadecanesulfonic acid, octadecane sulfonic acid, dialkylsulfosuccinate, perfluorobutanesulfonic acid, perfluorooctane sulfonic acid, etc.);
Arylsulfonic acid and alkylarylsulfonic acid (benzenesulfonic acid, p-toluenesulfonic acid, m-toluenesulfonic acid, o-toluenesulfonic acid, various xylenesulfonic acids, cumenesulfonic acid, other alkylbenzenesulfonic acids, naphthalenesulfonic acid, naphthalene disulfonic acid, naphthalenetrisulfonic acid, alkylnaphthalenesulfonic acid, etc.);
Alkyldiphenyl ether disulfonic acid, laureth sulfuric acid, polyoxyethylene alkylphenol sulfonic acid, etc.
is mentioned.
スルホン酸塩としては、アルカリ金属塩(ナトリウム、カリウム等の塩)、アンモニウム塩が挙げられる。 Sulfonates include alkali metal salts (salts of sodium, potassium, etc.) and ammonium salts.
本発明において、「リン酸エステルを含む表面処理剤」とは、リン酸ベースのエステルを含有する表面処理剤を包含する。 In the present invention, "a surface treatment agent containing a phosphoric acid ester" includes a surface treatment agent containing a phosphoric acid-based ester.
リン酸ベースのエステルとしては、
リン酸とアルコールとのモノエステル、ジエステル、トリエステル;
リン酸とフェノールとのモノエステル、ジエステル、トリエステル;
リン酸とアルキルフェノールとのモノエステル、ジエステル、トリエステル;
リン酸とアルコールとアルキレンオキシドとのモノエステル、ジエステル、トリエステル、
リン原子にアルキルオキシ基とアルキルオキシアルキレンオキシ基とヒドロキシ基とが結合した構造のリン酸エステル;
カルボキシ基やカルボニル基を有する構造を有するリン酸エステル;
上記の塩(ナトリウム塩、カリウム塩、アンモニウム塩等)、
が挙げられる。
Phosphate-based esters include
Monoesters, diesters, triesters of phosphoric acid and alcohols;
monoesters, diesters, triesters of phosphoric acid and phenol;
Monoesters, diesters, triesters of phosphoric acid and alkylphenols;
Monoesters, diesters and triesters of phosphoric acid, alcohols and alkylene oxides,
Phosphate ester having a structure in which an alkyloxy group, an alkyloxyalkyleneoxy group and a hydroxy group are bonded to a phosphorus atom;
Phosphate ester having a structure having a carboxy group or a carbonyl group;
salts of the above (sodium salts, potassium salts, ammonium salts, etc.),
is mentioned.
リン酸エステル中の脂肪族炭化水素基は特に限定されないが、飽和若しくは不飽和の、直鎖状、分岐状、又は環状の脂肪族炭化水素基であり得る。
脂肪族炭化水素基は、ヒドロキシ基やアルコキシ基、アミノ基、ニトロ基、シアノ基等で置換されていても良い。
The aliphatic hydrocarbon group in the phosphate ester is not particularly limited, but may be a saturated or unsaturated, linear, branched, or cyclic aliphatic hydrocarbon group.
The aliphatic hydrocarbon group may be substituted with a hydroxy group, an alkoxy group, an amino group, a nitro group, a cyano group, or the like.
無機物質粉末の表面処理方法としては特に限定されない。
例えば、無機物質粉末のスラリーに表面処理剤を加えて撹拌する方法(湿式法)、粉砕機やミキサー中に無機物質粉末と表面処理剤とを入れ、必要に応じて加熱しながら撹拌する方法(乾式法)、無機物質粉末の含水ケーキと表面処理剤とを、ミキサー中で加熱しながら撹拌する方法等が挙げられる。
The surface treatment method of the inorganic powder is not particularly limited.
For example, a method of adding a surface treatment agent to a slurry of an inorganic substance powder and stirring (wet method), a method of putting the inorganic substance powder and the surface treatment agent in a grinder or mixer, and stirring while heating if necessary ( dry method), and a method in which a water-containing cake of inorganic substance powder and a surface treatment agent are stirred while being heated in a mixer.
(2-4)無機物質粉末の含有量
無機物質粉末の含有量は、成形性や分散性等の観点から適宜設定出来る。
(2-4) Content of Inorganic Powder The content of the inorganic powder can be appropriately set from the viewpoint of moldability, dispersibility, and the like.
無機物質粉末の含有量の上限は、樹脂組成物に対して、好ましくは86質量%以下、より好ましくは80質量%以下である。
無機物質粉末の含有量の下限は、樹脂組成物に対して、好ましくは40質量%以上、より好ましくは50質量%以上である。
The upper limit of the content of the inorganic substance powder is preferably 86% by mass or less, more preferably 80% by mass or less, relative to the resin composition.
The lower limit of the content of the inorganic substance powder is preferably 40% by mass or more, more preferably 50% by mass or more, relative to the resin composition.
(3)水添スチレン系熱可塑性エラストマー
本発明の樹脂組成物においては、水添スチレン系熱可塑性エラストマーが、樹脂組成物に対して、5.0質量%以上20.0質量%以下配合される。水添スチレン系熱可塑性エラストマーは、1種を単独で、又は2種以上を組み合わせて用いることが出来る。
(3) Hydrogenated styrene-based thermoplastic elastomer In the resin composition of the present invention, the hydrogenated styrene-based thermoplastic elastomer is blended in an amount of 5.0% by mass or more and 20.0% by mass or less based on the resin composition. . The hydrogenated styrene thermoplastic elastomers can be used singly or in combination of two or more.
上述の通り、変性ポリフェニレンエーテル及び無機物質粉末を含む成形品は、剛性が高まるものの、耐衝撃性が損なわれ得る。
しかし、本発明者らの検討の結果、上記量で水添スチレン系熱可塑性エラストマーを更に配合すると、耐衝撃性と、高い剛性とを両立出来ることを見出した。
As described above, a molded article containing modified polyphenylene ether and inorganic powder has increased rigidity, but impact resistance may be compromised.
However, as a result of investigations by the present inventors, it was found that both impact resistance and high rigidity can be achieved by further blending the hydrogenated styrenic thermoplastic elastomer in the above amount.
水添スチレン系熱可塑性エラストマーの含有量の上限は、樹脂組成物に対して、20.0質量%以下、好ましくは18.0質量%以下、より好ましくは16.0質量%以下である。 The upper limit of the content of the hydrogenated styrene thermoplastic elastomer is 20.0% by mass or less, preferably 18.0% by mass or less, more preferably 16.0% by mass or less, relative to the resin composition.
水添スチレン系熱可塑性エラストマーの含有量の下限は、樹脂組成物に対して、5.0質量%以上、好ましくは6.0質量%以上、より好ましくは7.0質量%以上である。 The lower limit of the content of the hydrogenated styrenic thermoplastic elastomer is 5.0% by mass or more, preferably 6.0% by mass or more, more preferably 7.0% by mass or more, relative to the resin composition.
「水添スチレン系熱可塑性エラストマー」とは、スチレン系熱可塑性エラストマーに対して水素添加したものである。
「スチレン系熱可塑性エラストマー」は、ハードセグメント(ポリスチレン)と、ソフトセグメント(ブタジエン、イソプレン等)と、からなる。
A "hydrogenated styrene thermoplastic elastomer" is obtained by hydrogenating a styrene thermoplastic elastomer.
A "styrenic thermoplastic elastomer" consists of a hard segment (polystyrene) and a soft segment (butadiene, isoprene, etc.).
本発明における水添スチレン系熱可塑性エラストマーは、特に限定されず、従来知られる任意のものが包含される。
水添スチレン系熱可塑性エラストマーとしては、水添スチレン-ブタジエン共重合樹脂、水添スチレン-イソプレン共重合樹脂等が挙げられる。
The hydrogenated styrenic thermoplastic elastomer in the present invention is not particularly limited and includes any conventionally known ones.
Hydrogenated styrene thermoplastic elastomers include hydrogenated styrene-butadiene copolymer resins and hydrogenated styrene-isoprene copolymer resins.
本発明の効果が奏され易いという観点から、水添スチレン系熱可塑性エラストマーの重量平均分子量は、好ましくは10000以上100000以下、より好ましくは15000以上95000以下、更に好ましくは20000以上90000以下である。 From the viewpoint that the effects of the present invention can be easily exhibited, the weight average molecular weight of the hydrogenated styrene thermoplastic elastomer is preferably 10,000 or more and 100,000 or less, more preferably 15,000 or more and 95,000 or less, and still more preferably 20,000 or more and 90,000 or less.
本発明の効果が奏され易いという観点から、水添スチレン系熱可塑性エラストマーのスチレン単位含有率は、好ましくは30.0質量%以上80.0質量%以下、より好ましくは45.0質量%以上80.0質量%以下、更に好ましくは60.0質量%以上80.0質量%以下である。 From the viewpoint that the effects of the present invention are likely to be exhibited, the styrene unit content of the hydrogenated styrene thermoplastic elastomer is preferably 30.0% by mass or more and 80.0% by mass or less, more preferably 45.0% by mass or more. 80.0 mass % or less, more preferably 60.0 mass % or more and 80.0 mass % or less.
水添スチレン系熱可塑性エラストマーとしては市販品を使用することも出来る。このような例として、「タフテック(登録商標)H1043」(旭化成株式会社製)、「タフテック(登録商標)H1517」(旭化成株式会社製)、「セプトン(登録商標)2002」(株式会社クラレ製)等が挙げられる。
これらのうち、本発明の効果が特に奏され易いという観点から、「タフテック(登録商標)H1043」が好ましい。「タフテック(登録商標)H1043」は、重量平均分子量10000以上100000以下、かつ、スチレン単位含有率が30.0質量%以上80.0質量%以下である水添スチレン系熱可塑性エラストマー(スチレンとブタジエンとからなるブロック共重合体の二重結合部分を水素添加したポリマー)に相当する。
A commercially available product can also be used as the hydrogenated styrene thermoplastic elastomer. As such examples, "Tuftec (registered trademark) H1043" (manufactured by Asahi Kasei Corporation), "Tuftec (registered trademark) H1517" (manufactured by Asahi Kasei Corporation), "Septon (registered trademark) 2002" (manufactured by Kuraray Co., Ltd.) etc.
Among these, "Tuftech (registered trademark) H1043" is preferable from the viewpoint that the effects of the present invention are particularly likely to be exhibited. "Tuftec (registered trademark) H1043" is a hydrogenated styrene thermoplastic elastomer (styrene and butadiene It corresponds to a polymer obtained by hydrogenating the double bond portion of a block copolymer consisting of.
(4)その他の成分
本発明の樹脂組成物には、本発明の効果を阻害しない範囲で、上記の成分に加えて、その他の成分を配合しても良く、配合しなくても良い。
その他の成分としては、例えば、樹脂(変性ポリフェニレンエーテル以外の熱可塑性樹脂等)、可塑剤、滑剤、色剤、カップリング剤、流動性改良材(流動性調整剤)、架橋剤、分散剤、紫外線吸収剤、難燃剤、発泡剤、帯電防止剤等が挙げられる。これらの添加剤は、1種を単独で、又は2種以上を組み合わせて用いることが出来る。
(4) Other components In addition to the above components, other components may or may not be added to the resin composition of the present invention as long as the effects of the present invention are not impaired.
Other components include, for example, resins (thermoplastic resins other than modified polyphenylene ether), plasticizers, lubricants, coloring agents, coupling agents, fluidity improvers (fluidity modifiers), cross-linking agents, dispersants, UV absorbers, flame retardants, foaming agents, antistatic agents and the like can be mentioned. These additives can be used singly or in combination of two or more.
ただし、本発明の好ましい態様は、樹脂組成物が、熱可塑性樹脂、無機物質粉末、及び水添スチレン系熱可塑性エラストマーからなる態様を包含する。 However, preferred embodiments of the present invention include embodiments in which the resin composition comprises a thermoplastic resin, an inorganic powder, and a hydrogenated styrenic thermoplastic elastomer.
(5)各成分の配合比
本発明の樹脂組成物において、熱可塑性樹脂と、無機物質粉末との質量比(熱可塑性樹脂:無機物質粉末)は、10:90~50:50、好ましくは15:85~50:50、より好ましくは20:80~50:50である。
本発明においては、このように無機物質粉末の配合比が高い樹脂組成物においても、高い剛性及び良好な耐衝撃性を両立出来る。
(5) Compounding ratio of each component In the resin composition of the present invention, the mass ratio of the thermoplastic resin to the inorganic powder (thermoplastic resin:inorganic powder) is 10:90 to 50:50, preferably 15. :85-50:50, more preferably 20:80-50:50.
In the present invention, high rigidity and good impact resistance can be achieved at the same time even in a resin composition having such a high blending ratio of inorganic powder.
本発明において、熱可塑性樹脂と、水添スチレン系熱可塑性エラストマーとの質量比(熱可塑性樹脂:水添スチレン系熱可塑性エラストマー)は、好ましくは1:2~10:1である。 In the present invention, the mass ratio of the thermoplastic resin to the hydrogenated styrene thermoplastic elastomer (thermoplastic resin:hydrogenated styrene thermoplastic elastomer) is preferably 1:2 to 10:1.
本発明において、無機物質粉末と、水添スチレン系熱可塑性エラストマーとの質量比(無機物質粉末:水添スチレン系熱可塑性エラストマー)は、好ましくは3:1~18:1である。 In the present invention, the mass ratio of the inorganic powder to the hydrogenated styrene thermoplastic elastomer (inorganic powder:hydrogenated styrene thermoplastic elastomer) is preferably 3:1 to 18:1.
(6)樹脂組成物の形態等
本発明の樹脂組成物の形態等は、得ようとする成形品の種類等に応じて、任意の形態等であり得る。
(6) Form etc. of Resin Composition The form etc. of the resin composition of the present invention may be any form etc. according to the type of molded article to be obtained.
樹脂組成物の形態としては特に限定されないが、例えば、ペレット等が挙げられる。 The form of the resin composition is not particularly limited, and examples thereof include pellets.
ペレットの形状としては特に限定されないが、例えば、円柱、球形、楕円球状等が挙げられる。 The shape of the pellet is not particularly limited, but examples thereof include cylindrical, spherical, ellipsoidal and the like.
ペレットのサイズは特に限定されない。例えば、球形ペレットの場合、直径1mm以上10mm以下であり得る。楕円球状のペレットの場合、縦横比0.1以上1.0以下、縦横の長さ1mm以上10mm以下であり得る。円柱ペレットの場合、直径1mm以上10mm以下、長さ1mm以上10mm以下であり得る。 The pellet size is not particularly limited. For example, spherical pellets may have a diameter of 1 mm or more and 10 mm or less. In the case of an ellipsoidal pellet, the aspect ratio may be 0.1 or more and 1.0 or less, and the length and width may be 1 mm or more and 10 mm or less. In the case of cylindrical pellets, they may have a diameter of 1 mm or more and 10 mm or less and a length of 1 mm or more and 10 mm or less.
<樹脂組成物の製造方法>
本発明の樹脂組成物の製造方法としては、樹脂組成物の形態や用途等に応じて、従来知られる方法や条件を採用出来る。
<Method for producing resin composition>
As a method for producing the resin composition of the present invention, conventionally known methods and conditions can be employed depending on the form and application of the resin composition.
本発明の樹脂組成物は、例えば、構成成分を、混合、溶融混練等することで得られる。 The resin composition of the present invention can be obtained, for example, by mixing or melt-kneading the constituent components.
本発明の樹脂組成物を製造するための機械は、樹脂組成物の形態や用途等に応じて選択出来、押出機、ニーダー、バンバリーミキサー、混練機(二軸混練機等)が挙げられる。 Machines for producing the resin composition of the present invention can be selected according to the form and application of the resin composition, and include extruders, kneaders, Banbury mixers, and kneaders (twin-screw kneaders, etc.).
<成形品>
本発明の成形品は、本発明の樹脂組成物からなり、任意の成形方法によって本発明の樹脂組成物を成形することで得られる。
<Molded product>
The molded article of the present invention is made of the resin composition of the present invention, and is obtained by molding the resin composition of the present invention by any molding method.
本発明の成形品は、用途等に応じた任意の形状であり得る。
本発明の成形品は、例えば、フィルム、シート、容器体(食品容器等)、日用品(各種使い捨て製品等)、自動車用部品、電気電子部品、各種消耗品(建築部材等の分野におけるもの等)等であり得る。
The molded article of the present invention may have any shape according to its use.
The molded article of the present invention includes, for example, films, sheets, containers (food containers, etc.), daily necessities (various disposable products, etc.), automotive parts, electrical and electronic parts, various consumables (such as those in the field of construction materials, etc.). etc.
本発明の成形品の製造方法は、得ようとする成形品に応じて適宜選択出来る。
本発明の成形品の製造方法としては、例えば、押出成形法、射出成形法、インフレーション成形法、発泡射出成形法、射出圧縮成形法、ブロー成形法、プレス成形法、カレンダー成形法、真空成形法等が挙げられる。
The method for producing the molded article of the present invention can be appropriately selected according to the molded article to be obtained.
Examples of methods for producing the molded article of the present invention include extrusion molding, injection molding, inflation molding, foam injection molding, injection compression molding, blow molding, press molding, calendar molding, and vacuum molding. etc.
本発明の樹脂組成物は、特に、押出成形法、又は射出成形法に適する。したがって、本発明の成形品は、好ましくは押出成形品、又は射出成形品である。 The resin composition of the present invention is particularly suitable for extrusion molding or injection molding. Accordingly, the molded articles of the present invention are preferably extruded or injection molded articles.
押出成形品としては、シート、フィルム、中空品が挙げられる。 Extruded articles include sheets, films and hollow articles.
射出成形品としては、容器体、日用品(各種使い捨て製品等)、自動車用部品、電気電子部品、各種消耗品(建築部材等の分野におけるもの等)が挙げられる。 Examples of injection-molded articles include containers, daily necessities (various disposable products, etc.), automobile parts, electrical and electronic parts, and various consumables (such as those in the field of construction materials, etc.).
以下に、実施例により本発明を更に詳しく説明するが、本発明はこれらの実施例に限定されるものではない。 EXAMPLES The present invention will be described in more detail below with reference to Examples, but the present invention is not limited to these Examples.
<樹脂組成物の作製>
以下の方法で樹脂組成物を作製した。
<Preparation of resin composition>
A resin composition was produced by the following method.
(1)材料の準備
以下の材料を準備した。
なお、以下、「平均粒径」とは、島津製作所社製の比表面積測定装置「SS-100型」を用い、JIS M-8511に準じた空気透過法による比表面積の測定結果から計算した値である。
(1) Preparation of materials The following materials were prepared.
Hereinafter, the "average particle size" is a value calculated from the results of specific surface area measurement by an air permeation method according to JIS M-8511 using a specific surface area measuring device "SS-100 type" manufactured by Shimadzu Corporation. is.
(熱可塑性樹脂)
変性ポリフェニレンエーテル(「ザイロン(登録商標)200H」、旭化成株式会社製)
なお、この樹脂は、ポリフェニレンエーテル、及びポリスチレン系樹脂を含むポリマーアロイに相当する。
(Thermoplastic resin)
Modified polyphenylene ether ("Zylon (registered trademark) 200H", manufactured by Asahi Kasei Corporation)
This resin corresponds to a polymer alloy containing polyphenylene ether and polystyrene resin.
(無機物質粉末)
CC-1:重質炭酸カルシウム粉末(平均粒径:2.2μm、表面処理なし)
CC-2:重質炭酸カルシウム粉末(平均粒径:7.2μm、表面処理なし)
CC-3:重質炭酸カルシウム粉末(スルホン酸による表面処理あり、平均粒子径:1.1μm)
CC-4:軽質炭酸カルシウム粉末(平均粒径:1.5μm、表面処理なし)
(inorganic substance powder)
CC-1: Heavy calcium carbonate powder (average particle size: 2.2 μm, no surface treatment)
CC-2: Heavy calcium carbonate powder (average particle size: 7.2 μm, no surface treatment)
CC-3: Heavy calcium carbonate powder (surface treated with sulfonic acid, average particle size: 1.1 μm)
CC-4: light calcium carbonate powder (average particle size: 1.5 μm, no surface treatment)
(水添スチレン系熱可塑性エラストマー)
SEBS-1:「タフテック(登録商標)H1043」(旭化成株式会社製、重量平均分子量:3.9万、スチレン単位含有率:67質量%)
SEBS-2:「タフテック(登録商標)H1517」(旭化成株式会社製、重量平均分子量:7.6万、スチレン単位含有率:43質量%)
(Hydrogenated styrene thermoplastic elastomer)
SEBS-1: "Tuftec (registered trademark) H1043" (manufactured by Asahi Kasei Corporation, weight average molecular weight: 39,000, styrene unit content: 67% by mass)
SEBS-2: "Tuftec (registered trademark) H1517" (manufactured by Asahi Kasei Corporation, weight average molecular weight: 76,000, styrene unit content: 43% by mass)
(2)樹脂組成物の作製
表中の「樹脂組成物の組成」に示す割合で、各材料を、同方向回転二軸混錬押出機「HK-25D」(φ25mm、L/D=41、(株)パーカーコーポレーション製)に投入し、シリンダー温度220~230℃でストランド押出後、冷却、カットすることでペレットを作製した。本例において、該ペレットが、本発明の樹脂組成物に相当する。
(2) Preparation of resin composition In the ratio shown in "Resin composition composition" in the table, each material was mixed with a co-rotating twin-screw kneading extruder "HK-25D" (φ 25 mm, L / D = 41, (manufactured by Parker Corporation), extruded strands at a cylinder temperature of 220 to 230° C., cooled and cut to prepare pellets. In this example, the pellets correspond to the resin composition of the present invention.
(3)押出成形品の作製
得られたペレットを二軸混練押出機に投入し、220℃で溶融混練後、Tダイにてシート状(厚さ1.2mm)に成形し、押出成形品を得た。
(3) Preparation of extruded product The obtained pellets are put into a twin-screw kneading extruder, melt-kneaded at 220 ° C., and then formed into a sheet (thickness 1.2 mm) with a T die to obtain an extruded product. Obtained.
(4)評価
得られた押出成形品を以下の評価に供した。その結果を、表中の「評価」に示す。
(4) Evaluation The obtained extruded product was subjected to the following evaluations. The results are shown in "Evaluation" in the table.
(4-1)耐衝撃性の評価
以下の方法で、押出成形品の耐衝撃性を評価した。
(4-1) Evaluation of impact resistance Impact resistance of the extruded product was evaluated by the following method.
[耐衝撃性の評価方法]
各押出成形品のシャルピー衝撃強度を、ISO179/1eAに従い測定した。本例において、シャルピー衝撃強度が高いほど、耐衝撃性が良好であることを意味する。
[Method for evaluating impact resistance]
The Charpy impact strength of each extrudate was measured according to ISO179/1eA. In this example, the higher the Charpy impact strength, the better the impact resistance.
[耐衝撃性の評価基準]
A:シャルピー衝撃強度が8kJ/m2以上だった。
B:シャルピー衝撃強度が8kJ/m2以上5kJ/m2未満だった。
C:シャルピー衝撃強度が5kJ/m2以上2kJ/m2未満だった。
D:シャルピー衝撃強度が2kJ/m2未満だった。
[Evaluation Criteria for Impact Resistance]
A: The Charpy impact strength was 8 kJ/m 2 or more.
B: The Charpy impact strength was 8 kJ/m 2 or more and less than 5 kJ/m 2 .
C: The Charpy impact strength was 5 kJ/m 2 or more and less than 2 kJ/m 2 .
D: Charpy impact strength was less than 2 kJ/m 2 .
(4-2)剛性の評価
以下の方法で、押出成形品の剛性を評価した。
(4-2) Evaluation of Rigidity Rigidity of the extruded product was evaluated by the following method.
[剛性の評価方法]
各押出成形品の曲げ強さを、JISK7171に従い測定した。本例において、曲げ強さが高いほど、剛性が高いことを意味する。
[Rigidity evaluation method]
The bending strength of each extruded product was measured according to JISK7171. In this example, higher bending strength means higher rigidity.
[剛性の評価基準]
A:剛性が2500MPa以上だった。
B:剛性が2000MPa以上2500MPa未満だった。
C:剛性が1500MPa以上2000MPa未満だった。
D:剛性が1500MPa未満だった。
[Rigidity evaluation criteria]
A: Rigidity was 2500 MPa or more.
B: Rigidity was 2000 MPa or more and less than 2500 MPa.
C: Rigidity was 1500 MPa or more and less than 2000 MPa.
D: Rigidity was less than 1500 MPa.
各表の通り、本発明の要件を満たす樹脂組成物から得られた成形品は、良好な耐衝撃性及び高い剛性を備えていた。 As shown in each table, the molded articles obtained from the resin compositions satisfying the requirements of the present invention had good impact resistance and high rigidity.
無機物質粉末として、重質炭酸カルシウム粉末を用いた場合、更には、重質炭酸カルシウム粉末の平均粒子径が0.7μm以上6.0μm以下である場合、重質炭酸カルシウム粉末が表面処理されている場合に、上記傾向が得られ易かった。 When heavy calcium carbonate powder is used as the inorganic substance powder, and further when the average particle size of the heavy calcium carbonate powder is 0.7 μm or more and 6.0 μm or less, the heavy calcium carbonate powder is surface-treated. The above tendency was easy to obtain when there was
水添スチレン系熱可塑性エラストマーとして、重量平均分子量10000以上100000以下、かつ、スチレン単位含有率が30.0質量%以上80.0質量%以下であるものを用いた場合、上記傾向が得られ易かった。 When a hydrogenated styrene thermoplastic elastomer having a weight average molecular weight of 10000 or more and 100000 or less and a styrene unit content of 30.0 mass % or more and 80.0 mass % or less is used, the above tendency is likely to be obtained. rice field.
これに対し、本発明の要件を満たしていない場合、得られた成形品は、耐衝撃性及び/又は剛性が劣り易かった。 On the other hand, when the requirements of the present invention are not satisfied, the resulting molded article tends to be inferior in impact resistance and/or rigidity.
なお、データは示していないが、重質炭酸カルシウムの表面処理剤として、スルホン酸塩を含む表面処理剤や、リン酸エステルを含有する表面処理剤を用いた場合、及び、成形品が射出成形品である場合も、上記同様の傾向が得られた。 Although data are not shown, when a surface treatment agent containing a sulfonate or a surface treatment agent containing a phosphate ester is used as a surface treatment agent for heavy calcium carbonate, and when a molded product is injection molded The same tendency as above was obtained in the case of the product as well.
Claims (7)
前記樹脂組成物が、熱可塑性樹脂と、無機物質粉末と、水添スチレン系熱可塑性エラストマーと、を含み、
前記熱可塑性樹脂と、前記無機物質粉末との質量比が、10:90~50:50であり、
前記熱可塑性樹脂が、変性ポリフェニレンエーテルからなり、
前記樹脂組成物が、前記変性ポリフェニレンエーテル以外の熱可塑性樹脂を含まず、
前記変性ポリフェニレンエーテルが、ポリフェニレンエーテル、及びポリスチレン系樹脂を含むポリマーアロイであり、
前記水添スチレン系熱可塑性エラストマーの含有量が、前記樹脂組成物に対して、5.0質量%以上20.0質量%以下である、
樹脂組成物。 A resin composition,
The resin composition contains a thermoplastic resin, an inorganic powder, and a hydrogenated styrene thermoplastic elastomer,
The mass ratio of the thermoplastic resin and the inorganic substance powder is 10:90 to 50:50,
The thermoplastic resin is made of modified polyphenylene ether,
The resin composition does not contain a thermoplastic resin other than the modified polyphenylene ether,
The modified polyphenylene ether is a polymer alloy containing polyphenylene ether and a polystyrene resin,
The content of the hydrogenated styrenic thermoplastic elastomer is 5.0% by mass or more and 20.0% by mass or less with respect to the resin composition.
Resin composition.
前記表面処理剤が、スルホン酸を含む表面処理剤、スルホン酸塩を含む表面処理剤、及びリン酸エステルを含有する表面処理剤からなる群から選択される1以上である、
請求項3に記載の樹脂組成物。 The ground calcium carbonate powder is ground calcium carbonate powder treated with a surface treatment agent,
The surface treatment agent is one or more selected from the group consisting of a surface treatment agent containing sulfonic acid, a surface treatment agent containing a sulfonate, and a surface treatment agent containing a phosphate ester.
The resin composition according to claim 3 .
7. The molded article according to claim 6 , wherein the molded article is an extrusion molded article or an injection molded article.
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JP2003034760A (en) | 2001-05-18 | 2003-02-07 | Maruo Calcium Co Ltd | Surface-treated calcium carbonate heavy and method for producing the same, and resin composition containing surface-treated calcium carbonate heavy |
JP2012131977A (en) | 2010-11-30 | 2012-07-12 | Toray Ind Inc | Polymer alloy, method for manufacturing the same, and molded article |
WO2020235006A1 (en) | 2019-05-21 | 2020-11-26 | アロン化成株式会社 | Thermoplastic elastomer composition for damping member |
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JP2003034760A (en) | 2001-05-18 | 2003-02-07 | Maruo Calcium Co Ltd | Surface-treated calcium carbonate heavy and method for producing the same, and resin composition containing surface-treated calcium carbonate heavy |
JP2012131977A (en) | 2010-11-30 | 2012-07-12 | Toray Ind Inc | Polymer alloy, method for manufacturing the same, and molded article |
WO2020235006A1 (en) | 2019-05-21 | 2020-11-26 | アロン化成株式会社 | Thermoplastic elastomer composition for damping member |
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