JP7180986B2 - rice cooking system - Google Patents

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JP7180986B2
JP7180986B2 JP2018039452A JP2018039452A JP7180986B2 JP 7180986 B2 JP7180986 B2 JP 7180986B2 JP 2018039452 A JP2018039452 A JP 2018039452A JP 2018039452 A JP2018039452 A JP 2018039452A JP 7180986 B2 JP7180986 B2 JP 7180986B2
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temperature
rice cooking
rice
cooking pot
water
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JP2019150423A (en
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翔紀 本田
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Aiho Corp
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Description

本発明は、炊飯システムに関する。 The present invention relates to a rice cooking system.

炊飯の対象である米粒の温度に着目して、洗米水温度まで低下した米粒が、炊飯に最適な温度に上昇するように炊飯水の温度も炊飯に適した温度に調整し、常に一定の温度で炊飯を開始することができる炊飯方法が知られている(特許文献1)。 Focusing on the temperature of the rice grains that are the object of rice cooking, we adjusted the temperature of the rice water to a temperature suitable for cooking rice so that the rice grains, which had dropped to the temperature of the rice washing water, rose to the optimum temperature for cooking rice, and maintained a constant temperature. There is known a rice cooking method capable of starting rice cooking at (Patent Document 1).

特許文献1は、米粒表面のα化が進行しない温度の温水で白米を洗米して投入する計量・洗米工程と、計量・洗米配米工程で白米を投入した炊飯釜に、炊飯アイテムに応じた所定量で、炊飯釜に投入された白米温度とほぼ同じ炊飯用温水を投入する加水工程と、温水に浸漬した状態で一定時間を経過させる浸漬工程とを備える一釜炊飯方法であり、炊飯直前の炊飯水温度を常に一定温度に安定させて炊飯することにより炊きあがりを安定させることが開示されている。 Patent document 1 describes a weighing/rice-washing process in which polished rice is washed with hot water at a temperature at which the gelatinization of the surface of rice grains does not proceed, and then added, and a rice cooker into which the polished rice is added in the weighing/washed rice distribution process, according to the rice cooking item. A one-pot rice cooking method comprising a water adding step of adding a predetermined amount of hot water for rice cooking that is approximately the same temperature as the white rice put into the rice cooking pot, and a soaking step of immersing the rice in the hot water for a certain period of time, immediately before cooking rice. It is disclosed that the temperature of the rice-cooking water is always stabilized at a constant temperature to stabilize the finished rice.

特開2000-350661号公報JP-A-2000-350661

炊飯釜内の温度が設定温度となるように炊飯水の温度を調整しているが、炊飯釜自体の温度は、炊飯手段の火力や、炊飯釜洗浄部の熱、洗浄水の温度等により安定していないため、炊飯水の温度を調整しても、炊飯釜自体の熱の影響により炊飯釜内の温度が変動してしまい、炊き上げの状態も不安定となる恐れがあるという課題がある。 The temperature of the rice cooking water is adjusted so that the temperature in the rice cooker reaches the set temperature, but the temperature of the rice cooker itself is stabilized by the heat of the rice cooking means, the heat of the rice cooker washing part, the temperature of the washing water, etc. Therefore, even if the temperature of the rice cooking water is adjusted, the temperature inside the rice cooker fluctuates due to the influence of the heat of the rice cooker itself, and there is a risk that the state of cooking may become unstable. .

本発明は、炊飯の安定性を保持できる炊飯システムを提供することを目的とする。 An object of the present invention is to provide a rice cooking system capable of maintaining the stability of rice cooking.

本発明の炊飯システムは、炊飯釜を搬送しながら前記炊飯釜中の穀類を炊飯する炊飯システムであって、炊飯釜に穀類を投入する穀類投入部と、前記穀類投入部の前段に設置され、前記炊飯釜の温度を調整する炊飯釜温度調整部と、を備える。 The rice cooking system of the present invention is a rice cooking system that cooks grains in the rice cooker while conveying the rice cooker, and is installed in front of a grain input unit for charging grains into the rice cooker and the grain input unit, and a rice cooker temperature adjustment unit that adjusts the temperature of the rice cooker.

本発明の炊飯システムの一態様として例えば、前記炊飯釜温度調整部は、前記炊飯釜の温度を常温に調整する。 As one aspect of the rice cooking system of the present invention, for example, the rice cooking pot temperature adjustment unit adjusts the temperature of the rice cooking pot to normal temperature.

本発明の炊飯システムの一態様として例えば、前記炊飯釜温度調整部は、常温水を前記炊飯釜に噴射する常温水噴射装置を備える。 As one aspect of the rice cooking system of the present invention, for example, the rice cooking pot temperature adjustment unit includes a normal temperature water injection device that injects normal temperature water into the rice cooking pot.

本発明の炊飯システムの一態様として例えば、前記常温水噴射装置は、前記常温水を貯留するタンクを更に備え、前記タンクは、前記常温水を所定の温度に維持する温度維持装置を有する。 As one aspect of the rice cooking system of the present invention, for example, the normal temperature water injection device further includes a tank that stores the normal temperature water, and the tank has a temperature maintenance device that maintains the normal temperature water at a predetermined temperature.

本発明の炊飯システムの一態様として例えば、前記炊飯釜を洗浄する炊飯釜洗浄装置を更に備え、前記炊飯釜洗浄装置と前記炊飯釜温度調整部が一体的に形成される。 As one aspect of the rice cooking system of the present invention, for example, a rice cooking pot cleaning device for cleaning the rice cooking pot is further provided, and the rice cooking pot cleaning device and the rice cooking pot temperature adjustment unit are integrally formed.

本発明の炊飯システムの一態様として例えば、前記炊飯釜洗浄装置における洗浄用搬送コンベアと前記炊飯釜温度調整部の温度調整用搬送コンベアが別体に形成され、前記炊飯釜が乗り移り可能に構成されている。 As one aspect of the rice cooking system of the present invention, for example, a cleaning conveyer in the rice cooking pot washing device and a temperature adjusting conveying conveyor in the rice cooking pot temperature adjusting unit are formed separately, and the rice cooking pot is configured to be transferable. ing.

本発明の炊飯システムの一態様として例えば、前記炊飯釜洗浄装置と前記炊飯釜温度調整部の間に、空間を画定する熱緩衝部が設けられている。 As one aspect of the rice cooking system of the present invention, for example, a heat buffer section that defines a space is provided between the rice cooking pot cleaning device and the rice cooking pot temperature adjustment section.

炊飯システムは、穀類投入部の前段に炊飯釜温度調整部を備えることにより、連続して搬送される炊飯釜の温度をあらかじめ所定の温度に調整できるため、穀類投入部において所定量の米(穀類)が供給されても、炊飯釜からの熱の影響が少なく安定した状態で炊飯することができ、米飯の品質が安定する。 The rice cooking system is equipped with a rice cooker temperature adjustment section in front of the grain input section, so that the temperature of the rice cooker that is continuously conveyed can be adjusted to a predetermined temperature in advance. ) is supplied, the rice can be cooked in a stable state with little influence of heat from the rice cooker, and the quality of the cooked rice is stable.

本発明に係る炊飯システムの第1の実施形態の一例を示す概念図。BRIEF DESCRIPTION OF THE DRAWINGS The conceptual diagram which shows an example of 1st Embodiment of the rice cooking system which concerns on this invention. 本発明に係る炊飯システムの第2の実施形態の一例を示す概念図。The conceptual diagram which shows an example of 2nd Embodiment of the rice cooking system which concerns on this invention. 本発明に係る炊飯釜洗浄装置及び炊飯釜温度調整部の一例を示す概念図。The conceptual diagram which shows an example of the rice cooking pot cleaning apparatus which concerns on this invention, and a rice cooking pot temperature control part.

以下、本発明に係る炊飯システムの好適な実施形態を、図1~図3に基づいて詳述する。 A preferred embodiment of a rice cooking system according to the present invention will be described in detail below with reference to FIGS. 1 to 3. FIG.

(第1の実施形態)
図1は炊飯システムの第1の実施形態の一例を示す概念図である。図1に基づいて炊飯システムの第1の実施形態を詳述する。
(First embodiment)
FIG. 1 is a conceptual diagram showing an example of the first embodiment of the rice cooking system. A first embodiment of the rice cooking system will be described in detail based on FIG.

本実施形態の炊飯システム1は、炊飯釜2をコンベア(搬送コンベア)3で搬送しながら炊飯釜2中の米などの穀類を炊飯するシステムであり、穀類投入部10と、水供給部20と、穀類浸漬装置30と、炊飯装置40と、取り出し装置60と、炊飯釜洗浄装置70と、炊飯釜温度調整部80と、を備える。尚、炊飯釜2は、釜用蓋4で蓋された状態も含む。 The rice cooking system 1 of the present embodiment is a system for cooking grains such as rice in the rice cooking pot 2 while conveying the rice cooking pot 2 by a conveyor (conveyance conveyor) 3. , a grain soaking device 30 , a rice cooking device 40 , a take-out device 60 , a rice cooking pot washing device 70 , and a rice cooking pot temperature adjusting section 80 . The rice cooking pot 2 also includes a state covered with the pot lid 4 .

炊飯システム1は、炊飯釜2をコンベア3で搬送しながら、穀類投入部10で穀類浸漬装置30で浸漬した穀類を炊飯釜2に投入し、水供給部20で炊飯釜2に投入された穀類に水を供給し、炊飯装置40で炊飯釜2を加熱して穀類を炊飯する。さらに炊飯システム1は、取り出し装置60で炊飯が完了した穀類を炊飯釜2から取り出し、炊飯釜洗浄装置70で炊飯釜2を温水で洗浄し、炊飯釜温度調整部80で炊飯釜2を所定の温度になるまで調整し、炊飯釜2を再び穀類投入部10に移動させる。このように炊飯システム1は、炊飯釜2が所定の径を循環するように移動させる循環移動システムである。また、コンベア3は複数のコンベア3で配置され、連続的に乗り移りが可能な構成となっている。 In the rice cooking system 1, while the rice cooking pot 2 is conveyed by the conveyor 3, the grains soaked in the grain soaking device 30 are put into the rice cooking pot 2 by the grain feeding unit 10, and the grains put into the rice cooking pot 2 are fed by the water supply unit 20. is supplied with water, and the rice cooker 40 heats the rice cooker 2 to cook rice. Furthermore, the rice cooking system 1 takes out the grains for which rice cooking has been completed from the rice cooking pot 2 by the takeout device 60, cleans the rice cooking pot 2 with hot water by the rice cooking pot cleaning device 70, and cleans the rice cooking pot 2 to a predetermined temperature by the rice cooking pot temperature adjustment unit 80. The rice cooker 2 is moved to the grain input section 10 again after the temperature is adjusted. Thus, the rice cooking system 1 is a circulating movement system that moves the rice cooking pot 2 so as to circulate a predetermined diameter. In addition, the conveyor 3 is arranged with a plurality of conveyors 3, and has a configuration in which it is possible to transfer continuously.

本実施形態の炊飯釜温度調整部80は、炊飯釜洗浄装置70と穀類投入部10との間に配置され、それぞれ搬送コンベア3で接続されている。炊飯釜温度調整部80は全体が略矩形状に形成され、内部に温度調整室を形成し、温度調整室の入口から出口にわたり搬送コンベア3が貫通している。 The rice cooking pot temperature adjusting unit 80 of the present embodiment is arranged between the rice cooking pot cleaning device 70 and the grain loading unit 10 and connected to each other by the transport conveyor 3 . The rice cooker temperature adjustment unit 80 is formed in a substantially rectangular shape as a whole, forms a temperature adjustment chamber inside, and the conveyer 3 penetrates from the entrance to the exit of the temperature adjustment chamber.

後述する図3においても詳細を説明するが、炊飯釜温度調整部80は常温水噴射装置をさらに備え、常温水噴射装置は、温度調整室の下部に設置した図示しないタンクと、タンクに貯留した常温水を吸引し炊飯釜2に噴射するポンプとからなり、温度調整室内に搬送された炊飯釜2にタンク内の常温水を噴射するようになっている。そして噴射された常温水は炊飯釜2と熱交換しながらタンクに流れ落ち、タンクとポンプにより連続的に噴射するように循環している。 Although the details will be described later in FIG. 3, the rice cooker temperature adjustment unit 80 further includes a normal temperature water injection device, and the normal temperature water injection device is a tank (not shown) installed at the bottom of the temperature adjustment chamber and a tank. It is composed of a pump that sucks room temperature water and injects it into the rice cooking pot 2, and the room temperature water in the tank is jetted into the rice cooking pot 2 transported into the temperature adjustment chamber. The sprayed normal temperature water flows down into the tank while exchanging heat with the rice cooker 2, and is circulated so as to be continuously sprayed by the tank and the pump.

炊飯釜温度調整部80は、タンクに温度維持装置を備えている。温度維持装置は、10℃以下の冷水をタンクに供給する冷水供給口と、あらかじめ設定した温度に応じて冷水の供給を制御する開閉弁からなり、タンク内の温度が上昇したとき開閉弁を開き、冷水を供給して貯留された常温水をあらかじめ設定した所定の温度(約25℃)に維持するように制御している。 The rice cooker temperature adjustment unit 80 has a temperature maintenance device in the tank. The temperature maintenance device consists of a cold water supply port that supplies cold water of 10°C or less to the tank, and an on-off valve that controls the supply of cold water according to the preset temperature. When the temperature inside the tank rises, the on-off valve opens. , cool water is supplied and the room temperature water stored therein is controlled to be maintained at a predetermined temperature (approximately 25° C.).

そしてコンベア3により炊飯釜洗浄装置70から炊飯釜温度調整部80の温度調整室に炊飯釜2が搬入されると、タンク内の常温水が連続的に噴射され、噴射される常温水の温度まで炊飯釜2の温度が下がる。噴射された常温水は炊飯釜2の表面全体にわたり流れ落ちることにより、炊飯釜2全体がムラなく熱交換される。 Then, when the rice cooking pot 2 is carried from the rice cooking pot cleaning device 70 to the temperature adjustment chamber of the rice cooking pot temperature adjustment unit 80 by the conveyor 3, the normal temperature water in the tank is continuously sprayed until the temperature of the sprayed normal temperature water is reached. The temperature of the rice cooker 2 is lowered. The sprayed normal temperature water flows down over the entire surface of the rice cooking pot 2, so that the entire rice cooking pot 2 is evenly heat-exchanged.

さらに炊飯釜2と熱交換した常温水はタンクに流れ落ち、タンク内の温度が上昇しようとするが、温度維持装置によりタンクに冷水が供給され、タンク内の温度が約25℃に維持される。そして、炊飯釜温度調整部80で温度が常温(約25℃)に調整された炊飯釜2は、穀類投入部10に搬送される。 Furthermore, the normal temperature water that has exchanged heat with the rice cooker 2 flows down into the tank, and the temperature inside the tank tries to rise, but cold water is supplied to the tank by the temperature maintenance device, and the temperature inside the tank is maintained at about 25°C. Then, the rice cooking pot 2 whose temperature has been adjusted to normal temperature (approximately 25° C.) by the rice cooking pot temperature adjusting section 80 is transported to the grain loading section 10 .

このように炊飯釜温度調整部80では、熱を持った状態で搬送される炊飯釜2に常温の水を噴射して、炊飯釜2を常温まで冷却するようになっている。ここで常温とは約10℃~40℃の範囲を指し、本実施形態では、例えば約25℃であるが、20℃~30℃が適切な範囲である。炊飯釜2の温度を常温とすることで、投入される浸漬穀類に温度の影響を与えることなく、炊飯前の炊飯釜2の温度が安定した状態で炊飯装置40に搬送することができる。なお、温度設定は、常温の範囲において気温や炊き加減、供給する水の温度等に応じて変更することが可能である。 In this manner, the rice cooking pot temperature adjusting unit 80 is designed to cool the rice cooking pot 2 to room temperature by injecting room temperature water into the rice cooking pot 2 that is conveyed in a heated state. Here, normal temperature refers to a range of about 10°C to 40°C, and in this embodiment, it is about 25°C, but 20°C to 30°C is an appropriate range. By setting the temperature of the rice cooking pot 2 to normal temperature, the grains to be soaked can be conveyed to the rice cooker 40 in a state where the temperature of the rice cooking pot 2 is stable before rice is cooked without being affected by the temperature. It should be noted that the temperature setting can be changed within the normal temperature range according to the air temperature, the degree of cooking, the temperature of the water to be supplied, and the like.

本実施形態では常温の水を噴射して炊飯釜2の温度を調整しているが、その他にも空気の噴射や水中への浸漬、冷却室への搬入などしてもよく、炊飯釜2の温度を調整する手段は特に問わない。 In this embodiment, the temperature of the rice cooker 2 is adjusted by spraying water at room temperature, but other methods such as spraying air, immersing in water, or carrying it into a cooling chamber may be used. There is no particular limitation on the means for adjusting the temperature.

本実施形態の穀類投入部10は、穀類浸漬装置30と併設している。穀類浸漬装置30は、二つの浸漬タンク35とベルトコンベア36とを備えている。浸漬タンク35は、例えば直径1~2メートルの大きさで、図示しない穀類供給部から穀類が約100~1000kg投入され、常温程度の水が供給される。そして1~2時間程度静置され、米に水を吸水させている。また、浸漬タンク35の下部に水を吸水し常温となった浸漬穀類を水と共に排出する開閉自在の排出口35aが設けられている。 The grain input unit 10 of the present embodiment is installed side by side with the grain soaking device 30 . The grain soaking device 30 has two soaking tanks 35 and a belt conveyor 36 . The immersion tank 35 has a diameter of 1 to 2 meters, for example, and is supplied with approximately 100 to 1000 kg of grains from a grain supply unit (not shown) and water at about room temperature. Then, the rice is allowed to stand still for about 1 to 2 hours to allow the rice to absorb water. Further, at the bottom of the soaking tank 35, an openable and closable discharge port 35a is provided for discharging the soaked cereals which have absorbed water and become normal temperature together with the water.

穀類投入部10では、穀類投入部10に一旦停止した炊飯釜2内にベルトコンベア36で運ばれてきた浸漬穀類が投入される。浸漬タンク35内で所定時間水に浸漬された浸漬穀類が排出口35aから排出され、例えばメッシュ状のベルトコンベア36で水切りが行われて、ベルトコンベア36上に残った浸漬穀類が炊飯釜2に向け搬送され、炊飯釜2の内部に投入される。穀類投入部10には計量装置が備えられており、穀類を投入する際、炊飯釜2の重量を計量し、所定重量に増加するまで穀類を投入するよう制御して、所定量の穀類(例えば、米であれば約7kg等)が投入されるようになっている。 In the grain charging section 10, the soaked grains carried by the belt conveyor 36 are charged into the rice cooker 2 temporarily stopped in the grain charging section 10.例文帳に追加The soaked grains soaked in water for a predetermined time in the soaking tank 35 are discharged from the discharge port 35a, drained by, for example, a mesh belt conveyor 36, and the soaked grains remaining on the belt conveyor 36 are put into the rice cooker 2. It is directed and conveyed and thrown into the rice cooker 2 . The grain charging unit 10 is provided with a weighing device, and when the grain is charged, the weight of the rice cooker 2 is weighed, and the grain is controlled to be charged until the weight increases to a predetermined weight. , about 7 kg of rice, etc.).

本実施形態の水供給部20は、水供給装置23を備える。穀類が投入された炊飯釜2内に水供給装置23に供給された水が供給される。水供給部20で一旦停止した炊飯釜2に所定量の水が供給される。例えば、計量装置によって水を供給する際、炊飯釜2の重量を計量し、所定重量に増加するまで水を供給するよう制御して、所定量の水が供給される。他にも例えば、所定時間、開放弁を開放して所定量の水が供給されるよう制御しても良い。また、水供給装置23に水の温度を調整する調整装置を備えていても良い。例えば25℃に調整することで、炊飯釜2内の温度を常に一定にすることができる。穀類(米)の温度が低いときは水の温度を高くするなど、穀類の温度に応じて水の温度を調整するようにしてもよい。 The water supply unit 20 of this embodiment includes a water supply device 23 . The water supplied to the water supply device 23 is supplied into the rice cooker 2 into which the grains are put. A predetermined amount of water is supplied to the rice cooker 2 temporarily stopped by the water supply unit 20 . For example, when water is supplied by a weighing device, the weight of the rice cooker 2 is weighed, and a predetermined amount of water is supplied by controlling the water supply until the rice cooker 2 reaches a predetermined weight. In addition, for example, control may be performed such that the open valve is opened for a predetermined period of time to supply a predetermined amount of water. Moreover, the water supply device 23 may be provided with an adjustment device for adjusting the temperature of the water. For example, the temperature in the rice cooker 2 can be kept constant by adjusting the temperature to 25°C. The temperature of the water may be adjusted according to the temperature of the grains, such as increasing the temperature of the water when the temperature of the grains (rice) is low.

そして水供給部20から搬送された炊飯釜2は、ならし装置100で一旦停止させ、炊飯釜2内に撹拌羽根を進入させ、浸漬穀類および水を撹拌し、撹拌後、撹拌羽根の下辺などにより浸漬穀類の表面を平にならすことができる。次の蓋締め装置90では、ならし装置100で浸漬した穀類の表面をならした炊飯釜2に釜用蓋4が載置され、炊飯装置40へとコンベア3で搬送される。 Then, the rice cooker 2 conveyed from the water supply unit 20 is temporarily stopped by the leveling device 100, and the stirring blade is introduced into the rice cooking pot 2 to stir the soaked grains and water. can level the surface of the soaked grain. Next, in the lid tightening device 90 , the pot lid 4 is placed on the rice cooking pot 2 in which the surface of the soaked grains has been leveled by the leveling device 100 , and conveyed to the rice cooking device 40 by the conveyor 3 .

本実施形態の炊飯装置40は、炊飯釜2を搬送しながら加熱装置で加熱する加熱工程を下段(紙面の奥側)に備え、加熱された炊飯釜2を所定時間の間搬送して加熱された穀類を蒸らす蒸らし工程を上段(紙面の手前側)に備える。蒸らし工程は加熱工程の熱を利用して適切な温度となるように調整されている。そして炊飯釜受入部45から搬入された炊飯釜2は、加熱工程と蒸らし工程を経て、炊飯が完了した状態で炊飯釜搬出部46から搬出される。 The rice cooker 40 of the present embodiment includes a heating step in which the rice cooking pot 2 is heated by the heating device while being conveyed, in the lower stage (back side of the paper surface), and the heated rice cooking pot 2 is conveyed for a predetermined time and heated. The upper stage (front side of the paper) is equipped with a steaming process for steaming the grains. The steaming process uses the heat of the heating process to adjust the temperature to an appropriate level. Then, the rice cooker 2 carried in from the rice cooker receiving section 45 is carried out from the rice cooker carry-out section 46 in a state in which rice cooking is completed through the heating process and the steaming process.

炊飯装置40の炊飯釜搬出部46から搬出された炊飯釜2は、蓋取り装置93で釜用蓋4が外され、炊飯釜2はコンベア3で搬送されて取り出し装置60で穀類が炊飯釜2から排出される。穀類は取り出し装置60内でほぐされながら冷却される。炊飯釜2及び釜用蓋4はコンベア3で炊飯釜洗浄装置70に搬送される。 The rice cooking pot 2 carried out from the rice cooking pot carrying-out portion 46 of the rice cooking device 40 has the pot lid 4 removed by the lid removing device 93, and the rice cooking pot 2 is conveyed by the conveyer 3 and grains are removed by the removing device 60. discharged from The grain is cooled while being loosened in the unloading device 60 . The rice cooking pot 2 and the pot lid 4 are conveyed to the rice cooking pot cleaning device 70 by the conveyor 3 .

本実施形態の炊飯釜洗浄装置70は、洗浄部72からなり、洗浄部72は、後述する図3においても説明するように、洗浄室と、タンクと、タンクに貯留した洗浄水を炊飯釜に噴射するポンプを備え、コンベア3より洗浄室内に搬送されてくる炊飯釜2及び釜用蓋4に洗浄水を噴射して洗浄するようになっている。そして噴射された洗浄水は、再びタンクに流れ落ち循環するようになっている。 The rice cooking pot cleaning device 70 of the present embodiment is composed of a cleaning section 72. The cleaning section 72 includes a cleaning chamber, a tank, and cleaning water stored in the tank, as described later in FIG. A spraying pump is provided, and washing water is sprayed onto the rice cooking pot 2 and the pot lid 4 conveyed into the washing chamber from the conveyer 3 to wash them. The sprayed washing water flows down to the tank again and circulates.

洗浄部72のタンクに貯留される洗浄水は、約60~80℃の温度を維持するように制御されている。タンクは、例えば予備洗浄用と本洗浄用の複数を備えても良く、それぞれ異なる温度に設定し、効果的に洗浄することができる。高温の洗浄水で洗浄された炊飯釜2は、コンベア3で炊飯釜温度調整部80へ搬送される。 The cleaning water stored in the tank of the cleaning section 72 is controlled to maintain a temperature of about 60-80°C. The tank may have, for example, a plurality of tanks for pre-cleaning and main cleaning, each of which can be set to a different temperature for effective cleaning. The rice cooker 2 washed with high-temperature washing water is conveyed to the rice cooker temperature adjusting section 80 by the conveyor 3 .

このように、本実施形態の炊飯釜2は、高温の洗浄水で洗浄された後、熱を持った状態のまま炊飯釜温度調整部80へ搬送され、常温水の噴射により常温まで冷却される。常温まで冷却された炊飯釜2は穀類投入部10で常温程度の浸漬穀類が投入され、水供給部20で常温の温度に調整された水が投入される。投入される浸漬穀類及び水と、炊飯釜2との温度差が小さく、炊飯釜2内の温度は変動することなく常温のまま炊飯装置40に搬送されるようになっている。 In this way, the rice cooker 2 of the present embodiment is washed with high-temperature washing water, then conveyed to the rice cooker temperature adjustment unit 80 while still in a heated state, and cooled to room temperature by jetting room temperature water. . The rice cooker 2 cooled to room temperature is charged with soaked grains at about room temperature in the grain charging section 10 and water adjusted to room temperature in the water supplying section 20 . The temperature difference between the immersed cereals and water to be put in and the rice cooker 2 is small, and the temperature in the rice cooker 2 is conveyed to the rice cooker 40 at normal temperature without fluctuation.

第1の実施形態の炊飯システム1によれば、穀類投入部10の前段に炊飯釜温度調整部80を備えることにより、連続して搬送される炊飯釜2に対し炊飯釜2の温度をあらかじめ所定の温度に調整できるため、炊飯釜2に穀類が投入されても、炊飯釜2からの熱の影響が少なく温度が安定した状態で炊飯することができる。そして炊飯釜2内の温度が安定することから米飯の品質を安定させる事ができる。さらに炊飯前における炊飯釜2内の温度の調整が容易となり、穀類の炊き上がりを容易に調整することもできる。 According to the rice cooking system 1 of the first embodiment, the rice cooking pot temperature adjustment unit 80 is provided in the front stage of the grain input unit 10, so that the temperature of the rice cooking pot 2 is adjusted in advance to the rice cooking pot 2 that is continuously conveyed. Therefore, even if grains are put into the rice cooker 2, the heat from the rice cooker 2 has little effect and the rice can be cooked at a stable temperature. Since the temperature in the rice cooker 2 is stabilized, the quality of cooked rice can be stabilized. Furthermore, it becomes easy to adjust the temperature inside the rice cooker 2 before rice is cooked, and it is also possible to easily adjust the finish of cooking the grains.

さらに、炊飯釜温度調整部80は、穀類の投入前に炊飯釜2の温度を常温に調整しているため、炊飯釜2に穀類及び水を投入しても、炊飯釜2の熱が穀類及び水に影響することなく、炊飯釜2の温度が常温に安定した状態で炊飯を開始することができる。 Furthermore, since the rice cooking pot temperature adjustment unit 80 adjusts the temperature of the rice cooking pot 2 to room temperature before the grains are put into the rice cooking pot 2, even if the grains and water are put into the rice cooking pot 2, the heat of the rice cooking pot 2 is Rice cooking can be started in a state in which the temperature of the rice cooking pot 2 is stabilized at room temperature without affecting water.

さらに、炊飯釜温度調整部80は、常温水噴射装置を備えているため、炊飯釜2に常温の水を噴射することにより、常温水と熱交換され炊飯釜2の温度を効果的に下げるとともに、常温水が炊飯釜2の表面全体を流下するため、炊飯釜2全体の温度をムラなく調整することができる。 Furthermore, since the rice cooking pot temperature adjustment unit 80 is equipped with a normal temperature water injection device, by injecting normal temperature water into the rice cooking pot 2, heat is exchanged with the normal temperature water to effectively lower the temperature of the rice cooking pot 2. Since normal temperature water flows down over the entire surface of the rice cooking pot 2, the temperature of the entire rice cooking pot 2 can be adjusted evenly.

さらに、常温水噴射装置は常温水を貯留するタンクを備え、前記タンクは温度維持装置を備えているため、タンク内の常温水を循環利用するとともにタンク内の常温水の温度を常に常温に維持することにより、どの炊飯釜2においても一定の温度の常温水を噴射し、常に一定の温度状態で炊飯を開始することができるので、安定した品質の米飯を得る事ができる。 Furthermore, the room temperature water injection device is equipped with a tank for storing room temperature water, and the tank is equipped with a temperature maintenance device, so that the room temperature water in the tank is circulated and the temperature of the room temperature water in the tank is always maintained at room temperature. As a result, normal temperature water of a constant temperature can be jetted in any rice cooker 2, and rice cooking can always be started in a constant temperature state, so that cooked rice of stable quality can be obtained.

さらに第1の実施形態では、炊飯釜洗浄装置70と炊飯釜温度調整部80とが空間をはさみ別体であるため、炊飯釜洗浄装置70からの熱の影響を抑制し、炊飯釜温度調整部80において炊飯釜2の温度調整が確実に行われる。また、炊飯釜温度調整部80を穀類投入部10に近づけることができ、炊飯釜温度調整部80で調整した温度からあまり変わらない温度で穀類を投入できる。 Furthermore, in the first embodiment, since the rice cooking pot cleaning device 70 and the rice cooking pot temperature adjustment unit 80 are separated by a space, the influence of heat from the rice cooking pot cleaning device 70 is suppressed, and the rice cooking pot temperature adjustment unit At 80, the temperature of the rice cooker 2 is reliably adjusted. In addition, the rice cooker temperature adjusting unit 80 can be brought closer to the grain charging unit 10, and the grains can be charged at a temperature not much different from the temperature adjusted by the rice cooking pot temperature adjusting unit 80.例文帳に追加

なお、炊飯釜洗浄装置70及び炊飯釜温度調整部80のそれぞれに釜反転部を備えており、洗浄水又は常温水を噴射する際は、炊飯釜2を上下反転して下方に向け開口した状態とし、搬出する際は、再び上下反転して搬出するようになっている。 The rice cooking pot washing device 70 and the rice cooking pot temperature adjusting unit 80 are each provided with a pot reversing unit, and when the washing water or normal temperature water is injected, the rice cooking pot 2 is turned upside down and opened downward. , and when it is carried out, it is turned upside down again and carried out.

(第2の実施形態)
図2は、本発明の炊飯システムの第2の実施形態の一例を示す概念図である。図2に基づいて第2の実施形態を詳述する。第2の実施形態において、第1の実施形態と異なる点は、炊飯釜洗浄装置70と炊飯釜温度調整部80との配置関係である。
(Second embodiment)
FIG. 2 is a conceptual diagram showing an example of the second embodiment of the rice cooking system of the present invention. A second embodiment will be described in detail based on FIG. In the second embodiment, the difference from the first embodiment is the arrangement relationship between the rice cooking pot cleaning device 70 and the rice cooking pot temperature adjusting section 80 .

本実施形態の炊飯システム1は、第1実施形態同様、炊飯釜2をコンベア(搬送コンベア)3で搬送しながら炊飯釜2中の米などの穀類を炊飯するシステムであり、穀類投入部10と、水供給部20と、穀類浸漬装置30と、炊飯装置40と、取り出し装置60と、炊飯釜洗浄装置70及び炊飯釜温度調整部80と、を備える。尚、炊飯釜2は、釜用蓋4で蓋された状態も含む。 As in the first embodiment, the rice cooking system 1 of the present embodiment is a system that cooks grains such as rice in the rice cooking pot 2 while conveying the rice cooking pot 2 by a conveyor (conveying conveyor) 3. , a water supply unit 20, a grain soaking device 30, a rice cooker 40, a take-out device 60, a rice cooker cleaning device 70, and a rice cooker temperature adjuster 80. The rice cooking pot 2 also includes a state covered with the pot lid 4 .

炊飯システム1は、炊飯釜2をコンベア3で搬送しながら、穀類投入部10で穀類浸漬装置30で浸漬した穀類を炊飯釜2に投入し、水供給部20で炊飯釜2に投入された穀類に水を供給し、炊飯装置40で炊飯釜2を加熱して穀類の炊飯し、取り出し装置60で炊飯が完了した穀類を炊飯釜2から取り出し、炊飯釜温度調整部80を備えた炊飯釜洗浄装置70で炊飯釜2を温水で洗浄したのち所定の温度まで調整し、炊飯釜2を再び穀類投入部10に移動させる循環移動システムである。また、コンベア3は複数のコンベア3で配置され、連続的に乗り移りが可能な構成となっている。その他の構成、動作は第1の実施形態と同じであるため説明を省略する。 In the rice cooking system 1, while the rice cooking pot 2 is conveyed by the conveyor 3, the grains soaked in the grain soaking device 30 are put into the rice cooking pot 2 by the grain feeding unit 10, and the grains put into the rice cooking pot 2 are fed by the water supply unit 20. water is supplied to the rice cooker 40 to heat the rice cooker 2 to cook rice, the rice cooker 60 takes out the cooked grains from the rice cooker 2, and cleans the rice cooker equipped with the rice cooker temperature adjusting unit 80. It is a circulatory movement system in which the rice cooker 2 is washed with warm water by the device 70, adjusted to a predetermined temperature, and then moved to the grain input section 10 again. In addition, the conveyor 3 is arranged with a plurality of conveyors 3, and has a configuration in which it is possible to transfer continuously. Since other configurations and operations are the same as those of the first embodiment, description thereof is omitted.

(炊飯釜洗浄装置の構成)
図3は、図2で示した炊飯釜洗浄装置70の一例を示す概念図である。図3に基づいて、炊飯釜洗浄装置70を詳述する。
(Configuration of rice cooker cleaning device)
FIG. 3 is a conceptual diagram showing an example of the rice cooker cleaning device 70 shown in FIG. Based on FIG. 3, the rice cooking pot cleaning device 70 will be described in detail.

第2の実施形態では、炊飯釜洗浄装置70内に炊飯釜温度調整部80が設置されている。すなわち、炊飯釜洗浄装置70と炊飯釜温度調整部80が一体的に形成されている。炊飯釜洗浄装置70は、複数のコンベア3で炊飯釜2と釜用蓋4が分離して連続的に搬送する装置であり、入口側71と、洗浄部72と、熱緩衝部73と、炊飯釜温度調整部80と、出口側74が連続的に配置されている。 In the second embodiment, a rice cooking pot temperature adjustment unit 80 is installed in the rice cooking pot cleaning device 70 . That is, the rice cooking pot washing device 70 and the rice cooking pot temperature adjusting section 80 are integrally formed. The rice cooking pot cleaning device 70 is a device that separates and continuously conveys the rice cooking pot 2 and the pot lid 4 by a plurality of conveyors 3, and includes an inlet side 71, a washing section 72, a heat buffer section 73, and a rice cooking pot. The cauldron temperature adjustment section 80 and the outlet side 74 are arranged continuously.

炊飯釜洗浄装置70は、断熱性を有した仕切りで囲まれ入口側71と出口側74それぞれに例えばカーテン等のシャッター手段が設けられ、洗浄水の外部への飛散を防止するとともに、湯気の漏出を抑え外気の侵入を防止することで、炊飯釜洗浄装置70内の温度調整を容易にしている。 The rice cooker washing device 70 is surrounded by partitions having heat insulating properties, and is provided with shutter means such as curtains on the entrance side 71 and the exit side 74, respectively, to prevent washing water from scattering outside and steam to leak out. By suppressing the pressure and preventing the intrusion of outside air, the temperature adjustment in the rice cooking pot cleaning device 70 is facilitated.

入口側71には入口釜反転昇降機71aが設けられ、別々にコンベア3上で搬送されてきた炊飯釜2と釜用蓋4とが上段と下段に分離される。実施形態では、入口釜反転昇降機71aの回転動作により炊飯釜2が上下反転して上段の洗浄用搬送コンベア3aに載置され、上段の洗浄用搬送コンベア3aで搬送され、釜用蓋4はコンベア3からそのまま下段の洗浄用搬送コンベア3bに移動し、下段の洗浄用搬送コンベア3bで搬送される。 An entrance kettle reversing elevator 71a is provided on the entrance side 71, and the rice cooking kettle 2 and the kettle lid 4 separately transported on the conveyor 3 are separated into an upper stage and a lower stage. In the embodiment, the rice cooking pot 2 is turned upside down by the rotating operation of the entrance pot reversing elevator 71a, placed on the upper washing conveyer 3a, conveyed by the upper washing conveyer 3a, and the pot lid 4 is conveyed. 3, it moves to the lower cleaning conveyer 3b as it is, and is conveyed by the lower cleaning conveyer 3b.

出口側74には出口釜反転昇降機74aが設けられ、後述する上段の温度調整用搬送コンベア3cで搬送されてきた炊飯釜2が出口釜反転昇降機74aの回転動作により再び上下反転して、コンベア3上に載置され、炊飯釜2と釜用蓋4が交互にコンベア3で穀類投入部10へと搬送される。 An exit pot reversing elevator 74a is provided on the exit side 74, and the rice cooking pot 2 transported by the upper temperature adjustment conveying conveyor 3c, which will be described later, is turned upside down again by the rotating operation of the exit pot reversing elevator 74a, and transferred to the conveyor 3. The rice cooking pot 2 and the pot lid 4 are alternately conveyed to the grain charging section 10 by the conveyor 3.

炊飯釜洗浄装置70の下段の洗浄用搬送コンベア3b及び炊飯釜温度調整部80の下段の温度調整用搬送コンベア3dの下方には、複数のタンクT(予備洗浄タンク721T等)と、タンクT内に水を供給する給水口D(常温給水口721D等)と、供給された水の温度を調整する供給口E(蒸気供給口721E等)と、タンクT内の水を炊飯釜洗浄装置70内に噴射するポンプP(予備洗浄ポンプ721P等)とが設けられている。 A plurality of tanks T (preliminary washing tank 721T, etc.) and a A water supply port D (normal temperature water supply port 721D, etc.) that supplies water to the rice cooker washing device 70, a supply port E (steam supply port 721E, etc.) that adjusts the temperature of the supplied water, and water in the tank T A pump P (such as a pre-cleaning pump 721P) is provided to inject into the water.

洗浄部72は、予備洗浄室721と洗浄室722とを有し、予備洗浄室721には、予備洗浄タンク721Tと、常温給水口721Dと、蒸気供給口721Eと、予備洗浄ポンプ721Pが設けられている。常温給水口721Dから予備洗浄タンク721Tに供給された洗浄液を加熱手段である蒸気供給口721Eの蒸気で加熱し、約70℃~80℃に維持して予備洗浄ポンプ721Pから予備洗浄室721内に噴射し、汚れが多く付着している状態である上段の炊飯釜2及び下段の釜用蓋4を洗浄する。 The cleaning unit 72 has a preliminary cleaning chamber 721 and a cleaning chamber 722. The preliminary cleaning chamber 721 is provided with a preliminary cleaning tank 721T, a room temperature water supply port 721D, a steam supply port 721E, and a preliminary cleaning pump 721P. ing. The cleaning liquid supplied to the pre-cleaning tank 721T from the room temperature water supply port 721D is heated by the steam from the steam supply port 721E, which is a heating means, and is maintained at about 70°C to 80°C. The water is jetted to clean the upper rice cooking pot 2 and the lower pot lid 4 to which many stains are adhered.

洗浄室722には、洗浄タンク722Tと、常温給水口722Dと、蒸気供給口722Eと、洗浄ポンプ722Pが設けられている。常温給水口722Dから洗浄タンク722Tに供給された洗浄液を加熱手段である蒸気供給口722Eの蒸気で加熱し、約60℃~70℃に維持して洗浄ポンプ722Pから洗浄室722内に噴射し、上段の炊飯釜2及び下段の釜用蓋4を洗浄する。そして炊飯釜2は、熱を持った状態のまま洗浄部72から搬出される。 The cleaning chamber 722 is provided with a cleaning tank 722T, a room temperature water supply port 722D, a steam supply port 722E, and a cleaning pump 722P. The cleaning liquid supplied to the cleaning tank 722T from the room temperature water supply port 722D is heated by the steam from the steam supply port 722E, which is a heating means, and is maintained at about 60° C. to 70° C. and injected into the cleaning chamber 722 from the cleaning pump 722P, The upper rice cooking pot 2 and the lower pot lid 4 are washed. Then, the rice cooker 2 is carried out from the washing section 72 in a heated state.

熱緩衝部73は、洗浄部72と炊飯釜温度調整部80との間に熱的緩衝空間として画定され、空間により洗浄部72から炊飯釜温度調整部80への熱の流入を防止している。さらに本実施形態では、熱緩衝部73に常温給水口73Dを備え、水道水など常温水の噴射による洗浄(すすぎ洗浄)を行い、炊飯釜2及び釜用蓋4に付着した洗浄液を流し落とすようにしている。 The thermal buffer part 73 is defined as a thermal buffer space between the washing part 72 and the rice cooking pot temperature adjusting part 80 , and the space prevents heat from flowing from the washing part 72 to the rice cooking pot temperature adjusting part 80 . . Furthermore, in the present embodiment, the heat buffering portion 73 is provided with a normal temperature water supply port 73D, and washing (rinsing) is performed by spraying normal temperature water such as tap water, so that the washing liquid adhering to the rice cooking pot 2 and the pot lid 4 is washed off. I have to.

熱緩衝部73は、洗浄部72と炊飯釜温度調整部80との間で熱的な緩衝機能を有していればよく、本実施形態に限らない。また、本実施形態では、熱緩衝部73内で常温水を炊飯釜2および釜用蓋4に噴射しているが、噴射された常温水が熱緩衝部73の空間温度に影響し、暖かい炊飯釜2により空間温度が上昇するのを防止するため、熱緩衝部73が熱的緩衝空間としてより効果的に作用するようになる。そして熱緩衝部73を設けることにより、炊飯釜温度調整部80を洗浄部72に隣接してコンパクトに設置しても、洗浄部72の熱に影響されることなく、効率良く炊飯釜2の温度を調整することができる。 The thermal buffering part 73 is not limited to this embodiment as long as it has a thermal buffering function between the washing part 72 and the rice cooker temperature adjusting part 80 . In addition, in the present embodiment, normal temperature water is sprayed to the rice cooking pot 2 and the pot lid 4 within the heat buffering portion 73, but the sprayed normal temperature water affects the spatial temperature of the heat buffering portion 73, resulting in warm rice cooking. In order to prevent the temperature of the space from rising due to the cauldron 2, the thermal buffer portion 73 more effectively acts as a thermal buffer space. By providing the heat buffering part 73, even if the rice cooking pot temperature adjusting part 80 is compactly installed adjacent to the washing part 72, the temperature of the rice cooking pot 2 can be efficiently adjusted without being affected by the heat of the washing part 72. can be adjusted.

炊飯釜温度調整部80は、冷却室81と仕上げ冷却室82とを有し、冷却室81には常温水噴射装置を備えており、常温水噴射装置としてタンク81Tと、常温給水口81Dと、冷水供給口81Eと、タンク81Tに貯留した常温水を吸引し、炊飯釜2及び釜用蓋4に噴射するポンプ81Pが設けられている。また、仕上げ冷却室82には、常温給水口82Dが設けられている。また、炊飯釜2と釜用蓋4を搬送するコンベアは、洗浄用搬送コンベア3a、3b(上段が3a、下段が3b)と別体に形成された温度調整用搬送コンベア3c、3d(上段が3c、下段が3d)が設けられている。 The rice cooker temperature adjustment unit 80 has a cooling chamber 81 and a finishing cooling chamber 82, and the cooling chamber 81 is equipped with a normal temperature water injection device, and the normal temperature water injection device includes a tank 81T, a normal temperature water supply port 81D, A cold water supply port 81E and a pump 81P for sucking normal temperature water stored in the tank 81T and for injecting the water into the rice cooking pot 2 and the pot lid 4 are provided. Further, the finishing cooling chamber 82 is provided with a normal temperature water supply port 82D. Conveyors for conveying the rice cooking pot 2 and pot lid 4 are temperature control conveyers 3c and 3d (upper 3c and 3d) are provided in the lower stage.

冷却室81は、常温水噴射装置によりタンク81Tに貯留した常温水を炊飯釜2および釜用蓋4に噴射し、炊飯釜2の温度をあらかじめ設定された温度に調整できるようになっている。タンク81Tには温度維持装置が備えられ、10℃以下の冷水が供給される冷水供給口81Eが接続されており、貯留された水の温度を設定温度に維持できるよう制御されている。炊飯釜2に常温の水(例えば25℃)を噴射すると炊飯釜2の熱が奪われ、炊飯釜2の温度を下げることができる。また、噴射した常温水は再びタンク81Tに戻り、循環しながら連続的に噴射されるため、炊飯釜2は効率良く熱交換され常温水の温度まで下がる。さらに常温水は炊飯釜2の表面を流下するため、炊飯釜2全体に常温水が行き渡り、炊飯釜2全体がムラなく温度調整される。 The cooling chamber 81 can adjust the temperature of the rice cooking pot 2 to a preset temperature by injecting the normal temperature water stored in the tank 81T to the rice cooking pot 2 and the pot lid 4 by the normal temperature water injection device. The tank 81T is equipped with a temperature maintenance device, is connected to a cold water supply port 81E for supplying cold water of 10° C. or less, and is controlled so that the temperature of the stored water can be maintained at a set temperature. When normal temperature water (for example, 25° C.) is injected into the rice cooking pot 2, the heat of the rice cooking pot 2 is taken away, and the temperature of the rice cooking pot 2 can be lowered. In addition, since the jetted room temperature water returns to the tank 81T again and is continuously jetted while circulating, the rice cooker 2 is efficiently heat-exchanged and the temperature of the room temperature water drops. Furthermore, since the normal temperature water flows down on the surface of the rice cooking pot 2, the normal temperature water spreads over the entire rice cooking pot 2, and the temperature of the entire rice cooking pot 2 is uniformly adjusted.

仕上げ冷却室82は、常温給水口82Dから供給された常温水を炊飯釜2に噴射し、炊飯釜2に付着した常温水を洗い流している。洗い流した常温水はタンク81Tに流れ込み、冷却室81で再び炊飯釜2に噴射される。冷却室81では常温水を循環利用しているので、炊飯釜2を搬出する前に、循環利用する前の水を噴射すると良い。このとき、特に温度を調整する必要はなく、例えば水道水のまま噴射しても良い。冷却室81及び仕上げ冷却室82で温度調整された炊飯釜2及び釜用蓋4は、仕上げ冷却室82の最終段階において水切り部82aでブロアの吹きつけによる水切りが行われ、出口側74で炊飯釜2が上下反転して、炊飯釜2及び釜用蓋4がコンベア3で穀類投入部10に搬送される。 The finishing cooling chamber 82 injects room temperature water supplied from the room temperature water supply port 82D into the rice cooking pot 2 to wash away the room temperature water adhering to the rice cooking pot 2 . The rinsed normal temperature water flows into the tank 81T and is jetted into the rice cooker 2 again in the cooling chamber 81. - 特許庁Since normal temperature water is circulated in the cooling chamber 81, it is preferable to spray the water before circulating before carrying out the rice cooker 2. At this time, there is no particular need to adjust the temperature, and tap water may be sprayed as is, for example. The rice cooker 2 and pot lid 4 whose temperature has been adjusted in the cooling chamber 81 and the finish cooling chamber 82 are drained by blowing a blower in the final stage of the finish cooling chamber 82, and the rice is cooked at the outlet side 74. The pot 2 is turned upside down, and the rice cooking pot 2 and the pot lid 4 are conveyed to the grain input section 10 by the conveyer 3 .

ここで「常温」とは、約10℃~40℃の範囲を指し、本実施形態では、例えば約25℃であるが、20℃~30℃が適切な温度設定の範囲である。温度設定は、気温や炊き加減、炊飯メニューに応じて変更することが可能である。 Here, "normal temperature" refers to a range of about 10°C to 40°C, and in this embodiment, it is about 25°C, but 20°C to 30°C is a suitable temperature setting range. The temperature setting can be changed according to the temperature, the degree of cooking, and the rice cooking menu.

タンク81Tは、タンク81T内の水(常温水)をあらかじめ設定した所定の温度に維持する温度維持装置を備えていることが好ましい。例えば、冷却コイルを利用したり、本実施例のように10℃以下の冷水を供給して水温を一定に保つように制御することができる。常温水を炊飯釜2に噴射するが、噴射された常温水は炊飯釜2と熱交換し、タンク81Tに垂れ落ちる。熱を持った炊飯釜2への噴射が継続されると、炊飯釜2の熱によりタンク81T内の水温が上昇しようとするが、温度維持装置によりタンク81T内に冷水が供給され、所定の温度に維持することができる。 The tank 81T preferably includes a temperature maintenance device that maintains the water (normal temperature water) in the tank 81T at a predetermined temperature. For example, a cooling coil can be used, or cold water of 10° C. or less can be supplied as in the present embodiment, and the water temperature can be controlled to be kept constant. Normal temperature water is injected into the rice cooking pot 2, and the injected normal temperature water exchanges heat with the rice cooking pot 2 and drips down into the tank 81T. When the injection into the hot rice cooker 2 is continued, the water temperature in the tank 81T tries to rise due to the heat of the rice cooker 2, but the temperature maintenance device supplies cold water into the tank 81T, and the water reaches a predetermined temperature. can be maintained to

炊飯釜2の温度が、常温に調整されているので、炊飯釜2内に投入された米及び水の温度は、炊飯釜2の温度による影響がなく変動しないため、炊飯釜2内の温度が常に一定の温度状態で穀類投入部10に搬送される。 Since the temperature of the rice cooking pot 2 is adjusted to normal temperature, the temperature of the rice and water put into the rice cooking pot 2 is not affected by the temperature of the rice cooking pot 2 and does not fluctuate. The grains are always conveyed to the grain charging section 10 in a constant temperature state.

本実施形態では、炊飯釜2の温度を調整する手段として、常温に管理された常温水を炊飯釜2に噴射させているが、水以外の何らかの媒体(空気等)を利用して炊飯釜2の温度を常温に調整しても良い。 In the present embodiment, as a means for adjusting the temperature of the rice cooking pot 2, normal temperature water controlled to normal temperature is jetted into the rice cooking pot 2, but some medium other than water (such as air) is used to may be adjusted to room temperature.

本実施形態では、炊飯釜温度調整部80は、炊飯釜洗浄装置70の出口側74近傍に配置されている。炊飯釜洗浄装置70内に組み込まれることで、全体として一体的に配置され、共通化が図られると共に省スペース化が可能となる。 In this embodiment, the rice cooking pot temperature adjustment unit 80 is arranged near the exit side 74 of the rice cooking pot cleaning device 70 . By being incorporated in the rice cooker washing device 70, it is arranged integrally as a whole, and it is possible to achieve commonality and save space.

炊飯釜洗浄装置70内では、上段の洗浄用搬送コンベア3a、温度調整用搬送コンベア3c(以下、「上段コンベア」ともいう)で炊飯釜2を、下段の洗浄用搬送コンベア3b、温度調整用搬送コンベア3d(以下、「下段コンベア」ともいう)では釜用蓋4を搬送するように搬送装置であるコンベア3を上下2段に構成している。また、上段コンベア3a、3cと下段コンベア3b、3dは同じ方向に炊飯釜2及び釜用蓋4を搬送する構成であり、炊飯釜2の洗浄と温度調整を行うだけでなく、釜用蓋4の洗浄と温度調整を、同じスペースで同時に行う事ができる。そして、上下に配置することで、上下に位置する炊飯釜2と釜用蓋4に対し同一ポンプ721P(722P、81P同様)を利用して洗浄水、及び常温水を噴射できるので、簡単な構成で炊飯釜2と釜用蓋4の両方を同時に洗浄及び温度調整を行うことができ、効率の良い洗浄と温度調整が実現できる。 In the rice cooker washing device 70, the rice cooker 2 is conveyed by the upper washing conveyer 3a and the temperature adjusting conveyer 3c (hereinafter also referred to as the "upper conveyer"), and the lower washing conveyer 3b and the temperature adjusting conveyer. Conveyor 3 d (hereinafter also referred to as “lower conveyor”), which is a conveying device, is arranged in two stages so as to convey pot lid 4 . The upper conveyors 3a and 3c and the lower conveyors 3b and 3d are configured to convey the rice cooking pot 2 and the pot lid 4 in the same direction. can be cleaned and temperature adjusted at the same time in the same space. By arranging them vertically, washing water and normal temperature water can be sprayed using the same pump 721P (similar to 722P and 81P) to the rice cooking pot 2 and pot lid 4 positioned above and below, so the configuration is simple. Both the rice cooking pot 2 and the pot lid 4 can be washed and temperature-controlled at the same time, and efficient washing and temperature control can be realized.

炊飯釜2と釜用蓋4の搬送は、洗浄部72と熱緩衝部73とにおいて洗浄用搬送コンベア3a、3bで行い、炊飯釜温度調整部80において温度調整用搬送コンベア3c、3dで行い、洗浄部72と、炊飯釜温度調整部80では別々の搬送コンベアで搬送している。即ち、炊飯釜2及び釜用蓋4は、熱緩衝部73から炊飯釜温度調整部80へ別の搬送コンベアへ乗り移り搬送するようになっている。別々のコンベア3とすることで、洗浄用搬送コンベア3a、3bを介して洗浄部72からの炊飯釜温度調整部80への熱の流入を防止することができる。炊飯釜温度調整部80を洗浄部72に隣接してコンパクトに配置しても、洗浄部72からの熱に影響されることが抑制され、効率よく炊飯釜2の温度を調整することができる。 The rice cooking pot 2 and the pot lid 4 are conveyed by the washing conveyors 3a and 3b in the washing unit 72 and the heat buffering unit 73, and by the temperature adjusting conveyors 3c and 3d in the rice cooking pot temperature adjusting unit 80. The washing unit 72 and the rice cooker temperature adjusting unit 80 are conveyed by separate conveyors. That is, the rice cooking pot 2 and the pot lid 4 are transferred from the heat buffering section 73 to the rice cooking pot temperature adjusting section 80 and conveyed to another conveyer. By using separate conveyors 3, it is possible to prevent heat from flowing from the washing section 72 to the rice cooker temperature adjusting section 80 via the washing conveyers 3a and 3b. Even if the rice cooking pot temperature adjusting section 80 is compactly arranged adjacent to the washing section 72, the influence of the heat from the washing section 72 is suppressed, and the temperature of the rice cooking pot 2 can be adjusted efficiently.

炊飯釜洗浄装置70内のうち、上段コンベア3a、3cと下段コンベア3b、3dの間に防水板75を設置している。防水板75は洗浄部72から炊飯釜温度調整部80まで全体にわたり設置され、上段の炊飯釜2で洗浄された水が下段の釜用蓋4に掛からないように構成している。さらに防水板75の下部に図示しないストレーナを複数箇所に設け、ストレーナを介して下方のタンクTに流れ落ちるようにすることで炊飯釜から洗い落とした汚れを回収することができる。 In the rice cooker washing device 70, a waterproof plate 75 is installed between the upper conveyors 3a, 3c and the lower conveyors 3b, 3d. The waterproof plate 75 is installed over the whole area from the washing part 72 to the rice cooking pot temperature adjusting part 80, and is configured so that the water washed in the upper rice cooking pot 2 does not splash on the lower pot lid 4. - 特許庁Further, strainers (not shown) are provided at a plurality of locations under the waterproof plate 75 so that the water flows down into the tank T below via the strainers, so that dirt washed off from the rice cooker can be collected.

本実施形態の防水板75は、洗浄部72から炊飯釜温度調整部80まで全体にわたり設置されているが、洗浄部72にのみ設置するなど一部に設置するようにしてもよい。さらに防水板75を炊飯釜2の搬送方向に垂直な方向のいずれか一方に向けゆるやかに傾斜させるように構成してもよい。 The waterproof plate 75 of the present embodiment is installed over the entire area from the washing section 72 to the rice cooker temperature adjusting section 80, but it may be installed only in the washing section 72, for example. Further, the waterproof plate 75 may be configured to be gently inclined in one of the directions perpendicular to the conveying direction of the rice cooker 2 .

このように本実施形態の炊飯釜洗浄装置70は、熱緩衝部73の空間によって洗浄部72から炊飯釜温度調整部80に熱の流入を防ぐように構成することで、洗浄部72と温度が大幅に異なる炊飯釜温度調整部80を洗浄部72に隣接し一体的に形成することができ、炊飯釜洗浄装置70のコンパクト化を図るとともに、炊飯システム1を省スペースに設置することができる。 As described above, the rice cooking pot cleaning device 70 of the present embodiment is configured such that the space of the heat buffering section 73 prevents heat from flowing from the cleaning section 72 to the rice cooking pot temperature adjusting section 80, so that the temperature of the rice cooking pot cleaning section 72 and the temperature of the rice cooking pot are different. The rice cooking pot temperature adjustment unit 80, which is significantly different, can be integrally formed adjacent to the washing unit 72, so that the rice cooking pot washing device 70 can be made compact and the rice cooking system 1 can be installed in a space-saving manner.

さらに本実施形態の炊飯釜洗浄装置70は、炊飯釜温度調整部80が洗浄部72と一体的に構成されていることから、炊飯釜2は、常温程度に冷却された状態で炊飯釜洗浄装置70から搬出されるため、後段の穀類投入部10を近くに配置可能となり、炊飯システム1を省スペースに設置することができる。 Furthermore, in the rice cooking pot cleaning device 70 of the present embodiment, since the rice cooking pot temperature adjustment unit 80 and the cleaning unit 72 are integrally configured, the rice cooking pot 2 is cooled to about room temperature before the rice cooking pot cleaning device is operated. Since it is carried out from 70, it becomes possible to dispose the subsequent grain input unit 10 nearby, and the rice cooking system 1 can be installed in a space-saving manner.

さらに本実施形態の炊飯システム1によれば、炊飯釜2は炊飯釜洗浄装置70内で温度が調整されるため、炊飯釜洗浄装置70から搬出された後、所定量の穀類と所定量の水を投入しても、穀類や水に対する炊飯釜2の熱の影響がなく、温度が安定した状態で炊飯することができる。そして炊飯釜2内の温度が安定することから米飯の品質を安定させる事ができる。 Furthermore, according to the rice cooking system 1 of the present embodiment, since the temperature of the rice cooking pot 2 is adjusted in the rice cooking pot washing device 70, after being carried out from the rice cooking pot washing device 70, a predetermined amount of grains and a predetermined amount of water are added. Even if the rice is put in, the grains and water are not affected by the heat of the rice cooker 2, and the rice can be cooked in a stable temperature state. Since the temperature in the rice cooker 2 is stabilized, the quality of cooked rice can be stabilized.

尚、図1の第1の実施形態においては、炊飯釜洗浄装置70と炊飯釜温度調整部80とが、空間をはさむように距離をおき、コンベア3を介して別体として形成され、炊飯釜洗浄装置70、炊飯釜温度調整部80の各々は、上述した構成を備えている。この構成では、炊飯釜洗浄装置70から炊飯釜温度調整部80までの設置スペースを広く要することになるが、炊飯釜洗浄装置70から炊飯釜温度調整部80への熱の流入を効果的に防止する(または完全に遮断する)ことができる。 In addition, in the first embodiment of FIG. 1, the rice cooking pot cleaning device 70 and the rice cooking pot temperature adjusting unit 80 are separated from each other so as to sandwich a space, and are formed as separate bodies via the conveyor 3. Each of the cleaning device 70 and the rice cooker temperature adjustment unit 80 has the above-described configuration. In this configuration, a large installation space is required from the rice cooking pot cleaning device 70 to the rice cooking pot temperature adjusting unit 80, but the inflow of heat from the rice cooking pot cleaning device 70 to the rice cooking pot temperature adjusting unit 80 is effectively prevented. (or completely shut off).

なお、第1の実施形態、第2の実施形態では、穀類を炊飯釜2へ投入する前にあらかじめ浸漬タンク35で水に浸漬しているが、穀類投入部10と炊飯装置40との間に穀類浸漬部を備え、穀類を投入してから炊飯釜2内で浸漬するようにしてもよい。例えば、穀類浸漬部にコンベアを多段に形成した立体浸漬装置(図示なし)を備え、浸漬前の穀類と水を投入した炊飯釜2を、上段のコンベアから順次下段のコンベアへ搬送するように構成することで、炊飯釜2を搬送する間に炊飯釜2内で穀類を浸漬することができる。 In the first and second embodiments, grains are immersed in water in advance in the immersion tank 35 before being put into the rice cooker 2. A grain soaking part may be provided, and the grains may be soaked in the rice cooker 2 after the grains are put in. For example, a three-dimensional immersion device (not shown) in which conveyors are formed in multiple stages is provided in the grain immersion section, and the rice cooker 2 filled with grains and water before being immersed is conveyed sequentially from the upper conveyor to the lower conveyor. By doing so, grains can be immersed in the rice cooking pot 2 while the rice cooking pot 2 is being transported.

この場合、炊飯釜温度調整部80によりあらかじめ炊飯釜2が常温程度まで冷却されているため、炊飯釜2が熱を持ったまま穀類を浸漬するなど穀類へ熱の影響を与えることなく、穀類を常温のまま適切な温度で浸漬することができる。 In this case, since the rice cooking pot 2 is previously cooled to about room temperature by the rice cooking pot temperature adjusting unit 80, the grains can be cooked without being affected by heat, such as by immersing the grains while the rice cooking pot 2 is still hot. It can be immersed at an appropriate temperature while still at room temperature.

さらに、第1の実施形態、第2の実施形態において、常温で穀類を浸漬しているが、10℃以下に冷却した水(冷水)を用いて穀類を10℃以下の低温で浸漬する事も可能である。例えば冷却ジャケット等で浸漬タンク35を約4℃に保冷し、浸漬タンク35内の冷水中で穀類を浸漬するようにしてもよい。 Furthermore, in the first embodiment and the second embodiment, grains are soaked at room temperature, but it is also possible to soak grains at a low temperature of 10 ° C. or less using water cooled to 10 ° C. or less (cold water). It is possible. For example, the immersion tank 35 may be cooled to about 4° C. by a cooling jacket or the like, and grains may be immersed in cold water in the immersion tank 35 .

また、前記立体浸漬装置で穀類を浸漬する場合においても、低温で穀類を浸漬する事が可能である。例えば前記立体浸漬装置を冷却室で囲み、冷却室内を低温(約4℃)に設定することで、冷却室内で炊飯釜2を搬送しながら穀類を所定時間冷水中に浸漬することが可能である。この場合、約4℃の冷水を浸漬水として投入すると、より早く冷水中で浸漬できる。このように低温で穀類を浸漬することで、米飯の品質がさらに向上するようになる。 Also, when grains are soaked in the three-dimensional soaking apparatus, the grains can be soaked at a low temperature. For example, by surrounding the three-dimensional immersion device with a cooling chamber and setting the inside of the cooling chamber to a low temperature (approximately 4°C), it is possible to immerse grains in cold water for a predetermined time while transporting the rice cooker 2 in the cooling chamber. . In this case, if cold water of about 4° C. is introduced as the immersion water, the immersion in the cold water can be performed more quickly. Soaking the grains at such a low temperature further improves the quality of the cooked rice.

冷却室内で浸漬する場合、炊飯釜温度調整部80により炊飯釜2が常温程度まで冷却されているため、炊飯釜2が熱を持ったまま冷却室に搬送されることはなく、冷却室内に搬送された炊飯釜2も比較的短時間で低温まで下がるため、冷却室に対する冷却負荷を低減するとともに、穀類をより多くの時間冷水中で浸漬することができる。 When immersed in the cooling chamber, the rice cooking pot 2 is cooled to about room temperature by the rice cooking pot temperature adjustment unit 80, so the rice cooking pot 2 is not conveyed to the cooling chamber while still having heat, and is conveyed into the cooling chamber. Since the rice cooker 2 that has been heated also cools down to a low temperature in a relatively short time, the cooling load on the cooling chamber can be reduced and the grains can be immersed in cold water for a longer time.

また、炊飯釜温度調整部80の温度設定を低温に変更し、あらかじめ炊飯釜2を10℃以下の低温(例えば約4℃)まで冷却しておくと、さらに冷却負荷を低減するだけでなく、浸漬開始時からより効果的に穀類を冷水に浸漬することが可能となる。 In addition, if the temperature setting of the rice cooking pot temperature adjustment unit 80 is changed to a low temperature and the rice cooking pot 2 is cooled to a low temperature of 10° C. or less (for example, about 4° C.) in advance, the cooling load is further reduced, It becomes possible to soak the grains in cold water more effectively from the start of soaking.

なお、第1の実施形態、第2の実施形態において、水供給部20が穀類投入部10の後段側にあるが、炊飯釜温度調整部80の後段であれば投入の順序はこれに限定されず、穀類投入部10の前段側に位置し、穀類を投入する前に水を供給するようにしてもよい。 In the first embodiment and the second embodiment, the water supply unit 20 is on the rear stage side of the grain input unit 10, but if it is the rear stage of the rice cooker temperature adjustment unit 80, the order of input is limited to this. Instead, it may be located on the front stage side of the grain charging unit 10 and water may be supplied before the grain is charged.

なお、第1の実施形態、第2の実施形態において、常温水を噴射した後の炊飯釜2の温度を計測していないが、炊飯釜2の温度が常温水の温度まで下がるように、あらかじめ常温水の噴射量や噴射時間等を設定している。もちろん、炊飯釜の温度を検知する温度センサーを設置し、冷却した炊飯釜2の温度を確認するように構成してもよい。 In the first embodiment and the second embodiment, the temperature of the rice cooking pot 2 after spraying the normal temperature water is not measured, but the temperature of the rice cooking pot 2 is reduced to the temperature of the normal temperature water in advance. The amount of injection of normal temperature water, the injection time, etc. are set. Of course, a temperature sensor for detecting the temperature of the rice cooker may be installed to check the temperature of the cooled rice cooker 2 .

尚、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数値、形態、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。 It should be noted that the present invention is not limited to the above-described embodiments, and can be modified, improved, etc. as appropriate. In addition, the material, shape, size, numerical value, form, number, location, etc. of each component in the above-described embodiment are arbitrary and not limited as long as the present invention can be achieved.

本発明に係る炊飯システムは、炊飯釜の温度が調整でき炊飯の品質安定を望む分野に適用可能である。 INDUSTRIAL APPLICABILITY The rice cooking system according to the present invention can be applied to fields in which the temperature of the rice cooker can be adjusted and stable rice cooking quality is desired.

1 炊飯システム
2 炊飯釜
3 コンベア(搬送コンベア)
3a、3b 洗浄用搬送コンベア
3c、3d 温度調整用搬送コンベア
4 釜用蓋
10 穀類投入部
20 水供給部
30 穀類浸漬装置
40 炊飯装置
60 取り出し装置
70 炊飯釜洗浄装置
71 入口側
72 洗浄部
73 熱緩衝部
74 出口側
75 防水板
80 炊飯釜温度調整部
81 冷却室
81E 冷水供給口(温度維持装置)
81D、82D 常温給水口(常温水噴射装置)
81P ポンプ
81T タンク
100 ならし装置
1 Rice Cooking System 2 Rice Cooker 3 Conveyor (Conveyor)
3a, 3b Conveyor for washing 3c, 3d Conveyor for temperature adjustment 4 Lid for pot 10 Grain input part 20 Water supply part 30 Grain soaking device 40 Rice cooker 60 Takeout device 70 Rice cooker washing device 71 Inlet side 72 Washing part 73 Heat Buffer part 74 Outlet side 75 Waterproof plate 80 Rice cooker temperature adjustment part 81 Cooling chamber 81E Cold water supply port (temperature maintenance device)
81D, 82D normal temperature water supply port (normal temperature water injection device)
81P Pump 81T Tank 100 Leveling Device

Claims (6)

炊飯釜を搬送しながら前記炊飯釜中の穀類を炊飯する炊飯システムであって、
炊飯釜に穀類を投入する穀類投入部と、
前記穀類投入部の前段に設置される温度調整室を有し前記温度調整室を取り囲む室壁内にて前記炊飯釜の温度を調整する炊飯釜温度調整部と、
前記炊飯釜温度調整部の前段に、前記炊飯釜温度調整部との間に空間をはさんで配置され且つ前記温度調整室とは別の洗浄室を有し、前記洗浄室を取り囲む室壁内にて前記炊飯釜を洗浄する炊飯釜洗浄装置と、を備える、
炊飯システム。
A rice cooking system that cooks grains in the rice cooker while transporting the rice cooker,
a grain input unit for inputting grain into the rice cooker;
A rice cooker temperature adjustment unit that has a temperature adjustment chamber installed in the front stage of the grain input unit and adjusts the temperature of the rice cooker in the room wall surrounding the temperature adjustment chamber;
In the chamber wall surrounding the washing chamber, which is arranged in front of the rice cooking pot temperature adjusting unit with a space between it and the rice cooking pot temperature adjusting unit and is separate from the temperature adjusting chamber. and a rice cooker cleaning device that cleans the rice cooker at
cooking system.
請求項1に記載の炊飯システムにおいて、
前記炊飯釜温度調整部は、前記炊飯釜の温度を常温に調整する、
炊飯システム。
In the rice cooking system according to claim 1,
The rice cooking pot temperature adjustment unit adjusts the temperature of the rice cooking pot to normal temperature,
cooking system.
請求項2に記載の炊飯システムにおいて、
前記炊飯釜温度調整部は、常温水を前記炊飯釜に噴射する常温水噴射装置を備える、
炊飯システム。
In the rice cooking system according to claim 2,
The rice cooking pot temperature adjustment unit includes a normal temperature water injection device that injects normal temperature water into the rice cooking pot.
cooking system.
請求項3に記載の炊飯システムにおいて、
前記常温水噴射装置は、前記常温水を貯留するタンクを備え、
前記タンクは、前記常温水を所定の温度に維持する温度維持装置を有する、
炊飯システム。
In the rice cooking system according to claim 3,
The normal temperature water injection device includes a tank for storing the normal temperature water,
The tank has a temperature maintenance device that maintains the normal temperature water at a predetermined temperature,
cooking system.
請求項1に記載の炊飯システムにおいて、
前記炊飯釜洗浄装置と前記炊飯釜温度調整部とが一体的に形成され、前記炊飯釜洗浄装置と前記炊飯釜温度調整部との間に前記空間を画定する熱緩衝部が設けられる、
炊飯システム。
In the rice cooking system according to claim 1,
The rice cooking pot cleaning device and the rice cooking pot temperature adjusting unit are integrally formed, and a thermal buffer is provided to define the space between the rice cooking pot cleaning device and the rice cooking pot temperature adjusting unit.
cooking system.
請求項5に記載の炊飯システムにおいて、
前記炊飯釜洗浄装置における洗浄用搬送コンベアと前記炊飯釜温度調整部の温度調整用搬送コンベアとが別体に形成され、前記炊飯釜が乗り移り可能に構成されている、
炊飯システム。
In the rice cooking system according to claim 5,
A cleaning conveyer in the rice cooking pot washing device and a temperature adjusting conveying conveyor in the rice cooking pot temperature adjusting unit are formed separately, and the rice cooking pot is configured to be transferable.
cooking system.
JP2018039452A 2018-03-06 2018-03-06 rice cooking system Active JP7180986B2 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013141512A (en) 2012-01-10 2013-07-22 Satake Corp Rice cooking facility using waste heat
JP2017158965A (en) 2016-03-11 2017-09-14 株式会社アイホー Grain immersion device and rice cooking system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6036287B2 (en) * 1982-03-18 1985-08-20 株式会社ミツハシ Continuous automatic rice cooking device
JP3685548B2 (en) * 1996-05-27 2005-08-17 株式会社アイホー Continuous automatic rice cooker
JPH10113284A (en) * 1996-10-09 1998-05-06 Matsushita Electric Ind Co Ltd Automatic rice cooker

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013141512A (en) 2012-01-10 2013-07-22 Satake Corp Rice cooking facility using waste heat
JP2017158965A (en) 2016-03-11 2017-09-14 株式会社アイホー Grain immersion device and rice cooking system

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