JP7165768B2 - Mask manufacturing method and doll toy manufacturing method - Google Patents

Description

The present invention relates to a mask manufacturing method and a doll toy manufacturing method.

Conventionally, there have been proposed doll manufacturing techniques in which painting is performed using a mask. For example, in Patent Document 1, after instant lettering is affixed in advance to a predetermined position on the face of a doll's head, electroplating is performed using this doll's head to create an electroforming mold for the doll's head, and instant lettering is performed. A method for manufacturing an electroformed mask for painting a doll is described, which is produced by cutting off a transfer portion that has been transferred with a gloss different from that of other portions.

JP-A-61-119291

Electroformed masks such as those disclosed in Patent Document 1 become deformed due to wear and the like as they are used, and need to be replaced with new masks. However, in the method of creating an electroformed mask from an electroformed mold, it is difficult to control the mask thickness, and some processes such as cutting out the transfer portion may be performed manually. There may be variations in shape, etc. Therefore, the painting quality of the doll is not stable.

SUMMARY OF THE INVENTION An object of the present invention is to provide a method for manufacturing a mask and a method for manufacturing a doll toy, which enable coating with stable quality.

A method of manufacturing a mask according to one aspect of the present invention includes steps of creating a body of a figurative toy based on body data as 3D data created by data creation software, and scanning the created body with a 3D scanner. and a mask type as 3D data including a covering portion that covers the element and an opening that exposes the element using the data creation software based on the scan data. and a step of forming a mask mold with a 3D printer based on the mask mold data.

A doll toy manufacturing method according to one aspect of the present invention includes steps of creating a body based on body data as 3D data created by data creation software ; scanning the created body with a 3D scanner; and based on the scan data, the data creation software generates mask mold data as 3D data including a covering portion that covers the element and an opening that exposes the element. a step of forming a mask mold with a 3D printer based on the mask mold data; and a step of mounting the mask mold on the body and painting the body. .

According to the above aspect, it is possible to provide a method for manufacturing a mask and a method for manufacturing a doll toy that enable coating with stable quality.

1 is a perspective view of a doll body forming part of a doll toy according to an embodiment of the present invention; FIG. 1 is an overall configuration diagram of a doll toy manufacturing system according to an embodiment of the present invention; FIG. 1 is a flowchart of a doll toy manufacturing method according to an embodiment of the present invention; It is a figure which shows the doll toy manufacturing method based on embodiment of this invention, (a) shows the data for bases, (b) shows the base of the doll held by the holding member. It is a figure which shows the doll toy manufacturing method based on embodiment of this invention, (a) shows the scan data before correction, (b) shows the scan data after correction. FIG. 4 is a diagram showing inverted data according to an embodiment of the present invention; FIG. 4 is a diagram showing mask type data according to the embodiment of the present invention, where (a) shows data for divided masks on the front side of the mouth, and (b) shows data for divided masks on the rear side of the mouth. FIG. 4 is a diagram showing mask type data according to the embodiment of the present invention, where (a) shows front parietal divided mask data and (b) shows parietal rear divided mask data. It is a figure which shows the state which is masking the element body with the mask jig|tool which concerns on embodiment of this invention. FIG. 10 is a cross-sectional view of a mask jig and a base body according to an embodiment of the present invention, where (a) is a cross-sectional view taken along line XX of FIG. is a cross-sectional view corresponding to the XX cross section of a state in which a mask jig with an open top of the head and a nose is attached.

An embodiment of the present invention will be described below based on the drawings. FIG. 1 shows a doll body 1 forming part of a doll toy 10. As shown in FIG. The doll body 1 imitates the head of a squirrel, and can be combined with other parts such as the body, arms, and legs to form a squirrel doll toy 10 (the overall shape is not shown). The doll body 1 is covered with a planting part 3 that is planted with hair over the entire circumference of a body 2 (to be described later) or over an exposed part of the doll toy 10 . The doll body 1 has colored parts 111 , 121 , and 131 in parts around the top of the head 11 , the nose 12 , and the mouth 13 . As shown in FIG. 9, the coloring sections 111, 121, and 131 have openings 7A1 (71A1, 72A1) and 71A2 (or an opening 61A1) on the base body 2 (or the implanted base body) of the doll body 1. It is colored by covering with the mask mold 7 (or mask mold 6) of the mask jig 80 and spraying paint.

FIG. 2 is an overall configuration diagram of each device in the toy doll manufacturing system 4 of this embodiment. The doll/toy manufacturing system 4 includes a data creation terminal 41 , a body creation device 42 , a scanner terminal 43 that controls a 3D scanner 44 , a 3D printer 45 , a surface treatment device 46 and a flocking device 47 .

The data creation terminal 41 has data creation software 411 capable of creating and editing 3D data (prime body data 2A, mask die data 6A, 7A) of the body 2, mask molds 6 and 7, and the like. Any CAD software can be used as the data creation software 411 . Also, the body data 2A and the mask type data 6A and 7A can be stored in an appropriate storage unit within the data creation terminal 41. FIG.

The element production device 42 can produce the element 2 based on the element data 2A produced by the data production software 411 (or from the mold produced by the element data 2A). The body forming apparatus 42 of this embodiment is a molding apparatus capable of resin molding such as slush molding and blow molding.

The scanner terminal 43 has scanner software 431 capable of controlling the 3D scanner 44 and editing the scan data 2B acquired by the 3D scanner 44 . Also, the scan data 2B can be stored in an appropriate storage unit within the scanner terminal 43 . Note that the scanner software 431 may be composed of a plurality of pieces of software separately having the function of controlling the 3D scanner 44 and the function of editing the scan data 2B.

The 3D printer 45 is a metal 3D printer that uses stainless steel as a modeling material. As a method of the 3D printer 45, a powder bed method (Powder bed fusion) such as a laser beam method (for example, selective laser melting (SLM), selective laser sintering (SLS)) or an electron beam method (Electron beam melting) is applied. be able to. Alternatively, as the method of the 3D printer 45, a metal deposition method such as a laser beam method (for example, Laser metal deposition (LMD), Laser engineered net shaping (LENS)) or an arc discharge method can be applied. . As a modeling material, iron, aluminum, titanium, copper, or an alloy containing a part thereof as a main component (for example, a stainless steel alloy containing iron as a main component) can be used. The 3D printer 45 can form the mask molds 6 and 7 using the mask mold data 6A and 7A created by the data creation terminal 41 .

The surface treatment device 46 coats the mask molds 6 and 7 formed by the 3D printer 45 by any method such as plating, PVD (physical vapor deposition), CVD (chemical vapor deposition), etc., and performs anticorrosion treatment and antirust treatment. apply. Electroplating, chemical plating, anodizing, etc. can be applied as the plating method.

The flocking device 47 performs a flocking process (flocking) of flocking short fibers made of rayon, nylon or the like and having substantially the same color as the base body 2 on the outer surface (or inner surface depending on the shape) of the base body 2 . be able to. The flocking process of the present embodiment is performed by electrostatic flocking in which short fibers of approximately the same color (pale orange) as the base body 2 are adhered to the outer surface of the base body 2 in a raised state.

Next, the doll toy manufacturing method of this embodiment will be described. FIG. 3 is a flow chart showing each step of the doll toy manufacturing method (including the mask manufacturing method of steps S01 to S08). First, in step S01, the data creation software 411 creates body data 2A (see FIG. 4A) of the doll body 1 (that is, the head of the toy doll 10).

In step S02, the body creating device 42 creates the body 2 of the doll 1 based on the body data 2A created by the data creation software 411. FIG. Since the element manufacturing apparatus 42 of the present embodiment produces the element 2 by resin molding, the molded element 2 shrinks when the resin material cools, and the external shape of the element data 2A becomes smaller than the outer shape of the element data 2A. 4(b), the angle of the protruding portions such as the ears 24 of the element body 2 shown in FIG. 4(b) is different from that of the ears 2A4 of the element body data 2A). The position and degree of difference between the element data 2A and the element 2 differ depending on the shape, size, thickness, material, etc. of the element 2 to be produced.

In step S03, the scanner terminal 43 acquires scan data 2B (3D data) by 3D scanning the three-dimensional shape of the body 2 with the 3D scanner 44. FIG. 3D scanning of the element 2 is carried out by scanning the periphery of the element 2 by means of a cylindrical holding member 5 having a slit 51 in a part thereof so that the cross section has a C-ring shape, as shown in FIG. 4B, for example. is held and a CT scan using X-rays is performed. A material having a CT value different from that of the element body 2 can be used for the holding member 5 so as to be distinguishable from the element body 2 . The scanner terminal 43 can obtain the outer shape and inner shape of the base body 2 from the 3D scanner 44 .

FIG. 5(a) is a diagram showing the scan data 2B of the element body 2 obtained in step S03. The scan data 2B has an outer shape and an inner shape including unevenness and substantially the same size as the element body 2 created based on the element body data 2A. Note that, as shown in FIG. 5A, the scan data 2B may contain noise 2B1. The noise 2B1 includes irregularities on the scan data 2B that do not appear on the element body 2, cracks on the surface, and the like.

In step S04, the scanner software 431 is used to manually or automatically remove the noise 2B1 from the scan data 2B. By removing the noise 2B1, it is possible to obtain scan data 2C (see FIG. 5B) having a shape closer to the body 2 than the body data 2A and the scan data 2B before correction.

In step S05, the data creation software 411 creates mask mold data 6A and 7A using the scan data 2C (FIGS. 7A, 7B, 8A and 8B). ), see each exploded perspective view). First, the data creation software 411 creates an inverted data 67A that has an internal shape that is substantially the same shape (or the same surface) as the external shape of the corrected scan data 2C and that is set to a predetermined mask thickness (for example, 1 mm). is created (see FIG. 6). The inverted data 67A is configured to cover the entire scan data 2C. After that, the inverted data 67A is subjected to offset processing so that the inner shape is larger than the outer shape of the scan data 2C by the grafting thickness T (see FIG. 10A, etc.) of the flocking processing performed in step S11 described later. For example, the inverted data 67A is enlarged so that the space between the inner surface of the inverted data 67A and the outer surface of the scan data 2C is approximately 0.8 mm to 1.0 mm. Note that the planting thickness T may differ depending on the part of the base body 2, and the planting thickness T may be the average value or the minimum value of the planting thickness T of the whole body 2 as the offset amount for the planting thickness T. can be taken into consideration.

In this embodiment, since coloring is performed with two different colors, the data creation software 411 generates the mask type data 6A of the mask type 6 (see FIG. 10A) for the coloring section 131 and the coloring section 111. , 121 (see FIGS. 9 and 10B) for mask type data 7A.

The mask type data 6A corresponds to the periphery of the mouth 23 (13) of the doll body 1 (see FIG. 1), which is the part to be colored, with respect to the above-described inverted data 67A offset by the planting thickness T. It is created by providing an opening 61A1 in the site. Further, the mask type data 6A is divided into a plurality of divided mask type data 61A and 62A so that it can be attached and detached from different sides of the element body 2 (the front side and the back side in this embodiment). An opening 6A3 corresponding to the opening 25 (see FIG. 10A) provided on the bottom surface of the element body 2 is provided on the bottom side of the mask mold data 6A. The opening 6A3 is formed in a substantially circular shape by combining the semicircular notch 61A3 and the notch 62A3 shown in FIGS. 7(a) and 7(b). The open part 61A1 is configured as an opening arranged so as to cover part of the lower side of the cheeks and nose 22 (12) around the mouth 23 (13) of the squirrel. The mask mold data 6A (divided mask mold data 61A, 62A) created in this manner has covering portions 6A4 (61A4, 62A4) capable of covering the base body 2 and opening portions 61A1.

The mask mold data 7A is also created in the same manner as the mask mold data 6A. That is, for the inverted data 67A that has been offset by the grafting thickness T, it corresponds to the top of the head 21 (11) and nose 22 (12) of the doll body 1 (see FIG. 1), which is the part to be colored. It is created by providing openings 7A1 and 71A2 at the site. Further, the mask type data 7A is divided into a plurality of divided mask type data 71A and 72A so that it can be attached and detached from different sides of the element body 2 (the front side and the back side in this embodiment). An opening 7A3 corresponding to the opening 25 (see FIG. 10B) provided in the lower surface of the element body 2 is provided on the lower surface side of the mask mold data 7A, similarly to the mask mold data 7A. The opening 7A3 is formed in a substantially circular shape by combining the semicircular notch 71A3 and the notch 72A3 shown in FIGS. 8(a) and 8(b). The opening portion 7A1 is configured as a notch provided on the mating surfaces of the split mask type data 71A and the split mask type data 72A by themselves, but is configured as an opening of the mask by combining them. Also, the opening 7A2 is configured as an opening having substantially the same shape as the snout 22 (12) of the squirrel. The mask type data 7A (divided mask type data 71A, 72A) created in this manner includes covering portions 7A4 (71A4, 72A4) capable of covering the element body 2 and opening portions 7A1 (71A1, 72A1), 71A2. and

In step S06, the 3D printer 45 forms the mask mold 6 and the mask mold 7 based on the generated mask mold data 6A and mask mold data 7A. As shown in FIG. 2, the mask mold 6 includes a divided mask mold 61 formed by divided mask mold data 61A and a divided mask mold 62 formed by divided mask mold data 62A. Similarly, the mask mold 7 includes a divided mask mold 71 formed by divided mask mold data 71A and a divided mask mold 72 formed by divided mask mold data 72A.

In step S<b>07 , the surface treatment device 46 performs plating on the mask molds 6 and 7 . After that, in step S08, the mask mold 6 and the mask mold 7 are attached to the support member 8, and the mask jig 80 is produced.

A mask jig 80 in FIG. 9 shows an example in which the mask mold 7 (divided mask molds 71 and 72) is attached to the support member 8. As shown in FIG. The support member 8 is configured in the shape of a large clip. The support member 8 has a first member 82 and a second member 83 rotatably connected by a central shaft portion 81 . The first member 82 and the second member 83 are provided in a long bar shape. The first member 82 and the second member 83 have gripping portions 821 and 831 on one end side with respect to the shaft portion 81 and mounting portions 822 and 832 on the other end side opposite to the gripping portions 821 and 831 . A split mask mold 71 is attached to the tip side of the attachment portion 822 by welding. Also, the split mask mold 72 is attached to the tip side of the attachment portion 832 by welding. The split mask mold 71 and the split mask mold 72 are welded to the first member 82 and the second member 83 at their lower portions. Therefore, the first member 82 and the second member 83 are arranged below the split mask mold 71 and the split mask mold 72 .

FIG. 9 shows a mask jig 80 capable of painting around the top of the head 21 (11) and the nose 22 (12). By attaching the split mask mold 61 instead and attaching the split mask mold 62 instead of the split mask mold 72, a mask jig 80 capable of coating around the opening 23 (13) is also produced. In the mask jig 80 having the split mask mold 61 and the split mask mold 62 , the split mask mold 61 is opened below the split mask mold 61 , so that the first member 82 and the second member 83 are positioned between the split mask mold 61 and the split mask mold 62 . It is welded at the upper portion (see FIG. 10(a)).

The first member 82 and the second member 83 are urged by an elastic member (not shown) in a direction in which the gripping portions 821 and 831 are separated from each other and the mounting portions 822 and 832 are brought closer to each other. When the user grips the grips 821 and 831 and operates them to approach each other, the divided mask mold 71 and the divided mask mold 72 resist the elastic force of the elastic member, and the base body 2 can be inserted inside. can be spaced apart.

At step S09, the body creating device 42 creates the body 2 for manufacturing the doll body 1 based on the body data 2A created at step S01. That is, the body data 2A is also used as data for mass production of the doll body 1 constituting the doll toy 10 (figurative toy).

In step S10, the mask jig 80 is used to paint the body 2 produced in step S09. First, as shown in FIG. 10(a), the mask jig 80 to which the mask mold 6 is attached is attached to the base body 2. Then, as shown in FIG. As a specific operation, the user holds the holding portions 821 and 831 (see FIG. 9) of the mask jig 80 to place the element body 2 between the divided mask molds 61 and 62 . At this time, the element 2 is supported by appropriately inserting a supporting jig into the opening 25 of the element 2 . When the gripping operation on the gripping portions 821 and 831 is released in a state in which the base body 2 is arranged between the split mask molds 61 and 62, the edge portions 611 of the split mask molds 61 and 62 facing each other are released. , 621 (edges 711 and 721 in the split mask mold 71 and the split mask mold 72 in FIG. 10(b)) come into close contact with each other due to the elastic force of the elastic members (see FIG. 10(a)). )). As a result, the mask mold 6 (or the mask mold 7) can be easily attached to the base body 2. As shown in FIG.

The mask mold 6 is composed of a plurality of divided mask molds 61 and 62 that can be attached to the base body 2 from a plurality of directions (the front and rear directions of the base body 2 in this embodiment). Also, the mask mold 6 is arranged along the outer surface of the element body 2 . Then, the portion of the element 2 corresponding to the covered portion 64 of the mask mold 6 is covered, and the portion of the element 2 corresponding to the open portion 65 is exposed. Therefore, when the paint is sprayed in the state of FIG. 10(a), the area around the mouth 23 where the opening 65 is arranged (including part of the nose 22) is painted. The paint used around the mouth portion 23 is colored in a color lighter than the base color of the body 2 . In this embodiment, the base color of the base body 2 is pale orange, and the colored portion 131 around the mouth portion 23 is colored cream lighter than the base color.

Next, as shown in FIG. 10B, the mask jig 80 to which the mask mold 7 (divided mask molds 71 and 72) is attached is attached to the base body 2. Next, as shown in FIG. The mask mold 7 is composed of a plurality of divided mask molds 71 and 72 that can be attached to the base body 2 from a plurality of directions (the front and rear directions of the base body 2 in this embodiment). The mask mold 7 is arranged along the outer surface of the element body 2 . Then, the portion of the element 2 corresponding to the covered portion 74 of the mask mold 7 is covered, and the portion of the element 2 corresponding to the open portion 75 is exposed. Therefore, when the paint is sprayed in the state of FIG. 10(b), the top of the head 21 and the nose 22 where the opening 76 is arranged are painted. The paint used for the top of the head 21 and the nose 22 is colored darker than the base color of the body 2. - 特許庁In this embodiment, the base body 2 is colored darker brown than the base color and the colored portion 131 . Further, a part of the nose portion 22 is colored by using the mask mold 6 so as to be overcoated on the colored portion that has been painted. In this manner, the body 2 is painted in order from light color to dark color. After that, the gripping portions 821 and 831 are operated to separate the divided mask mold 71 and the divided mask mold 72 from each other, and the base body 2 is taken out.

In step S11, flocking (flocking) is performed by the flocking device 47 on the body 2 colored in step S10. As a result, the surface of the base body 2 is covered with the planted portion 3 of the short fibers. The base body 2 and the base body including the base body 2 and the base body 3 indicated by the two-dot chain line in FIG. .

In step S12, the implanted element that has been flocked in step S11 is painted in the same position as in step S10 in the same color. 10(a), a mask jig to which a mask mold 6 (divided mask molds 61 and 62) is attached to a planting body including the body 2 and a planting portion 3. 80 is installed. The inner surface of the mask mold 6 is arranged closer to or in close contact with the implanted element than when the element 2 is arranged. When the paint is sprayed while the implant is covered with the mask mold 6, the area around the opening 13 (the part including the opening 23 and the implant 3) where the opening 65 is arranged is painted. In this embodiment, the paint of the same color as that applied to the base body 2 around the opening 23 is used. As a result, the area around the mouth portion 13 is colored with a color lighter than the base color of the base body 2 and the planting portion 3 .

10(b), a mask jig having a mask mold 7 (divided mask molds 71 and 72) attached to the implanted body including the body 2 and the implanted portion 3 is provided. 80 is installed. The inner surface of the mask mold 7 is arranged closer to or in close contact with the implanted element than when the element 2 is arranged. When the paint is sprayed while the implant is covered with the mask mold 7, the top of the head 11 (the part including the top of the head 21 and the implant 3) where the opening 76 is arranged and the nose 12 (the nose 22 and portion including the planting portion 3) is painted. In this embodiment, the paint of the same color as that applied to the top of the head 21 and the nose 22 of the body 2 is used. As a result, the parietal portion 11 and the nose portion 12 are colored darker than the base color of the base body 2 and the planting portion 3 . Therefore, the pigmented body is also painted in the order of light color to dark color.

Thus, in this embodiment, as shown in the doll body 1 of FIG. A colored portion 131 having a color lighter than the ground color is provided at the bottom. In addition, a member (not shown) harder than the planting portion 3 imitating the eye of the doll body 1 is arranged by adhesion or the like in the concave portion 14 provided on the front side of the doll body 1 . As a result, the doll body 1 can express the eye part with a different texture by partially hiding the implanted part 3. - 特許庁

According to the embodiments of the present invention as described above, it is possible to provide the following mask manufacturing method and doll toy manufacturing method.

A mask manufacturing method according to a first aspect includes the steps of creating a body of a figurative toy based on body data, acquiring scan data of the created body with a 3D scanner, and scanning the scan data. a step of creating mask mold data including a covering portion for covering the body and an open portion for exposing the body, and a step of forming a mask mold with a 3D printer based on the mask mold data. and

According to this configuration, even if the produced element 2 has dimensions different from those of the element data 2A due to contraction or the like, it is possible to produce the mask molds 6 and 7 that match the shape of the element 2 . In addition, the shapes of the painting openings 61A1, 7A1 (71A1, 72A1), 71A2 formed in the mask molds 6, 7 can be stably formed, and the painting quality of the doll can be stabilized.

In the mask manufacturing method according to the second aspect, in the step of creating the mask mold data, the mask mold data having an inner shape larger than the outer shape of the scan data by the thickness of the implanted hair in the base body. is characterized by creating

According to this configuration, it is possible to accurately and stably paint even the planted body in which the planted portion 3 is formed on the body 2 .

A mask manufacturing method according to a third aspect is characterized in that the body data is also used as mass production data for the figurative toy.

According to this configuration, since the original data of the mask dies 6 and 7 and the original data of the mass-production body 2 are shared, the mask die 6 has a more suitable shape for the body 2. , 7 can be created.

In a mask manufacturing method according to a fourth aspect, the mask mold data includes a plurality of divided mask mold data that can be attached to the base body from a plurality of directions, and the mask mold is the divided mask mold data. and further comprising a step of attaching the divided mask molds to a support member to create a mask jig.

According to this configuration, the mask molds 6 and 7 can be easily attached to the base body 2 having a complicated shape, and the base body 2 and the implanted base body can be coated stably and accurately.

A doll toy manufacturing method according to a fifth aspect includes the steps of creating a body based on body data, acquiring scan data of the created body with a 3D scanner, and based on the scan data, creating mask mold data including a covering portion that covers the base and an opening that exposes the base; forming a mask mold with a 3D printer based on the mask mold data; and forming the mask. and a step of mounting a mask jig prepared by a mold on the base body and coating the base body.

According to this configuration, even if the produced element 2 has dimensions different from those of the element data 2A due to contraction or the like, it is possible to produce the mask molds 6 and 7 that match the shape of the element 2 . In addition, the shapes of the painting openings 61A1, 7A1 (71A1, 72A1), 71A2 formed in the mask molds 6, 7 can be stably formed, and the painting quality of doll toys can be stabilized.

A doll toy manufacturing method according to a sixth aspect includes a step of flocking the base body after the step of painting the base body, and mounting the mask jig on the flocked base body. and a step of painting the grafted element.

According to this configuration, defects such as paint leakage can be suppressed, and the quality of the paint on the doll body 1 (doll toy 10) can be improved.

Although the embodiments of the present invention have been described above, the present invention is not limited to the embodiments and can be implemented with various modifications. For example, in the present embodiment, the squirrel head was exemplified as the doll body 1, but it may be a part of a doll toy that constitutes a part of another animal or person. Further, the doll toy 10 of the present embodiment has been shown as an example configured by a plurality of doll bodies 1 (a plurality of members including the body, arms, legs, etc. in addition to the head in FIG. 1), The figure 1 alone may constitute the doll toy 10 . Also, the doll toy 10 may be a toy imitating an animal such as a rabbit, a dog, a cat, an elephant, a panda, a bear, etc., in addition to the squirrel.

Also, the toy doll manufacturing method described in the present embodiment may be applied to manufacturing methods for other figurative toys (eg, buildings, furniture, tableware, food, vehicles, plants, playground equipment, etc.).

The mask molds 6 and 7 may be formed by a 3D printer using other materials such as resin, gypsum, or elastomer. The mask molds 6 and 7 having excellent strength and durability can be manufactured.

The scanner software 431 has been described as having a function of controlling the 3D scanner 44 and an editing function of the scan data 2B. good.

Further, in the present embodiment, an example in which the mask mold 6 (or mask mold 7) is configured by two divided mask molds 61 and 62 (or divided mask molds 71 and 72) has been described. It may be configured by a mask type. In addition, when the mask mold is composed of a plurality of divided mask molds of three or more, the divided mask molds are configured to be attached to the base body 2 (or the implanted base body) from three or more different directions. good too.

Alternatively, an island-shaped covering portion may be provided inside the mask-shaped opening (for example, the opening 61A1) to form an annular opening. In this case, the island-shaped covering portion may be connected by separately providing a connecting portion for connecting with another open portion. When the mask mold is attached to the base body 2 (or the implanted base body), this connecting part is arch-shaped (or U-shaped) so as to be separated from the base body 2 to the extent that it does not hinder the coating when the paint is sprayed. ).

1 Doll body 2 Base body 2A Base body data 2A4 Ear 2B Scan data 2B1 Noise 2C Scan data 3 Planting part 3D Metal 4 Toy doll manufacturing system 5 Holding member 6 Mask mold 6A Mask mold data 6A3 Opening 6A4 Covering part 7 Mask mold 7A Data for mask mold 7A1 (71A1, 72A1) Opening part 7A2 Opening part 7A3 Opening part 7A4 Covering part 8 Supporting member 10 Doll toy 11 Parietal part 12 Nose part 13 Mouth part 14 Recessed part 21 Parietal part 22 Nose part 23 Mouth Section 24 Ear Section 25 Opening Section 41 Data Creation Terminal 42 Base Forming Device 43 Scanner Terminal 44 3D Scanner 45 3D Printer 46 Surface Treatment Device 47 Flocking Device 51 Slit 61 Divided Mask Mold 61A Divided Mask Mold Data 61A1 Opening Part 61A3 Notch Part 62 Divided mask type 62A Divided mask type data 62A3 Notch 64 Covered part 65 Opened part 67A Inverted data 71 Divided mask type 71A Divided mask type data 71A2 Opened part 71A3 Notch 72 Divided mask type 72A Divided mask type data 72A3 Notch portion 74 Coating portion 75 Open portion 76 Open portion 80 Mask jig 81 Shaft portion 82 First member 83 Second member 111 Colored portion 121 Colored portion 131 Colored portion 411 Data creation software 431 Scanner software 611 Edge 621 Edge 711 edge 721 edge 821 gripping portion 822 mounting portion 831 gripping portion 832 mounting portion T planting thickness

Claims (6)

a step of creating a body of a figurative toy based on body data as 3D data created by data creation software ;
a step of acquiring scan data of the created element using a 3D scanner;
a step of creating mask mold data as 3D data including a covering portion for covering the element and an opening for exposing the element using the data generating software based on the scan data;
a step of forming a mask mold with a 3D printer based on the mask mold data;
A mask manufacturing method comprising: 2. In the step of creating the mask die data, the mask die data of an inner shape larger than the outer shape of the scan data is created by the thickness of the base material planted by flocking. The mask manufacturing method described in . 3. The mask manufacturing method according to claim 1, wherein the data for the body is also used as data for mass production of the figurative toy. The mask type data includes a plurality of divided mask type data that can be attached to the base body from a plurality of directions,
The mask mold is a plurality of divided mask molds formed based on the divided mask mold data,
further comprising attaching the split mask mold to a support member to create a mask jig;
4. The mask manufacturing method according to claim 1, wherein: a step of creating a body based on body data as 3D data created by data creation software ;
a step of acquiring scan data of the created element using a 3D scanner;
a step of creating mask mold data as 3D data including a covering portion for covering the element and an opening for exposing the element using the data generating software based on the scan data;
a step of forming a mask mold with a 3D printer based on the mask mold data;
a step of attaching the mask mold to the base body and painting the base body;
A method of manufacturing a doll toy, comprising: a step of flocking the body after the step of painting the body;
a step of attaching the mask mold to the flocked element and painting the flocked element;
6. The method of making a doll toy according to claim 5, comprising:

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