CN114949874B - Method for manufacturing shielding member and method for manufacturing toy figure - Google Patents
Method for manufacturing shielding member and method for manufacturing toy figure Download PDFInfo
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- CN114949874B CN114949874B CN202210175961.0A CN202210175961A CN114949874B CN 114949874 B CN114949874 B CN 114949874B CN 202210175961 A CN202210175961 A CN 202210175961A CN 114949874 B CN114949874 B CN 114949874B
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- 238000000576 coating method Methods 0.000 claims description 12
- 238000010422 painting Methods 0.000 claims description 12
- 230000000873 masking effect Effects 0.000 abstract description 2
- 210000003128 head Anatomy 0.000 description 19
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Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H9/00—Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
Landscapes
- Toys (AREA)
Abstract
A method for manufacturing a masking member and a method for manufacturing a toy figure, which can be coated with stable quality. The manufacturing method of the shielding member and the manufacturing method of the toy figure comprise the following steps: a step (S02) of preparing a matrix of the toy figure based on the matrix data; a step (S03) of scanning the substrate with a 3D scanner to acquire scanning data of the substrate; a step (S05) of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover for covering the base body and exposure data representing an exposure for exposing the base body; and a step (S06) of forming the shutter molded article based on the shutter molded article data using the 3D printer.
Description
Technical Field
The present invention relates to a method of manufacturing a shutter and a method of manufacturing a toy figure (toy figure).
Background
Image manufacturing techniques for painting using a mask have been proposed. For example, patent document JPS61-119291A discloses a manufacturing method of an electroformed shield for a painting doll. In the method, a predetermined position of a face of a doll head is dry-transferred in advance, and then electroformed using the doll head to form an electroformed shield of the doll head. The dry-transferred shape is cut out at a transfer portion transferred with a different glossiness from other portions to make a doll.
Disclosure of Invention
Such an electroformed shield as shown in the patent document JPS61-119291A may be deformed due to abrasion or the like after repeated use. Thus, a new shutter has to be prepared, or a plurality of shutters has to be prepared in advance for a large number of dolls to be manufactured. However, in the method of producing electroformed shields from an electroformed article, it may be difficult to control the thickness of the shields, or some steps such as cutting out the transfer portion may be performed manually, resulting in variations in shape and the like between the electroformed shields. Therefore, the painting quality of a character body such as a doll is unstable.
The object of the present invention is to provide a method for manufacturing a masking member and a method for manufacturing a toy figure, which can perform painting with stable quality.
In view of the above, there are provided a shutter manufacturing method and a toy figure manufacturing method.
A method of manufacturing a shield according to an aspect of the present invention includes: a step of preparing a matrix, for example, for forming a toy figure body, based on matrix data which may be provided in advance; a step of scanning the substrate with a 3D scanner to acquire scanning data of the substrate; a step of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover for covering the base body and exposure data representing an exposure for forming an exposure for exposing the base body; and a step of forming a shutter molded article based on the shutter molded article data using a 3D printer.
A toy figure manufacturing method according to another aspect of the present invention includes: a step of preparing, for example, a shaped matrix based on matrix data which may be provided in advance; a step of scanning the substrate with a 3D scanner to acquire scan data of the prepared substrate; a step of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover portion for covering the base body and exposure data representing an exposure portion for exposing the base body; a step of forming a shutter molded article based on the shutter molded article data using a 3D printer; and a step of painting the base or other base to which the shutter molded article is attached, which has been formed based on the base data.
According to the foregoing aspects, it is possible to provide a method of manufacturing a covering and a method of manufacturing a toy figure, which are coated with stable quality.
Drawings
The invention will now be described with reference to the accompanying drawings, to which the invention is not limited.
Fig. 1 is a perspective view of a character body constituting a part of a toy character body according to an embodiment of the present invention.
Fig. 2 is an overall configuration diagram of a toy figure manufacturing system according to an embodiment of the present invention.
Fig. 3 is a flowchart of a toy figure manufacturing method according to an embodiment of the present invention.
Fig. 4A and 4B are diagrams illustrating a toy figure manufacturing method according to an embodiment of the present invention, wherein fig. 4A illustrates matrix data, and fig. 4B illustrates a matrix of a figure body held by a holding member.
Fig. 5A and 5B are diagrams illustrating a toy figure manufacturing method according to an embodiment of the present invention, in which fig. 5A illustrates scan data that has not been corrected, and fig. 5B illustrates scan data that has been corrected.
Fig. 6 is a diagram illustrating reverse data according to an embodiment of the present invention.
Fig. 7A and 7B are diagrams showing shutter molded article data according to an embodiment of the present invention, wherein fig. 7A shows divided shutter data of a front face of a mouth, and fig. 7B shows divided shutter data of a rear face of the mouth.
Fig. 8A and 8B are diagrams showing shutter molded article data according to an embodiment of the present invention, wherein fig. 8A shows split shutter data of a front face of a head, and fig. 8B shows split shutter data of a back face of the head.
Fig. 9 is a diagram showing a state in which a base body has been masked by a shutter jig according to an embodiment of the present invention.
FIGS. 10A and 10B are cross-sectional views of a shutter clamp and a base body according to an embodiment of the present invention, wherein FIG. 10A is a cross-sectional view taken along line X-X of FIG. 9 in a state where the base body has been mounted with such shutter clamp that the mouth of FIG. 9 has been opened; and fig. 10B is a sectional view corresponding to a section taken along the line X-X in a state where the base has mounted such a shutter jig that the head and the nose have been opened.
Detailed Description
Embodiments of the present invention will be described below with reference to the accompanying drawings. Fig. 1 is a diagram showing a character body 1 constituting a part of a toy character body 10. The figure body 1 mimics the head of a squirrel. The character body 1 may be combined with other parts including a trunk part, arm parts, foot parts, etc. to construct a toy character 10 (the overall shape of which is not shown). The character body 1 is covered with the flocked portion 3 throughout the entire outer circumference of a base body 2 to be described later or throughout the exposed portion of the toy character body 1. The flocked portion 3 has been flocked with hair. The character body 1 has coloring parts 111, 121, and 131 in portions near the head 11, nose 12, and mouth 13. The base 2 of the character body 1 (or the flocked base) is covered by the shutter molded article 7 (or the shutter molded article 6) including the shutter jigs 80 of the exposed portions 75 (715 and 725) and 712 (or the exposed portion 65), and is sprayed with a paint. Thereby, the coloring portions 111, 121, and 131 are colored.
Fig. 2 is an overall configuration diagram of components in the toy figure manufacturing system 4 according to the embodiment. The toy figure manufacturing system 4 includes a data preparing terminal 41, a matrix preparing machine 42, a scanner terminal 43 for controlling a 3D scanner 44, a 3D printer 45, a surface treating machine 46, and a flocking machine 47.
The data preparation terminal 41 has data preparation software 411 capable of preparing and editing 3D data (base data 2A and shutter molded article data 6A and 7A) of the base 2, shutter molded articles 6 and 7, and the like. Any CAD software may be used as the data preparation software 411. The base data 2A and the shutter molded article data 6A and 7A can be stored in a desired storage section within the data preparation terminal 41. The data preparation terminal 41 includes a processor and a memory storing data preparation software 411 having instructions that, when executed by the processor, cause the data preparation terminal 41 to perform operations including preparing and/or editing 3D data.
The matrix preparation machine 42 is capable of preparing the matrix 2 based on the matrix data 2A prepared by the data preparation software 411 (or using molded articles prepared based on the matrix data 2A). The matrix preparation machine 42 according to the embodiment is a forming machine capable of resin forming such as slush molding or blow molding.
The scanner terminal 43 includes scanner software 431, and the scanner software 431 can control the 3D scanner 44 to edit the scan data 2B acquired by the 3D scanner 44. The scan data 2B may be stored in a desired storage section within the scanner terminal 43. Incidentally, the scanner software 431 may be constituted by a plurality of software having a function of individually controlling the 3D scanner 44 and a function of editing the scan data 2B. The scanner terminal 43 includes a processor and a memory storing scanner software 431 having instructions that, when executed by the processor, cause the scanner terminal 43 to perform operations including controlling the 3D scanner 44.
The 3D printer 45 may be a metal 3D printer using stainless steel as a metal as a forming material. A powder bed system (powder bed fusion) such as a laser beam system (e.g., selective Laser Melting (SLM) or Selective Laser Sintering (SLS)) or an electron beam system (e-beam fusion) may be applied to the 3D printer 45. Alternatively, a metal deposition system (metal deposition) such as a laser beam system (e.g., laser Metal Deposition (LMD) or laser engineered net forming (LENS)) or an arc discharge system may be applied to the 3D printer 45. Examples of usable forming materials include iron, aluminum, titanium, copper, or an alloy having a part of them as a main component (for example, a stainless steel alloy having iron as a main component). The 3D printer 45 is capable of forming the shutter molded articles 6 and 7 based on the shutter molded article data 6A and 7A prepared by the data preparation terminal 41.
The surface treatment machine 46 coats (coats) the shutter molded articles 6 and 7 formed by the 3D printer 45 so as to be subjected to corrosion-preventing treatment or rust-preventing treatment. The coating may be performed by a desired method such as plating, PVD (physical vapor deposition), or CVD (chemical vapor deposition). The plating method may employ Electroplating (electro plating), electroless plating, anodic oxidation, or the like.
The flocking machine 47 is able to flock the outer surface (or inner surface of some shape) of the substrate 2 to implant short fibers formed of rayon, nylon, etc. and having substantially the same color as the substrate 2. The flocking in this embodiment is performed by electrostatic flocking in which short fibers having substantially the same color as the substrate 2 (e.g., light orange) are attached to the outer surface of the substrate 2 to stand up on the substrate.
Next, a toy figure manufacturing method according to an embodiment will be described. Fig. 3 is a flowchart showing steps in the toy figure manufacturing method (including the covering manufacturing method in steps S01 to S08). First, in step S01, the matrix data 2A of the character body 1 (i.e., the head of the toy character body 10) is prepared by the data preparing software 411 (see fig. 4A).
In step S02, the matrix preparation machine 42 prepares the matrix 2 of the character body 1 based on the matrix data 2A prepared by the data preparation software 411. The matrix preparation machine 42 according to the embodiment prepares the matrix 2 by resin molding. Thus, the prepared matrix 2 may shrink when the resin material cools down. Thus, the base 2 may be formed to be partially or entirely smaller than the external shape of the base data 2A, or deformed (for example, the angle of a protruding portion such as the ear 24 in the base 2 shown in fig. 4B may be different from the angle of the ear data 2A4 of the base data 2A). The position where the difference is generated between the matrix data 2A and the matrix 2 or the degree of the difference depends on the shape, size, thickness, material, etc. of the matrix 2 to be prepared.
In step S03, the scanner terminal 43 scans the solid shape of the base 2 with the 3D scanner 44 to acquire scan data 2B (3D data). The 3D scanning of the base body 2 is performed by CT scanning using X-rays, for example, as shown in fig. 4B, in which the outer periphery of the base body 2 is held by a cylindrical holding member 5, the holding member 5 being partially provided with a slit 51 to have a sectional shape like a C-ring. For the holding member 5, a material having a CT value different from that of the base 2 enough to distinguish it from the base 2 may be used. The scanner terminal 43 can acquire the external shape or the internal shape of the base 2 from the 3D scanner 44.
Fig. 5A is a diagram showing the scan data 2B of the base 2 acquired in step S03. The scan data 2B basically has the same size, the same external shape including irregularities, and the same internal shape as the base 2 prepared based on the base data 2A. Incidentally, as shown in fig. 5A, the scan data 2B may include noise 2B1. The noise 2B1 includes irregularities, surface cracks, chipping, or the like that do not appear on the base 2 but appear on the scan data 2B.
In step S04, the noise 2B1 of the scan data 2B is eliminated manually or automatically by using the scanner software 431. Since the noise 2B1 is eliminated, the scan data 2C having a shape closer to the base 2 than the base data 2A or the scan data 2B can be obtained (see fig. 5B).
In step S05, the shutter molded article data 6A and 7A are prepared by the data preparation software 411 using the scan data 2C (see respective exploded perspective views of fig. 7A, 7B, 8A, and 8B). First, the data preparing software 411 prepares the reverse data 67A (see fig. 6). The internal shape of the reverse data 67A has substantially the same shape (or the same surface) as the external shape of the scan data 2C that has been corrected, and the shutter thickness of the reverse data 67A is set to a predetermined value (for example, 1 mm). The reverse data 67A is set to completely cover the scan data 2C. Thereafter, the reverse data 67A is processed and shifted so that its internal shape is larger than the external shape of the scan data 2C by a flocked thickness T (see fig. 10A and the like) at which flocking will be performed in step S11 described later. For example, the reverse data 67A is expanded such that the interval between the inner surface of the reverse data 67A and the outer surface of the scan data 2C reaches about 0.8mm to 1.0mm. Incidentally, the flocking thickness T may be different from one portion to another portion of the substrate 2. The offset amount corresponding to the flocking thickness T may be set to a value considering the flocking thickness T. For example, the offset may correspond to an average or minimum value of the flock thickness T in the entire substrate 2.
In an embodiment, the coloring is performed in two different colors. Accordingly, the data preparing software 411 prepares the shutter molded article data 6A of the shutter molded article 6 (see fig. 10A) for the coloring portion 131, and prepares the shutter molded article data 7A of the shutter molded article 7 (see fig. 9 and 10B) for the coloring portions 111 and 121.
The shutter molded article data 6A is prepared such that the exposure portion data 61A1 representing the exposure portion 65 is disposed on the aforementioned reverse data 67A processed and offset by an amount corresponding to the flocked thickness T, and is disposed in an area corresponding to the vicinity of the mouth 23 (13) of the character body 1 (see fig. 1) as a portion to be colored. In addition, the shutter molded article data 6A is divided into divided shutter molded article data 61A and 62A representing a plurality of divided shutter molded articles 61 and 62, so that the shutter molded articles 6 can be detachably attached to the base 2 from different sides (front side and rear side in the embodiment) of the base 2. Opening data 6A3 indicating an opening 63 of the shutter molded article 6 corresponding to the opening 25 (see fig. 10A) provided in the lower surface of the base 2 is provided on the lower surface side of the shutter molded article data 6A. The opening data 6A3 is formed in a substantially circular shape, wherein the cutout data 61A3 indicating the semicircular cutout 613 is combined with the cutout data 62A3 indicating the semicircular cutout 623, as shown in fig. 7A and 7B. The exposure data 61A1 is arranged to represent an exposure 65, which exposure 65 is provided at a portion below the cheek and nose 22 (12) in the vicinity of the mouth 23 (13) of the squirrel. The shutter molded article data 6A (divided shutter molded article data 61A and 62A) thus prepared includes cover data 6A4 (61A 4 and 62A 4) and exposure data 61A1, the cover data 6A4 representing the cover 64 (614 and 624) capable of covering the base 2.
The shutter molded article data 7A is prepared in the same manner as the shutter molded article data 6A. That is, the shutter molded article data 7A is prepared such that the exposure portion data 7A1 and 71A2 representing the exposure portions 75 (715 and 725) and 712 are disposed on the reverse data 67A processed and offset by an amount corresponding to the flocked thickness T, and are disposed in regions corresponding to the head 21 (11) and the nose 22 (12) of the character body 1 (see fig. 1) as portions to be colored. In addition, the shutter molded article data 7A is divided into a plurality of divided shutter molded article data 71A and 72A so that the shutter molded article 7 can be detachably attached to the base 2 from different sides (front side and rear side in the embodiment) of the base 2. Opening data 7A3 indicating an opening 73 of the shutter molded article 7 corresponding to the opening 25 (see fig. 10B) provided in the lower surface of the base 2 is provided on the lower surface side of the shutter molded article data 7A in the same manner as the shutter molded article data 6A. The opening data 7A3 is formed to define a substantially circular shape, in which the cutout data 71A3 representing the semicircular cutout 713 is combined with the cutout data 72A3 representing the semicircular cutout 723, as shown in fig. 8A and 8B. The exposure portion data 7A1 includes cut-out portion data 71A1 and 72A1 contained in the divided shutter molded article data 71A and 72A, respectively, and the cut-out portion data 71A1 and 72A1 represent cut-out portions 715 and 725 formed in the respective matching surfaces of the shutter molded article 7 to be bonded to each other. When the divided shutter molded article data 71A and 72A are combined, the exposure portion data 7A1 represents the exposure portions 75 of the shutter molded article 7 arranged as openings. On the other hand, the exposure data 71A2 shows an exposure 712 as an opening having substantially the same shape as the nose 22 (12) of the squirrel. The shutter molded article data 7A (divided shutter molded article data 71A and 72A) thus prepared includes cover data 7A4 (71A 4 and 72A 4) and exposure data 7A1 (71A 1 and 72A 1) and 71A2, the cover data 7A4 representing the cover 74 (714 and 724) capable of covering the base body 2.
In step S06, the 3D printer 45 forms the shutter molded article 6 and the shutter molded article 7 based on the shutter molded article data 6A and the shutter molded article data 7A thus prepared. As shown in fig. 2, the shutter molded article 6 includes a divided shutter molded article 61 formed by dividing shutter molded article data 61A and a divided shutter molded article 62 formed by dividing shutter molded article data 62A. In the same manner, the shutter molded article 7 includes a divided shutter molded article 71 shaped by dividing the shutter molded article data 71A and a divided shutter molded article 72 shaped by dividing the shutter molded article data 72A.
In step S07, the surface processor 46 performs plating on the shutter molded article 6 and the shutter molded article 7. After that, in step S08, the shutter molded article 6 and the shutter molded article 7 are attached to the support member 8 to prepare the shutter jig 80.
The shutter jig 80 in fig. 9 shows an example in which the shutter molded articles 7 (divided shutter molded articles 71 and 72) have been attached to the support member 8. The support member 8 is formed in a clip-like shape of a large size. The support member 8 includes a first member 82 and a second member 83 rotatably connected by a shaft portion 81 on the center side. The first member 82 and the second member 83 are provided like a long rod. The first member 82 and the second member 83 have grip portions 821 and 831 on one end side with respect to the shaft portion 81. The grip portions 821 and 831 have attachment portions 822 and 832 on the other end side opposite to the grip portions 821 and 831. The split shield molding 71 is attached to the tip side of the attachment portion 822 by welding. On the other hand, the split shroud molded article 72 is attached to the tip side of the attachment portion 832 by welding. The split shield molding 71 and the split shield molding 72 are welded with the first member 82 and the second member 83 in their lower portions. Accordingly, the first member 82 and the second member 83 are disposed below the split shutter molded article 71 and the split shutter molded article 72.
In addition, fig. 9 shows a shutter clamp 80 with which painting can be performed around the head 21 (11) and nose 22 (12). However, in the embodiment, it is possible to prepare the shutter jig 80 used for coating around the mouth 23 (13) while the split shutter molded articles 61 replacing the split shutter molded articles 71 and the split shutter molded articles 62 replacing the split shutter molded articles 72 are attached to the support member 8. The shutter jig 80 provided with the split shutter molded article 61 and the split shutter molded article 62 is opened at a lower portion of the split shutter molded article 61. Accordingly, the first member 82 and the second member 83 are provided to be welded with the upper portions of the split shield molded articles 61 and the split shield molded articles 62 (see fig. 10A).
In addition, the first and second members 82 and 83 are pushed by an elastic member, not shown, to separate the grip portions 821 and 831 from each other and to bring the attachment portions 822 and 832 close to each other. When a user grasping the grasping portions 821 and 831 manipulates the grasping portions so as to approach each other, the split shutter molded articles 71 and 72 can be separated from each other against the elastic force of the elastic member to secure the interval between the split shutter molded articles 71 and 72 so that the base 2 can be inserted into the interval.
In step S09, the matrix preparation machine 42 prepares the matrix 2 or other matrix 2 for manufacturing the character body 1 based on the matrix data 2A prepared in step S01. That is, the matrix data 2A is also used as mass production data of the character body 1 constituting the toy character body 10 (e.g., doll).
In step S10, the base 2 prepared in step S09 is coated by using the shutter jig 80. First, as shown in fig. 10A, a shutter jig 80 to which the shutter molded article 6 has been attached is attached to the base body 2. For a specific operation, a user grasping the grasping portions 821 and 831 (see fig. 9) of the shutter clamp 80 places the base 2 between the split shutter molded article 61 and the split shutter molded article 62. In this case, the base 2 is supported by, for example, a supporting jig appropriately inserted into the opening 25 of the base 2 through the openings 63 (613 and 623) of the shutter molded article 6 (or the openings 73 (713 and 723) of the shutter molded article 7 in fig. 10B). When the grip portions 821 and 831 are subsequently released from the gripping operation in a state in which the base 2 has been placed between the split shutter molded article 61 and the split shutter molded article 62, the edge portions 611 and 621 (or the edge portions 711 and 721 in the split shutter molded article 71 and the split shutter molded article 72 in fig. 10B) of the split shutter molded article 61 and the split shutter molded article 62 that are opposed to each other come close to and are bonded to each other due to the elastic force of the elastic member so as to be in contact with each other (see fig. 10A). Thereby, the shutter molded article 6 (or the shutter molded article 7) can be easily attached to the base 2.
The shutter molded article 6 is constituted of a plurality of split shutter molded articles, that is, a split shutter molded article 61 and a split shutter molded article 62, which can be attached to the base 2 from a plurality of directions (the front-rear direction of the base 2 in the embodiment). In addition, the shutter molded article 6 is provided along the outer surface of the base 2. As a result, the portion of the base 2 corresponding to the covering portion 64 (614 and 624) of the shutter molded article 6 is covered, and the other portion of the base 2 corresponding to the exposed portion 65 is exposed. Accordingly, when the paint is sprayed on the base 2 in the state of fig. 10A, the paint is applied in the vicinity of the mouth 23 (including a part of the nose 22) provided with the exposed portion 65. The paint to be applied near the mouth 23 has been colored in a lighter color than the base color of the substrate 2. The base color of the substrate 2 in the examples is light orange. The coloring portion 131 around the mouth 23 is colored in a cream color lighter than the ground color.
Next, as shown in fig. 10B, the shutter jig 80 to which the shutter molded articles 7 (divided shutter molded articles 71 and 72) have been attached is attached to the base body 2. The shutter molded article 7 is constituted of a plurality of split shutter molded articles, that is, a split shutter molded article 71 and a split shutter molded article 72, which can be attached to the base 2 from a plurality of directions (the front-rear direction of the base 2 in the embodiment). The shutter moulding 7 is arranged along the outer surface of the base body 2. As a result, the portions of the base 2 corresponding to the covering portions 74 (714 and 724) of the shutter molded article 7 are covered, and the other portions of the base 2 corresponding to the exposed portions 75 (715 and 725) are exposed. Accordingly, when the paint is sprayed on the base 2 in the state of fig. 10B, the paint is applied to the head 21 and the nose 22 provided with the exposed portions 75 (715 and 725). The paint to be applied to the head 21 and nose 22 has been coloured in a darker colour than the base colour of the substrate 2. In an embodiment, the coating has been colored to a darker brown than the base color of the substrate 2 and the colored portion 131. In addition, a part of the nose portion 22 is colored so as to overlap the colored portion that has been painted by using the shutter molded article 6. In this way, the substrate 2 is painted in a lighter color and then in a darker color. After that, the grip portions 821 and 831 are operated so that the split shield molded article 71 and the split shield molded article 72 are separated from each other, and the base 2 is taken out.
In step S11, the flocking machine 47 flocks the substrate 2 that has been colored in step S10. Thus, the surface of the base body 2 is covered with the flocked portion 3 of the staple fibers. The flocked substrate including the substrate 2 and the flocked portion 3 shown by the two-dot chain line in fig. 10A (or fig. 10B) is designed to be slightly larger than the substrate 2 by the flocked thickness T.
In step S12, the flocked substrate that has undergone flocking in step S11 is painted in the same color at the same location as in step S10. That is, in the same manner as the base body 2 in fig. 10A, the shutter clamp 80 to which the shutter molded article 6 (divided shutter molded articles 61 and 62) has been attached is attached to the flocked base body including the base body 2 and the flocked portion 3. The inner surface of the shutter moulding 6 is arranged closer to or in closer contact with the flocked substrate than would be the case if the substrate 2 were arranged therein. When the paint is sprayed on the flocked substrate covered by the shutter molded article 6, the paint is applied in the vicinity of the mouth 13 (including the region of the mouth 23 and the flocked portion 3) where the exposed portion 65 is provided. In an embodiment, the coating used herein has the same color as the coating applied near the mouth 23 of the substrate 2. Thus, the vicinity of the mouth 13 is colored in a lighter color than the base color of the base body 2 and the flocked portion 3.
Further, in the same manner as the base body 2 in fig. 10B, the shutter clamp 80 to which the shutter molded article 7 (split shutter molded articles 71 and 72) has been attached is attached to the flocked base body including the base body 2 and the flocked portion 3. The inner surface of the shutter moulding 7 is arranged closer to or in closer contact with the flocked substrate than is the case where the substrate 2 is arranged therein. When the paint is sprayed on the flocked substrate covered by the shutter molded article 7, the paint is applied on the head 11 (including the area of the head 21 and the flocked portion 3) and the nose 12 (including the area of the nose 22 and the flocked portion 3) provided with the exposed portions 75 (715 and 725) and 712. In an embodiment, the paint used herein has the same color as the paint applied to the head 21 and nose 22 of the substrate 2. Thus, the head 11 and the nose 12 are colored in a darker color than the base color of the base body 2 and the flocked portion 3. In this way, the flocked substrate is likewise painted in a lighter color and then in a darker color.
In this way, according to the embodiment, the coloring parts 111 and 121 having a darker color than the ground color are provided in the head 11 and the nose 12, and the coloring part 131 having a lighter color than the ground color is provided around the mouth 13, as shown in the character body 1 of fig. 1. In addition, in the recess 14 provided on the front surface side of the character body 1, a member (not shown) harder than the flocked portion 3 is provided by bonding or the like, thereby mimicking the eyes of the character body 1. Thereby, the flocked portion 3 is partially hidden so that the character body 1 can show the positions of eyes due to the difference in texture.
According to the embodiments of the present invention described above, a shutter manufacturing method and a toy figure manufacturing method configured as follows can be provided.
The method of manufacturing a shield according to the first configuration includes: a step of preparing a matrix, for example, a shaped toy figure based on matrix data which may be provided in advance; a step of scanning the substrate with a 3D scanner to acquire scanning data of the substrate; a step of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover for covering the base body and exposure data representing an exposure for exposing the base body therefrom; and a step of forming a shutter molded article based on the shutter molded article data using a 3D printer.
According to this configuration, even if the prepared base 2 is different in size from the base data 2A due to shrinkage or the like, the shutter molded articles 6 and 7 suitable for the shape of the base 2 can be prepared. In addition, the shapes and the like of the exposed portions 65, 75 (715 and 725) and 712 formed for coating in the shutter molded articles 6 and 7 can be stably formed. Thereby stabilizing the coating quality of the character body.
In the shutter manufacturing method according to the second configuration, in the step of preparing the shutter molded article data, the shutter molded article data is prepared, for example, to be adapted to: the inner shape of the shutter molded article represented by the shutter molded article data is larger than the outer shape of the substrate represented by the scan data by a flocking thickness for flocking on the substrate.
According to this configuration, since an additional space is provided between the base body and the shutter molded article by adapting the shutter molded article data so that the inner shape of the shutter molded article is larger than the outer shape of the base body, even a flocked base body such as the flocked portion 3 has been formed in the base body 2 can be coated accurately and stably.
In the covering manufacturing method according to the third configuration, the base data is also used as mass production data of the toy figure.
According to this configuration, the data for preparing the shutter molded articles 6 and 7 and the data for mass production of the base body 2 are shared, so that the shutter molded articles 6 and 7 can be prepared to have a shape more suitable for the base body 2.
In the shutter manufacturing method according to the fourth configuration, the shutter molded article data includes divided shutter molded article data representing a plurality of divided shutter molded articles attachable to the base body from a plurality of directions, the shutter molded article includes a plurality of divided shutter molded articles shaped based on the divided shutter molded article data, and the shutter manufacturing method further includes a manufacturing step of a shutter jig attaching the divided shutter molded articles to the supporting member.
According to this configuration, the shutter molded articles 6 and 7 can be easily attached even to the substrate 2 having a complex shape, so that the substrate 2 or the flocked substrate can be stably and accurately coated.
In the shield manufacturing method according to the fifth configuration, the base has an opening on a lower surface thereof, and the shield molded article data further includes opening data indicating an opening of the shield molded article corresponding to the opening of the base.
According to this configuration, when the shutter jig 80 is attached to the base body 2, the base body 2 can be supported by the support jig inserted into the opening portion 25 of the base body 2.
The toy figure manufacturing method according to the sixth configuration includes: a step of preparing, for example, a shaped matrix based on matrix data which may be provided in advance; a step of scanning the substrate with a 3D scanner to acquire scan data of the prepared substrate; a step of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover for covering the base body and exposure data representing an exposure for exposing the base body therefrom; a step of forming a shutter molded article based on the shutter molded article data using a 3D printer; and a step of painting the base or other base, which has been formed based on the base data, to which a shutter jig prepared from the shutter molded article is attached.
According to this configuration, even if the prepared base 2 is different in size from the base data 2A due to shrinkage or the like, the shutter molded articles 6 and 7 suitable for the shape of the base 2 can be prepared. In addition, the shapes and the like of the exposed portions 65, 75 (715 and 725) and 712 formed for coating in the shutter molded articles 6 and 7 can be stably formed. Thus, the coating quality of the toy figure can be stabilized.
According to the toy figure manufacturing method of the seventh configuration, after the step of coating the substrate, further comprising: a step of flocking the substrate to prepare a flocked substrate; and a step of coating the flocked substrate to which the shutter jig is attached.
According to this configuration, defects such as missing painting can be suppressed to improve the painting quality of the character body 1 (toy character body 10).
Although the embodiments of the present invention have been described, the present invention is not limited to the embodiments. Various modifications can be made to practice the invention. In the embodiment, the head of a squirrel is shown by way of example as a character body 1. However, the character body 1 may be formed as part of a toy character body constituting a part of other animals, humans, or the like. In addition, the embodiment shows an example in which the toy figure 10 is constituted by a plurality of figure bodies 1 (including a trunk portion, a hand portion, a foot portion, and the like, and a plurality of parts of the head portion of fig. 1). However, the character body 1 alone may constitute the toy character body 10. In addition, the toy figure 10 may be formed to simulate toys for animals other than squirrels, such as rabbits, dogs, cats, elephants, pandas, or bears.
In addition, the toy figure manufacturing method described in the embodiments may be applied to a method of manufacturing other toy figures such as buildings, furniture, tableware, food, vehicles, plants, or play objects.
In addition, the shutter molded articles 6 and 7 may be formed by a 3D printer using other materials such as resin, plastic, or elastomer. However, when a metal 3D printer is used as the 3D printer 45 as in the example, the shield molded articles 6 and 7 which are high in strength and excellent in durability can be manufactured.
In addition, a configuration has been described in which the scanner software 431 has a function of controlling the 3D scanner 44 and a function of editing the scan data 2B. However, the function of editing the scan data 2B may be set in the data preparing software 411.
Further, the embodiment has described an example in which the shutter molded article 6 (or the shutter molded article 7) is constituted of two divided shutter molded articles 61 and 62 (or divided shutter molded articles 71 and 72). However, the shutter molded article may be constituted of three or more divided shutter molded articles. In addition, when the shutter molded article is constituted by three or more divided shutter molded articles, the divided shutter molded articles may be designed to be attached to the substrate 2 (or flocked substrate) from three or more different directions.
The island-shaped cover portion may be provided inside an exposed portion (for example, the exposed portion 65) formed in the shutter molded article, thereby forming an annular exposed portion. In this case, the island-shaped cover portion may be connected to a separately provided connection portion to connect the island-shaped cover portion to the other exposed portion. In the case where the shutter molded article is attached to the base body 2 (or the flocked base body), the connection portion can be formed in an arc shape (or U-shape) so that the shutter molded article can be separated from the base body 2 so as not to affect the painting when the paint is sprayed.
Claims (9)
1. A method of manufacturing a covering, comprising:
a step of preparing a matrix of the toy figure based on the matrix data;
a step of scanning the substrate with a 3D scanner to acquire scanning data of the substrate;
a step of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover for covering the base body and exposure data representing an exposure for exposing the base body; and
and forming the shutter molded article based on the shutter molded article data using a 3D printer.
2. The method for manufacturing a shield according to claim 1,
wherein, in the step of preparing shutter molded article data, the shutter molded article data is prepared as: such that the interior shape of the shutter molded article represented by the shutter molded article data is greater than the exterior shape of the substrate represented by the scan data by a flocked thickness for flocking on the substrate.
3. The method for manufacturing a shield according to claim 1,
wherein the matrix data is also used as mass production data for the toy figure.
4. The method for manufacturing a shield according to claim 2,
wherein the matrix data is also used as mass production data for the toy figure.
5. The method for manufacturing a shield according to any one of claims 1 to 4,
wherein the shutter molded article data includes divided shutter molded article data representing a plurality of divided shutter molded articles attachable to the base body from a plurality of directions,
wherein the shutter molded article includes the plurality of divided shutter molded articles, the plurality of divided shutter molded articles being shaped based on the divided shutter molded article data, and
wherein the shutter manufacturing method further includes a step of attaching the split shutter molded article to a support member to prepare a shutter jig.
6. The method for manufacturing a shield according to any one of claims 1 to 4,
wherein the base has an opening on its lower surface, and
wherein the shutter molded article data further includes opening data indicating an opening of the shutter molded article corresponding to the opening of the base.
7. The method for manufacturing a shield according to claim 5,
wherein the base has an opening on its lower surface, and
wherein the shutter molded article data further includes opening data indicating an opening of the shutter molded article corresponding to the opening of the base.
8. A toy figure manufacturing method comprising:
a step of preparing a matrix based on the matrix data;
a step of scanning the substrate with a 3D scanner to acquire scan data of the prepared substrate;
a step of preparing shutter molded article data based on the scan data, wherein the shutter molded article data includes cover data representing a cover for covering the base body and exposure data representing an exposure for exposing the base body;
a step of forming a shutter molded article based on the shutter molded article data using a 3D printer; and
and a step of painting the base body or other base body to which the shutter molded article is attached, which has been formed based on the base body data.
9. The toy figure manufacturing method of claim 8, further comprising, after the step of painting the substrate:
a step of flocking the substrate to prepare a flocked substrate; and
a step of coating the flocked substrate to which the shutter molded article is attached.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2021030190A JP7165768B2 (en) | 2021-02-26 | 2021-02-26 | Mask manufacturing method and doll toy manufacturing method |
| JP2021-030190 | 2021-02-26 |
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| Publication Number | Publication Date |
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| CN114949874A CN114949874A (en) | 2022-08-30 |
| CN114949874B true CN114949874B (en) | 2024-02-27 |
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| CN202210175961.0A Active CN114949874B (en) | 2021-02-26 | 2022-02-25 | Method for manufacturing shielding member and method for manufacturing toy figure |
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| JP (1) | JP7165768B2 (en) |
| CN (1) | CN114949874B (en) |
| DE (1) | DE102022104475A1 (en) |
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| JP7165768B2 (en) * | 2021-02-26 | 2022-11-04 | 株式会社エポック社 | Mask manufacturing method and doll toy manufacturing method |
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Also Published As
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| DE102022104475A1 (en) | 2022-09-01 |
| JP7165768B2 (en) | 2022-11-04 |
| CN114949874A (en) | 2022-08-30 |
| JP2022131310A (en) | 2022-09-07 |
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