JP7164103B2 - How to use the Vacuum Formed Tray for Accessory Set Serving and Shipping - Google Patents

How to use the Vacuum Formed Tray for Accessory Set Serving and Shipping Download PDF

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JP7164103B2
JP7164103B2 JP2018028669A JP2018028669A JP7164103B2 JP 7164103 B2 JP7164103 B2 JP 7164103B2 JP 2018028669 A JP2018028669 A JP 2018028669A JP 2018028669 A JP2018028669 A JP 2018028669A JP 7164103 B2 JP7164103 B2 JP 7164103B2
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accessory
shipping
serving
product
tray
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JP2019142547A (en
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克樹 長岡
亮太 高木
哲也 角出
直人 猿渡
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TSK Corporation
Omron Corp
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Omron Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Description

この発明は、梱包用箱の中に入れて使用し複数個の物品を保持する梱包用の付属部品セット配膳兼出荷用真空成形トレイ使用方法に関する。 The present invention relates to the use of a packaging accessory set serving and shipping vacuum formed tray for use in a packaging box to hold a plurality of items.

従来、各種の物品を梱包する際に、合成樹脂等で作られたトレイに収納して梱包する場合がある。このようなトレイには、様々な工夫がされたものがある。特許文献1に開示されている梱包用トレイは、収容凹部が形成されたトレイ主体部と、このトレイ主体部を浮かせて支持するための支持部とを有し、トレイ主体部の外周上縁部と、支持部の上端縁部との間に、断面略U字状をなす緩衝用の溝部がその全周にわたって形成されている。この梱包用トレイにより、運搬中に外力が加わった場合に、緩衝用の溝部が外力を吸収して衝撃を緩和することができる。 2. Description of the Related Art Conventionally, when packing various articles, there are cases where they are stored and packed in trays made of synthetic resin or the like. Such trays have been devised in various ways. The packing tray disclosed in Patent Document 1 has a tray main body portion in which an accommodation recess is formed, and a support portion for floating and supporting the tray main body portion. and the upper edge of the support portion, a buffering groove portion having a substantially U-shaped cross section is formed over the entire circumference. With this packing tray, when an external force is applied during transportation, the cushioning groove can absorb the external force and reduce the impact.

また、特許文献2に開示されている積み重ね可能なトレイは、物品を配列する収納部が形成され、その周囲に縁部が形成されている。縁部には凹部と凸部が連続して設けられ、凹部には、中載置台が突出して設けられている。同形のトレイを重ねた時に、下段のトレイの中載置台に、上段のトレイの下端部が載置され、収納した物品が上段のトレイに接触しない隙間が形成されて積み重ねることができる。空のトレイを積み重ねる時は、物品が収納状態のトレイを積み重ねるのと異なり、180°水平回転した状態で積み重ねると、下段のトレイの中載置台に上段のトレイの下端部が当接することが無く、深く重ねてコンパクトになる。 Also, a stackable tray disclosed in Patent Document 2 is formed with a storage portion for arranging articles, and a rim portion is formed around the storage portion. A concave portion and a convex portion are continuously provided on the edge portion, and a middle mounting table is provided so as to protrude from the concave portion. When the trays of the same shape are piled up, the lower end of the upper tray is placed on the middle placing table of the lower tray, and a gap is formed so that the stored articles do not come into contact with the upper tray so that they can be stacked. When stacking empty trays, unlike stacking trays in which articles are stored, if they are stacked in a state rotated 180° horizontally, the lower end of the upper tray does not come into contact with the middle mounting table of the lower tray. , deep and compact.

特開2006-273333号公報JP 2006-273333 A 特開2010-149922号公報JP 2010-149922 A

上記背景技術のようなトレイを使用して、製品の付属品を載せ、製品を梱包する梱包用箱の内側の上部に入れることがある。これにより、製品の付属品の位置ずれを無くし、確実に梱包することができる。しかし、多数の付属品を管理している場所から梱包する場所に付属品を移送するために、付属品のセット及び配膳用のトレイに一旦付属品を載せて搬送し、この後、配膳用トレイから梱包用のトレイに付属品を移し替える工程があり、作業効率が良くないものである。即ち、作業者は、付属品を集める配膳用トレイに付属品を載せて集めて移動し、集めた付属品を配膳用トレイから梱包用トレイに移し、付属品を確認した後に、梱包用トレイを梱包用箱に入れて梱包しており、手間がかかるものであった。さらに、移送途中等での付属品の紛失の可能性も高くなる。また、製品の上に梱包用トレイを置くと積載高が大きくなり、輸送効率が良くないものである。 Trays, such as those described in the background art above, may be used to carry product accessories on top of the inside of the shipping box in which the product is packaged. As a result, misalignment of the accessories of the product can be eliminated, and the product can be packed securely. However, in order to transfer the accessories from the place where many accessories are managed to the place where they are packed, the accessories are once placed on the set of accessories and the serving tray, and then transported. There is a process of transferring the accessories from the tray to the tray for packing, and the work efficiency is not good. That is, the worker puts the accessories on the serving tray for collecting the accessories, collects them, moves them, moves the collected accessories from the serving tray to the packing tray, checks the accessories, and then removes the packing tray. It was packed in a packing box, which took a lot of time and effort. Furthermore, there is a high possibility that the accessory will be lost during transportation or the like. Also, placing a packing tray on top of the product increases the loading height, resulting in poor transportation efficiency.

この発明は、上記背景技術の問題点に鑑みてなされたものであり、複数個の物品を、積載高を低くコンパクトに抑え、緩衝性を有して梱包可能であり、梱包する物品を集めて取り揃える集荷と梱包の両方を行うことができ、梱包作業を効率化する付属部品セット配膳兼出荷用真空成形トレイ使用方法を提供することを目的とする。 SUMMARY OF THE INVENTION The present invention has been made in view of the problems of the above-described background art, and is capable of packing a plurality of articles with a low loading height and a compact structure with shock-absorbing properties. To provide a method for using a vacuum forming tray for serving and shipping an accessory part set capable of performing both collection and packing and improving the efficiency of packing work.

本発明は、製品とその付属品を梱包するものであり、一枚のシート状の合成樹脂からなり、使用状態で略水平となる板状の主体部と、前記主体部の周縁部に連続して形成され使用状態で下方に突出する側面部が設けられている付属部品セット配膳兼出荷用真空成形トレイである。前記主体部には、前記付属品を収容するための上方収容部が上方に開口し下方に窪む凹部により形成され、前記上方収容部は、前記付属品の外形をわずかな隙間を介して収容する形状で収容可能に形成されている。前記主体部と前記側面部で囲まれ下方に開口する空間が、前記製品の上側面部分を収容する下方収容部となる。前記主体部の前記上方収容部の周囲に位置する部分は前記主体部に対して略平行な平面の上面である。前記上方収容部に前記付属品が収容され、前記下方収容部に前記製品の上側面部分が収容され、前記上方収容部に収容された前記付属品の上に、前記製品の一部であり前記上面に乗る大きさの板体が前記上面に載せられて収容されている。前記板体の一対の側縁部は直角に折り曲げられ、前記側縁部の一部には突起が各々形成され、前記上方収容部の一対の側縁部には下方に窪む嵌合凹部が各々形成され、前記板体を前記上面に載せて収容した時に、前記板体の前記側縁部は前記上方収容部に収容され、前記一対の突起が前記一対の嵌合凹部に嵌合している。 The present invention is for packing a product and its accessories, and is made of a single sheet of synthetic resin, and includes a plate-shaped main body that is substantially horizontal in use, and a peripheral edge of the main body. It is a vacuum formed tray for accessory set serving and shipping, which is formed from a single piece and is provided with side portions which project downward when in use. The main body part has an upper accommodation part for accommodating the accessory, which is formed by a concave portion that opens upward and is recessed downward, and the upper accommodation part accommodates the outer shape of the accessory with a slight gap. It is formed in such a shape that it can be accommodated. A space that is surrounded by the main body portion and the side portion and that opens downward serves as a lower accommodation portion that accommodates the upper side portion of the product. A portion of the main body portion positioned around the upper accommodating portion is a planar upper surface substantially parallel to the main body portion . The accessory is accommodated in the upper accommodation portion, the upper side portion of the product is accommodated in the lower accommodation portion, and a part of the product and the A plate having a size that fits on the upper surface is placed on the upper surface and accommodated. A pair of side edges of the plate body are bent at a right angle, projections are formed on a part of the side edges, and fitting recesses recessed downward are formed on the pair of side edges of the upper accommodating portion. When the plate is placed on the upper surface and accommodated, the side edges of the plate are accommodated in the upper accommodation portion, and the pair of protrusions are fitted into the pair of fitting recesses. there is

前記上方収容部は、複数個が設けられ、互いに仕切られて独立している。前記上方収容部の底部には、緩衝用のリブが形成され、前記上方収容部に収容された前記付属品と前記板体と、前記下方収容部に収容された前記製品が、緩衝的に仕切られる。 A plurality of the upper accommodating portions are provided, and are separated from each other and independent from each other. A cushioning rib is formed on the bottom of the upper storage portion, so that the accessory and the plate stored in the upper storage portion and the product stored in the lower storage portion are buffered. partitioned.

前記付属部品セット配膳兼出荷用真空成形トレイは、例えば真空成形によるポリプロピレン製のシートからなるものが好ましい。 The vacuum-formed tray for serving and shipping the accessory set is preferably made of, for example, a vacuum-formed polypropylene sheet.

また本発明は、製品とその付属品を梱包するものであり、一枚のシート状の合成樹脂からなり、使用状態で略水平となる板状の主体部と、前記主体部の周縁部に連続して形成され使用状態で下方に突出する側面部が設けられ、前記主体部には、前記付属品を収容するための上方収容部が上方に開口下方に窪む凹部により形成され、前記上方収容部は、前記付属品の外形をわずかな隙間を介して収容する形状で、収容可能に形成され、前記主体部と前記側面部で囲まれ下方に開口する空間が、前記製品の上側面部分を収容する下方収容部となる。前記主体部の前記上方収容部の周囲に位置する部分は前記主体部に対して略平行な平面の上面である付属部品セット配膳兼出荷用真空成形トレイを用いて、前記付属部品セット配膳兼出荷用真空成形トレイの前記上方収容部に前記付属品を収容して、梱包作業を行う場所に前記付属品を収容した前記付属部品セット配膳兼出荷用真空成形トレイを移送し、前記付属品を入れた状態で、前記付属部品セット配膳兼出荷用真空成形トレイの前記下方収容部に前記製品の上側面部分を収容し、前記上方収容部に収容した前記付属品の上に、前記製品の一部であり前記上面に乗る大きさの板体を前記上面に載せて収容する。前記板体の一対の側縁部は直角に折り曲げられ前記側縁部の一部には突起が各々形成され、前記上方収容部の一対の側縁部には下方に窪む嵌合凹部が各々形成されており、前記板体を前記上面に載せて収容した時に、前記板体の前記側縁部を前記上方収容部に収容し、前記一対の突起を前記一対の嵌合凹部に各々上方から差し込んでがたつき無く嵌合し前記製品を梱包する付属部品セット配膳兼出荷用真空成形トレイの使用方法である。 In addition, the present invention is for packing a product and its accessories, and is made of a single sheet-like synthetic resin, and includes a plate-shaped main body that is substantially horizontal in use, and a peripheral edge of the main body that is continuous. The main body is provided with an upper accommodating portion for accommodating the accessory, which is formed by a concave portion that opens upward and is recessed downward. The storage part is formed so as to be able to store the external shape of the accessory with a slight gap, and the space surrounded by the main body part and the side part and opening downward is the upper side part of the product. It becomes a lower accommodation part that accommodates the A portion of the main body portion positioned around the upper accommodating portion is a top surface of a plane substantially parallel to the main body portion, and the accessory part set serving and shipping vacuum forming tray is used for serving and shipping the attached component set. The accessories are stored in the upper storage part of the vacuum forming tray for packaging, the vacuum forming tray for serving and shipping the accessory set containing the accessories is transferred to the place where the packing work is performed, and the accessories are put in. In this state, the upper side surface portion of the product is accommodated in the lower accommodating portion of the accessory set serving and shipping vacuum forming tray, and a part of the product is placed on the accessory accommodated in the upper accommodating portion. A plate body having a size that fits on the upper surface is placed on the upper surface and accommodated. A pair of side edges of the plate body are bent at a right angle so that projections are formed on a part of the side edges, respectively, and fitting recesses recessed downward are formed on a pair of side edges of the upper accommodating portion. When the plate is placed on the upper surface and accommodated, the side edges of the plate are accommodated in the upper accommodating portion, and the pair of projections are inserted into the pair of fitting recesses from above. This is a method of using a vacuum-formed tray for serving and shipping a set of accessory parts that is inserted and fitted without rattling to pack the product.

本発明の付属部品セット配膳兼出荷用真空成形トレイは、複数個の物品を、積載高を低くコンパクトに緩衝性を有して梱包可能であり、輸送効率を上げることができる。上方に開口する上方収容部と下方に開口する下方収容部が設けられ、複数個の物品を効率よく重ねることができる。また、底部等にリブが設けられて強度が高いため、梱包する物品を取り揃える集荷と梱包の両方に利用することができ、梱包作業が簡単になる。上方収容部は、収容する物品の形状をわずかな隙間で収容する形状で、収容する数と同じ個数が形成されているため、間違いを防ぐことができ、作業が簡単なため、部品の紛失を防ぐこともできる。 Advantageous Effects of Invention The vacuum-formed tray for serving and shipping an accessory set of the present invention can pack a plurality of articles compactly with a low loading height and with shock-absorbing properties, and can improve transportation efficiency. An upper storage section that opens upward and a lower storage section that opens downward are provided, so that a plurality of articles can be efficiently stacked. In addition, since ribs are provided on the bottom portion and the like to provide high strength, it can be used for both collection and packing of articles to be packed, which simplifies the packing work. The upper storage part has a shape that accommodates the shape of the items to be stored with a slight gap, and the same number of items is formed as the number of items to be stored. can also be prevented.

この発明の一実施形態の付属部品セット配膳兼出荷用真空成形トレイの使用方法を示す分解斜視図である。FIG. 2 is an exploded perspective view showing how to use the accessory set serving and shipping vacuum forming tray according to one embodiment of the present invention; この実施形態の付属部品セット配膳兼出荷用真空成形トレイの使用状態を示す斜視図である。FIG. 4 is a perspective view showing a use state of the vacuum forming tray for serving and shipping the accessory set according to this embodiment. この実施形態の付属部品セット配膳兼出荷用真空成形トレイの平面図(a)、左側面図(b)、正面図(c)、右側面図(d)である。It is a top view (a), a left side view (b), a front view (c), and a right side view (d) of the vacuum forming tray for serving and shipping the accessory part set of this embodiment. 図3のA-A線横断面図である。FIG. 4 is a cross-sectional view taken along line AA of FIG. 3; 図3のB-B線横断面図である。FIG. 4 is a cross-sectional view taken along line BB of FIG. 3; この実施形態の付属部品セット配膳兼出荷用真空成形トレイを使用した梱包の具体例を示す分解斜視図である。FIG. 4 is an exploded perspective view showing a specific example of packaging using the accessory part set serving and shipping vacuum forming tray of this embodiment.

以下、この発明の実施形態について図面に基づいて説明する。図1~図6はこの発明の一実施形態を示すもので、この実施形態の付属部品セット配膳兼出荷用真空成形トレイ10は、合成樹脂材料から成り、略均一な厚さの一枚の合成樹脂板に凹凸が形成された形状を有している。例えば、ポリプロピレン製のシートを真空成型して形成されている。 BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. 1 to 6 show an embodiment of the present invention. A vacuum-formed tray 10 for accessory set serving and shipping of this embodiment is made of a synthetic resin material, and is made of a synthetic resin material having a substantially uniform thickness. It has a shape in which unevenness is formed on a resin plate. For example, it is formed by vacuum molding a polypropylene sheet.

付属部品セット配膳兼出荷用真空成形トレイ10は、図3~図5に示すように、使用状態で略水平となる略正方形の板状の主体部12と、主体部12の周縁部に連続して形成された4つの矩形の側面部14が設けられている。側面部14は、主体部12に接する辺よりも反対側の辺である下端縁部がわずかに長い台形であり、4つの側面部14が互いに連続して使用状態で下方に突出する短い四角筒状となる。側面部14には、補強のためのリブ15が側面部14の突出方向に対して平行な細い直線で形成され、主体部12と後述するフランジ部16を結んでいる。リブ15は、複数本が互いに平行に設けられている。 As shown in FIGS. 3 to 5, the accessory part set serving and shipping vacuum forming tray 10 has a substantially square plate-shaped main body 12 that is substantially horizontal in use, and a peripheral edge of the main body 12. There are provided four rectangular side sections 14 formed by: The side surface portion 14 has a trapezoidal shape whose lower edge portion, which is the side opposite to the side contacting the main portion 12, is slightly longer, and the four side surface portions 14 are continuous with each other and protrude downward when in use. shape. Ribs 15 for reinforcement are formed on the side portion 14 in thin straight lines parallel to the projecting direction of the side portion 14, and connect the main portion 12 and a flange portion 16, which will be described later. A plurality of ribs 15 are provided parallel to each other.

側面部14の下端縁部には、主体部12に対して略平行に外側へ所定幅で突出するフランジ部16が一周して形成され、フランジ部16の外周縁部は、側面部14に対して略平行に下方へ折り曲げられている。フランジ部16は、図3(c)の紙面表側から見て、互いに平行に位置する一対の部分は幅が互いに等しいものであり、二組の一対の幅は互いに異なる。幅が広い一対のうちの一方には、方向を示すマーク18が設けられている。マーク18は、『UP』の文字と、外側に向かう矢印が描かれ、フランジ部16のこの辺の長さのほぼ中央に位置し、使用状態で上方に僅かに突出する凸部で設けられている。フランジ部16の4個の角部には、半球状凸部17が、上方に僅かに突出する凸部により設けられている。 A flange portion 16 is formed around the lower edge portion of the side portion 14 and protrudes outward by a predetermined width substantially parallel to the main portion 12 . are bent downward substantially parallel to each other. A pair of portions of the flange portion 16 positioned parallel to each other when viewed from the front side of the paper surface of FIG. A mark 18 indicating the direction is provided on one of the wide pair. The mark 18 has the letters "UP" and an arrow pointing outward, is positioned approximately in the center of the length of this side of the flange portion 16, and is provided as a convex portion that slightly protrudes upward when in use. . Hemispherical projections 17 are provided at four corners of the flange portion 16 by slightly projecting upward.

主体部12と側面部14で形成された内側空間は、収容する物品である後述の製品38の上側面38a部分が嵌合して収容される下方収容部20となる。 An inner space formed by the main body portion 12 and the side portion 14 serves as a lower storage portion 20 in which an upper side surface 38a portion of a product 38, which is an article to be stored, is fitted and stored.

主体部12には、上方に開口する第1上方収容部22、第2上方収容部24、第3上方収容部26、第4上方収容部28が、下方に窪む凹部により形成されて設けられている。第1上方収容部22、第2上方収容部24、第3上方収容部26は、製品38の後述する第1付属品40、第2付属品42、第3付属品44を各々上方から入れて収容する空間である。第1上方収容部22は、図3の(c)に示すように、紙面表側から見て上方向にマーク18が来るように位置した時、主体部12の中心よりもやや上方で右側に近い位置に形成され、矩形で、第2上方収容部24、第3上方収容部26よりも面積が大きいものである。第1上方収容部22の、紙面表側から見て下方には、右側に第2上方収容部24が、左側に第3上方収容部26が、互いに主体部12の一辺に沿って並んで設けられている。第2上方収容部24と第3上方収容部26は、いずれも紙面表側から見て矩形であり、第3上方収容部26の面積は一番小さく、第2上方収容部24の面積は第1上方収容部22と第3上方収容部26の間である。 The main body 12 is provided with a first upper accommodation portion 22, a second upper accommodation portion 24, a third upper accommodation portion 26, and a fourth upper accommodation portion 28, which are open upward, and which are formed by recesses recessed downward. ing. The first upper accommodation portion 22, the second upper accommodation portion 24, and the third upper accommodation portion 26 receive first, second, and third accessories 40, 42, and 44 of the product 38 from above, respectively. It is a space to accommodate. As shown in FIG. 3(c), the first upper housing portion 22 is slightly above the center of the main body portion 12 and close to the right side when positioned so that the mark 18 faces upward as viewed from the front side of the paper. It is formed at a position, is rectangular, and has a larger area than the second upper accommodation portion 24 and the third upper accommodation portion 26 . Below the first upper accommodation portion 22 as viewed from the front side of the paper surface, a second upper accommodation portion 24 is provided on the right side, and a third upper accommodation portion 26 is provided on the left side, side by side along one side of the main body portion 12. ing. Both the second upper accommodation portion 24 and the third upper accommodation portion 26 are rectangular when viewed from the front side of the paper surface, the area of the third upper accommodation portion 26 is the smallest, and the area of the second upper accommodation portion 24 is the first It is between the upper accommodation portion 22 and the third upper accommodation portion 26 .

主体部12の、第1上方収容部22、第2上方収容部24、第3上方収容部26の周囲に位置する部分は、主体部12に対して略平行な平面である上面30である。上面30は第1上方収容部22、第2上方収容部24、第3上方収容部26の周囲を断続しながら囲んでおおよそ大きな一つの矩形を描いて設けられている。上面30は、第1上方収容部22、第2上方収容部24、第3上方収容部26同士の仕切りともなる。 A portion of the main body 12 surrounding the first upper accommodation part 22 , the second upper accommodation part 24 , and the third upper accommodation part 26 is an upper surface 30 that is a plane substantially parallel to the main body 12 . The upper surface 30 is provided so as to enclose the periphery of the first upper accommodation portion 22, the second upper accommodation portion 24, and the third upper accommodation portion 26 intermittently, drawing a roughly one large rectangle. The upper surface 30 also serves as a partition between the first upper accommodation portion 22, the second upper accommodation portion 24, and the third upper accommodation portion 26. As shown in FIG.

上面30の、外周外側には、図3の(c)に示すように、紙面表側から見て上方向にマーク18が来るように位置した時、上方と左側と下方を囲むコの字形の第4上方収容部28が設けられている。第4上方収容部28は、側面部14に連通する段部となる。 On the outer periphery of the upper surface 30, as shown in FIG. 3(c), when positioned so that the mark 18 is positioned upward as viewed from the front side of the paper, a U-shaped first section encloses the upper, left and lower sides. 4 upper housing portion 28 is provided. The fourth upper accommodation portion 28 is a stepped portion that communicates with the side portion 14 .

第1上方収容部22、第2上方収容部24、第3上方収容部26の底部22a,24a,26aは主体部12に対して略平行であり、上面30から底部22a,24a,26aまでの深さは互いに異なっている。第1上方収容部22の底部22aは、側面部14の突出長さの約半分の位置にあり、第2上方収容部24の底部24aはそれよりも僅かに深い位置にあり、第3上方収容部26の底部26aは一番浅い位置にある。 The bottoms 22a, 24a, and 26a of the first upper accommodation portion 22, the second upper accommodation portion 24, and the third upper accommodation portion 26 are substantially parallel to the main body portion 12, and the distance from the upper surface 30 to the bottoms 22a, 24a, and 26a is substantially parallel. The depths are different from each other. The bottom portion 22a of the first upper accommodation portion 22 is located at a position about half the projecting length of the side portion 14, the bottom portion 24a of the second upper accommodation portion 24 is located at a position slightly deeper than that, and the third upper accommodation portion A bottom portion 26a of the portion 26 is at the shallowest position.

第4上方収容部28の底部28aの深さは、第3上方収容部26の底部26aよりも浅く形成されている。底部28aの深さは部分的に異なり、収容する後述の取付板50の形状のネガ形状である。第4上方収容部28のマーク18に近い一辺である側縁部28bと、側縁部28bに対して平行な側縁部28cには、長手方向の中心よりも、図3の紙面表側から見て左に寄った位置に、下方に窪む凹部29が形成されている。第4上方収容部28の、側縁部28b,28cに対して直角に位置する側縁部28dには、上方に突出する凸部31が2個並んで形成されている。凸部31は、上面30の外周面から離間して外側に位置し、上面30との間に取付板50が挟持される隙間が開いている。 The bottom portion 28 a of the fourth upper accommodation portion 28 is shallower than the bottom portion 26 a of the third upper accommodation portion 26 . The depth of the bottom portion 28a is partially different and is the negative shape of the mounting plate 50, which will be described later, to be accommodated. A side edge 28b, which is one side of the fourth upper housing portion 28 near the mark 18, and a side edge 28c parallel to the side edge 28b, are arranged with respect to the center of the longitudinal direction when viewed from the front side of the paper surface of FIG. A concave portion 29 recessed downward is formed at a position shifted to the left. A side edge portion 28d of the fourth upper accommodation portion 28 that is positioned perpendicular to the side edge portions 28b and 28c is formed with two protrusions 31 that protrude upward. The convex portion 31 is positioned outside the outer peripheral surface of the upper surface 30 , and a gap is formed between the convex portion 31 and the upper surface 30 so that the mounting plate 50 is sandwiched therebetween.

第1上方収容部22の底部22aには、補強のためのリブ32が、下方に僅かに窪む凹部により形成されている。リブ32は底部22aの中心から放射状に形成された複数の直線である。第4上方収容部28の底部28aには、補強や緩衝のためのリブ34が、下方に僅かに窪む凹部または上方に僅かに突出する凸部により形成されている。リブ34は、第4上方収容部28の幅方向に沿う複数の直線であり、太さや深さ、互いの間隔等は任意にデザインされている。 A rib 32 for reinforcement is formed in the bottom portion 22a of the first upper accommodation portion 22 as a concave portion that is slightly recessed downward. The ribs 32 are a plurality of straight lines radially formed from the center of the bottom portion 22a. A rib 34 for reinforcement and cushioning is formed on the bottom portion 28a of the fourth upper accommodation portion 28 as a concave portion slightly depressed downward or a convex portion slightly projecting upward. The ribs 34 are a plurality of straight lines extending in the width direction of the fourth upper accommodating portion 28, and the thickness, depth, mutual spacing, etc. are arbitrarily designed.

次に、付属部品セット配膳兼出荷用真空成形トレイ10の使用方法について図1、図2、図4、図5に基づいて説明する。付属部品セット配膳兼出荷用真空成形トレイ10は、製品38の梱包に使用する。製品38は、例えばパワーコンディショナー等の電子機器であり、外形は立方体で、上側面38aの周縁部にはフランジ部38bが一周して形成されている。フランジ部38bの4個の角部は、ネジ38cにより止められている。また、製品38には、図1に示す第1付属品40、第2付属品42、第3付属品44が付属している。第1付属品40、第2付属品42、第3付属品44は、検査成績書、取付部品、施工用パテ等である。 Next, a method of using the vacuum forming tray 10 for serving and shipping the accessory set will be described with reference to FIGS. 1, 2, 4 and 5. FIG. The accessory set serving and shipping vacuum formed tray 10 is used to package the product 38 . The product 38 is, for example, an electronic device such as a power conditioner, and has a cubic outer shape. Four corners of the flange portion 38b are fixed by screws 38c. The product 38 also includes a first accessory 40, a second accessory 42, and a third accessory 44 shown in FIG. The first accessory 40, the second accessory 42, and the third accessory 44 are inspection reports, mounting parts, construction putty, and the like.

また、製品38には、製品38を壁等に取り付ける取付板50が付属している。取付板50は、金属製の矩形の板体であり、付属部品セット配膳兼出荷用真空成形トレイ10の主体部12の上面30で形成された矩形に乗る大きさである。取付板50の一辺である側縁部50aは、直角に折り曲げられて一方向に突出し、開口部等が設けられている。側縁部50aに対して略直角に位置する一対の側縁部50bは、直角に折り曲げられて側縁部50aと同じ方向に突出し、側縁部50aよりも突出量は短く、一部には任意の形状で突出する突起51が形成されている。側縁部50aに対して平行な側縁部50cも、略直角に折り曲げられて側縁部50a,50bと同じ方向に突出している。また、取付板50には、任意の位置にネジ用の透孔や補強用のリブが形成されている。 Further, the product 38 is attached with a mounting plate 50 for mounting the product 38 on a wall or the like. The mounting plate 50 is a rectangular plate made of metal, and is sized to ride on the rectangle formed by the upper surface 30 of the main body 12 of the vacuum formed tray 10 for accessory set serving and shipping. A side edge portion 50a, which is one side of the mounting plate 50, is bent at a right angle and protrudes in one direction, and is provided with an opening or the like. A pair of side edge portions 50b positioned substantially perpendicular to the side edge portions 50a are bent at right angles and protrude in the same direction as the side edge portions 50a. A projection 51 projecting in an arbitrary shape is formed. A side edge portion 50c parallel to the side edge portion 50a is also bent substantially at a right angle and protrudes in the same direction as the side edge portions 50a and 50b. Further, through holes for screws and ribs for reinforcement are formed at arbitrary positions on the mounting plate 50 .

製品38を梱包する際は、まず、各付属品の保管場所において、付属部品セット配膳兼出荷用真空成形トレイ10の第1上方収容部22に第1付属品40を入れ、第2上方収容部24に第2付属品42を、第3上方収容部26に第3付属品44を、配膳作業により各々取り揃えてセットする。このように第1付属品40、第2付属品42、第3付属品44をセットした付属部品セット配膳兼出荷用真空成形トレイ10を、複数互いに重ねてスタッキングしてもよい。 When packing the product 38, first, in the storage place for each accessory, the first accessory 40 is placed in the first upper accommodation part 22 of the accessory part set serving and shipping vacuum forming tray 10, and then the second upper accommodation part The second accessory 42 is arranged in 24 and the third accessory 44 is arranged in the third upper housing portion 26 by arrangement work. A plurality of the accessory set serving and shipping vacuum forming trays 10 on which the first accessory 40, the second accessory 42 and the third accessory 44 are set in this way may be stacked one on top of the other.

各付属品を付属部品セット配膳兼出荷用真空成形トレイ10に収容した後、付属部品セット配膳兼出荷用真空成形トレイ10を製品38の梱包場所に移送し、製品38の上側面38aに、第1付属品40、第2付属品42、第3付属品44がセットされた付属部品セット配膳兼出荷用真空成形トレイ10を載せる。この時、下方収容部20に製品38の上側面38aを含む部分が差し込まれ、フランジ部16は製品38のフランジ部38bをL字形に覆い、ネジ38cを半球状凸部17が覆い、がたつき無く嵌合される。 After each accessory is accommodated in the accessory part set serving and shipping vacuum formed tray 10, the attached part set serving and shipping vacuum formed tray 10 is transferred to the packing place of the product 38, and the upper side 38a of the product 38 is The vacuum forming tray 10 for accessory set serving and shipping on which the first accessory 40, the second accessory 42 and the third accessory 44 are set is placed. At this time, the portion including the upper side surface 38a of the product 38 is inserted into the lower accommodating portion 20, the flange portion 16 covers the flange portion 38b of the product 38 in an L shape, the screw 38c is covered with the hemispherical convex portion 17, and there is no play. Fits without sticking.

次に付属部品セット配膳兼出荷用真空成形トレイ10の上に、取付板50を載せる。この時、取付板50の側縁部50cは、付属部品セット配膳兼出荷用真空成形トレイ10の、第4上方収容部28の側縁部28dに収容され、凸部31と上面30の外周面との間に差し込まれ挟持される。取付板50の一対の側縁部50bは、第4上方収容部28の側縁部28b,28cに収容され、側縁部50bに形成された突起51は、側縁部28b,28cの凹部29に各々上方から差し込まれ、がたつき無く嵌合される。この状態で、取付板50の側縁部50aは、第4上方収容部28が設けられていない一辺の、側面部14の外側面に沿って位置している。 Next, the mounting plate 50 is placed on the vacuum forming tray 10 for serving and shipping the accessory set. At this time, the side edge portion 50c of the mounting plate 50 is accommodated in the side edge portion 28d of the fourth upper accommodation portion 28 of the vacuum forming tray 10 for accessory set serving and shipping. is inserted and sandwiched between A pair of side edge portions 50b of the mounting plate 50 are accommodated in the side edge portions 28b and 28c of the fourth upper accommodation portion 28, and the protrusions 51 formed in the side edge portions 50b are accommodated in the recesses 29 of the side edge portions 28b and 28c. are inserted from above and fitted without backlash. In this state, the side edge portion 50a of the mounting plate 50 is positioned along the outer surface of the side surface portion 14 on the side where the fourth upper accommodation portion 28 is not provided.

取付板50の側縁部50c,側縁部50bの先端縁は、第4上方収容部28の底部28aに当接し、リブ34により緩衝的に保持される。また、リブ34により下方収容部20に収容された製品38との間に隙間が作られ、緩衝的に仕切られる。これにより、図2に示すように製品38、第1付属品40、第2付属品42、第3付属品44、取付板50が、付属部品セット配膳兼出荷用真空成形トレイ10を介してコンパクトに重なり、積載高が低く抑えられ、付属部品セット配膳兼出荷用真空成形トレイ10の柔軟性により、緩衝性を有して収容される。 The tip edges of the side edge portion 50c and the side edge portion 50b of the mounting plate 50 abut against the bottom portion 28a of the fourth upper accommodating portion 28 and are held by the ribs 34 in a cushioning manner. In addition, the ribs 34 create a gap between the product 38 and the product 38 stored in the lower storage part 20 to provide a cushioning partition. As a result, as shown in FIG. 2, the product 38, the first accessory 40, the second accessory 42, the third accessory 44, and the mounting plate 50 are compacted via the accessory component set serving and shipping vacuum forming tray 10. , the stacking height is kept low, and the flexibility of the vacuum-formed tray 10 for serving and shipping the accessory set provides shock-absorbing properties.

次に、付属部品セット配膳兼出荷用真空成形トレイ10を使用した梱包方法の具体例を図6に基づいて説明する。ここでは、製品38、第1付属品40、第2付属品42、第3付属品44、取付板50を、梱包用箱52で梱包する例である。先ず、梱包用箱52の底部に板状の緩衝材54を入れ、製品38を梱包用箱52の中に入れ、梱包用箱52の内側面の角部に、製品38との隙間を埋める緩衝材56を入れる。製品38は、柔軟な合成樹脂シート68で包む。そして、予め配膳作業による工程で、第1付属品40、第2付属品42、第3付属品44をセットした付属部品セット配膳兼出荷用真空成形トレイ10を、製品38の上側面38aに載せる。 Next, a specific example of a packing method using the accessory parts set serving and shipping vacuum forming tray 10 will be described with reference to FIG. In this example, the product 38, the first accessory 40, the second accessory 42, the third accessory 44, and the mounting plate 50 are packed in the packing box 52. FIG. First, a plate-like cushioning material 54 is placed in the bottom of the packaging box 52, the product 38 is placed in the packaging box 52, and a cushioning material is placed in the inner corner of the packaging box 52 to fill the gap between the product 38 and the packing box 52. The material 56 is put. Product 38 is wrapped with flexible synthetic resin sheet 68 . Then, in a step of serving work in advance, the accessory set serving and shipping vacuum forming tray 10 on which the first accessory 40, the second accessory 42 and the third accessory 44 are set is placed on the upper surface 38a of the product 38. .

次に、付属部品セット配膳兼出荷用真空成形トレイ10と梱包用箱52の内側面の間に、枠状の仕切材58を入れる。ここで、仕切材58について説明する。仕切材58は、梱包用箱52の内側面に僅かな隙間を有して嵌合される板体で作られ、中央には取付板50が嵌合される矩形の孔60が形成されて枠状となっている。透孔60の一辺は、細い棒状の切り残し部62となり、切り残し部62の外側には凹部64が形成されている。凹部64は、取付板50が重ねられた時に側縁部50aが差し込まれる空間であり、切り残し部62は、付属部品セット配膳兼出荷用真空成形トレイ10と取付板50の間に挟持され、緩衝効果を有するものである。取付板50の、切り残し部62と凹部64に交差する一対の側縁部は、略直角に折り曲げられ梱包用箱52の内側面に当接する当接部58aとなる。 Next, a frame-like partition member 58 is put between the vacuum forming tray 10 for serving and shipping the accessory set and the inner surface of the packing box 52 . Here, the partition member 58 will be explained. The partition member 58 is made of a plate that is fitted to the inner surface of the packing box 52 with a slight gap, and has a rectangular hole 60 in the center into which the mounting plate 50 is fitted, forming a frame. shape. One side of the through hole 60 becomes a thin bar-shaped uncut portion 62 , and a concave portion 64 is formed outside the uncut portion 62 . The concave portion 64 is a space into which the side edge portion 50a is inserted when the mounting plate 50 is superimposed, and the uncut portion 62 is sandwiched between the vacuum forming tray 10 for serving and shipping the accessory set and the mounting plate 50, It has a buffer effect. A pair of side edge portions of the mounting plate 50 that intersect the uncut portion 62 and the recessed portion 64 are bent substantially at right angles to form contact portions 58 a that contact the inner surface of the packing box 52 .

この仕切材58を、凹部64が付属部品セット配膳兼出荷用真空成形トレイ10の、第4上方収容部28が設けられていない一辺に対向するようにセットする。透孔60には10の主体部12が露出し、梱包用箱52の内側面には当接部58aが当接し、がたつき無くセットされる。 The partition member 58 is set so that the concave portion 64 faces one side of the accessory component set serving and shipping vacuum forming tray 10 on which the fourth upper accommodating portion 28 is not provided. The body portion 12 of 10 is exposed in the through hole 60, and the contact portion 58a is in contact with the inner surface of the packing box 52, so that the packing box 52 is set without rattling.

そして、仕切材58と付属部品セット配膳兼出荷用真空成形トレイ10の上に取付板50を載せる。取付板50は、前述のように、付属部品セット配膳兼出荷用真空成形トレイ10にコンパクトに重なり、製品38、第1付属品40、第2付属品42、第3付属品44、取付板50が、付属部品セット配膳兼出荷用真空成形トレイ10を介して、積載高を低くしてまとめられる。 Then, the mounting plate 50 is placed on the partition member 58 and the vacuum forming tray 10 for serving and shipping the accessory set. Mounting plate 50 compactly overlaps accessory set serving and shipping vacuum formed tray 10 as described above, and includes product 38, first accessory 40, second accessory 42, third accessory 44, and mounting plate 50. , are combined at a lower stacking height through the vacuum forming tray 10 for serving and shipping the accessory set.

次に、取付板50の側縁部50cと梱包用箱52の内側面との間に形成される空間に、製品38に付属する部品46をセットする。部品46は仕切材48に嵌合されている。ここで部品46と仕切材48について説明する。部品46は配管用であり、例えば金属製で円筒形状である。仕切材48は四角柱形状であり、後述する仕切材58の一対の当接部58aの内側に略水平に嵌合される大きさである。仕切材48の上面には部品46が嵌合される円形の透孔が形成され、透孔は、上面に隣接する側面に連通してスリット状に開口しても良い。 Next, the part 46 attached to the product 38 is set in the space formed between the side edge 50c of the mounting plate 50 and the inner surface of the packing box 52. As shown in FIG. Part 46 is fitted in partition 48 . Part 46 and partition member 48 will now be described. Part 46 is for piping and is, for example, made of metal and has a cylindrical shape. The partition member 48 has a quadrangular prism shape and is sized to be fitted substantially horizontally inside a pair of abutting portions 58a of the partition member 58, which will be described later. A circular through-hole into which the part 46 is fitted is formed in the upper surface of the partition member 48, and the through-hole may be opened in a slit shape so as to communicate with the side surface adjacent to the upper surface.

取付板50と部品46の上に板状の緩衝材66を載せる。そして、梱包用箱52の蓋を閉鎖し、梱包が完了する。 A plate-like cushioning material 66 is placed on the mounting plate 50 and the component 46 . Then, the lid of the packing box 52 is closed to complete packing.

なお、仕切材48,58、梱包用箱52、緩衝材54,56,66は、各々段ボールで作られてもよい。梱包の工程は上記以外でも良く、梱包用箱52の中に、予め付属部品セット配膳兼出荷用真空成形トレイ10を介して互いにコンパクトに重ねられた製品38、第1付属品40、第2付属品42、第3付属品44、取付板50を梱包用箱52に入れ、次に仕切材58、部品46と仕切材48、緩衝材66を入れてもよい。 The partition materials 48, 58, the packing box 52, and the cushioning materials 54, 56, 66 may each be made of cardboard. The packing process may be other than the above, and the product 38, the first accessory 40, and the second accessory are compactly stacked in advance in the packing box 52 via the accessory parts set serving and shipping vacuum forming tray 10. The item 42, the third attachment 44, and the mounting plate 50 may be placed in the packaging box 52, followed by the divider 58, the component 46 and the divider 48, and the cushioning material 66.

この実施形態の付属部品セット配膳兼出荷用真空成形トレイ10によれば、製品38と、複数個の付属品である第1付属品40、第2付属品42、第3付属品44、取付板50を、積載高を低くコンパクトに梱包可能であり、輸送効率を上げることができる。上方に開口する第1上方収容部22、第2上方収容部24、第3上方収容部26、第4上方収容部28と、下方に開口する下方収容部20が設けられ、製品38の上に複数個の付属品を効率よく重ねることができる。複数個の付属品が付属部品セット配膳兼出荷用真空成形トレイ10の柔軟性により緩衝性を有して収容され、安全に輸送することができ、各付属品用の緩衝材が不要である。付属部品セット配膳兼出荷用真空成形トレイ10にはリブ15,32,34が多数設けられ、下方の製品38と、上方の付属品の間に隙間が作られ緩衝的に仕切られ、運搬の際の振動を受けても傷がつくことが無く安全である。 According to the accessory set serving and shipping vacuum formed tray 10 of this embodiment, the product 38, the first accessory 40, the second accessory 42, the third accessory 44, which are a plurality of accessories, and the mounting plate 50 can be compactly packed with a low loading height, and transportation efficiency can be improved. A first upper storage portion 22, a second upper storage portion 24, a third upper storage portion 26, a fourth upper storage portion 28, and a lower storage portion 20, which opens downward, are provided to store products 38. Multiple accessories can be stacked efficiently. A plurality of accessories can be accommodated with cushioning properties due to the flexibility of the accessory set serving and shipping vacuum formed tray 10, and can be safely transported without the need for cushioning materials for each accessory. A large number of ribs 15, 32, 34 are provided on the accessory parts set serving and shipping vacuum forming tray 10, and a gap is created between the lower product 38 and the upper accessory to create a cushioning partition for transportation. It is safe because it will not be damaged even if it receives the vibration of .

その他、付属部品セット配膳兼出荷用真空成形トレイ10は、真空成型を用いて簡単で安価に製造することができる。リブ15,32,34が多数設けられ、薄型で軽量でありながら強度が高く、歪みを防止することができ、持ち運び性が良好である。真空成型で薄型に形成され、適度な柔軟性を有するため、リブ15,32,34や凸部31等で製品38や取付板50にフィットすることができ、緩衝効果が高い。 In addition, the accessory set serving and shipping vacuum formed tray 10 can be manufactured simply and inexpensively using vacuum forming. A large number of ribs 15, 32, and 34 are provided, and although it is thin and light, it has high strength, can prevent distortion, and has good portability. Since it is thinly formed by vacuum forming and has appropriate flexibility, it can fit the product 38 and the mounting plate 50 with the ribs 15, 32, 34 and the projections 31, etc., and has a high cushioning effect.

特に、付属部品セット配膳兼出荷用真空成形トレイ10は、付属品を確実に仕切って収容し、搬送性が良好であるため、複数個の付属品を集めて配置する配膳と梱包の両方を行うことができ、梱包作業を効率化する。作業者は、従来のような付属品を集めて載せる配膳用トレイに付属品を載せ、集めた付属品を付属部品セット配膳兼出荷用真空成形トレイの所定位置に移す工程を省略することができ、作業効率を上げることができる。作業工程が少ないため、付属品の紛失を防ぐことができる。 In particular, the accessory parts set serving and shipping vacuum forming tray 10 securely partitions and accommodates accessories, and has good transportability, so it performs both serving and packing for collecting and arranging a plurality of accessories. It can make packing work more efficient. The operator can omit the conventional process of placing the accessories on a serving tray for collecting and placing the accessories and moving the collected accessories to a predetermined position on the vacuum forming tray for serving and shipping the attached set of accessories. , can improve work efficiency. Since there are few work processes, it is possible to prevent the loss of accessories.

第1上方収容部22、第2上方収容部24、第3上方収容部26は、互いに上面30で仕切られて独立し、各々第1付属品40、第2付属品42、第3付属品44の形状をわずかな隙間で収容する形状であり、収容する数と同じ個数が形成されているため、集荷作業が容易である。さらに、不足している付属品の確認が容易に可能であり、梱包し忘れを防ぎ、不要な物品や同じものを2個入れる等の間違いを防ぐことができる。 The first upper accommodation portion 22, the second upper accommodation portion 24, and the third upper accommodation portion 26 are separated from each other by the upper surface 30 and are independent of each other. It is a shape that accommodates the shape of the container with a slight gap, and the same number of containers is formed as the number of containers to be accommodated, so the collection work is easy. In addition, it is possible to easily check missing accessories, prevent forgetting to pack, and prevent mistakes such as putting in unnecessary items or the same item twice.

付属部品セット配膳兼出荷用真空成形トレイ10に複数個の付属品をセットした後に、付属部品セット配膳兼出荷用真空成形トレイ10を互いに重ねてスタッキングすることが可能で、作業の効率が良い。付属部品セット配膳兼出荷用真空成形トレイ10は、付属品をセットする前の空の状態ではネスティングが可能であり、保管に必要なスペースを圧縮することができる。 After a plurality of accessories are set on the vacuum forming tray 10 for accessory set serving and shipping, the vacuum forming trays 10 for serving and shipping the attached component set can be stacked one on top of the other, resulting in good working efficiency. The accessory set serving and shipping vacuum forming tray 10 can be nested in an empty state before accessories are set, and the space required for storage can be reduced.

また、付属部品セット配膳兼出荷用真空成形トレイ10は透明な樹脂で作られているため、例えば部品をセットした写真上に載せて、裏側の写真を視認しながら部品を入れることができ、作業の正確性を向上させ、製品38に確実に載置されたことを、上方から目視で確認することができる。その他、マーク18が設けられ、管理しやすく、梱包用箱52に入れる向きを揃えることができる。 In addition, since the attached parts set serving and shipping vacuum forming tray 10 is made of transparent resin, it is possible to place the parts on a photograph of the set of parts, for example, and insert the parts while viewing the photograph on the back side. It is possible to visually confirm from above that the product 38 is securely placed on the product 38 . In addition, a mark 18 is provided, which facilitates management and makes it possible to align the direction of putting into the packing box 52.例文帳に追加

なお、この実施形態の付属部品セット配膳兼出荷用真空成形トレイは、上記実施の形態に限定されるものではなく、上方収容部の数や形状は適宜変更可能であり、付属品の数や形状に合わせるものである。下方収容部の形状や数も、適宜変更可能であり、上記の製品以外の梱包に用いることもできる。付属部品セット配膳兼出荷用真空成形トレイの材料は上記以外でも良く、色や透明度等、自由に設定することができる。上方収容部に製品を収容し、下方収容部に付属品や取付板を収容してもよい。主体部は使用状態で水平以外でも良く、収容する物品に合わせて適宜変更可能である。 It should be noted that the accessory part set serving and shipping vacuum formed tray of this embodiment is not limited to the above-described embodiment, and the number and shape of the upper storage section can be changed as appropriate. It is suitable for The shape and number of the lower storage portions can also be changed as appropriate, and can be used for packaging other than the above products. Materials other than those described above may be used for the vacuum-formed tray for serving and shipping the accessory set, and the color, transparency, etc., can be freely set. The upper compartment may contain the product and the lower compartment may contain accessories and mounting plates. The main body may be in a state of use other than horizontal, and can be appropriately changed according to the articles to be accommodated.

10 付属部品セット配膳兼出荷用真空成形トレイ
12 主体部
14 側面部
15,32,34 リブ
20 下方収容部
22 第1上方収容部
24 第2上方収容部
26 第3上方収容部
28 第4上方収容部
30 上面
38 製品
40 第1付属品
42 第2付属品
44 第3付属品
50 取付板
10 Vacuum formed tray for setting serving and shipping of accessory parts 12 Main body 14 Side parts 15, 32, 34 Ribs 20 Lower housing part 22 First upper housing part 24 Second upper housing part 26 Third upper housing part 28 Fourth upper housing Part 30 Upper surface 38 Product 40 First accessory 42 Second accessory 44 Third accessory 50 Mounting plate

Claims (1)

製品とその付属品を梱包するものであり、一枚のシート状の合成樹脂からなり、使用状態で略水平となる板状の主体部と、前記主体部の周縁部に連続して形成され使用状態で下方に突出する側面部が設けられ、前記主体部には、前記付属品を収容するための上方収容部が上方に開口し下方に窪む凹部により形成され、前記上方収容部は、前記付属品の外形をわずかな隙間を介して収容する形状で、収容可能に形成され、前記主体部と前記側面部で囲まれ下方に開口する空間が、前記製品の上側面部分を収容する下方収容部となり、前記主体部の前記上方収容部の周囲に位置する部分は、前記主体部に対して略平行な平面の上面である付属部品セット配膳兼出荷用真空成形トレイを用いて、
前記付属部品セット配膳兼出荷用真空成形トレイの前記上方収容部に前記付属品を収容して、梱包作業を行う場所に前記付属品を収容した前記付属部品セット配膳兼出荷用真空成形トレイを移送し、前記付属品を入れた状態で、前記付属部品セット配膳兼出荷用真空成形トレイの前記下方収容部に前記製品の上側面部分を収容し、
前記上方収容部に収容した前記付属品の上に、前記製品の一部であり前記上面に乗る大きさの板体を前記上面に載せて収容し、
前記板体の一対の側縁部は直角に折り曲げられ前記側縁部の一部には突起が各々形成され、前記上方収容部の一対の側縁部には下方に窪む嵌合凹部が各々形成され、
前記板体を前記上面に載せて収容した時に、前記板体の前記側縁部を前記上方収容部に収容し、前記一対の突起を前記一対の嵌合凹部に各々上方から差し込んで嵌合し、前記製品を梱包する付属部品セット配膳兼出荷用真空成形トレイの使用方法。
It is used to pack the product and its accessories, and is made of a single sheet of synthetic resin and has a plate-like main body that is approximately horizontal when in use, and is formed continuously around the peripheral edge of the main body. The main body is provided with an upper accommodating portion for accommodating the accessory, and the upper accommodating portion is formed by a concave portion that opens upward and is recessed downward. A downward accommodating space which is formed so as to accommodate the outer shape of the accessory with a slight gap, and which is surrounded by the main body portion and the side surface portion and opens downward to accommodate the upper side surface portion of the product. A portion of the main body portion positioned around the upper housing portion is an upper surface of a plane substantially parallel to the main body portion .
The accessories are accommodated in the upper accommodating portion of the vacuum forming tray for serving and shipping the accessory set, and the vacuum forming tray for serving and shipping the accessory set containing the accessories is transported to a place where packing work is performed. and, with the accessories inserted, the upper side portion of the product is accommodated in the lower accommodating portion of the vacuum forming tray for serving and shipping the accessory set,
a plate body that is a part of the product and is sized to ride on the upper surface is placed on the upper surface and accommodated on the accessory accommodated in the upper accommodation portion;
A pair of side edges of the plate body are bent at a right angle so that projections are formed on a part of the side edges, respectively, and fitting recesses recessed downward are formed on a pair of side edges of the upper accommodating portion. formed,
When the plate is placed on the upper surface and accommodated, the side edges of the plate are accommodated in the upper accommodation portion, and the pair of projections are inserted into the pair of fitting recesses from above and fitted. , a method of using a vacuum-formed tray for serving and shipping a set of accessory parts for packaging the product.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006273333A (en) 2005-03-25 2006-10-12 Sekisui Plastics Co Ltd Tray for packing
JP2007118970A (en) 2005-10-26 2007-05-17 Rinnai Corp Packing structure
JP2010083523A (en) 2008-09-30 2010-04-15 Sharp Corp Packaging container of product body and accessory thereof
JP3198697U (en) 2015-05-01 2015-07-16 株式会社コーセー Preset case for goods transfer and boxing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006273333A (en) 2005-03-25 2006-10-12 Sekisui Plastics Co Ltd Tray for packing
JP2007118970A (en) 2005-10-26 2007-05-17 Rinnai Corp Packing structure
JP2010083523A (en) 2008-09-30 2010-04-15 Sharp Corp Packaging container of product body and accessory thereof
JP3198697U (en) 2015-05-01 2015-07-16 株式会社コーセー Preset case for goods transfer and boxing

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