JP7151448B2 - PAINT COMPOSITION, PAINT PARTS, AND COATING CANS - Google Patents
PAINT COMPOSITION, PAINT PARTS, AND COATING CANS Download PDFInfo
- Publication number
- JP7151448B2 JP7151448B2 JP2018233618A JP2018233618A JP7151448B2 JP 7151448 B2 JP7151448 B2 JP 7151448B2 JP 2018233618 A JP2018233618 A JP 2018233618A JP 2018233618 A JP2018233618 A JP 2018233618A JP 7151448 B2 JP7151448 B2 JP 7151448B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- coating
- polyester resin
- parts
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000576 coating method Methods 0.000 title claims description 65
- 239000011248 coating agent Substances 0.000 title claims description 64
- 239000003973 paint Substances 0.000 title description 12
- 239000000203 mixture Substances 0.000 title description 5
- 229920001225 polyester resin Polymers 0.000 claims description 46
- 239000004645 polyester resin Substances 0.000 claims description 46
- 239000008199 coating composition Substances 0.000 claims description 30
- 229910052751 metal Inorganic materials 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 30
- 229920003180 amino resin Polymers 0.000 claims description 18
- 239000003822 epoxy resin Substances 0.000 claims description 18
- 229920000647 polyepoxide Polymers 0.000 claims description 18
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 11
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 claims description 8
- 239000002253 acid Substances 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 239000001993 wax Substances 0.000 description 11
- 206010040844 Skin exfoliation Diseases 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 238000001723 curing Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 235000019441 ethanol Nutrition 0.000 description 8
- -1 aromatic dicarboxylic acids Chemical class 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 238000005336 cracking Methods 0.000 description 7
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- 239000000463 material Substances 0.000 description 7
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- 239000003054 catalyst Substances 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
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- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
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- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 3
- 229920003270 Cymel® Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
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- 239000004640 Melamine resin Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000004203 carnauba wax Substances 0.000 description 3
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- 238000001816 cooling Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000012046 mixed solvent Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 2
- 235000019437 butane-1,3-diol Nutrition 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000035622 drinking Effects 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
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- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical class CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- QBDAFARLDLCWAT-UHFFFAOYSA-N 2,3-dihydropyran-6-one Chemical compound O=C1OCCC=C1 QBDAFARLDLCWAT-UHFFFAOYSA-N 0.000 description 1
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- OHWMJHMSUDKMGL-UHFFFAOYSA-N 2-(hydroxymethyl)cyclohexan-1-ol Chemical compound OCC1CCCCC1O OHWMJHMSUDKMGL-UHFFFAOYSA-N 0.000 description 1
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical class CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 1
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- SDQROPCSKIYYAV-UHFFFAOYSA-N 2-methyloctane-1,8-diol Chemical compound OCC(C)CCCCCCO SDQROPCSKIYYAV-UHFFFAOYSA-N 0.000 description 1
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- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
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- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229940100630 metacresol Drugs 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- HOVAGTYPODGVJG-ZFYZTMLRSA-N methyl alpha-D-glucopyranoside Chemical compound CO[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O HOVAGTYPODGVJG-ZFYZTMLRSA-N 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- 239000012184 mineral wax Substances 0.000 description 1
- 239000012170 montan wax Substances 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000012165 plant wax Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
- 229950006800 prenderol Drugs 0.000 description 1
- 239000011134 resol-type phenolic resin Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Laminated Bodies (AREA)
- Paints Or Removers (AREA)
Description
本発明は、被覆缶等の塗膜形成に使用する塗料組成物に関する。 TECHNICAL FIELD The present invention relates to a coating composition used for forming a coating film on coated cans and the like.
被覆缶は、飲料、食品等の包装容器として広く用いられている。被覆缶の内面および外面には、塗料を使用した塗膜が形成されており、内面の塗膜は、内容物から金属を保護し、外面の塗膜は、美観向上や傷付き防止等に使用されている。
例えば、キャップ、およびリキャップ可能なスクリュー部(ネジ切部)を有する、いわゆるボトル缶のような高度な加工が施される被覆缶の場合、加工時の金属と塗膜の密着性を向上させるため、金属上に下塗り層をサイズコーティング(ホワイトコーティング、アンカーコーティングともいう)で形成した上で塗膜を形成する場合がある。
Coated cans are widely used as packaging containers for beverages, foods, and the like. The inner and outer surfaces of the coated can are coated with paint. The inner coating protects the metal from the contents, and the outer coating is used to improve the appearance and prevent scratches. It is
For example, in the case of highly processed coated cans such as so-called bottle cans that have a cap and a screw part (threaded part) that can be recapped, to improve the adhesion between the metal and the coating film during processing. In some cases, a paint film is formed after forming an undercoat layer on the metal by size coating (also called white coating or anchor coating).
特許文献1には、ポリエステル樹脂、メラミン樹脂を含む絞り加工缶の外面用塗料組成物が開示されている。しかし、サイズコーティングを省略した場合の加工性等について記載されておらず、その物性は満足できるものではなかった。 Patent Document 1 discloses a paint composition for the outer surface of drawn cans containing a polyester resin and a melamine resin. However, there is no mention of workability and the like when the size coating is omitted, and the physical properties are not satisfactory.
そこで、特許文献2には、ガラス転移温度が相互に異なる2種類のポリエステル樹脂、および硬化剤を含む塗料組成物が開示されている。また、特許文献3には、ガラス転移温度が相互に異なる2種類のポリエステル樹脂、およびレゾール型フェノール樹脂を含む塗料組成物が開示されている。 Therefore, Patent Document 2 discloses a coating composition containing two types of polyester resins having mutually different glass transition temperatures and a curing agent. Further, Patent Document 3 discloses a coating composition containing two types of polyester resins having mutually different glass transition temperatures and a resol-type phenolic resin.
しかし、従来の塗料組成物から形成した塗膜は、下塗り層なしに高度な加工を行うと、金属に対する塗膜の密着性が低下する問題があった。また、飲料を充填した金属容器(例えば、飲料缶)のレトルト処理を行うと前記被覆缶がボトル缶の場合、塗膜の硬度が不足し、キャップを開封(ないし開栓)し難い問題(以下、開栓性という)があった。 However, a coating film formed from a conventional coating composition has a problem that adhesion of the coating film to metal is lowered when advanced processing is performed without an undercoat layer. In addition, when a metal container (for example, a beverage can) filled with a beverage is subjected to retort treatment, if the coated can is a bottle can, the hardness of the coating film is insufficient, and the cap is difficult to open (or open). , called openability).
本発明は、下塗り層が無い場合であっても金属に対する密着性が低下し難く、開栓性が良好な塗膜を形成可能な塗料組成物、塗装部材、および被覆缶の提供を目的とする。 An object of the present invention is to provide a coating composition, a coating member, and a coated can that are capable of forming a coating film that is difficult to decrease in adhesion to metal and has good opening properties even in the absence of an undercoat layer. .
本発明の塗料組成物は、数平均分子量10,000~20,000かつガラス転移温度70~120℃のポリエステル樹脂(A)、数平均分子量5,000~10,000かつガラス転移温度10~50℃のポリエステル樹脂(B)、アミノ樹脂、およびエポキシ樹脂を含む。 The coating composition of the present invention comprises a polyester resin (A) having a number average molecular weight of 10,000 to 20,000 and a glass transition temperature of 70 to 120° C., a number average molecular weight of 5,000 to 10,000 and a glass transition temperature of 10 to 50. °C polyester resin (B), amino resin, and epoxy resin.
上記本発明によれば下塗り層が無い場合であっても金属に対する密着性が低下し難く、開栓性が良好な塗膜を形成可能な塗料組成物、塗装部材、および被覆缶を提供できる。 According to the present invention, it is possible to provide a coating composition, a coated member, and a coated can that are capable of forming a coating film that is difficult to decrease in adhesion to metals and has good opening properties even in the absence of an undercoat layer.
まず、本明細書での用語を定義する。ポリエステル樹脂は、多塩基酸とポリオールとのエステル化物である。(無水)トリメリット酸は、トリメリット酸と無水トリメリット酸を含む。ガラス転移温度(Tg)は、示差走査熱量計(DSC)(「DSC6220」 SII社製)を用いて、10℃/分の昇温速度で測定した数値である。 First, terms used in this specification are defined. Polyester resins are esters of polybasic acids and polyols. (Anhydrous) trimellitic acid includes trimellitic acid and trimellitic anhydride. The glass transition temperature (Tg) is a numerical value measured using a differential scanning calorimeter (DSC) (“DSC6220” manufactured by SII) at a heating rate of 10° C./min.
本明細書の塗料組成物は、数平均分子量10,000~20,000かつガラス転移温度(以下、Tgともいう)70~120℃のポリエステル樹脂(A)、数平均分子量5,000~10,000かつガラス転移温度10~50℃のポリエステル樹脂(B)、アミノ樹脂、およびエポキシ樹脂を含む。 The coating composition of the present specification comprises a polyester resin (A) having a number average molecular weight of 10,000 to 20,000 and a glass transition temperature (hereinafter also referred to as Tg) of 70 to 120°C, a number average molecular weight of 5,000 to 10, 000 and a glass transition temperature of 10 to 50° C. polyester resin (B), amino resin, and epoxy resin.
塗料組成物は、例えば金属部材に塗装し、塗膜を形成して使用することが好ましい。前記金属部材は、例えば、板状、板材をコップ状に成形した立体形状が挙げられる。前記金属部材は、そのままの形状、または缶のような金属容器に成形して使用することが好ましい。塗料組成物は、比較的Tgが高いポリエステル樹脂(A)と比較的Tgが低いポリエステル樹脂(B)を含むことで塗膜の硬度と柔軟性を両立しつつ、硬化剤のアミノ樹脂に加え、エポキシ樹脂を含むことで、下塗り層無しに高度な加工を行う際の金属部材と塗膜の密着性を低下させず(以下、単に密着性という)、開栓性が良好である。 The coating composition is preferably used by coating, for example, a metal member to form a coating film. Examples of the metal member include a plate shape and a three-dimensional shape formed by molding a plate material into a cup shape. It is preferable that the metal member is used as it is or after being formed into a metal container such as a can. The coating composition contains a polyester resin (A) with a relatively high Tg and a polyester resin (B) with a relatively low Tg to achieve both hardness and flexibility of the coating film, and in addition to the amino resin as a curing agent, By including the epoxy resin, the adhesion between the metal member and the coating film is not lowered (hereinafter simply referred to as adhesion) when advanced processing is performed without an undercoat layer, and the plug-opening property is good.
<ポリエステル樹脂(A)>
本明細書でポリエステル樹脂(A)は、数平均分子量10,000~20,000かつガラス転移温度70~120℃である。Tgは、80~120℃がより好ましく、90~110℃がより好ましい。Tgが所定の範囲内にあると塗膜の硬度および開栓性が向上する。数平均分子量が所定の範囲内にあると密着性が向上する。
また、ポリエステル樹脂(A)は、酸価0~50mgKOH/gが好ましく、0~10mgKOH/gがより好ましい。酸価の下限値は、0mgKOH/gを超えることがさらに好ましい。酸価が所定の範囲内にあると耐レトルト性がより向上する。
<Polyester resin (A)>
The polyester resin (A) used herein has a number average molecular weight of 10,000 to 20,000 and a glass transition temperature of 70 to 120°C. Tg is more preferably 80 to 120°C, more preferably 90 to 110°C. When the Tg is within the predetermined range, the hardness and opening property of the coating film are improved. When the number average molecular weight is within a predetermined range, adhesion is improved.
The polyester resin (A) preferably has an acid value of 0 to 50 mgKOH/g, more preferably 0 to 10 mgKOH/g. More preferably, the lower limit of the acid value exceeds 0 mgKOH/g. When the acid value is within the predetermined range, the retort resistance is further improved.
ポリエステル樹脂(A)の原料である多塩基酸は、芳香族ジカルボン酸、脂肪族ジカルボン酸、脂環式二塩基酸、3官能以上の多価カルボン酸が好ましい。
芳香族ジカルボン酸は、例えば、テレフタル酸、イソフタル酸、オルソフタル酸、ナフタレンジカルボン酸、5-ナトリウムスルホイソフタル酸、無水フタル酸、ビフェニルジカルボン酸等が挙げられる。
脂肪族ジカルボン酸は、例えば、(無水)コハク酸、フマル酸、(無水)マレイン酸、アジピン酸、セバシン酸、アゼライン酸、ハイミック酸、ドデカンジオン酸、ダイマー酸等が挙げられる。
脂環式二塩基酸は、例えば、1,3-シクロヘキサンジカルボン酸、および1,2-シクロヘキサンジカルボン酸等が挙げられる。
3官能以上の多価カルボン酸は、例えば、(無水)ピロメリット酸、エチレングリコールビストリメリテート二無水物等が挙げられる。
多塩基酸は、単独または2種類以上を併用して使用できる。
The polybasic acid, which is a raw material of the polyester resin (A), is preferably an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, an alicyclic dibasic acid, or a tri- or higher polycarboxylic acid.
Examples of aromatic dicarboxylic acids include terephthalic acid, isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, 5-sodiumsulfoisophthalic acid, phthalic anhydride, biphenyldicarboxylic acid and the like.
Examples of aliphatic dicarboxylic acids include (anhydrous) succinic acid, fumaric acid, (anhydrous) maleic acid, adipic acid, sebacic acid, azelaic acid, hymic acid, dodecanedioic acid, dimer acid and the like.
Alicyclic dibasic acids include, for example, 1,3-cyclohexanedicarboxylic acid and 1,2-cyclohexanedicarboxylic acid.
Tri- or more functional polycarboxylic acids include, for example, (anhydrous) pyromellitic acid, ethylene glycol bistrimellitate dianhydride, and the like.
A polybasic acid can be used individually or in combination of 2 or more types.
ポリエステル樹脂(A)の原料であるポリオールは、二価アルコール、3官能以上の多価アルコールが好ましい。
二価アルコールは、例えば、1,2-ブチレングリコール(別名、1,2-ブタンジオール)、1,3-ブチレングリコール(別名、1,3-ブタンジオール)、2-エチル-1,3-ヘキサンジオール(別名、オクタンジオール)、1,2-シクロヘキサンジオール、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール、2-ヒドロキシシクロヘキシル-メタノール、3-ヒドロキシシクロヘキシル-メタノール、4-ヒドロキシシクロヘキシル-メタノール、水素化ビスフェノールA、水素化ビスフェノールAP、水素化ビスフェノールF、水素化ビスフェノールS、水素化ビフェノール、ビスフェノールAのプロピレンオキサイド付加物(2~8モル付加)、ビスフェノールFのプロピレンオキサイド付加物(2~8モル付加)、エチレングリコール、ジエチレングリコール、プロピレングリコール(別名、1,2-プロピレングリコール)、ネオペンチルグリコール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、2-n-ブチル-2-エチル-1,3-プロパンジオール、2,2-ジエチル-1,3-プロパンジオール、1,9-ノナンジオール、2-メチル-1,8-オクタンジオール、1,4-シクロヘキサンジメタノール、3-メチル-1,5-ペンタンジオール、ビスフェノールAもしくはビスフェノールFにエチレンオキサイドを付加したもの、キシレングリコール、又バーサチック酸グリシジルエステル、εカプロラクトン等が挙げられる。
3官能以上の多価アルコールは、例えば、トリメチロールエタン、トリメチロールプロパン、グリセリン、ペンタエリスリトール、マンニトール、ソルビトール、α―メチルグルコシド等が挙げられる。
ポリオールは、単独または2種類以上を使用できる。
The polyol, which is the raw material of the polyester resin (A), is preferably a dihydric alcohol or a trihydric or higher polyhydric alcohol.
Dihydric alcohols are, for example, 1,2-butylene glycol (also known as 1,2-butanediol), 1,3-butylene glycol (also known as 1,3-butanediol), 2-ethyl-1,3-hexane diols (aka octanediol), 1,2-cyclohexanediol, 1,3-cyclohexanediol, 1,4-cyclohexanediol, 2-hydroxycyclohexyl-methanol, 3-hydroxycyclohexyl-methanol, 4-hydroxycyclohexyl-methanol, Hydrogenated bisphenol A, hydrogenated bisphenol AP, hydrogenated bisphenol F, hydrogenated bisphenol S, hydrogenated biphenol, propylene oxide adduct of bisphenol A (2 to 8 mol), propylene oxide adduct of bisphenol F (2 to 8 molar addition), ethylene glycol, diethylene glycol, propylene glycol (also known as 1,2-propylene glycol), neopentyl glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2-n -butyl-2-ethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 1,9-nonanediol, 2-methyl-1,8-octanediol, 1,4-cyclohexane Dimethanol, 3-methyl-1,5-pentanediol, bisphenol A or bisphenol F to which ethylene oxide is added, xylene glycol, versatic acid glycidyl ester, ε-caprolactone and the like.
Examples of tri- or higher functional polyhydric alcohols include trimethylolethane, trimethylolpropane, glycerin, pentaerythritol, mannitol, sorbitol, and α-methylglucoside.
Polyols can be used alone or in combination of two or more.
ポリエステル樹脂(A)は、市販品でいうと、例えば、東洋紡社製:バイロンGK640(Mn:18000、Tg:79℃)、バイロン296(Mn:14000、Tg:71℃)、バイロンGK880(Mn:18000、Tg:84℃)、バイロンGK888(Mn:15000、Tg:89℃)。ユニチカ社製:エリーテルUE3600(Mn:20000、Tg:75℃)、エリーテルUE9600(Mn:18000、Tg:71℃)、エリーテルUE9800(Mn:13000、Tg:85℃)、エリーテルUE3690(Mn:14000、Tg:90℃)、エリーテルUE9900(Mn:15000、Tg:101℃)等が挙げられる。 Commercially available polyester resins (A) include, for example, Vylon GK640 (Mn: 18,000, Tg: 79°C) manufactured by Toyobo Co., Ltd., Vylon 296 (Mn: 14,000, Tg: 71°C), Vylon GK880 (Mn: 18000, Tg: 84°C), Vyron GK888 (Mn: 15000, Tg: 89°C). Unitika Ltd.: Elitel UE3600 (Mn: 20000, Tg: 75°C), Elitel UE9600 (Mn: 18000, Tg: 71°C), Elitel UE9800 (Mn: 13000, Tg: 85°C), Elitel UE3690 (Mn: 14000, Tg: 90°C), Elitel UE9900 (Mn: 15000, Tg: 101°C), and the like.
<ポリエステル樹脂(B)>
本明細書でポリエステル樹脂(B)は、数平均分子量5,000~10,000かつガラス転移温度10~50℃である。Tgは、25~50℃がより好ましい。Tgが所定の範囲内にあると密着性および加工性が向上する。数平均分子量が所定の範囲内にあると密着性および加工性が向上する。
また、ポリエステル樹脂(B)は、酸価0~50mgKOH/gが好ましく、0~10mgKOH/gがより好ましい。酸価の下限値は、0mgKOH/gを超えることがさらに好ましい。酸価が所定の範囲内にあると耐レトルト性がより向上する。
<Polyester resin (B)>
The polyester resin (B) used herein has a number average molecular weight of 5,000 to 10,000 and a glass transition temperature of 10 to 50°C. Tg is more preferably 25 to 50°C. Adhesion and processability are improved when Tg is within a predetermined range. When the number average molecular weight is within the predetermined range, adhesion and workability are improved.
The polyester resin (B) preferably has an acid value of 0 to 50 mgKOH/g, more preferably 0 to 10 mgKOH/g. More preferably, the lower limit of the acid value exceeds 0 mgKOH/g. When the acid value is within the predetermined range, the retort resistance is further improved.
ポリエステル樹脂(B)の原料である多塩基酸およびポリオールは、ポリエステル樹脂(A)で説明した化合物を使用することが好ましい。 Polybasic acid and polyol, which are raw materials for the polyester resin (B), are preferably the compounds described for the polyester resin (A).
ポリエステル樹脂(B)は、市販品でいうと、例えば、東洋紡社製:バイロンGK130(Mn:7000、Tg:15℃)、バイロンGK590(Mn:7000、Tg:15℃)、バイロンGK680(Mn:6000、Tg:10℃)、バイロンGK810(Mn:6000、Tg:46℃)。ユニチカ社製:エリーテルUE3300(Mn:8000、Tg:45℃)。SKケミカル社製:スカイボンES403(Mn:9000、Tg:40℃)、スカイボンES460M(Mn:7000、Tg:37℃)、スカイボンES601(Mn:6000、Tg:18℃)、スカイボンES710(Mn:10000、Tg:37℃)、スカイボンES750(Mn:8000、Tg:35℃)、スカイボンES812(Mn:8000、Tg:22℃)、スカイボンES850(Mn:7000、Tg:30℃)、スカイボンES900(Mn:8000、Tg:22℃)、スカイボンES960(Mn:7500、Tg:18℃)等が挙げられる。 Commercially available polyester resins (B) include, for example, Toyobo Co., Ltd. Vylon GK130 (Mn: 7000, Tg: 15°C), Vylon GK590 (Mn: 7000, Tg: 15°C), Vylon GK680 (Mn: 6000, Tg: 10°C), Vylon GK810 (Mn: 6000, Tg: 46°C). Unitika Ltd.: Elitel UE3300 (Mn: 8000, Tg: 45°C). SK Chemicals: Skybon ES403 (Mn: 9000, Tg: 40°C), Skybon ES460M (Mn: 7000, Tg: 37°C), Skybon ES601 (Mn: 6000, Tg: 18°C), Skybon ES710 (Mn: 10000) , Tg: 37°C), Skybon ES750 (Mn: 8000, Tg: 35°C), Skybon ES812 (Mn: 8000, Tg: 22°C), Skybon ES850 (Mn: 7000, Tg: 30°C), Skybon ES900 (Mn : 8000, Tg: 22°C), Skybon ES960 (Mn: 7500, Tg: 18°C), and the like.
ポリエステル樹脂(A)およびポリエステル樹脂(B)は、質量比が(A):(B)=1:99~60:40になるように使用することが好ましく、20:80~40:60がより好ましい。両ポリエステル樹脂を適切な範囲で併用すると耐レトルト性、開栓性、加工性がより向上する。 Polyester resin (A) and polyester resin (B) are preferably used so that the mass ratio is (A):(B) = 1:99 to 60:40, more preferably 20:80 to 40:60. preferable. When both polyester resins are used together in an appropriate range, retort resistance, opening property and processability are further improved.
<アミノ樹脂>
本明細書でアミノ樹脂は、ポリエステル樹脂と反応可能な化合物であり、硬化剤として作用する。
アミノ樹脂は、アミノ成分のアミノ基の一部または全部にホルムアルデヒド等を付加してN-メチロール基が生成する。次いで、得られたN-メチロール基の一部または全部にアルコールを脱水反応させてエーテル化を行い、N-アルコキシメチル基が生成する樹脂である。
アミノ成分は、例えば、尿素樹脂、メラミン樹脂、ベンゾグアナミン(2,4-ジアミノ-6-フェニル-1,3,5-トリアジン)樹脂、アセトグアナミン樹脂、ステログアナミン樹脂、スピログアナミン樹脂、ジシアンジアミド樹脂等が挙げられる。また、メラミンとベンゾグアナミンを反応させたメラミン・ベンゾグアナミン共縮合樹脂も挙げられる。これらの中で加工性が向上する面で、メラミン・ベンゾグアナミン共縮合樹脂、ベンゾグアナミン樹脂が好ましい。
<Amino resin>
An amino resin herein is a compound capable of reacting with a polyester resin and acts as a curing agent.
Amino resins are produced by adding formaldehyde or the like to some or all of the amino groups of the amino component to form N-methylol groups. Then, part or all of the obtained N-methylol groups are etherified by dehydration with alcohol to form N-alkoxymethyl groups.
Examples of amino components include urea resin, melamine resin, benzoguanamine (2,4-diamino-6-phenyl-1,3,5-triazine) resin, acetoguanamine resin, steroguanamine resin, spirguanamine resin, dicyandiamide resin, and the like. mentioned. A melamine/benzoguanamine cocondensation resin obtained by reacting melamine and benzoguanamine is also included. Among these resins, melamine/benzoguanamine cocondensation resins and benzoguanamine resins are preferable from the viewpoint of improving workability.
アルデヒドは、例えば、ホルムアルデヒド、パラホルムアルデヒド、アセトアルデヒド、ベンツアルデヒド等が挙げられる。
N-メチロール基のエーテル化に使用するアルコールは、例えば、炭素数1~6のモノアルコールが好ましく、メチルアルコール、エチルアルコール、イソブチルアルコール、n-ブチルアルコールがより好ましい。アルコールは、単独、または2種類以上を併用して使用できる。
Examples of aldehydes include formaldehyde, paraformaldehyde, acetaldehyde, benzaldehyde and the like.
The alcohol used for etherification of the N-methylol group is, for example, preferably a monoalcohol having 1 to 6 carbon atoms, more preferably methyl alcohol, ethyl alcohol, isobutyl alcohol or n-butyl alcohol. Alcohol can be used individually or in combination of 2 or more types.
アミノ樹脂は、単独または2種類以上を併用して使用できる。 An amino resin can be used individually or in combination of 2 or more types.
アミノ樹脂は、ポリエステル樹脂(A)およびポリエステル樹脂(B)の合計100質量部に対して、20~100質量部を使用することが好ましく、20~80質量部がより好ましく、さらに30~50質量部がより好ましい。アミノ樹脂を所定の範囲内で使用すると塗膜の硬化性を適度に調整できるため、硬度と加工性がより向上する。 The amino resin is preferably used in an amount of 20 to 100 parts by mass, more preferably 20 to 80 parts by mass, and further 30 to 50 parts by mass with respect to a total of 100 parts by mass of the polyester resin (A) and the polyester resin (B). part is more preferred. When the amino resin is used within a predetermined range, the curability of the coating film can be appropriately adjusted, so that hardness and workability are further improved.
アミノ樹脂は、市販品でいうと、例えば、ALLNEX社製:サイメル303、サイメル235、マイコート506、サイメル1123。DIC社製:アミディアL-105-60、アミディアL-109-65、アミディアL-110-60、スーパーベッカミンTD-126、スーパーベッカミン15-594等が挙げられる。 Commercially available amino resins include Cymel 303, Cymel 235, Mycoat 506 and Cymel 1123 manufactured by ALLNEX. DIC: Amidia L-105-60, Amidia L-109-65, Amidia L-110-60, Super Beccamin TD-126, Super Beccamin 15-594 and the like.
<エポキシ樹脂>
本明細書でエポキシ樹脂は、エポキシ基を有する化合物であり、金属部材と塗膜の密着性を向上する密着付与剤として作用する。
エポキシ樹脂は、数平均分子量300~1300が好ましく、350~950がより好ましい。数平均分子量が所定の範囲内にあると加工性および密着性がより向上する。
また、エポキシ樹脂は、エポキシ当量は150~800g/eqが好ましく、180~550g/eqがより好ましい。エポキシ当量が所定の範囲内にあると加工性および密着性がより向上する。
<Epoxy resin>
In this specification, the epoxy resin is a compound having an epoxy group, and acts as an adhesion imparting agent that improves the adhesion between the metal member and the coating film.
The epoxy resin preferably has a number average molecular weight of 300-1300, more preferably 350-950. When the number average molecular weight is within the predetermined range, workability and adhesion are further improved.
The epoxy resin preferably has an epoxy equivalent of 150 to 800 g/eq, more preferably 180 to 550 g/eq. When the epoxy equivalent is within the predetermined range, workability and adhesion are further improved.
エポキシ樹脂は、市販品でいうと、例えば、三菱ケミカル社製:JER828(184~194g/eq)、JER1001(450~500g/eq)。新日鉄住金化学社製:エポトートYD011(440~510g/eq)、エポトートYD013(800~900g/eq)。DIC社製:EPICLON850(183~193g/eq)、EPICLON1050(450~500g/eq)、EPICLON2050(610~660g/eq)等が挙げられる。
エポキシ樹脂は、単独または2種類以上を併用して使用できる。
Commercially available epoxy resins include JER828 (184 to 194 g/eq) and JER1001 (450 to 500 g/eq) manufactured by Mitsubishi Chemical. Nippon Steel & Sumikin Chemical Co., Ltd.: Epotato YD011 (440 to 510 g/eq), Epototo YD013 (800 to 900 g/eq). DIC: EPICLON850 (183-193 g/eq), EPICLON1050 (450-500 g/eq), EPICLON2050 (610-660 g/eq), and the like.
An epoxy resin can be used individually or in combination of 2 or more types.
エポキシ樹脂は、ポリエステル樹脂(A)、ポリエステル樹脂(B)、およびアミノ樹脂の合計100質量部に対して、0.1~15質量部を含むことが好ましく、1~10質量部がより好ましい。エポキシ樹脂を所定の範囲で含むと加工性および密着性がより向上する。 The epoxy resin preferably contains 0.1 to 15 parts by mass, more preferably 1 to 10 parts by mass, with respect to 100 parts by mass in total of the polyester resin (A), polyester resin (B), and amino resin. When the epoxy resin is contained within a predetermined range, workability and adhesion are further improved.
<硬化触媒>
塗料組成物は、必要に応じて硬化触媒を含むことができる。これにより硬化速度を適宜調整できる
硬化触媒は、例えば、p-トルエンスルホン酸、ドデシルベンゼンスルホン酸、ジノニルナフタレンジスルホン酸、リン酸等の酸触媒が挙げられる。酸触媒は、アミンでブロックした化合物も使用できる。
硬化触媒は、単独または2種類以上を併用して使用できる。
<Curing catalyst>
The coating composition may optionally contain a curing catalyst. Curing catalysts that can appropriately adjust the curing rate include, for example, acid catalysts such as p-toluenesulfonic acid, dodecylbenzenesulfonic acid, dinonylnaphthalenedisulfonic acid, and phosphoric acid. Acid catalysts can also be amine-blocked compounds.
A curing catalyst can be used individually or in combination of 2 or more types.
硬化触媒は、ポリエステル樹脂(A)、ポリエステル樹脂(B)、アミノ樹脂およびエポキシ樹脂の合計100質量部に対して、0.1~4質量部を使用することが好ましい。 The curing catalyst is preferably used in an amount of 0.1 to 4 parts by mass with respect to a total of 100 parts by mass of polyester resin (A), polyester resin (B), amino resin and epoxy resin.
<潤滑性付与剤>
塗料組成物は、必要に応じて潤滑性付与剤を含むことができる。
潤滑性付与剤は、塗膜の滑り性を向上させ、例えば、被覆缶同士が接触する際の塗膜の傷つきを抑制できる。
潤滑性付与剤は、例えば、ワックス、シリコーン系潤滑性付与剤が好ましい。
ワックスは、天然ワックス、合成ワックスが挙げられる。
天然ワックスは、例えば、ラノリン、ミツロウ、鯨ロウ等の動物系ワックス;カルナバワックス、キャンデリラワックス、ライスワックス等の植物系ワックス;パラフィンワックス、マイクロクリスタリンワックス、モンタンワックス等の鉱物系ワックスが挙げられる。
合成ワックスは、例えば、ポリオレフィンワックス、フッ素ワックス、脂肪酸エステルワックスが挙げられる。
シリコーン系潤滑性付与剤は、例えば、ジメチルポリシロキサン、およびその変性物が挙げられる。
潤滑性付与剤は、単独または2種類以上を併用して使用できる。
<Lubricity imparting agent>
The coating composition may optionally contain a lubricity imparting agent.
The lubricity-imparting agent improves the lubricity of the coating film, and can, for example, suppress damage to the coating film when coated cans come into contact with each other.
Lubricity-imparting agents are preferably, for example, waxes and silicone-based lubricity-imparting agents.
Waxes include natural waxes and synthetic waxes.
Examples of natural waxes include animal waxes such as lanolin, beeswax and whale wax; plant waxes such as carnauba wax, candelilla wax and rice wax; and mineral waxes such as paraffin wax, microcrystalline wax and montan wax. .
Synthetic waxes include, for example, polyolefin waxes, fluorine waxes, and fatty acid ester waxes.
Silicone-based lubricity imparting agents include, for example, dimethylpolysiloxane and modified products thereof.
Lubricity imparting agents can be used alone or in combination of two or more.
潤滑性付与剤は、塗料組成物の不揮発分100質量部中に0.1~10質量部を含むことができる。 The lubricity-imparting agent can be contained in an amount of 0.1 to 10 parts by mass in 100 parts by mass of the non-volatile matter of the coating composition.
<有機溶剤>
塗料組成物は、有機溶剤を含むことができる。有機溶剤は、塗装性や相溶性を考慮して適宜選択できる。
有機溶剤は、例えば、トルエン、キシレン、ソルベッソ等の芳香族系炭化水素;酢酸エチル、酢酸ブチル、ジカルボン酸メチルエステル混合物等の脂肪族エステル、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、イソホロン等のケトン;ブチルセロソルブ、ブチルカルビトールなどエーテルアルコール;ダイアセトンアルコール等のアルコールケトン;イソプロピルアルコール、n-ブタノール、アミルアルコール、n-ヘキサノール等のアルコールが挙げられる。
有機溶剤は、単独または2種類以上を併用して使用できる。
<Organic solvent>
The coating composition can contain an organic solvent. The organic solvent can be appropriately selected in consideration of coatability and compatibility.
Organic solvents include, for example, aromatic hydrocarbons such as toluene, xylene and Solvesso; aliphatic esters such as ethyl acetate, butyl acetate and dicarboxylic acid methyl ester mixtures; ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and isophorone; , butyl carbitol; alcohol ketones such as diacetone alcohol; alcohols such as isopropyl alcohol, n-butanol, amyl alcohol and n-hexanol.
An organic solvent can be used individually or in combination of 2 or more types.
<塗料組成物>
塗料組成物は、ポリエステル樹脂(A)、ポリエステル樹脂(B)、アミノ樹脂、およびエポキシ樹脂を撹拌混合することで作製できる。
<Paint composition>
The coating composition can be prepared by stirring and mixing the polyester resin (A), the polyester resin (B), the amino resin, and the epoxy resin.
塗料組成物は、顔料や染料の着色剤を配合して着色塗料として使用する他、着色剤を配合しないクリア塗料としても使用できる。また、着色塗料から形成した着色塗膜に光沢等を付与するニス塗料としても使用できる。 The coating composition can be used as a colored coating by blending a coloring agent such as a pigment or dye, or can be used as a clear coating without a coloring agent. It can also be used as a varnish coating for imparting gloss and the like to a colored coating film formed from a colored coating.
<塗装部材>
本明細書で塗装部材は、金属部材、および塗料組成物の硬化物である塗膜を備える。通常の塗装部材は、高度な加工を行う場合、加工による変形に塗膜が追従できず下塗り層が必須であった。しかし、本発明の塗装部材は、下塗り層が無い場合に高度な加工を行っても金属部材から剥がれにくい、密着性が良好な塗膜を形成できる。なお、塗装部材は、下塗り層を有する実施態様を含むことはいうまでもない。同様に本発明の塗料組成物は、下塗り層上に塗膜を形成してもよい。
<Painted parts>
In this specification, the coated member includes a metal member and a coating film that is a cured product of a coating composition. For ordinary coated parts, when performing advanced processing, the coating film cannot follow deformation due to processing, so an undercoat layer is essential. However, the coated member of the present invention can form a coating film with good adhesion that is difficult to peel off from the metal member even when advanced processing is performed when there is no undercoat layer. In addition, it cannot be overemphasized that the coating member includes the embodiment which has an undercoat. Similarly, the coating composition of the present invention may form a coating film on the undercoat layer.
塗料組成物は、塗装を行い塗膜を形成する。塗装方法は、例えば、ロールコーター塗装、スプレー塗装等が挙げられる。 The coating composition is applied to form a coating film. Examples of coating methods include roll coater coating and spray coating.
塗装の際、自然乾燥してもよいが、加熱を行い(乾燥工程、焼付けともいう)熱硬化を行うとより硬度が高い塗膜を形成できる。焼付けは、例えば、電気オーブン、遠赤外線オーブン、ガスオーブン、コイルオーブン等で行えば良い。焼付け条件は、150℃~240℃の温度雰囲気中で、20秒~15分程度加熱すれば良い。 At the time of coating, the coating may be naturally dried, but a coating film with a higher hardness can be formed by heating (also referred to as a drying step or baking) for thermal curing. Baking may be performed in, for example, an electric oven, a far-infrared oven, a gas oven, a coil oven, or the like. Baking conditions may be heating in a temperature atmosphere of 150° C. to 240° C. for about 20 seconds to 15 minutes.
塗膜の重量は、30mg/100cm2~100mg/100cm2程度が好ましい。 The weight of the coating film is preferably about 30 mg/100 cm 2 to 100 mg/100 cm 2 .
金属部材は、金属板、金属成形物が好ましい。
金属板は、例えば、熱延伸鋼板、冷延鋼板、溶融亜鉛メッキ鋼板、電気亜鉛メッキ鋼板、合金メッキ鋼板、アルミニウム亜鉛合金メッキ鋼板、アルミニウム板、スズメッキ鋼板、ステンレス鋼板、銅板、銅メッキ鋼板、ティンフリースチール、ニッケルメッキ鋼板、極薄スズメッキ鋼板、クロム処理鋼板などが挙げられる。金属板は、例えば、防錆処理等の処理物であっても良い。
The metal member is preferably a metal plate or a metal molding.
Metal sheets include, for example, hot-drawn steel sheets, cold-rolled steel sheets, hot-dip galvanized steel sheets, electro-galvanized steel sheets, alloy-plated steel sheets, aluminum-zinc alloy-plated steel sheets, aluminum sheets, tin-plated steel sheets, stainless steel sheets, copper sheets, copper-plated steel sheets, tin Examples include free steel, nickel-plated steel plate, ultra-thin tin-plated steel plate, and chromium-treated steel plate. The metal plate may be, for example, a processed object such as an antirust treatment.
金属成形物は、金属板を、例えば、コップ状に立体成形した成形物等の立体成形物が挙げられる。 Examples of metal moldings include three-dimensional moldings such as moldings obtained by three-dimensionally molding a metal plate into the shape of a cup.
金属部材の厚みは、50~500μm程度である。金属成形物に塗膜を形成するタイミングは、成形前後を問わないところ、成形後が好ましい。 The thickness of the metal member is about 50 to 500 μm. The timing of forming the coating film on the metal molding may be before or after molding, but preferably after molding.
<被覆缶>
本明細書で被覆缶は、缶体、および塗料組成物の硬化物である塗膜を備える。被覆缶は、機能面では、例えば、コーヒー、清涼飲料水等を収納する飲料缶、魚肉や果物を収納する食缶等に使用する缶である。なお、被覆缶は、化粧水、エンジンオイル等の非飲食物用途の収納にも使用できることはいうまでもない。
被覆缶は、形態面では、例えば、2ピース缶、3ピース缶、いわゆるボトル缶が好ましい。2ピース缶は、缶体として缶蓋および缶胴部材を備える。3ピース缶は、缶体として上下2つの缶蓋および1つの缶胴部材を備える。ボトル缶は、取り外し可能なキャップ、ならびに缶体として、図1に示す前記キャップを装着できるスクリュー付飲み口部11を有するボトル部材を備える。
<Covered can>
A coated can herein includes a can body and a coating film that is a cured product of a coating composition. Coated cans are functionally used for beverage cans containing coffee, soft drinks, etc., and food cans containing fish or fruit. Needless to say, the coated can can also be used for storing non-food items such as lotion and engine oil.
The coated can is preferably a two-piece can, a three-piece can, or a so-called bottle can in terms of form. A two-piece can includes a can lid and a can body as a can body. A three-piece can includes two upper and lower can lids and one can body as a can body. The bottle-can comprises a bottle member having a removable cap and, as a can body, a screwed drinking
被覆缶は、前記金属部材を加工して作成することが好ましい。 The coated can is preferably produced by processing the metal member.
被覆缶の中で、例えば、ボトル缶を作製する場合、コップ状のアルミニウム製立体成形物からスクリュー付飲み口部を成形するための絞り成形加工、および取り外し可能なキャップのスクリュー形成加工は、高度な加工が必要である。そのため、従来の被覆缶では、塗膜の密着性を保持するため下塗り層が必須であった。しかし、本明細書の被覆缶は、下塗り層が無い場合であっても、塗膜は金属との密着性が低下し難い。なお、被覆缶は、下塗り層を有する実施態様を含む。 Among coated cans, for example, when manufacturing a bottle can, the drawing process for forming the mouth part with a screw from a cup-shaped aluminum three-dimensional molding and the screw forming process for the removable cap are highly advanced. processing is required. Therefore, conventional coated cans require an undercoat layer to maintain the adhesion of the coating film. However, in the coated can of the present specification, the adhesion of the coating film to metal is less likely to decrease even when the undercoat layer is absent. Note that coated cans include embodiments having a primer layer.
以下、実施例により本発明を詳細に説明するが、本発明はこれらの実施例に限定されるものではない。実施例中、「部」は質量部を、「%」は質量%をそれぞれ示す。なお、表中の配合量は、質量部である。 EXAMPLES The present invention will be described in detail below with reference to Examples, but the present invention is not limited to these Examples. In the examples, "parts" indicate parts by mass, and "%" indicates mass%. In addition, the compounding quantity in a table|surface is a mass part.
<ポリエステル樹脂>
使用したポリエステル樹脂を表1に示す。
<Polyester resin>
Table 1 shows the polyester resins used.
<実施例1>
冷却器および撹拌羽根付フラスコにポリエステル樹脂(A)-aを5部、ポリエステル樹脂(B)-aを60部、エポキシ樹脂のエポトートYD011を5部、ソルベッソ#150/ブチルセロソルブ=1/1の混合溶剤を20部仕込み攪拌しながら加熱を開始した。内温が100℃を超えないように必要に応じて冷却しながら材料を溶解した。材料の溶解を確認した後、溶液を室温まで冷却した。室温で良く攪拌しながらアミノ樹脂のスーパーベッカミンTD-126を50部(不揮発分質量部として30部)、触媒のドデシルベンゼンスルホン酸0.8部(ドデシルベンゼンスルホン酸量として0.2部)、カルナウバワックス1.0部を添加した。最後にソルベッソ#150/ブチルセロソルブ=1/1の混合溶剤で希釈して不揮発分50%の塗料組成物を得た。
<Example 1>
5 parts of polyester resin (A)-a, 60 parts of polyester resin (B)-a, 5 parts of epoxy resin Epotato YD011, and Solvesso #150/butyl cellosolve = 1/1 are mixed in a flask equipped with a condenser and stirring blade. Heating was started while 20 parts of the solvent was charged and stirred. The material was melted while cooling as necessary so that the internal temperature did not exceed 100°C. After confirming dissolution of the material, the solution was cooled to room temperature. While stirring well at room temperature, 50 parts of amino resin Super Beccamine TD-126 (30 parts by mass of nonvolatile matter) and 0.8 parts of dodecylbenzenesulfonic acid as a catalyst (0.2 parts by mass of dodecylbenzenesulfonic acid) were added. and 1.0 part of carnauba wax were added. Finally, it was diluted with a mixed solvent of Solvesso #150/butyl cellosolve=1/1 to obtain a coating composition having a non-volatile content of 50%.
<塗装部材1の作製>
得られた塗料組成物を、厚さ0.28mmの#5182アルミニウム板上にバーコーターを使用して乾燥重量が50mg/100cm2になるように塗装し、内温220℃のガスオーブンで1分間加熱乾燥した。次いで、内温200℃のガスオーブンで3分間加熱乾燥を行い、塗装部材1を作製した。
<Production of coated member 1>
The obtained coating composition was applied to a #5182 aluminum plate with a thickness of 0.28 mm using a bar coater so that the dry weight was 50 mg/100 cm 2 , and the coating composition was heated in a gas oven at an internal temperature of 220°C for 1 minute. It was dried by heating. Then, it was heated and dried in a gas oven with an internal temperature of 200° C. for 3 minutes to prepare a coated member 1 .
<25℃または120℃における鉛筆硬度>
得られた塗装部材1を130℃で30分間レトルト処理を行った。次いで25℃まで冷却後、JIS K-5600に準拠し、三菱鉛筆社製「ユニ」を使用して25℃における塗膜の鉛筆硬度を測定した。評価基準は下記の通りである。
◎:4H以上。良好。
○:2H~3H。実用上問題なし。
△:F~H。実用不可。
×:HB以下。実用不可。
次に別途、前記同様にレトルト処理を行った塗装部材を120℃に設定したホットプレート上で塗膜の鉛筆硬度を測定した。
◎:H以上。良好。
○:HB~F。実用上問題ない。
△:B。実用不可
×:2B以下。実用不可。
<Pencil hardness at 25°C or 120°C>
The obtained coated member 1 was subjected to retort treatment at 130° C. for 30 minutes. After cooling to 25° C., the pencil hardness of the coating film at 25° C. was measured according to JIS K-5600 using “Uni” manufactured by Mitsubishi Pencil Co., Ltd. Evaluation criteria are as follows.
A: 4H or more. Good.
○: 2H to 3H. No practical problem.
△: F to H. Not practical.
x: HB or less. Not practical.
Separately, the pencil hardness of the coating film was measured on a hot plate set at 120° C. on the coated member which had been retorted in the same manner as described above.
A: H or more. Good.
○: HB to F; No practical problem.
Δ:B. Not practical x: 2B or less. Not practical.
<絞り加工密着性>
ボトル缶の飲み口部を形成する加工を行い塗膜と金属部材との密着性を評価する代用試験として、キャップを作製し、次の試験を行った。
即ち、得られた塗装部材1を円形に打ち抜き直径55mmの円盤を作製した。得られた円盤を塗膜が外側になるように絞り加工を行い、直径25mm、深さ18mmのキャップを作製した。得られたキャップを130℃で30分間レトルト処理を行い、処理後の塗膜と金属部材との密着性を以下の基準で評価した。
◎:塗膜に剥離、割れが全くない。良好
○:塗膜に若干の剥離、割れがあった。実用上問題ない。
△:塗膜に剥離、割れがやや多い。実用不可
×:塗膜に剥離、割れが著しい。実用不可
<Drawing Adhesion>
As a substitute test for evaluating the adhesion between the coating film and the metal member after processing to form the mouth portion of the bottle can, a cap was produced and the following test was performed.
That is, the coated member 1 thus obtained was punched out into a circular disc having a diameter of 55 mm. The resulting disk was drawn so that the coating film was on the outside to produce a cap with a diameter of 25 mm and a depth of 18 mm. The obtained cap was subjected to retort treatment at 130° C. for 30 minutes, and the adhesion between the coating film and the metal member after treatment was evaluated according to the following criteria.
⊚: No peeling or cracking in the paint film. Good ◯: Some peeling and cracking were observed in the paint film. No practical problem.
Δ: Slightly many peelings and cracks in the paint film. Impossible for practical use x: Remarkable peeling and cracking of the coating film. impractical
<スクリュー加工性>
ボトル缶の飲み口部にスクリューを形成する加工性を評価するため次の代用試験を行った。まず、上記絞り加工密着性試験と同様にキャップを作製した後、さらにスクリュー加工を行った。得られたスクリュー付飲み口部を130℃で30分間レトルト処理を行い、処理後のスクリュー部の塗膜と金属板の密着性を以下の基準で評価した。
◎:塗膜に剥離、割れが全くない。良好
○:塗膜に若干の剥離、割れがあった。実用上問題ない
△:塗膜に剥離、割れがやや多い。実用不可
×:塗膜に剥離、割れが著しい。実用不可
<Screw workability>
In order to evaluate the workability of forming a screw in the drinking mouth of a bottle can, the following substitute test was conducted. First, a cap was prepared in the same manner as in the drawing adhesion test, and then screwed. The obtained spout portion with a screw was subjected to retort treatment at 130° C. for 30 minutes, and the adhesion between the coating film of the screw portion and the metal plate after treatment was evaluated according to the following criteria.
⊚: No peeling or cracking in the paint film. Good ◯: Some peeling and cracking were observed in the paint film. Practically no problem Δ: Peeling and cracking of the coating film are a little frequent. Impossible for practical use x: Remarkable peeling and cracking of the coating film. impractical
<開栓性>
ボトル缶のキャップの開栓性を評価するため次の代用試験を行った。キャップの内面塗膜と、スクリュー付飲み口部の外面塗膜との剥離抵抗値を測定し開栓性を評価した。
まず、キャップ用内面塗料を以下の手順に従い作製した。冷却器および撹拌羽根付フラスコにJER1009(エポキシ樹脂、三菱ケミカル社製)を80部、TD-141-40(フェノール樹脂、DIC社製)を50部(不揮発分質量部として20部)、ブチルセロルブ/アノン/スワゾール1000=1/1/1の混合溶剤を50部仕込み攪拌しながら加熱を開始した。内温が100℃を超えないように必要に応じて冷却しながら材料を溶解した。材料の溶解を確認した後、溶液を室温まで冷却した。室温で良く攪拌しながらカルナウバワックス2.0部を添加した。最後にブチルセロルブ/アノン/スワゾール1000=1/1/1の混合溶剤で希釈して不揮発分30%のキャップ用内面塗料を得た。
次に得られたキャップ用内面塗料を厚さ0.28mmの#5182アルミニウム板にバーコーターで乾燥重量が50mg/100cm2になるように塗装し内温200℃のガスオーブンで10分間加熱乾燥を行い、キャップ内面塗膜板を作製した。なお、キャップ内面塗膜板の塗膜のTgを熱機械分析装置(製品名:TMA リガク社製)を用いて測定したところ、Tg=100℃であった。
外面塗膜板として前述の塗装部材1を使用した。
前記外面塗膜板および前記キャップ内面塗膜板をそれぞれ130℃で30分間レトルト処理を行った。次いで、両塗膜板からそれぞれ縦100mm・幅100mmの大きさの内面用および外面用のテストピースを準備した。両テストピースの塗膜同士が接するように重ね、100℃に設定したホットプレス機に載せて両塗装版の温度が100℃になるまで放置した。100℃を維持したまま5kg/cm2の荷重をかけて30分放置した。その後、重ね合わせたテストピースを取り出し、25℃まで冷却した。
次いで、両面粘着テープを貼った台に重ね合わせたテストピースの一方の面を固定し、他方の面の端部付近にセロハンテープを貼りつけ、前記セロハンテープにクリップを引掻け、前記クリップを滑り試験機(テスター産業社製)にて引っ張り、クリップ側のテストピースを捲るように台側のテストピースから引き剥がす際の抵抗値を測定した。測定結果を以下の基準で評価した。
◎:剥離抵抗値が0g~10g未満。良好
○:剥離抵抗値が10g以上30g未満。実用上問題ない
△:剥離抵抗値が30g以上~100g未満。実用不可
×:剥離抵抗値が100g以上。実用不可
<Openability>
In order to evaluate the openability of the bottle-can cap, the following substitute test was conducted. The peel resistance value between the inner coating film of the cap and the outer coating film of the screw-equipped spout was measured to evaluate the opening property.
First, an inner surface coating for a cap was produced according to the following procedure. 80 parts of JER1009 (epoxy resin, manufactured by Mitsubishi Chemical Co., Ltd.), 50 parts of TD-141-40 (phenolic resin, manufactured by DIC Corporation) (20 parts as non-volatile mass parts), butyl cellolub/ 50 parts of a mixed solvent of Anon/Swasol 1000=1/1/1 was charged and heating was started while stirring. The material was melted while cooling as necessary so that the internal temperature did not exceed 100°C. After confirming dissolution of the material, the solution was cooled to room temperature. 2.0 parts of carnauba wax was added with good stirring at room temperature. Finally, the mixture was diluted with a mixed solvent of butyl cellolub/anone/swasol 1000=1/1/1 to obtain an inner coating for a cap having a non-volatile content of 30%.
Next, the resulting cap inner surface paint was applied to a #5182 aluminum plate having a thickness of 0.28 mm with a bar coater so that the dry weight was 50 mg/100 cm 2 , and dried by heating in a gas oven at an internal temperature of 200°C for 10 minutes. Then, a cap inner surface coated plate was produced. When the Tg of the coating film of the cap inner surface coating plate was measured using a thermomechanical analyzer (product name: manufactured by TMA Rigaku Co., Ltd.), Tg was 100°C.
The coated member 1 described above was used as the outer surface coating plate.
The outer coated plate and the cap inner coated plate were each subjected to retort treatment at 130° C. for 30 minutes. Next, test pieces for the inner surface and the outer surface, each having a size of 100 mm long and 100 mm wide, were prepared from both coating plates. Both test pieces were stacked so that the coating films were in contact with each other, placed on a hot press machine set at 100°C, and allowed to stand until the temperature of both coated plates reached 100°C. While maintaining the temperature at 100° C., a load of 5 kg/cm 2 was applied and left for 30 minutes. After that, the superimposed test piece was taken out and cooled to 25°C.
Next, one side of the superimposed test piece is fixed to a table on which double-sided adhesive tape is pasted, a cellophane tape is pasted near the end of the other side, a clip is scratched on the cellophane tape, and the clip is attached. The resistance value was measured when the test piece was pulled by a slip tester (manufactured by Tester Sangyo Co., Ltd.) and the test piece on the clip side was peeled off from the test piece on the base side. The measurement results were evaluated according to the following criteria.
A: The peel resistance value is 0 g to less than 10 g. Good ◯: Peeling resistance value is 10 g or more and less than 30 g. Practically no problem Δ: Peeling resistance value is 30 g or more and less than 100 g. Impossible for practical use x: The peel resistance value is 100 g or more. impractical
<実施例2~18、比較例1~11>
実施例1の材料および使用量を表に材料および使用量に変更した以外は、実施例と同様に行い実施例2~18、比較例1~11の塗装部材をそれぞれ作製した。次いで実施例1と同様に物性評価を行った。
<Examples 2 to 18, Comparative Examples 1 to 11>
Coated members of Examples 2 to 18 and Comparative Examples 1 to 11 were produced in the same manner as in Examples, except that the materials and amounts used in Example 1 were changed to those shown in the table. Next, physical properties were evaluated in the same manner as in Example 1.
表2および表3で使用した材料を以下に示す。
スーパーベッカミンTD-126:ブチルエーテル化ベンゾグアナミン樹脂(DIC社製)
マイコート506:ブトキシメチルエーテル化メラミン樹脂(日本サイテックインダストリーズ社製)
PR-53893A:スミライトレジンPR-53893A メタクレゾール樹脂(住友デュレズ社製)
エポトートYD011:ビスフェノールA型エポキシ樹脂(新日鉄住金化学社製)
The materials used in Tables 2 and 3 are shown below.
Super Beccamine TD-126: Butyl etherified benzoguanamine resin (manufactured by DIC)
Mycoat 506: Butoxymethyl etherified melamine resin (manufactured by Nihon Cytec Industries Co., Ltd.)
PR-53893A: Sumilite Resin PR-53893A metacresol resin (manufactured by Sumitomo Durez Co., Ltd.)
Epotato YD011: Bisphenol A type epoxy resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd.)
10 被覆缶
11 スクリュー付飲み口部
10 coated can 11 spout with screw
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