JP7074290B2 - Output transformer for induction heating - Google Patents

Output transformer for induction heating Download PDF

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JP7074290B2
JP7074290B2 JP2018008495A JP2018008495A JP7074290B2 JP 7074290 B2 JP7074290 B2 JP 7074290B2 JP 2018008495 A JP2018008495 A JP 2018008495A JP 2018008495 A JP2018008495 A JP 2018008495A JP 7074290 B2 JP7074290 B2 JP 7074290B2
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tubular case
conductor
cooling water
core
coil
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英司 鈴木
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株式会社ミヤデン
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、高周波加熱装置、高周波焼入れ装置等の誘導加熱装置に使用して好適な誘導加熱用の出力変成器に関する。 The present invention relates to an output modifier for induction heating suitable for use in an induction heating device such as an induction heating device and an induction hardening device.

従来、この種の出力変成器は、例えば特許文献1に開示されている。この出力変成器は、角銅パイプにより略板状でコ字状凹部を有する二次コイルと、この二次コイルのコ字状凹部内に配設された略直方体形状のコアと、このコアの外側に配設されたリングコアと、前記コアの二次コイルの上下面から突出する突出部と前記リングコアとの間に巻回されると共に丸銅パイプの外周面が絶縁材で被覆された一次コイル等を有して、二次コイルに角銅パイプからなる加熱コイルを接続するようにしたものである。 Conventionally, this kind of output transformer is disclosed in, for example, Patent Document 1. This output transformant has a secondary coil having a substantially plate-shaped U-shaped recess by a square copper pipe, a substantially rectangular core arranged in the U-shaped recess of the secondary coil, and a core of this core. A primary coil that is wound between the ring core arranged on the outside, a protrusion protruding from the upper and lower surfaces of the secondary coil of the core, and the ring core, and the outer peripheral surface of the round copper pipe is covered with an insulating material. A heating coil made of a square copper pipe is connected to the secondary coil.

特許第3644238号公報Japanese Patent No. 3644238

しかしながら、このような出力変成器にあっては、一次コイルと二次コイル及び加熱コイルが高周波電流の通電により発熱し易いことから、これらを冷却するために、各コイルを丸銅パイプや角銅パイプで形成して各パイプの内部に冷却水を循環供給するようにしている。そのため、特に変成器本体内に配設される導体としての巻き数の多い一次コイルや二次コイルに銅パイプを使用する必要がある。 However, in such an output modifier, the primary coil, the secondary coil, and the heating coil tend to generate heat due to the energization of a high frequency current. Therefore, in order to cool these, each coil is made of a round copper pipe or a square copper. It is formed of pipes to circulate and supply cooling water inside each pipe. Therefore, it is particularly necessary to use a copper pipe for the primary coil and the secondary coil having a large number of turns as a conductor arranged in the transformer main body.

その結果、各コイルを銅パイプ以外の他の形態の導体を使用することができず、各パイプのより効果的な冷却(特に巻き数の多い一次コイルの冷却)が困難であると共に、例えば被加熱物の形態に応じた効率的な誘導加熱状態が得られる導体を使用することも困難で、変成器自体の効率を十分に高めることが難しい。また同時に、銅パイプ内に高圧の冷却水を循環供給する必要があることから、その構成が複雑となったり冷却水自体の使用量が多くなったり水圧を高める必要がある等、変成器自体がコスト高になり易くまた省エネの面でも好ましくない。 As a result, each coil cannot use other forms of conductors other than copper pipes, making more effective cooling of each pipe (especially cooling of primary coils with a large number of turns) and, for example, a cover. It is also difficult to use a conductor that can obtain an efficient induction heating state according to the form of the heated object, and it is difficult to sufficiently increase the efficiency of the transformer itself. At the same time, since it is necessary to circulate and supply high-pressure cooling water into the copper pipe, the transformer itself has to be complicated, the amount of cooling water used increases, and the water pressure needs to be increased. It tends to be costly and is not preferable in terms of energy saving.

本発明は、このような事情に鑑みてなされたもので、その目的は、各種形態の一次導体や二次導体の使用を可能とし、各導体を効果的に冷却しつつ効率的な誘導加熱状態が容易に得られる等、変成器自体の効率を十分に高め得ると共に省エネやコストの面等でも優れた誘導加熱用の出力変成器を提供することにある。 The present invention has been made in view of such circumstances, and an object thereof is to enable the use of various forms of primary conductors and secondary conductors, and to effectively cool each conductor and to make an efficient induction heating state. It is an object of the present invention to provide an output transformer for induction heating which can sufficiently improve the efficiency of the transformer itself and is excellent in terms of energy saving and cost.

かかる目的を達成すべく、本発明のうち請求項1に記載の発明は、中央部分に開口を有し略板状に形成されて被加熱物に応じた形態の加熱コイルが接続される二次導体と、該二次導体の開口に貫通状態で配設されたコアと、該コアの前記二次導体からの突出部側に所定回数巻回配設された一次導体と、前記二次導体、コア及び一次導体の外側を覆う筒状ケースと、該筒状ケースの一次導体側の開口端部及び二次導体側の開口端部を閉塞する一対の蓋体と、を備え、前記一次導体側の開口端部を閉塞する蓋体に、前記筒状ケース内に冷却水を循環供給可能な供給部と排出部が配設されて密閉状態の前記筒状ケース内に冷却水を循環供給することで、当該筒状ケース内に配設された前記一次導体が冷却可能に構成されると共に、前記供給部と排出部が前記一次導体に高周波電流を供給可能な機能を有することを特徴とする。
In order to achieve such an object, the invention according to claim 1 of the present invention is a secondary conductor having an opening in the central portion, formed in a substantially plate shape, and to which a heating coil having a form corresponding to the object to be heated is connected. A conductor, a core arranged in a penetrating state through the opening of the secondary conductor, a primary conductor arranged to be wound a predetermined number of times on the protruding portion side of the core from the secondary conductor, and the secondary conductor. A tubular case that covers the outside of the core and the primary conductor, and a pair of lids that close the open end on the primary conductor side and the open end on the secondary conductor side of the tubular case are provided, and the primary conductor side is provided. A supply unit and a discharge unit capable of circulating and supplying cooling water are arranged in the tubular case on a lid that closes the opening end portion of the above, and the cooling water is circulated and supplied in the sealed tubular case. The primary conductor disposed in the tubular case is configured to be coolable, and the supply unit and the discharge unit have a function of supplying a high frequency current to the primary conductor .

また、請求項2に記載の発明は、前記コアの外側で前記筒状ケースの内側にリングコアが配設され、該リングコアの内側に前記一次導体が配設されていることを特徴とする。また、請求項3に記載の発明は、前記供給部と排出部が、前記二次導体で二分割状態とされた前記筒状ケース内の各空間に対応して配設されていることを特徴とする。
The invention according to claim 2 is characterized in that a ring core is disposed on the outside of the core and inside the tubular case, and the primary conductor is disposed on the inside of the ring core. Further, the invention according to claim 3 is characterized in that the supply unit and the discharge unit are arranged corresponding to each space in the tubular case which is divided into two by the secondary conductor. And.

さらに、請求項4に記載の発明は、前記供給部を介して前記空間に供給される冷却水の水量や水圧が、前記筒状ケース内の状態に応じて当該筒状ケース内の一方の空間から他方の空間に循環流通するように設定されていることを特徴とする
Further, according to the fourth aspect of the present invention, the amount and pressure of the cooling water supplied to the space through the supply unit is one of the spaces in the tubular case depending on the state in the tubular case. It is characterized in that it is set to circulate and circulate in the other space .

また、請求項5に記載の発明は、前記筒状ケースの二次導体側の開口端部を閉塞する蓋体を介して、前記加熱コイルのパイプ状の二次導体に電気的に接続されると共に、該加熱コイルのパイプ内部に、前記供給部から前記筒状ケース内に供給された冷却水が循環供給されることを特徴とする。また、請求項6に記載の発明は、前記一次導体が、板状、棒状、扁平状の中実導体を所定の間隔を有して巻回することで形成されるか、外周面を絶縁材で覆った導体を巻回することで形成されていることを特徴とする。
The invention according to claim 5 is electrically connected to the pipe-shaped secondary conductor of the heating coil via a lid that closes the opening end on the secondary conductor side of the tubular case. At the same time, the cooling water supplied from the supply unit into the tubular case is circulated and supplied to the inside of the pipe of the heating coil. Further, in the invention according to claim 6 , the primary conductor is formed by winding a plate-shaped, rod-shaped, or flat solid conductor at a predetermined interval, or the outer peripheral surface is made of an insulating material. It is characterized in that it is formed by winding a conductor covered with.

本発明のうち請求項1に記載の発明によれば、二次導体中央の開口に貫通状態で配設されたコア、このコアの二次導体からの突出部外側に巻回配設された一次導体、及び筒状ケースと蓋体等を備え、筒状ケースの一次導体側の開口端部を閉塞する蓋体を介して、密閉状態の筒状ケース内に冷却水を循環供給することで、筒状ケース内に配設された一次導体が冷却可能に構成されているため、巻き数の多い一次導体を筒状ケース内で冷却水に浸漬状態で冷却できて各種形態の導体の使用を可能にし、導体の効果的な冷却が可能で効率的な誘導加熱状態が容易に得られる等、変成器自体の効率を十分に高めることができる。また、冷却水を供給するための構成を簡略化して変成器自体を安価に形成できると共に、低圧の冷却水を使用できて省エネの面でも優れた変成器を得ることができる。 According to the invention according to claim 1 of the present invention, the core is arranged in a penetrating state in the opening at the center of the secondary conductor, and the primary is wound around the outside of the protrusion of the core from the secondary conductor. A conductor, a tubular case, a lid, etc. are provided, and cooling water is circulated and supplied into the sealed tubular case via a lid that closes the opening end on the primary conductor side of the tubular case. Since the primary conductor arranged in the tubular case is configured to be coolable, the primary conductor with a large number of turns can be cooled in the tubular case in a state of being immersed in cooling water, and various types of conductors can be used. In addition, the efficiency of the transformer itself can be sufficiently increased, for example, the conductor can be effectively cooled and an efficient induction heating state can be easily obtained. In addition, the transformer itself can be formed at low cost by simplifying the configuration for supplying cooling water, and low-pressure cooling water can be used to obtain an excellent transformer in terms of energy saving.

また、一次導体側の蓋体に、筒状ケース内に冷却水を循環供給可能な供給部と排出部が配設され、この供給部と排出部が一次導体に高周波電流を供給可能な機能を有するため、冷却水の供給部と排出部に冷却水の供給排出機能と高周波電流の供給機能の両機能を持たせることができて、変成器自体の機構をより簡略化して安価に構成することができる
In addition, the lid on the primary conductor side is provided with a supply section and a discharge section that can circulate and supply cooling water inside the tubular case, and these supply section and discharge section have the function of supplying high-frequency current to the primary conductor. Therefore, the cooling water supply and discharge sections can have both the cooling water supply / discharge function and the high-frequency current supply function, and the mechanism of the transformer itself can be simplified and inexpensively configured. Can be done .

また、請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、コアの外側で筒状ケースの内側にリングコアが配設され、このリングコアの内側に一次導体が配設されているため、リングコアで各導体から放射される磁力線の筒状ケース外への漏洩が防止され、変成器自体の効率を一層高めることができると共に、筒状ケースを円筒形状とすることができて、使い勝手に優れた変成器を得ることができる
Further, according to the invention of claim 2 , in addition to the effect of the invention of claim 1 , a ring core is arranged inside the cylindrical case on the outside of the core, and a primary conductor is arranged inside the ring core. Since it is installed, the leakage of magnetic field lines radiated from each conductor by the ring core to the outside of the tubular case can be prevented, the efficiency of the transformer itself can be further improved, and the cylindrical case can be made into a cylindrical shape. It is possible to obtain a transformer with excellent usability .

また、請求項3に記載の発明によれば、請求項1または2に記載の発明の効果に加え、供給部と排出部が、二次導体で二分割状態とされた筒状ケース内の各空間に対応して配設されているため、筒状ケースの一方の空間を冷却水の供給空間とし他方の空間を排出空間として、筒状ケース内に冷却水を良好に循環流通(循環供給)させることができ、各導体の冷却効率を一層高めることができる。
Further, according to the invention of claim 3 , in addition to the effect of the invention of claim 1 or 2 , each of the supply part and the discharge part in the tubular case in which the supply part and the discharge part are divided into two by the secondary conductor. Since it is arranged corresponding to the space, one space of the tubular case is used as a cooling water supply space and the other space is used as a discharge space, and the cooling water is satisfactorily circulated and distributed in the tubular case (circulation supply). It is possible to further improve the cooling efficiency of each conductor.

さらに、請求項4に記載の発明によれば、請求項3に記載の発明の効果に加え、供給部と排出部を介して空間に供給される冷却水の水量や水圧等が、筒状ケース内の状態に応じて冷却水が当該筒状ケース内の一方の空間から他方の空間に循環流通するように設定されているため、筒状ケース内に冷却水を一層良好に循環流通させることができて、各導体やコア等の冷却効果をより一層高めることができる。
Further, according to the invention of claim 4 , in addition to the effect of the invention of claim 3 , the amount and pressure of the cooling water supplied to the space via the supply section and the discharge section are the tubular case. Since the cooling water is set to circulate and circulate from one space in the tubular case to the other space according to the internal state, it is possible to circulate and circulate the cooling water in the tubular case more satisfactorily. Therefore, the cooling effect of each conductor, core, etc. can be further enhanced.

また、請求項5に記載の発明によれば、請求項1ないし4に記載の発明の効果に加え、筒状ケースの二次導体側の開口端部を閉塞する蓋体を介して、パイプ状の加熱コイルが二次導体に電気的に接続され、この加熱コイルのパイプ内部に、筒状ケース内に供給された冷却水が二次導体側の蓋体等から循環供給されるため、筒状ケース内に供給された冷却水を有効利用しつつ、加熱コイルを効率的に冷却することができる。
Further, according to the invention of claim 5 , in addition to the effect of the invention of claims 1 to 4 , a pipe shape is provided through a lid that closes the opening end on the secondary conductor side of the tubular case. The heating coil of the above is electrically connected to the secondary conductor, and the cooling water supplied into the tubular case is circulated and supplied to the inside of the pipe of the heating coil from the lid on the secondary conductor side, so that the shape is tubular. The heating coil can be efficiently cooled while effectively utilizing the cooling water supplied in the case.

また、請求項6に記載の発明によれば、請求項1ないし5に記載の発明の効果に加え、一次導体が、板状、棒状、扁平状の中実導体を所定の間隔を有して巻回することで形成されるか、外周面を絶縁材で覆った導体を巻回することで形成されているため、導体として板状等の中実導体を使用することで、巻き数を最適最小に設定して加熱効率を一層高めることができ、また、被覆銅線のように外周面を絶縁材が覆った導体を使用することで、巻き数(巻き数比)を最大とし得て変成器自体の小型化を図ることができる。
Further, according to the invention of claim 6 , in addition to the effect of the invention of claims 1 to 5 , the primary conductor is a plate-shaped, rod-shaped, or flat-shaped solid conductor having a predetermined interval. Since it is formed by winding or by winding a conductor whose outer peripheral surface is covered with an insulating material, the number of turns is optimized by using a solid conductor such as a plate as a conductor. The heating efficiency can be further improved by setting it to the minimum, and by using a conductor whose outer peripheral surface is covered with an insulating material such as a coated copper wire, the number of turns (number of turns ratio) can be maximized and transformed. The size of the vessel itself can be reduced.

本発明に係わる誘導加熱用の出力変成器の一実施形態を示す概略断面図Schematic cross-sectional view showing an embodiment of an output transformer for induction heating according to the present invention. 同図1のA-A線矢視断面図FIG. 1 is a cross-sectional view taken along the line AA. 同図1のB-B線矢視断面図FIG. 1 is a cross-sectional view taken along the line BB. 同図1のC-C線矢視図FIG. 1C-C line arrow view 同その高周波電流と冷却水の流れを示す概念図Conceptual diagram showing the high frequency current and the flow of cooling water

以下、本発明を実施するための形態を図面に基づいて詳細に説明する。
図1~図5は、本発明に係わる誘導加熱用の出力変成器の一実施形態を示している。図1~図4に示すように、出力変成器1は、二次導体としての二次コイル2、一次導体としての一次コイル3、直方体形状のコア4、円環状のリングコア5、筒状ケース6及び加熱コイル7等を備えている。
Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings.
1 to 5 show an embodiment of an output transformer for induction heating according to the present invention. As shown in FIGS. 1 to 4, the output transformer 1 includes a secondary coil 2 as a secondary conductor, a primary coil 3 as a primary conductor, a rectangular parallelepiped core 4, an annular ring core 5, and a tubular case 6. And a heating coil 7 and the like are provided.

前記二次コイル2は、例えば中実状銅板により中央部分に開口2aを有する1ターンの略平板状に形成されると共に、その加熱コイル7側(図1の左側)の端部間には間隙2bが形成されて、平面視で略コ字状を呈している。この二次コイル2の開口2aには、前記直方体形状のコア4が上下(図1の表裏)方向に貫通状態で配設され、コア4の上下両端部は、二次コイル2の上下面から所定寸法突出している。このコア4の二次導体2からの上下の各突出部4aの外側に、例えば外周面が絶縁皮膜で覆われた銅線で形成された前記一次コイル3が略密着状態で所定回数巻回されている。 The secondary coil 2 is formed of, for example, a solid copper plate into a substantially flat plate shape for one turn having an opening 2a in the central portion, and a gap 2b is provided between the ends on the heating coil 7 side (left side in FIG. 1). Is formed and has a substantially U-shape in a plan view. The rectangular parallelepiped core 4 is arranged in the opening 2a of the secondary coil 2 in a vertical (front and back) direction, and the upper and lower ends of the core 4 are from the upper and lower surfaces of the secondary coil 2. It protrudes by a predetermined size. The primary coil 3 formed of a copper wire whose outer peripheral surface is covered with an insulating film is wound a predetermined number of times on the outside of each of the upper and lower protrusions 4a of the core 4 from the secondary conductor 2 in a substantially close contact state. ing.

また、一次コイル3の外側には、複数のリング状のコア単体5aを軸方向に連接することで形成された前記リングコア5が配設され、このリングコア5の外周面には、例えば樹脂製で断面円形の前記筒状ケース6(筒状パイプ)が嵌挿状態で配設されている。そして、筒状ケース6の両端部の開口6a、6bには、蓋体8、9がそれぞれ密閉(気密)状態で嵌装配設されており、これにより、図2に示すように、筒状ケース6内が平板状の二次コイル2を挟んで上部空間10(一方の空間)と下部空間11(他方の空間)とに二分割状態とされている。 Further, on the outside of the primary coil 3, the ring core 5 formed by connecting a plurality of ring-shaped core single units 5a in the axial direction is disposed, and the outer peripheral surface of the ring core 5 is made of, for example, resin. The tubular case 6 (cylindrical pipe) having a circular cross section is arranged in a fitted state. The lids 8 and 9 are fitted and arranged in the openings 6a and 6b at both ends of the tubular case 6 in a hermetically sealed (airtight) state, whereby, as shown in FIG. 2, the tubular case 6 is fitted and arranged. The inside of 6 is divided into an upper space 10 (one space) and a lower space 11 (the other space) with a flat plate-shaped secondary coil 2 interposed therebetween.

また、前記一対の蓋体8、9のうち、反加熱コイル7側(一次コイル側という)の蓋体8は、筒状ケース6の一次側の開口6aに気密状態で嵌装され、この蓋体8には、図1及び図4に示すように、冷却媒体としての冷却水を筒状ケース6内に循環供給(循環流通)するための、導体で形成された供給部としてのホースジョイント12と排出部としてのホースジョイント13が気密状態で配設されている。 Further, of the pair of lids 8 and 9, the lid 8 on the anti-heating coil 7 side (referred to as the primary coil side) is fitted in the opening 6a on the primary side of the tubular case 6 in an airtight state, and the lid is fitted. As shown in FIGS. 1 and 4, the body 8 has a hose joint 12 as a supply unit formed of a conductor for circulating and supplying (circulating and circulating) cooling water as a cooling medium in the cylindrical case 6. And the hose joint 13 as a discharge portion is arranged in an airtight state.

このホースジョイント12、13は、冷却水の供給用と排出用として使用されると共に、図1及び図5に示すように、両ホースジョイント12、13にトランジスタインバータ15からなる高周波発信機の出力端子が可撓性を有する銅網線等からなる出力ケーブル16を介してそれぞれ接続されている。なお、一対の出力ケーブル16は、図5に示す1本の可撓性チューブ17内に嵌挿状態で配設され、この可撓性チューブ17内には冷却水が流通して、可撓性チューブ17内の一対の出力ケーブル16が冷却されるようになっている。 The hose joints 12 and 13 are used for supplying and discharging cooling water, and as shown in FIGS. 1 and 5, the output terminals of a high-frequency transmitter including a transistor inverter 15 are connected to both hose joints 12 and 13. Are connected via an output cable 16 made of a flexible copper mesh wire or the like. The pair of output cables 16 are arranged in a flexible tube 17 shown in FIG. 5 in a fitted state, and cooling water flows through the flexible tube 17 to be flexible. The pair of output cables 16 in the tube 17 are designed to be cooled.

これにより、図1の2点鎖線で示すように、一対のホースジョイント12、13がトランジスタインバータ15と電気的に接続されて、高周波電流がホースジョイント12、13に供給(給電)可能に構成されると共に、同図の破線で示すように、一対のホースジョイント12、13と冷却水供給器18とが可撓性チューブ17を介して接続されて、冷却水供給器18の冷却水が可撓性チューブ17内に流通可能となっている。 As a result, as shown by the two-point chain line in FIG. 1, the pair of hose joints 12 and 13 are electrically connected to the transistor inverter 15 so that high-frequency current can be supplied (powered) to the hose joints 12 and 13. At the same time, as shown by the broken line in the figure, the pair of hose joints 12 and 13 and the cooling water supply device 18 are connected via the flexible tube 17, and the cooling water of the cooling water supply device 18 is flexible. It can be distributed in the sex tube 17.

一方、筒状ケース6の加熱コイル7側(二次コイル側という)の蓋体9には、図1及び図3に示すように、接続板20を介して前記加熱コイル7が配設されている。この加熱コイル7は、角銅パイプ(もしくは丸銅パイプ)で形成され、絶縁板19を介して圧接固定された平面視略L字形状のホルダー部7aと、このホルダー部7aの先端に設けられた例えば平面視円形のコイル部7bとで形成されている。 On the other hand, as shown in FIGS. 1 and 3, the heating coil 7 is arranged on the lid 9 on the heating coil 7 side (referred to as the secondary coil side) of the tubular case 6 via the connection plate 20. There is. The heating coil 7 is formed of a square copper pipe (or a round copper pipe), and is provided at a holder portion 7a having a substantially L-shape in a plan view and fixed by pressure contact via an insulating plate 19 and at the tip of the holder portion 7a. For example, it is formed of a circular coil portion 7b in a plan view.

前記ホルダー部7aの接続板20を含む蓋体9(以下、蓋体9等という)への一対の固定部7a1は、蓋体9等の外面に密着状態にされると共に、図3に示すように、各固定部7a1の基部7a2が、蓋体9等に設けた開口9aを介して、筒状ケース6内に位置する前記二次コイル2の間隙2b端部にロー付け固着されている。これにより、二次コイル2と加熱コイル7が略ループ状に電気的に直列接続されている。 The pair of fixing portions 7a1 to the lid body 9 (hereinafter referred to as the lid body 9 and the like) including the connection plate 20 of the holder portion 7a are brought into close contact with the outer surface of the lid body 9 and the like, and as shown in FIG. The base portion 7a2 of each fixing portion 7a1 is brazed and fixed to the gap 2b end of the secondary coil 2 located in the tubular case 6 via the opening 9a provided in the lid 9 or the like. As a result, the secondary coil 2 and the heating coil 7 are electrically connected in series in a substantially loop shape.

また、各固定部7aの基端部7a3は、それぞれ上下逆方向に延設されてその先端に開口7cが設けられ、この開口7cが蓋体9等に設けた例えば縦長の前記開口9aと介して筒状ケース6内に連通することで、両開口7cが筒状ケース6の上部空間10及び下部空間11にそれぞれ連通している。これにより、筒状ケース6と加熱コイル7のパイプ空間とに冷却水の流路が形成されている。 Further, the base end portion 7a3 of each fixing portion 7a is extended in an upside-down direction, and an opening 7c is provided at the tip thereof, and the opening 7c is provided through, for example, the vertically long opening 9a provided in the lid 9 or the like. By communicating with the inside of the tubular case 6, both openings 7c communicate with the upper space 10 and the lower space 11 of the tubular case 6, respectively. As a result, a cooling water flow path is formed between the tubular case 6 and the pipe space of the heating coil 7.

なお、加熱コイル7と二次コイル2及び内部空間10、11との接続は、気密状態とされることは言うまでもない。また、加熱コイル7の基端部7a3の開口7cに連通する蓋体9の開口9cは、加熱コイル7への冷却水の供給及び加熱コイル7からの冷却水の排出を良好にするために、例えば断面角錐(もしくは断面円錐)形状として、蓋体9の上部空間10及び下部空間11側の面積を大きく設定することが好ましい。 Needless to say, the connection between the heating coil 7 and the secondary coil 2 and the internal spaces 10 and 11 is in an airtight state. Further, the opening 9c of the lid 9 communicating with the opening 7c of the base end portion 7a3 of the heating coil 7 is provided in order to improve the supply of cooling water to the heating coil 7 and the discharge of cooling water from the heating coil 7. For example, it is preferable to set a large area on the upper space 10 and the lower space 11 side of the lid 9 as a cross-sectional pyramid (or cross-sectional cone) shape.

さらに、二次コイル2と加熱コイル7の電気的な接続も、板体からなる二次コイル2の加熱コイル7側の両端部に円柱状の突起を設け、この突起を蓋体9等の開口に貫通させて加熱コイル7と接続するようにしても良い。また、加熱コイル7は、メンテナンス等のために出力変成器本体(筒状ケース6の蓋体9等)に対して着脱可能に接続することが好ましいため、蓋体9と加熱コイル7の固定部7a1との間に、前述した接続板20が配設されて、蓋体9と加熱コイル7が電気的及び機械的に着脱可能に接続固定されるようになっている。この接続板20の構成は、図示した例に限定されず、例えば適宜形状及び構成の接続板20を採用できる。 Further, for the electrical connection between the secondary coil 2 and the heating coil 7, columnar protrusions are provided at both ends of the secondary coil 2 made of a plate on the heating coil 7 side, and these protrusions are opened to the lid 9 or the like. It may be connected to the heating coil 7 by penetrating the coil. Further, since it is preferable that the heating coil 7 is detachably connected to the output transformer main body (the lid 9 of the tubular case 6 or the like) for maintenance or the like, the fixing portion of the lid 9 and the heating coil 7 is fixed. The connection plate 20 described above is disposed between the 7a1 and the lid 9 and the heating coil 7 are electrically and mechanically detachably connected and fixed. The configuration of the connection plate 20 is not limited to the illustrated example, and for example, a connection plate 20 having an appropriate shape and configuration can be adopted.

図5は、高周波電流の流れと冷却水の流通経路を模式的に示している。すなわち、高周波電流は、実線イで示すように一次コイル3を流れ、二次コイル2に誘起された電流が加熱コイル7に供給される。また、破線ロで示すように、蓋体8のホースジョイント12から上部空間10内に供給された冷却水は、その多くが二次コイル2の前記間隙2bや二次コイル2とコア4やリングコア5との隙間(図示せず)等を介して下部空間11内に流入する。 FIG. 5 schematically shows the flow of high-frequency current and the flow path of cooling water. That is, the high-frequency current flows through the primary coil 3 as shown by the solid wire a, and the current induced in the secondary coil 2 is supplied to the heating coil 7. Further, as shown by the broken line b, most of the cooling water supplied from the hose joint 12 of the lid 8 into the upper space 10 is the gap 2b of the secondary coil 2 or the secondary coil 2 and the core 4 or the ring core. It flows into the lower space 11 through a gap (not shown) or the like with 5.

また、冷却水の一部は、前記蓋体9等の一方の開口及び加熱コイル7の一方の基端部7a3の開口7cを介して加熱コイル7の銅パイプ内の流通し、加熱コイル7内に流通した冷却水は、加熱コイル6の他方の基端部7a3の開口7c、蓋体9等の他方の開口から筒状ケース6の下部空間11内に戻される。つまり、冷却水が加熱コイル内7に循環供給されることになる。 Further, a part of the cooling water circulates in the copper pipe of the heating coil 7 through one opening of the lid 9 and the like and the opening 7c of one base end portion 7a3 of the heating coil 7, and is inside the heating coil 7. The cooling water flowing through the heating coil 6 is returned to the lower space 11 of the tubular case 6 through the opening 7c of the other base end 7a3 of the heating coil 6 and the other opening of the lid 9 and the like. That is, the cooling water is circulated and supplied to the heating coil 7.

ところで、加熱コイル7の銅パイプ内への冷却水の循環供給は、蓋体9等に開口を設けて各内部空間10、11と加熱コイル7の固定部7a1(基端部7a3)とを連通させる構成に限らず、例えば次のように構成することもできる。すなわち、蓋体8のホースジョイント12、13の蓋体8内側に図示しない分岐部を設け、この分岐部の一方(他方は各空間10、11に連通)に冷却水パイプ(図示せず)を接続し、この冷却水パイプの他端を蓋体9等の開口を介して加熱コイル7の基端部7a3の開口7cに直接接続することで、冷却水をホースジョイント12、13と冷却水パイプを介して加熱コイル7に循環供給するようにしても良い。 By the way, in order to circulate and supply the cooling water into the copper pipe of the heating coil 7, an opening is provided in the lid 9 or the like to communicate the internal spaces 10 and 11 with the fixing portion 7a1 (base end portion 7a3) of the heating coil 7. Not limited to the configuration to be made, for example, it can be configured as follows. That is, a branch portion (not shown) is provided inside the hose joints 12 and 13 of the lid body 8, and a cooling water pipe (not shown) is provided in one of the branch portions (the other communicates with the spaces 10 and 11). By connecting and directly connecting the other end of the cooling water pipe to the opening 7c of the base end portion 7a3 of the heating coil 7 through the opening of the lid 9 or the like, the cooling water is directly connected to the hose joints 12 and 13 and the cooling water pipe. It may be circulated and supplied to the heating coil 7 via the above.

次に、このように構成された出力変成器1の使用方法及び動作について説明する。先ず、出力変成器1は、トランジスタインバータ15や冷却水供給器18が組み込まれた高周波誘導加熱装置に前記可撓性チューブ17で接続されて使用される。このとき、可撓性チュブ17内の出力ケーブル16がトランジスタインバータ15の出力端子に電気的に接続され、この一対の出力ケーブル16が内蔵された可撓性チューブ17を、冷却水供給器18に気密状態で接続することで可撓性チューブ17内に冷却水が循環流通可能に設定される。 Next, the usage and operation of the output transformer 1 configured in this way will be described. First, the output transformer 1 is used by being connected to a high-frequency induction heating device incorporating a transistor inverter 15 and a cooling water supply device 18 by the flexible tube 17. At this time, the output cable 16 in the flexible tube 17 is electrically connected to the output terminal of the transistor inverter 15, and the flexible tube 17 in which the pair of output cables 16 is built is connected to the cooling water supply device 18. By connecting in an airtight state, the cooling water is set to be circulated and circulated in the flexible tube 17.

なお、冷却水供給器18の循環ポンプから可撓性チューブ17内に供給される冷却水の水量、水圧等は、出力変成器1の前記上部空間10と下部空間11の形態としての、一次コイル3の巻数や巻き状態、コア4の大きさ、二次コイル2の厚さ、筒状ケース6の内径等(すなわち各空間10、11の隙間状態)に応じて、各空間10、11内に良好な冷却水の流れが生成されるように予め設定される。 The amount, water pressure, etc. of the cooling water supplied from the circulation pump of the cooling water supply device 18 into the flexible tube 17 are the primary coils in the form of the upper space 10 and the lower space 11 of the output transformant 1. Depending on the number of turns and winding state of 3, the size of the core 4, the thickness of the secondary coil 2, the inner diameter of the tubular case 6 (that is, the gap state of the spaces 10 and 11), etc., in each of the spaces 10 and 11. Preconfigured to produce good cooling water flow.

この状態で、出力変成器1の加熱コイル7のコイル部7b内に、例えば焼入れするワークとしての被加熱物を位置させて、トランジスタインバータ15と冷却水供給器18を作動させる。トランジスタインバータ15が作動すると、高周波電流が出力ケーブル16、ホースジョイント12、13を介して一次コイル3に供給され、この一次コイル3への通電(給電)により、コア4を介して結合されている二次コイル2に巻き数比に応じた大電流が誘起される。この大電流は、二次コイル2に接続されている加熱コイル7のコイル部7bに供給され、このコイル部7bへの通電により、被加熱物に渦電流が誘起されて、該被加熱物が誘導加熱される。 In this state, for example, an object to be heated as a work to be quenched is positioned in the coil portion 7b of the heating coil 7 of the output transformer 1, and the transistor inverter 15 and the cooling water supply device 18 are operated. When the transistor inverter 15 operates, a high-frequency current is supplied to the primary coil 3 via the output cable 16, hose joints 12, and 13, and is coupled via the core 4 by energizing (feeding) the primary coil 3. A large current corresponding to the turns ratio is induced in the secondary coil 2. This large current is supplied to the coil portion 7b of the heating coil 7 connected to the secondary coil 2, and the energization of the coil portion 7b induces an eddy current in the object to be heated, so that the object to be heated is generated. Induction heating.

また、トランジスタインバータ15の作動と同時に冷却水供給器18を作動させることで、冷却水が可撓性チューブ17から、一方のホースジョイント12、上部空間10、蓋体9等の開口及び加熱コイル7の一方の固定部7a1(基端部7a3)の開口7c、コイル部7b、加熱コイル7の他方の固定部7a1(基端部7a3)の開口7c及び蓋体9等の他方の開口、下部空間11、他方のホースジョイント13、可撓性チューブ17と流通、すなわち冷却水が出力変成器1に循環供給される。これにより、高周波電流の通電により発熱し易い一次コイル3、二次コイル2及び加熱コイル7等が冷却されて、発熱による誘導加熱効率の低下が抑制されることになる。 Further, by operating the cooling water supply device 18 at the same time as the operation of the transistor inverter 15, the cooling water flows from the flexible tube 17, the opening of one hose joint 12, the upper space 10, the lid 9, etc., and the heating coil 7. The opening 7c of one fixing portion 7a1 (base end portion 7a3), the coil portion 7b, the opening 7c of the other fixing portion 7a1 (base end portion 7a3) of the heating coil 7, and the other opening of the lid 9 and the like, the lower space. 11. The other hose joint 13, the flexible tube 17, and the circulation, that is, the cooling water is circulated and supplied to the output transformer 1. As a result, the primary coil 3, the secondary coil 2, the heating coil 7, and the like, which tend to generate heat due to the energization of the high frequency current, are cooled, and the decrease in the induction heating efficiency due to the heat generation is suppressed.

つまり、前記出力変成器1の場合、円筒状の筒状ケース6内に一次コイル3、二次コイル2、コア4、リングコア5等を密閉内蔵状態とし、筒状ケース6内の上部空間10及び下部空間11内に冷却水を循環流通させることで、各コイル2、3や各コア4、5を冷却水中に浸漬状態として冷却するようにしている。特に、筒状ケース6を平板状の二次コイル2で二分割状態として上部空間10と下部空間11を形成し、上部空間を10を冷却水供給用とし下部空間11を冷却水排出用として使用したり、冷却水の水量や水圧等を筒状ケース6の内部構造に対応した所定値に設定することで、各コイル2、3やコア4、5等が内蔵された筒状ケース6内に冷却水を良好(スムーズ)に循環流通できるようにしている。 That is, in the case of the output transformant 1, the primary coil 3, the secondary coil 2, the core 4, the ring core 5, etc. are sealed and built in the cylindrical tubular case 6, and the upper space 10 in the cylindrical case 6 and By circulating and circulating the cooling water in the lower space 11, each coil 2, 3 and each core 4, 5 are cooled in the cooling water in a state of being immersed. In particular, the tubular case 6 is divided into two by a flat plate-shaped secondary coil 2 to form an upper space 10 and a lower space 11, and the upper space 10 is used for supplying cooling water and the lower space 11 is used for discharging cooling water. By setting the amount of cooling water, water pressure, etc. to predetermined values corresponding to the internal structure of the tubular case 6, the inside of the tubular case 6 in which each coil 2, 3, core 4, 5, etc. is built. The cooling water can be circulated and circulated smoothly.

このように、前記出力変成器1によれば、二次コイル2中央部の開口2aに貫通状態で配設されたコア4、このコア4の二次コイル2からの突出部4a外側に巻回配設された一次コイル3、及び筒状ケース6と蓋体8、9、加熱コイル7等を備え、筒状ケース6の一方の開口端部を閉塞する蓋体8を介して、密閉状態の筒状ケース6内に冷却水を循環流通することで、筒状ケース6内に配設された二次コイル2や一次コイル3等が冷却可能に構成されているため、各コイル2、3等を筒状ケース6内の冷却水に浸漬状態として冷却できて、コイル2、3として銅パイプ以外の各種形態の導体の使用が可能となる。 As described above, according to the output modifier 1, the core 4 is arranged in a penetrating state in the opening 2a at the center of the secondary coil 2, and the core 4 is wound around the protruding portion 4a from the secondary coil 2. A sealed primary coil 3, a tubular case 6, lids 8, 9, a heating coil 7, and the like are provided, and the tubular case 6 is sealed via a lid 8 that closes one open end of the tubular case 6. Since the secondary coil 2 and the primary coil 3 arranged in the tubular case 6 are configured to be coolable by circulating and circulating the cooling water in the tubular case 6, each coil 2, 3 etc. Can be cooled by being immersed in the cooling water in the tubular case 6, and various forms of conductors other than the copper pipe can be used as the coils 2 and 3.

その結果、特に巻き数の多い一次コイル3の効果的な冷却が可能であると共に、各コイル2、3に効率的な誘導加熱状態が容易に得られ、出力変成器1自体の効率を十分に高めること等ができる。また、冷却水を従来のように例えば巻き数が多く流路の長い細いパイプ内に流通させる必要がないことから、冷却水を循環流通させるための構成が簡略化されて、出力変成器1を安価に形成し得ると共に、低圧の冷却水を使用できて省エネ的にも優れた出力変成器1を得ることができる。 As a result, it is possible to effectively cool the primary coil 3 having a particularly large number of turns, and an efficient induction heating state can be easily obtained for each coil 2 and 3, and the efficiency of the output transformer 1 itself is sufficiently high. It can be enhanced. Further, since it is not necessary to circulate the cooling water in a thin pipe having a large number of turns and a long flow path as in the conventional case, the configuration for circulating and circulating the cooling water is simplified, and the output modifier 1 is provided. It is possible to obtain an output transformer 1 which can be formed at low cost, can use low-pressure cooling water, and is excellent in energy saving.

また、コア4の外側で円筒状の筒状ケース6の内側にリングコア5が配設され、このリングコア5の内側に一次コイル3が配設されているため、リングコア5で各コイル2、3から放射される磁力線の筒状ケース6外への漏洩が防止され、出力変成器1自体の効率を一層高めることができると共に、筒状ケース6を円筒形状とすることができて、冷却水が低圧の場合でも、冷却水の筒状ケース6内での滞留を防止できて循環流通が良好となり、かつ使い勝手に優れた出力変成器1を容易に得ることができる。 Further, since the ring core 5 is arranged on the outside of the core 4 and inside the cylindrical tubular case 6, and the primary coil 3 is arranged on the inside of the ring core 5, the ring core 5 is used from each coil 2 and 3. Leakage of the radiated magnetic field lines to the outside of the tubular case 6 can be prevented, the efficiency of the output transformer 1 itself can be further improved, and the cylindrical case 6 can be formed into a cylindrical shape, so that the cooling water has a low pressure. Even in this case, it is possible to easily obtain the output transformer 1 which can prevent the cooling water from staying in the cylindrical case 6, improve the circulation and circulation, and have excellent usability.

また、一次コイル3側の蓋体8に、筒状ケース6内に冷却水を循環供給可能なホースジョイント12とホースジョイント13が配設され、このホースジョイント12、13が一次コイル3に高周波電流を供給可能な機能を有するため、ホースジョイント12、13に、冷却水の供給排出機能と高周波電流の供給機能の両機能を持たせることができて、出力変成器1の機構を簡略化してより安価に構成することができる。 Further, a hose joint 12 and a hose joint 13 capable of circulating and supplying cooling water in the tubular case 6 are arranged on the lid 8 on the primary coil 3 side, and the hose joints 12 and 13 connect the high frequency current to the primary coil 3. Since the hose joints 12 and 13 have both a function of supplying and discharging cooling water and a function of supplying high-frequency current, the mechanism of the output transformer 1 can be simplified. It can be configured inexpensively.

さらに、ホースジョイント12、13が、略板状の二次コイル2で二分割状態とされた筒状ケース6内の上部空間10と下部空間11にそれぞれ対応して配設されているため、筒状ケース6の上部空間10を冷却水の供給空間とし下部空間11を排出空間とし得て、筒状ケース6内に冷却水を良好に循環流通させることができる。特に、ホースジョイント12、13を介して各空間10、11に供給される冷却水の水量や水圧を、筒状ケース6内の状態に応じて冷却水が当該筒状ケース6内の上部空間10から下部空間11に循環流通(循環供給)するように設定されていることから、筒状ケース6内に冷却水を一層良好に循環流通させることができて、各コイル2、3やコア4、5等の冷却効果をより十分に高めることができる。 Further, since the hose joints 12 and 13 are arranged corresponding to the upper space 10 and the lower space 11 in the tubular case 6 which is divided into two by the substantially plate-shaped secondary coil 2, the cylinder is formed. The upper space 10 of the shape case 6 can be used as a cooling water supply space and the lower space 11 can be used as a discharge space, so that the cooling water can be satisfactorily circulated and circulated in the cylindrical case 6. In particular, the amount and pressure of the cooling water supplied to the spaces 10 and 11 via the hose joints 12 and 13 is adjusted according to the state inside the tubular case 6, and the cooling water is applied to the upper space 10 in the tubular case 6. Since it is set to circulate and circulate (circulate and supply) from the lower space 11 to the lower space 11, the cooling water can be circulated and circulated more smoothly in the tubular case 6, and the coils 2, 3 and the core 4 can be circulated. The cooling effect of 5 or the like can be sufficiently enhanced.

また、筒状ケース6の開口端部を閉塞する蓋体9の開口を介して、パイプ状の加熱コイル7が二次コイル2に電気的に接続され、この加熱コイル7のパイプ内部に、筒状ケース6内に供給された冷却水が循環流通するため、筒状ケース6内に供給された冷却水を有効利用しつつ加熱コイル7を効果的に冷却することができる。また、筒状ケース6の一次コイル側の蓋体8のホースジョイント12、13から専用のパイプを介して加熱コイル7のパイプ内部に直接循環供給するようにすれば、加熱コイル7の冷却効果をより一層高めることができる。また、一次コイル3が、被覆銅線のように外周面を絶縁材が覆った導体を使用することで、巻き数を最大とし得て出力変成器1自体の小型化を図ることができる。 Further, a pipe-shaped heating coil 7 is electrically connected to the secondary coil 2 through the opening of the lid 9 that closes the opening end of the cylindrical case 6, and a cylinder is formed inside the pipe of the heating coil 7. Since the cooling water supplied in the cylindrical case 6 circulates and circulates, the heating coil 7 can be effectively cooled while effectively utilizing the cooling water supplied in the cylindrical case 6. Further, if the hose joints 12 and 13 of the lid 8 on the primary coil side of the tubular case 6 are directly circulated and supplied to the inside of the pipe of the heating coil 7 via a dedicated pipe, the cooling effect of the heating coil 7 can be obtained. It can be further enhanced. Further, by using a conductor in which the outer peripheral surface is covered with an insulating material such as a coated copper wire, the primary coil 3 can maximize the number of turns and can reduce the size of the output transformer 1 itself.

なお、本発明に係わる前記一次コイル3や二次コイル2の形態は、絶縁被覆された銅線(電線)の使用に限らず、例えば一次コイル3を、銅の板状、棒状、扁平状の中実導体として、所定の間隔を有して巻回することで形成することもできる。この場合は、巻き数を必要最小最適に設定することができたり、導体の表面を流れる電流を増大させたり表面の冷却効率を向上させて、出力変成器1による加熱効率を一層高めることが等ができる。 The form of the primary coil 3 and the secondary coil 2 according to the present invention is not limited to the use of an insulatingly coated copper wire (electric wire). For example, the primary coil 3 is made of a copper plate, rod, or flat. It can also be formed as a solid conductor by winding it at a predetermined interval. In this case, the number of turns can be set to the minimum and optimum, the current flowing on the surface of the conductor can be increased, the cooling efficiency of the surface can be improved, and the heating efficiency of the output transformer 1 can be further improved. Can be done.

また、加熱コイル7のコイル部7bの形態も図示した例に限定されず、被加熱物の形態に応じて適宜の構造を採用することができる。さらに、前記コア4も、直方体形状のコア4を一つ使用する構成に限らず、直方体形状あるいは薄板形状のコア4を複数個筒状ケース6の軸方向に連設するようにしても良く、この場合は、例えば筒状ケース6の外径を小さくかつ長さを長くすることができて、より使い勝手に優れた出力変成器1を得ることができる。 Further, the form of the coil portion 7b of the heating coil 7 is not limited to the illustrated example, and an appropriate structure can be adopted depending on the form of the object to be heated. Further, the core 4 is not limited to the configuration in which one rectangular parallelepiped-shaped core 4 is used, and a plurality of rectangular parallelepiped-shaped or thin plate-shaped cores 4 may be continuously provided in the axial direction of the tubular case 6. In this case, for example, the outer diameter of the tubular case 6 can be made smaller and the length can be made longer, and the output transformer 1 having better usability can be obtained.

また、本発明に係わる出力変成器1においては、筒状ケース6内に内蔵される各コイル2、3やコア4、5の形態によっては、筒状ケース6内に適宜形状の遮蔽板やフィン等(図示せず)を配設して冷却水の循環流通を促進させるようにしても良い。この場合、筒状ケース6内に比較的大きな空間がある場合は、空間内に渦巻き状の流れを生成し得るように遮蔽板やフィンを配設することが好ましい。 Further, in the output transformer 1 according to the present invention, depending on the form of the coils 2, 3 and the cores 4, 5 built in the tubular case 6, a shielding plate or fin having an appropriate shape in the tubular case 6 Etc. (not shown) may be arranged to promote the circulation and circulation of the cooling water. In this case, when there is a relatively large space in the cylindrical case 6, it is preferable to dispose a shielding plate or fins so that a spiral flow can be generated in the space.

さらに、前記実施形態においては、リングコア5の外周側に筒状ケース6を密着状態で嵌挿したが、例えばリングコア5の外周面と筒状ケースの内面間に所定の隙間を確保し、この隙間内にも冷却水を流通可能に構成しても良い。このようにすれば、リングコア5の外周面側も冷却水で冷却できると共に、冷却水に筒状ケース6に衝撃が加わった場合の緩衝材としての機能を持たせることもできる。 Further, in the above embodiment, the tubular case 6 is fitted and inserted in close contact with the outer peripheral side of the ring core 5, but for example, a predetermined gap is secured between the outer peripheral surface of the ring core 5 and the inner surface of the tubular case, and this gap is secured. Cooling water may be configured to be circulated inside. By doing so, the outer peripheral surface side of the ring core 5 can also be cooled by the cooling water, and the cooling water can also have a function as a cushioning material when an impact is applied to the tubular case 6.

また、前記実施形態における、ホースジョイント12、13の位置や個数、筒状ケース6の形態、各蓋体8、9の形態、一次コイル3や二次コイル2の巻き数等は一例であって、例えばホースジョイントの個数を増やしたり、筒状ケース6を角筒状としたり、蓋体8、9を二重構造として筒状ケース6内の気密性を一層高める等、本発明に係わる各発明の要旨を逸脱しない範囲で適宜に変更することができる。 Further, the positions and numbers of the hose joints 12 and 13, the form of the cylindrical case 6, the form of the lids 8 and 9, the number of turns of the primary coil 3 and the secondary coil 2 and the like in the above embodiment are examples. For example, the inventions related to the present invention include increasing the number of hose joints, making the tubular case 6 into a square cylinder, and making the lids 8 and 9 a double structure to further improve the airtightness inside the tubular case 6. It can be changed as appropriate without departing from the gist of.

本発明は、各種形状の被加熱物の外面や内面等を誘導加熱する際に使用される可搬型の出力変成器に好適に使用可能であるが、誘導加熱装置内に固定的に配設される出力変成器にも利用可能である。 INDUSTRIAL APPLICABILITY The present invention can be suitably used for a portable output transformer used for inductively heating the outer surface, inner surface, etc. of objects to be heated of various shapes, but the present invention is fixedly arranged in an induction heating device. It can also be used for output transformers.

1・・・出力変成器、2・・・二次コイル、2a・・・開口、2b・・・間隙、3・・・一次コイル、4・・・コア、4a・・・突出部、5・・・リングコア、5a・・・コア単体、6・・・筒状ケース、6a、6b・・・開口、7・・・加熱コイル、7a・・・ホルダー部、7a1・・・固定部、7a2・・・基部、7a3・・・基端部、7b・・・コイル部、7c・・・開口、8、9・・・蓋体、9a・・・開口、10・・・上部空間、11・・・下部空間、12、13・・・ホースジョイント、15・・・トランジスタインバータ、16・・・出力ケーブル、17・・・可撓性チューブ、18・・・冷却水供給器、19・・・絶縁板、20・・・接続板。 1 ... Output transformer, 2 ... Secondary coil, 2a ... Opening, 2b ... Gap, 3 ... Primary coil, 4 ... Core, 4a ... Projection, 5, ... Ring core, 5a ... Core unit, 6 ... Cylindrical case, 6a, 6b ... Opening, 7 ... Heating coil, 7a ... Holder part, 7a1 ... Fixed part, 7a2 ... .. base, 7a3 ... base end, 7b ... coil, 7c ... opening, 8, 9 ... lid, 9a ... opening, 10 ... upper space, 11 ...・ Lower space, 12, 13 ... hose joint, 15 ... transistor inverter, 16 ... output cable, 17 ... flexible tube, 18 ... cooling water supply device, 19 ... insulation Board, 20 ... Connection board.

Claims (6)

中央部分に開口を有し略板状に形成されて被加熱物に応じた形態の加熱コイルが接続される二次導体と、該二次導体の開口に貫通状態で配設されたコアと、該コアの前記二次導体からの突出部側に所定回数巻回配設された一次導体と、前記二次導体、コア及び一次導体の外側を覆う筒状ケースと、該筒状ケースの一次導体側の開口端部及び二次導体側の開口端部を閉塞する一対の蓋体と、を備え、
前記一次導体側の開口端部を閉塞する蓋体に、前記筒状ケース内に冷却水を循環供給可能な供給部と排出部が配設されて密閉状態の前記筒状ケース内に冷却水を循環供給することで、当該筒状ケース内に配設された前記一次導体が冷却可能に構成されると共に、前記供給部と排出部が前記一次導体に高周波電流を供給可能な機能を有することを特徴とする誘導加熱用の出力変成器。
A secondary conductor having an opening in the central portion and formed in a substantially plate shape to which a heating coil having a shape corresponding to the object to be heated is connected, and a core arranged in a penetrating state through the opening of the secondary conductor. A primary conductor that is wound and arranged a predetermined number of times on the protruding portion side of the core from the secondary conductor, a tubular case that covers the outside of the secondary conductor, the core, and the primary conductor, and a primary conductor of the tubular case. A pair of lids that close the open end on the side and the open end on the secondary conductor side .
A supply unit and a discharge unit capable of circulating and supplying cooling water are arranged in the tubular case on a lid that closes the opening end on the primary conductor side, and the cooling water is supplied into the sealed tubular case. By circulating the supply, the primary conductor arranged in the tubular case is configured to be coolable, and the supply unit and the discharge unit have a function of supplying a high frequency current to the primary conductor . A characteristic output transformer for induction heating.
前記コアの外側で前記筒状ケースの内側にリングコアが配設され、該リングコアの内側に前記一次導体が配設されていることを特徴とする請求項1に記載の誘導加熱用の出力変成器。 The output transformer for induction heating according to claim 1, wherein the ring core is disposed on the outside of the core and inside the tubular case, and the primary conductor is disposed on the inside of the ring core. .. 前記供給部と排出部は、前記二次導体で二分割状態とされた前記筒状ケース内の各空間に対応して配設されていることを特徴とする請求項1または2に記載の誘導加熱用の出力変成器。 The induction according to claim 1 or 2, wherein the supply unit and the discharge unit are arranged corresponding to each space in the tubular case divided into two by the secondary conductor. Output transformer for heating. 前記供給部を介して前記空間に供給される冷却水の水量や水圧は、前記筒状ケース内の状態に応じて当該筒状ケース内の一方の空間から他方の空間に循環流通するように設定されていることを特徴とする請求項3に記載の誘導加熱用の出力変成器。 The amount and pressure of the cooling water supplied to the space through the supply unit are set so as to circulate and circulate from one space in the tubular case to the other space according to the state in the tubular case. The output modifier for induction heating according to claim 3, wherein the device is characterized by the above. 前記筒状ケースの二次導体側の開口端部を閉塞する蓋体を介して、前記加熱コイルのパイプ状の二次導体に電気的に接続されると共に、該加熱コイルのパイプ内部に、前記供給部から前記筒状ケース内に供給された冷却水が循環供給されることを特徴とする請求項1ないし4のいずれかに記載の誘導加熱用の出力変成器。 The tubular case is electrically connected to the pipe-shaped secondary conductor of the heating coil via a lid that closes the opening end on the secondary conductor side, and inside the pipe of the heating coil. The output transformer for induction heating according to any one of claims 1 to 4, wherein the cooling water supplied from the supply unit into the tubular case is circulated and supplied . 前記一次導体は、板状、棒状、扁平状の中実導体を所定の間隔を有して巻回することで形成されるか、外周面を絶縁材で覆った導体を巻回することで形成されていることを特徴とする請求項1ないし5のいずれかに記載の誘導加熱用の出力変成器。 The primary conductor is formed by winding a plate-shaped, rod-shaped, or flat solid conductor at a predetermined interval, or by winding a conductor whose outer peripheral surface is covered with an insulating material. The output transformer for induction heating according to any one of claims 1 to 5, wherein the output transformer is characterized in that .
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