JP7073180B2 - Cold heading method for caulking nuts and caulking nuts - Google Patents

Cold heading method for caulking nuts and caulking nuts Download PDF

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JP7073180B2
JP7073180B2 JP2018079245A JP2018079245A JP7073180B2 JP 7073180 B2 JP7073180 B2 JP 7073180B2 JP 2018079245 A JP2018079245 A JP 2018079245A JP 2018079245 A JP2018079245 A JP 2018079245A JP 7073180 B2 JP7073180 B2 JP 7073180B2
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JP2019184038A (en
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桂一 高野
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ボーセイキャプティブ株式会社
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この発明は、ねじ穴(めねじ)加工ができない板状部材(被取付部材)にかしめ固定され、ねじ(例えば、丸平子ねじ等)又はボルトが螺合されるようになっているかしめナット、及びその冷間圧造方法に関するものである。 In the present invention, a caulking nut, which is caulked and fixed to a plate-shaped member (attached member) that cannot be machined with a screw hole (female screw), and a screw (for example, a round flat head screw) or a bolt is screwed into the caulking nut. And its cold heading method.

従来から、ねじ穴加工ができない板状部材(鋼板やアルミ板等の被取付部材)にかしめナットをかしめ固定し、このかしめナットとこのかしめナットに螺合されるねじ(丸平小ねじ等)又はボルトとによって板状部材に他の構造物(電子部品支持パネル、プリント基板等)を締め付け固定する技術が知られている。 Conventionally, a caulking nut is caulked and fixed to a plate-shaped member (attached member such as a steel plate or an aluminum plate) that cannot be machined with a screw hole, and the caulking nut and a screw screwed into the caulking nut (round flat machine screw, etc.). Alternatively, a technique of tightening and fixing other structures (electronic component support panel, printed circuit board, etc.) to a plate-shaped member with bolts is known.

図5は、このようなかしめナット101を示すものである。この図5に示すように、かしめナット101は、ねじ穴(めねじ)102が形成された略円筒形状のものであり、ナット本体部103の一端側にかしめ固定部104が形成されている。このかしめ固定部104は、板状の被取付部材105のナット取付穴106に係合されるパイロット部分107と、被取付部材105のナット取付穴106の周縁に圧入される圧入固定部分108とを有している(図6(a)参照)。このうち、パイロット部分107は、被取付部材105のナット取付穴106に僅かな隙間をもって係合する逆テーパ状の略円筒形であり、軸方向先端面(図5(b)の左側端面)110の外径寸法が最も大きく、根元側(図5(b)における軸線CLに沿った右側)へ向かうにしたがって外形寸法が漸減するようになっている(アンダーカットになっている)。圧入固定部分108は、パイロット部分107に隣接して位置し、その外径寸法がパイロット部分107の外径寸法及び被取付部材105の穴106の寸法よりも大きく、ナット本体部103の外径寸法よりも小さくなっており、全周に沿って略三角状の溝111が連続して形成されている(図5(a)参照)。また、このかしめナット101は、かしめ固定部104の軸線CLに沿った長さが被取付部材105の板厚寸法よりもやや短く形成されている。なお、溝111は、軸線CLに沿った方向へ延びるセレーション溝である。 FIG. 5 shows such a caulking nut 101. As shown in FIG. 5, the caulking nut 101 has a substantially cylindrical shape in which a screw hole (female screw) 102 is formed, and a caulking fixing portion 104 is formed on one end side of the nut main body portion 103. The caulking fixing portion 104 has a pilot portion 107 engaged with the nut mounting hole 106 of the plate-shaped mounted member 105 and a press-fit fixing portion 108 press-fitted into the peripheral edge of the nut mounting hole 106 of the mounted member 105. Has (see FIG. 6 (a)). Of these, the pilot portion 107 has a substantially cylindrical shape with a reverse taper that engages with the nut mounting hole 106 of the mounted member 105 with a slight gap, and is an axial tip surface (left end surface of FIG. 5B) 110. The outer diameter dimension is the largest, and the outer diameter dimension gradually decreases toward the root side (the right side along the axis CL in FIG. 5B) (undercut). The press-fitting fixing portion 108 is located adjacent to the pilot portion 107, and its outer diameter dimension is larger than the outer diameter dimension of the pilot portion 107 and the dimension of the hole 106 of the mounted member 105, and the outer diameter dimension of the nut main body portion 103. A substantially triangular groove 111 is continuously formed along the entire circumference (see FIG. 5A). Further, the caulking nut 101 is formed so that the length of the caulking fixing portion 104 along the axis CL is slightly shorter than the plate thickness dimension of the attached member 105. The groove 111 is a serration groove extending in the direction along the axis CL.

このような形状のかしめナット101は、図6(a)に示すように、パイロット部分107を被取付部材105のナット取付穴106に挿入し、圧入固定部分108の端面112を被取付部材105の表面113に押し当て、被取付部材105の裏面114に押し当てた当て金(下型)115とパンチ(上型)116との間で加圧される。その結果、図6(b)に示すように、かしめナット101は、かしめ固定部104が被取付部材105に圧入され、圧入固定部分108によって押された被取付部材105の一部(母材)が逆テーパ状のパイロット部分107とナット取付穴106との隙間を埋めるように塑性流動すると共に、被取付部材105の一部が圧入固定部分108の略三角状の溝111に隙間無く噛み合い(図5参照)、パイロット部分107の端面110が被取付部材105の裏面114から出っ張ることがないように、被取付部材105にかしめ固定されることになる。このようにして被取付部材105にかしめ固定されたかしめナット101は、逆テーパ状のパイロット部分107が被取付部材105からの抜け止め機能を発揮し、圧入固定部分108の略三角状の溝111が被取付部材105に対する回り止め機能を発揮するようになっている(図6(b)参照)。そして、かしめナット101がかしめ固定された被取付部材105には、他の構造物(例えば、プリント基板や、電子部品支持パネル)が重ね合わせられるように密着して配置され、その構造物がかしめナットに螺合するねじ又はボルトで被取付部材105に締め付け固定される(特許文献1参照(特に、図6及び図7参照))。 In the caulking nut 101 having such a shape, as shown in FIG. 6A, the pilot portion 107 is inserted into the nut mounting hole 106 of the mounted member 105, and the end surface 112 of the press-fit fixing portion 108 is inserted into the mounted member 105. Pressurized between the backing metal (lower mold) 115 and the punch (upper mold) 116 pressed against the front surface 113 and pressed against the back surface 114 of the attached member 105. As a result, as shown in FIG. 6B, the caulking nut 101 is a part (base material) of the attached member 105 in which the caulking fixing portion 104 is press-fitted into the attached member 105 and pressed by the press-fitting fixing portion 108. Plasticly flows so as to fill the gap between the reverse tapered pilot portion 107 and the nut mounting hole 106, and a part of the mounted member 105 meshes tightly with the substantially triangular groove 111 of the press-fit fixing portion 108 (FIG. 5), the end surface 110 of the pilot portion 107 is caulked and fixed to the attached member 105 so as not to protrude from the back surface 114 of the attached member 105. In the caulking nut 101 that is caulked and fixed to the attached member 105 in this way, the reverse tapered pilot portion 107 exerts a function of preventing the attached member 105 from coming off, and the substantially triangular groove 111 of the press-fit fixing portion 108. Is designed to exert a detent function with respect to the attached member 105 (see FIG. 6 (b)). Then, another structure (for example, a printed circuit board or an electronic component support panel) is closely arranged on the attached member 105 to which the caulking nut 101 is caulked and fixed so that the structure can be crimped. It is fastened and fixed to the attached member 105 with a screw or a bolt screwed into a nut (see Patent Document 1 (particularly, see FIGS. 6 and 7)).

実用新案登録第3157701号公報Utility Model Registration No. 3157701

図5に示した従来のかしめナット101は、ねじ穴102が貫通穴であったため、冷間圧造加工で加工することが可能であった。 In the conventional caulking nut 101 shown in FIG. 5, since the screw hole 102 is a through hole, it can be machined by cold heading.

しかしながら、従来のかしめナット101は、パイロット部分107よりも圧入固定部分108の方が外径寸法が大きく形成され、圧入固定部分108よりもナット本体部103の方が外径寸法が大きく形成されており、外径寸法が軸線CLに沿って3段階に階段状に増大するように変化しているため、ねじ穴102が貫通穴でない場合(有底のねじ穴102の場合)、冷間圧造加工が困難であり(素材をダイス内で正確に塑性流動させることが困難であり)、切削加工によって形成されていた。その結果、従来の有底のねじ穴を有するかしめナットは、切り屑として無駄にする材料の量が多く、生産工数が嵩み、製品コストが高かった。 However, in the conventional caulking nut 101, the press-fitting and fixing portion 108 is formed to have a larger outer diameter than the pilot portion 107, and the nut main body 103 is formed to have a larger outer diameter than the press-fitting and fixing portion 108. Since the outer diameter dimension is changed in a stepwise manner along the axis CL in three steps, if the screw hole 102 is not a through hole (in the case of a bottomed screw hole 102), cold heading is performed. Was difficult (it was difficult to accurately plastically flow the material in the die) and was formed by cutting. As a result, the conventional caulking nut having a bottomed screw hole has a large amount of material wasted as chips, the production man-hours are high, and the product cost is high.

そこで、本発明は、冷間圧造加工を可能にする形状のかしめナット、及びかしめナットの冷間圧造方法の提供を目的とする。 Therefore, an object of the present invention is to provide a caulking nut having a shape that enables cold heading and a cold heading method for the caulking nut.

本発明は、ナット本体部2の軸方向一端側にかしめ固定部3が形成され、前記かしめ固定部3が被取付部材6に形成されたナット取付穴10に係合された状態で前記被取付部材6にかしめ固定されるようになっているかしめナット1に関するものである。本発明のかしめナット1において、前記かしめ固定部3は、前記ナット本体部2の外径と同径で前記ナット本体部2の軸方向一端側から軸方向に沿って延びる圧入固定部分4と、この圧入固定部分4よりも小径で且つ前記圧入固定部分4の軸方向一端側から前記軸方向に沿って延びる略円筒状のパイロット部分5と、を有している。また、前記圧入固定部分4は、前記ナット本体部2の外径と同径の外周面4aから径方向内方へ向けて凹み且つ前記軸方向に沿って延びる凹所7が周方向に沿って複数形成され、前記被取付部材6に圧入されることにより、前記被取付部材6の一部を前記凹所7内に収容して、前記被取付部材6に対して回り止めされた状態で固定される。また、前記パイロット部分5は、軸方向先端面13側の外径が前記被取付部材6の前記ナット取付穴10に係合する大きさに形成されると共に、外周面11が前記軸方向先端面13側から前記圧入固定部分4の軸方向一端側へ向かうに従って外径寸法を漸減する逆テーパ形状に形成され、前記圧入固定部分4が前記被取付部材6に圧入された際に、前記外周面11と前記ナット取付穴10の内周面10aとの隙間12に前記被取付部材6の一部を収容し、前記被取付部材6に抜け止めされた状態で固定される。そして、前記パイロット部分5の軸方向先端面13には、有底のねじ下穴14が開口するようになっている。 In the present invention, the caulked fixing portion 3 is formed on one end side in the axial direction of the nut main body portion 2, and the caulked fixing portion 3 is engaged with the nut mounting hole 10 formed in the mounted member 6. The present invention relates to a caulking nut 1 that is caulked and fixed to a member 6. In the caulking nut 1 of the present invention, the caulking fixing portion 3 has the same diameter as the outer diameter of the nut main body portion 2 and is a press-fit fixing portion 4 extending along the axial direction from one end side in the axial direction of the nut main body portion 2. It has a substantially cylindrical pilot portion 5 having a diameter smaller than that of the press-fitting and fixing portion 4 and extending along the axial direction from one end side in the axial direction of the press-fitting and fixing portion 4. Further, the press-fitting and fixing portion 4 is recessed inward in the radial direction from the outer peripheral surface 4a having the same diameter as the outer diameter of the nut main body portion 2, and a recess 7 extending in the axial direction is provided along the circumferential direction. A plurality of the mounted members 6 are formed and press-fitted into the mounted member 6 to accommodate a part of the mounted member 6 in the recess 7 and fix the mounted member 6 in a detented state. Will be done. Further, the pilot portion 5 is formed so that the outer diameter on the axial tip surface 13 side engages with the nut mounting hole 10 of the mounted member 6, and the outer peripheral surface 11 is the axial tip surface. It is formed in a reverse taper shape in which the outer diameter dimension is gradually reduced from the 13 side toward one end side in the axial direction of the press-fitting and fixing portion 4, and when the press-fitting and fixing portion 4 is press-fitted into the attached member 6, the outer peripheral surface thereof is formed. A part of the mounted member 6 is accommodated in the gap 12 between the 11 and the inner peripheral surface 10a of the nut mounting hole 10, and is fixed to the mounted member 6 in a state of being prevented from coming off. A bottomed screw pilot hole 14 is opened in the axial tip surface 13 of the pilot portion 5.

また、本発明は、
・ナット本体部2の軸方向一端側には、かしめ固定部3が形成され、
・前記かしめ固定部3は、前記ナット本体部2の外径と同径で前記ナット本体部2の軸方向一端側から軸方向に沿って延びる圧入固定部分4と、この圧入固定部分4よりも小径で且つ前記圧入固定部分4の軸方向一端側から前記軸方向に沿って延びる略円筒状のパイロット部分5と、を有し、
・前記圧入固定部分4は、前記ナット本体部2の外径と同径の外周面4aから径方向内方へ向けて凹み且つ前記軸方向に沿って延びる凹所7が周方向に沿って複数形成され、
・前記パイロット部分5は、外周面が軸方向先端面13側から前記圧入固定部分4の軸方向一端側へ向かうに従って外径寸法を漸減する逆テーパ形状に形成され、
・前記パイロット部分5の軸方向先端面13には、有底のねじ下穴14が開口する、
かしめナット1の冷間圧造方法に関するものである。
本発明のかしめナット1の冷間圧造方法は、
・丸棒状の加工素材23を第1金型24内で加圧し、前記パイロット部分5が形作られる前記加工素材23の軸方向先端側部分26を円錐台形状に形成する第1冷間圧造工程と、
・前記第1金型24内から取り出した前記加工素材23を第2金型27内で加圧し、前記ナット本体部2及び前記圧入固定部分4を前記加工素材23に形成すると共に、前記加工素材23の軸方向先端側に小径軸部31を形成する第2冷間圧造工程と、
・前記第2金型27内から取り出した前記加工素材23を第3金型34内で加圧し、予備加工穴を形成するねじ下穴加工の第1ステップと、前記第3金型34内から取り出した前記加工素材23を第4金型38内にセットし、前記予備加工穴36内にねじ下穴加工用ロッド37を押し込んで、前記ねじ下穴14を形成するねじ下穴加工の第2ステップと、を有する第3冷間圧造工程と、
・前記第金型38内から取り出した前記加工素材23を第4冷間圧造用金型41内にセットし、前記ねじ下穴14の開口端側にパイロット部分形成用ロッド43を挿入し、前記小径軸部31に前記パイロット部分5を形成する第4冷間圧造工程と、を有することを特徴としている。
In addition, the present invention
A caulking fixing portion 3 is formed on one end side of the nut body portion 2 in the axial direction.
The caulking fixing portion 3 has the same diameter as the outer diameter of the nut main body portion 2 and extends from one end side in the axial direction of the nut main body portion 2 along the axial direction, and the press-fitting fixing portion 4 is larger than the press-fitting fixing portion 4. It has a substantially cylindrical pilot portion 5 having a small diameter and extending along the axial direction from one end side in the axial direction of the press-fitting and fixing portion 4.
The press-fitting fixing portion 4 has a plurality of recesses 7 recessed inward in the radial direction from the outer peripheral surface 4a having the same diameter as the outer diameter of the nut main body 2 and extending along the axial direction. Formed,
The pilot portion 5 is formed in a reverse taper shape in which the outer peripheral surface gradually decreases in outer diameter dimension from the axial tip surface 13 side toward the axial end end side of the press-fit fixing portion 4.
A bottomed screw pilot hole 14 opens in the axial tip surface 13 of the pilot portion 5.
The present invention relates to a cold heading method for the caulking nut 1.
The cold heading method for the caulking nut 1 of the present invention is:
In the first cold heading step of pressurizing the round bar-shaped processing material 23 in the first mold 24 to form the axial tip side portion 26 of the processing material 23 in which the pilot portion 5 is formed into a truncated cone shape. ,
The processing material 23 taken out from the first mold 24 is pressed in the second mold 27 to form the nut main body 2 and the press-fitting fixing portion 4 in the processing material 23, and the processing material is formed. The second cold heading step of forming the small diameter shaft portion 31 on the axial tip side of the 23, and
The processing material 23 taken out from the second mold 27 is pressed in the third mold 34 to form a pre-machined hole in the first step of screw pilot hole processing, and from the inside of the third mold 34. The taken-out machined material 23 is set in the fourth die 38, and the screw pilot hole drilling rod 37 is pushed into the pre-machined hole 36 to form the screw pilot hole 14. With a third cold heading process , which has steps,
The processing material 23 taken out from the fourth mold 38 is set in the fourth cold heading mold 41, and the pilot partial forming rod 43 is inserted into the open end side of the screw pilot hole 14. It is characterized by having a fourth cold heading step of forming the pilot portion 5 on the small diameter shaft portion 31.

本発明に係るかしめナットは、圧入固定部分とナット本体部との外径寸法を同一にし、パイロット部分、圧入固定部分、及びナット本体部とで外径寸法の変化を2段階にしてあるため、有底のねじ下穴を有する場合であっても冷間圧造加工が可能になる。その結果、本発明に係るかしめナットは、切削加工される従来のかしめナットと比較して、無駄にする材料の量を削減でき、生産効率を向上させて、製品コストの低廉化を図ることができる。 Since the caulking nut according to the present invention has the same outer diameter dimension between the press-fitting fixing portion and the nut main body portion, and the outer diameter dimension is changed in two stages between the pilot portion, the press-fitting fixing portion, and the nut main body portion. Cold heading is possible even if it has a bottomed screw pilot hole. As a result, the caulking nut according to the present invention can reduce the amount of wasted material, improve the production efficiency, and reduce the product cost as compared with the conventional caulking nut to be machined. can.

また、本発明に係るかしめナットの冷間圧造方法によれば、切削加工される従来のかしめナットと比較して、無駄にする材料の量を削減でき、生産効率を向上させて、製品コストの低廉化を図ることができる。 Further, according to the cold heading method of the caulking nut according to the present invention, the amount of wasted material can be reduced, the production efficiency can be improved, and the product cost can be reduced as compared with the conventional caulking nut to be machined. It is possible to reduce the cost.

本発明の実施例に係るかしめナットを示す図であり、図1(a)はかしめナットの正面図、図1(b)はかしめナットの側面図、図1(c)は図1(a)のA1-A1線に沿って切断して示す断面図、図1(d)はかしめナットの背面図である。It is a figure which shows the caulking nut which concerns on embodiment of this invention, FIG. 1 (a) is a front view of the caulking nut, FIG. FIG. 1 (d) is a cross-sectional view taken along the line A1-A1 of the above, and FIG. 1 (d) is a rear view of the caulking nut. 図2(a)は本発明の実施例に係るかしめナットを被取付部材にかしめ固定する前の状態を示す図であり、図2(b)は本発明の実施例に係るかしめナットを被取付部材にかしめ固定した後の状態を示す図である。FIG. 2A is a diagram showing a state before the caulking nut according to the embodiment of the present invention is caulked and fixed to the attached member, and FIG. 2B is a diagram showing a state before the caulking nut according to the embodiment of the present invention is attached. It is a figure which shows the state after caulking and fixing to a member. 本発明の実施例に係るかしめナットの冷間圧造方法を示す図である。It is a figure which shows the cold heading method of the caulking nut which concerns on embodiment of this invention. 図4(a)は本発明に係るかしめナットの変形例1を示す図であり、図4(b)は本発明に係るかしめナットの変形例2を示す図である。FIG. 4A is a diagram showing a modification 1 of the caulking nut according to the present invention, and FIG. 4B is a diagram showing a modification 2 of the caulking nut according to the present invention. 図5(a)は従来例に係るかしめナットの正面図であり、図5(b)は従来例に係るかしめナットの一部を破断して示す側面図である。FIG. 5A is a front view of the caulking nut according to the conventional example, and FIG. 5B is a side view showing a part of the caulking nut according to the conventional example by breaking. 図6(a)は従来例に係るかしめナットを被取付部材にかしめ固定する前の状態を示す図であり、図6(b)は従来例に係るかしめナットを被取付部材にかしめ固定した後の状態を示す図である。FIG. 6A is a diagram showing a state before the caulking nut according to the conventional example is caulked and fixed to the attached member, and FIG. 6B is a diagram after caulking and fixing the caulking nut according to the conventional example to the attached member. It is a figure which shows the state of.

以下、本発明の実施の形態を図面に基づき詳述する。
(かしめナット)
図1は、本発明に係るかしめナット1を示す図である。なお、図1(a)は、かしめナット1の正面図である。また、図1(b)は、かしめナット1の側面図である。また、図1(c)は、図1(a)のA1-A1線に沿って切断して示すかしめナット1の断面図である。また、図1(d)は、かしめナット1の背面図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
(Caulking nut)
FIG. 1 is a diagram showing a caulking nut 1 according to the present invention. Note that FIG. 1A is a front view of the caulking nut 1. Further, FIG. 1B is a side view of the caulking nut 1. Further, FIG. 1 (c) is a cross-sectional view of the caulking nut 1 cut along the line A1-A1 of FIG. 1 (a). Further, FIG. 1 (d) is a rear view of the caulking nut 1.

図1に示すように、本発明に係るかしめナット1は、丸棒を所定長さに切断したような円柱状のナット本体部2と、このナット本体部2の軸方向一端側(図1(b)の軸線CLに沿った左端側)に一体に形成されたかしめ固定部3と、を有している。 As shown in FIG. 1, the caulking nut 1 according to the present invention has a columnar nut main body 2 as if a round bar was cut to a predetermined length, and one end side of the nut main body 2 in the axial direction (FIG. 1 (FIG. 1). b) has a caulking fixing portion 3 integrally formed on the left end side along the axis CL).

かしめ固定部3は、ナット本体部2の外径と同径でナット本体部2の軸方向一端側から軸方向(図1(b)及び図1(c)における軸線CLに沿った左方向)に沿って延びる圧入固定部分4と、この圧入固定部分4よりも小径で且つ圧入固定部分4の軸方向一端側から軸方向(図1(b)及び図1(c)における軸線CLに沿った左方向)に延びる略円筒状のパイロット部分5と、を有している。このかしめ固定部3は、軸方向長さ(軸線CLに沿った長さ)L1が被取付部材6の板厚tと等しいか又は被取付部材6の板厚tよりも短くなるように形成されている。 The caulking fixing portion 3 has the same diameter as the outer diameter of the nut main body portion 2 and is axially oriented from one end side in the axial direction of the nut main body portion 2 (leftward along the axis CL in FIGS. 1B and 1C). A press-fitting and fixing portion 4 extending along the axis and an axial direction (along the axis CL in FIGS. 1B and 1C) from one end side in the axial direction of the press-fitting and fixing portion 4 having a smaller diameter than the press-fitting and fixing portion 4. It has a substantially cylindrical pilot portion 5 extending in the left direction). The caulking fixing portion 3 is formed so that the axial length (length along the axis CL) L1 is equal to or shorter than the plate thickness t of the mounted member 6. ing.

圧入固定部分4は、ナット本体部2の外径と同径の外周面4aから径方向内方へ向けて三角形状(正面側から見た形状が三角形状)に凹み且つ軸方向に沿って(軸線CLに沿って)延びる凹所7が周方向に沿って複数連続して形成され、隣り合う凹所7,7間に三角形状の突起8が形成されている。この圧入固定部分4は、図2(b)に示すように、被取付部材6(筐体の金属パネル等)に圧入されることにより、被取付部材6の一部を凹所7内に収容して、被取付部材6に対して回り止めされた状態で固定される。 The press-fitting fixing portion 4 is recessed in a triangular shape (the shape seen from the front side is a triangular shape) inward in the radial direction from the outer peripheral surface 4a having the same diameter as the outer diameter of the nut main body portion 2 and along the axial direction ( A plurality of recesses 7 extending (along the axis CL) are continuously formed along the circumferential direction, and a triangular protrusion 8 is formed between the adjacent recesses 7 and 7. As shown in FIG. 2B, the press-fitting fixing portion 4 is press-fitted into the mounted member 6 (metal panel of the housing or the like) to accommodate a part of the mounted member 6 in the recess 7. Then, it is fixed to the attached member 6 in a state of being prevented from rotating.

パイロット部分5は、正面側の外形形状が円形状であり、軸方向先端側(図1(b)及び図1(c)の左端側)の外径が被取付部材6のナット取付穴10に係合する大きさに形成される(図2参照)と共に、外周面11が軸方向先端側から圧入固定部分4の軸方向一端側(図1(b)及び図1(c)における右方向)へ向かうに従って外径寸法を漸減する逆テーパ形状に形成されている。このパイロット部分5は、図2(b)に示すように、圧入固定部分4が被取付部材6に圧入された際に、外周面11とナット取付穴10の内周面10aとの隙間12(逆テーパ状の隙間12)に被取付部材6の一部(被取付部材6の塑性流動した部分)を収容し、被取付部材6に抜け止めされた状態で固定される。そして、このパイロット部分5は、軸方向長さL2が被取付部材6の板厚tよりも短くなるように形成されている。 The outer diameter of the pilot portion 5 on the front side is circular, and the outer diameter on the axial tip side (left end side in FIGS. 1B and 1C) is in the nut mounting hole 10 of the mounted member 6. The outer peripheral surface 11 is formed in a size to be engaged (see FIG. 2), and the outer peripheral surface 11 is axially one end side of the press-fitting fixing portion 4 from the axial tip side (right direction in FIGS. 1B and 1C). It is formed in a reverse taper shape in which the outer diameter dimension gradually decreases toward the direction. As shown in FIG. 2B, the pilot portion 5 has a gap 12 between the outer peripheral surface 11 and the inner peripheral surface 10a of the nut mounting hole 10 when the press-fitting fixing portion 4 is press-fitted into the mounted member 6. A part of the attached member 6 (the plastically flowed portion of the attached member 6) is accommodated in the reverse tapered gap 12), and is fixed to the attached member 6 in a state of being prevented from coming off. The pilot portion 5 is formed so that the axial length L2 is shorter than the plate thickness t of the attached member 6.

また、パイロット部分5は、図1(b)及び図1(c)における軸方向先端面(軸方向一端面)13の中央にねじ下穴14が開口している。このねじ下穴14は、有底の穴であって、パイロット部分5の軸方向先端面13から軸方向(図1(b)及び図1(c)における右側方向)に沿ってナット本体部2まで延びている。そして、このねじ下穴14は、タップによってめねじ15が切られることにより、丸平子ねじ等の軸部のおねじ(図示せず)又はボルトの軸部のおねじ(図示せず)が螺合されるねじ穴16が形成されるようになっている。 Further, in the pilot portion 5, a screw pilot hole 14 is opened in the center of the axial tip surface (axial one-sided surface) 13 in FIGS. 1 (b) and 1 (c). The screw pilot hole 14 is a bottomed hole, and is a nut main body portion 2 along the axial direction (right direction in FIGS. 1B and 1C) from the axial tip surface 13 of the pilot portion 5. Extends to. Then, in this screw pilot hole 14, the female screw 15 is cut by a tap, so that a screw (not shown) of a shaft portion such as a round flat head screw or a screw (not shown) of a shaft portion of a bolt is screwed. The screw holes 16 to be combined are formed.

以上のような構造のかしめナット1は、鉄系金属、ステンレス、アルミニウム等の線材を所定寸法に切断して丸棒状のかしめナット用素材が形成された後、そのかしめナット用素材に冷間圧造加工が施され、図1に示す形状に形成される。なお、図1に示す本実施形態に係るかしめナット1は、ねじ穴16が形成されたものを例示しているが、これに限定されず、ねじ下穴14のみを形成したものを製品として出荷し、使用時にタッピングねじでめねじを切りながら、タッピングねじを螺合させるようにしてもよい。 The caulking nut 1 having the above structure is formed by cutting a wire rod such as iron-based metal, stainless steel, or aluminum to a predetermined size to form a round bar-shaped caulking nut material, and then cold-pressing the caulking nut material. It is processed and formed into the shape shown in FIG. The caulking nut 1 according to the present embodiment shown in FIG. 1 exemplifies a crimping nut 1 in which a screw hole 16 is formed, but the present invention is not limited to this, and a crimp nut 1 in which only a screw pilot hole 14 is formed is shipped as a product. However, the tapping screw may be screwed while cutting the female screw with the tapping screw at the time of use.

図2は、本発明に係るかしめナット1を被取付部材6に固定する状態を例示するものである。なお、図2(a)は、かしめナット1のパイロット部分5を被取付部材6のナット取付穴10に係合した状態であり、かしめナット1を被取付部材6にかしめ固定する前の状態を示す図である。また、図2(b)は、かしめナット1を被取付部材6にかしめ固定した後の状態を示す図である。 FIG. 2 illustrates a state in which the caulking nut 1 according to the present invention is fixed to the attached member 6. Note that FIG. 2A shows a state in which the pilot portion 5 of the caulking nut 1 is engaged with the nut mounting hole 10 of the mounted member 6, and the state before the caulking nut 1 is caulked and fixed to the mounted member 6. It is a figure which shows. Further, FIG. 2B is a diagram showing a state after the caulking nut 1 is caulked and fixed to the attached member 6.

先ず、図2(a)に示すように、かしめナット1を被取付部材6にかしめ固定する前段階として、かしめナット1のパイロット部分5が被取付部材6のナット取付穴10に挿入され、かしめナット1の圧入固定部分4の先端面4aが被取付部材6の表面(一側面)17に突き当てられる。そして、被取付部材6の裏面18側には、かしめナット1の外径寸法よりも大径の当て金20が被取付部材6の裏面18に面接触するように突き当てられる。また、かしめナット1の軸方向他端面21側(ナット本体部2の裏面(21)側)には、かしめナット1にかしめ力を付与するパンチ22が対向するように配置される。ここで、パンチ22は、かしめナット1の軸方向他端面21の全面を被取付部材6に向けて押圧できるように、かしめナット1の外径よりも大径で且つかしめナット1の軸方向他端面21と平行の平坦面を有している。 First, as shown in FIG. 2A, the pilot portion 5 of the caulking nut 1 is inserted into the nut mounting hole 10 of the mounted member 6 and caulked as a preparatory step for caulking and fixing the caulking nut 1 to the mounted member 6. The tip surface 4a of the press-fitting fixing portion 4 of the nut 1 is abutted against the surface (one side surface) 17 of the attached member 6. Then, a backing metal 20 having a diameter larger than the outer diameter of the caulking nut 1 is abutted against the back surface 18 side of the attached member 6 so as to come into surface contact with the back surface 18 of the attached member 6. Further, on the side of the other end surface 21 of the caulking nut 1 in the axial direction (the back surface (21) side of the nut main body 2), punches 22 for applying caulking force to the caulking nut 1 are arranged so as to face each other. Here, the punch 22 has a diameter larger than the outer diameter of the caulking nut 1 and the axial direction of the caulking nut 1 and the like so that the entire surface of the other end surface 21 of the caulking nut 1 in the axial direction can be pressed toward the attached member 6. It has a flat surface parallel to the end surface 21.

次に、図2(b)に示すように、かしめナット1を被取付部材6側へ押すかしめ力がパンチ22に付与され、かしめナット1のパイロット部分5の軸方向先端面13が当て金20に当接するまで、かしめナット1の圧入固定部分4がパンチ22のかしめ力によって被取付部材6に押し込まれる。そして、かしめナット1の圧入固定部分4が被取付部材6に押し込まれることにより、被取付部材6の一部が塑性流動して圧入固定部分4の凹所7に収容されると共に、被取付部材6の一部が塑性流動してパイロット部分5の外周面11とナット取付穴10の内周面10aとの隙間12(逆テーパ状の隙間12)に隙間無く収容される。これにより、かしめナット1は、被取付部材6に回り止め及び抜け止めされた状態で固定される。 Next, as shown in FIG. 2B, a caulking force for pushing the caulking nut 1 toward the mounted member 6 is applied to the punch 22, and the axial tip surface 13 of the pilot portion 5 of the caulking nut 1 is a padding 20. The press-fitting fixing portion 4 of the caulking nut 1 is pushed into the attached member 6 by the caulking force of the punch 22 until it comes into contact with. Then, when the press-fitting and fixing portion 4 of the caulking nut 1 is pushed into the attached member 6, a part of the attached member 6 plastically flows and is accommodated in the recess 7 of the press-fitting and fixing portion 4, and the attached member is accommodated. A part of 6 is plastically flowed and is accommodated in the gap 12 (reverse tapered gap 12) between the outer peripheral surface 11 of the pilot portion 5 and the inner peripheral surface 10a of the nut mounting hole 10 without a gap. As a result, the caulking nut 1 is fixed to the attached member 6 in a state of being prevented from rotating and coming off.

以上のような本実施形態に係るかしめナット1は、圧入固定部分4とナット本体部2との外径寸法を同一にし、パイロット部分5、圧入固定部分4、及びナット本体部2とで外径寸法の変化を2段階にしてあるため、かしめナット用素材をダイスの内部で正確に塑性流動させることができ、冷間圧造加工が可能になる。その結果、本実施形態に係るかしめナット1は、切削加工で形成される従来のかしめナット101と比較し、無駄にする材料の量を削減でき、生産効率を向上させて、製品コストの低廉化を図ることができた。 The caulking nut 1 according to the present embodiment as described above has the same outer diameter dimension of the press-fitting fixing portion 4 and the nut main body portion 2, and the outer diameter of the pilot portion 5, the press-fitting fixing portion 4, and the nut main body portion 2 is the same. Since the dimensional change is made in two stages, the caulking nut material can be accurately plastically flowed inside the die, and cold heading is possible. As a result, the caulking nut 1 according to the present embodiment can reduce the amount of wasted material, improve the production efficiency, and reduce the product cost as compared with the conventional caulking nut 101 formed by cutting. I was able to plan.

また、本実施形態に係るかしめナット1は、電子部品を収納する筐体の被取付部材6にかしめ固定されて使用されるような場合、ねじ穴16の一端が閉じられているため、ねじ穴16に螺合されるねじ又はボルトに付着した金属粉やゴミ等がねじ穴16から筐体内部に侵入するのを防止できる。 Further, when the caulking nut 1 according to the present embodiment is used by being caulked and fixed to the attached member 6 of the housing for accommodating electronic parts, one end of the screw hole 16 is closed, so that the screw hole is a screw hole. It is possible to prevent metal powder, dust, etc. adhering to the screws or bolts screwed into the 16 from entering the inside of the housing through the screw holes 16.

(かしめナットの冷間圧造方法)
図3は、本実施例に係るかしめナット1の冷間圧造方法を示す図である。本実施例に係るかしめナット1は、以下の第1乃至第4冷間圧造工程を経て形成される。なお、以下のかしめナット1の冷間圧造方法の説明において、加工素材23の上下は図3中の加工素材23の姿勢を説明するための便宜上のものであり、第1乃至第4冷間圧造工程における加工素材23の姿勢を何ら限定するものではない。また、図3(b)~(f)において、加工素材23は、冷間圧造工程を理解し易くするため、中心線から右側の半分を断面して示している。
(Cold heading method for caulking nuts)
FIG. 3 is a diagram showing a cold heading method for the caulking nut 1 according to the present embodiment. The caulking nut 1 according to this embodiment is formed through the following first to fourth cold heading steps. In the following description of the cold heading method for the caulking nut 1, the upper and lower parts of the processed material 23 are for convenience of explaining the posture of the processed material 23 in FIG. 3, and the first to fourth cold heading are used. It does not limit the posture of the processed material 23 in the process. Further, in FIGS. 3 (b) to 3 (f), the processed material 23 is shown in cross section on the right side from the center line in order to make it easier to understand the cold heading process.

(1)第1冷間圧造工程(図3(b))
図3(a)に示した所定長さの丸棒状の加工素材23は、第1金型24内で加圧部材25によって加圧され、パイロット部分5を形作るための軸方向先端側部分26が円錐台形状に形成されると共に、加工素材23の軸方向長さ及び外径寸法が次の工程である第2冷間圧造工程の実施を可能にする寸法に調整される。なお、図3に示すかしめナット1の冷間圧造方法の説明において、加工素材23の下面側(パイロット部分5を形作る側)を先端側とし、加工素材23の上面側を後端側とする。
(1) First cold heading process (FIG. 3 (b))
The round bar-shaped processed material 23 having a predetermined length shown in FIG. 3A is pressed by the pressurizing member 25 in the first mold 24, and the axial tip side portion 26 for forming the pilot portion 5 is formed. It is formed in a truncated cone shape, and the axial length and outer diameter of the processed material 23 are adjusted to the dimensions that enable the implementation of the second cold heading step, which is the next step. In the description of the cold heading method for the caulking nut 1 shown in FIG. 3, the lower surface side of the processed material 23 (the side forming the pilot portion 5) is the front end side, and the upper surface side of the processed material 23 is the rear end side.

(2)第2冷間圧造工程(図3(c))
次に、第1金型24から取り出された加工素材23は、第2金型27内で加圧部材28によって加圧され、大径軸部30とその大径軸部30の軸方向先端側に位置する小径軸部31とが形作られる(2段軸状に形作られる)と共に、大径軸部30の先端側に圧入固定部分4が形成され、小径軸部31の先端面31aの中央に円錐形状の凹み32が形成される。この第2冷間圧造工程において、加工素材23の大径軸部30には、ナット本体部2と圧入固定部分4とが形成されている。また、この第2冷間圧造工程において、加工素材23の小径軸部31は、後述の第3及び第4冷間圧造工程を経てパイロット部分5が形成される。また、この第2冷間圧造工程において、小径軸部31の先端面31aに形成された円錐状の凹み32は、後述するねじ下穴加工用ロッド33の円錐状の先端が係合され、ねじ下穴加工用ロッド33の位置決めガイドとして機能する。
(2) Second cold heading process (FIG. 3 (c))
Next, the processing material 23 taken out from the first mold 24 is pressurized by the pressurizing member 28 in the second mold 27, and the large-diameter shaft portion 30 and the axial tip side of the large-diameter shaft portion 30 thereof. The small-diameter shaft portion 31 located in is formed (formed into a two-stage shaft shape), and the press-fitting fixing portion 4 is formed on the tip side of the large-diameter shaft portion 30 at the center of the tip surface 31a of the small-diameter shaft portion 31. A conical recess 32 is formed. In this second cold heading process, the nut main body portion 2 and the press-fitting fixing portion 4 are formed on the large-diameter shaft portion 30 of the processing material 23. Further, in this second cold heading step, the small diameter shaft portion 31 of the processed material 23 is formed with a pilot portion 5 through the third and fourth cold heading steps described later. Further, in this second cold heading step, the conical tip 32 formed on the tip surface 31a of the small diameter shaft portion 31 is engaged with the conical tip of the screw pilot hole drilling rod 33 described later, and the screw is screwed. It functions as a positioning guide for the pilot hole drilling rod 33.

(3)第3冷間圧造工程(図3(d)~図3(e))
この第3冷間圧造工程は、以下に示すように、ねじ下穴加工の第1ステップ(図3(d))と、ねじ下穴加工の第2ステップ(図3(e))とを有している。
(3) Third cold heading process (FIGS. 3 (d) to 3 (e))
As shown below, this third cold heading step includes a first step of screw pilot hole drilling (FIG. 3 (d)) and a second step of screw pilot hole drilling (FIG. 3 (e)). are doing.

i.ねじ下穴加工の第1ステップ(図3(d))
第2金型27から取り出された加工素材23は、第3金型34内に小径軸部31を下にしてセットされ、大径軸部30の後端側が加圧部材35によって加圧され、第1のねじ下穴加工用ロッド33が小径軸部31の先端面31aから押し込まれ、ねじ下穴14を形成するための予備加工穴36が小径軸部31の先端面31aに開口するように形成される。なお、予備加工穴36は、ねじ下穴14の穴深さよりも浅く形成され、後のねじ下穴加工の第2ステップで使用される第2のねじ下穴加工用ロッド37のガイド穴として機能する。
i. First step of thread pilot hole drilling (Fig. 3 (d))
The processed material 23 taken out from the second mold 27 is set in the third mold 34 with the small diameter shaft portion 31 facing down, and the rear end side of the large diameter shaft portion 30 is pressurized by the pressurizing member 35. The first thread pilot hole drilling rod 33 is pushed in from the tip surface 31a of the small diameter shaft portion 31, and the premachined hole 36 for forming the screw pilot hole 14 opens in the tip surface 31a of the small diameter shaft portion 31. It is formed. The pre-machined hole 36 is formed shallower than the hole depth of the screw pilot hole 14, and functions as a guide hole for the second screw pilot hole drilling rod 37 used in the second step of the screw pilot hole drilling later. do.

ii.ねじ下穴加工の第2ステップ(図3(e))
次に、第3金型34から取り出された加工素材23は、第4金型38内に小径軸部31を下にしてセットされ、大径軸部30の後端側が加圧部材40によって加圧され、第2のねじ下穴加工用ロッド37が小径軸部31の先端面31aから予備加工穴36内に押し込まれ、ねじ下穴14が形成される。
ii. Second step of thread pilot hole drilling (Fig. 3 (e))
Next, the processing material 23 taken out from the third mold 34 is set in the fourth mold 38 with the small diameter shaft portion 31 facing down, and the rear end side of the large diameter shaft portion 30 is applied by the pressurizing member 40. After being pressed, the second screw pilot hole drilling rod 37 is pushed into the premachined hole 36 from the tip surface 31a of the small diameter shaft portion 31, and the screw pilot hole 14 is formed.

(4)第4冷間圧造工程(図3(f))
次に、第4金型38から取り出された加工素材23は、第4冷間圧造用金型(パイロット部分形成用金型)41内に小径軸部31を下にしてセットされ、大径軸部30の後端側が加圧部材42によって加圧され、ねじ下穴14の開口端側にパイロット部分形成用ロッド43が挿入され、小径軸部31がパイロット部分形成用ロッド43のテーパ部分44によって逆テーパ形状に拡開される。
(4) Fourth cold heading process (FIG. 3 (f))
Next, the processing material 23 taken out from the 4th die 38 is set in the 4th cold heading die (pilot partial forming die) 41 with the small diameter shaft portion 31 facing down, and the large diameter shaft is set. The rear end side of the portion 30 is pressurized by the pressurizing member 42, the pilot portion forming rod 43 is inserted into the open end side of the screw pilot hole 14, and the small diameter shaft portion 31 is formed by the tapered portion 44 of the pilot portion forming rod 43. It is expanded into an inverted taper shape.

以上に示したように、図1及び図2に示した本実施例に係るかしめナット1は、第1乃至第4冷間圧造工程を経て形成される。そして、かしめナット1のねじ下穴14は、雌ねじが切られることによってねじ穴16となる。なお、本実施例に係るかしめナット1の冷間圧造方法は、ねじ下穴14の深さが浅い場合に、第3冷間圧造工程におけるねじ下穴加工の第2ステップを省略し、予備加工穴36をねじ下穴14にしてもよい。 As shown above, the caulking nut 1 according to the present embodiment shown in FIGS. 1 and 2 is formed through the first to fourth cold heading steps. Then, the screw pilot hole 14 of the caulking nut 1 becomes a screw hole 16 by cutting the female screw. In the cold heading method for the caulking nut 1 according to the present embodiment, when the depth of the screw pilot hole 14 is shallow, the second step of screw pilot hole machining in the third cold heading step is omitted, and preliminary machining is performed. The hole 36 may be a screw pilot hole 14.

以上のような本実施例に係るかしめナット1の冷間圧造方法によれば、切削加工される従来のかしめナットと比較して、無駄にする材料の量を削減でき、生産効率を向上させて、製品コストの低廉化を図ることができる。 According to the cold heading method for the caulking nut 1 according to the present embodiment as described above, the amount of wasted material can be reduced and the production efficiency can be improved as compared with the conventional caulking nut to be machined. , Product cost can be reduced.

(かしめナットの変形例1)
図4(a)は、本発明に係るかしめナット1の変形例1を示す正面図である。この図4(a)に示す本変形例1に係るかしめナット1は、圧入固定部分4の凹所7の形状(正面側から見た形状)が円弧形状であり、隣り合う凹所7,7の間に略三角形状の突起8が形成されている。このような本変形例1に係るかしめナット1は、圧入固定部分4の凹所7の形状(正面側から見た形状)が三角形状の図1に示したかしめナット1と同様に、圧入固定部分4が被取付部材6に圧入されると、圧入固定部分4が被取付部材6に回り止めした状態で固定される。
(Deformation example of caulking nut 1)
FIG. 4A is a front view showing a modification 1 of the caulking nut 1 according to the present invention. In the caulking nut 1 according to the present modification 1 shown in FIG. 4A, the shape of the recess 7 of the press-fitting fixing portion 4 (the shape seen from the front side) is an arc shape, and the recesses 7 and 7 adjacent to each other have an arc shape. A substantially triangular protrusion 8 is formed between the two. The caulking nut 1 according to the present modification 1 is press-fitted and fixed in the same manner as the caulking nut 1 shown in FIG. 1, in which the shape (shape seen from the front side) of the recess 7 of the press-fit fixing portion 4 is triangular. When the portion 4 is press-fitted into the attached member 6, the press-fitting fixing portion 4 is fixed to the attached member 6 in a detented state.

(かしめナットの変形例2)
図4(b)は、本発明に係るかしめナット1の変形例2を示す正面図である。この図4(b)に示す本変形例2に係るかしめナット1は、圧入固定部分4を正面側から見た外形形状が六角形状になるように、圧入固定部分4の周方向に沿って6箇所の凹所7が形成されている。このような本変形例2に係るかしめナット1は、圧入固定部分4の凹所7の形状(正面側から見た形状)が三角形状の図1に示したかしめナット1と同様に、圧入固定部分4が被取付部材6に圧入されると、圧入固定部分4が被取付部材6に回り止めした状態で固定される。
(Modification example 2 of caulking nut)
FIG. 4B is a front view showing a modification 2 of the caulking nut 1 according to the present invention. The caulking nut 1 according to the present modification 2 shown in FIG. 4B is 6 along the circumferential direction of the press-fitting and fixing portion 4 so that the outer shape of the press-fitting and fixing portion 4 as viewed from the front side is a hexagonal shape. A recess 7 is formed. The caulking nut 1 according to the present modification 2 is press-fitted and fixed in the same manner as the caulking nut 1 shown in FIG. 1, in which the shape (shape seen from the front side) of the recess 7 of the press-fit fixing portion 4 is triangular. When the portion 4 is press-fitted into the attached member 6, the press-fitting fixing portion 4 is fixed to the attached member 6 in a detented state.

(その他の変形例)
本発明において、かしめナット1の圧入固定部分4の凹所7は、上記実施形態及び各変形例に例示した形状に限定されず、圧入固定部分4を被取付部材6に回り止めした状態で固定できる形状であればよい。
(Other variants)
In the present invention, the recess 7 of the press-fitting and fixing portion 4 of the caulking nut 1 is not limited to the shapes exemplified in the above-described embodiment and each modification, and the press-fitting and fixing portion 4 is fixed in a state of being prevented from rotating to the attached member 6. Any shape can be used.

1……かしめナット、2……ナット本体部、3……かしめ固定部、4……圧入固定部分、5……パイロット部分、6……被取付部材、7……凹所、10……ナット取付穴、10a……内周面、11……外周面、12……隙間、13……軸方向先端面、14……ねじ下穴、23……加工素材、24……第1金型、26……軸方向先端側部分、27……第2金型、31……小径軸部、31a……先端面、34……第3金型、43……パイロット部分形成用ロッド 1 ... Caulking nut, 2 ... Nut body, 3 ... Caulking fixing part, 4 ... Press-fit fixing part, 5 ... Pilot part, 6 ... Attached member, 7 ... Recess, 10 ... Nut Mounting hole, 10a ... Inner peripheral surface, 11 ... Outer peripheral surface, 12 ... Gap, 13 ... Axial tip surface, 14 ... Screw pilot hole, 23 ... Processing material, 24 ... 1st mold, 26 ... Axial tip side part, 27 ... 2nd mold, 31 ... Small diameter shaft part, 31a ... Tip surface, 34 ... 3rd mold, 43 ... Pilot part forming rod

Claims (3)

ナット本体部の軸方向一端側にかしめ固定部が形成され、前記かしめ固定部が被取付部材に形成されたナット取付穴に係合された状態で被取付部材にかしめ固定されるようになっているかしめナットにおいて、
前記かしめ固定部は、前記ナット本体部の外径と同径で前記ナット本体部の軸方向一端側から軸方向に沿って延びる圧入固定部分と、この圧入固定部分よりも小径で且つ前記圧入固定部分の軸方向一端側から前記軸方向に沿って延びる略円筒状のパイロット部分と、を有し、
前記圧入固定部分は、前記ナット本体部の外径と同径の外周面から径方向内方へ向けて凹み且つ前記軸方向に沿って延びる凹所が周方向に沿って複数形成され、前記被取付部材に圧入されることにより、前記被取付部材の一部を前記凹所内に収容して、前記被取付部材に対して回り止めされた状態で固定され、
前記パイロット部分は、軸方向先端面側の外径が前記被取付部材の前記ナット取付穴に係合する大きさに形成されると共に、外周面が前記軸方向先端面側から前記圧入固定部分の軸方向一端側へ向かうに従って外径寸法を漸減する逆テーパ形状に形成され、前記圧入固定部分が前記被取付部材に圧入された際に、前記外周面と前記ナット取付穴の内周面との隙間に前記被取付部材の一部を収容し、前記被取付部材に抜け止めされた状態で固定され、
前記パイロット部分の軸方向先端面には、有底のねじ下穴が開口し、
前記かしめ固定部の前記軸方向に沿った長さは、前記被取付部材の板厚に等しいか、又は被取付部材の板厚よりも短い、
ことを特徴とするかしめナット。
A caulking fixing portion is formed on one end side in the axial direction of the nut main body portion, and the caulking fixing portion is caulked and fixed to the mounted member in a state of being engaged with the nut mounting hole formed in the mounted member. In the caulking nut
The caulking fixing portion has a press-fitting fixing portion having the same diameter as the outer diameter of the nut main body portion and extending along the axial direction from one end side in the axial direction of the nut main body portion, and a press-fitting fixing portion having a smaller diameter than the press-fitting fixing portion and the press-fitting fixing portion. It has a substantially cylindrical pilot portion extending along the axial direction from one end side in the axial direction of the portion.
The press-fitting and fixing portion is formed with a plurality of recesses extending inward in the radial direction from an outer peripheral surface having the same diameter as the outer diameter of the nut body portion and extending along the axial direction along the circumferential direction. By being press-fitted into the mounting member, a part of the mounted member is accommodated in the recess and fixed in a state of being prevented from rotating with respect to the mounted member.
The pilot portion is formed so that the outer diameter on the axial tip surface side engages with the nut mounting hole of the mounted member, and the outer peripheral surface is the press-fitting fixing portion from the axial tip surface side. It is formed in a reverse taper shape that gradually decreases the outer diameter dimension toward one end side in the axial direction, and when the press-fitting fixing portion is press-fitted into the mounted member, the outer peripheral surface and the inner peripheral surface of the nut mounting hole A part of the attached member is accommodated in the gap, and the attached member is fixed in a state of being prevented from coming off.
A bottomed screw pilot hole is opened on the axial tip surface of the pilot portion.
The length of the caulked fixing portion along the axial direction is equal to or shorter than the plate thickness of the attached member.
A caulking nut that is characterized by that.
ナット本体部の軸方向一端側には、かしめ固定部が形成され、
前記かしめ固定部は、前記ナット本体部の外径と同径で前記ナット本体部の軸方向一端側から軸方向に沿って延びる圧入固定部分と、この圧入固定部分よりも小径で且つ前記圧入固定部分の軸方向一端側から前記軸方向に沿って延びる略円筒状のパイロット部分と、を有し、
前記圧入固定部分は、前記ナット本体部の外径と同径の外周面から径方向内方へ向けて凹み且つ前記軸方向に沿って延びる凹所が周方向に沿って複数形成され、
前記パイロット部分は、外周面が軸方向先端面側から前記圧入固定部分の軸方向一端側へ向かうに従って外径寸法を漸減する逆テーパ形状に形成され、
前記パイロット部分の軸方向先端面には、有底のねじ下穴が開口する、
かしめナットの冷間圧造方法において、
丸棒状の加工素材を第1金型内で加圧し、前記パイロット部分が形作られる前記加工素材の軸方向先端側部分を円錐台形状に形成する第1冷間圧造工程と、
前記第1金型内から取り出した前記加工素材を第2金型内で加圧し、前記ナット本体部及び前記圧入固定部分を前記加工素材に形成すると共に、前記加工素材の軸方向先端側に小径軸部を形成する第2冷間圧造工程と、
前記第2金型内から取り出した前記加工素材を第3金型内で加圧し、前記小径軸部の先端面に開口する予備加工穴を形成するねじ下穴加工の第1ステップと、前記第3金型内から取り出した前記加工素材を第4金型内にセットし、前記予備加工穴内にねじ下穴加工用ロッドを押し込んで、前記ねじ下穴を形成するねじ下穴加工の第2ステップと、を有する第3冷間圧造工程と、
前記第金型内から取り出した前記加工素材を第4冷間圧造用金型内にセットし、前記ねじ下穴の開口端側にパイロット部分形成用ロッドを挿入し、前記小径軸部に前記パイロット部分を形成する第4冷間圧造工程と、
を有することを特徴とするかしめナットの冷間圧造方法。
A caulking fixing part is formed on one end side of the nut body in the axial direction.
The caulking fixing portion has a press-fitting fixing portion having the same diameter as the outer diameter of the nut main body portion and extending along the axial direction from one end side in the axial direction of the nut main body portion, and a press-fitting fixing portion having a smaller diameter than the press-fitting fixing portion and the press-fitting fixing portion. It has a substantially cylindrical pilot portion extending along the axial direction from one end side in the axial direction of the portion.
The press-fitting fixing portion is formed with a plurality of recesses along the circumferential direction that are recessed inward in the radial direction from the outer peripheral surface having the same diameter as the outer diameter of the nut body portion and extend along the axial direction.
The pilot portion is formed in a reverse taper shape in which the outer diameter dimension is gradually reduced as the outer peripheral surface is directed from the axial tip surface side toward the axial end end side of the press-fit fixing portion.
A bottomed screw pilot hole opens on the axial tip surface of the pilot portion.
In the cold heading method for caulking nuts,
The first cold heading process in which the round bar-shaped processed material is pressed in the first mold to form the axial tip side portion of the processed material in which the pilot portion is formed into a truncated cone shape.
The processed material taken out from the first mold is pressed in the second mold to form the nut main body portion and the press-fitting fixing portion in the processed material, and a small diameter is formed on the axial tip side of the processed material. The second cold heading process to form the shaft and
The first step of screw pilot hole machining for forming a pre-machined hole to open on the tip surface of the small-diameter shaft portion by pressurizing the machined material taken out from the second die in the third die, and the first step. 3 The second step of screw pilot hole drilling in which the machined material taken out from the mold is set in the fourth mold, and the screw pilot hole drilling rod is pushed into the premachined hole to form the screw pilot hole. And the third cold heading process with
The processing material taken out from the fourth mold is set in the fourth cold heading mold, a rod for forming a pilot portion is inserted into the opening end side of the screw pilot hole, and the small diameter shaft portion is used. The fourth cold heading process that forms the pilot part,
A cold heading method for caulking nuts, characterized by having.
ナット本体部の軸方向一端側には、かしめ固定部が形成され、
前記かしめ固定部は、前記ナット本体部の外径と同径で前記ナット本体部の軸方向一端側から軸方向に沿って延びる圧入固定部分と、この圧入固定部分よりも小径で且つ前記圧入固定部分の軸方向一端側から前記軸方向に沿って延びる略円筒状のパイロット部分と、を有し、
前記圧入固定部分は、前記ナット本体部の外径と同径の外周面から径方向内方へ向けて凹み且つ前記軸方向に沿って延びる凹所が周方向に沿って複数形成され、
前記パイロット部分は、外周面が軸方向先端面側から前記圧入固定部分の軸方向一端側へ向かうに従って外径寸法を漸減する逆テーパ形状に形成され、
前記パイロット部分の軸方向先端面には、有底のねじ下穴が開口する、
かしめナットの冷間圧造方法において、
丸棒状の加工素材を第1金型内で加圧し、前記パイロット部分が形作られる前記加工素材の軸方向先端側部分を円錐台形状に形成する第1冷間圧造工程と、
前記第1金型内から取り出した前記加工素材を第2金型内で加圧し、前記ナット本体部及び前記圧入固定部分を前記加工素材に形成すると共に、前記加工素材の軸方向先端側に小径軸部を形成する第2冷間圧造工程と、
前記第2金型内から取り出した前記加工素材を第3金型内で加圧し、前記小径軸部の先端面に開口する前記ねじ下穴を形成する第3冷間圧造工程と、
前記第3金型内から取り出した前記加工素材を第4冷間圧造用金型内にセットし、前記ねじ下穴の開口端側にパイロット部分形成用ロッドを挿入し、前記小径軸部に前記パイロット部分を形成する第4冷間圧造工程と、
を有することを特徴とするかしめナットの冷間圧造方法。
A caulking fixing part is formed on one end side of the nut body in the axial direction.
The caulking fixing portion has a press-fitting fixing portion having the same diameter as the outer diameter of the nut main body portion and extending along the axial direction from one end side in the axial direction of the nut main body portion, and a press-fitting fixing portion having a smaller diameter than the press-fitting fixing portion and the press-fitting fixing portion. It has a substantially cylindrical pilot portion extending along the axial direction from one end side in the axial direction of the portion.
The press-fitting fixing portion is formed with a plurality of recesses along the circumferential direction that are recessed inward in the radial direction from the outer peripheral surface having the same diameter as the outer diameter of the nut body portion and extend along the axial direction.
The pilot portion is formed in a reverse taper shape in which the outer diameter dimension is gradually reduced as the outer peripheral surface is directed from the axial tip surface side toward the axial end end side of the press-fit fixing portion.
A bottomed screw pilot hole opens on the axial tip surface of the pilot portion.
In the cold heading method for caulking nuts,
The first cold heading process in which the round bar-shaped processed material is pressed in the first mold to form the axial tip side portion of the processed material in which the pilot portion is formed into a truncated cone shape.
The processed material taken out from the first mold is pressed in the second mold to form the nut main body portion and the press-fitting fixing portion in the processed material, and a small diameter is formed on the axial tip side of the processed material. The second cold heading process to form the shaft and
A third cold heading step of pressurizing the processed material taken out from the second mold in the third mold to form the screw pilot hole that opens in the tip surface of the small diameter shaft portion.
The processing material taken out from the third mold is set in the fourth cold heading mold, a rod for forming a pilot portion is inserted into the opening end side of the screw pilot hole, and the small diameter shaft portion is used. The fourth cold heading process that forms the pilot part,
A cold heading method for caulking nuts, characterized by having.
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JP2003294019A (en) 2002-03-29 2003-10-15 Aputo:Kk Cap nut and method for producing the same
JP3131198U (en) 2007-01-22 2007-04-26 株式会社阪村機械製作所 Multistage forging machine
JP2008275050A (en) 2007-04-27 2008-11-13 Takashi Shigesada Metal plate workpiece with stud pin, and caulking fixed type stud pin
JP3157701U (en) 2009-12-14 2010-02-25 ボーセイキャプティブ株式会社 Caulking nut
JP2014043883A (en) 2012-08-27 2014-03-13 Aoyama Seisakusho Co Ltd Piercing nut for high strength steel plate

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JP2003294019A (en) 2002-03-29 2003-10-15 Aputo:Kk Cap nut and method for producing the same
JP3131198U (en) 2007-01-22 2007-04-26 株式会社阪村機械製作所 Multistage forging machine
JP2008275050A (en) 2007-04-27 2008-11-13 Takashi Shigesada Metal plate workpiece with stud pin, and caulking fixed type stud pin
JP3157701U (en) 2009-12-14 2010-02-25 ボーセイキャプティブ株式会社 Caulking nut
JP2014043883A (en) 2012-08-27 2014-03-13 Aoyama Seisakusho Co Ltd Piercing nut for high strength steel plate

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