JP7071863B2 - Pipe making method and seam member - Google Patents

Pipe making method and seam member Download PDF

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JP7071863B2
JP7071863B2 JP2018075295A JP2018075295A JP7071863B2 JP 7071863 B2 JP7071863 B2 JP 7071863B2 JP 2018075295 A JP2018075295 A JP 2018075295A JP 2018075295 A JP2018075295 A JP 2018075295A JP 7071863 B2 JP7071863 B2 JP 7071863B2
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seam
band
fitting
strip
pipe
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康 北山
善央 久保
克則 吉野
聡俊 佐藤
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Sekisui Chemical Co Ltd
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Description

本発明は、帯状部材から螺旋管を製管する方法及び継ぎ目部材に関し、特に複数の帯状部材を継ぎ足しながら螺旋管を製管する方法及び該方法に用いる継ぎ目部材に関する。 The present invention relates to a method for producing a spiral tube from a strip-shaped member and a seam member, and particularly to a method for producing a spiral tube while adding a plurality of strip-shaped members and a seam member used in the method.

老朽化した下水道管等の既設管の内周面に沿って帯状部材(プロファイル)を螺旋状に巻回して螺旋管からなる更生管を製管し、これによって、既設管を更生する方法は公知である。帯状部材の長さが足りないときは新たな帯状部材を継ぎ足す。
継ぎ足し方法としては、たとえば2つの帯状部材のスチール製の補強帯材どうし間に跨るように継手を設け、該継手と各補強帯材とをリベットや溶接によって接合する(特許文献1)。或いは、一方の帯状部材については補強帯材を樹脂製の主帯材よりも帯長方向へ突出させ、他方の帯状部材については補強帯材を主帯材よりも帯長方向へ引っ込ませ、該引っ込んだ部分に前記突出した補強帯材を挿し込むことで2つの帯状部材を接合する(特許文献2の図6)。
2つの帯状部材における樹脂製の主帯材どうしは、互いに突き当てて樹脂溶接する。または、2つの主帯材どうし間に隙間を設け、該隙間及びその周辺部に当て板を被せ、当て板を主帯材と樹脂溶接する(特許文献2の図8)。
A method of spirally winding a band-shaped member (profile) along the inner peripheral surface of an existing pipe such as an aged sewer pipe to make a rehabilitated pipe made of a spiral pipe, and thereby rehabilitating the existing pipe is known. Is. If the length of the band-shaped member is insufficient, a new band-shaped member is added.
As a method of adding, for example, a joint is provided so as to straddle between the steel reinforcing strips of the two strip-shaped members, and the joint and each reinforcing strip are joined by rivets or welding (Patent Document 1). Alternatively, for one band-shaped member, the reinforcing band material is projected in the band length direction from the resin main band material, and for the other band-shaped member, the reinforcing band material is retracted in the band length direction from the main band material. The two strip-shaped members are joined by inserting the protruding reinforcing strip into the recessed portion (FIG. 6 of Patent Document 2).
The resin main strips of the two strips are abutted against each other and welded with resin. Alternatively, a gap is provided between the two main strips, the gap and the peripheral portion thereof are covered with a backing plate, and the backing plate is resin-welded to the main strip (FIG. 8 of Patent Document 2).

特開平08-296767号公報Japanese Unexamined Patent Publication No. 08-296767 特許第3396410号公報(図6、図8)Japanese Patent No. 3396410 (FIGS. 6 and 8)

前掲特許文献2における当て板(継ぎ目部材)は、溶接だけで帯状部材と接合されている。このため、未溶接段階では位置が安定せず、溶接作業が容易でない。特に更生管の施工現場では継ぎ目が更生管の内周の上側部や側方部に配置されることもあり、溶接し難い。また、溶接だけで接合強度を確保する必要がある。
本発明は、かかる事情に鑑み、複数の帯状部材が継ぎ足されながら製管される螺旋管において、継ぎ目に配置される継ぎ目部材の接合作業を容易化し、更に接合強度を一層確保することを目的とする。
The backing plate (seam member) in Patent Document 2 described above is joined to the strip-shaped member only by welding. Therefore, the position is not stable at the unwelded stage, and the welding work is not easy. Especially at the construction site of the rehabilitation pipe, the seam may be arranged on the upper side or the side part of the inner circumference of the rehabilitation pipe, and it is difficult to weld. In addition, it is necessary to secure the joint strength only by welding.
In view of such circumstances, it is an object of the present invention to facilitate the joining work of the seam members arranged at the seams in the spiral pipe manufactured while adding a plurality of strip-shaped members, and to further secure the joining strength. do.

前記課題を解決するため、本発明方法は、複数の帯状部材を帯長方向に継ぎ足しながら螺旋状に巻回して螺旋管を形成する製管方法であって、
接続すべき2つの帯状部材における前記螺旋管の内周面を画成する樹脂製の主帯材の端面どうし間に継ぎ目スペースを設け、前記螺旋管の管内空間側から前記継ぎ目スペースに継ぎ目部材を嵌め込んで仮止めし、前記継ぎ目部材と前記主帯材とを接合することを特徴とする。
当該方法によれば、継ぎ目部材を継ぎ目スペースに嵌め込んで仮止めすることで、継ぎ目部材が継ぎ目スペースから脱落しないようにでき、継ぎ目部材の位置を安定させた状態で溶接等の接合作業を行なうことができる。また、溶接等だけでなく嵌め込み又は仮止めによっても継ぎ目部材の接合強度を確保できる。溶接等によって止水性などの封止性を確保できる。
In order to solve the above-mentioned problems, the method of the present invention is a pipe making method for forming a spiral tube by spirally winding a plurality of strip-shaped members while adding them in the strip length direction.
A seam space is provided between the end faces of the resin main band members that define the inner peripheral surface of the spiral tube in the two strip-shaped members to be connected, and the seam member is provided from the pipe inner space side of the spiral tube to the seam space. It is characterized in that it is fitted and temporarily fixed to join the seam member and the main band member.
According to this method, by fitting the seam member into the seam space and temporarily fixing the seam member, the seam member can be prevented from falling out of the seam space, and joining work such as welding is performed with the position of the seam member stabilized. be able to. Further, the joint strength of the seam member can be ensured not only by welding but also by fitting or temporary fixing. Sealing properties such as water stopping can be ensured by welding or the like.

前記嵌め込みの際、前記継ぎ目部材の外周側部に設けられた仮止め部を、何れかの帯状部材における前記継ぎ目スペースの奥に臨む係止部に係止することが好ましい。
これによって、溶接等の接合作業の際、継ぎ目部材が継ぎ目スペースから脱落するのを確実に防止でき、接合作業を容易化できる。前記何れかの帯状部材は、好ましくは前記接続すべき2つの帯状部材のうちのどちらかである。
「前記継ぎ目部材の外周側部」とは、継ぎ目部材が継ぎ目スペースに設置された状態で螺旋管の外周側を向く側部を言う。
「前記継ぎ目スペースの奥」とは、継ぎ目スペースの螺旋管内への開口よりも螺旋管の外周側の位置を言い、外周側であれば前記開口に対して螺旋管の周方向の側方又は管軸方向の側方へずれた位置であってもよい。
At the time of fitting, it is preferable that the temporary fixing portion provided on the outer peripheral side portion of the seam member is locked to the locking portion facing the back of the seam space in any of the strip-shaped members.
As a result, it is possible to surely prevent the seam member from falling off from the seam space during the joining work such as welding, and the joining work can be facilitated. The strip-shaped member is preferably one of the two strip-shaped members to be connected.
The “outer peripheral side portion of the seam member” refers to a side portion facing the outer peripheral side of the spiral pipe with the seam member installed in the seam space.
"The back of the seam space" refers to the position on the outer peripheral side of the spiral pipe with respect to the opening of the seam space into the spiral pipe, and if it is the outer peripheral side, the side of the spiral pipe in the circumferential direction or the pipe with respect to the opening. The position may be shifted laterally in the axial direction.

前記主帯材と同一断面の帯端材から前記管内空間側からの嵌め込みの妨げとなる部分を除去し、除去後の前記帯端材を前記継ぎ目部材とすることが好ましい。
これによって、継ぎ目部材を継ぎ目に容易に嵌め込むことができる。
It is preferable to remove the portion that hinders the fitting from the space side in the pipe from the band end material having the same cross section as the main band material, and use the band end material after removal as the seam member.
This allows the seam member to be easily fitted into the seam.

前記継ぎ目部材における前記螺旋管の管内空間に面する面板部における前記巻回方向に沿う端縁と前記主帯材との境、及び前記面板部における前記巻回方向と交差する側縁と前記主帯材との境を含む溶接対象部を樹脂溶接し、前記巻回方向に沿う樹脂溶接部分の長さが、前記端縁の長さ以上であることが好ましい。
これによって、継ぎ目部材を確実に溶接でき、止水性等の封止性を確保できる。
The boundary between the end edge along the winding direction and the main band member in the face plate portion of the seam member facing the inner space of the spiral tube, and the side edge and the main of the face plate portion intersecting the winding direction. It is preferable that the welding target portion including the boundary with the band material is resin-welded, and the length of the resin-welded portion along the winding direction is equal to or longer than the length of the edge.
As a result, the seam member can be reliably welded, and sealing properties such as water stopping can be ensured.

また、本発明物は、帯長方向に継ぎ足されながら螺旋状に巻回されて螺旋管となる複数の帯状部材の継ぎ目に設けられる継ぎ目部材であって、
接続されるべき2つの帯状部材における樹脂製の主帯材の端面どうし間に形成された継ぎ目スペースに嵌め込まれて前記主帯材と接合され、かつ前記螺旋管の管内空間に面する面板部と、
前記面板部の外周側部に設けられ、何れかの帯状部材における前記継ぎ目スペースの奥に臨む係止部に係止される仮止め部と
を含むことを特徴とする。
当該継ぎ目部材によれば、帯状部材へ係止しておくことによって溶接等の接合作業を容易化でき、かつ接合強度を確保することができる。
Further, the present invention is a seam member provided at a seam of a plurality of band-shaped members which are spirally wound to form a spiral tube while being added in the band length direction.
With the face plate portion that is fitted into the seam space formed between the end faces of the resin main strips in the two strips to be connected and joined to the main strip, and faces the in-pipe space of the spiral tube. ,
It is characterized by including a temporary fixing portion provided on the outer peripheral side portion of the face plate portion and locked to a locking portion facing the back of the seam space in any of the strip-shaped members.
According to the seam member, the joining work such as welding can be facilitated and the joining strength can be ensured by locking to the strip-shaped member.

前記面板部の内周側面が、前記主帯材における内周側面とほぼ面一をなして前記螺旋管の内周面の一部を画成することが好ましい。
これによって、継ぎ目部材と主帯材との間に段差ができるのを防止できる。
It is preferable that the inner peripheral side surface of the face plate portion is substantially flush with the inner peripheral side surface of the main band material to define a part of the inner peripheral surface of the spiral tube.
This makes it possible to prevent a step from being formed between the seam member and the main band member.

前記主帯材の断面形状のうち、前記螺旋管の管内空間側から前記継ぎ目スペースへ嵌め込む場合に妨げとなる部分を省いた断面形状を有していることが好ましい。
これによって、継ぎ目部材を継ぎ目に容易に嵌め込むことができる。
It is preferable to have a cross-sectional shape of the main strip, excluding a portion that hinders fitting into the seam space from the inner space side of the spiral tube.
This allows the seam member to be easily fitted into the seam.

前記継ぎ目部材が、弾性変形可能な樹脂からなることが好ましい。
継ぎ目スペースと継ぎ目部材の形状が多少一致していなくても、継ぎ目部材を弾性変形させることで、継ぎ目部材を継ぎ目スペースに確実に嵌め込むことができる。また、仮止め部を弾性変形させて帯状部材の係止部に係止させることで、継ぎ目部材を仮止めできる。
It is preferable that the seam member is made of an elastically deformable resin.
Even if the seam space and the shape of the seam member do not match to some extent, the seam member can be reliably fitted into the seam space by elastically deforming the seam member. Further, the seam member can be temporarily fixed by elastically deforming the temporary fixing portion and locking the temporary fixing portion to the locking portion of the band-shaped member.

前記継ぎ目部材が、前記主帯材と同種の樹脂からなることが好ましい。
そうすることで、継ぎ目部材と主帯材との間の物性値に差がなくなる。したがって、例えば温度変化に対する膨張、収縮度合を一致させて熱応力の発生を抑制できる。また、耐薬品性能が同じであるために共通の対策で対応できる。
It is preferable that the seam member is made of the same type of resin as the main band material.
By doing so, there is no difference in the physical property values between the seam member and the main band member. Therefore, for example, it is possible to suppress the generation of thermal stress by matching the degree of expansion and contraction with respect to a temperature change. In addition, since the chemical resistance is the same, common measures can be taken.

本発明によれば、複数の帯状部材が継ぎ足されながら製管される螺旋管において、継ぎ目に配置される継ぎ目部材の接合作業を容易化でき、更に接合強度を確保することができる。 According to the present invention, in a spiral pipe produced while a plurality of strip-shaped members are added, it is possible to facilitate the joining work of the seam members arranged at the seams and further secure the joining strength.

図1は、本発明の第1実施形態に係る製管方法によって既設管の内周に沿って製管された更生管(螺旋管)の内周面における継ぎ部分を示し、図7(a)の円部Iを拡大した正面図である。FIG. 1 shows a joint portion on the inner peripheral surface of a rehabilitated pipe (spiral pipe) made along the inner circumference of an existing pipe by the pipe making method according to the first embodiment of the present invention, and is shown in FIG. 7 (a). It is an enlarged front view of the circle part I of. 図2は、図1のII-II線に沿う断面図である。FIG. 2 is a cross-sectional view taken along the line II-II of FIG. 図3は、図1のIII-III線に沿う断面図である。FIG. 3 is a cross-sectional view taken along the line III-III of FIG. 図4は、図1のIV-IV線に沿う断面図である。FIG. 4 is a cross-sectional view taken along the line IV-IV of FIG. 図5は、図3のV-V線に沿う断面図である。FIG. 5 is a cross-sectional view taken along the line VV of FIG. 図6(a)は、前記継ぎ部分に設けられる継ぎ目部材の断面図である。FIG. 6A is a cross-sectional view of a seam member provided at the seam portion. 図6(b)は、前記継ぎ目部材の斜視図である。FIG. 6B is a perspective view of the seam member. 図7(a)は、前記更生管によって更生された既設管の断面図である。図7(b)は、前記更生管の一部分の斜視図である。FIG. 7A is a cross-sectional view of an existing pipe rehabilitated by the rehabilitation pipe. FIG. 7B is a perspective view of a part of the rehabilitation tube. 図8は、本発明の第2実施形態に係る製管方法によって既設管の内周に沿って製管された更生管(螺旋管)の内周面における継ぎ部分を示す正面図である。FIG. 8 is a front view showing a joint portion on the inner peripheral surface of a rehabilitated pipe (spiral pipe) made along the inner circumference of an existing pipe by the pipe making method according to the second embodiment of the present invention. 図9は、本発明の第3実施形態に係る製管方法によって既設管の内周に沿って製管された更生管(螺旋管)の内周面における継ぎ部分を示す正面図である。FIG. 9 is a front view showing a joint portion on the inner peripheral surface of a rehabilitated pipe (spiral pipe) made along the inner circumference of an existing pipe by the pipe making method according to the third embodiment of the present invention.

以下、本発明の実施形態を図面にしたがって説明する。
<第1実施形態>
図7(a)に示すように、老朽化した下水道管等の既設管1の内面に更生管2(螺旋管)がライニングされることで、既設管1が更生されている。既設管1としては、下水道管の他、上水道管、農業用水管、水力発電導水管、ガス管などが挙げられる。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
<First Embodiment>
As shown in FIG. 7A, the existing pipe 1 is rehabilitated by lining the rehabilitation pipe 2 (spiral pipe) on the inner surface of the existing pipe 1 such as an aged sewer pipe. Examples of the existing pipe 1 include sewer pipes, water pipes, agricultural water pipes, hydroelectric power transmission pipes, gas pipes, and the like.

図7(b)に示すように、更生管2は、複数の帯状部材3(プロファイル)によって形成されている。複数の帯状部材3が、帯長方向へ継ぎ足されるとともに、既設管1の内周に沿って螺旋状に巻回されて更生管2となっている。 As shown in FIG. 7B, the rehabilitation tube 2 is formed by a plurality of strip-shaped members 3 (profiles). A plurality of strip-shaped members 3 are added in the strip length direction and spirally wound along the inner circumference of the existing pipe 1 to form a rehabilitation pipe 2.

図4に示すように、各帯状部材3は、主帯材10と、補強帯材20を含む。主帯材10の材質は、ポリ塩化ビニルなどの樹脂である。補強帯材20の材質は、スチールなどの金属である。 As shown in FIG. 4, each strip-shaped member 3 includes a main strip 10 and a reinforcing strip 20. The material of the main band material 10 is a resin such as polyvinyl chloride. The material of the reinforcing strip 20 is a metal such as steel.

主帯材10は、平帯部11と、嵌合部13,14と、リブ15,16と、サブロック片17を一体に有し、同図の紙面直交方向へ延びている。平帯部11は平坦な帯状に形成されている。平帯部11によって更生管2の滑らかな内周面2aが画成され、ひいては更生管2の管内空間2cが画成されている。 The main band member 10 has a flat band portion 11, fitting portions 13, 14 and ribs 15 and 16 integrally, and extends in the direction orthogonal to the paper surface in the figure. The flat band portion 11 is formed in a flat band shape. The flat band portion 11 defines the smooth inner peripheral surface 2a of the rehabilitation tube 2, and thus the inner space 2c of the rehabilitation tube 2.

平帯部11の帯幅方向の一端部には、内周側(図4において下側)から見て凹状の第1嵌合部13が設けられている。平帯部11の帯幅方向の他端部には、外周側(同図において上側)へ突出する凸状の第2嵌合部14が設けられている。
第1嵌合部13から外周側へリブ15が突出されている。平帯部11の第2嵌合部14寄りの部分から外周側へリブ16が突出されている。リブ16の先端にはL字状のサブロック係止部分16bが形成されている。
更に、第1嵌合部13から帯幅方向の外側かつ外周側へ向かって、サブロック片17が斜めに延び出ている。
At one end of the flat band portion 11 in the band width direction, a concave first fitting portion 13 is provided when viewed from the inner peripheral side (lower side in FIG. 4). At the other end of the flat band portion 11 in the band width direction, a convex second fitting portion 14 projecting toward the outer peripheral side (upper side in the figure) is provided.
The rib 15 protrudes from the first fitting portion 13 toward the outer peripheral side. The rib 16 projects from the portion of the flat band portion 11 near the second fitting portion 14 toward the outer peripheral side. An L-shaped sublock locking portion 16b is formed at the tip of the rib 16.
Further, the subblock piece 17 extends diagonally from the first fitting portion 13 toward the outside and the outer peripheral side in the band width direction.

図4に示すように、リブ15,16間における平帯部11の外周側(同図において上側)には、補強帯材20が設けられている。補強帯材20は、胴部21と、一対の肩部22と、一対の腕部23を有し、概略断面W字状をなして図4の紙面と直交する方向へ延びている。断面コ字状の胴部21の両端部に肩部22が連なっている。肩部22が平帯部11に宛がわれている、各肩部22から帯幅方向の外側かつ外周側へ向かって、腕部23が斜めに延び出ている。腕部23の先端部がリブ15,16に係止されている。
なお、図示した帯状部材10の断面形状は例示であり、本発明の帯状部材としては、図示した断面形状のものに限られず、種々の形態を適用できる。
As shown in FIG. 4, a reinforcing band member 20 is provided on the outer peripheral side (upper side in the figure) of the flat band portion 11 between the ribs 15 and 16. The reinforcing strip 20 has a body portion 21, a pair of shoulder portions 22, and a pair of arm portions 23, and has a substantially W-shaped cross section and extends in a direction orthogonal to the paper surface of FIG. Shoulders 22 are connected to both ends of the body portion 21 having a U-shaped cross section. The shoulder portion 22 is addressed to the flat band portion 11, and the arm portion 23 extends diagonally from each shoulder portion 22 toward the outside and the outer peripheral side in the band width direction. The tip of the arm 23 is locked to the ribs 15 and 16.
The cross-sectional shape of the illustrated strip-shaped member 10 is an example, and the strip-shaped member of the present invention is not limited to the one shown in the cross-sectional shape, and various forms can be applied.

図4に示すように、螺旋管状に製管された更生管2においては、第1嵌合部13と第2嵌合部14の互いに一周ずれた部分どうしが対向して嵌合されている。かつ、サブロック片17とサブロック係止部分16bとの互いに一周ずれた部分どうしが係止されている。 As shown in FIG. 4, in the rehabilitation tube 2 manufactured in a spiral tubular shape, the portions of the first fitting portion 13 and the second fitting portion 14 that are offset from each other by one circle are fitted so as to face each other. Further, the sublock pieces 17 and the sublock locking portions 16b are locked to each other so as to be offset from each other.

さらに更生管2においては、前述したように2以上(複数)の帯状部材3が帯長方向ないしは巻回方向に沿って一列に接続されている。図1及び図5に示すように、2つの帯状部材3どうしの接続部分には、接続部材30と、継ぎ目部材40が設けられている。 Further, in the rehabilitation pipe 2, as described above, two or more (plural) strip-shaped members 3 are connected in a row along the strip length direction or the winding direction. As shown in FIGS. 1 and 5, a connecting member 30 and a seam member 40 are provided at a connecting portion between the two strip-shaped members 3.

図2及び図3に示すように、接続部材30は、断面コ字状に形成され、帯状部材2の帯長方向ないしは更生管2(螺旋管)の巻回方向へ延びている。接続部材30の材質は、スチールなどの金属である。図5に示すように、該接続部材30が、前記2つの帯状部材3どうし間に架け渡されている。接続部材30の両端部が、それぞれ対応する帯状部材3の補強帯材20の胴部21の内部に挿し込まれ、かつビス35によって補強帯材20と固定されている。
なお、接続部材30の形状は、断面コ字状に限らず、四角筒形、板状、断面L字状、断面H字状などであってもよい。接続部材30の材質は、金属に限らず、硬質樹脂などであってもよい。接続部材30と補強帯材20の固定手段は、ビス35に限らず溶接や接着剤などであってもよい。
As shown in FIGS. 2 and 3, the connecting member 30 is formed in a U-shaped cross section and extends in the band length direction of the band-shaped member 2 or in the winding direction of the rehabilitation tube 2 (spiral tube). The material of the connecting member 30 is a metal such as steel. As shown in FIG. 5, the connecting member 30 is bridged between the two strip-shaped members 3. Both ends of the connecting member 30 are inserted into the inside of the body portion 21 of the reinforcing strip 20 of the corresponding strip-shaped member 3, and are fixed to the reinforcing strip 20 by screws 35.
The shape of the connecting member 30 is not limited to the U-shaped cross section, but may be a square cylinder, a plate, an L-shaped cross section, an H-shaped cross section, or the like. The material of the connecting member 30 is not limited to metal, but may be hard resin or the like. The fixing means of the connecting member 30 and the reinforcing strip 20 is not limited to the screw 35, and may be welding or an adhesive.

図1及び図5に示すように、前記2つの帯状部材3の主帯材10における、互いに対向する端面10eどうしが間隔を置いて対峙している。これら端面10eどうし間に継ぎ目スペース2sが設けられている。
継ぎ目スペース2sに継ぎ目部材40が嵌め込まれている。
継ぎ目部材40の材質は、樹脂であり、好ましくは弾性変形可能な樹脂である。より好ましくは、継ぎ目部材40は、主帯材11と同種の樹脂すなわちポリ塩化ビニルからなる。
As shown in FIGS. 1 and 5, the end faces 10e of the main strips 10 of the two strips 3 facing each other face each other at intervals. A seam space 2s is provided between these end faces 10e.
The seam member 40 is fitted in the seam space 2s.
The material of the seam member 40 is a resin, preferably a resin that is elastically deformable. More preferably, the seam member 40 is made of the same type of resin as the main band material 11, that is, polyvinyl chloride.

図6に示すように、継ぎ目部材40は、主帯材11の一部を省略した断面形状になっている。詳しくは、図6(a)の実線及び図6(b)に示すように、継ぎ目部材40は、面板部41と、第1仮止め部43と、第2仮止め部44と、リブ46を有している。 As shown in FIG. 6, the seam member 40 has a cross-sectional shape in which a part of the main band member 11 is omitted. Specifically, as shown in the solid line of FIG. 6 (a) and FIG. 6 (b), the seam member 40 includes a face plate portion 41, a first temporary fixing portion 43, a second temporary fixing portion 44, and a rib 46. Have.

図5及び図6に示すように、面板部41は、長方形の平板状に形成されており、前記2つの主帯材10の平帯部11とほぼ面一に配置されている。特に、面板部41の内周側面41aが、前記2つの平帯部11の内周側面(図5のおいて下面)とほぼ面一になっている。面板部41の内周側面41aは、更生管2の管内空間2cに面し、更生管2の内周面2aの一部を画成している。図3に示すように、面板部41の外周側面41bには接続部材30の内周側の端部(図3において下端部)が当接又は近接されている。接続部材30によって、継ぎ目部材40が、継ぎ目スペース2sの奥側すなわち更生管2の外周側(図3において上側)へ変位するのが規制されている。接続部材30は、隣接する補強帯材20を接続する役割に加えて、継ぎ目部材40を継ぎ目スペース2sの奥側から支持ないしは位置規制する役割をも担っている。 As shown in FIGS. 5 and 6, the face plate portion 41 is formed in a rectangular flat plate shape, and is arranged substantially flush with the flat strip portion 11 of the two main strips 10. In particular, the inner peripheral side surface 41a of the face plate portion 41 is substantially flush with the inner peripheral side surface (lower surface in FIG. 5) of the two flat band portions 11. The inner peripheral side surface 41a of the face plate portion 41 faces the inner peripheral space 2c of the rehabilitation tube 2, and defines a part of the inner peripheral surface 2a of the rehabilitation tube 2. As shown in FIG. 3, an end portion (lower end portion in FIG. 3) on the inner peripheral side of the connecting member 30 is in contact with or in close proximity to the outer peripheral side surface 41b of the face plate portion 41. The connecting member 30 restricts the seam member 40 from being displaced toward the back side of the seam space 2s, that is, the outer peripheral side (upper side in FIG. 3) of the rehabilitation pipe 2. In addition to the role of connecting the adjacent reinforcing strips 20, the connecting member 30 also has a role of supporting or restricting the position of the seam member 40 from the back side of the seam space 2s.

図6に示すように、面板部41の幅方向の一端部(図6(a)において左端部)には、内周側(同図において下方)から見て凹状の第1仮止め部43が設けられている。面板部41の幅方向の他端部(同図において右端部)には、外周側(同図において上側)へ突出する凸状の第2仮止め部44が設けられている。面板部41の第2仮止め部44寄りの部分から外周側へリブ46が突出されている。 As shown in FIG. 6, at one end in the width direction of the face plate portion 41 (the left end portion in FIG. 6A), a concave first temporary fixing portion 43 is provided when viewed from the inner peripheral side (lower side in the figure). It is provided. At the other end of the face plate portion 41 in the width direction (right end portion in the figure), a convex second temporary fixing portion 44 projecting to the outer peripheral side (upper side in the figure) is provided. The rib 46 protrudes from the portion of the face plate portion 41 near the second temporary fixing portion 44 toward the outer peripheral side.

図3に示すように、仮止め部43は、一方(同図において左側)の帯状部材3の第2嵌合部14における、継ぎ目スペース2sの奥に臨む部分(係止部14B)の外周に嵌まっている。
仮止め部44は、他方(同図において右側)の帯状部材3の第1嵌合部13における、継ぎ目スペース2sの奥に臨む部分(係止部13B)内に挿し込まれている。かつ他方の帯状部材3のサブロック片17の先端部がリブ46に当接されている。
As shown in FIG. 3, the temporary fixing portion 43 is provided on the outer periphery of the portion (locking portion 14B) facing the back of the seam space 2s in the second fitting portion 14 of the strip-shaped member 3 on one side (left side in the figure). It fits.
The temporary fixing portion 44 is inserted into a portion (locking portion 13B) facing the back of the seam space 2s in the first fitting portion 13 of the other strip-shaped member 3 (on the right side in the figure). The tip of the subblock piece 17 of the other strip-shaped member 3 is in contact with the rib 46.

継ぎ目部材40と主帯材11との断面形状を対比すると、継ぎ目部材40は、主帯材11における平帯部11と嵌合部13,14とリブ16の一部にそれぞれ対応する部分41,43,44,46を有している一方で、主帯材11におけるリブ15とサブロック片17とサブロック係止部分16bに対応する部分を有していない。要するに、継ぎ目部材40は、管内空間2c側から継ぎ目スペース2sに嵌め込まれることを想定して、主帯材11の断面形状のうち、前記管内空間2c側からの嵌め込みの妨げとなる嵌め込み阻害部分15,17,16bが省かれた断面形状となっている。 Comparing the cross-sectional shapes of the seam member 40 and the main band member 11, the seam member 40 has a portion 41, which corresponds to a flat band portion 11, a fitting portion 13, 14 and a part of the rib 16 in the main band member 11, respectively. While having 43, 44, 46, it does not have a portion corresponding to the rib 15, the subblock piece 17, and the subblock locking portion 16b in the main strip 11. In short, assuming that the seam member 40 is fitted into the seam space 2s from the pipe inner space 2c side, the fitting obstruction portion 15 of the cross-sectional shape of the main strip 11 that hinders the fitting from the pipe inner space 2c side. , 17, 16b are omitted in the cross-sectional shape.

図1に示すように、継ぎ目部材40は、主帯材11と樹脂溶接によって接合されている。継ぎ目部材40と主帯材11との間に樹脂溶接部50が形成されている。樹脂溶接部50の溶接材の材質としては、好ましくはポリ塩化ビニルが用いられている。 As shown in FIG. 1, the seam member 40 is joined to the main strip 11 by resin welding. A resin welded portion 50 is formed between the seam member 40 and the main strip 11. Polyvinyl chloride is preferably used as the material of the welded material of the resin welded portion 50.

樹脂溶接部50は、一対の巻回方向樹脂溶接部分51と、一対の帯幅方向樹脂溶接部分52を含む。巻回方向樹脂溶接部分51は、面板部41における巻回方向に沿う端縁41dと主帯材10との境に沿って設けられ、帯状部材3の巻回方向(図1において上下方向)に延びている。さらに、巻回方向樹脂溶接部分51は、継ぎ目部材40よりも巻回方向の両側へ延び出ている。巻回方向樹脂溶接部分51の長さは、端縁41dの長さより大きい。
なお、巻回方向樹脂溶接部分51の両端部が、面板部41の端縁41dの両端部とちょうど一致していてもよい。巻回方向樹脂溶接部分51の長さは、端縁41dの長さ以上であればよい。
The resin welded portion 50 includes a pair of winding direction resin welded portions 51 and a pair of band width direction resin welded portions 52. The winding direction resin welded portion 51 is provided along the boundary between the end edge 41d along the winding direction of the face plate portion 41 and the main band member 10, and is provided in the winding direction of the strip-shaped member 3 (vertical direction in FIG. 1). It is extended. Further, the winding direction resin welded portion 51 extends from the seam member 40 to both sides in the winding direction. The length of the winding direction resin welded portion 51 is larger than the length of the edge 41d.
Both ends of the winding direction resin welded portion 51 may be exactly the same as both ends of the end edge 41d of the face plate portion 41. The length of the winding direction resin welded portion 51 may be longer than the length of the edge 41d.

帯幅方向樹脂溶接部分52は、面板部41における端縁41dと直交(交差)する側縁41eと主帯材10との境に設けられ、巻回方向と直交(交差)する帯幅方向(図1において左右)に延びている。帯幅方向樹脂溶接部分52の両端部が巻回方向樹脂溶接部分51と交差している。 The band width direction resin welded portion 52 is provided at the boundary between the side edge 41e orthogonal (intersecting) with the end edge 41d of the face plate portion 41 and the main band member 10, and is provided in the band width direction orthogonal to (intersecting) the winding direction (intersection). It extends to the left and right in FIG. Both ends of the band width direction resin welded portion 52 intersect with the winding direction resin welded portion 51.

更生管2は次のようにして製管される。
図示しないドラムに巻かれた帯状部材3を繰り出して、地上から人孔4(図7(a))に挿し入れ、製管機(図示省略)に導入する。製管機によって、帯状部材3を螺旋状に巻回しながら嵌合部13,14どうしを嵌合させることにより、既設管1の内周面に沿って螺旋管状の更生管2を製管する。
The rehabilitation tube 2 is manufactured as follows.
A strip-shaped member 3 wound around a drum (not shown) is unwound, inserted into a manhole 4 (FIG. 7 (a)) from the ground, and introduced into a pipe making machine (not shown). By fitting the fitting portions 13 and 14 together while spirally winding the strip-shaped member 3 by the pipe making machine, the spiral tubular rehabilitation pipe 2 is made along the inner peripheral surface of the existing pipe 1.

本発明形態においては、既設管1の全長にわたって更生管2をライニングするには、帯状部材3の長さが1本では足りないために、帯状部材3の継ぎ足しを行なう。詳しくは、先行の帯状部材3の巻回方向の終端部と、後続の帯状部材3の巻回方向の始端部とをそれぞれジグソー、サンダーその他の工具でカットするなどして、これらの端面10eが帯長方向に対して直交する面になるように整える。そのうえで、これら先後2つの帯状部材3の補強帯材20どうし間に接続部材30を架け渡し、接続部材30の両端と各補強帯材20とをビス止めする(図5)。好ましくは、ビス35の頭部を削ることで、製管機のピンチローラなどにビス35の頭部が引っ掛からないようにする。 In the present invention, in order to line the rehabilitation pipe 2 over the entire length of the existing pipe 1, since the length of the strip-shaped member 3 is not enough, the strip-shaped member 3 is added. Specifically, the end portion of the preceding strip-shaped member 3 in the winding direction and the starting end portion of the succeeding strip-shaped member 3 in the winding direction are cut with a jigsaw, a sander, or other tools, respectively, to form these end faces 10e. Arrange so that the plane is orthogonal to the band length direction. Then, the connecting member 30 is bridged between the reinforcing strips 20 of the two strip-shaped members 3 before and after, and both ends of the connecting member 30 and each reinforcing strip 20 are screwed together (FIG. 5). Preferably, the head of the screw 35 is shaved so that the head of the screw 35 does not get caught in the pinch roller or the like of the pipe making machine.

2つの帯状部材3の主帯材10どうし間には継ぎ目スペース2sを設定しておく。つまり、2つの主帯材10どうしをぴったりと突き当てる必要が無く、接続作業を容易化できる。
好ましくは、帯状部材3どうしの接続部分が製管機を通過するときは、接続が外れないように、製管機を低速で運転する。
A seam space 2s is set between the main strips 10 of the two strips 3. That is, it is not necessary to exactly abut the two main strips 10 against each other, and the connection work can be facilitated.
Preferably, when the connecting portion between the strip-shaped members 3 passes through the pipe making machine, the pipe making machine is operated at a low speed so that the connection is not disconnected.

図6(b)に示すように、別途、継ぎ目部材40を用意する。継ぎ目部材40は、次のようにして作製する。
図6(a)に示すように、1の主帯材10の端部を切断して、帯端材19を切り出す。切り出し時の帯端材19は、主帯材10と同一断面になっている。帯長方向(図6(a)の紙面と直交する方向)に沿う帯端材19の寸法は、継ぎ目スペース2sの同方向寸法に合わせる。
図6(a)の二点鎖線にて示すように、該帯端材19から嵌め込み阻害部分すなわちリブ15とサブロック片17とサブロック係止部分16bを切断して除去する。図6(a)の実線にて示すように、除去後の帯端材19が継ぎ目部材40となる。
As shown in FIG. 6B, a seam member 40 is separately prepared. The seam member 40 is manufactured as follows.
As shown in FIG. 6A, the end portion of the main strip member 10 of 1 is cut to cut out the strip end member 19. The band end material 19 at the time of cutting has the same cross section as the main band material 10. The dimension of the strip end material 19 along the strip length direction (direction orthogonal to the paper surface of FIG. 6A) is adjusted to the same direction dimension of the seam space 2s.
As shown by the alternate long and short dash line in FIG. 6A, the fitting inhibition portion, that is, the rib 15, the subblock piece 17, and the subblock locking portion 16b are cut and removed from the strip end member 19. As shown by the solid line in FIG. 6A, the strip end member 19 after removal becomes the seam member 40.

図3に示すように、更生管2(螺旋管)の製管後、或いは少なくとも前記接続部分の製管後、継ぎ目部材40を更生管2の管内空間2c側から継ぎ目スペース2s内に嵌め込む。継ぎ目部材40においては嵌め込み阻害部分15,17,16bが省かれているため、前記管内空間2c側からの嵌め込み操作を支障なく容易に行なうことができる。このとき、接続部材30が継ぎ目スペース2sの奥側(図3において上側)から継ぎ目部材40に当たることによって、継ぎ目部材40を位置規制できる。
さらに、第1仮止め部43を、帯状部材3の係止部14Bの外周側へ回り込ませて係止部14Bに嵌める。かつ、第2仮止め部44を係止部13Bに挿し込む。これによって、継ぎ目部材40が、更生管2の帯状部材3に係止(仮止め)される。機械的な嵌合による仮止めであるから、継ぎ目部材40を安定的に設定できる。接合時に継ぎ目部材40に対して奥側へ押し込む力が加わったとしても、接続部材30によって継ぎ目部材40が位置規制されているために、係止(仮止め)が外れたり、継ぎ目部材40が継ぎ目スペース2sの奥へ落ち込んだりするのを防止できる。
As shown in FIG. 3, after the rehabilitation pipe 2 (spiral pipe) is made, or at least after the connection portion is made, the seam member 40 is fitted into the seam space 2s from the pipe inner space 2c side of the rehabilitation pipe 2. Since the fitting obstruction portions 15, 17 and 16b are omitted in the seam member 40, the fitting operation from the pipe inner space 2c side can be easily performed without any trouble. At this time, the position of the seam member 40 can be restricted by the connecting member 30 hitting the seam member 40 from the back side (upper side in FIG. 3) of the seam space 2s.
Further, the first temporary fixing portion 43 is wrapped around the outer peripheral side of the locking portion 14B of the strip-shaped member 3 and fitted into the locking portion 14B. Then, the second temporary fixing portion 44 is inserted into the locking portion 13B. As a result, the seam member 40 is locked (temporarily fixed) to the band-shaped member 3 of the rehabilitation pipe 2. Since the temporary fixing is performed by mechanical fitting, the seam member 40 can be stably set. Even if a force is applied to the seam member 40 at the time of joining, the seam member 40 is position-restricted by the connecting member 30, so that the locking (temporary fixing) is released or the seam member 40 is the seam. It is possible to prevent the space from falling into the depth of 2s.

継ぎ目部材40は主帯材10と同じ弾性樹脂によって構成されているから、継ぎ目スペース2sと面板部41の形状が多少一致していなくても、面板部41及び主帯材10を弾性変形させることで、面板部41を継ぎ目スペース2sに確実に嵌め込むことができる。また、継ぎ目部材40及び主帯材10の弾性変形によって、仮止め部43,44の係止部14B,13Bへの係止操作を容易に実行できる。
面板部41が継ぎ目スペース2s内に嵌め込まれることで、面板部41の内周側面41aが主帯材10の内周側面と略面一になる。したがって、面板部41と主帯材10との間に段差ができるのを防止できる。
Since the seam member 40 is made of the same elastic resin as the main strip 10, even if the shapes of the seam space 2s and the face plate 41 do not match slightly, the face plate 41 and the main strip 10 are elastically deformed. Therefore, the face plate portion 41 can be securely fitted into the seam space 2s. Further, the elastic deformation of the seam member 40 and the main band member 10 makes it possible to easily perform the locking operation of the temporary fixing portions 43 and 44 to the locking portions 14B and 13B.
By fitting the face plate portion 41 into the seam space 2s, the inner peripheral side surface 41a of the face plate portion 41 becomes substantially flush with the inner peripheral side surface of the main band member 10. Therefore, it is possible to prevent a step from being formed between the face plate portion 41 and the main band member 10.

続いて、図1に示すように、継ぎ目部材40を主帯材11に樹脂溶接する。詳しくは、面板部41の端縁41dと主帯材10との境、及び面板部41の側縁41eと主帯材10との境を含む溶接対象部を樹脂溶接する。溶接対象部が、樹脂溶接部50となる。
継ぎ目部材40は主帯材10にしっかりと仮止めされているから、溶接時に継ぎ目部材40を継ぎ目スペース2sから脱落しないように押さえている必要が無く、溶接作業を容易化できる。ひいては、継ぎ目処理を容易化できる。
さらに、溶接だけでなく、面板部41の継ぎ目スペース2sへの嵌め込み、及び仮止め部43,44の係止部14B,13Bへの係止(仮止め)によっても、継ぎ目部材50が帯状部材3に接合されるために、継ぎ目部材50の接合強度を十分に確保できる。
Subsequently, as shown in FIG. 1, the seam member 40 is resin-welded to the main strip 11. Specifically, the welding target portion including the boundary between the end edge 41d of the face plate portion 41 and the main band member 10 and the boundary between the side edge 41e of the face plate portion 41 and the main band member 10 is resin-welded. The weld target portion is the resin welded portion 50.
Since the seam member 40 is firmly temporarily fixed to the main band member 10, it is not necessary to hold the seam member 40 so as not to fall off from the seam space 2s at the time of welding, and the welding work can be facilitated. As a result, the seam processing can be facilitated.
Further, the seam member 50 is formed into a strip-shaped member 3 not only by welding but also by fitting the face plate portion 41 into the seam space 2s and locking (temporarily fixing) the temporary fixing portions 43 and 44 to the locking portions 14B and 13B. Since it is joined to, the joint strength of the seam member 50 can be sufficiently ensured.

溶接によって継ぎ目部材40と主帯材10との間を密封でき、帯状部材3の継ぎ目における更生管2の止水性を確保できる。
樹脂溶接部50のうち巻回方向樹脂溶接部分51は、継ぎ目部材40よりも巻回方向の両側へ延出させる。これによって、継ぎ目における更生管2の止水性を一層確保できる。
継ぎ目部材40の側縁41eと主帯材10との間に隙間があるときは、側縁41eに沿って樹脂溶接を反復して行なうことで帯幅方向樹脂溶接部分52を太くし、隙間を完全に埋める。
継ぎ目部材40は主帯材10の端材19によって構成され、材質が主帯材10と同じポリ塩化ビニルである。更に、樹脂溶接部50の溶接材についてもポリ塩化ビニルによって構成されている。したがって、主帯材10と継ぎ目部材40と樹脂溶接部50とは物性値に差が無く、例えば線膨張係数が一致する。このため、温度変化による膨張、収縮度合の違いによって、これら部材10,40,50どうしの間に熱応力が生じるのを回避又は抑制できる。また、耐薬品性能が同じであるために共通の対策で対応できる。
By welding, the space between the seam member 40 and the main band member 10 can be sealed, and the water stoppage of the rehabilitation pipe 2 at the seam of the band-shaped member 3 can be ensured.
Of the resin welded portions 50, the winding direction resin welded portion 51 extends from the seam member 40 to both sides in the winding direction. As a result, the water stoppage of the rehabilitation pipe 2 at the seam can be further ensured.
When there is a gap between the side edge 41e of the seam member 40 and the main band member 10, the resin welded portion 52 in the band width direction is thickened by repeatedly performing resin welding along the side edge 41e to widen the gap. Completely fill.
The seam member 40 is composed of scraps 19 of the main strip 10, and is made of the same polyvinyl chloride as the main strip 10. Further, the welding material of the resin welded portion 50 is also made of polyvinyl chloride. Therefore, there is no difference in the physical property values between the main strip 10, the seam member 40, and the resin welded portion 50, and for example, the linear expansion coefficients are the same. Therefore, it is possible to avoid or suppress the occurrence of thermal stress between the members 10, 40, and 50 due to the difference in the degree of expansion and contraction due to the temperature change. In addition, since the chemical resistance is the same, common measures can be taken.

次に、本発明の他の実施形態を説明する。以下の実施形態において既述の実施形態と重複する構成に関しては図面に同一符号を付して説明を省略する。
<第2実施形態>
図8は、本発明の第2実施形態を示したものである。第2実施形態では、主帯材11と継ぎ目部材40との接合手段として、溶接に代えて、FRP(繊維強化プラスチック)接合シート60が用いられている。詳細な図示は省略するが、FRP接合シート60は、エポキシ樹脂を含浸させたガラス繊維によって構成されている。ガラス繊維は、1層のマット(不織布)で構成されていてもよく、マット-クロス-マットの3層(複数層)の積層体であってもよい。
Next, another embodiment of the present invention will be described. In the following embodiments, the same reference numerals are given to the drawings for configurations that overlap with the above-described embodiments, and the description thereof will be omitted.
<Second Embodiment>
FIG. 8 shows a second embodiment of the present invention. In the second embodiment, an FRP (fiber reinforced plastic) joining sheet 60 is used instead of welding as a joining means between the main strip 11 and the seam member 40. Although detailed illustration is omitted, the FRP bonding sheet 60 is made of glass fiber impregnated with an epoxy resin. The glass fiber may be composed of one layer of mat (nonwoven fabric), or may be a laminated body of three layers (multiple layers) of mat-cross-mat.

図8に示すように、該FRP接合シート60が、継ぎ目部材40と主帯材11を跨ぐように、これら部材40,11の内周側面(図8において紙面手前側の面)に貼られている。貼り付け時におけるFRP接合シート60のエポキシ樹脂は、未硬化であり接着性ないしは粘着性を有している。貼り付け後、エポキシ樹脂が硬化する。これによって、主帯材11と継ぎ目部材60がFRP接合シート60を介して接合される。 As shown in FIG. 8, the FRP joint sheet 60 is attached to the inner peripheral side surface (the surface on the front side of the paper surface in FIG. 8) of these members 40 and 11 so as to straddle the seam member 40 and the main band member 11. There is. The epoxy resin of the FRP bonding sheet 60 at the time of attachment is uncured and has adhesiveness or adhesiveness. After pasting, the epoxy resin cures. As a result, the main strip 11 and the seam member 60 are joined via the FRP joining sheet 60.

さらにFRP接合シート60は、一対の巻回方向シート部分61と、一対の帯幅方向シート部分62を含む。巻回方向シート部分61は、面板部41の端縁41dと主帯材10との境に沿って、帯状部材3の巻回方向(図8において上下方向)へ延びるようにして、面板部41と主帯材10とに跨っている。さらに、巻回方向シート部分61は、継ぎ目部材40よりも巻回方向の両側へ延び出ている。巻回方向シート部分61の長さは、端縁41dの長さより大きい。
なお、巻回方向シート部分61の両端部が、面板部41の端縁41dの両端部とちょうど一致していてもよい。巻回方向シート部分61の長さは、端縁41dの長さ以上であればよい。
Further, the FRP joint sheet 60 includes a pair of winding direction sheet portions 61 and a pair of band width direction sheet portions 62. The winding direction sheet portion 61 extends in the winding direction (vertical direction in FIG. 8) of the strip-shaped member 3 along the boundary between the end edge 41d of the face plate portion 41 and the main band member 10, and the face plate portion 41 And the main band material 10. Further, the winding direction sheet portion 61 extends from the seam member 40 on both sides in the winding direction. The length of the winding direction sheet portion 61 is larger than the length of the edge 41d.
It should be noted that both ends of the winding direction sheet portion 61 may exactly coincide with both ends of the end edge 41d of the face plate portion 41. The length of the winding direction sheet portion 61 may be longer than the length of the edge 41d.

帯幅方向シート部分62は、面板部41の側縁41eと主帯材10との境に沿って、帯幅方向(図8において左右)へ延びるようにして、面板部41と主帯材10とに跨っている。帯幅方向シート部分62の両端部が巻回方向シート部分61と交差している。
帯幅方向シート部分62の各端部と巻回方向シート部分61とは互いに重なっていてもよい。帯幅方向シート部分62と巻回方向シート部分61とが一体に連なっていてもよい。
The band width direction sheet portion 62 extends in the band width direction (left and right in FIG. 8) along the boundary between the side edge 41e of the face plate portion 41 and the main strip portion 10, and the face plate portion 41 and the main strip portion 10 It straddles. Both ends of the band width direction sheet portion 62 intersect with the winding direction sheet portion 61.
Each end of the band width direction sheet portion 62 and the winding direction sheet portion 61 may overlap each other. The band width direction sheet portion 62 and the winding direction sheet portion 61 may be integrally connected.

<第3実施形態>
図9は、本発明の第3実施形態を示したものである。第3実施形態は、第2実施形態(図8)の変形例に係り、FRP接合シート60Cが、面板部41よりも大面積の四角形状になっている。該FRP接合シート60Cが、面板部41の内周側面41aの全域及びその周辺の主帯材11の内周側面(図9において紙面手前側の面)に貼り付けられている。これによって、FRP接合シート60Cが、継ぎ目部材40と主帯材11を跨ぎ、これら部材40,11どうしを接合している。
<Third Embodiment>
FIG. 9 shows a third embodiment of the present invention. The third embodiment relates to the modification of the second embodiment (FIG. 8), and the FRP joint sheet 60C has a square shape having a larger area than the face plate portion 41. The FRP joint sheet 60C is attached to the entire area of the inner peripheral side surface 41a of the face plate portion 41 and the inner peripheral side surface (the surface on the front side of the paper surface in FIG. 9) of the main strip 11 around the entire area. As a result, the FRP joining sheet 60C straddles the seam member 40 and the main band member 11 and joins the members 40 and 11 to each other.

本発明は、前記実施形態に限定されるものではなく、その趣旨を逸脱しない範囲において種々の改変をなすことができる。
例えば、2つの帯状部材3どうしの接続方法として、前掲特許文献2と同様に、一方の帯状部材3については補強帯材20を主帯材10よりも帯長方向へ突出させ、他方の帯状部材3については補強帯材20を主帯材10よりも帯長方向へ引っ込ませ、該引っ込んだ部分に前記突出した補強帯材20を挿し込んでもよい。
帯状部材3は補強帯材を有していなくてもよい。帯状部材3が、樹脂製の主帯材だけで構成されていてもよい。
継ぎ目部材の材質は、主帯材と溶接可能であれば、主帯材の材質とは異なっていてもよい。
継ぎ目部材と主帯材とを接合する溶接材の材質は、これら継ぎ目部材及び主帯材を溶接可能であれば、継ぎ目部材の材質又は主帯材の材質とは異なっていてもよい。
本発明の帯状部材は、既設管の内周にライニングされる更生管に限られず、種々の螺旋管の製管に適用可能である。
The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, as a method of connecting the two strip-shaped members 3 to each other, as in Patent Document 2 above, for one strip-shaped member 3, the reinforcing strip 20 is projected from the main strip 10 in the strip length direction, and the other strip-shaped member 3 is connected. For No. 3, the reinforcing strip 20 may be retracted from the main strip 10 in the strip length direction, and the protruding reinforcing strip 20 may be inserted into the recessed portion.
The strip-shaped member 3 does not have to have a reinforcing strip. The band-shaped member 3 may be composed of only a main band material made of resin.
The material of the seam member may be different from the material of the main band material as long as it can be welded to the main band material.
The material of the welding material for joining the seam member and the main band material may be different from the material of the seam member or the material of the main band material as long as the seam member and the main band material can be welded.
The strip-shaped member of the present invention is not limited to the rehabilitated pipe lined on the inner circumference of the existing pipe, and can be applied to the production of various spiral pipes.

本発明は、例えば老朽化した下水道管等の既設管の更生技術に適用できる。 The present invention can be applied to a technique for rehabilitating an existing pipe such as an aged sewer pipe.

1 既設管
2 更生管(螺旋管)
2a 内周面
2s 継ぎ目スペース
3 帯状部材(プロファイル)
4 人孔
10 主帯材
10e 端面
11 平帯部
13 凹状の第1嵌合部
13B 係止部
14 凸状の第2嵌合部
14B 係止部
15 リブ
16 リブ
16b サブロック係止部分
17 サブロック片
19 帯端材
20 補強帯材
21 胴部
22 肩部
23 腕部
30 接続部材
35 ビス
40 継ぎ目部材
41 面板部
41a 面板部の内周側面
41b 面板部の外周側面
41d 巻回方向に沿う端縁
41e 巻回方向と直交する側縁
43 第1仮止め部
44 第2仮止め部
46 リブ
50 樹脂溶接部(溶接対象部)
51 巻回方向樹脂溶接部分
52 帯幅方向樹脂溶接部分
60,60C FRP接合シート
1 Existing pipe 2 Rehabilitation pipe (spiral pipe)
2a Inner peripheral surface 2s Seam space 3 Band-shaped member (profile)
4 Human hole 10 Main band material 10e End surface 11 Flat band part 13 Concave first fitting part 13B Locking part 14 Convex second fitting part 14B Locking part 15 Rib 16 Rib 16b Sublock locking part 17 Block piece 19 Band end material 20 Reinforcing band material 21 Body part 22 Shoulder part 23 Arm part 30 Connecting member 35 Screw 40 Seam member 41 Face plate part 41a Inner peripheral side surface of face plate part 41b Outer peripheral side surface of face plate part 41d End along winding direction Edge 41e Side edge orthogonal to the winding direction 43 First temporary fixing part 44 Second temporary fixing part 46 Rib 50 Resin welded part (welded part)
51 Winding direction resin welded part 52 Band width direction resin welded part 60, 60C FRP joint sheet

Claims (8)

帯幅方向の一端部に第1嵌合部が設けられ、帯幅方向の他端部に第2嵌合部が設けられた複数の帯状部材を前記帯幅方向と直交する帯長方向に継ぎ足しながら螺旋状に巻回して前記第1嵌合部と前記第2嵌合部との一周ずれた部分どうしを凹凸嵌合させることによって螺旋管を形成する製管方法であって、
接続すべき2つの帯状部材における前記螺旋管の内周面を画成するとともに前記第1嵌合部及び前記第2嵌合部を含む樹脂製の主帯材の前記帯長方向に対向する端面どうし間に継ぎ目スペースを設け、
少なくとも前記継ぎ目スペースを超えるまで形成した前記螺旋管の管内空間側から前記継ぎ目スペースに継ぎ目部材を嵌め込んで
前記2つのうち一方の帯状部材の前記第2嵌合部における前記継ぎ目スペースに臨んで前記凹凸嵌合に供されていない部分からなる1の係止部と、前記継ぎ目部材の外周側部の前記帯幅方向に沿う方向の一端部の第1仮止め部とを嵌め合わせるとともに、
前記2つのうち他方の帯状部材の前記第1嵌合部における前記継ぎ目スペースに臨んで前記凹凸嵌合に供されていない部分からなる他の係止部と、前記継ぎ目部材の外周側部の前記帯幅方向に沿う方向の他端部の第2仮止め部とを嵌め合わせることによって、前記継ぎ目部材を仮止めし、
その後、前記継ぎ目部材における前記管内空間に面する面板部の周縁部と前記主帯材とを接合することを特徴とする製管方法。
A plurality of band-shaped members having a first fitting portion provided at one end in the band width direction and a second fitting portion provided at the other end in the band width direction are added in the band length direction orthogonal to the band width direction. However, it is a pipe-making method for forming a spiral tube by winding it in a spiral shape and fitting the first fitting portion and the second fitting portion, which are offset by one circumference, into a concavo-convex fit .
The end faces of the resin main strip material including the first fitting portion and the second fitting portion facing in the strip length direction while defining the inner peripheral surface of the spiral tube in the two strip-shaped members to be connected. A seam space is provided between each other,
The seam member is fitted into the seam space from the pipe inner space side of the spiral tube formed at least until it exceeds the seam space .
One locking portion consisting of a portion of one of the two strip-shaped members that faces the seam space in the second fitting portion and is not provided for the uneven fitting, and the outer peripheral side portion of the seam member. While fitting with the first temporary fixing part at one end in the direction along the band width direction,
The other locking portion of the other of the two strip-shaped members, which is formed of a portion facing the seam space in the first fitting portion and not provided for the uneven fitting, and the outer peripheral side portion of the seam member. The seam member is temporarily fixed by fitting it to the second temporary fixing portion at the other end in the direction along the band width direction .
After that, a pipe making method characterized by joining the peripheral edge portion of the face plate portion of the seam member facing the space inside the pipe and the main band member.
前記主帯材と同一断面の帯端材から前記管内空間側からの嵌め込みの妨げとなる部分を除去し、除去後の前記帯端材を前記継ぎ目部材とすることを特徴とする請求項に記載の製管方法。 The first aspect of the present invention is characterized in that a portion that hinders fitting from the inner space side of the pipe is removed from the band end material having the same cross section as the main band material, and the removed band end material is used as the seam member. The described pipe making method. 前記面板部における前記巻回方向に沿う端縁と前記主帯材との境、及び前記面板部における前記巻回方向と交差する側縁と前記主帯材との境を含む溶接対象部を樹脂溶接し、前記巻回方向に沿う樹脂溶接部分の長さが、前記端縁の長さ以上であることを特徴とする請求項1又は2に記載の製管方法。 The welding target portion including the boundary between the end edge along the winding direction and the main strip material in the face plate portion and the boundary between the side edge intersecting the winding direction and the main strip material in the face plate portion is made of resin. The pipe making method according to claim 1 or 2 , wherein the length of the resin welded portion along the winding direction of welding is equal to or greater than the length of the edge. 帯長方向に継ぎ足されながら螺旋状に巻回されて前記帯長方向と直交する帯幅方向の一端部の第1嵌合部と前記帯幅方向の他端部の第2嵌合部との一周ずれた部分どうしが凹凸嵌合されることによって螺旋管となる複数の帯状部材の継ぎ目に設けられる継ぎ目部材であって、
接続されるべき2つの帯状部材における前記第1嵌合部及び前記第2嵌合部を含む樹脂製の主帯材の前記帯長方向に対向する端面どうし間に形成された継ぎ目スペースに、少なくとも前記継ぎ目スペースを超えるまで形成された前記螺旋管の管内空間側から嵌め込まれて、周縁部が前記主帯材と接合され、かつ前記螺旋管の管内空間に面する面板部と、
前記面板部の外周側部の前記帯幅方向に沿う方向の一端部一体に設けられ、前記2つのうち一方の帯状部材の前記第2嵌合部における前記継ぎ目スペースの奥に臨んで前記凹凸嵌合に供されていない部分からなる1の係止部に係止される第1仮止め部と
前記面板部の外周側部の前記帯幅方向に沿う方向の他端部に一体に設けられ、前記2つのうち他方の帯状部材の前記第1嵌合部における前記継ぎ目スペースの奥に臨んで前記凹凸嵌合に供されていない部分からなる他の係止部に係止される第2仮止め部と、
を含むことを特徴とする継ぎ目部材。
The first fitting portion at one end in the band width direction orthogonal to the band length direction and the second fitting portion at the other end in the band width direction are spirally wound while being added in the band length direction. It is a seam member provided at the seam of a plurality of strip-shaped members that form a spiral tube by being fitted with uneven parts that are offset by one circumference .
At least in the seam space formed between the end faces of the resin main strip material including the first fitting portion and the second fitting portion of the two strip-shaped members to be connected, which face each other in the strip length direction. A face plate portion that is fitted from the pipe inner space side of the spiral pipe formed until it exceeds the seam space, a peripheral edge portion is joined to the main band member, and faces the pipe inner space of the spiral pipe.
The unevenness is integrally provided at one end of the outer peripheral side portion of the face plate portion in the direction along the band width direction, and faces the depth of the seam space in the second fitting portion of the band-shaped member of one of the two. A first temporary fixing portion that is locked to a locking portion consisting of a portion that is not provided for fitting, and a first temporary fixing portion.
The outer peripheral side portion of the face plate portion is integrally provided at the other end portion in the direction along the band width direction, and faces the depth of the seam space in the first fitting portion of the other band-shaped member of the two. A second temporary fixing portion that is locked to another locking portion consisting of a portion that is not subjected to uneven fitting, and a second temporary fixing portion.
A seam member comprising.
前記面板部の内周側面が、前記主帯材における内周側面とほぼ面一をなして前記螺旋管 の内周面の一部を画成することを特徴とする請求項に記載の継ぎ目部材。 The seam according to claim 4 , wherein the inner peripheral side surface of the face plate portion is substantially flush with the inner peripheral side surface of the main strip material and defines a part of the inner peripheral surface of the spiral tube. Element. 前記主帯材の断面形状のうち、前記螺旋管の管内空間側から前記継ぎ目スペースへ嵌め込む場合に妨げとなる部分を省いた断面形状を有していることを特徴とする請求項又はに記載の継ぎ目部材。 4 . The seam member described in. 弾性変形可能な樹脂からなることを特徴とする請求項の何れか1項に記載の継ぎ目部材。 The seam member according to any one of claims 4 to 6 , wherein the seam member is made of an elastically deformable resin. 前記主帯材と同種の樹脂からなることを特徴とする請求項の何れか1項に記載の継ぎ目部材。 The seam member according to any one of claims 4 to 7 , wherein the seam member is made of the same type of resin as the main band material.
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JP2012026494A (en) 2010-07-22 2012-02-09 Kubota-Ci Co Connection member of band form with rib, and regeneration pipe using the same
JP2014000769A (en) 2012-06-20 2014-01-09 Sekisui Chem Co Ltd Connection method of belt-like members used in construction method for regenerating existing pipe

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JP2834396B2 (en) * 1993-06-21 1998-12-09 積水化学工業株式会社 End face joining member, lining method, and strip

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012026494A (en) 2010-07-22 2012-02-09 Kubota-Ci Co Connection member of band form with rib, and regeneration pipe using the same
JP2014000769A (en) 2012-06-20 2014-01-09 Sekisui Chem Co Ltd Connection method of belt-like members used in construction method for regenerating existing pipe

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