JP7066533B2 - Glass lens molding mold - Google Patents

Glass lens molding mold Download PDF

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JP7066533B2
JP7066533B2 JP2018106637A JP2018106637A JP7066533B2 JP 7066533 B2 JP7066533 B2 JP 7066533B2 JP 2018106637 A JP2018106637 A JP 2018106637A JP 2018106637 A JP2018106637 A JP 2018106637A JP 7066533 B2 JP7066533 B2 JP 7066533B2
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mold
molding
glass
base material
upper mold
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JP2019210176A (en
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忠幸 藤本
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Hoya Corp
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Priority to PCT/JP2019/022039 priority patent/WO2019235443A1/en
Priority to CN202310012251.0A priority patent/CN115806380A/en
Priority to CN201980035739.7A priority patent/CN112218832B/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/08Construction of plunger or mould for making solid articles, e.g. lenses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

本発明は、ガラスレンズを成形する成形型に関する。 The present invention relates to a molding die for molding a glass lens.

ガラスレンズの製造において、素材となるガラスを概略の形状にしてから研削や研磨によって仕上げる方法が従来から用いられている。近年では、加熱して軟化させた状態のガラスに対して成形用の型(以下、成形型)による押圧成形を行って、研削や研磨を経ずにガラスレンズを製造する方法も実用化されている(例えば、特許文献1)。このような成形型を用いた成形により、球面レンズのみならず、複雑な形状の非球面レンズ等も、低コストで大量に生産することが可能になった。 In the manufacture of glass lenses, a method of shaping the glass as a material into a rough shape and then finishing it by grinding or polishing has been conventionally used. In recent years, a method of manufacturing a glass lens without grinding or polishing by pressing and molding a glass in a heated and softened state with a molding die (hereinafter referred to as a molding die) has also been put into practical use. (For example, Patent Document 1). By molding using such a molding mold, it has become possible to mass-produce not only spherical lenses but also aspherical lenses having complicated shapes and the like at low cost.

押圧成形では、成形型の表面形状(成形面)が被成形物に転写されるため、成形型の精度が極めて需要になる。例えば、押圧時に作用する負荷や加熱を起因とした変形を生じないように、成形型には高い剛性と耐熱性が求められる。また、成形型への被成形物の貼り付きや被成形物の割れを防ぐために、成形型が被成形物に対して適切な熱膨張率を有することも必要となる。 In press molding, the surface shape (molding surface) of the molding die is transferred to the object to be molded, so that the accuracy of the molding die is extremely demanded. For example, the molding die is required to have high rigidity and heat resistance so as not to cause deformation due to a load acting at the time of pressing or heating. It is also necessary for the molding die to have an appropriate coefficient of thermal expansion with respect to the object to be molded in order to prevent the object to be molded from sticking to the mold and cracking of the object to be molded.

以上のような条件を満たすものとして、金属やセラミックス等を素材とした成形型が広く用いられている。しかし、このような成形型を精度のばらつきを抑えながら削り出し等で個別に製造するには、コストと手間がかかる。特に、光学機器用のガラスレンズを大量生産する場合には、成形型も多く必要とされる。その対策として、ガラス製の成形型を用いる技術が提案されている(例えば、特許文献2、3)。 Molds made of metal, ceramics, or the like are widely used to satisfy the above conditions. However, it is costly and time-consuming to individually manufacture such a molding die by cutting or the like while suppressing variations in accuracy. In particular, in the case of mass production of glass lenses for optical instruments, many molding dies are required. As a countermeasure, a technique using a glass molding die has been proposed (for example, Patent Documents 2 and 3).

具体的には、基準となる成形面を有するマスター型(母型)を準備し、加熱により軟化させた成形型用ガラス材料をマスター型で押圧成形することによって、マスター型の成形面が転写されたガラス製の成形型(以下、ガラス製成形型)が得られる。ガラス製成形型は、高精度のマスター型を一旦製造してしまえば量産が容易で、形状設定の自由度が高いという利点がある。 Specifically, a master mold (master mold) having a reference molding surface is prepared, and the glass material for the molding mold softened by heating is pressed and molded by the master mold to transfer the molding surface of the master mold. A glass molding die (hereinafter referred to as a glass molding die) can be obtained. The glass molding mold has the advantages that mass production is easy once a high-precision master mold is manufactured, and the degree of freedom in shape setting is high.

特開平6-127956号公報Japanese Unexamined Patent Publication No. 6-127956 特許第2616964号公報Japanese Patent No. 2616964 特開平2-102136号公報Japanese Unexamined Patent Publication No. 2-102136

ガラス製成形型の課題として、金属やセラミックス製の成形型に比して、高温下での成形を繰り返す場合の耐熱性や、外部からの衝撃に対する耐衝撃性の確保が難しいことがあり、耐久性の向上が望まれていた。その対策として、特許文献3では、ガラス製成形型を構成する素材ガラスと熱膨張率(線膨張係数)がほぼ等しい金属またはセラミックスからなる接合体を、ガラス製成形型に接合して一体化させている。 As a problem of glass molding dies, it may be difficult to secure heat resistance when molding at high temperature is repeated and impact resistance against external impact compared to metal or ceramic molding dies, so it is durable. Improvement of sex was desired. As a countermeasure, in Patent Document 3, a bonded body made of a metal or ceramics having a thermal expansion coefficient (linear expansion coefficient) substantially equal to that of the material glass constituting the glass molding mold is joined to the glass molding mold and integrated. ing.

しかしながら、ガラス製成形型に対して他材料からなる接合体を接合する構成は、接合体の熱膨張率がガラス製成形型と同等であることが要求されるため、材料選択の自由度が低い。また、ガラス製成形型と接合体の熱膨張率を完全に一致させることは困難であるため、接合で一体化させた状態で加熱すると、熱膨張率の違いによって互いの接合箇所にストレスが加わることは避けられない。さらに、ガラス製成形型と接合体とを一体化する際には、ガラス製成形型における中心軸(ガラス製成形型により成形されるレンズの光軸)と接合体の中心軸を高精度に一致させる必要があり、製造の難度が高く手間やコストがかかる。 However, in the configuration of joining a bonded body made of another material to a glass molding die, the thermal expansion coefficient of the bonded body is required to be the same as that of the glass molding die, so that the degree of freedom in material selection is low. .. In addition, it is difficult to completely match the coefficient of thermal expansion of the glass molding mold and the joint body, so if heating is performed in a state where they are integrated in the joint, stress will be applied to each other's joints due to the difference in the coefficient of thermal expansion. That is inevitable. Furthermore, when integrating the glass mold and the joint, the central axis of the glass mold (the optical axis of the lens molded by the glass mold) and the central axis of the joint match with high accuracy. It is necessary to make it difficult to manufacture, and it takes time and cost.

特許文献1には、ガラスレンズを成形するキャビティ面を有するキャビティダイと、キャビティダイよりも線膨張係数が小さい材料からなる金型とを組み合わせて成形型を構成する技術が記載されている。金型には、キャビティダイの先端側(成形面を有する側)に進むにつれて徐々に径が大きくなる断面円錐台形の孔が形成され、この孔がキャビティダイに嵌着されている。金型の孔の内周面とキャビティダイの周面がそれぞれ、相互に摺接可能な状態で重合するテーパ面となっており、テーパ面の重合状態でキャビティダイと金型の中心軸のずれを防ぐことができる。しかし、キャビティダイと金型が接合されていないため、成形型を離間させた状態で金型からキャビティダイが脱落するおそれがあり、実用性が低い。 Patent Document 1 describes a technique for forming a molding die by combining a cavity die having a cavity surface for molding a glass lens and a mold made of a material having a coefficient of linear expansion smaller than that of the cavity die. The mold is formed with a hole having a conical trapezoidal cross section whose diameter gradually increases toward the tip end side (the side having the molding surface) of the cavity die, and this hole is fitted to the cavity die. The inner peripheral surface of the hole of the mold and the peripheral surface of the cavity die are tapered surfaces that polymerize in a state where they can be slidably contacted with each other. Can be prevented. However, since the cavity die and the mold are not joined, the cavity die may fall off from the mold with the molding mold separated, which is not practical.

本発明はかかる問題点に鑑みてなされたものであり、生産性、耐久性、精度の高さ、実用性に優れたガラスレンズ成形型を提供することを目的とする。 The present invention has been made in view of such problems, and an object of the present invention is to provide a glass lens molding mold having excellent productivity, durability, high accuracy, and practicality.

本発明は、ガラスレンズを押圧成形するガラスレンズ成形型において、型移動方向に延びる内部空間を有する胴型と、胴型の内部空間に型移動方向へ移動可能に挿入され、型移動方向の一端に基材側当接部を有する金属又はセラミックス製の型基材と、ガラスレンズの素材である被成形ガラスよりもガラス転移温度が高いガラスからなり、ガラスレンズの一方のレンズ面を形成する成形面と、型移動方向で成形面と反対側に向き基材側当接部に対して接離可能な型側当接部とを有するガラス製成形型と、ガラス製成形型の成形面に対向してガラスレンズの他方のレンズ面を形成する第2の成形面を有し、ガラス製成形型と型移動方向に相対移動可能な対向型と、を備える。基材側当接部と型側当接部の少なくとも一方は、型移動方向に延びる軸線を中心とする円錐面の一部である調芯面を有し、基材側当接部と型側当接部の当接により型基材に対してガラス製成形型を型移動方向及び型移動方向と垂直な方向で一定位置に保持する。さらに、ガラス製成形型は成形面の周囲に被規制面を有し、胴型の内部には型移動方向で被規制面に対向する規制面を有し、規制面に対する被規制面の当接により、基材側当接部から型側当接部を離間させる方向への、胴型に対するガラス製成形型の移動量を制限する。 INDUSTRIAL APPLICABILITY In a glass lens molding mold that press-molds a glass lens, the present invention has a body mold having an internal space extending in the mold moving direction and a body mold that is movably inserted into the internal space of the body mold in the mold moving direction and is one end in the mold moving direction. Molded to form one lens surface of a glass lens, consisting of a metal or ceramic mold base material having a contact portion on the base material side and glass having a glass transition temperature higher than that of the glass to be molded, which is the material of the glass lens. A glass molding mold having a surface and a mold-side contact portion that faces the opposite side of the molding surface in the mold moving direction and can be brought into contact with the base material-side contact portion, and faces the molding surface of the glass molding mold. It has a second molding surface that forms the other lens surface of the glass lens, and includes a glass molding mold and an opposed mold that can move relative to the mold moving direction. At least one of the base material side contact portion and the mold side contact portion has a centering surface that is a part of a conical surface centered on an axis extending in the mold moving direction, and the base material side contact portion and the mold side. The contact of the abutting portion holds the glass molding mold in a fixed position with respect to the mold base material in the mold moving direction and the direction perpendicular to the mold moving direction. Further, the glass molding mold has a regulated surface around the molding surface, and the inside of the body mold has a regulating surface facing the regulated surface in the direction of mold movement, so that the regulated surface comes into contact with the regulated surface. This limits the amount of movement of the glass molding mold with respect to the body mold in the direction of separating the mold side contact portion from the base material side contact portion.

規制面と被規制面はそれぞれ、中心となる軸線が調芯面と共通である円錐面の一部からなることが好ましい。これにより、規制面と被規制面が当接した状態で、型基材に対するガラス製成形型の安定性を高めることができる。 It is preferable that the regulated surface and the regulated surface each consist of a part of a conical surface whose central axis is common to the centering surface. This makes it possible to improve the stability of the glass molding mold with respect to the mold base material in a state where the regulated surface and the regulated surface are in contact with each other.

成形面と第2の成形面の間でガラスレンズを押圧成形した状態で、被規制面と規制面が離間するように設定される。これにより、規制面と被規制面は、押圧成形時のガラス製成形型と対向型の位置精度には影響を及ぼさない。 The regulated surface and the regulated surface are set so as to be separated from each other in a state where the glass lens is press-molded between the molded surface and the second molded surface. As a result, the regulated surface and the regulated surface do not affect the position accuracy of the glass molding die and the facing die during press molding.

対向型は、金属又はセラミックス製の第2の型基材と、ガラスレンズの素材である被成形ガラスよりもガラス転移温度が高いガラスからなる第2のガラス製成形型とによって構成できる。第2の型基材は、胴型の内部空間に型移動方向に移動可能に挿入され、型移動方向の一端に第2の基材側当接部を有する。第2のガラス製成形型は、第2の成形面と、型移動方向で第2の成形面と反対側に向き第2の基材側当接部に対して接離可能な第2の型側当接部とを有する。そして、第2の基材側当接部と第2の型側当接部の少なくとも一方は、前記軸線を中心とする円錐面の一部である調芯面を有し、第2基材側当接部と第2の型側当接部の当接により第2の型基材に対して第2のガラス製成形型を型移動方向及び型移動方向と垂直な方向で一定位置に保持する。 The facing mold can be composed of a second mold base material made of metal or ceramics and a second glass molding mold made of glass having a glass transition temperature higher than that of the glass to be molded, which is the material of the glass lens. The second mold base material is movably inserted into the internal space of the body mold in the mold moving direction, and has a second base material side contact portion at one end in the mold moving direction. The second glass molding die is a second mold that faces the second molding surface in the direction opposite to the second molding surface in the mold moving direction and can be brought into contact with and separated from the second base material side contact portion. It has a side contact portion. At least one of the second base material side contact portion and the second mold side contact portion has a centering surface that is a part of the conical surface centered on the axis, and is on the second base material side. The contact between the abutting portion and the abutting portion on the second mold side holds the second glass molding mold in a fixed position with respect to the second mold base material in the mold moving direction and the direction perpendicular to the mold moving direction. ..

以上の本発明のガラスレンズ成形型によれば、ガラスレンズのレンズ面を成形する成形面を有する部分をガラス製成形型とし、このガラス製成形型に当接する金属又はセラミックス製の型基材を胴型内で移動可能に支持させている。そのため、ガラス製成形型を低コストで大量生産できると共に、耐熱性や耐衝撃性に優れる型基材によって耐久性を向上させることができる。また、ガラス製成形型と型基材は、接合固定されずに互いの当接部の当接によって相対的な位置を定めるので、ガラス製成形型と型基材の熱膨張率の違いによる負荷がかかりにくく、高精度な型精度を得られると共に、ガラス製成形型や型基材における材料の選択自由度が高い。また、型基材から離間する方向へのガラス製成形型の移動量を制限する規制面及び被規制面を備えるので、ガラス製成形型と型基材が固定されない構成でありながら取り扱いや運用が容易であり、優れた実用性を得ることができる。 According to the above-mentioned glass lens molding mold of the present invention, the portion having the molding surface for molding the lens surface of the glass lens is a glass molding mold, and the metal or ceramic mold base material that abuts on the glass molding mold is used. It is supported so that it can be moved within the body. Therefore, the glass molding mold can be mass-produced at low cost, and the durability can be improved by the mold base material having excellent heat resistance and impact resistance. Further, since the glass molding mold and the mold base material are not joined and fixed, the relative positions are determined by the contact of the contact portions with each other, so that the load due to the difference in the thermal expansion coefficient between the glass molding mold and the mold base material Highly accurate mold accuracy can be obtained, and the degree of freedom in selecting materials for glass molding molds and mold base materials is high. In addition, since it has a regulated surface and a regulated surface that limit the amount of movement of the glass molding mold in the direction away from the mold base material, it can be handled and operated even though the glass molding mold and the mold base material are not fixed. It is easy and excellent practicality can be obtained.

本実施形態のガラスレンズ成形型における押圧成形の準備状態を示す断面図である。It is sectional drawing which shows the preparation state of the pressure molding in the glass lens molding die of this embodiment. ガラスレンズ成形型における押圧成形完了状態を示す断面図である。It is sectional drawing which shows the press molding completion state in a glass lens molding die. 押圧成形完了後に上型ユニットと下型ユニットを離間させて成形後のガラスレンズを取り出す工程を示す断面図である。It is sectional drawing which shows the process of taking out the glass lens after molding by separating the upper mold unit and the lower mold unit after the press molding is completed.

本実施形態のガラスレンズ成形型10は、上型ユニット11と下型ユニット(対向型)12を基準軸(軸線)Xに沿って相対移動させて、成形前の被成形ガラスであるガラスプリフォーム13(図1)を押圧加工してガラスレンズ14(図2、図3)を成形するものである。 In the glass lens molding mold 10 of the present embodiment, the upper mold unit 11 and the lower mold unit (opposing mold) 12 are relatively moved along the reference axis (axis) X, and the glass preform which is the glass to be molded before molding is formed. 13 (FIG. 1) is pressed to form a glass lens 14 (FIGS. 2 and 3).

図3に示すように、ガラスレンズ14は両方のレンズ面14a、14bが非球面である非球面レンズであり、一方のレンズ面14aが凹面、他方のレンズ面14bが凸面となっている。また、ガラスレンズ14の周縁には環状のコバ部14cが形成される。 As shown in FIG. 3, the glass lens 14 is an aspherical lens in which both lens surfaces 14a and 14b are aspherical, one lens surface 14a is concave and the other lens surface 14b is convex. Further, an annular edge portion 14c is formed on the peripheral edge of the glass lens 14.

ガラスレンズ成形型10は、上型ユニット11と下型ユニット12をガイドする胴型20を備えている。上型ユニット11は、上型基材(型基材)30と上型(ガラス製成形型)40を備えている。下型ユニット12は、下型基材(第2の型基材)50と下型(第2のガラス製成形型)60を備えている。上型40と下型60は後述する条件を満たすガラス製である、胴型20と上型基材30と下型基材50は非ガラス製の材料からなり、具体的には、炭化ケイ素(SiC)や窒化ケイ素(Si)のようなセラミックス、あるいは超硬合金のような金属で形成されている。 The glass lens molding die 10 includes a body die 20 that guides the upper die unit 11 and the lower die unit 12. The upper mold unit 11 includes an upper mold base material (mold base material) 30 and an upper mold (glass molding mold) 40. The lower mold unit 12 includes a lower mold base material (second mold base material) 50 and a lower mold (second glass molding mold) 60. The upper mold 40 and the lower mold 60 are made of glass satisfying the conditions described later, and the body mold 20, the upper mold base material 30 and the lower mold base material 50 are made of a non-glass material, specifically, silicon carbide ( It is made of ceramics such as SiC) and silicon nitride (Si 3 N 4 ), or metals such as cemented carbide.

基準軸Xは、ガラスレンズ成形型10により成形されるガラスレンズ14の光軸に一致するものである。上型40と下型60は、それぞれの中心軸が基準軸Xと一致するように上型基材30と下型基材50を介して位置決め(芯出し)された状態で押圧成形を行う。この位置決めの詳細については後述する。以下の説明では、基準軸Xに沿う方向を上下方向(型移動方向)とし、基準軸Xに対して垂直な方向を径方向とする。 The reference axis X coincides with the optical axis of the glass lens 14 molded by the glass lens molding die 10. The upper mold 40 and the lower mold 60 are pressed and molded in a state of being positioned (centered) via the upper mold base material 30 and the lower mold base material 50 so that their respective central axes coincide with the reference axis X. The details of this positioning will be described later. In the following description, the direction along the reference axis X is the vertical direction (mold movement direction), and the direction perpendicular to the reference axis X is the radial direction.

胴型20は、基準軸Xを囲む筒状体であり、上下方向に貫通する内部空間S(図3)を内側に有する。胴型20の内側には、上端側から上下方向に所定の範囲で上部内面21が形成され、下端側から上下方向に所定の範囲で下部内面22が形成されている。上部内面21と下部内面22はそれぞれ、基準軸Xを中心とする円筒面(円筒の内面)であり、上部内面21の内径が下部内面22の内径よりも大きい。 The body type 20 is a tubular body that surrounds the reference axis X, and has an internal space S (FIG. 3) penetrating in the vertical direction inside. Inside the body mold 20, an upper inner surface 21 is formed in a predetermined range in the vertical direction from the upper end side, and a lower inner surface 22 is formed in a predetermined range in the vertical direction from the lower end side. The upper inner surface 21 and the lower inner surface 22 are each a cylindrical surface (inner surface of the cylinder) centered on the reference axis X, and the inner diameter of the upper inner surface 21 is larger than the inner diameter of the lower inner surface 22.

胴型20の内部には、上部内面21と下部内面22の間に上型規制面(規制面)23が設けられている。より詳しくは、胴型20には、内径方向へ向けて突出する突出部24が周方向に連続して環状に設けられており、突出部24上に上型規制面23が形成されている。上型規制面23は、基準軸Xを中心とする円錐面(円錐の内面)の一部であり、下方に進むにつれて径を小さくする。すなわち、上型規制面23は、上部内面21から離れて下方に進むにつれて内径側への突出量を大きくするテーパ形状となっている。 Inside the body mold 20, an upper mold restricting surface (regulating surface) 23 is provided between the upper inner surface 21 and the lower inner surface 22. More specifically, the body mold 20 is provided with a protruding portion 24 projecting in the inner diameter direction in a continuous annular shape in the circumferential direction, and an upper mold restricting surface 23 is formed on the protruding portion 24. The upper type regulating surface 23 is a part of a conical surface (inner surface of the cone) centered on the reference axis X, and its diameter decreases as it goes downward. That is, the upper die regulating surface 23 has a tapered shape in which the amount of protrusion toward the inner diameter side increases as the upper inner surface 21 moves downward.

上部内面21の下端部分(突出部24の上部)に、胴型20を径方向へ貫通する貫通孔25が形成されている。また、下部内面22の上端部分(突出部24の下部)に、胴型20を径方向へ貫通する貫通孔26が形成されている。 A through hole 25 that penetrates the body mold 20 in the radial direction is formed in the lower end portion (upper portion of the protruding portion 24) of the upper inner surface 21. Further, a through hole 26 that penetrates the body mold 20 in the radial direction is formed in the upper end portion (lower portion of the protruding portion 24) of the lower inner surface 22.

上型基材30は、胴型20の内部に上下方向へ移動可能に挿入される。上型基材30の外面には、上部内面21の内径サイズに対応する外径サイズを有する円筒状のスライド案内面31が形成されている。上部内面21とスライド案内面31の当接によって、胴型20と上型基材30の互いの中心軸が一致する。この胴型20と上型基材30の中心軸は基準軸Xと一致している。また、上部内面21に対してスライド案内面31は、傾きやガタつきを生じずに上下方向に摺動可能に支持される。なお、基準軸Xを中心とする周方向への胴型20と上型基材30の相対回転を防ぐように、胴型20と上型基材30の間に回転規制構造を備えてもよい。 The upper mold base material 30 is inserted into the body mold 20 so as to be movable in the vertical direction. On the outer surface of the upper base material 30, a cylindrical slide guide surface 31 having an outer diameter size corresponding to the inner diameter size of the upper inner surface 21 is formed. Due to the contact between the upper inner surface 21 and the slide guide surface 31, the central axes of the body mold 20 and the upper mold base material 30 coincide with each other. The central axes of the body mold 20 and the upper mold base material 30 coincide with the reference axis X. Further, the slide guide surface 31 is slidably supported in the vertical direction with respect to the upper inner surface 21 without causing tilting or rattling. A rotation restricting structure may be provided between the body mold 20 and the upper mold base material 30 so as to prevent the relative rotation of the body mold 20 and the upper mold base material 30 in the circumferential direction about the reference axis X. ..

ガラスレンズ成形型10は、胴型20に対して上型基材30を上下方向に移動させる駆動手段70と、胴型20に対して下型基材50を上下方向に移動させる駆動手段71とを有する。 The glass lens molding mold 10 includes a driving means 70 for moving the upper mold base material 30 in the vertical direction with respect to the body mold 20, and a driving means 71 for moving the lower mold base material 50 in the vertical direction with respect to the body mold 20. Has.

上型基材30の下端(型移動方向の一端)には、調芯面(基材側当接部)32と底面33が形成されている。調芯面32は、基準軸Xを中心とする円錐面(円錐の内面)の一部であり、上方に進むにつれて径を小さくする。底面33は、調芯面32の上端を塞ぐ平面である。上型基材30の下端は、テーパ形状の調芯面32によるすり鉢状の凹部になっている。 At the lower end (one end in the mold moving direction) of the upper mold base material 30, a centering surface (base material side contact portion) 32 and a bottom surface 33 are formed. The centering surface 32 is a part of a conical surface (inner surface of the cone) centered on the reference axis X, and its diameter decreases as it advances upward. The bottom surface 33 is a flat surface that closes the upper end of the alignment surface 32. The lower end of the upper base material 30 is a mortar-shaped recess due to the tapered centering surface 32.

上型基材30には上下方向に貫通する吸引孔34が形成されている。吸引孔34の中心線は基準軸Xとほぼ一致している。吸引孔34の下端は、底面33の中央に開口している。吸引孔34の上端は、上型基材30の上端面に開口して、吸引源15から延びる吸引管16に接続している。 The upper base material 30 is formed with a suction hole 34 that penetrates in the vertical direction. The center line of the suction hole 34 substantially coincides with the reference axis X. The lower end of the suction hole 34 opens in the center of the bottom surface 33. The upper end of the suction hole 34 is opened to the upper end surface of the upper base material 30 and is connected to the suction pipe 16 extending from the suction source 15.

ガラスレンズ成形型10の完成状態(図1)で成形するときに真空ガス置換が行われる。その際、吸引源15を駆動して、吸引管16及び吸引孔34を通じて、上型基材30の底面33と上型40の上面44との間のエア抜きを行う。また、この吸引源15から吸引孔34までの吸引構造を用いて、上型基材30の下端の凹部(調芯面32と底面33で囲まれる領域)に、上型40を吸着保持する吸引力を作用させることができる。 Vacuum gas replacement is performed when molding the glass lens molding die 10 in the completed state (FIG. 1). At that time, the suction source 15 is driven to bleed air between the bottom surface 33 of the upper mold base material 30 and the upper surface 44 of the upper mold 40 through the suction pipe 16 and the suction hole 34. Further, using the suction structure from the suction source 15 to the suction hole 34, the upper mold 40 is sucked and held in the recess (the region surrounded by the centering surface 32 and the bottom surface 33) at the lower end of the upper mold base material 30. Force can be applied.

下型基材50は、大径部51と、大径部51よりも小径で大径部51から上方へ突出する小径部52を有している。大径部51は、胴型20とほぼ同じ外径サイズを有している。小径部52の外面には、胴型20の下部内面22の内径サイズに対応する外径サイズを有する円筒状のスライド案内面53が形成されている。 The lower base material 50 has a large diameter portion 51 and a small diameter portion 52 having a smaller diameter than the large diameter portion 51 and projecting upward from the large diameter portion 51. The large diameter portion 51 has substantially the same outer diameter size as the body type 20. On the outer surface of the small diameter portion 52, a cylindrical slide guide surface 53 having an outer diameter size corresponding to the inner diameter size of the lower inner surface 22 of the body mold 20 is formed.

下型基材50は、胴型20に対して下方から小径部52を挿脱可能である。胴型20に対する小径部52の挿入状態では、下部内面22とスライド案内面53の当接によって、胴型20と下型基材50との同心性が保たれる(下型基材50の中心軸が基準軸Xと一致する)。また、下部内面22に対してスライド案内面53は、傾きやガタつきを生じずに上下方向に摺動可能に支持される。なお、基準軸Xを中心とする周方向への胴型20と下型基材50の相対回転を防ぐように、胴型20と下型基材50の間に回転規制構造を備えてもよい。 The lower mold base material 50 can insert and remove the small diameter portion 52 from below with respect to the body mold 20. In the inserted state of the small diameter portion 52 with respect to the body mold 20, the concentricity between the body mold 20 and the lower mold base material 50 is maintained by the contact between the lower inner surface 22 and the slide guide surface 53 (center of the lower mold base material 50). The axis coincides with the reference axis X). Further, the slide guide surface 53 is slidably supported in the vertical direction with respect to the lower inner surface 22 without causing inclination or rattling. A rotation restricting structure may be provided between the body mold 20 and the lower mold base material 50 so as to prevent the relative rotation of the body mold 20 and the lower mold base material 50 in the circumferential direction about the reference axis X. ..

胴型20の下端が大径部51に当接することによって、胴型20に対する小径部52の最大挿入量が決まる(図1、図2参照)。この最大挿入状態で、小径部52の上端は貫通孔26よりも下方に位置する。すなわち、貫通孔26及びその上方の貫通孔25が下型基材50によって塞がれることはない。 When the lower end of the body die 20 abuts on the large diameter portion 51, the maximum insertion amount of the small diameter portion 52 with respect to the body die 20 is determined (see FIGS. 1 and 2). In this maximum insertion state, the upper end of the small diameter portion 52 is located below the through hole 26. That is, the through hole 26 and the through hole 25 above it are not blocked by the lower base material 50.

下型基材50の上端(型移動方向の一端)には、調芯面(第2の基材側当接部)54と凹部55と内周面56が形成されている。調芯面54は、基準軸Xを中心とする円錐面(円錐の内面)の一部であり、下方に進むにつれて径を小さくする。凹部55は、調芯面54の中心部からさらに下方へ凹設されている。内周面56は、基準軸Xを中心とする円筒状の面(円筒の内面)であり、調芯面54の上端縁から上方に突出している。下型基材50の上端は、テーパ形状の調芯面54を内面に含むすり鉢状の凹部になっている。 At the upper end (one end in the mold moving direction) of the lower mold base material 50, a centering surface (second base material side contact portion) 54, a recess 55, and an inner peripheral surface 56 are formed. The centering surface 54 is a part of a conical surface (inner surface of the cone) centered on the reference axis X, and its diameter decreases as it goes downward. The recess 55 is recessed further downward from the center of the alignment surface 54. The inner peripheral surface 56 is a cylindrical surface (inner surface of the cylinder) centered on the reference axis X, and projects upward from the upper end edge of the alignment surface 54. The upper end of the lower base material 50 is a mortar-shaped recess including a tapered centering surface 54 on the inner surface.

下型基材50には上下方向に貫通する吸引孔57が形成されている。吸引孔57の中心線は基準軸Xとほぼ一致している。吸引孔57の上端は凹部55の底面中央に開口しており、吸引孔57の下端は、吸引源17から延びる吸引管18に接続している。 The lower base material 50 is formed with a suction hole 57 that penetrates in the vertical direction. The center line of the suction hole 57 substantially coincides with the reference axis X. The upper end of the suction hole 57 opens in the center of the bottom surface of the recess 55, and the lower end of the suction hole 57 is connected to the suction pipe 18 extending from the suction source 17.

ガラスレンズ成形型10の完成状態(図1)での真空ガス置換の際に、吸引源17を駆動して、吸引管18及び吸引孔57を通じて、下型基材50の凹部55と下型60との間のエア抜きを行う。また、この吸引源17から吸引孔57までの吸引構造を用いて、小径部52の上端部(調芯面54と凹部55と内周面56で囲まれる凹状部分)に、下型60を吸着保持する吸引力を作用させることができる。 At the time of vacuum gas replacement in the completed state (FIG. 1) of the glass lens molding mold 10, the suction source 17 is driven, and the recess 55 and the lower mold 60 of the lower mold base material 50 are driven through the suction pipe 18 and the suction hole 57. Bleed the air between and. Further, using the suction structure from the suction source 17 to the suction hole 57, the lower mold 60 is attracted to the upper end portion of the small diameter portion 52 (the concave portion surrounded by the centering surface 54, the recess 55 and the inner peripheral surface 56). The suction force to hold can be applied.

上型40と下型60は、互いに対向する側に成形面41と成形面(第2の成形面)61を有している。上型40において、成形面41を有する側を表面側とし、その反対側を裏面側とする。同様に、下型60において、成形面61を有する側を表面側とし、その反対側を裏面側とする。成形面41と成形面61はそれぞれ、ガラスレンズ14の一方のレンズ面14aと他方のレンズ面14bに対応する形状の非球面である。成形面61は、レンズ面14bの凸面形状に対応する凹面部の周縁に、コバ部14cに対応する円筒面部を有している。なお、本発明は、図示するガラスレンズ14以外の形態のガラスレンズの成形にも適用が可能であり、成形面41や成形面61の形状はレンズ形状に応じて適宜設定される。 The upper mold 40 and the lower mold 60 have a molding surface 41 and a molding surface (second molding surface) 61 on the sides facing each other. In the upper mold 40, the side having the molding surface 41 is the front surface side, and the opposite side is the back surface side. Similarly, in the lower mold 60, the side having the molding surface 61 is the front surface side, and the opposite side is the back surface side. The molding surface 41 and the molding surface 61 are aspherical surfaces having a shape corresponding to one lens surface 14a and the other lens surface 14b of the glass lens 14, respectively. The molded surface 61 has a cylindrical surface portion corresponding to the edge portion 14c on the peripheral edge of the concave surface portion corresponding to the convex surface shape of the lens surface 14b. The present invention can also be applied to molding a glass lens having a form other than the illustrated glass lens 14, and the shapes of the molding surface 41 and the molding surface 61 are appropriately set according to the lens shape.

成形面41や成形面61上にはコーティング層(図示略)を形成してもよい。コーティング層は炭素膜等からなり、ガラスレンズ14を構成する被成形ガラスの融着を抑える効果を有する。コーティング層は単層構造でもよいし、異なる組成からなる複層構造のコーティング層を設けることもできる。あるいは、コーティング層を備えずに成形面41や成形面61が露出した構成も選択可能である。 A coating layer (not shown) may be formed on the molding surface 41 or the molding surface 61. The coating layer is made of a carbon film or the like, and has an effect of suppressing fusion of the glass to be molded constituting the glass lens 14. The coating layer may have a single-layer structure, or a multi-layer structure coating layer having a different composition may be provided. Alternatively, a configuration in which the molding surface 41 or the molding surface 61 is exposed without the coating layer can be selected.

上型40の表面側には、成形面41の周囲に被規制面42が形成されている。被規制面42は、基準軸Xを中心とする円錐面(円錐の外面)の一部であり、下方に進むにつれて径を小さくする。成形面41と被規制面42の間には、基準軸Xを中心とする環状の段部43が形成されている。 On the surface side of the upper mold 40, a regulated surface 42 is formed around the molding surface 41. The regulated surface 42 is a part of a conical surface (outer surface of the cone) centered on the reference axis X, and its diameter decreases as it goes downward. An annular step portion 43 centered on the reference axis X is formed between the molding surface 41 and the regulated surface 42.

上型40の裏面側には、成形面41の裏側に位置する上面44と、被規制面42の裏側に位置する調芯面(型側当接部)45が形成されている。調芯面45は、基準軸Xを中心とする円錐面(円錐の外面)の一部であり、上方に進むにつれて径を小さくする。調芯面45は、上型基材30の調芯面32と同一の(頂角が等しい)円錐面の一部である。 On the back surface side of the upper mold 40, an upper surface 44 located on the back side of the molding surface 41 and a centering surface (mold side contact portion) 45 located on the back side of the regulated surface 42 are formed. The centering surface 45 is a part of a conical surface (outer surface of the cone) centered on the reference axis X, and its diameter decreases as it goes upward. The alignment surface 45 is a part of the same conical surface (equal apex angle) as the alignment surface 32 of the upper base material 30.

上型40にはさらに、被規制面42と調芯面45の間に円筒状の外周面46が形成されている。外周面46の外径サイズは、胴型20の上部内面21の内径サイズよりも小さく、後述する上型40の位置決め状態では外周面46は上部内面21から径方向に離間する。 Further, the upper mold 40 is formed with a cylindrical outer peripheral surface 46 between the regulated surface 42 and the centering surface 45. The outer diameter size of the outer peripheral surface 46 is smaller than the inner diameter size of the upper inner surface 21 of the body mold 20, and the outer peripheral surface 46 is radially separated from the upper inner surface 21 in the positioning state of the upper mold 40 described later.

上型40は、調芯面45を調芯面32に当接させることによって、上型基材30に対する位置が定まる。調芯面32と調芯面45は、互いに面接触可能な円錐状のテーパ面であり、互いの中心軸(円錐の高さ方向に延びて頂点を通る直線)が一致する状態で当接する。この当接により、上型基材30に対して、上下方向への上型40の位置が定まると共に、基準軸Xを中心とする径方向における上型40の位置も定まる。そして、胴型20内に上型基材30を収めた状態で調芯面32と調芯面45の当接による上型40の位置決めを行うと、上型基材30と上型40のそれぞれの中心軸が基準軸Xと一致する。すなわち、胴型20及び上型基材30に対して上型40が適正に調芯された状態になり、成形面41の中心を基準軸Xが通るようになる。 The position of the upper mold 40 with respect to the upper mold base material 30 is determined by bringing the alignment surface 45 into contact with the alignment surface 32. The alignment surface 32 and the alignment surface 45 are conical tapered surfaces that can be surface-contacted with each other, and abut each other in a state where their central axes (straight lines extending in the height direction of the cone and passing through the apex) coincide with each other. By this contact, the position of the upper mold 40 in the vertical direction with respect to the upper mold base material 30 is determined, and the position of the upper mold 40 in the radial direction about the reference axis X is also determined. Then, when the upper mold 40 is positioned by the contact between the alignment surface 32 and the alignment surface 45 with the upper mold base material 30 housed in the body mold 20, the upper mold base material 30 and the upper mold 40 are respectively positioned. The central axis of is aligned with the reference axis X. That is, the upper mold 40 is properly aligned with the body mold 20 and the upper mold base material 30, and the reference axis X passes through the center of the molding surface 41.

調芯面32と調芯面45が当接する上型40の位置決め状態で、底面33と上面44の間には上下方向への隙間がある。また、当該位置決め状態では、上部内面21と外周面46の間には径方向への隙間がある。これにより、上型40に対して直接的に当接して位置決めを行うのは調芯面32のみとなり、調芯面32以外の箇所は上型40の位置決めを妨げない。 In the positioning state of the upper die 40 in which the alignment surface 32 and the alignment surface 45 are in contact with each other, there is a vertical gap between the bottom surface 33 and the top surface 44. Further, in the positioning state, there is a radial gap between the upper inner surface 21 and the outer peripheral surface 46. As a result, only the alignment surface 32 is directly in contact with the upper die 40 for positioning, and the portion other than the alignment surface 32 does not interfere with the positioning of the upper die 40.

以上のように、非ガラス製(金属やセラミックス製)の上型基材30とガラス製の上型40によって上型ユニット11を構成している。上型40は、上型ユニット11のうちガラスレンズ14を成形するための成形面41を含む一部分であり、その他の部分である上型基材30は、ガラスに比して耐熱性や耐衝撃性に優れる金属やセラミックスで形成される。特に、上型基材30は、胴型20に対して摺動したり、後述する押圧成形時に外部からの押圧力を受けたりする部分であるため、機械的強度に優れる金属やセラミックスで形成することが有効であり、上型基材30を用いることで上型ユニット11の精度確保に寄与する。 As described above, the upper mold unit 11 is composed of the upper mold base material 30 made of non-glass (made of metal or ceramics) and the upper mold 40 made of glass. The upper mold 40 is a part of the upper mold unit 11 including a molding surface 41 for molding the glass lens 14, and the upper mold base material 30 which is the other part has heat resistance and impact resistance as compared with glass. It is made of metal or ceramics with excellent properties. In particular, since the upper mold base material 30 is a portion that slides with respect to the body mold 20 and receives a pressing force from the outside during press molding described later, it is formed of a metal or ceramics having excellent mechanical strength. This is effective, and the use of the upper mold base material 30 contributes to ensuring the accuracy of the upper mold unit 11.

上型40は、成形面41とその周囲に特化した小型で簡単な形状にすることができ、製造しやすい。より詳しくは、上型40は、表裏に位置する成形面41と上面44の周囲を、円錐状の被規制面42及び調芯面45と円筒状の外周面46とで囲んでおり、凸レンズに似たシンプルな断面形状である。また、上下方向への上型ユニット11全体の大きさに比して、成形面41から上面44までの上型40の肉厚が数分の一程度である。そのため、上型40を構成するガラスの量が少なくて済み、上型40を製造する際にコストを抑制できる。また、上型40の製造時に、成形後の冷却によるガラスの収縮が少なく、精度管理を行いやすい。 The upper mold 40 can be made into a small and simple shape specialized for the molding surface 41 and its surroundings, and is easy to manufacture. More specifically, the upper mold 40 surrounds the molded surface 41 and the upper surface 44 located on the front and back sides with a conical regulated surface 42, a centering surface 45, and a cylindrical outer peripheral surface 46, and is formed into a convex lens. It has a similar simple cross-sectional shape. Further, the wall thickness of the upper mold 40 from the molding surface 41 to the upper surface 44 is about a fraction of the size of the entire upper mold unit 11 in the vertical direction. Therefore, the amount of glass constituting the upper mold 40 can be reduced, and the cost can be suppressed when manufacturing the upper mold 40. Further, when the upper mold 40 is manufactured, the shrinkage of the glass due to cooling after molding is small, and it is easy to control the quality.

上型基材30と上型40は、互いに接着等で固定されず、接離可能な調芯面32と調芯面45の当接によって上型40を位置決めするように構成される。そのため、上型基材30と上型40をそれぞれ構成する材料の熱膨張率がある程度異なっていても、加熱時に互いの境界(接触)部分に過大なストレスがかかりにくい。すなわち、上型基材30と上型40を相対的に固定させる構成に比して、上型基材30と上型40をそれぞれ構成する材料の熱膨張率の許容範囲が広く、材料の選択自由度が向上する。 The upper mold base material 30 and the upper mold 40 are not fixed to each other by adhesion or the like, and are configured to position the upper mold 40 by contact between the alignment surface 32 and the alignment surface 45 which can be brought into contact with each other. Therefore, even if the coefficients of thermal expansion of the materials constituting the upper mold base material 30 and the upper mold 40 are different to some extent, excessive stress is unlikely to be applied to the boundary (contact) portion between the upper mold base material 30 and the upper mold 40. That is, the allowable range of the coefficient of thermal expansion of the materials constituting the upper mold base material 30 and the upper mold 40 is wider than that of the configuration in which the upper mold base material 30 and the upper mold 40 are relatively fixed, and the material can be selected. The degree of freedom is improved.

上型40は上型基材30の下方に位置しており、調芯面32と調芯面45はそれぞれ下方に進むにつれて径を大きくする円錐状の面である。従って、上型基材30は下方(調芯面32から調芯面45が離れる方向)への上型40の移動を制限しない。 The upper mold 40 is located below the upper mold base material 30, and the centering surface 32 and the centering surface 45 are conical surfaces whose diameters increase as they go downward. Therefore, the upper mold base material 30 does not limit the movement of the upper mold 40 downward (in the direction in which the alignment surface 45 is separated from the alignment surface 32).

胴型20に設けた上型規制面23によって、下方への上型40の移動量が制限される。すなわち、下方への上型40の脱落が防止される。上型規制面23は、上下方向で上型40の被規制面42に対向する位置に設けられており、胴型20内で上型40が下方に移動すると、被規制面42が上型規制面23に当接する(図3)。上型40の成形面41及び段部43は、上型規制面23の内側を通過可能な径であり、突出部24よりも下方に突出できる(図2、図3参照)。 The upper mold restricting surface 23 provided on the body mold 20 limits the amount of movement of the upper mold 40 downward. That is, the upper mold 40 is prevented from falling off downward. The upper mold restricting surface 23 is provided at a position facing the regulated surface 42 of the upper mold 40 in the vertical direction, and when the upper mold 40 moves downward in the body mold 20, the regulated surface 42 is regulated by the upper mold. It abuts on the surface 23 (FIG. 3). The molding surface 41 and the stepped portion 43 of the upper mold 40 have a diameter that allows them to pass through the inside of the upper mold restricting surface 23, and can project downward from the protruding portion 24 (see FIGS. 2 and 3).

下型60の表面側には、成形面61の周縁から上方へ突出する環状突出部62が形成されている。上型40と下型60を上下方向に接近させたときに、環状突出部62の内側に上型40の段部43が進入可能である(図2参照)。 An annular protrusion 62 is formed on the surface side of the lower mold 60 so as to project upward from the peripheral edge of the molding surface 61. When the upper die 40 and the lower die 60 are brought close to each other in the vertical direction, the step portion 43 of the upper die 40 can enter the inside of the annular protrusion 62 (see FIG. 2).

下型60の裏面側には調芯面(第2の型側当接部)63が形成されている。調芯面63は、基準軸Xを中心とする円錐面(円錐の外面)の一部であり、下方に進むにつれて径を小さくする。調芯面63は、下型基材50の調芯面54と同一の(頂角が等しい)円錐面の一部である。 A alignment surface (second mold side contact portion) 63 is formed on the back surface side of the lower mold 60. The centering surface 63 is a part of a conical surface (outer surface of the cone) centered on the reference axis X, and its diameter decreases as it goes downward. The alignment surface 63 is a part of the same conical surface (equal apex angle) as the alignment surface 54 of the lower base material 50.

下型60はさらに、調芯面63の周縁から上方に向けて突出する外周面64を有する。外周面64は基準軸Xを中心とする円筒状の面であり、環状突出部62の位置まで連続している。調芯面63と外周面64の間は、緩やかに湾曲する曲面形状になっている。 The lower mold 60 further has an outer peripheral surface 64 protruding upward from the peripheral edge of the alignment surface 63. The outer peripheral surface 64 is a cylindrical surface centered on the reference axis X, and is continuous up to the position of the annular protrusion 62. The area between the centering surface 63 and the outer peripheral surface 64 has a curved surface shape that curves gently.

下型60は、調芯面63を調芯面54に当接させることによって、下型基材50に対する位置が定まる。調芯面54と調芯面63は、互いに面接触可能な円錐状のテーパ面であり、互いの中心軸(円錐の高さ方向に延びて頂点を通る直線)が一致する状態で当接する。これにより、下型基材50に対して、上下方向への下型60の位置が定まると共に、基準軸Xを中心とする径方向における下型60の位置も定まる。そして、胴型20内に下型基材50の小径部52を挿入した状態(図1、図2)で調芯面54と調芯面63の当接による下型60の位置決めを行うと、下型基材50と下型60のそれぞれの中心軸が基準軸Xと一致する。すなわち、胴型20及び下型基材50に対して下型60が適正に調芯された状態になり、成形面61の中心を基準軸Xが通るようになる。 The position of the lower mold 60 with respect to the lower mold base material 50 is determined by bringing the alignment surface 63 into contact with the alignment surface 54. The alignment surface 54 and the alignment surface 63 are conical tapered surfaces that can be surface-contacted with each other, and abut each other in a state where their central axes (straight lines extending in the height direction of the cone and passing through the apex) coincide with each other. As a result, the position of the lower mold 60 in the vertical direction is determined with respect to the lower mold base material 50, and the position of the lower mold 60 in the radial direction about the reference axis X is also determined. Then, when the small diameter portion 52 of the lower mold base material 50 is inserted into the body mold 20 (FIGS. 1 and 2), the lower mold 60 is positioned by the contact between the alignment surface 54 and the alignment surface 63. The central axes of the lower mold base material 50 and the lower mold 60 coincide with the reference axis X. That is, the lower mold 60 is properly aligned with the body mold 20 and the lower mold base material 50, and the reference axis X passes through the center of the molding surface 61.

調芯面54と調芯面63が当接する下型60の位置決め状態で、内周面56と外周面64の間には径方向への隙間がある。これにより、下型60に対して直接的に当接して位置決めを行うのは調芯面54のみとなり、調芯面54以外の箇所は下型60の位置決めを妨げない。 In the positioning state of the lower mold 60 in which the alignment surface 54 and the alignment surface 63 are in contact with each other, there is a radial gap between the inner peripheral surface 56 and the outer peripheral surface 64. As a result, only the alignment surface 54 is directly in contact with the lower mold 60 for positioning, and the portion other than the alignment surface 54 does not interfere with the positioning of the lower mold 60.

上型ユニット11と同様に、非ガラス製(金属やセラミックス製)の下型基材50とガラス製の下型60によって下型ユニット12を構成している。下型60は、下型ユニット12のうちガラスレンズ14を成形するための成形面61を含む一部分であり、その他の部分である下型基材50は、ガラスに比して耐熱性や耐衝撃性に優れる金属やセラミックスで形成される。特に、下型基材50は、胴型20に対して摺動したり、後述する押圧成形時に外部からの押圧力を受けたりする部分であるため、機械的強度に優れる金属やセラミックスで形成することが有効であり、下型基材50を用いることで下型ユニット12の精度確保に寄与する。 Similar to the upper mold unit 11, the lower mold unit 12 is composed of a lower mold base material 50 made of non-glass (made of metal or ceramics) and a lower mold 60 made of glass. The lower mold 60 is a part of the lower mold unit 12 including a molding surface 61 for molding the glass lens 14, and the lower mold base material 50, which is the other part, has heat resistance and impact resistance as compared with glass. It is made of metal or ceramics with excellent properties. In particular, since the lower mold base material 50 is a portion that slides with respect to the body mold 20 and receives a pressing force from the outside during press molding described later, it is formed of a metal or ceramics having excellent mechanical strength. This is effective, and the use of the lower mold base material 50 contributes to ensuring the accuracy of the lower mold unit 12.

下型60は、成形面61とその周囲に特化した小型で簡単な形状にすることができ、製造しやすい。より詳しくは、下型60は、成形面61と調芯面45が表裏に位置する凹レンズに似たシンプルな断面形状である。また、上下方向への下型ユニット12全体の大きさに比して、上下方向への下型60の肉厚が数分の一程度である。そのため、下型60を構成するガラスの量が少なくて済み、下型60を製造する際にコストを抑制できる。また、下型60の製造時に、成形後の冷却によるガラスの収縮が少なく、精度管理を行いやすい。 The lower mold 60 can be made into a small and simple shape specialized for the molding surface 61 and its surroundings, and is easy to manufacture. More specifically, the lower mold 60 has a simple cross-sectional shape similar to a concave lens in which the molding surface 61 and the centering surface 45 are located on the front and back sides. Further, the wall thickness of the lower mold 60 in the vertical direction is about a fraction of the size of the entire lower mold unit 12 in the vertical direction. Therefore, the amount of glass constituting the lower mold 60 can be reduced, and the cost can be suppressed when manufacturing the lower mold 60. Further, when the lower mold 60 is manufactured, the shrinkage of the glass due to cooling after molding is small, and it is easy to control the quality.

下型基材50と下型60は、互いに接着等で固定されず、接離可能な調芯面54と調芯面63の当接によって下型60を位置決めするように構成される。そのため、下型基材50と下型60をそれぞれ構成する材料の熱膨張率がある程度異なっていても、加熱時に互いの境界(接触)部分に過大なストレスがかかりにくい。すなわち、下型基材50と下型60を相対的に固定させる構成に比して、下型基材50と下型60をそれぞれ構成する材料の熱膨張率の許容範囲が広く、材料の選択自由度が向上する。 The lower mold base material 50 and the lower mold 60 are not fixed to each other by adhesion or the like, and are configured to position the lower mold 60 by contact between the alignment surface 54 and the alignment surface 63 that can be brought into contact with each other. Therefore, even if the coefficients of thermal expansion of the materials constituting the lower mold base material 50 and the lower mold 60 are different to some extent, excessive stress is unlikely to be applied to the boundary (contact) portion between the lower mold base material 50 and the lower mold 60. That is, the allowable range of the coefficient of thermal expansion of the materials constituting the lower mold base 50 and the lower mold 60 is wider than that of the configuration in which the lower mold base material 50 and the lower mold 60 are relatively fixed, and the material can be selected. The degree of freedom is improved.

胴型20の外側には、図示を省略するヒーターが設けられている。ガラスレンズ14を押圧成形するときには、ガラスプリフォーム13(被成形ガラス)が軟化する成形温度まで、ヒーターによって胴型20内を加熱する。 A heater (not shown) is provided on the outside of the body type 20. When the glass lens 14 is press-molded, the inside of the body mold 20 is heated by a heater to a molding temperature at which the glass preform 13 (glass to be molded) softens.

図示を省略するが、上型40や下型60は、マスター型(母型)を用いた押圧成形によって製造される。上型40と下型60を製造するためのマスター型が個別に準備される。これらのマスター型は金属やセラミックス等で形成されており、成形面41や成形面61の元となる基準成形面を備えている。加熱して軟化させた成形型用ガラス材料(後述する各条件を満たすガラスであり、ガラスレンズ14用の被形成ガラスとは別のもの)を各マスター型の基準成形面で押圧することにより、該基準成形面が成形面41や成形面61として転写された上型40や下型60が成形される。 Although not shown, the upper mold 40 and the lower mold 60 are manufactured by pressure molding using a master mold (master mold). A master mold for manufacturing the upper mold 40 and the lower mold 60 is prepared separately. These master molds are made of metal, ceramics, or the like, and have a molding surface 41 and a reference molding surface that is the basis of the molding surface 61. By pressing a glass material for molding that has been softened by heating (glass that satisfies each condition described later and is different from the glass to be formed for the glass lens 14) on the reference molding surface of each master mold. The upper mold 40 and the lower mold 60 to which the reference molding surface is transferred as the molding surface 41 or the molding surface 61 are molded.

上型40と下型60はそれぞれ、以下の条件を満たすガラス材料からなる。
(1)ヤング率が85GPa以上であること。
(2)ガラス転移温度(Tg)が650℃以上であること。
(3)100℃~300℃の平均熱膨張係数(α100-300)が30×10-7/℃~80×10-7/℃であること。
The upper mold 40 and the lower mold 60 are each made of a glass material satisfying the following conditions.
(1) Young's modulus is 85 GPa or more.
(2) The glass transition temperature (Tg) is 650 ° C or higher.
(3) The average coefficient of thermal expansion (α100-300) of 100 ° C to 300 ° C is 30 × 10-7 / ° C to 80 × 10-7 / ° C.

条件(1)は、上型40や下型60の剛性に関係する。押圧成形する際に上型40や下型60に撓みが発生すると、成形面41、61の形状が維持されず、ガラスレンズ14に対する成形精度に影響を及ぼす。ヤング率が85GPa以上であると、ガラスレンズ14の成形時に所定の押圧力を加えても、負荷による上型40や下型60の撓みを防止でき、成形面41、61の精度を損なわずに成形することができる。 The condition (1) is related to the rigidity of the upper die 40 and the lower die 60. If the upper mold 40 and the lower mold 60 are bent during press molding, the shapes of the molding surfaces 41 and 61 are not maintained, which affects the molding accuracy of the glass lens 14. When the Young's modulus is 85 GPa or more, even if a predetermined pressing force is applied during molding of the glass lens 14, it is possible to prevent the upper mold 40 and the lower mold 60 from bending due to the load, and the accuracy of the molded surfaces 41 and 61 is not impaired. Can be molded.

条件(2)は、成形時の加熱による上型40や下型60への影響に関係する。ガラスレンズ14の素材となる被成形ガラスよりもガラス転移点が高いガラスを上型40や下型60の材料とした上で、上型40や下型60用のガラスのガラス転移点よりも低い温度を成形温度とすることにより、上型40や下型60の軟化を伴わずに被成形ガラスのみを軟化させることができる。 The condition (2) is related to the influence of heating during molding on the upper mold 40 and the lower mold 60. The glass with a higher glass transition point than the glass to be molded, which is the material of the glass lens 14, is used as the material for the upper mold 40 and the lower mold 60, and is lower than the glass transition point of the glass for the upper mold 40 and the lower mold 60. By setting the temperature to the molding temperature, it is possible to soften only the glass to be molded without softening the upper mold 40 and the lower mold 60.

より詳しくは、上型40や下型60の材料であるガラスのガラス転移温度をTg(A)、ガラスレンズ14の素材となる被成形ガラスのガラス転移温度をTg(B)とした場合、Tg(A)-Tg(B)≧30℃であるとよい。さらに、Tg(A)-Tg(B)≧50℃が好ましく、Tg(A)-Tg(B)≧100℃がより好ましい。 More specifically, when the glass transition temperature of the glass which is the material of the upper mold 40 and the lower mold 60 is Tg (A) and the glass transition temperature of the glass to be molded which is the material of the glass lens 14 is Tg (B), Tg. (A) -Tg (B) ≥ 30 ° C. Further, Tg (A) −Tg (B) ≧ 50 ° C. is preferable, and Tg (A) −Tg (B) ≧ 100 ° C. is more preferable.

例えば、出願人が製造するガラスモールドレンズ用の硝材では、ガラス転移点が最も高いものが612℃である(硝材名M-TAFD305)。従って、条件(2)を満たすことにより、上型40や下型60の熱変形を防ぎながら、様々な被成形ガラスに有効な成形温度に設定することができる。 For example, among the glass materials for glass mold lenses manufactured by the applicant, the one having the highest glass transition point is 612 ° C. (glass material name M-TAFD305). Therefore, by satisfying the condition (2), it is possible to set the molding temperature effective for various glasses to be molded while preventing thermal deformation of the upper mold 40 and the lower mold 60.

条件(3)は、上型40や下型60と被成形ガラスとの熱膨張率の差を適切に管理して、被成形ガラスの貼り付きや割れを防いで良好な成形を行うための条件である。被成形ガラスに対して上型40や下型60の熱膨張係数が相対的に大きすぎると、成形時に被成形ガラスの割れが生じやすくなる。また、上型40や下型60と被成形ガラスとの熱膨張係数の差が小さすぎると、上型40や下型60への被成形ガラスの貼り付きが生じやすくなる。 Condition (3) is a condition for appropriately managing the difference in the coefficient of thermal expansion between the upper mold 40 or the lower mold 60 and the glass to be molded to prevent the glass to be molded from sticking or cracking and performing good molding. Is. If the coefficient of thermal expansion of the upper mold 40 and the lower mold 60 is too large with respect to the glass to be molded, the glass to be molded tends to crack during molding. Further, if the difference in the coefficient of thermal expansion between the upper mold 40 or the lower mold 60 and the glass to be molded is too small, the glass to be molded tends to stick to the upper mold 40 or the lower mold 60.

より詳しくは、上型40や下型60の材料であるガラスの平均熱膨張係数(100℃~300℃)をα(A)、ガラスレンズ14の素材となる被成形ガラスの平均熱膨張係数(100℃~300℃)をα(B)とした場合、α(A)-α(B)が+20~-120であるとよい。さらに、α(A)-α(B)が+10~-120が好ましく、α(A)-α(B)が0~-100がより好ましい。ガラスモールドレンズ用の硝材ではα(B)が70~90前後のものが多く、条件(3)を満たすことにより、被成形ガラスの割れや上型40及び下型60への貼り付きを防ぐ効果が得られる。 More specifically, the average coefficient of thermal expansion (100 ° C. to 300 ° C.) of the glass that is the material of the upper mold 40 and the lower mold 60 is α (A), and the average coefficient of thermal expansion (the average thermal expansion coefficient) of the glass to be molded that is the material of the glass lens 14. When α (B) is defined as (100 ° C to 300 ° C), α (A) −α (B) is preferably +20 to −120. Further, α (A) −α (B) is preferably +10 to −120, and α (A) −α (B) is more preferably 0 to −100. Most of the glass materials for glass mold lenses have α (B) of around 70 to 90, and by satisfying the condition (3), the effect of preventing the glass to be molded from cracking and sticking to the upper mold 40 and the lower mold 60. Is obtained.

また、条件(3)は、マスター型によって上型40や下型60を押圧成形する際の成形性にも関係する。一例として、炭化ケイ素(SiC)を主素材としてマスター型を形成した場合、炭化ケイ素の平均熱膨張係数(100℃~300℃)は40×10-7/℃程度であるため、条件(3)によって成形型用ガラス材料を良好に成形してガラス製の上型40や下型60を得ることができる。特に、条件(3)の下限値を満たすことで、マスター型の熱膨張率が相対的に過大にならず、上型40や下型60の製造時に割れを生じにくくできる。 The condition (3) is also related to the moldability when the upper mold 40 and the lower mold 60 are press-molded by the master mold. As an example, when a master mold is formed using silicon carbide (SiC) as a main material, the average coefficient of thermal expansion (100 ° C to 300 ° C) of silicon carbide is about 40 × 10-7 / ° C. The upper mold 40 and the lower mold 60 made of glass can be obtained by satisfactorily molding the glass material for a molding mold. In particular, by satisfying the lower limit of the condition (3), the coefficient of thermal expansion of the master mold does not become relatively excessive, and cracks can be less likely to occur during the manufacture of the upper mold 40 and the lower mold 60.

例えば、下記の原料組成によれば、条件(1)、(2)及び(3)を満たした成形型用ガラス材料を得ることができる。
モル%表示にて
SiOを50~75%、
Alを0~5%、
ZnOを0~5%、
NaOおよびKOを合計で3~15%、
MgO、CaO、SrOおよびBaOを合計で14~35%、
ZrO、TiO、La、Y、Yb、Ta、NbおよびHfOを合計で2~9%、
含み、
モル比{(MgO+CaO)/(MgO+CaO+SrO+BaO)}が0.85~1の範囲であり、かつモル比{Al/(MgO+CaO)}が0~0.30の範囲であるガラス。
For example, according to the following raw material composition, it is possible to obtain a glass material for molding that satisfies the conditions (1), (2) and (3).
50-75% SiO 2 in mol% display,
Al 2 O 3 0-5%,
ZnO is 0-5%,
Na 2 O and K 2 O in total 3-15%,
MgO, CaO, SrO and BaO total 14-35%,
ZrO 2 , TiO 2 , La 2 O 3 , Y 2 O 3 , Yb 2 O 3 , Ta 2 O 5 , Nb 2 O 5 and HfO 2 in total 2-9%,
Including
A glass having a molar ratio {(MgO + CaO) / (MgO + CaO + SrO + BaO)} in the range of 0.85 to 1 and a molar ratio { Al2O 3 / (MgO + CaO)} in the range of 0 to 0.30.

以上の構成のガラスレンズ成形型10によるガラスレンズ14の成形工程について説明する。まず、準備段階となる部品組み込みで、胴型20の内部空間Sに対して上方から、上型40、上型基材30の順に挿入する。胴型20内の上型規制面23に被規制面42が当接して、下方への上型40の脱落が防止される。上型40の調芯面45に対して上型基材30の調芯面32が当接して、上型基材30も下方への移動が規制される。具体的には、上型ユニット11が図3に示す状態になる。また、下型基材50の調芯面54上に下型60の調芯面63が載せられる。 The molding process of the glass lens 14 by the glass lens molding die 10 having the above configuration will be described. First, the upper mold 40 and the upper mold base material 30 are inserted in this order from above with respect to the internal space S of the body mold 20 by assembling the parts in the preparatory stage. The regulated surface 42 abuts on the upper mold restricting surface 23 in the body mold 20 to prevent the upper mold 40 from falling downward. The alignment surface 32 of the upper mold base material 30 comes into contact with the alignment surface 45 of the upper mold 40, and the downward movement of the upper mold base material 30 is also restricted. Specifically, the upper die unit 11 is in the state shown in FIG. Further, the alignment surface 63 of the lower mold 60 is placed on the alignment surface 54 of the lower mold base material 50.

上型規制面23と被規制面42はそれぞれ、基準軸Xを中心とする円錐面の一部であるため、上型40と上型基材30の重さが加わると、上型規制面23に被規制面42が押し付けられて、下方への上型40の移動が規制されると共に、径方向での上型40の位置も一定に保たれる。従って、胴型20内での上型40の位置が安定し、外力によって上型40が胴型20内でガタつきにくくなり、上型40に対する衝撃を抑制できる。 Since the upper mold regulation surface 23 and the regulated surface 42 are each a part of the conical surface centered on the reference axis X, when the weights of the upper mold 40 and the upper mold base material 30 are added, the upper mold regulation surface 23 The restricted surface 42 is pressed against the surface, and the movement of the upper mold 40 downward is restricted, and the position of the upper mold 40 in the radial direction is also kept constant. Therefore, the position of the upper die 40 in the body die 20 is stable, the upper die 40 is less likely to rattle in the body die 20 due to an external force, and the impact on the upper die 40 can be suppressed.

続いて、図1のようにガラスレンズ成形型10を押圧成形の準備状態にセットする。具体的には、下型60の成形面61上にガラスプリフォーム13を載せ、駆動手段71により下型基材50を上方に移動させて、胴型20に対して下方から小径部52を挿入する。胴型20の下端に大径部51が当接すると、小径部52のそれ以上の挿入が制限されて、上下方向における胴型20と下型基材50の互いの位置が定まる。 Subsequently, as shown in FIG. 1, the glass lens molding die 10 is set in the ready state for press molding. Specifically, the glass preform 13 is placed on the molding surface 61 of the lower mold 60, the lower mold base material 50 is moved upward by the driving means 71, and the small diameter portion 52 is inserted from below with respect to the body mold 20. do. When the large diameter portion 51 abuts on the lower end of the body mold 20, further insertion of the small diameter portion 52 is restricted, and the positions of the body mold 20 and the lower mold base material 50 in the vertical direction are determined.

胴型20内に下型基材50の小径部52と下型60が挿入されると、成形面61上に支持されたガラスプリフォーム13が上型40の成形面41に当接する。ガラスプリフォーム13は、成形後のガラスレンズ14に比して上下方向の厚みが大きい形状であるため、成形面41と成形面61の間にガラスプリフォーム13を挟みながら、上型40と上型基材30が胴型20の内部空間S内で上方に押し上げられる。この移動によって、上型40の被規制面42が胴型20の上型規制面23に対して上方へ離間する(図1参照)。また、上型40の調芯面45が上型基材30の調芯面32を下方から押し上げて、上型基材30の一部が胴型20の上端よりも上方へ突出する(図1参照)。 When the small diameter portion 52 of the lower mold base material 50 and the lower mold 60 are inserted into the body mold 20, the glass preform 13 supported on the molding surface 61 comes into contact with the molding surface 41 of the upper mold 40. Since the glass preform 13 has a shape having a larger vertical thickness than the molded glass lens 14, the upper mold 40 and the upper mold 40 are placed while the glass preform 13 is sandwiched between the molding surface 41 and the molding surface 61. The mold base material 30 is pushed upward in the internal space S of the body mold 20. Due to this movement, the regulated surface 42 of the upper die 40 is separated upward from the upper die regulating surface 23 of the body die 20 (see FIG. 1). Further, the alignment surface 45 of the upper mold 40 pushes up the alignment surface 32 of the upper mold base material 30 from below, and a part of the upper mold base material 30 projects upward from the upper end of the body mold 20 (FIG. 1). reference).

図1のように押圧成形の準備が完了した状態では、上型基材30の調芯面32と上型40の調芯面45が当接して、上型基材30の重さによる力を受けている。そのため、調芯面32、45によって上型基材30に対して上型40が調芯され、上型40の中心軸が基準軸Xと一致する状態になっている。この段階で、吸引源15を駆動して上型40を吸引して、調芯面32に調芯面45を当接させる力を強めてもよい。 In the state where the preparation for press molding is completed as shown in FIG. 1, the alignment surface 32 of the upper die base material 30 and the alignment surface 45 of the upper mold 40 come into contact with each other, and a force due to the weight of the upper mold base material 30 is applied. is recieving. Therefore, the upper mold 40 is centered with respect to the upper mold base material 30 by the centering surfaces 32 and 45, and the central axis of the upper mold 40 is in a state of coincident with the reference axis X. At this stage, the suction source 15 may be driven to suck the upper die 40 to increase the force of bringing the alignment surface 45 into contact with the alignment surface 32.

また、図1の状態では、下型基材50の調芯面54と下型60の調芯面63が当接して、上型基材30と上型40とガラスプリフォーム13と下型60の重さによる力を受けている。そのため、調芯面54、63によって下型基材50に対して下型60が調芯され、下型60の中心軸が基準軸Xと一致する状態になっている。この段階で、吸引源17を駆動して下型60を吸引して、調芯面54に調芯面63を当接させる力を強めてもよい。 Further, in the state of FIG. 1, the alignment surface 54 of the lower mold base material 50 and the alignment surface 63 of the lower mold 60 are in contact with each other, and the upper mold base material 30, the upper mold 40, the glass preform 13, and the lower mold 60 are in contact with each other. It is under the force of the weight of. Therefore, the lower mold 60 is centered with respect to the lower mold base material 50 by the centering surfaces 54 and 63, and the central axis of the lower mold 60 is in a state of coincident with the reference axis X. At this stage, the suction source 17 may be driven to suck the lower mold 60 to increase the force of bringing the alignment surface 63 into contact with the alignment surface 54.

続いて、ガラスプリフォーム13を成形可能な成形温度まで胴型20内を加熱した状態で、図2のように、駆動手段70によって上型基材30を上方から下方に向けて押圧する。すると、上型基材30を介して上型40が下方へ押圧され、加熱されたガラスプリフォーム13を変形させながら、上型40の成形面41と下型60の成形面61の間隔が狭くなる。 Subsequently, with the inside of the body mold 20 heated to a molding temperature at which the glass preform 13 can be molded, the upper mold base material 30 is pressed from above to below by the driving means 70 as shown in FIG. Then, the upper mold 40 is pressed downward through the upper mold base material 30, and the distance between the molding surface 41 of the upper mold 40 and the molding surface 61 of the lower mold 60 is narrowed while deforming the heated glass preform 13. Become.

上型40と下型60が接近すると、胴型20の内部空間Sの空き容積が減少する。このとき、貫通孔25、26を通して内部空間Sの気体(ガラスの押圧成形の際に生じるガス等)が外部へ排出され、胴型20内が調圧される。図2に示すように、貫通孔25は、押圧で下方に移動した上型40の外周面46の側方に形成され、貫通孔26は、下型60の外周面64の側方に形成されている。そのため、上型ユニット11が挿入されている上部内面21の領域と、下型ユニット12が挿入されている下部内面22の領域の両方から、確実に気体を排出することができる。 When the upper die 40 and the lower die 60 approach each other, the empty volume of the internal space S of the body die 20 decreases. At this time, the gas in the internal space S (gas generated during press molding of the glass, etc.) is discharged to the outside through the through holes 25 and 26, and the pressure inside the body mold 20 is adjusted. As shown in FIG. 2, the through hole 25 is formed on the side of the outer peripheral surface 46 of the upper mold 40 that has been moved downward by pressing, and the through hole 26 is formed on the side of the outer peripheral surface 64 of the lower mold 60. ing. Therefore, gas can be reliably discharged from both the region of the upper inner surface 21 in which the upper mold unit 11 is inserted and the region of the lower inner surface 22 in which the lower mold unit 12 is inserted.

駆動手段70による押圧が行われると、上型基材30と下型基材50との間で圧縮荷重が作用し、上型ユニット11における調芯面32、45と、下型ユニット12における調芯面54、63のそれぞれで上下方向への押圧力が強まる。押圧力が増大するにつれて、上型40と下型60に対する位置決めの効果が高まり、上型40と下型60を位置ずれさせずに確実に拘束しながら押圧加工を行うことができる。 When the pressure is applied by the driving means 70, a compressive load acts between the upper mold base material 30 and the lower mold base material 50 to adjust the alignment surfaces 32 and 45 in the upper mold unit 11 and the lower mold unit 12. The pressing force in the vertical direction is increased at each of the core surfaces 54 and 63. As the pressing force increases, the effect of positioning on the upper die 40 and the lower die 60 increases, and the pressing process can be performed while reliably restraining the upper die 40 and the lower die 60 without shifting their positions.

駆動手段70は、上型基材30の上端面が胴型20の上端面と面一になる位置(図2)まで上型基材30を押圧する。例えば、胴型20の上端面に当接して下方への移動規制を受けるストッパ(図示略)を駆動手段70に備えるとよい。上型基材30が図2の位置まで押圧されると、上型40の段部43が下型60の環状突出部62の内側に僅かに進入し、成形面41と成形面61と環状突出部62によって囲まれる空間内にガラスレンズ14が形成される。このとき、上型40の被規制面42と胴型20の上型規制面23との間には隙間があり、上型40は胴型20による直接的な位置規制を受けない。 The driving means 70 presses the upper mold base material 30 to a position where the upper end surface of the upper mold base material 30 is flush with the upper end surface of the body mold 20 (FIG. 2). For example, the drive means 70 may be provided with a stopper (not shown) that comes into contact with the upper end surface of the body die 20 and is restricted from moving downward. When the upper mold base material 30 is pressed to the position shown in FIG. 2, the step portion 43 of the upper mold 40 slightly enters the inside of the annular protrusion 62 of the lower mold 60, and the molding surface 41, the molding surface 61, and the annular protrusion The glass lens 14 is formed in the space surrounded by the portion 62. At this time, there is a gap between the regulated surface 42 of the upper mold 40 and the upper mold restricting surface 23 of the body mold 20, and the upper mold 40 is not directly restricted by the body mold 20.

図2に示す押圧加工が完了したら、胴型20内を成形温度よりも低い所定の温度まで下げて、ガラスレンズ14を硬化させる。続いて、図3に示すように、駆動手段71によって下型基材50を下方に移動させ、上型40と下型60を上下方向に離間させる。このとき、吸引源17を駆動して下型基材50の調芯面54側に下型60を吸着保持させることで、下型60がガラスレンズ14と共に上型40に貼り付いた状態にならずに、確実に下型60を下方に離間させることができる。上型40と下型60の離間が完了したら、下型60からガラスレンズ14を取り外す。これにより、上型40と下型60の各成形面41、61がレンズ面14a、14bとして転写されたガラスレンズ14が完成する。 When the pressing process shown in FIG. 2 is completed, the inside of the body mold 20 is lowered to a predetermined temperature lower than the molding temperature to cure the glass lens 14. Subsequently, as shown in FIG. 3, the lower mold base material 50 is moved downward by the driving means 71, and the upper mold 40 and the lower mold 60 are separated in the vertical direction. At this time, by driving the suction source 17 to attract and hold the lower mold 60 on the centering surface 54 side of the lower mold base material 50, the lower mold 60 is attached to the upper mold 40 together with the glass lens 14. Instead, the lower mold 60 can be reliably separated downward. When the separation between the upper mold 40 and the lower mold 60 is completed, the glass lens 14 is removed from the lower mold 60. This completes the glass lens 14 in which the molding surfaces 41 and 61 of the upper mold 40 and the lower mold 60 are transferred as the lens surfaces 14a and 14b.

図3のように下型60が下方に移動すると、上型40は下型ユニット12によって下方から支持されない状態になる。しかし、胴型20の上型規制面23に対して被規制面42が当接することで、胴型20内での下方への上型40の移動量が制限され、上型40が脱落せずに上型ユニット11としての形態を維持できる。従って、上型40を上型基材30に対して固定しない構成でありつつ、一体構造の成形型である場合と同様に上型ユニット11を取り扱うことができ、優れた生産性が得られる。 When the lower mold 60 moves downward as shown in FIG. 3, the upper mold 40 is not supported from below by the lower mold unit 12. However, when the regulated surface 42 comes into contact with the upper type restricting surface 23 of the body type 20, the amount of downward movement of the upper type 40 in the body type 20 is limited, and the upper type 40 does not fall off. The form as the upper mold unit 11 can be maintained. Therefore, while the upper mold 40 is not fixed to the upper mold base material 30, the upper mold unit 11 can be handled in the same manner as in the case of the integrally structured molding mold, and excellent productivity can be obtained.

なお、図3のように上型40と下型60を離間させる際に、吸引源15を駆動して、上型基材30の調芯面32側に上型40を吸着保持させてもよい。上述のように、上型40は上型規制面23によって下方への移動が規制されるので、上型40が下型60に貼り付いた状態のまま追従して下方へ脱落することはないが、上型基材30側に吸着保持させることで、上型40の安定性が向上し、成形面41からガラスレンズ14を取り外し易くなる。 When separating the upper mold 40 and the lower mold 60 as shown in FIG. 3, the suction source 15 may be driven to suck and hold the upper mold 40 on the centering surface 32 side of the upper mold base material 30. .. As described above, since the upper die 40 is restricted from moving downward by the upper die regulating surface 23, the upper die 40 does not follow and fall down while being attached to the lower die 60. By adsorbing and holding the upper die base material 30 side, the stability of the upper die 40 is improved and the glass lens 14 can be easily removed from the molding surface 41.

以上のように、本実施形態のガラスレンズ成形型10では、ガラス製の上型40や下型60と、金属やセラミックス等の非ガラス材料からなる上型基材30や下型基材50とを組み合わせて上型ユニット11と下型ユニット12を構成している。 As described above, in the glass lens molding mold 10 of the present embodiment, the upper mold 40 and the lower mold 60 made of glass, and the upper mold base material 30 and the lower mold base material 50 made of a non-glass material such as metal and ceramics are used. Are combined to form an upper mold unit 11 and a lower mold unit 12.

上型ユニット11と下型ユニット12のいずれも、胴型20に対する直接の位置決めと駆動手段70、71による駆動負荷を受ける部分は、強度、耐衝撃性、耐熱性等に優れた上型基材30や下型基材50で構成している。そのため、ガラスレンズ14の成形を繰り返し行っても、精度の狂いが生じにくく、高度な耐久性を得ることができる。その一方で、成形面41、61を有してガラスレンズ14の形成に直接関与する部分は、ガラス製の上型40と下型60を用いており、低コストに量産可能である。 In both the upper mold unit 11 and the lower mold unit 12, the portion that receives the direct positioning with respect to the body mold 20 and the drive load by the drive means 70 and 71 is an upper mold base material having excellent strength, impact resistance, heat resistance, and the like. It is composed of 30 and a lower base material 50. Therefore, even if the glass lens 14 is repeatedly molded, the accuracy is less likely to be out of order, and a high degree of durability can be obtained. On the other hand, the upper mold 40 and the lower mold 60 made of glass are used for the portions having the molding surfaces 41 and 61 and directly involved in the formation of the glass lens 14, and can be mass-produced at low cost.

上型基材30と上型40は、互いに固定せずに、上下方向への負荷に応じて位置決め(調芯)を行うテーパ形状の調芯面32、45を当接させている。下型基材50と下型60も同様に、互いに固定せずに、上下方向への負荷に応じて位置決め(調芯)を行うテーパ形状の調芯面54、63を当接させている。従って、上型基材30と上型40の間や、下型基材50と下型60の間での、熱膨張率の違いに起因する加熱時の負担が少なく、上型ユニット11と下型ユニット12の個々の耐久性にも優れている。また、上型40と下型60に対する上型基材30と下型基材50の熱膨張率の相違の許容範囲が広いため、材料の選択自由度が高くなる。 The upper mold base material 30 and the upper mold 40 are not fixed to each other, but are brought into contact with the tapered alignment surfaces 32 and 45 that are positioned (aligned) according to the load in the vertical direction. Similarly, the lower mold base material 50 and the lower mold 60 are not fixed to each other, but are brought into contact with the tapered alignment surfaces 54 and 63 that are positioned (aligned) according to the load in the vertical direction. Therefore, the load during heating due to the difference in the coefficient of thermal expansion between the upper mold base material 30 and the upper mold 40 and between the lower mold base material 50 and the lower mold 60 is small, and the upper mold unit 11 and the lower mold unit 11 and the lower mold are less burdened. The individual durability of the mold unit 12 is also excellent. Further, since the allowable range of the difference in the coefficient of thermal expansion between the upper mold base material 30 and the lower mold base material 50 with respect to the upper mold 40 and the lower mold 60 is wide, the degree of freedom in selecting the material is increased.

さらに、上型基材30に対して別体のまま使用される上型40に対して、胴型20に設けた上型規制面23によって、調芯面32と調芯面45が離間する方向への移動量を制限している。これにより、下型ユニット12が離れた状態でも、上型ユニット11側に上型40を保持させることができ、そのまま次の成形工程を実行することができる。そして、ガラス製の上型40と下型60を固定しない構造でありつつ、駆動手段70や駆動手段71を用いて行わせる動作は、一体構成の成形型を用いる場合と同様のシンプルなものにできるので、成形加工の効率が良く、複雑な制御も要さない。また、上型規制面23への被規制面42の当接は、ガラスレンズ14を押圧成形するときの動作では生じないように構成されており(図2参照)、成形精度には影響を及ぼさない。 Further, the direction in which the centering surface 32 and the centering surface 45 are separated from each other by the upper die restricting surface 23 provided on the body die 20 with respect to the upper die 40 which is used as a separate body from the upper die base material 30. The amount of movement to is restricted. As a result, even when the lower mold unit 12 is separated, the upper mold 40 can be held on the upper mold unit 11 side, and the next molding step can be executed as it is. Although the structure is such that the upper mold 40 and the lower mold 60 made of glass are not fixed, the operation performed by using the drive means 70 and the drive means 71 is as simple as the case of using the integrally configured molding mold. Since it can be formed, the efficiency of molding is high and complicated control is not required. Further, the contact of the regulated surface 42 with the upper mold restricting surface 23 is configured so as not to occur in the operation when the glass lens 14 is press-molded (see FIG. 2), which does not affect the molding accuracy. not.

以上のように、本実施形態のガラスレンズ成形型10は、生産性、耐久性、精度の高さ、実用性に優れている。但し、本発明は上記実施形態に限定されるものではなく、発明の要旨内において様々な変更を行うことが可能である。 As described above, the glass lens molding die 10 of the present embodiment is excellent in productivity, durability, high accuracy, and practicality. However, the present invention is not limited to the above embodiment, and various modifications can be made within the gist of the invention.

例えば、上記実施形態では、上型ユニット11と下型ユニット12の両方を、ガラス製の上型40及び下型60と、金属又はセラミックス製の上型基材30及び下型基材50との組み合わせで構成している。これと異なり、下型ユニット12に相当する部分については、2つのパーツに分けずに一体構造の成形型を選択することも可能である。この場合、下型ユニット12に代わる一体型の成形型は、ガラス製であってもよいし、金属やセラミックス等の非ガラス製であってもよい。 For example, in the above embodiment, both the upper mold unit 11 and the lower mold unit 12 are provided with a glass upper mold 40 and a lower mold 60, and a metal or ceramic upper mold base material 30 and a lower mold base material 50. It consists of a combination. Unlike this, for the portion corresponding to the lower mold unit 12, it is possible to select a molding mold having an integrated structure without dividing into two parts. In this case, the integrated molding mold that replaces the lower mold unit 12 may be made of glass or may be made of non-glass such as metal or ceramics.

上記実施形態では、胴型20の上部内面21と上型基材30のスライド案内面31、胴型20の下部内面22と下型基材50のスライド案内面53をそれぞれ、基準軸Xを中心とする円筒面としている。しかし、上部内面21とスライド案内面31、下部内面22とスライド案内面53はそれぞれ、胴型20に対して上型基材30や下型基材50を傾きやガタつきを生じさせずに上下方向へ相対移動させるものであれば、様々な形状を選択可能である。例えば、基準軸Xに対して垂直な断面形状が、多角形や楕円形等である面を用いてもよい。 In the above embodiment, the upper inner surface 21 of the cylinder 20 and the slide guide surface 31 of the upper base material 30, the lower inner surface 22 of the cylinder 20 and the slide guide surface 53 of the lower base material 50 are centered on the reference axis X, respectively. It is a cylindrical surface. However, the upper inner surface 21 and the slide guide surface 31, and the lower inner surface 22 and the slide guide surface 53 move the upper base material 30 and the lower base material 50 up and down with respect to the body mold 20 without causing tilt or rattling, respectively. Various shapes can be selected as long as they are moved relative to each other in the direction. For example, a surface having a cross-sectional shape perpendicular to the reference axis X, such as a polygon or an ellipse, may be used.

上型ユニット11と下型ユニット12を離間させたときに、下方への上型40の移動量を制限する規制部(規制面)は、上型規制面23のような円錐状の面であることが好ましい。上述したように、円錐状の上型規制面23に対して同じく円錐状の被規制面42が当接する構成は、当接時の上型40の安定性に優れており、上型40が不用意に移動して周囲に衝突してダメージを受けたりするおそれが少ない。また、周方向の全体で上型40を支持するので、上型40に対して局所的な負荷が加わりにくい。 When the upper die unit 11 and the lower die unit 12 are separated from each other, the regulating portion (regulating surface) that limits the amount of movement of the upper die 40 downward is a conical surface such as the upper die regulating surface 23. Is preferable. As described above, the configuration in which the conical controlled surface 42 abuts on the conical upper restricted surface 23 is excellent in the stability of the upper die 40 at the time of contact, and the upper die 40 is incompatible. There is little risk of moving easily and colliding with the surroundings and being damaged. Further, since the upper die 40 is supported in the entire circumferential direction, it is difficult for a local load to be applied to the upper die 40.

しかし、下方への上型40の移動規制を行うという点に着目すれば、上型規制面23以外の形状の規制面を選択することも可能である。一例として、基準軸Xに対して垂直な平面状(階段状)の規制面を胴型20に設けることができる。 However, paying attention to the fact that the movement of the upper die 40 is restricted downward, it is possible to select a regulatory surface having a shape other than the upper die regulation surface 23. As an example, the body type 20 can be provided with a flat (staircase) regulation surface perpendicular to the reference axis X.

また、上型規制面23(突出部24)のように基準軸Xを中心とする周方向へ途切れずに続く構成ではなく、周方向で部分的に設けられた規制部(規制面)を選択することも可能である。例えば、周方向にある程度以上の長さを有するものであれば2箇所、周方向に短いものであれば3箇所(あるいは4箇所)以上に分けて、突出部24に相当する部分を間欠的に設けることができる。 In addition, instead of the configuration that continues uninterrupted in the circumferential direction centered on the reference axis X as in the upper type regulating surface 23 (protruding portion 24), a regulating portion (regulating surface) partially provided in the circumferential direction is selected. It is also possible to do. For example, if it has a certain length or more in the circumferential direction, it is divided into two places, and if it is short in the circumferential direction, it is divided into three places (or four places) or more, and the part corresponding to the protruding portion 24 is intermittently divided. Can be provided.

上記実施形態では、上型ユニット11で上型基材30と上型40の双方に円錐状の調芯面32、45を設け、下型ユニット12で下型基材50と下型60の双方に円錐状の調芯面53、63を設けている。変形例として、上型基材30と上型40の一方、あるいは下型基材50と下型60の一方にのみ円錐状の調芯面を設け、他方には円錐面以外の形状の当接部を設けることも可能である。この場合の当接部は、円錐状の調芯面に対して押し付けられたときに径方向の位置が定められる形状であればよく、様々な形状を選択可能である。 In the above embodiment, the upper mold unit 11 provides conical alignment surfaces 32 and 45 on both the upper mold base material 30 and the upper mold 40, and the lower mold unit 12 provides both the lower mold base material 50 and the lower mold 60. Is provided with conical alignment surfaces 53 and 63. As a modification, a conical centering surface is provided only on one of the upper mold base material 30 and the upper mold 40, or one of the lower mold base material 50 and the lower mold 60, and the other side is in contact with a shape other than the conical surface. It is also possible to provide a part. In this case, the contact portion may have a shape in which the radial position is determined when pressed against the conical centering surface, and various shapes can be selected.

上記実施形態では、胴型20における上部内面21の内径が下部内面22の内径よりも大きく設定されているが、上部内面21よりも下部内面22の内径が大きい構成や、上部内面21と下部内面22の内径が等しい構成を採用することも可能である。 In the above embodiment, the inner diameter of the upper inner surface 21 of the body mold 20 is set to be larger than the inner diameter of the lower inner surface 22, but the inner diameter of the lower inner surface 22 is larger than that of the upper inner surface 21, or the upper inner surface 21 and the lower inner surface are larger. It is also possible to adopt a configuration in which the inner diameters of 22 are equal.

上記実施形態では、上型40と下型60を接近させる押圧動作時(図2)には駆動手段70により上型基材30を下方に押圧し、上型40と下型60を離間させるとき(図3)には、駆動手段71により下型基材50を下方に移動させている。これとは異なる形態で成形型の動作を行わせることも可能である。 In the above embodiment, when the upper mold 40 and the lower mold 60 are brought close to each other (FIG. 2), the upper mold base material 30 is pressed downward by the driving means 70, and the upper mold 40 and the lower mold 60 are separated from each other. In FIG. 3 (FIG. 3), the lower base material 50 is moved downward by the driving means 71. It is also possible to perform the operation of the molding mold in a form different from this.

成形型の動作の異なる例として、図1の準備状態からの押圧動作時に、上型基材30を固定した上で、下型基材50及び下型60を上方に移動させてもよい。 As a different example of the operation of the molding mold, the lower mold base material 50 and the lower mold 60 may be moved upward after fixing the upper mold base material 30 during the pressing operation from the prepared state of FIG.

さらに異なる例として、図2の押圧成形完了から上型40と下型60を離間させるときに、上型40を上方に移動させてもよい。この場合、胴型20に対して上方への移動力を付与する第1の形態と、上型基材30に対して上方への移動力を付与する第2の形態を選択できる。 As a further different example, the upper mold 40 may be moved upward when the upper mold 40 and the lower mold 60 are separated from each other from the completion of the press molding shown in FIG. In this case, it is possible to select a first form in which an upward moving force is applied to the body mold 20 and a second form in which an upward moving force is applied to the upper mold base material 30.

胴型20を上方に移動させる第1の形態では、上型規制面23が被規制面42に当接して、上型40に対して上方への移動力を伝え、上型40から上型基材30に対して上方への移動力を伝える。このとき、上型規制面23と被規制面42が基準軸Xを中心とする円錐形状であるため、上型40が径方向へ位置ずれすることなく上方へ移動される。その結果、ガラスレンズ14に対して不要な負荷をかけずに、下型60の成形面61から上方に離脱させることができる。 In the first embodiment in which the body mold 20 is moved upward, the upper mold regulating surface 23 abuts on the regulated surface 42 to transmit an upward moving force to the upper mold 40, and the upper mold 40 to the upper mold base. The upward movement force is transmitted to the material 30. At this time, since the upper die regulating surface 23 and the regulated surface 42 have a conical shape centered on the reference axis X, the upper die 40 is moved upward without being displaced in the radial direction. As a result, the glass lens 14 can be separated upward from the molding surface 61 of the lower mold 60 without applying an unnecessary load.

上型基材30に対して上方への移動力を付与する第2の形態では、吸引源15を駆動して、上型基材30の調芯面32側に上型40を吸着保持させる。これにより、上型40がガラスレンズ14と共に下型60に貼り付いた状態にならずに、確実に上型40を上方に離間させることができる。 In the second embodiment in which the upward moving force is applied to the upper mold base material 30, the suction source 15 is driven to suck and hold the upper mold 40 on the centering surface 32 side of the upper mold base material 30. As a result, the upper mold 40 can be surely separated upward without being stuck to the lower mold 60 together with the glass lens 14.

上記実施形態の下型60は、環状突出部62によってコバ部14cの外周面を形成し、一度の押圧成形によってガラスレンズ14の基本形状を完成させるタイプである。これと異なり、コバ部14cの外周面を囲まない(下型60が環状突出部62を備えない)の構造の成形型を選択することも可能である。この場合、押圧成形後に、ガラスレンズ14の周縁に突出した余肉部を除去する加工を行う。 The lower mold 60 of the above embodiment is a type in which the outer peripheral surface of the edge portion 14c is formed by the annular protrusion 62, and the basic shape of the glass lens 14 is completed by one pressing molding. Unlike this, it is also possible to select a molding die having a structure that does not surround the outer peripheral surface of the edge portion 14c (the lower die 60 does not have the annular protrusion 62). In this case, after the press molding, a process is performed to remove the surplus portion protruding from the peripheral edge of the glass lens 14.

10 :ガラスレンズ成形型
11 :上型ユニット
12 :下型ユニット(対向型)
13 :ガラスプリフォーム
14 :ガラスレンズ
14a、14b :レンズ面
14c :コバ部
15、17 :吸引源
20 :胴型
21 :上部内面
22 :下部内面
23 :上型規制面
24 :突出部
30 :上型基材(型基材)
31 :スライド案内面
32 :調芯面(基材側当接部)
33 :底面
34 :吸引孔
40 :上型(ガラス製成形型)
41 :成形面
42 :被規制面
43 :段部
45 :調芯面(型側当接部)
50 :下型基材(第2の型基材)
51 :大径部
52 :小径部
53 :スライド案内面
54 :調芯面(第2の基材側当接部)
57 :吸引孔
60 :下型(第2のガラス製成形型)
61 :成形面(第2の成形面)
62 :環状突出部
63 :調芯面(第2の型側当接部)
64 :外周面
70、71 :駆動手段
S :内部空間
X :基準軸(軸線)
10: Glass lens molding mold 11: Upper mold unit 12: Lower mold unit (opposed type)
13: Glass preform 14: Glass lens 14a, 14b: Lens surface 14c: Edge portion 15, 17: Suction source 20: Body type 21: Upper inner surface 22: Lower inner surface 23: Upper mold restricting surface 24: Protruding portion 30: Upper Mold base material (mold base material)
31: Slide guide surface 32: Alignment surface (contact part on the base material side)
33: Bottom surface 34: Suction hole 40: Upper mold (glass molding mold)
41: Molding surface 42: Controlled surface 43: Stepped portion 45: Alignment surface (mold side contact portion)
50: Lower mold base material (second mold base material)
51: Large diameter portion 52: Small diameter portion 53: Slide guide surface 54: Alignment surface (second base material side contact portion)
57: Suction hole 60: Lower mold (second glass molding mold)
61: Molding surface (second molding surface)
62: Circular protrusion 63: Alignment surface (second mold side contact portion)
64: Outer peripheral surface 70, 71: Drive means S: Internal space X: Reference axis (axis line)

Claims (4)

ガラスレンズを押圧成形するガラスレンズ成形型において、
型移動方向に延びる内部空間を有する胴型と、
前記胴型の前記内部空間に前記型移動方向へ移動可能に挿入され、前記型移動方向の一端に基材側当接部を有する金属又はセラミックス製の型基材と、
前記ガラスレンズの素材である被成形ガラスよりもガラス転移温度が高いガラスからなり、前記ガラスレンズの一方のレンズ面を形成する成形面と、前記型移動方向で前記成形面と反対側に向き前記基材側当接部に対して接離可能な型側当接部とを有するガラス製成形型と、
前記成形面に対向して前記ガラスレンズの他方のレンズ面を形成する第2の成形面を有し、前記ガラス製成形型と前記型移動方向に相対移動可能な対向型と、
を備え、
前記基材側当接部と前記型側当接部の少なくとも一方は、前記型移動方向に延びる軸線を中心とする円錐面の一部である調芯面を有し、前記基材側当接部と前記型側当接部の当接により前記型基材に対して前記ガラス製成形型を前記型移動方向及び前記型移動方向と垂直な方向で一定位置に保持し、
前記ガラス製成形型は、前記成形面の周囲に被規制面を有し、
前記胴型の内部に、前記型移動方向で前記被規制面に対向する規制面を有し、
前記規制面に対する前記被規制面の当接により、前記基材側当接部から前記型側当接部を離間させる方向への、前記胴型に対する前記ガラス製成形型の移動量を制限することを特徴とするガラスレンズ成形型。
In a glass lens molding mold that press-molds a glass lens,
A body type with an internal space that extends in the direction of mold movement,
A metal or ceramic mold base material that is movably inserted into the internal space of the body mold in the mold movement direction and has a base material side contact portion at one end in the mold movement direction.
It is made of glass having a glass transition temperature higher than that of the glass to be molded, which is the material of the glass lens, and faces the molding surface forming one lens surface of the glass lens and the side opposite to the molding surface in the mold moving direction. A glass molding mold having a mold-side contact portion that can be brought into contact with the base material-side contact portion,
A facing mold having a second molding surface facing the molding surface and forming the other lens surface of the glass lens, and being movable relative to the glass molding mold and the mold moving direction.
Equipped with
At least one of the base material side contact portion and the mold side contact portion has a centering surface that is a part of a conical surface centered on an axis extending in the mold moving direction, and the base material side contact portion. The glass molding mold is held at a fixed position with respect to the mold base material by the contact between the portion and the mold side contact portion in the mold moving direction and the direction perpendicular to the mold moving direction.
The glass molding mold has a regulated surface around the molding surface.
Inside the body mold, a regulating surface facing the regulated surface in the mold moving direction is provided.
The contact of the regulated surface with the regulated surface limits the amount of movement of the glass molding mold with respect to the body mold in the direction of separating the mold side contact portion from the base material side contact portion. A glass lens molding mold featuring.
前記規制面と前記被規制面はそれぞれ、前記軸線を中心とする円錐面の一部からなる、請求項1記載のガラスレンズ成形型。 The glass lens molding mold according to claim 1, wherein the regulated surface and the regulated surface are each formed of a part of a conical surface centered on the axis. 前記成形面と前記第2の成形面の間でガラスレンズを押圧成形した状態で、前記被規制面と前記規制面は離間している、請求項1又は2記載のガラスレンズ成形型。 The glass lens molding die according to claim 1 or 2, wherein the regulated surface and the regulated surface are separated from each other in a state where the glass lens is press-molded between the molded surface and the second molded surface. 前記対向型は、
前記胴型の前記内部空間に前記型移動方向に移動可能に挿入され、前記型移動方向の一端に第2の基材側当接部を有する、金属又はセラミックス製の第2の型基材と、
前記ガラスレンズの素材である被成形ガラスよりもガラス転移温度が高いガラスからなり、前記第2の成形面と、前記型移動方向で前記第2の成形面と反対側に向き前記第2の基材側当接部に対して接離可能な第2の型側当接部とを有する第2のガラス製成形型と、
を備え、
前記第2の基材側当接部と前記第2の型側当接部の少なくとも一方は、前記軸線を中心とする円錐面の一部である調芯面を有し、前記第2基材側当接部と前記第2の型側当接部の当接により前記第2の型基材に対して前記第2のガラス製成形型を前記型移動方向及び前記型移動方向と垂直な方向で一定位置に保持する、請求項1から3のいずれか1項記載のガラスレンズ成形型。
The facing type is
With a second mold base material made of metal or ceramics, which is movably inserted into the internal space of the body mold in the mold moving direction and has a second base material side contact portion at one end in the mold moving direction. ,
The second base is made of glass having a glass transition temperature higher than that of the glass to be molded, which is the material of the glass lens, and faces the second molding surface and the side opposite to the second molding surface in the mold moving direction. A second glass molding die having a second mold-side abutting portion that can be brought into contact with and detached from the material-side abutting portion,
Equipped with
At least one of the second base material side contact portion and the second mold side contact portion has a centering surface that is a part of a conical surface centered on the axis line, and the second base material has a centering surface. Due to the contact between the side contact portion and the second mold side contact portion, the second glass molding mold is moved to the mold moving direction and the direction perpendicular to the mold moving direction with respect to the second mold base material. The glass lens molding die according to any one of claims 1 to 3, which is held in a fixed position in the above.
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JP2018106637A JP7066533B2 (en) 2018-06-04 2018-06-04 Glass lens molding mold
PCT/JP2019/022039 WO2019235443A1 (en) 2018-06-04 2019-06-03 Mold for molding glass lens
CN202310012251.0A CN115806380A (en) 2018-06-04 2019-06-03 Glass lens forming die
CN201980035739.7A CN112218832B (en) 2018-06-04 2019-06-03 Glass lens forming die
JP2022073080A JP7286836B2 (en) 2018-06-04 2022-04-27 glass lens mold

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US20220048803A1 (en) * 2020-08-13 2022-02-17 Lightpath Technologies, Inc. Systems and methods for molding chalcogenide glass into a near-net shaped part
CN115231807B (en) * 2022-08-02 2024-06-07 芜湖长信科技股份有限公司 Glass forming die

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JP2007223875A (en) 2006-02-27 2007-09-06 Matsushita Electric Ind Co Ltd Forming mold, mold assembly with it and its producing method
JP2007302502A (en) 2006-05-10 2007-11-22 Alps Electric Co Ltd Method for producing optical lens, lens material used for the same, and method for producing the lens material

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CN112218832B (en) 2023-01-31

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