JP7056897B2 - Transport device - Google Patents

Transport device Download PDF

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Publication number
JP7056897B2
JP7056897B2 JP2017053422A JP2017053422A JP7056897B2 JP 7056897 B2 JP7056897 B2 JP 7056897B2 JP 2017053422 A JP2017053422 A JP 2017053422A JP 2017053422 A JP2017053422 A JP 2017053422A JP 7056897 B2 JP7056897 B2 JP 7056897B2
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bag
conveyor
transport
carry
posture
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JP2018154470A (en
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祐嗣 横田
達也 岩佐
健 野口
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Ishida Co Ltd
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Ishida Co Ltd
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Priority to JP2017053422A priority Critical patent/JP7056897B2/en
Priority to PCT/JP2017/046409 priority patent/WO2018168149A1/en
Priority to CN201780088482.2A priority patent/CN110461739A/en
Priority to EP17900432.0A priority patent/EP3597570A4/en
Priority to US16/490,602 priority patent/US20200002039A1/en
Publication of JP2018154470A publication Critical patent/JP2018154470A/en
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Description

本発明は、物品を搬送する途中でその物品の姿勢を変更することができる搬送装置に関する。 The present invention relates to a transport device capable of changing the posture of an article while transporting the article.

従来、コンベアで搬送されている物品を平面的に90°回転させるには、その先頭の端部にガイド部材を当て、そこを支点に回転させる方法が採られている。また、特許文献1(特許第5889517号公報)に記載の搬送装置では、ガイド部材の上流側に物品を回転方向に押し出す回動板を配置し、物品がガイド部材と当接して回転することを補助している。 Conventionally, in order to rotate an article conveyed by a conveyor by 90 ° in a plane, a method has been adopted in which a guide member is applied to the leading end thereof and the article is rotated around the guide member. Further, in the transport device described in Patent Document 1 (Japanese Patent No. 5889517), a rotating plate for pushing out an article in the rotational direction is arranged on the upstream side of the guide member, and the article is in contact with the guide member to rotate. I am assisting.

しかしながら、上記のような搬送装置では、物品が回転している間にガイド部材から離れてしまうことがある。また、物品を回動板で押し出すので、搬送速度に制限があり、高能力に対応できない、というのが現状である。 However, in the above-mentioned transport device, the article may be separated from the guide member while the article is rotating. In addition, since the article is pushed out by the rotating plate, the transport speed is limited and it is not possible to cope with high capacity.

本発明の課題は、回動板を用いることなく、安定した物品の姿勢変更を実現することができる物品の搬送装置を提供することにある。 An object of the present invention is to provide an article transporting device capable of realizing a stable posture change of an article without using a rotating plate.

本発明の第1観点に係る搬送装置は、コンベアと、支持壁と、姿勢変更部とを備えている。コンベアは、袋状の物品を載置して搬送する搬送面を有し、搬送面が水平に対して袋状の物品の搬送方向と平行な仮想軸回りに傾斜する傾斜面を含む。支持壁は、傾斜面の傾斜方向下側で袋状の物品を搬送方向に沿って支える。姿勢変更部は、支持壁側から突出し、傾斜面上を搬送中の袋状の物品の一部に当たって袋状の物品の平面的な搬送姿勢を変える。姿勢変更部は、袋が当接する箇所が平面であるブロック状、またはL字状の部材であって、搬送中の袋状の物品の一部に当たる角部を有している。 The transport device according to the first aspect of the present invention includes a conveyor, a support wall, and a posture changing portion. The conveyor has a transport surface on which the bag-shaped article is placed and transported, and includes an inclined surface whose transport surface is inclined around a virtual axis parallel to the transport direction of the bag-shaped article with respect to the horizontal. The support wall supports the bag-shaped article along the transport direction on the lower side of the inclined surface in the inclined direction. The posture changing portion projects from the support wall side and hits a part of the bag-shaped article being transported on the inclined surface to change the flat transport posture of the bag-shaped article. The posture changing portion is a block-shaped or L-shaped member whose contact point with the bag is a flat surface, and has a corner portion that hits a part of the bag-shaped article being transported.

この搬送装置では、袋状の物品は傾斜方向に重力の分力を受けるので傾斜方向に滑り落ちるが、支持壁に支えられた状態で搬送方向に移動し、姿勢変更部と当接する。その際、袋状の物品は回転移動しながら90°回転した姿勢へ移行するが、傾斜面上では傾斜方向下側への分力を受けているので、袋状の物品が回転している間に姿勢変更部から離れてしまうことはない。そして、袋状の物品を別部材で押し出さないので、搬送速度に制限を設ける必要もなく、高能力に対応することができる。 In this transport device, the bag-shaped article receives the component force of gravity in the tilt direction and therefore slides down in the tilt direction, but moves in the transport direction while being supported by the support wall and comes into contact with the posture changing portion. At that time, the bag-shaped article shifts to a posture rotated by 90 ° while rotating, but since it receives a component force downward in the inclination direction on the inclined surface, while the bag-shaped article is rotating. It never leaves the posture change part. Further, since the bag-shaped article is not extruded by another member, it is not necessary to set a limit on the transport speed, and it is possible to cope with high capacity.

また、この搬送装置では、搬送中の袋状の物品への当接は、円弧よりも角の方が搬送される袋状の物品の抵抗になるので、90°回転の推進力を与えやすい。 Further, in this transport device, the contact with the bag-shaped article during transport becomes the resistance of the bag-shaped article to be transported at the corner rather than the arc, so that it is easy to give a propulsive force for 90 ° rotation.

本発明の第2観点に係る搬送装置は、第1観点に係る搬送装置であって、姿勢変更部が、角部から搬送方向に沿って延びる物品ガイド部をさらに有する。 The transport device according to the second aspect of the present invention is the transport device according to the first aspect, and further includes an article guide portion in which the posture changing portion extends from the corner portion along the transport direction.

この搬送装置では、袋状の物品は、姿勢変更部の角部に当たって90°回転の推進力を与えられるので、角部から搬送方向に沿って延びる物品ガイド部が、90°回転した袋状の物品を受け止めて、90°回転後の姿勢を維持する。 In this transport device, the bag-shaped article hits the corner of the posture changing portion and is given a propulsive force of 90 ° rotation, so that the article guide portion extending from the corner along the transport direction is in the shape of a bag rotated by 90 °. Receives the article and maintains its posture after 90 ° rotation.

本発明の第3観点に係る搬送装置は、第1観点または第2観点のいずれか一つに係る搬送装置であって、姿勢変更部が、搬送面上で袋状の物品の姿勢を変更する必要がないときに、搬送面の上から待避する。 The transport device according to the third aspect of the present invention is the transport device according to any one of the first aspect and the second aspect, and the posture changing unit changes the posture of the bag-shaped article on the transport surface. Evacuate from above the transport surface when not needed.

この搬送装置では、搬送面上で袋状の物品の姿勢を変更する必要がないときには、姿勢変更部を搬送面の上から待避させることができるので、機種対応が容易で使い勝手がよい。 In this transport device, when it is not necessary to change the posture of the bag-shaped article on the transport surface, the posture changing portion can be retracted from above the transport surface, so that it is easy to support the model and is easy to use.

本発明に係る搬送装置では、袋状の物品は傾斜方向に重力の分力を受けるので傾斜方向に滑り落ちるが、支持壁に支えられた状態で搬送方向に移動し、姿勢変更部と当接する。その際、袋状の物品は回転移動しながら90°回転した姿勢へ移行するが、傾斜面上では傾斜方向下側への分力を受けているので、袋状の物品が回転している間に姿勢変更部から離れてしまうことはない。そして、袋状の物品を別部材で押し出さないので、搬送速度に制限を設ける必要もなく、高能力に対応することができる。 In the transport device according to the present invention, the bag-shaped article receives the component force of gravity in the tilt direction and therefore slides down in the tilt direction, but moves in the transport direction while being supported by the support wall and comes into contact with the posture changing portion. At that time, the bag-shaped article shifts to a posture rotated by 90 ° while rotating, but since it receives a component force downward in the inclination direction on the inclined surface, while the bag-shaped article is rotating. It never leaves the posture change part. Further, since the bag-shaped article is not extruded by another member, it is not necessary to set a limit on the transport speed, and it is possible to cope with high capacity.

本発明の一実施形態に係る搬送装置を搭載した箱詰システムのブロック図。FIG. 3 is a block diagram of a boxing system equipped with a transport device according to an embodiment of the present invention. 箱詰システムにおける段ボール箱及び物品の流れを示す斜視図。A perspective view showing the flow of cardboard boxes and articles in a boxing system. 整列した一群の袋の搬送方向と直交する水平方向から視た正面図。Front view seen from the horizontal direction orthogonal to the transport direction of a group of aligned bags. 図3Aの整列した一群の袋を起立させた状態の正面図。FIG. 3A is a front view of an aligned group of bags in an upright position. 搬入コンベア、第1整列コンベア及び第2整列コンベアの配置状態を示す斜視図。The perspective view which shows the arrangement state of the carry-in conveyor, the 1st alignment conveyor and the 2nd alignment conveyor. 搬入コンベア上の袋の搬送方向と対向する位置から視た、搬入コンベア、第1整列コンベア及び第2整列コンベアの配置状態の正面図。The front view of the arrangement state of the carry-in conveyor, the first line-up conveyor and the second line-up conveyor as seen from the position facing the transport direction of the bag on the carry-in conveyor. 袋が搬入コンベアから落下するときの姿勢を搬入コンベアの傾斜方向に沿って視たときの正面図。Front view of the posture when the bag falls from the carry-in conveyor when viewed along the tilt direction of the carry-in conveyor. 搬入コンベアと袋Gとの接触面を瞬時に除いた場合の、袋Gが搬入コンベアから落下するときの姿勢を搬入コンベアの傾斜方向に沿って視たときに正面図。Front view when the posture when the bag G falls from the carry-in conveyor when the contact surface between the carry-in conveyor and the bag G is instantly removed is viewed along the tilt direction of the carry-in conveyor. 図4の搬入コンベアの袋との接触面を瞬時に除いた状態における搬入コンベア、第1整列コンベア及び第2整列コンベアの斜視図。FIG. 4 is a perspective view of the carry-in conveyor, the first line-up conveyor, and the second line-up conveyor in a state where the contact surface with the bag of the carry-in conveyor is instantly removed. 搬入コンベア上の姿勢変更動作前の袋を示す斜視図。The perspective view which shows the bag before the attitude change operation on the carry-in conveyor. 搬入コンベア上の姿勢変更動作中の袋を示す斜視図。The perspective view which shows the bag in the posture change operation on the carry-in conveyor. 搬入コンベア上の姿勢変更動作完了の袋を示す斜視図。The perspective view which shows the bag which completed the attitude change operation on the carry-in conveyor.

以下、図面を参照しながら、本発明の実施形態について説明する。なお、以下の実施形態は、本発明の具体例であって、本発明の技術的範囲を限定するものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following embodiments are specific examples of the present invention and do not limit the technical scope of the present invention.

(1)箱詰システム1の構成
図1は、本発明の一実施形態に係る搬送装置を搭載した箱詰システム1のブロック図である。また、図2は、箱詰システム1における段ボール箱B及び物品の流れを示す斜視図である。図1において、箱詰システム1は、例えば、スナック菓子等の袋入商品(袋G)を段ボール箱Bに、一定個数、整列状態で多段詰めするものである。
(1) Configuration of Boxing System 1 FIG. 1 is a block diagram of a boxing system 1 equipped with a transfer device according to an embodiment of the present invention. Further, FIG. 2 is a perspective view showing the flow of the cardboard box B and the articles in the boxing system 1. In FIG. 1, the boxing system 1 packs, for example, a bag-filled product (bag G) such as a snack confectionery into a cardboard box B in a fixed number and in a multi-stage arrangement.

図1に示すように、箱詰システム1は、製函工程P1、物品整列工程P2、箱詰工程P3という3つの工程が連携している。 As shown in FIG. 1, in the boxing system 1, three processes of a box making process P1, an article alignment process P2, and a boxing process P3 are linked.

製函工程P1は、シート状の段ボール箱材Zを段ボール箱Bへ組み立てて箱詰位置まで搬送する工程であり、箱材搬入部11、箱組立部12、及び箱下方搬送部13で構成されている。 The box-making process P1 is a step of assembling the sheet-shaped corrugated cardboard box material Z into the corrugated cardboard box B and transporting it to the box packing position, and is composed of a box material loading section 11, a box assembly section 12, and a box lower transport section 13. ing.

物品整列工程P2は、上流側工程か供給される袋Gを所定位置に搬入し、一定数の袋Gを隣接するもの同士がお互いに一部重なるように整列させて、箱詰位置まで搬送する工程であり、物品搬入部21、及び物品整列部22で構成されている。 In the article alignment step P2, the bag G supplied from the upstream process is carried into a predetermined position, a certain number of bags G are aligned so that adjacent items partially overlap each other, and the bag G is conveyed to the boxing position. It is a process and is composed of an article carrying-in section 21 and an article aligning section 22.

箱詰工程P3は、製函工程P1から搬送されてきた段ボール箱Bに物品整列工程P2において整列が完了した一定数量の袋Gを箱詰し、箱を閉じて箱排出位置まで搬送する工程であり、箱詰部31、及び箱搬送部32で構成されている。 The boxing step P3 is a step of packing a certain number of bags G that have been aligned in the article alignment step P2 into a cardboard box B transported from the box making step P1, closing the box, and transporting the bags to the box ejection position. Yes, it is composed of a box packing unit 31 and a box transport unit 32.

箱詰システム1は、段ボール箱Bに袋Gの多段詰めを行っており、箱B内における袋Gの姿勢は「立ち姿勢」である。つまり、箱Bの開口を上に向けたとき、袋Gのオモテ面及びウラ面が側方を向き、袋Gの上下の端部が上下を向き、左右の側部が側方を向く姿勢である。 In the boxing system 1, the cardboard box B is packed in multiple stages of the bag G, and the posture of the bag G in the box B is the “standing posture”. That is, when the opening of the box B is turned upward, the front side and the back side of the bag G face sideways, the upper and lower ends of the bag G face up and down, and the left and right side parts face sideways. be.

(1-1)製函工程P1
図1に示すように、製函工程P1は、段ボール箱材Zを箱詰システム1に導入する箱材搬入部11と、段ボール箱Bを組み立てる箱組立部12と、段ボール箱Bの開口と天フラップZfaとが同一鉛直面上になるように姿勢を変換させて下方へ搬送する箱下方搬送部13とで構成されている。
(1-1) Box making process P1
As shown in FIG. 1, in the box-making process P1, the box material carry-in unit 11 for introducing the cardboard box material Z into the boxing system 1, the box assembly unit 12 for assembling the cardboard box B, the opening of the cardboard box B, and the ceiling. It is composed of a box lower transport unit 13 that changes its posture so that the flap Zfa and the flap Zfa are on the same vertical surface and transports the flap downward.

(1-1-1)箱材搬入部11
箱材搬入部11では、図2に示すように、供給位置に積み重ねられた段ボール箱材Zのうちの一番先頭の段ボール箱材Zを1枚ずつ挟んで上方へ送出し、送出された段ボール箱材Zを鉛直軸周りに90°回転させて筒状に広げる。
(1-1-1) Box material carry-in section 11
As shown in FIG. 2, the box material loading unit 11 sandwiches the topmost corrugated cardboard box material Z among the corrugated cardboard box materials Z stacked at the supply position one by one and sends it upward, and the delivered corrugated cardboard. Rotate the box material Z 90 ° around the vertical axis and spread it in a tubular shape.

段ボール箱材Zは、作業者によって供給位置に載置される。段ボール箱材Zは、フラップZfが開いた状態で折り畳まれ、そのフラップZfが鉛直方向に位置する姿勢で水平方向に積み重ねられている。なお、説明の便宜上、天面側のフラップZfを天フラップZfa、底面側のフラップZfを底フラップZfbという。 The cardboard box material Z is placed in the supply position by the operator. The corrugated cardboard box material Z is folded in a state where the flap Zf is open, and the flap Zf is stacked in the horizontal direction in a posture in which the flap Zf is located in the vertical direction. For convenience of explanation, the flap Zf on the top surface side is referred to as a top flap Zfa, and the flap Zf on the bottom surface side is referred to as a bottom flap Zfb.

段ボール箱材Zの上方への送出は、昇降機構111によって行われ、供給位置の全ての段ボール箱材Zがなくなると、検知センサ(図示せず)の検知信号をコントローラ40(図1参照)へ送信する。 The upward transmission of the cardboard box material Z is performed by the elevating mechanism 111, and when all the cardboard box materials Z at the supply position are exhausted, the detection signal of the detection sensor (not shown) is sent to the controller 40 (see FIG. 1). Send.

また、段ボール箱材Zの鉛直軸周りの回転は、吸着回転機構112によって段ボール箱材Zの側面を吸盤で吸着して保持し、モータ(図示せず)によって吸着回転機構112を鉛直軸回りに90°回転することによって実現される。 Further, for the rotation of the cardboard box material Z around the vertical axis, the side surface of the cardboard box material Z is sucked and held by a suction cup by the suction rotation mechanism 112, and the suction rotation mechanism 112 is rotated around the vertical axis by a motor (not shown). It is realized by rotating 90 °.

(1-1-2)箱組立部12
箱組立部12は、筒状に広がった段ボール箱材Zを水平方向に搬送させながら段ボール箱材Zの底フラップZfbを折り込んでテープ張りを行い、天フラップZfaが開いた状態の段ボール箱Bを組み立てる。
(1-1-2) Box assembly unit 12
The box assembly unit 12 folds the bottom flap Zfb of the corrugated cardboard box material Z while horizontally transporting the corrugated cardboard box material Z spread out in a tubular shape and tapes the cardboard box B in a state where the top flap Zfa is open. assemble.

(1-1-3)箱下方搬送部13
箱下方搬送部13は、段ボール箱Bを搬送方向と直交する水平軸周りに90°回転させ、段ボール箱Bの開口と天フラップZfaと底フラップZfbとが同一鉛直面上になるように姿勢を変換させてから下方へ搬送する。つまり、箱組立部12で形成された段ボール箱Bの立方体の形状を保持したまま下方に移動させる。
(1-1-3) Box lower transport section 13
The box lower transport section 13 rotates the cardboard box B by 90 ° around a horizontal axis orthogonal to the transport direction, and makes a posture so that the opening of the cardboard box B, the top flap Zfa, and the bottom flap Zfb are on the same vertical surface. After converting, it is transported downward. That is, the cardboard box B formed by the box assembly portion 12 is moved downward while maintaining the shape of the cube.

(1-2)物品整列工程
箱詰システム1の袋Gの流れにおける上流側工程には、図示しない計量装置、及び製袋包装機等が配置されている。そして、箱詰システム1には、上流側工程で重量、シール性、異物混入検査等に合格した袋Gだけが供給される。
(1-2) Article Alignment Process A weighing device (not shown), a bag making / packaging machine, and the like are arranged in the upstream process in the flow of the bag G of the boxing system 1. Then, only the bag G that has passed the weight, sealing property, foreign matter contamination inspection, etc. in the upstream process is supplied to the boxing system 1.

物品整列工程P2は、袋Gを受け取り所定位置まで搬送する物品搬入部21と、物品搬入部21から供給される袋Gを整列させる物品整列部22とで構成されている。 The article alignment step P2 includes an article loading section 21 that receives the bag G and conveys it to a predetermined position, and an article aligning section 22 that aligns the bags G supplied from the article loading section 21.

(1-2-1)物品搬入部21
物品搬入部21は、物品導入コンベア211、及び搬入コンベア212を有している。物品導入コンベア211は、重量、シール性、異物混入検査等を行う工程の下流側で、検査に合格した袋Gの供給を受けて、それを搬入コンベア212へ導く。
(1-2-1) Goods carry-in section 21
The article carrying-in unit 21 has an article introducing conveyor 211 and an article carrying-in conveyor 212. The article introduction conveyor 211 receives the supply of the bag G that has passed the inspection on the downstream side of the process of performing the weight, sealing property, foreign matter contamination inspection, etc., and guides it to the carry-in conveyor 212.

搬入コンベア212は、物品導入コンベア211から搬送されてくる袋Gを物品整列部22へ搬送する。なお、搬入コンベア212については、後半で詳細を説明する。 The carry-in conveyor 212 conveys the bag G conveyed from the article introduction conveyor 211 to the article alignment unit 22. The details of the carry-in conveyor 212 will be described later.

(1-2-2)物品整列部22
物品整列部22は、第1整列コンベア221、第2整列コンベア222、及び第3整列コンベア223を有している。第1整列コンベア221は、搬入コンベア212から落下する袋Gを受けるために、その一端は搬入コンベア212の先端部の高さより低い位置に設定され、他端は第2整列コンベア222の高さ位置に設定されている。
(1-2-2) Article alignment unit 22
The article alignment unit 22 has a first alignment conveyor 221, a second alignment conveyor 222, and a third alignment conveyor 223. In order to receive the bag G falling from the carry-in conveyor 212, one end of the first line-up conveyor 221 is set at a position lower than the height of the tip of the carry-in conveyor 212, and the other end is set at a position lower than the height of the second line-up conveyor 222. Is set to.

なお、搬入コンベア212の先端部は、第1整列コンベア221の物品載置面の直上空間に位置することが好ましい。ここで、物品載置面とは、第1整列コンベア221の搬送面のうち、落下してくる袋Gを待ち受ける面である。 The tip of the carry-in conveyor 212 is preferably located in the space directly above the article placing surface of the first alignment conveyor 221. Here, the article placing surface is a surface of the transport surface of the first aligning conveyor 221 that awaits the falling bag G.

そして、第1整列コンベア221は、一つの袋Gを受けとめる毎に一定距離Lだけ当該袋Gを第2整列コンベア222に向けて搬送する。それゆえ、袋Gは落下した位置から一定距離Lだけ第2整列コンベア222に近づく。一方、後に落下してくる袋Gの一部分は第1整列コンベア221に着地し、残り部分は先の袋Gに寄り掛って傾斜する。 Then, each time the first alignment conveyor 221 receives one bag G, the bag G is conveyed toward the second alignment conveyor 222 by a certain distance L. Therefore, the bag G approaches the second alignment conveyor 222 by a certain distance L from the dropped position. On the other hand, a part of the bag G that falls later lands on the first alignment conveyor 221 and the remaining part leans against the previous bag G and inclines.

例えば、後述の図3A及び図3Bに示すようなN=8個の袋Gを一群として整列させる場合、先頭の袋Gは、最後尾の袋Gが着地する位置から7Lの長さ分も進んでいるので、本実施形態では、少なくとも列の先頭から4(N/2)個の袋Gが第2整列コンベア222上に到達する。なお、第2整列コンベア222上に到達する袋Gの個数は、袋Gの大きさ、コンベアの長さなどによって変わるので、本実施形態における「列の先頭から4個」という数値に限定されるものではない。 For example, when N = 8 bags G as shown in FIGS. 3A and 3B described later are arranged as a group, the first bag G advances by 7 L from the position where the last bag G lands. Therefore, in the present embodiment, at least 4 (N / 2) bags G from the beginning of the row reach on the second alignment conveyor 222. Since the number of bags G reaching on the second alignment conveyor 222 varies depending on the size of the bags G, the length of the conveyor, and the like, it is limited to the numerical value of "4 from the top of the row" in the present embodiment. It's not a thing.

また、第1整列コンベア221及び第2整列コンベア222上の袋Gは、互いに隣接するもの同士が部分的に重なり合うように列を成している。 Further, the bags G on the first alignment conveyor 221 and the second alignment conveyor 222 are arranged in a row so that adjacent ones partially overlap each other.

列の最後尾の袋Gが第1整列コンベア221に着地した後、第2整列コンベア222と第3整列コンベア223とが動作を開始し、第1整列コンベア221、第2整列コンベア222、及び第3整列コンベア223が同一方向に搬送動作を行う。それゆえ、第1整列コンベア221及び第2整列コンベア222上で一列に整列したN個の袋Gが、一斉に第3整列コンベア223に移動し、その第3整列コンベア223上を進行する。 After the bag G at the end of the row lands on the first alignment conveyor 221, the second alignment conveyor 222 and the third alignment conveyor 223 start operating, and the first alignment conveyor 221, the second alignment conveyor 222, and the second alignment conveyor 222 start operating. 3 The alignment conveyor 223 performs a transfer operation in the same direction. Therefore, the N bags G aligned in a row on the first alignment conveyor 221 and the second alignment conveyor 222 move to the third alignment conveyor 223 all at once and travel on the third alignment conveyor 223.

なお、本実施形態では、搬入コンベア212の搬送方向は、第1整列コンベア221、第2整列コンベア222及び第3整列コンベア223の搬送方向が互いに直交するように配置されている。そのため、搬送方向が同一方向に長くなることを抑制することができ、さらに、第1整列コンベア221、第2整列コンベア222及び第3整列コンベア223による袋Gの搬送を妨げることなく、搬入コンベア212の前方に壁を設けることができるので、その壁に袋Gを当てて第1整列コンベア221への着地姿勢を整えることもできる。 In the present embodiment, the transport directions of the carry-in conveyor 212 are arranged so that the transport directions of the first alignment conveyor 221 and the second alignment conveyor 222 and the third alignment conveyor 223 are orthogonal to each other. Therefore, it is possible to prevent the transport direction from becoming longer in the same direction, and further, the carry-in conveyor 212 without interfering with the transport of the bag G by the first line-up conveyor 221 and the second line-up conveyor 222 and the third line-up conveyor 223. Since a wall can be provided in front of the wall, the bag G can be applied to the wall to adjust the landing posture on the first conveyor 221.

(1-3)箱詰工程P3
箱詰工程P3は、袋Gを段ボール箱Bに詰める箱詰部31と、袋Gの箱詰が完了した段ボール箱Bを搬送する箱搬送部32とを有している。
(1-3) Boxing process P3
The boxing step P3 has a boxing unit 31 for packing the bag G in the cardboard box B, and a box transporting unit 32 for transporting the cardboard box B for which the boxing of the bag G has been completed.

(1-3-1)箱詰部31
箱詰部31は、第3整列コンベア223で一列に整列した一群の袋Gの先頭と最後尾とを挟んで一群の袋Gを丸ごと段ボール箱B内に挿入する。図2に示すように、箱詰部31は、整列した一群の袋Gを挟むために、阻止板311と、押寄板313と、挿入板315とを有している。
(1-3-1) Boxing section 31
The boxing section 31 inserts the entire group of bags G into the cardboard box B with the head and tail of the group of bags G aligned in a row on the third alignment conveyor 223 sandwiched between them. As shown in FIG. 2, the boxing portion 31 has a blocking plate 311, a push plate 313, and an insertion plate 315 for sandwiching a group of aligned bags G.

阻止板311は、第3整列コンベア223の下流端上に設けられ、列を成して搬送されて来る袋Gの進行を阻止する。阻止板311は、平面部が常に袋Gの搬送方向と直交するように配置されている。 The blocking plate 311 is provided on the downstream end of the third alignment conveyor 223 and blocks the progress of the bags G that are conveyed in a row. The blocking plate 311 is arranged so that the flat surface portion is always orthogonal to the transport direction of the bag G.

図3Aは、整列した一群の袋Gの搬送方向と直交する水平方向から視た正面図である。また、図3Bは、図3Aの整列した一群の袋Gを起立させた状態の正面図である。図3A及び図3Bにおいて、押寄板313は、一列に整列したN個の袋Gの最後尾を押して、阻止板311とで挟んで起立させる。 FIG. 3A is a front view seen from a horizontal direction orthogonal to the transport direction of the aligned group of bags G. Further, FIG. 3B is a front view of the aligned group of bags G of FIG. 3A in an upright state. In FIGS. 3A and 3B, the push plate 313 pushes the tail end of the N bags G arranged in a row, and is sandwiched between the blocking plate 311 and stands upright.

押寄板313は、第3整列コンベア223の上流端上に設けられているが、袋Gの列が第2整列コンベア222から第3整列コンベア223へ移動している間は、平面部が袋Gの搬送方向と平行になるように第3整列コンベア223の脇に収容されている。また、押寄板313は、列の最後尾の袋Gが第2整列コンベアから第3整列コンベア223へ完全に移った際に、平面部が袋Gの搬送方向と直交するように回動する。さらに、押寄板313は、列の最後尾の袋Gを押して列全体を阻止板311側へ寄せる。 The push plate 313 is provided on the upstream end of the third alignment conveyor 223, but the flat surface portion is the bag G while the row of bags G is moving from the second alignment conveyor 222 to the third alignment conveyor 223. It is housed on the side of the third alignment conveyor 223 so as to be parallel to the transport direction of. Further, when the bag G at the end of the row completely moves from the second alignment conveyor to the third alignment conveyor 223, the push plate 313 rotates so that the flat surface portion is orthogonal to the transport direction of the bag G. Further, the push plate 313 pushes the bag G at the end of the row to bring the entire row toward the blocking plate 311 side.

このとき、阻止板311は固定されているので、列の先頭の袋Gは阻止板311の平面部に沿って起立し、次の袋Gは起立した先頭の袋に沿って起立する。後続の袋Gも同様の動作で連鎖して起立するので、N個の袋Gは起立状態で整列する。 At this time, since the blocking plate 311 is fixed, the bag G at the head of the row stands up along the flat surface portion of the blocking plate 311, and the next bag G stands up along the standing top bag. Since the subsequent bags G also stand in a chain in the same manner, the N bags G are aligned in the standing state.

また、箱詰部31は、挿入板315を介して、起立状態のN個の袋Gを一括して段ボール箱B内に押し込む。挿入板315は、第3整列コンベア223を挟んで段ボール箱Bの位置と反対側に位置している。第2整列コンベア222側から視たととき、第3整列コンベア223の右側に段ボール箱Bの開口面が位置し、第3整列コンベア223の左側に位置する。 Further, the boxing portion 31 pushes the N bags G in the upright state into the cardboard box B all at once via the insertion plate 315. The insertion plate 315 is located on the opposite side of the third alignment conveyor 223 from the position of the cardboard box B. When viewed from the second alignment conveyor 222 side, the opening surface of the cardboard box B is located on the right side of the third alignment conveyor 223, and is located on the left side of the third alignment conveyor 223.

挿入板315は、平面部を段ボール箱Bの開口に対向させて待機しており、N個の袋Gは起立状態になった後、それらを段ボール箱Bに開口面に向かって押し、N個の袋Gを段ボール箱Bに開口から底に向かって一挙に挿入する。挿入板315は、阻止板311と押寄板313との間を横切って段ボール箱Bに開口面まで進行する。 The insertion plate 315 stands by with its flat surface facing the opening of the cardboard box B, and after the N bags G are in an upright state, they are pushed into the cardboard box B toward the opening surface, and N pieces are pushed. The bag G is inserted into the cardboard box B from the opening toward the bottom at once. The insertion plate 315 advances across the space between the blocking plate 311 and the push plate 313 to the opening surface of the cardboard box B.

(1-3-2)箱搬送部32
箱搬送部32は、袋Gの詰められた段ボール箱Bの姿勢を変換する姿勢変換機構321と、段ボール箱Bを搬送する排出コンベア322とを有している。
(1-3-2) Box transport unit 32
The box transport unit 32 has a posture changing mechanism 321 that changes the posture of the cardboard box B packed with the bag G, and a discharge conveyor 322 that transports the cardboard box B.

姿勢変換機構321は、それまで鉛直にしていた開口面を水平にして、すなわち、開口面が上を向くように段ボール箱Bを回転させる。姿勢変換機構321は、段ボール箱Bの側面及び底面を同時に吸着する吸着盤付きのL字状部材で保持し、L字状部材が90°回転することで、段ボール箱Bが回転する。 The posture changing mechanism 321 rotates the cardboard box B so that the opening surface, which has been vertical until then, is horizontal, that is, the opening surface faces upward. The posture changing mechanism 321 is held by an L-shaped member with a suction plate that simultaneously sucks the side surface and the bottom surface of the cardboard box B, and the L-shaped member rotates by 90 ° to rotate the cardboard box B.

姿勢変換機構321は、段ボール箱Bを90°回転させた際に、開口面を上に向けた状態で排出コンベア322に載せる。排出コンベア322は、段ボール箱Bを所定位置まで搬送するが、所定位置に到達する前に、天フラップZfaを折り込んで開口面を閉じ、テープ貼りを完了する。 When the cardboard box B is rotated by 90 °, the posture changing mechanism 321 is placed on the discharge conveyor 322 with the opening surface facing up. The discharge conveyor 322 conveys the cardboard box B to a predetermined position, but before reaching the predetermined position, the top flap Zfa is folded in to close the opening surface, and the tape application is completed.

(2)袋Gの姿勢調整
物品整列工程P2で説明したように、第1整列コンベア221は、一つの袋Gを受けとめる毎に一定距離Lだけ当該袋Gを第2整列コンベア222に向けて搬送するので、袋Gの一部分は第1整列コンベア221に着地し、残り部分は先の袋Gに寄り掛って傾斜し、互いに隣接するもの同士が部分的に重なり合うように列を成すようになる。
(2) Attitude adjustment of bag G As described in the article alignment step P2, the first alignment conveyor 221 transports the bag G toward the second alignment conveyor 222 by a certain distance L each time one bag G is received. Therefore, a part of the bag G lands on the first aligning conveyor 221 and the remaining part leans on the bag G and inclines, so that the adjacent ones form a line so as to partially overlap each other.

従来、搬入コンベア212から落下した袋Gは第1整列コンベア221に着地する直前に既に投下されている物品と接触して滑り移動し、姿勢が乱れることがあった。これは、水平に搬送されてくる袋Gがそのまま水平姿勢で落下すると、待機している袋Gの上面に後続の袋Gが直に落下するため、狙った位置とは異なる方向に弾むことが原因である。 Conventionally, the bag G that has fallen from the carry-in conveyor 212 may come into contact with an article that has already been dropped immediately before landing on the first alignment conveyor 221 and slide and move, and the posture may be disturbed. This is because if the bag G that is transported horizontally falls in the horizontal posture as it is, the subsequent bag G will fall directly on the upper surface of the waiting bag G, so that it may bounce in a direction different from the target position. Responsible.

(2-1)搬入コンベア212及び第1整列コンベア221の傾斜
そこで、本実施形態では、袋Gを搬入コンベア212で搬送されている段階から、第1整列コンベア221への着地に適した姿勢となるように、搬入コンベア212を傾斜させている。
(2-1) Tilt of the carry-in conveyor 212 and the first line-up conveyor 221 Therefore, in the present embodiment, the posture suitable for landing on the first line-up conveyor 221 from the stage where the bag G is conveyed by the carry-in conveyor 212. The carry-in conveyor 212 is tilted so as to be.

図4は、搬入コンベア212、第1整列コンベア221及び第2整列コンベア222の配置状態を示す斜視図である。また、図5は、搬入コンベア212上の袋Gの搬送方向と対向する位置から視た、搬入コンベア212、第1整列コンベア221及び第2整列コンベア222の配置状態の正面図である。 FIG. 4 is a perspective view showing an arrangement state of the carry-in conveyor 212, the first alignment conveyor 221 and the second alignment conveyor 222. Further, FIG. 5 is a front view of the arrangement state of the carry-in conveyor 212, the first line-up conveyor 221 and the second line-up conveyor 222 as viewed from a position facing the transport direction of the bag G on the carry-in conveyor 212.

図4及び図5において、搬入コンベア212の搬送面は水平面に対して傾斜しており、搬送面の傾斜方向下側端には、袋Gを支えて脱落を防止し、且つ、袋Gを搬送方向に案内する支持壁213が設けられている。搬送面の傾斜方向上側を移動する袋Gは、傾斜方向に沿った重力の分力を受けるので、移動しながら支持壁213側へ滑り降下し、その後は支持壁213に沿って移動する。 In FIGS. 4 and 5, the transport surface of the carry-in conveyor 212 is inclined with respect to the horizontal plane, and the bag G is supported at the lower end of the transport surface in the inclined direction to prevent the bag G from falling off, and the bag G is conveyed. A support wall 213 that guides in the direction is provided. Since the bag G moving on the upper side in the inclined direction of the transport surface receives the component force of gravity along the inclined direction, it slides down to the support wall 213 side while moving, and then moves along the support wall 213.

また、搬入コンベア212の搬送面は、図5正面視において搬送方向と平行な仮想軸周りに、且つ水平面に対して反時計方向に角度θaだけ傾斜している。さらに、第1整列コンベア221の搬送面は、当該仮想軸周りに、且つ水平面に対して時計方向に角度θbだけ傾斜している。 Further, the transport surface of the carry-in conveyor 212 is inclined by an angle θa in the counterclockwise direction with respect to the horizontal plane and around the virtual axis parallel to the transport direction in the front view of FIG. Further, the transport surface of the first alignment conveyor 221 is inclined by an angle θb with respect to the horizontal plane and around the virtual axis.

搬入コンベア212の搬送面の傾斜角度θaは、袋Gの列の先頭として第1整列コンベア221に最初に落下した袋G1と次に落下した袋G2との相対角度がθcであるならば、[θc=θa+θb]となるように搬入コンベア212の搬送面の傾斜角度θaが設定される。 If the inclination angle θa of the transport surface of the carry-in conveyor 212 is θc, the relative angle between the bag G1 that first fell on the first alignment conveyor 221 and the bag G2 that fell next as the head of the row of bags G is []. θc = θa + θb], the inclination angle θa of the transport surface of the carry-in conveyor 212 is set.

このように角度θaが設定されることによって、搬入コンベア212から第1整列コンベアへ載り移るときの袋G3の姿勢は、第1整列コンベア221に既に載置されている袋G2に着地する部分が上方、第1整列コンベア221に直に着地する部分が下方となるように傾斜しているので、袋G3は先に載置されている袋G2と接触する前に、又は同時に第1整列コンベア221の搬送面に着地する。その際、第1整列コンベア221と袋G3との摩擦力が袋G3と袋G2同士の摩擦力を上回るので、袋G3の着地時の滑りが抑制され、姿勢の乱れが回避される。 By setting the angle θa in this way, the posture of the bag G3 when it is transferred from the carry-in conveyor 212 to the first alignment conveyor is such that the portion landing on the bag G2 already mounted on the first alignment conveyor 221 Since the portion directly landing on the first aligning conveyor 221 is inclined upward and downward so that the bag G3 comes into contact with the previously placed bag G2, or at the same time, the first aligning conveyor 221 Land on the conveyor surface of. At that time, since the frictional force between the first alignment conveyor 221 and the bag G3 exceeds the frictional force between the bag G3 and the bag G2, the bag G3 is suppressed from slipping at the time of landing, and the posture is avoided.

(2-2)搬入コンベア212の先端部の伸縮
図6Aは、袋Gが搬入コンベア212から落下するときの姿勢を搬入コンベア212の傾斜方向に沿って視たときの正面図である。図6Aにおいて、通常は、落下する袋Gは搬入コンベア212から離れる際に、先に離れた部分と未だ搬入コンベア212に接触している部分との平衡が崩れ、先に離れた部分が先に着地して姿勢が乱れる。理想的な落下は、搬入コンベア212上を搬送されているときの姿勢を維持したまま落下することである。
(2-2) Expansion and contraction of the tip of the carry-in conveyor 212 FIG. 6A is a front view of the posture when the bag G falls from the carry-in conveyor 212 when viewed along the tilt direction of the carry-in conveyor 212. In FIG. 6A, normally, when the falling bag G separates from the carry-in conveyor 212, the equilibrium between the previously separated portion and the portion still in contact with the carry-in conveyor 212 is lost, and the first separated portion is first. Landing and the posture is disturbed. The ideal drop is to maintain the posture when being conveyed on the carry-in conveyor 212.

そこで、本実施形態では、袋Gが搬入コンベア212の所定位置に到達したとき、搬入コンベア212と袋Gとの接触面を瞬時に除くことによって、袋Gの姿勢を傾ける機会を奪って、搬送時の姿勢を維持するようにしている。 Therefore, in the present embodiment, when the bag G reaches a predetermined position of the carry-in conveyor 212, the contact surface between the carry-in conveyor 212 and the bag G is instantly removed to take the opportunity to tilt the bag G and carry the bag G. I try to maintain the posture of time.

図6Bは、搬入コンベア212と袋Gとの接触面を瞬時に除いた場合の、袋Gが搬入コンベア212から落下するときの姿勢を搬入コンベア212の傾斜方向に沿って視たときに正面図である。 FIG. 6B is a front view when the posture when the bag G falls from the carry-in conveyor 212 when the contact surface between the carry-in conveyor 212 and the bag G is momentarily removed is viewed along the tilt direction of the carry-in conveyor 212. Is.

また、図7は、図4の搬入コンベア212の袋Gとの接触面を瞬時に除いた状態における搬入コンベア212、第1整列コンベア221及び第2整列コンベア222の斜視図である。 Further, FIG. 7 is a perspective view of the carry-in conveyor 212, the first line-up conveyor 221 and the second line-up conveyor 222 in a state where the contact surface of the carry-in conveyor 212 of FIG. 4 with the bag G is instantly removed.

図6B及び図7において、搬入コンベア212の下流側へ袋Gが搬送され、袋Gの先端部が搬入コンベア212の先端部に到達したことを物品検知センサ215が検知したとき、搬入コンベア212の先端部ローラR1が矢印D1の方向に移動する。このとき、搬入コンベア212の中間ローラR2が矢印D2の方向に移動することにより、先端部ローラR1が矢印D1の方向に移動した際のコンベア・ベルトの弛みを吸収する。 In FIGS. 6B and 7, when the article detection sensor 215 detects that the bag G is conveyed to the downstream side of the carry-in conveyor 212 and the tip of the bag G reaches the tip of the carry-in conveyor 212, the carry-in conveyor 212 The tip roller R1 moves in the direction of the arrow D1. At this time, the intermediate roller R2 of the carry-in conveyor 212 moves in the direction of the arrow D2, so that the slack of the conveyor belt when the tip roller R1 moves in the direction of the arrow D1 is absorbed.

搬入コンベア212の先端部ローラR1が矢印D1の方向に移動した状態における先端部は、第1整列コンベア221の搬送面に載った袋Gの直上空間から外れた空間に位置する。 The tip portion of the carry-in conveyor 212 in a state where the tip roller R1 is moved in the direction of the arrow D1 is located in a space outside the space directly above the bag G placed on the transport surface of the first alignment conveyor 221.

つまり、搬入コンベア212の先端部が瞬間的に袋Gよりも上流側に移動するので、袋Gは搬入コンベア212の搬送面からの抗力を突然失うことになるが、慣性によって搬送時の姿勢を維持するので、図6Aのような袋Gの先端が先に落下するような姿勢にはなり難い。 That is, since the tip of the carry-in conveyor 212 momentarily moves to the upstream side of the bag G, the bag G suddenly loses the drag force from the transport surface of the carry-in conveyor 212, but the posture during transport is changed by inertia. Since it is maintained, it is unlikely that the tip of the bag G as shown in FIG. 6A will fall first.

それゆえ、第1整列コンベア221への着地姿勢は搬入コンベア212から離れるときに姿勢が維持されやすく、着地したときの姿勢乱れが抑制される。 Therefore, the landing posture on the first aligned conveyor 221 is likely to be maintained when the carrier is separated from the carry-in conveyor 212, and the posture disturbance at the time of landing is suppressed.

本実施形態では、搬入コンベア212の先端部ローラR1の移動距離は、コントローラ40によって制御されている。それゆえ、袋Gの大きさに応じて搬入コンベア212の先端部の伸縮距離を調整される。それゆえ、同一設備で多種の製品に対応することが可能となる。 In the present embodiment, the moving distance of the tip roller R1 of the carry-in conveyor 212 is controlled by the controller 40. Therefore, the expansion / contraction distance of the tip of the carry-in conveyor 212 is adjusted according to the size of the bag G. Therefore, it is possible to handle various products with the same equipment.

(3)袋Gの姿勢変更
箱詰仕様によっては、搬入コンベア212で搬送されている袋Gを平面的に90°回転させる場合がある。
(3) Changing the posture of the bag G Depending on the boxing specifications, the bag G conveyed by the carry-in conveyor 212 may be rotated by 90 ° in a plane.

本実施形態では、袋Gの先頭の端部に搬送を阻止する部材(姿勢変更部材)を当て、そこを支点に回転させる従来方式を踏襲しているが、搬入コンベア212の搬送面が、図5正面視において搬送方向と平行な仮想軸周りに、且つ水平面に対して反時計方向に角度θaだけ傾斜しているので、「袋Gが回転している間に支点から離れてしまう」という従来の問題点を克服している。 In the present embodiment, a member (attitude changing member) for blocking transportation is applied to the leading end of the bag G, and the conventional method of rotating the bag G as a fulcrum is followed. 5 In front view, it is tilted around a virtual axis parallel to the transport direction and counterclockwise by an angle θa with respect to the horizontal plane, so that the conventional method of "moving away from the fulcrum while the bag G is rotating". Overcome the problem of.

図8Aは、搬入コンベア212上の姿勢変更動作前の袋Gを示す斜視図である。また、図8Bは、搬入コンベア212上の姿勢変更動作中の袋Gを示す斜視図である。さらに、図8Bは、搬入コンベア212上の姿勢変更動作完了後の袋Gを示す斜視図である。 FIG. 8A is a perspective view showing the bag G before the posture change operation on the carry-in conveyor 212. Further, FIG. 8B is a perspective view showing the bag G during the posture changing operation on the carry-in conveyor 212. Further, FIG. 8B is a perspective view showing the bag G after the posture change operation on the carry-in conveyor 212 is completed.

図8Aにおいて、搬入コンベア212の搬送面は水平面に対して傾斜し、搬送面の傾斜方向下側端には支持壁213が設けられているので、搬送面の傾斜方向上側を移動する袋Gは、傾斜方向に沿った重力の分力を受け、移動しながら支持壁213側へ滑り降下し、その後は支持壁213に沿って移動する。 In FIG. 8A, the transport surface of the carry-in conveyor 212 is inclined with respect to the horizontal plane, and the support wall 213 is provided at the lower end of the transport surface in the tilt direction. It receives the component of gravity along the inclination direction, slides down to the support wall 213 side while moving, and then moves along the support wall 213.

図8Bにおいて、支持壁213に沿って移動するが、支持壁213側から突出する姿勢変更部材214のコーナー部214bに接触し、進行が阻止されるが搬送は継続されるので、その接触点を支点として袋Gは回転する。 In FIG. 8B, although it moves along the support wall 213, it comes into contact with the corner portion 214b of the posture changing member 214 protruding from the support wall 213 side, and the progress is blocked, but the transfer is continued. The bag G rotates as a fulcrum.

姿勢変更部材214は、袋Gの姿勢変更を必要としないときは、図4に示すように案内面214aが支持壁213の壁面と同一平面上にあるように、待機している。そして、袋Gの姿勢変更を必要とするときは、支持壁213の壁面よりも搬入コンベア212の搬送面側に突出する。姿勢変更部材214の突出動作は、モータ(図示せず)によって行われる。 When the posture changing member 214 does not need to change the posture of the bag G, the posture changing member 214 stands by so that the guide surface 214a is flush with the wall surface of the support wall 213 as shown in FIG. Then, when it is necessary to change the posture of the bag G, the bag G projects toward the transport surface side of the carry-in conveyor 212 from the wall surface of the support wall 213. The protruding operation of the posture changing member 214 is performed by a motor (not shown).

袋Gが当たる姿勢変更部材214のコーナー部214bは、フィレット又は角のいずれでもよいが、円弧よりも角の方が搬送される物品の抵抗になるので、90°回転の推進力を与えやすい。しかしながら、本実施形態では、フィレットが採用され、当該コーナー部214bが袋Gに楔状に食い込むことを防止している。 The corner portion 214b of the posture changing member 214 to which the bag G hits may be either a fillet or a corner, but since the corner is a resistance to the transported article rather than an arc, it is easy to give a propulsive force for 90 ° rotation. However, in the present embodiment, a fillet is adopted to prevent the corner portion 214b from biting into the bag G in a wedge shape.

図8A~図8Cでは、姿勢変更部材214はブロック状に成形されているが、L字状に曲げ加工された板金製であってもよい。 In FIGS. 8A to 8C, the posture changing member 214 is formed in a block shape, but may be made of sheet metal bent into an L shape.

袋Gには、回転時に支点から離れる方向の遠心力が作用するが、袋Gは傾斜方向に沿った重力の分力を受けているので、支点から離れることなく回転する。 Centrifugal force in the direction away from the fulcrum acts on the bag G during rotation, but since the bag G receives the component force of gravity along the inclination direction, the bag G rotates without moving away from the fulcrum.

図8Cにおいて、袋Gが90°回転したとき、袋Gの横シール側端部が姿勢変更部材214の案内面214aに支持される、そして、袋Gは姿勢変更部材214の案内面214aに沿って移動する。 In FIG. 8C, when the bag G is rotated by 90 °, the lateral seal side end of the bag G is supported by the guide surface 214a of the posture changing member 214, and the bag G is along the guide surface 214a of the posture changing member 214. And move.

その後の動作は、既に説明したものと同様である。 Subsequent operations are the same as those already described.

(4)変形例
(4-1)
第1整列コンベア221の傾斜角度θbについては、整列させる対象となる一群の袋Gの先頭が載り移るときに変更することもできる。
(4) Modification example (4-1)
The inclination angle θb of the first alignment conveyor 221 can also be changed when the head of the group of bags G to be aligned is transferred.

列の先頭の袋Gは、他の袋Gに寄りかからないので、後続の袋Gとは着地姿勢が異なる。それゆえ、設備上、先頭の袋Gと後続の袋Gとの着地姿勢を異ならせることもある。その場合、先行する列の最後尾が第1整列コンベア221から排出されて、新たな列の先頭の袋Gが第1整列コンベア221に載り移るときが、第1整列コンベア221の傾斜角度変更のタイミングとして最善である。 Since the bag G at the head of the row does not lean on the other bags G, the landing posture is different from that of the subsequent bags G. Therefore, due to the equipment, the landing postures of the first bag G and the subsequent bag G may be different. In that case, when the tail end of the preceding row is discharged from the first alignment conveyor 221 and the bag G at the beginning of the new row is transferred to the first alignment conveyor 221, the inclination angle of the first alignment conveyor 221 is changed. Best timing.

(4-2)
搬入コンベア212の先端部と第1整列コンベア221の物品載置面との相対高さ位置は、袋Gの大きさに応じて変更することができる。搬入コンベア212と第1整列コンベアとの高さ位置の組合せが一つの商品用に固定されると、商品ごとに設備を揃えなければならないので不合理である。しかし、搬入コンベア212と第1整列コンベア221の相対高さ位置が商品(袋G)の大きさに応じて変更することができるので、同一設備で多種の商品に対応することができるので、使い勝手がよい。
(4-2)
The relative height position between the tip of the carry-in conveyor 212 and the article placing surface of the first alignment conveyor 221 can be changed according to the size of the bag G. If the combination of the height positions of the carry-in conveyor 212 and the first alignment conveyor is fixed for one product, it is unreasonable because the equipment must be prepared for each product. However, since the relative height positions of the carry-in conveyor 212 and the first alignment conveyor 221 can be changed according to the size of the product (bag G), it is possible to handle various products with the same equipment, which is convenient. Is good.

(5)特徴
(5-1)
搬入コンベア212では、袋Gは傾斜方向に重力の分力を受けるので傾斜方向に滑り落ちるが、支持壁213に支えられた状態で搬送方向に移動し、姿勢変更部材214と当接する。その際、袋Gは回転移動しながら90°回転した姿勢へ移行するが、傾斜面上では傾斜方向下側への分力を受けているので、袋Gが回転している間に姿勢変更部材214から離れてしまうことはない。そして、袋Gを別部材で押し出さないので、搬送速度に制限を設ける必要もなく、高能力に対応することができる。
(5) Features (5-1)
In the carry-in conveyor 212, the bag G receives the component force of gravity in the inclined direction and therefore slides down in the inclined direction, but moves in the transport direction while being supported by the support wall 213 and comes into contact with the posture changing member 214. At that time, the bag G shifts to a posture rotated by 90 ° while rotating, but since the bag G receives a component force downward in the inclination direction on the inclined surface, the posture changing member while the bag G is rotating. You will never leave 214. Further, since the bag G is not extruded by another member, it is not necessary to set a limit on the transport speed, and it is possible to cope with a high capacity.

(5-2)
搬入コンベア212では、袋Gは、姿勢変更部材214のコーナー部214bに当たって90°回転の推進力を与えられるので、コーナー部214bから搬送方向に沿って延びる案内面214aが、90°回転した袋Gを受け止めて、90°回転後の姿勢を維持する。
(5-2)
In the carry-in conveyor 212, the bag G hits the corner portion 214b of the posture changing member 214 and is given a propulsive force of 90 ° rotation, so that the guide surface 214a extending from the corner portion 214b along the transport direction is rotated by 90 °. Receive and maintain the posture after 90 ° rotation.

(5-3)
搬入コンベア212では、搬送面上で袋Gの姿勢を変更する必要がないときには、姿勢変更部材214を搬送面の上から待避させることができるので、機種対応が容易で使い勝手がよい。
(5-3)
In the carry-in conveyor 212, when it is not necessary to change the posture of the bag G on the transport surface, the posture changing member 214 can be retracted from above the transport surface, so that it is easy to support the model and is easy to use.

1 箱詰システム
212 搬入コンベア(コンベア)
213 支持壁
214 姿勢変更部材(姿勢変更部)
214a 案内面(物品ガイド部)
214b コーナー部(角部)
40 コントローラ(制御部)
G 袋(物品)
1 Boxing system 212 Carry-in conveyor (conveyor)
213 Support wall 214 Posture change member (posture change part)
214a Guide surface (article guide section)
214b Corner (corner)
40 Controller (control unit)
G bag (article)

特許第5889517号公報Japanese Patent No. 5889517

Claims (3)

袋状の物品を載置して搬送する搬送面を有し、前記搬送面が水平に対して前記袋状の物品の搬送方向と平行な仮想軸回りに傾斜する傾斜面を含むコンベアと、
前記傾斜面の傾斜方向下側で前記袋状の物品を前記搬送方向に沿って支える支持壁と、
前記支持壁側から突出し、前記傾斜面上を搬送中の前記袋状の物品の一部に当たって前記袋状の物品の平面的な搬送姿勢を変える姿勢変更部と、
を備え、
前記姿勢変更部は、前記袋が当接する箇所が平面であるブロック状、またはL字状の部材であって、搬送中の前記袋状の物品の一部に当たる角部を有する、
搬送装置。
A conveyor having a transport surface on which a bag-shaped article is placed and transported, and the transport surface includes an inclined surface inclined about a virtual axis parallel to the transport direction of the bag-shaped article with respect to the horizontal.
A support wall that supports the bag-shaped article along the transport direction on the lower side of the inclined surface in the inclined direction, and a support wall that supports the bag-shaped article along the transport direction.
A posture changing portion that protrudes from the support wall side and hits a part of the bag-shaped article being transported on the inclined surface to change the flat transport posture of the bag-shaped article.
Equipped with
The posture changing portion is a block-shaped or L-shaped member whose contact point with the bag is a flat surface, and has a corner portion that hits a part of the bag-shaped article being transported.
Transport device.
前記姿勢変更部は、前記角部から前記搬送方向に沿って延びる物品ガイド部をさらに有する、
請求項1に記載の搬送装置。
The posture changing portion further includes an article guide portion extending from the corner portion along the transport direction.
The transport device according to claim 1.
前記姿勢変更部は、前記搬送面上で前記袋状の物品の姿勢を変更する必要がないときに、前記搬送面の上から待避する、
請求項1または請求項2に記載の搬送装置。
The posture changing portion retracts from the top of the transport surface when it is not necessary to change the posture of the bag-shaped article on the transport surface.
The transport device according to claim 1 or 2.
JP2017053422A 2017-03-17 2017-03-17 Transport device Active JP7056897B2 (en)

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CN201780088482.2A CN110461739A (en) 2017-03-17 2017-12-25 Article alignment apparatus
EP17900432.0A EP3597570A4 (en) 2017-03-17 2017-12-25 Article alignment device
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