JP7043173B2 - A method for manufacturing a protective film base material for dicing, a protective film composition for dicing, a protective sheet for dicing, and a wafer to be processed. - Google Patents

A method for manufacturing a protective film base material for dicing, a protective film composition for dicing, a protective sheet for dicing, and a wafer to be processed. Download PDF

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JP7043173B2
JP7043173B2 JP2017020445A JP2017020445A JP7043173B2 JP 7043173 B2 JP7043173 B2 JP 7043173B2 JP 2017020445 A JP2017020445 A JP 2017020445A JP 2017020445 A JP2017020445 A JP 2017020445A JP 7043173 B2 JP7043173 B2 JP 7043173B2
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protective film
dicing
base material
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wafer
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JP2018129365A (en
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隆宏 浅井
健人 安蘇谷
聡 嶋谷
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Tokyo Ohka Kogyo Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices

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  • Chemical & Material Sciences (AREA)
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  • Manufacturing & Machinery (AREA)
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  • Dicing (AREA)
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Description

本発明は、ウエーハをダイシングする際に使用されるダイシング用保護膜基材、ダイシング用保護膜組成物、ダイシング用保護シート、及び被加工ウエーハの製造方法に関する。 The present invention relates to a protective film base material for dicing used when dicing a wafer, a protective film composition for dicing, a protective sheet for dicing, and a method for producing a wafer to be processed.

ウエーハのダイシング工程において、ウエーハの回路形成面がむき出しの状態であると、回路形成面にダイシング時の切削水、ウエーハ切削によって生じる切削クズ等の汚染物が付着し、該回路形成面が汚染されてしまう。 If the circuit forming surface of the wafer is exposed in the dicing process of the wafer, contaminants such as cutting water during dicing and cutting debris generated by cutting the wafer adhere to the circuit forming surface, and the circuit forming surface is contaminated. Will end up.

そこで、ウエーハの面全体に保護膜を形成し、保護膜とともにウエーハをダイシングし、その後ダイシングされたウエーハから保護膜を除去することが各種提案されている。これにより、ウエーハの回路形成面と汚染物が直接接触することが抑制され、回路形成面の汚染を防止することが可能である。例えば、特許文献1には、水溶性樹脂と水溶性のレーザー光吸収剤とが溶解した溶液からなるダイシング用保護膜が提案されている。 Therefore, various proposals have been made in which a protective film is formed on the entire surface of the wafer, the wafer is diced together with the protective film, and then the protective film is removed from the diced wafer. As a result, it is possible to prevent the circuit forming surface of the wafer from coming into direct contact with the contaminants, and to prevent contamination of the circuit forming surface. For example, Patent Document 1 proposes a protective film for dicing, which comprises a solution in which a water-soluble resin and a water-soluble laser light absorber are dissolved.

特開2006-140311号公報Japanese Unexamined Patent Publication No. 2006-140311

しかしながら、特許文献1に記載されるダイシング用保護膜は、水溶性であるため、水を使うブレードダイシング等のダイシングには適さない。そこで、このようなダイシングには、非水溶性のダイシング用保護膜を用いることが考えられる。しかしながら、非水溶性のダイシング用保護膜の除去には、有機溶剤からなる剥離剤の使用が一般的であり、作業環境上等の点で望ましくない。 However, since the protective film for dicing described in Patent Document 1 is water-soluble, it is not suitable for dicing such as blade dicing using water. Therefore, for such dicing, it is conceivable to use a water-insoluble protective film for dicing. However, for removing the water-insoluble protective film for dicing, it is common to use a release agent composed of an organic solvent, which is not desirable in terms of work environment and the like.

本発明は、ダイシング時の耐水性に優れ、かつ水系剥離剤による除去が容易なダイシング用保護膜基材、ダイシング用保護膜組成物、ダイシング用保護シート、及び被加工ウエーハの製造方法を提供することを目的とする。 The present invention provides a protective film base material for dicing, which has excellent water resistance during dicing and is easy to remove with a water-based release agent, a protective film composition for dicing, a protective sheet for dicing, and a method for producing a wafer to be processed. The purpose is.

本発明者らは、酸無水物由来のモノマー構成単位を含む共重合体が、ダイシング用保膜に耐水性を付与できると同時に、水系剥離剤であるアルカリ液により除去が可能であることを見出し、本発明を完成するに至った。 The present inventors have found that a copolymer containing a monomer constituent unit derived from an acid anhydride can impart water resistance to a dicing film-retaining film and at the same time can be removed by an alkaline solution which is an aqueous release agent. , The present invention has been completed.

本発明の第1の態様は、酸無水物由来のモノマー構成単位を含む共重合体からなるダイシング用保護膜基材である。 The first aspect of the present invention is a protective film base material for dicing, which is made of a copolymer containing a monomer constituent unit derived from acid anhydride.

本発明によれば、ダイシング時の耐水性に優れ、かつ水系剥離剤による除去が容易なダイシング用保護膜基材、ダイシング用保護膜組成物、ダイシング用保護シート、及び被加工ウエーハの製造方法を提供することができる。 According to the present invention, a method for producing a protective film base material for dicing, a protective film composition for dicing, a protective sheet for dicing, and a wafer to be processed, which has excellent water resistance during dicing and is easy to remove with a water-based release agent. Can be provided.

実施例2の保護膜をpH及び濃度の異なるアンモニア水溶液に浸漬した場合における、保護膜の溶解速度を示すグラフである。3 is a graph showing the dissolution rate of the protective film when the protective film of Example 2 is immersed in an aqueous ammonia solution having a different pH and concentration.

以下、本発明の実施形態について、詳細に説明する。但し、本発明は、以下の実施形態に何ら限定されるものではない。本発明は、その目的の範囲内において、適宜変更を加えて実施することができる。 Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. The present invention can be carried out with appropriate modifications within the scope of the object.

<ダイシング用保護膜基材>
本実施の形態に係るダイシング用保護膜基材(以下、単に「基材」ということがある。)は、酸無水物由来のモノマー構成単位を含む共重合体からなる。
<Protective film base material for dicing>
The protective film base material for dicing according to the present embodiment (hereinafter, may be simply referred to as “base material”) is made of a copolymer containing a monomer constituent unit derived from acid anhydride.

本実施の形態に係る基材を含む保護膜は、酸無水物由来のモノマー構成単位を含む共重合体からなるため、中性の水を使用するダイシング時において耐水性に優れ、ウエーハを保護する。また、この基材は、酸無水物由来のモノマー構成単位中の環構造が、アルカリ液中では開環されて水に溶解可能となることから、この基材を含む保護膜は、有機溶剤を使用せずともアルカリ水溶液による除去が可能である。 Since the protective film containing the substrate according to the present embodiment is made of a copolymer containing a monomer constituent unit derived from acid anhydride, it has excellent water resistance during dicing using neutral water and protects the wafer. .. Further, since the ring structure in the monomer constituent unit derived from acid anhydride of this base material is opened in an alkaline solution and can be dissolved in water, the protective film containing this base material contains an organic solvent. It can be removed with an alkaline aqueous solution without using it.

このような酸無水物由来のモノマー構成単位(以下、単に「酸無水物モノマー」ということがある。)としては、例えば、カルボン酸無水物が挙げられる。カルボン酸無水物としては、無水マレイン酸、無水イタコン酸、無水酢酸、無水プロピオン酸、無水シュウ酸、無水コハク酸、無水フタル酸、無水安息香酸等が挙げられ、無水マレイン酸が好ましい。これらは共重合体中に1種で使用してもよいし、2種以上を組み合わせて使用してもよい。 Examples of such a monomer constituent unit derived from acid anhydride (hereinafter, may be simply referred to as “acid anhydride monomer”) include carboxylic acid anhydride. Examples of the carboxylic acid anhydride include maleic anhydride, itaconic anhydride, acetic anhydride, propionic anhydride, oxalic anhydride, succinic anhydride, phthalic anhydride, benzoic anhydride and the like, and maleic anhydride is preferable. These may be used alone in the copolymer, or may be used in combination of two or more.

酸無水物モノマーは、共重合体の全モノマー構成単位に対して、好ましくは30モル%以上、より好ましくは40モル%以上、さらに好ましくは50モル%以上の比率で含まれる。酸無水物モノマーを30モル%以上の比率で含むことにより、耐水性とアルカリ可溶性のバランスを取りやすくなる。酸無水物モノマーが過小であると、基材に耐水性を付与しにくくなるか、アルカリ液による除去が困難となる傾向がある。酸無水物モノマーの比率の上限は、特に限定されないが、共重合体の全モノマー構成単位に対して、好ましくは95モル%以下、より好ましくは90モル%以下、より好ましくは85モル%以下である。 The acid anhydride monomer is contained in a ratio of preferably 30 mol% or more, more preferably 40 mol% or more, still more preferably 50 mol% or more, based on all the monomer constituent units of the copolymer. By containing the acid anhydride monomer in a ratio of 30 mol% or more, it becomes easy to balance water resistance and alkali solubility. If the acid anhydride monomer is too small, it tends to be difficult to impart water resistance to the substrate or to remove it with an alkaline solution. The upper limit of the ratio of the acid anhydride monomer is not particularly limited, but is preferably 95 mol% or less, more preferably 90 mol% or less, and more preferably 85 mol% or less with respect to all the monomer constituent units of the copolymer. be.

上述した共重合体は、酸無水物モノマー以外の他のモノマー構成単位を含む。他のモノマー構成単位としては、例えば、疎水性モノマー由来のモノマー構成単位や、親水性モノマー由来のモノマー構成単位が挙げられる。保護膜の耐水性を向上させる点から、共重合体は、疎水性モノマー由来のモノマー構成単位を更に含むことが好ましい。また、保護膜のアルカリ液への溶解性を高める点からは、共重合体は、親水性モノマー由来のモノマー構成単位を更に含んでもよい。 The above-mentioned copolymer contains other monomer constituent units other than the acid anhydride monomer. Examples of other monomer constituent units include a monomer constituent unit derived from a hydrophobic monomer and a monomer constituent unit derived from a hydrophilic monomer. From the viewpoint of improving the water resistance of the protective film, it is preferable that the copolymer further contains a monomer constituent unit derived from a hydrophobic monomer. Further, from the viewpoint of increasing the solubility of the protective film in the alkaline solution, the copolymer may further contain a monomer constituent unit derived from a hydrophilic monomer.

疎水性モノマー由来のモノマー構成単位(以下、単に「疎水性モノマー」ということがある。)としては、例えば、スチレン、アクリル酸エステル(例えば、メチル、エチル、プロピル、イソプロピル、sec-ブチル、ter-ブチル、イソブチル、アリル、フェニル、ベンジル、ラウリル、ステアリルエステル等)、メタクリル酸エステル(例えば、メチル、エチル、プロピル、イソプロピル、sec-ブチル、ter-ブチル、イソブチル、アリル、フェニル、ベンジル、ラウリル、ステアリルエステル等)、α-メチルスチレン、酢酸ビニル、塩化ビニル等が挙げられる。これらは共重合体中に1種で使用してもよいし、2種以上を組み合わせて使用してもよい。後述するように、水系剥離剤としてアルカリ液を用いる点では、アルカリ可溶性モノマーとして、スチレン、アクリル酸及び/又はメタクリル酸エステルが好ましく挙げられる。 Examples of the monomer constituent unit derived from the hydrophobic monomer (hereinafter, may be simply referred to as “hydrophobic monomer”) include styrene and acrylic acid esters (for example, methyl, ethyl, propyl, isopropyl, sec-butyl, ter-). Butyl, isobutyl, allyl, phenyl, benzyl, lauryl, stearyl ester, etc.), methacrylic ester (eg, methyl, ethyl, propyl, isopropyl, sec-butyl, ter-butyl, isobutyl, allyl, phenyl, benzyl, lauryl, stearyl, etc.) Esters, etc.), α-methylstyrene, vinyl acetate, vinyl chloride, etc. may be mentioned. These may be used alone in the copolymer, or may be used in combination of two or more. As will be described later, styrene, acrylic acid and / or methacrylic acid ester are preferably mentioned as the alkali-soluble monomer in that an alkaline solution is used as the aqueous stripping agent.

疎水性モノマーは、共重合体の全モノマー構成単位に対して、好ましくは5モル%以上、より好ましくは10モル%以上、より好ましくは15モル%以上の比率で含まれる。一方、疎水性モノマーは、共重合体の全モノマー構成単位に対して、好ましくは70モル%以下、より好ましくは60モル%以下、より好ましくは50モル%以下の比率で含まれる。疎水性モノマーを上記範囲で含むことにより、保護膜の耐水性を向上させることができる。疎水性モノマーの比率が過大であると、アルカリ液による除去が困難となる傾向がある。 The hydrophobic monomer is contained in a ratio of preferably 5 mol% or more, more preferably 10 mol% or more, and more preferably 15 mol% or more with respect to all the monomer constituent units of the copolymer. On the other hand, the hydrophobic monomer is contained in a ratio of preferably 70 mol% or less, more preferably 60 mol% or less, and more preferably 50 mol% or less with respect to all the monomer constituent units of the copolymer. By including the hydrophobic monomer in the above range, the water resistance of the protective film can be improved. If the ratio of hydrophobic monomers is too large, it tends to be difficult to remove with an alkaline solution.

また、共重合体の重量平均分子量(GPCによるスチレン換算重量平均分子量である)は、特に限定されないが、例えば20000以下、具体的には15000以下、10000以下であってもよい。上限は特に限定されないが、例えば1000以上、具体的には3000以上、5000以上であってもよい。共重合体の重量平均分子量が、上記範囲であることにより、基材の粘度を調整しやすく、保護膜の膜厚を確保しやすい。 The weight average molecular weight of the copolymer (which is the styrene-equivalent weight average molecular weight by GPC) is not particularly limited, but may be, for example, 20000 or less, specifically 15000 or less, 10000 or less. The upper limit is not particularly limited, but may be, for example, 1000 or more, specifically 3000 or more, 5000 or more. When the weight average molecular weight of the copolymer is in the above range, it is easy to adjust the viscosity of the base material and to secure the film thickness of the protective film.

共重合体の200℃における溶解粘度は、特に限定されないが、好ましくは100000ポアズ以下、より好ましくは60000ポアズ以下である。下限は特に限定されないが、例えば100ポアズ以上、具体的には1000ポアズ以上、2000ポアズ以上であってよい。 The dissolution viscosity of the copolymer at 200 ° C. is not particularly limited, but is preferably 100,000 poise or less, more preferably 60,000 poise or less. The lower limit is not particularly limited, but may be, for example, 100 poise or more, specifically 1000 poise or more, 2000 poise or more.

また、共重合体のガラス転移点は、特に限定されないが、例えば70℃以上、具体的には100℃以上、110℃以上、120℃以上であってよい。上限は特に限定されないが、例えば200℃以下、具体的には160℃以下であってよい。 The glass transition point of the copolymer is not particularly limited, but may be, for example, 70 ° C. or higher, specifically 100 ° C. or higher, 110 ° C. or higher, 120 ° C. or higher. The upper limit is not particularly limited, but may be, for example, 200 ° C. or lower, specifically 160 ° C. or lower.

共重合体の酸価は、特に限定されないが、保護膜のアルカリ液への溶解性を高める点から、例えば90以上、具体的には200以上、250以上であってよい。上限は特に限定されないが、600以下、具体的には550以下、500以下であってよい。 The acid value of the copolymer is not particularly limited, but may be, for example, 90 or more, specifically 200 or more, or 250 or more, from the viewpoint of enhancing the solubility of the protective film in the alkaline solution. The upper limit is not particularly limited, but may be 600 or less, specifically 550 or less, or 500 or less.

<ダイシング用保護膜組成物>
本実施形態に係るダイシング用保護膜組成物(以下、単に保護膜組成物ということがある。)は、上述した基材と、溶媒とを含む。本実施形態に係る保護膜組成物は、上述した基材を含むことから、ダイシング時の耐水性に優れ、かつ水系剥離剤による除去が容易である。
<Protective film composition for dicing>
The protective film composition for dicing according to the present embodiment (hereinafter, may be simply referred to as a protective film composition) contains the above-mentioned base material and a solvent. Since the protective film composition according to the present embodiment contains the above-mentioned base material, it has excellent water resistance during dicing and can be easily removed by a water-based release agent.

保護膜組成物は、ウエーハの加工面上にスピンコート等の方法により塗布、乾燥されることにより、保護膜を形成することができる。 The protective film composition can be applied to the processed surface of the wafer by a method such as spin coating and dried to form a protective film.

保護膜の膜厚が厚いと、アルカリ液による保護膜の除去が困難であり得るが、本発明の保護膜はアルカリ液への溶解性に優れるため、比較的厚い膜厚でも、それによりダイシング時の保護を十分に与えられる。また、用いる基材の溶解可能量や粘度の制約から、過剰に厚い保護膜の形成が難しい場合があり得る。他方、保護膜の膜厚が薄いと、ダイシング時の保護性が不十分であり得るが、本発明の保護膜は耐水性に優れるため、比較的薄い膜厚でも十分であり得る。そこで、本実施形態に係る保護膜組成物は、次の膜厚の保護膜の形成に用いることが好ましい。保護膜の膜厚の下限は、特に限定されるものではないが、好ましくは50nm以上、より好ましくは100nm以上、150nm以上である。
保護膜の膜厚の上限は、特に限定されるものではないが、好ましくは1000nm以下、より好ましくは800nm以下である。
If the protective film is thick, it may be difficult to remove the protective film with an alkaline solution. However, since the protective film of the present invention has excellent solubility in an alkaline solution, even a relatively thick protective film can be used during dicing. Is given sufficient protection. In addition, it may be difficult to form an excessively thick protective film due to restrictions on the soluble amount and viscosity of the base material used. On the other hand, if the film thickness of the protective film is thin, the protective property at the time of dicing may be insufficient, but since the protective film of the present invention is excellent in water resistance, a relatively thin film thickness may be sufficient. Therefore, it is preferable that the protective film composition according to the present embodiment is used for forming a protective film having the following film thickness. The lower limit of the film thickness of the protective film is not particularly limited, but is preferably 50 nm or more, more preferably 100 nm or more, and 150 nm or more.
The upper limit of the film thickness of the protective film is not particularly limited, but is preferably 1000 nm or less, more preferably 800 nm or less.

保護膜組成物に含まれる溶媒としては、共重合体を溶解することができれば特に限定されないが、アンモニア、水酸化ナトリウム、水酸化カリウム等の無機溶媒や、脂肪族アミン、芳香族アミン、複素環式アミン等の有機アミン化合物、第4級アンモニウムヒドロキシド等の有機アンモニウム塩等のアミン系溶媒が挙げられる。中でも、上述した基材を多量に溶解させやすい点から、アンモニアやアルカリ性のアミン系溶媒が好ましく、第4級アンモニウムヒドロキシドがより好ましい。 The solvent contained in the protective film composition is not particularly limited as long as it can dissolve the copolymer, but it is not particularly limited, but it is an inorganic solvent such as ammonia, sodium hydroxide, potassium hydroxide, an aliphatic amine, an aromatic amine, or a heterocycle. Examples thereof include organic amine compounds such as the formula amine and amine-based solvents such as organic ammonium salts such as quaternary ammonium hydroxide. Among them, ammonia and alkaline amine-based solvents are preferable, and quaternary ammonium hydroxide is more preferable, because the above-mentioned base material can be easily dissolved in a large amount.

溶媒のpHは、用いるアルカリ液により異なり得るが、十分量の基材が溶解可能であり、それにより所望の膜厚の保護膜を形成しやすい点から、好ましくはpH7.5以上、より好ましくはpH9以上である。他方、本発明で用いる基材は、アルカリ液への溶解性に優れることから、過剰に高いpHのアルカリ液を用いる必要性は低い。そこで、pHの上限は特に限定されないが、取り扱い等の点からpH13以下が好ましく、より好ましくは12以下、11以下である。例えば、アンモニア水溶液の場合には、pHの下限は好ましくは10.5以上、より好ましくはpH10.7以上であり、上限は好ましくは13以下、より好ましくは12以下、11以下である。テトラメチルアンモニウムヒドロキシド(TMAH)水溶液の場合、pHの下限は好ましくは10以上、より好ましくは11以上であり、上限は好ましくは13以下、より好ましくは12以下である。 The pH of the solvent may vary depending on the alkaline solution used, but is preferably pH 7.5 or higher, more preferably pH 7.5 or higher, because a sufficient amount of the base material can be dissolved and a protective film having a desired film thickness can be easily formed. The pH is 9 or higher. On the other hand, since the substrate used in the present invention has excellent solubility in an alkaline solution, it is less necessary to use an alkaline solution having an excessively high pH. Therefore, the upper limit of the pH is not particularly limited, but the pH is preferably 13 or less, more preferably 12 or less, or 11 or less from the viewpoint of handling and the like. For example, in the case of an aqueous ammonia solution, the lower limit of pH is preferably 10.5 or more, more preferably pH 10.7 or more, and the upper limit is preferably 13 or less, more preferably 12 or less, 11 or less. In the case of an aqueous solution of tetramethylammonium hydroxide (TMAH), the lower limit of pH is preferably 10 or more, more preferably 11 or more, and the upper limit is preferably 13 or less, more preferably 12 or less.

上記脂肪族アミンとしては、具体的には、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、メチルアミン、エチルアミン、プロピルアミン、イソプロピルアミン、ブチルアミン、イソブチルアミン、tert-ブチルアミン、ペンチルアミン、イソペンチルアミン、tert-ペンチルアミン、ヘキシルアミン、ヘプチルアミン、オクチルアミン、ジメチルアミン、ジエチルアミン、ジプロピルアミン、ジイソプロピルアミン、トリメチルアミン、トリエチルアミン、トリプロピルアミン、トリイソプロピルアミン、トリブチルアミン、トリイソブチルアミン、トリtert-ブチルアミン、トリペンチルアミン、トリイソペンチルアミン、トリtert-ペンチルアミン、トリヘキシルアミン、トリヘプチルアミン、トリオクチルアミン等が挙げられる。 Specific examples of the aliphatic amine include monoethanolamine, diethanolamine, triethanolamine, methylamine, ethylamine, propylamine, isopropylamine, butylamine, isobutylamine, tert-butylamine, pentylamine, isopentylamine and tert. -Pentylamine, hexylamine, heptylamine, octylamine, dimethylamine, diethylamine, dipropylamine, diisopropylamine, trimethylamine, triethylamine, tripropylamine, triisopropylamine, tributylamine, triisobutylamine, tritert-butylamine, tri Examples thereof include pentylamine, triisopentylamine, tritert-pentylamine, trihexylamine, triheptylamine, trioctylamine and the like.

上記芳香族アミンとしては、具体的には、ベンジルアミン、アニリン、N-メチルアニリン、N,N-ジメチルアニリン、o-メチルアニリン、m-メチルアニリン、p-メチルアニリン、N,N-ジエチルアニリン、ジフェニルアミン、ジ-p-トリルアミン等が挙げられる。 Specific examples of the aromatic amine include benzylamine, aniline, N-methylaniline, N, N-dimethylaniline, o-methylaniline, m-methylaniline, p-methylaniline, and N, N-diethylaniline. , Diphenylamine, di-p-tolylamine and the like.

上記複素環式アミンとしては、具体的には、ピリジン、o-メチルピリジン、o-エチルピリジン、2,3-ジメチルピリジン、4-エチル-2-メチルピリジン、3-エチル-4-メチルピリジン等が挙げられる。 Specific examples of the heterocyclic amine include pyridine, o-methylpyridine, o-ethylpyridine, 2,3-dimethylpyridine, 4-ethyl-2-methylpyridine, 3-ethyl-4-methylpyridine and the like. Can be mentioned.

上記第4級アンモニウムヒドロキシドとしては、具体的には、テトラメチルアンモニウムヒドロキシド(TMAH)、テトラエチルアンモニウムヒドロキシド、テトラプロピルアンモニウムヒドロキシド、テトラブチルアンモニウムヒドロキシド、トリメチルエチルアンモニウムヒドロキシド、ジメチルジエチルアンモニウムヒドロキシド、トリメチル(ヒドロキシエチル)アンモニウムヒドロキシド、ジメチルジ(ヒドロキシエチル)アンモニウムヒドロキシド等が挙げられる。 Specific examples of the quaternary ammonium hydroxide include tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide, and dimethyldiethylammonium. Hydroxydo, trimethyl (hydroxyethyl) ammonium hydroxide, dimethyldi (hydroxyethyl) ammonium hydroxide and the like can be mentioned.

上記第4級アンモニウムヒドロキシドとしては、具体的には、テトラメチルアンモニウムヒドロキシド(TMAH)、テトラエチルアンモニウムヒドロキシド、テトラプロピルアンモニウムヒドロキシド、テトラブチルアンモニウムヒドロキシド、トリメチルエチルアンモニウムヒドロキシド、ジメチルジエチルアンモニウムヒドロキシド、トリメチル(ヒドロキシエチル)アンモニウムヒドロキシド、ジメチルジ(ヒドロキシエチル)アンモニウムヒドロキシド等が挙げられる。 Specific examples of the quaternary ammonium hydroxide include tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide, and dimethyldiethylammonium. Hydroxydo, trimethyl (hydroxyethyl) ammonium hydroxide, dimethyldi (hydroxyethyl) ammonium hydroxide and the like can be mentioned.

溶媒の使用量は特に限定されないが、保護膜組成物がウエーハに塗布可能な濃度となる範囲において、塗布膜厚に応じて適宜設定される。具体的には、保護膜組成物の固形分濃度が2質量%以上30質量%以下、好ましくは5質量%以上20質量%以下の範囲内となるように用いることが好ましい。 The amount of the solvent used is not particularly limited, but is appropriately set according to the coating film thickness within a range in which the protective film composition has a concentration that can be applied to the wafer. Specifically, it is preferable to use the protective film composition so that the solid content concentration is in the range of 2% by mass or more and 30% by mass or less, preferably 5% by mass or more and 20% by mass or less.

<ダイシング用保護シート>
本実施形態に係るダイシング用保護シート(以下、単に保護シートということがある。)は、上述した基材を含む保護層を備える。本実施形態に係る保護シートは、ウエーハの加工面上に貼付されて使用される。本実施形態に係る保護シートは、上述した基材を含むことから、ダイシング時の耐水性に優れ、かつアルカリ液による除去が容易である。
<Protective sheet for dicing>
The protective sheet for dicing according to the present embodiment (hereinafter, may be simply referred to as a protective sheet) includes a protective layer containing the above-mentioned base material. The protective sheet according to this embodiment is attached and used on the processed surface of the wafer. Since the protective sheet according to the present embodiment contains the above-mentioned base material, it has excellent water resistance during dicing and can be easily removed by an alkaline solution.

保護膜の膜厚が厚いと、アルカリ液による保護膜の除去が困難であり得るが、本発明の保護膜はアルカリ液への溶解性に優れるため、比較的厚い膜厚でも良く、それによりダイシング時の保護を十分に与えられる。また、用いる基材の溶解可能量や粘度の制約から、過剰に厚い保護膜の形成が難しい場合があり得る。他方、保護膜の膜厚が薄いと、ダイシング時の保護性が不十分であり得るが、本発明の保護膜は耐水性に優れるため、比較的薄い膜厚でも十分であり得る。そこで、保護膜の層厚の下限は、特に限定されるものではないが、好ましくは50nm以上、より好ましくは100nm以上、150nm以上である。保護層の層厚の下限は、特に限定されないが、好ましくは50nm以上、より好ましくは100nm以上である。保護層の層厚の上限は、特に限定されるものではないが、好ましくは500nm以下、より好ましくは300nm以下である。 If the protective film has a large thickness, it may be difficult to remove the protective film with an alkaline solution. However, since the protective film of the present invention has excellent solubility in an alkaline solution, a relatively thick protective film may be used, thereby dicing. Sufficient protection of time is given. In addition, it may be difficult to form an excessively thick protective film due to restrictions on the soluble amount and viscosity of the base material used. On the other hand, if the film thickness of the protective film is thin, the protective property at the time of dicing may be insufficient, but since the protective film of the present invention is excellent in water resistance, a relatively thin film thickness may be sufficient. Therefore, the lower limit of the layer thickness of the protective film is not particularly limited, but is preferably 50 nm or more, more preferably 100 nm or more, and 150 nm or more. The lower limit of the layer thickness of the protective layer is not particularly limited, but is preferably 50 nm or more, more preferably 100 nm or more. The upper limit of the layer thickness of the protective layer is not particularly limited, but is preferably 500 nm or less, more preferably 300 nm or less.

本実施形態に係る保護シートは、保護層以外にも、通常の保護シートに用いられる、粘着剤層、弾性層等の他の層を備えていてもよい。また、保護シートは、ウエーハの加工面上に貼付する際に剥離される剥離シートを備えていてもよい。 In addition to the protective layer, the protective sheet according to the present embodiment may include other layers such as an adhesive layer and an elastic layer, which are used for ordinary protective sheets. Further, the protective sheet may include a release sheet that is peeled off when the protective sheet is attached onto the processed surface of the wafer.

粘着剤層としては、ウエーハの加工面上に貼付可能で、かつアルカリ液による除去が可能であれば特に限定されず、公知のゴム系樹脂、アクリル系樹脂等、並びに公知の充填剤及び公知の各種添加剤を含有する粘着剤を使用することができる。 The pressure-sensitive adhesive layer is not particularly limited as long as it can be attached to the processed surface of the wafer and can be removed by an alkaline solution, and is not particularly limited, and is known as a known rubber resin, acrylic resin, etc., as well as known fillers and known materials. Adhesives containing various additives can be used.

<被加工ウエーハの製造方法>
本実施形態に係る被加工ウエーハの製造方法は、上述した基材を含む保護膜がウエーハの加工面上に形成された状態で、保護膜及び加工面をダイシングする工程(以下、「ダイシング工程」ということがある。)と、保護膜をアルカリ液に接触させてウエーハの加工面から除去する工程(以下、「除去工程」ということがある。)と、を有する。
<Manufacturing method of wafer to be processed>
The method for manufacturing a wafer to be processed according to the present embodiment is a step of dicing the protective film and the processed surface in a state where the protective film containing the above-mentioned base material is formed on the processed surface of the wafer (hereinafter, "dicing step"). It has a step of bringing the protective film into contact with an alkaline solution and removing it from the processed surface of the wafer (hereinafter, may be referred to as a "removal step").

本実施形態に係る被加工ウエーハの製造方法は、上述したように、保護膜が酸無水物由来のモノマー構成単位を含む共重合体からなる基材を含むことから、ダイシング工程で中性の水を用いるような場合であっても、ウエーハの加工面を汚染物から保護することが可能である。また、除去工程ではアルカリ液による保護膜の除去が可能であることから、有機溶剤を用いる必要がなく、薬剤の処理等、作業環境上の点で有意である。 As described above, in the method for producing a wafer to be processed according to the present embodiment, since the protective film contains a base material made of a copolymer containing a monomer constituent unit derived from acid anhydride, neutral water is used in the dicing step. It is possible to protect the processed surface of the wafer from contaminants even in the case of using. In addition, since the protective film can be removed with an alkaline solution in the removal step, it is not necessary to use an organic solvent, which is significant in terms of working environment such as treatment of chemicals.

ウエーハとしては、その種類は特に限定されるものではなく、ウエーハの加工面への汚染物の付着が問題となるウエーハ、例えばトランジスタ、キャパシタ、抵抗から構成されるメモリ、論理回路等の半導体素子、固体撮像素子、熱電変換素子、光電変換素子等の種々の半導体素子が形成されるものが挙げられる。半導体ウエーハとしては、シリコン、ゲルマニウム等の半導体、シリコンゲルマニウム、GaAs、InGaAs等の化合物半導体等からなるウエーハが挙げられる。 The type of wafer is not particularly limited, and the wafer has a problem of adhesion of contaminants to the processed surface of the wafer, for example, a semiconductor element such as a memory composed of transistors, capacitors and resistors, and a logic circuit. Examples thereof include those in which various semiconductor elements such as a solid-state image pickup element, a thermoelectric conversion element, and a photoelectric conversion element are formed. Examples of the semiconductor wafer include a wafer made of a semiconductor such as silicon and germanium, and a compound semiconductor such as silicon germanium, GaAs and InGaAs.

ウエーハ上に保護膜を形成する方法は、特に限定されず、上述した保護膜組成物をスピンコート等の方法により塗布、乾燥することで保護膜を形成してもよいし、保護シートを貼付することで保護膜を形成してもよい。 The method for forming the protective film on the wafer is not particularly limited, and the protective film may be formed by applying and drying the above-mentioned protective film composition by a method such as spin coating, or a protective sheet is attached. By doing so, a protective film may be formed.

保護膜の膜厚が厚いと、アルカリ液による保護膜の除去が困難であり得るが、本発明の保護膜はアルカリ液への溶解性に優れるため、比較的厚い膜厚でも良く、それによりダイシング時の保護を十分に与えられる。また、用いる基材の溶解可能量や粘度の制約から、過剰に厚い保護膜の形成が難しい場合があり得る。他方、保護膜の膜厚が薄いと、ダイシング時の保護性が不十分であり得るが、本発明の保護膜は耐水性に優れるため、比較的薄い膜厚でも十分であり得る。そこで、保護膜の膜厚の下限は、特に限定されるものではないが、好ましくは50nm以上、より好ましくは100nm以上、150nm以上である。 If the protective film has a large thickness, it may be difficult to remove the protective film with an alkaline solution. However, since the protective film of the present invention has excellent solubility in an alkaline solution, a relatively thick protective film may be used, thereby dicing. Sufficient protection of time is given. In addition, it may be difficult to form an excessively thick protective film due to restrictions on the soluble amount and viscosity of the base material used. On the other hand, if the film thickness of the protective film is thin, the protective property at the time of dicing may be insufficient, but since the protective film of the present invention is excellent in water resistance, a relatively thin film thickness may be sufficient. Therefore, the lower limit of the film thickness of the protective film is not particularly limited, but is preferably 50 nm or more, more preferably 100 nm or more, and 150 nm or more.

[ダイシング工程]
ダイシング工程は、ウエーハと保護膜とを一括して小片に切断してチップ化する工程であり、公知のダイシング装置を用いて行うことができる。例えば、以下のように行う。まず、保護膜が形成されたウエーハの加工面とは反対側の裏面全面にダイシングシートを貼着し、ダイシング装置のウエーハリングに取り付ける。そして、ダイシング装置のダイヤモンド微粒が貼付された回転ブレードによって切削部分に水を吐出させながら、ダイシングラインに沿ってウエーハと保護膜とを一括して切断する。これにより、ウエーハは、ダイシングシートに貼り付いている状態でチップ化されている。
[Dicing process]
The dicing step is a step of cutting the wafer and the protective film into small pieces at once to form chips, and can be performed using a known dicing device. For example, do as follows. First, a dicing sheet is attached to the entire back surface of the wafer on which the protective film is formed opposite to the processed surface, and the dicing sheet is attached to the wafer ring of the dicing device. Then, the wafer and the protective film are collectively cut along the dicing line while water is discharged to the cutting portion by the rotary blade to which the diamond fine particles of the dicing device are attached. As a result, the wafer is made into chips while being attached to the dicing sheet.

本実施形態に係る保護膜は、耐水性に優れることから、大量の水を用いるダイシング、例えばブレードダイシングにおいても、溶解することなくウエーハの加工面を保護できる。 Since the protective film according to the present embodiment has excellent water resistance, it can protect the processed surface of the wafer without melting even in dicing using a large amount of water, for example, blade dicing.

[除去工程]
除去工程は、保護膜をアルカリ液からなる剥離液に接触させてウエーハから除去する工程である。例えば、上述したウエーハリングに取り付けられた状態(ダイシングシートに貼着された状態)のままのウエーハを、アルカリ液からなる剥離液に浸漬し、必要に応じて撹拌する。これにより、保護膜とダイシング工程で発生した切削クズとダイヤモンド微粒を同時に容易に除去することができる。このとき、本発明で用いる保護膜はアルカリ液への溶解性に優れるため、除去は穏やかな条件でも短時間に行うことができ、例えば5~30℃、5~600秒(具体的には300秒以下、200秒以下、100秒以下、50秒以下、20秒以下、15秒以下であってよい。)で行うことができる。
[Removal process]
The removal step is a step of bringing the protective film into contact with a stripping solution made of an alkaline solution to remove the protective film from the wafer. For example, the wafer as it is attached to the wafer ring described above (attached to the dicing sheet) is immersed in a stripping solution consisting of an alkaline solution and stirred as necessary. As a result, the protective film and cutting debris and diamond fine particles generated in the dicing process can be easily removed at the same time. At this time, since the protective film used in the present invention has excellent solubility in an alkaline solution, it can be removed in a short time even under mild conditions, for example, at 5 to 30 ° C. for 5 to 600 seconds (specifically, 300). It may be performed in seconds or less, 200 seconds or less, 100 seconds or less, 50 seconds or less, 20 seconds or less, and 15 seconds or less).

剥離剤として用いるアルカリ液としては、保護膜組成物で用い得る溶媒と同種のものが挙げられる。保護膜を速やかに除去しやすい点から、アンモニアやアルカリ性のアミン系溶媒が好ましく、第4級アンモニウムヒドロキシドがより好ましい。 Examples of the alkaline solution used as the release agent include those of the same type as the solvent that can be used in the protective film composition. Ammonia and alkaline amine solvents are preferable, and quaternary ammonium hydroxides are more preferable, because the protective film can be easily removed quickly.

剥離剤として用いるアルカリ液のpHは、用いるアルカリ液により異なり得るが、保護膜を速やかに溶解可能である点から、好ましくはpH7.5以上、より好ましくはpH9以上である。他方、本発明で用いる保護膜は、アルカリ液への溶解性に優れることから、過剰に高いpHのアルカリ液を用いる必要性は低い。そこで、pHの上限は特に限定されないが、取り扱い等の点からpH13以下が好ましく、より好ましくは12以下、11以下である。例えば、アンモニア水溶液の場合には、pHの下限は好ましくは10.5以上、より好ましくはpH10.7以上であり、上限は好ましくは13以下、より好ましくは12以下、11以下である。テトラメチルアンモニウムヒドロキシド(TMAH)水溶液の場合、pHの下限は好ましくは10以上、より好ましくは11以上であり、上限は好ましくは13以下、より好ましくは12以下である。 The pH of the alkaline solution used as the release agent may differ depending on the alkaline solution used, but is preferably pH 7.5 or higher, more preferably pH 9 or higher, because the protective film can be dissolved quickly. On the other hand, since the protective film used in the present invention is excellent in solubility in an alkaline solution, it is less necessary to use an alkaline solution having an excessively high pH. Therefore, the upper limit of the pH is not particularly limited, but the pH is preferably 13 or less, more preferably 12 or less, or 11 or less from the viewpoint of handling and the like. For example, in the case of an aqueous ammonia solution, the lower limit of pH is preferably 10.5 or more, more preferably pH 10.7 or more, and the upper limit is preferably 13 or less, more preferably 12 or less, 11 or less. In the case of an aqueous solution of tetramethylammonium hydroxide (TMAH), the lower limit of pH is preferably 10 or more, more preferably 11 or more, and the upper limit is preferably 13 or less, more preferably 12 or less.

また、剥離剤として用いるアルカリ液の濃度は、用いるアルカリ液により異なるが、好ましくは0.01質量%以上、より好ましくは0.08質量%以上である。上限は特に限定されないが、所定値超となると溶解速度も飽和する。例えば、アンモニア水溶液である場合には、濃度の下限は0.01質量%以上であることが好ましく、より好ましくは0.08質量%以上である一方、上限は好ましくは10質量%以下、より好ましくは1質量%以下、0.5質量%以下、0.2質量%以下、0.1質量%以下である。 The concentration of the alkaline solution used as the release agent varies depending on the alkaline solution used, but is preferably 0.01% by mass or more, more preferably 0.08% by mass or more. The upper limit is not particularly limited, but when it exceeds a predetermined value, the dissolution rate also saturates. For example, in the case of an aqueous ammonia solution, the lower limit of the concentration is preferably 0.01% by mass or more, more preferably 0.08% by mass or more, while the upper limit is preferably 10% by mass or less, more preferably. Is 1% by mass or less, 0.5% by mass or less, 0.2% by mass or less, and 0.1% by mass or less.

本発明は、上述したように高速での溶解が可能であり、具体的には60nm膜厚/秒以上、100nm膜厚/秒以上、140nm膜厚/秒以上、170nm膜厚/秒以上の溶解速度が挙げられる。 As described above, the present invention can dissolve at high speed, specifically, dissolution of 60 nm film thickness / sec or more, 100 nm film thickness / sec or more, 140 nm film thickness / sec or more, 170 nm film thickness / sec or more. Speed is mentioned.

上記除去工程の後、必要に応じて各チップをダイシングシートから分離することで被加工ウエーハを完成することができる。その後、各チップをパッケージにマウントする、ボンディング、パッケージの封止等を任意に行って、半導体を完成させることができる。 After the removal step, the wafer to be processed can be completed by separating each chip from the dicing sheet as needed. After that, the semiconductor can be completed by arbitrarily mounting each chip on the package, bonding, sealing the package, and the like.

以下、本発明を実施例により詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited to these Examples.

[実施例1]
(保護膜組成物の調製)
スチレン無水マレイン酸共重合体(分子量:5500、商品名:SMA-1000、川原油化社製)4質量部を、4質量%のアンモニア水溶液90質量部に溶解させ、孔径0.4μmのフィルターにより濾過して、保護膜組成物を調製した。
[Example 1]
(Preparation of protective film composition)
4 parts by mass of a styrene maleic anhydride copolymer (molecular weight: 5500, trade name: SMA-1000, manufactured by Kawahara Yuka Co., Ltd.) is dissolved in 90 parts by mass of a 4% by mass aqueous ammonia solution, and a filter having a pore size of 0.4 μm is used. Filtering was performed to prepare a protective membrane composition.

(保護膜の形成)
上記保護膜組成物をスピンコータで回転数を調整しながらシリコンウエーハ上に塗布し、100℃で30秒乾燥させ、膜厚110nmとなる保護膜を得た。
(Formation of protective film)
The protective film composition was applied onto a silicon wafer while adjusting the rotation speed with a spin coater, and dried at 100 ° C. for 30 seconds to obtain a protective film having a film thickness of 110 nm.

[実施例2]
実施例1で得られた保護膜組成物をスピンコータで回転数を調整しながらシリコンウエーハ上に塗布し、100℃で30秒乾燥させ、膜厚170nmとなる保護膜を得た。
[Example 2]
The protective film composition obtained in Example 1 was applied onto a silicon wafer while adjusting the rotation speed with a spin coater, and dried at 100 ° C. for 30 seconds to obtain a protective film having a film thickness of 170 nm.

[評価1]
実施例1、2で得られたシリコンウエーハ上の保護膜を、23℃の各種液(脱イオン水、5質量%のアンモニア水溶液(NHaq)、2.38質量%のテトラメチルアンモニウムヒドロキシド水溶液(TMAH))に浸漬し、保護膜の溶解性を評価した。
[Evaluation 1]
The protective film on the silicon wafer obtained in Examples 1 and 2 was coated with various solutions at 23 ° C. (deionized water, 5% by mass ammonia aqueous solution (NH 3 aq)), 2.38% by mass of tetramethylammonium hydroxide. It was immersed in an aqueous solution (TMAH)) and the solubility of the protective film was evaluated.

実施例1及び実施例2の保護膜は、脱イオン水に対しては、膜減りがなく保護効果が高いことが確認された。一方、水系剥離剤となるアンモニア水溶液やテトラメチルアンモニウムヒドロキシド水溶液によっては、いずれも10秒以内に除去することが可能であることが確認された。 It was confirmed that the protective films of Examples 1 and 2 had a high protective effect against deionized water without film loss. On the other hand, it was confirmed that both of them can be removed within 10 seconds by using an aqueous solution of ammonia or an aqueous solution of tetramethylammonium hydroxide as an aqueous release agent.

[評価2]
実施例2で得られたシリコンウエーハ上の保護膜を、濃度及びpHが異なるアンモニア水溶液中(23℃)に浸漬し、保護膜の溶解試験を行った。その結果を図1に示す。
[Evaluation 2]
The protective film on the silicon wafer obtained in Example 2 was immersed in an aqueous ammonia solution (23 ° C.) having a different concentration and pH, and a dissolution test of the protective film was performed. The results are shown in FIG.

図1の結果から、実施例2で得られた保護膜は、0.01質量%以上のアンモニア水溶液により除去可能であることが確認された。特に、0.08質量%アンモニア水溶液による溶解試験では、40nm膜厚/秒の溶解速度を得ることができ、0.1質量%アンモニア水溶液による溶解試験では、170nm膜厚/秒の溶解速度を得ることができ、それ以上の濃度のアンモニウム水溶液を用いても溶解速度はほぼ飽和することが確認された。 From the results of FIG. 1, it was confirmed that the protective film obtained in Example 2 can be removed by an aqueous ammonia solution of 0.01% by mass or more. In particular, in the dissolution test with a 0.08 mass% aqueous ammonia solution, a dissolution rate of 40 nm film thickness / sec can be obtained, and in the dissolution test with a 0.1 mass% aqueous ammonia solution, a dissolution rate of 170 nm film thickness / sec can be obtained. It was confirmed that the dissolution rate was almost saturated even when an aqueous ammonium solution having a higher concentration was used.

[実施例3]
スチレン無水マレイン酸共重合体(分子量:9500、商品名:SMA-3000、川原油化社製)4質量部を、4質量%のアンモニア水溶液90質量部に溶解させ、孔径0.4μmのフィルターにより濾過して、保護膜組成物を調製した。そして、実施例1と同様に、スピンコータで回転数を調整しながらシリコンウエーハ上に塗布し、100℃で30秒乾燥させ、膜厚900nmとなる保護膜を得た。
[Example 3]
4 parts by mass of a styrene maleic anhydride copolymer (molecular weight: 9500, trade name: SMA-3000, manufactured by Kawahara Yuka Co., Ltd.) is dissolved in 90 parts by mass of a 4% by mass aqueous ammonia solution, and a filter having a pore size of 0.4 μm is used. Filtering was performed to prepare a protective membrane composition. Then, in the same manner as in Example 1, the film was applied onto a silicon wafer while adjusting the rotation speed with a spin coater, and dried at 100 ° C. for 30 seconds to obtain a protective film having a film thickness of 900 nm.

[比較例1]
特開2006-140311号公報の[0064]に記載のポリビニルアルコールを純水に溶解し固形分濃度10質量%の保護膜用組成物を得た。そして、実施例1と同様に、スピンコータで回転数を調整しながらシリコンウエーハ上に塗布し、100℃で30秒乾燥させ、膜厚1400nmとなる保護膜を得た。
[Comparative Example 1]
The polyvinyl alcohol described in [0064] of JP-A-2006-140311 was dissolved in pure water to obtain a composition for a protective film having a solid content concentration of 10% by mass. Then, in the same manner as in Example 1, the film was applied onto a silicon wafer while adjusting the rotation speed with a spin coater, and dried at 100 ° C. for 30 seconds to obtain a protective film having a film thickness of 1400 nm.

[比較例2]
有機溶剤剥離型のネガ系レジスト材料(商品名:OMR100、東京応化工業株式会社製)を、実施例1と同様に、スピンコータで回転数を調整しながらシリコンウエーハ上に塗布し、120℃で60秒乾燥、暴露(500mJ/cm(ghi線))し、膜厚1300nmとなる保護膜を得た。
[Comparative Example 2]
An organic solvent peeling type negative resist material (trade name: OMR100, manufactured by Tokyo Ohka Kogyo Co., Ltd.) is applied onto a silicon wafer while adjusting the rotation speed with a spin coater in the same manner as in Example 1, and 60 at 120 ° C. It was dried for seconds and exposed (500 mJ / cm 2 (ghi line)) to obtain a protective film having a film thickness of 1300 nm.

[評価4]
実施例3及び比較例1、2の保護膜を各種液(脱イオン水、5質量%のアンモニア水溶液(NHaq)、2.38質量%のテトラメチルアンモニウムヒドロキシド水溶液(TMAH))に23℃10分間浸漬し、各保護膜の溶解性をそれぞれ調べた。その結果を表1に示す。なお、表1中、評価基準は、下記の通りである。
◎:1秒以内に溶解しはじめる
〇:3秒以内に溶解しはじめる
×:溶解しない
[Evaluation 4]
23 The protective films of Examples 3 and Comparative Examples 1 and 2 were added to various solutions (deionized water, 5% by mass of ammonia aqueous solution (NH 3 aq), 2.38% by mass of tetramethylammonium hydroxide aqueous solution (TMAH)). The solution was immersed at ° C for 10 minutes, and the solubility of each protective film was examined. The results are shown in Table 1. The evaluation criteria in Table 1 are as follows.
◎: Starts to dissolve within 1 second 〇: Starts to dissolve within 3 seconds ×: Does not dissolve

Figure 0007043173000001
Figure 0007043173000001

表1の結果から、実施例3の保護膜は、脱イオン水に対しては溶解せず耐水性に優れ、アンモニア水溶液やテトラメチルアンモニウムヒドロキシド水溶液に対しては溶解しやすく除去性に優れることが確認された。一方、比較例1の保護膜は、アンモニア水溶液やテトラメチルアンモニウムヒドロキシド水溶液に溶解するものの、脱イオン水にも溶解しやすく、耐水性が得られないことが確認された。また、比較例2の保護膜は、純水、アンモニア水溶液、テトラメチルアンモニウムヒドロキシド水溶液のいずれにも溶解し難く、水系剥離剤による除去が困難であることが確認された。 From the results in Table 1, the protective film of Example 3 is not soluble in deionized water and has excellent water resistance, and is easily soluble in an aqueous ammonia solution or an aqueous solution of tetramethylammonium hydroxide and has excellent removability. Was confirmed. On the other hand, it was confirmed that the protective film of Comparative Example 1 was soluble in an aqueous ammonia solution or an aqueous solution of tetramethylammonium hydroxide, but was easily dissolved in deionized water, and water resistance could not be obtained. Further, it was confirmed that the protective film of Comparative Example 2 was difficult to dissolve in any of pure water, an aqueous solution of ammonia, and an aqueous solution of tetramethylammonium hydroxide, and was difficult to remove with an aqueous release agent.

Claims (8)

酸無水物由来のモノマー構成単位と疎水性モノマー由来のモノマー構成単位とを含み、アルカリ可溶性基がアルキルビニルエーテルを用いてブロックされているモノマー構成単位を含まない共重合体からなるダイシング用加工面保護膜基材であって、
前記疎水性モノマーはスチレンを含み、
前記酸無水物由来のモノマー構成単位の比率が、前記共重合体の全モノマー構成単位に対して、25モル%以上95モル%以下である基材。
A processed surface for dicing consisting of a copolymer containing a monomer constituent unit derived from an acid anhydride and a monomer constituent unit derived from a hydrophobic monomer and not containing a monomer constituent unit in which an alkali-soluble group is blocked by an alkyl vinyl ether. It is a protective film base material and
The hydrophobic monomer contains styrene and contains
A base material in which the ratio of the monomer constituent units derived from the acid anhydride is 25 mol% or more and 95 mol% or less with respect to all the monomer constituent units of the copolymer.
前記共重合体は、重量平均分子量3000以上20000以下である請求項1記載の基材。 The substrate according to claim 1 , wherein the copolymer has a weight average molecular weight of 3000 or more and 20000 or less. ブレードダイシング用保護膜基材である請求項1又は2記載の基材。 The base material according to claim 1 or 2 , which is a protective film base material for blade dicing. 酸無水物由来のモノマー構成単位を含み、アルカリ可溶性基がアルキルビニルエーテルを用いてブロックされているモノマー構成単位を含まない共重合体からなるダイシング用保護膜基材であって、前記酸無水物由来のモノマー構成単位の比率が、前記共重合体の全モノマー構成単位に対して、25モル%以上95モル%以下である基材と、
溶媒と、
を含み、
前記溶媒がアンモニア及び/又はアルカリ性のアミン系溶媒であるダイシング用保護膜組成物。
A protective film substrate for dying, which comprises a monomer constituent unit derived from an acid anhydride and does not contain a monomer constituent unit in which an alkali-soluble group is blocked by an alkyl vinyl ether, and is derived from the acid anhydride. The ratio of the monomer constituent units of the above is 25 mol% or more and 95 mol% or less with respect to all the monomer constituent units of the copolymer .
With solvent
Including
A protective film composition for dicing in which the solvent is ammonia and / or an alkaline amine-based solvent .
請求項1からいずれか記載の基材を含む保護層を備えるダイシング用加工面保護シート。 A machined surface protective sheet for dicing, comprising a protective layer containing the substrate according to any one of claims 1 to 3 . 材を含む保護膜がウエーハの加工面上に形成された状態で、前記保護膜及び前記加工面をダイシングする工程と、
前記保護膜をアルカリ液に接触させて前記加工面から除去する工程と、を有し、
前記基材が、酸無水物由来のモノマー構成単位を含み、アルカリ可溶性基がアルキルビニルエーテルを用いてブロックされているモノマー構成単位を含まない共重合体からなるダイシング用保護膜基材であって、前記酸無水物由来のモノマー構成単位の比率が、前記共重合体の全モノマー構成単位に対して、25モル%以上95モル%以下である、
被加工ウエーハの製造方法。
A step of dicing the protective film and the processed surface in a state where the protective film containing the base material is formed on the processed surface of the wafer.
It has a step of bringing the protective film into contact with an alkaline solution and removing it from the processed surface.
The base material is a protective film base material for dying, which comprises a copolymer containing a monomer constituent unit derived from an acid anhydride and containing no monomer constituent unit in which an alkali-soluble group is blocked by an alkyl vinyl ether. The ratio of the monomer constituent units derived from the acid anhydride is 25 mol% or more and 95 mol% or less with respect to all the monomer constituent units of the copolymer.
Manufacturing method of wafer to be processed.
前記アルカリ液は、アルカリ性のアミン系溶媒を含む請求項記載の方法。 The method according to claim 6 , wherein the alkaline solution contains an alkaline amine-based solvent. 前記除去は、60nm膜厚/秒以上の速度で行う請求項又は記載の方法。 The method according to claim 6 or 7 , wherein the removal is performed at a rate of 60 nm film thickness / sec or more.
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