JP7036051B2 - Curable silicone resin composition - Google Patents

Curable silicone resin composition Download PDF

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JP7036051B2
JP7036051B2 JP2019013871A JP2019013871A JP7036051B2 JP 7036051 B2 JP7036051 B2 JP 7036051B2 JP 2019013871 A JP2019013871 A JP 2019013871A JP 2019013871 A JP2019013871 A JP 2019013871A JP 7036051 B2 JP7036051 B2 JP 7036051B2
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利之 小材
勝成 茂木
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Shin Etsu Chemical Co Ltd
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本発明は、光学デバイス・光学部品用材料、電子デバイス・電子部品用絶縁材料、コーティング材料等として有用な硬化物を与える硬化性シリコーン樹脂組成物およびその硬化物に関する。 The present invention relates to a curable silicone resin composition and a cured product thereof, which provide a cured product useful as a material for an optical device / optical component, an insulating material for an electronic device / electronic component, a coating material, and the like.

付加硬化性シリコーン樹脂組成物は、アルケニル基等の脂肪族不飽和基を含有するオルガノポリシロキサンを含み、ヒドロシリル化反応によって硬化して硬化物を与える。このようにして得られる硬化物は、耐熱性、耐寒性、電気絶縁性等に優れ、また、透明であるため、各種の光学用途に用いられている。
光学用途に使用するシリコーン樹脂には、高い透明性、高屈折率および高強度が要求され、これらを達成するために主骨格にジメチルシロキサン・ジフェニルシロキサン共重合体またはポリメチルフェニルシロキサンを使用する方法が一般に行われている。
しかしながら、硬化物を高強度にするためには、分岐状のオルガノポリシロキサンと直鎖状のオルガノポリシロキサンを組み合わせた組成物にしなければならないが、このような組成物で透明性、屈折率、弾性等を十分に満足する硬化物を与えるものは得られていない。
また、硬化物の硫黄ガス遮断性を上げるためには、側鎖にフェニル基を導入する方法が用いられるが、硫黄ガス遮断性はなお充分ではない(特許文献1~9)。
The addition curable silicone resin composition contains an organopolysiloxane containing an aliphatic unsaturated group such as an alkenyl group, and is cured by a hydrosilylation reaction to give a cured product. The cured product thus obtained is excellent in heat resistance, cold resistance, electrical insulation and the like, and is transparent, so that it is used in various optical applications.
Silicone resins used for optical applications are required to have high transparency, high refractive index and high strength, and in order to achieve these, a method of using a dimethylsiloxane / diphenylsiloxane copolymer or polymethylphenylsiloxane in the main skeleton. Is commonly done.
However, in order to increase the strength of the cured product, it is necessary to make a composition in which a branched organopolysiloxane and a linear organopolysiloxane are combined. No product has been obtained that gives a cured product that sufficiently satisfies the elasticity and the like.
Further, in order to improve the sulfur gas blocking property of the cured product, a method of introducing a phenyl group into the side chain is used, but the sulfur gas blocking property is still not sufficient (Patent Documents 1 to 9).

特開2005-307015号公報Japanese Unexamined Patent Publication No. 2005-307015 特開2004-143361号公報Japanese Unexamined Patent Publication No. 2004-143361 特開2004-186168号公報Japanese Unexamined Patent Publication No. 2004-186168 特開2004-292807号公報Japanese Unexamined Patent Publication No. 2004-292807 特開2004-359756号公報Japanese Unexamined Patent Publication No. 2004-359756 特開2005-076003号公報Japanese Unexamined Patent Publication No. 2005-076003 特開2005-105217号公報Japanese Unexamined Patent Publication No. 2005-105217 特開2010-132795号公報Japanese Unexamined Patent Publication No. 2010-132795 特開2014-205823号公報Japanese Unexamined Patent Publication No. 2014-205823

本発明は上記事情に鑑みなされたもので、高透明性および高屈折率を有し、特に高強度で硫黄ガス遮断性に優れた硬化物を与え、光学素子封止材として有用な付加硬化型シリコーン樹脂組成物およびその硬化物を提供することを目的とする。 The present invention has been made in view of the above circumstances, and is an addition-curing type which is useful as an optical element encapsulant because it provides a cured product having high transparency and high refractive index, particularly high strength and excellent sulfur gas blocking property. It is an object of the present invention to provide a silicone resin composition and a cured product thereof.

本発明者らは、上記目的を達成するために鋭意努力を行った結果、末端にジフェニルビニルシリル基を含有し、主鎖にジフェニルシルエチレンおよびメチルフェニルシロキサン骨格を含有する化合物を含む硬化性シリコーン樹脂組成物が、上記特性を有する硬化物を与えることを見出し、本発明を完成させるに至った。 As a result of diligent efforts to achieve the above object, the present inventors have made a curable silicone containing a compound containing a diphenylvinylsilyl group at the terminal and a diphenylsylethylene and a methylphenylsiloxane skeleton in the main chain. It has been found that the resin composition gives a cured product having the above-mentioned characteristics, and the present invention has been completed.

即ち、本発明は、
1. (A)下記一般式(1)で表され、ケイ素原子に結合したアルケニル基を分子鎖末端に有する化合物:100質量部、

Figure 0007036051000001
(式中、nは0以上の整数である。)
(B)ケイ素原子に結合した水素原子を少なくとも3個有する有機ケイ素化合物:5~200質量部、および
(C)ヒドロシリル化反応触媒:有効量
を含む硬化性シリコーン樹脂組成物、
2. (A)成分の屈折率が1.56以上である1記載の組成物、
3. (B)成分の屈折率が1.45以上である1または2記載の組成物、
4. (B)成分が、下記式(2)で表される基を有するオルガノハイドロジェンポリシロキサン化合物である1~3のいずれかに記載の組成物、
Figure 0007036051000002
(式中、破線は結合手を示す。)
5. (B)成分が、下記式で表される化合物から選ばれる1~3のいずれかに記載の組成物、
Figure 0007036051000003
(式中、kは1~10の整数であり、mは1~10の整数である。)
6. 光学デバイス・光学部品用材料として用いられる1~5のいずれかに記載の組成物、
7. 1~6のいずれかに記載の組成物を硬化させてなる硬化物、
8. 透明である7記載の硬化物
を提供する。 That is, the present invention
1. 1. (A) A compound represented by the following general formula (1) and having an alkenyl group bonded to a silicon atom at the end of the molecular chain: 100 parts by mass,
Figure 0007036051000001
(In the formula, n is an integer greater than or equal to 0.)
(B) an organosilicon compound having at least three hydrogen atoms bonded to a silicon atom: 5 to 200 parts by mass, and (C) a hydrosilylation reaction catalyst: a curable silicone resin composition containing an effective amount.
2. 2. (A) The composition according to 1 in which the refractive index of the component is 1.56 or more.
3. 3. (B) The composition according to 1 or 2, wherein the refractive index of the component is 1.45 or more.
4. The composition according to any one of 1 to 3, wherein the component (B) is an organohydrogenpolysiloxane compound having a group represented by the following formula (2).
Figure 0007036051000002
(In the formula, the broken line indicates the bond.)
5. The composition according to any one of 1 to 3, wherein the component (B) is selected from the compounds represented by the following formulas.
Figure 0007036051000003
(In the formula, k is an integer of 1 to 10 and m is an integer of 1 to 10.)
6. The composition according to any one of 1 to 5, which is used as a material for an optical device / optical component.
7. A cured product obtained by curing the composition according to any one of 1 to 6.
8. The cured product according to 7 which is transparent is provided.

本発明の硬化性シリコーン樹脂組成物は、熱衝撃等のストレスに強く、また、高屈折率のため光源からの光取り出し性に優れ、更に、耐熱性、透明性、硫黄ガス遮断性に優れた硬化物を与えることができる。従って、発光ダイオード素子の保護、封止、接着、波長変更もしくは波長調整、レンズ等のレンズ材料、光学デバイス・光学部品用封止材、ディスプレイ材料等の光学用材料等の用途に好適に使用できる。また、電子デバイス・電子部品用絶縁材料、更にはコーティング材料等としても使用できる。 The curable silicone resin composition of the present invention is resistant to stress such as thermal shock, has excellent light extraction property from a light source due to its high refractive index, and is also excellent in heat resistance, transparency, and sulfur gas blocking property. A cured product can be given. Therefore, it can be suitably used for protection, encapsulation, adhesion, wavelength change or wavelength adjustment of light emitting diode elements, lens materials such as lenses, encapsulants for optical devices / optical parts, optical materials such as display materials, and the like. .. It can also be used as an insulating material for electronic devices and electronic parts, and also as a coating material.

実施例および比較例で用いたLEDランプを示す縦断面図である。It is a vertical sectional view which shows the LED lamp used in an Example and a comparative example.

以下、本発明につき更に詳しく説明する。なお、本明細書において、屈折率は、(株)アタゴ製デジタル屈折率計RX-9000αにて測定したナトリウムのD線(波長589.3nm)を用いた25℃における値であり、粘度は回転粘度計により測定した値であり、ppmは質量基準である。 Hereinafter, the present invention will be described in more detail. In the present specification, the refractive index is a value at 25 ° C. using a sodium D line (wavelength 589.3 nm) measured by a digital refractive index meter RX-9000α manufactured by Atago Co., Ltd., and the viscosity is rotational. It is a value measured by a viscometer, and ppm is a mass standard.

[(A)成分]
(A)成分は、下記一般式(1)で表される、末端にジフェニルビニルシリル基を含有し、主鎖にジフェニルシルエチレンおよびメチルフェニルシロキサン骨格を有する化合物である。

Figure 0007036051000004
(式中、nは0以上の整数である。)
(A)成分は1種単独でも、構造や重合度の異なる2種以上を組み合わせても使用することができる。 [(A) component]
The component (A) is a compound represented by the following general formula (1), which contains a diphenylvinylsilyl group at the terminal and has a diphenylsylethylene and a methylphenylsiloxane skeleton in the main chain.
Figure 0007036051000004
(In the formula, n is an integer greater than or equal to 0.)
The component (A) can be used alone or in combination of two or more having different structures and degrees of polymerization.

上記一般式(1)中のnは0以上の整数であるが、0~30の整数であることが好ましく、1~10の整数であることが更に好ましく、特に1~5の整数であることが好ましい。 Although n in the above general formula (1) is an integer of 0 or more, it is preferably an integer of 0 to 30, more preferably an integer of 1 to 10, and particularly an integer of 1 to 5. Is preferable.

(A)成分の屈折率は1.56以上であることが好ましく、より好ましくは1.56~1.59であり、特に好ましくは1.57~1.59である。(A)成分の屈折率が低すぎると、光学デバイス等を保護、封止等したときに光源からの光取り出し効率が低下する場合がある。 The refractive index of the component (A) is preferably 1.56 or more, more preferably 1.56 to 1.59, and particularly preferably 1.57 to 1.59. If the refractive index of the component (A) is too low, the efficiency of extracting light from the light source may decrease when the optical device or the like is protected or sealed.

(A)成分の好適な具体例を以下に示すが、(A)成分はこれらに限定されるものではない。

Figure 0007036051000005
Suitable specific examples of the component (A) are shown below, but the component (A) is not limited thereto.
Figure 0007036051000005

(A)成分は、例えば、常法に従い、(A)成分中の単位に対応する化合物どうしをヒドロシリル化反応させることにより得ることができる。
ヒドロシリル化反応の具体例としては、下記反応式で表されるものが挙げられる。

Figure 0007036051000006
(式中、例えばn=0のときはa=2,b=1である。また、n=1のときはa=3,b=2である。) The component (A) can be obtained, for example, by hydrosilylating the compounds corresponding to the units in the component (A) according to a conventional method.
Specific examples of the hydrosilylation reaction include those represented by the following reaction formula.
Figure 0007036051000006
(In the equation, for example, when n = 0, a = 2, b = 1. Also, when n = 1, a = 3, b = 2.)

[(B)成分]
(B)成分の有機ケイ素化合物は、本発明組成物の架橋剤であり、1分子中にケイ素原子に結合した水素原子(即ち、SiH基)を少なくとも3個有する。(B)成分としては、例えば、SiH基を少なくとも3個有するオルガノハイドロジェンポリシロキサン、SiH基を少なくとも3個有するオルガノハイドロジェンシラン等が挙げられる。(B)成分は1種単独でも2種以上を組み合わせても使用することができる。
[(B) component]
The organosilicon compound (B) is a cross-linking agent of the composition of the present invention, and has at least three hydrogen atoms (that is, SiH groups) bonded to silicon atoms in one molecule. Examples of the component (B) include organohydrogenpolysiloxane having at least 3 SiH groups, organohydrogensilane having at least 3 SiH groups, and the like. The component (B) can be used alone or in combination of two or more.

(B)成分のケイ素原子に結合する有機基としては、例えば、脂肪族不飽和結合を有しない同一または異種の非置換もしくは置換の炭素原子数が好ましくは1~12、より好ましくは1~10、更に好ましくは1~8の一価炭化水素基が挙げられる。その具体例としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基等のアルキル基;シクロヘキシル基等のシクロアルキル基;フェニル基、トリル基、キシリル基、ナフチル基等のアリール基;ベンジル基、フェネチル基等のアラルキル基;クロロメチル基、3-クロロプロピル基、3,3,3-トリフルオロプロピル基等のハロゲン化アルキル基などが挙げられ、特にメチル基、フェニル基が好ましい。 As the organic group bonded to the silicon atom of the component (B), for example, the number of identical or heterogeneous unsubstituted or substituted carbon atoms having no aliphatic unsaturated bond is preferably 1 to 12, and more preferably 1 to 10. , More preferably 1-8 monovalent hydrocarbon groups. Specific examples thereof include an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group and a heptyl group; a cycloalkyl group such as a cyclohexyl group; a phenyl group, a trill group, a xsilyl group and a naphthyl group. Aryl groups such as benzyl group, aralkyl group such as phenethyl group; alkyl halide groups such as chloromethyl group, 3-chloropropyl group, 3,3,3-trifluoropropyl group and the like, particularly methyl group, A phenyl group is preferred.

(B)成分に包含されるオルガノハイドロジェンポリシロキサンの分子構造としては、例えば、直鎖状、環状、分岐鎖状、三次元網状が挙げられる。このオルガノハイドロジェンポリシロキサンにおいて、SiH基は分子鎖末端にのみ位置していても(即ち、M単位中にのみ存在していても)、分子鎖側鎖にのみ位置していても(即ち、D単位中、T単位中またはこれらの両方にのみ存在していても)、分子鎖末端と分子鎖側鎖の両方に位置していてもよい。上記オルガノハイドロジェンポリシロキサンは、SiH基を少なくとも3個、好ましくは3~300個、より好ましくは3~100個程度有するものであり、また、ケイ素原子を好ましくは3~300個、より好ましくは3~150個程度有することが望ましい。 Examples of the molecular structure of the organohydrogenpolysiloxane included in the component (B) include linear, cyclic, branched chain, and three-dimensional network. In this organohydrogenpolysiloxane, the SiH group may be located only at the end of the molecular chain (ie, only in the M unit) or only in the side chain of the molecular chain (ie,). It may be located in both the terminal chain and the side chain of the molecular chain (even if it is present in the D unit, the T unit, or only both of them). The organohydrogenpolysiloxane has at least 3 SiH groups, preferably 3 to 300, more preferably 3 to 100, and preferably 3 to 300 silicon atoms, more preferably. It is desirable to have about 3 to 150 pieces.

(B)成分の25℃における粘度は、得られる組成物の取扱作業性が良好であり、また、得られる硬化物の物理的特性が良好であることから、0.1~1,000mPa・sの範囲内であることが好ましく、特に5~500mPa・sの範囲内であることが好ましい。 The viscosity of the component (B) at 25 ° C. is 0.1 to 1,000 mPa · s because the obtained composition has good handling workability and the obtained cured product has good physical properties. It is preferably in the range of 5 to 500 mPa · s, and particularly preferably in the range of 5 to 500 mPa · s.

(B)成分の屈折率は1.45以上であることが好ましく、より好ましくは1.45~1.65である。(B)成分の屈折率が1.45以上であると、光源からの光取り出し性の点で有利である。(B)成分の屈折率が1.45以上であるためには、ケイ素原子に結合した有機基は、炭素原子数3以上のものを含むことが好ましく、特にフェニル基を含むことが好ましい。この場合、ケイ素原子に結合した水素原子以外の置換基の10モル%以上、特に10~100モル%がフェニル基であることが好ましい。 The refractive index of the component (B) is preferably 1.45 or more, more preferably 1.45 to 1.65. When the refractive index of the component (B) is 1.45 or more, it is advantageous in terms of light extraction from the light source. In order for the refractive index of the component (B) to be 1.45 or more, the organic group bonded to the silicon atom preferably contains a carbon atom having 3 or more carbon atoms, and particularly preferably contains a phenyl group. In this case, it is preferable that 10 mol% or more, particularly 10 to 100 mol% of the substituent other than the hydrogen atom bonded to the silicon atom is a phenyl group.

(B)成分に包含されるSiH基を少なくとも3個有するオルガノハイドロジェンポリシロキサンの具体例としては、トリス(ジメチルハイドロジェンシロキシ)フェニルシラン、分子鎖両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルハイドロジェンシロキサン・メチルフェニルシロキサン共重合体、分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジメチルシロキサン・メチルフェニルシロキサン共重合体、分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖メチルフェニルポリシロキサン;これらの化合物のメチル基の一部または全部がエチル基、プロピル基等の他のアルキル基やフェニル基等のアリール基で置換されたもの;式:R3SiO0.5で示されるシロキサン単位と式:R2HSiO0.5で示されるシロキサン単位と式:SiO2で示されるシロキサン単位とからなる共重合体、式:R2HSiO0.5で示されるシロキサン単位と式:SiO2で示されるシロキサン単位とからなる共重合体、式:RHSiOで示されるシロキサン単位と式:RSiO1.5で示されるシロキサン単位および式:HSiO1.5で示されるシロキサン単位のいずれか一方または両方とからなる共重合体;上記化合物の二種以上からなる混合物等が挙げられる。上記式中のRは、脂肪族不飽和結合を有しない非置換の炭素原子数1~12の一価炭化水素基であり、Rとしては、例えば、(B)成分のケイ素原子に結合する有機基として上記で具体例を挙げたアルキル基、シクロアルキル基、アリール基、アラルキル基等が挙げられる。他にも、下記式(2)で表される基を持つオルガノハイドロジェンシロキサンを用いることで、本発明の効果を更に強めることができる。

Figure 0007036051000007
(式中、破線は結合手を示す。) Specific examples of the organohydrogenpolysiloxane having at least three SiH groups contained in the component (B) include tris (dimethylhydrogensiloxy) phenylsilane and trimethylsiloxy group-blocked dimethylsiloxane / methylhydrogen at both ends of the molecular chain. Siloxane / methylphenylsiloxane copolymer, molecular chain double-ended dimethylhydrogensiloxy group-blocked dimethylsiloxane / methylphenylsiloxane copolymer, molecular chain double-ended dimethylhydrogensiloxy group-blocked methylphenylpolysiloxane; methyl group of these compounds Part or all of the above is substituted with another alkyl group such as an ethyl group or a propyl group or an aryl group such as a phenyl group; the siloxane unit represented by the formula: R 3 SiO 0.5 and the formula: represented by the formula: R 2 HSiO 0.5 . A copolymer consisting of a siloxane unit and a siloxane unit represented by the formula: SiO 2 , a copolymer consisting of a siloxane unit represented by the formula: R 2 HSiO 0.5 and a siloxane unit represented by the formula: SiO 2 , formula: A copolymer consisting of one or both of the siloxane unit represented by RHSiO and the siloxane unit represented by the formula: RSiO 1.5 and the siloxane unit represented by the formula: HSiO 1.5 ; a mixture consisting of two or more of the above compounds, etc. Can be mentioned. R in the above formula is an unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms having no aliphatic unsaturated bond, and R is, for example, an organic bond to the silicon atom of the component (B). Examples of the group include an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group and the like, which have been specifically mentioned above. In addition, the effect of the present invention can be further enhanced by using an organohydrogensiloxane having a group represented by the following formula (2).
Figure 0007036051000007
(In the formula, the broken line indicates the bond.)

(B)成分の具体的な構造を一般式として以下に例示する。

Figure 0007036051000008
(式中、kは1~10の整数であり、mは1~10の整数である。) The specific structure of the component (B) is illustrated below as a general formula.
Figure 0007036051000008
(In the formula, k is an integer of 1 to 10 and m is an integer of 1 to 10.)

(B)成分に包含されるSiH基を少なくとも3個有するオルガノハイドロジェンシランの具体例としては、以下に示すシランが挙げられる。

Figure 0007036051000009
Specific examples of the organohydrogensilane having at least three SiH groups included in the component (B) include the silanes shown below.
Figure 0007036051000009

(B)成分の配合量は、(A)成分100質量部に対して5~200質量部であり、好ましくは10~100質量部である。また、全組成物中のケイ素原子に結合したアルケニル基1モルに対する(B)成分中のSiH基の量が好ましくは0.3~4.0モル、より好ましくは0.6~3.0モルの範囲内となる量である。この範囲内となる量であると、得られる組成物は十分に硬化しやすく、得られる硬化物は耐熱性が優れたものとなりやすい。 The blending amount of the component (B) is 5 to 200 parts by mass, preferably 10 to 100 parts by mass with respect to 100 parts by mass of the component (A). Further, the amount of SiH groups in the component (B) is preferably 0.3 to 4.0 mol, more preferably 0.6 to 3.0 mol, based on 1 mol of the alkenyl group bonded to the silicon atom in the entire composition. It is an amount that falls within the range of. When the amount is within this range, the obtained composition tends to be sufficiently cured, and the obtained cured product tends to have excellent heat resistance.

[(C)成分]
(C)成分のヒドロシリル化反応触媒は、(A)成分のアルケニル基含有化合物と(B)成分のSiH基含有有機ケイ素化合物との付加反応(ヒドロシリル化反応)を促進させる作用を有する限り、特に限定されない。(C)成分としては、例えば、従来から公知のヒドロシリル化反応触媒を使用することができる。(C)成分の具体例としては、塩化白金酸、アルコール変性塩化白金酸、塩化白金酸とオレフィン類、ビニルシロキサンまたはアセチレン系化合物との配位化合物(錯体)、白金-ビニルシロキサン錯体等の白金系化合物;テトラキス(トリフェニルホスフィン)パラジウム等のパラジウム系化合物;クロロトリス(トリフェニルホスフィン)ロジウム等のロジウム系化合物などが挙げられるが、特に白金系化合物が好ましい。
[(C) component]
The hydrosilylation reaction catalyst of the component (C) is particularly effective as long as it has an action of promoting an addition reaction (hydrosilylation reaction) between the alkenyl group-containing compound of the component (A) and the SiH group-containing organosilicon compound of the component (B). Not limited. As the component (C), for example, a conventionally known hydrosilylation reaction catalyst can be used. Specific examples of the component (C) include platinum chloride, alcohol-modified platinum chloride, a coordinate compound (complex) between platinum chloride and olefins, a vinylsiloxane or an acetylene compound, and platinum such as a platinum-vinylsiloxane complex. System compounds; Palladium-based compounds such as tetrakis (triphenylphosphine) palladium; rhodium-based compounds such as chlorotris (triphenylphosphine) rhodium and the like can be mentioned, but platinum-based compounds are particularly preferable.

(C)成分の添加量はヒドロシリル化反応触媒としての有効量でよいが、希望する硬化速度に応じて適宜増減することができる。(C)成分の添加量は、(A)成分と(B)成分との合計に対して、白金、パラジウム、ロジウム等の触媒金属元素に換算して、通常、0.1~1,000ppm、好ましくは1~500ppmの範囲内である。なお、この配合量が0.1~1,000ppmの範囲内であれば、配合量に応じて硬化速度を上昇させることができ、経済的にも好ましい。 The amount of the component (C) added may be an effective amount as a hydrosilylation reaction catalyst, but can be appropriately increased or decreased depending on the desired curing rate. The amount of the component (C) added is usually 0.1 to 1,000 ppm in terms of the catalytic metal element such as platinum, palladium, or rhodium with respect to the total of the component (A) and the component (B). It is preferably in the range of 1 to 500 ppm. When the blending amount is in the range of 0.1 to 1,000 ppm, the curing rate can be increased according to the blending amount, which is economically preferable.

[その他の成分]
本発明の組成物には、上記(A)~(C)成分に加えて、本発明の効果を損なわない範囲で、その他の成分を配合してもよい。
例えば、得られる組成物の粘度、得られる硬化物の硬度等を調整するために、非反応性の直鎖状もしくは環状ジオルガノポリシロキサン等をその他の成分として配合してもよい。
また、必要なポットライフを確保するために、1-エチニルシクロヘキサノール、3,5-ジメチル-1-ヘキシン-3-オール等の反応制御剤をその他の成分として配合することができる。
更に、その他の成分として、透明性に影響を与えない範囲で、硬化物の強度を向上させるためにヒュームドシリカ等の無機質充填剤を配合してもよいし、必要に応じて、シランカップリング剤等の接着性向上剤、染料、顔料、難燃剤、ヒンダードフェノール、ヒンダードアミン系の酸化防止剤等を加えてもよい。
[Other ingredients]
In addition to the above-mentioned components (A) to (C), the composition of the present invention may contain other components as long as the effects of the present invention are not impaired.
For example, in order to adjust the viscosity of the obtained composition, the hardness of the obtained cured product, and the like, a non-reactive linear or cyclic diorganopolysiloxane or the like may be blended as other components.
Further, in order to secure the required pot life, a reaction control agent such as 1-ethynylcyclohexanol and 3,5-dimethyl-1-hexin-3-ol can be blended as other components.
Further, as other components, an inorganic filler such as fumed silica may be blended in order to improve the strength of the cured product as long as the transparency is not affected, and if necessary, silane coupling may be added. Adhesive improvers such as agents, dyes, pigments, flame retardants, hindered phenols, hindered amine-based antioxidants and the like may be added.

本発明組成物の硬化条件は、その量等により異なり、特に制限されないが、通常、60~180℃で、5~180分の条件とすることが好ましい。本発明の組成物は用途に応じて所定の基材に塗布した後、上記条件で加熱することにより硬化させることができる。 The curing conditions of the composition of the present invention vary depending on the amount thereof and the like, and are not particularly limited, but are usually preferably 60 to 180 ° C. for 5 to 180 minutes. The composition of the present invention can be cured by applying it to a predetermined substrate according to the intended use and then heating it under the above conditions.

本発明の硬化物は、ASTM D 2240に準じて測定した硬度(Shore D)が60以上であることが好ましく、より好ましくは65~90である。
透明性は、厚さ(光路長)2mmの硬化成形物について、日立分光光度計U-3310により測定した波長400nmでの光透過率が80%以上であることが好ましく、より好ましくは85%以上である。
硫黄ガス遮断性は、本発明の組成物にて封止したパッケージについて初期の全光束を測定した後、これを100mLガラス瓶に0.2gの硫黄粉末と一緒に入れて密閉する。その状態で90℃×1日間劣化させ、再び全光束を測定したときに、光束変化率が80%以上であることが好ましく、より好ましくは85%以上である。
酸素透過性は、厚さ1mmの硬化成形物について、PARMEATION ANALYZER 8001(illinois instruments製)により測定した酸素透過性が250cc/m3・24h以下であることが好ましく、より好ましくは200cc/m3・24h以下であり、更に好ましくは100cc/m3・24h以下である。
水蒸気透過性は、厚さ1mmの硬化成形物について、LYSSY L80-5000(SYSTECH illinois製)により測定した水蒸気透過性が8g/m3・24h以下であることが好ましく、より好ましくは6g/m3・24h以下である。
The cured product of the present invention preferably has a hardness (Shore D) of 60 or more, more preferably 65 to 90, as measured according to ASTM D 2240.
The transparency is preferably 80% or more, more preferably 85% or more at a wavelength of 400 nm measured by a Hitachi spectrophotometer U-3310 for a cured molded product having a thickness (optical path length) of 2 mm. Is.
For the sulfur gas barrier property, after measuring the initial total luminous flux of the package sealed with the composition of the present invention, this is placed in a 100 mL glass bottle together with 0.2 g of sulfur powder and sealed. When the temperature is deteriorated at 90 ° C. for 1 day in that state and the total luminous flux is measured again, the luminous flux change rate is preferably 80% or more, more preferably 85% or more.
The oxygen permeability of the cured molded product having a thickness of 1 mm is preferably 250 cc / m 3.24 h or less , more preferably 200 cc / m 3 . It is 24 hours or less, more preferably 100 cc / m 3.24 hours or less.
The water vapor permeability of the cured molded product having a thickness of 1 mm is preferably 8 g / m 3.24 h or less, more preferably 6 g / m 3 as measured by LYSSY L80-5000 (manufactured by SYSTECH illinois).・ It is 24 hours or less.

[用途]
本発明の硬化性シリコーン組成物は、光学デバイス・光学部品用材料、電子デバイス・電子部品用絶縁材料、コーティング材料等として有用である。光学デバイスとしては、例えば、LED、半導体レーザー、フォトダイオード、フォトトランジスタ、太陽電池、CCD等の光学素子が挙げられる。光学部品としては、例えば、レンズ等が挙げられる。本発明の硬化性シリコーン組成物により、例えば、上記光学素子の保護、封止、接着等を行うことができ、また、上記光学部品を製造することができる。電子デバイス・電子部品としては、例えば、上記光学素子以外の、ダイオード、トランジスタ、IC、CPU、メモリー等の半導体素子等が挙げられる。コーティング用途としては、透明性が求められる用途等に好適に用いることができる。
[Use]
The curable silicone composition of the present invention is useful as a material for optical devices / optical components, an insulating material for electronic devices / electronic components, a coating material, and the like. Examples of the optical device include optical elements such as LEDs, semiconductor lasers, photodiodes, phototransistors, solar cells, and CCDs. Examples of the optical component include a lens and the like. With the curable silicone composition of the present invention, for example, the optical element can be protected, sealed, adhered, and the like, and the optical component can be manufactured. Examples of the electronic device / electronic component include semiconductor elements such as diodes, transistors, ICs, CPUs, and memories other than the above optical elements. As a coating application, it can be suitably used for applications that require transparency.

以下、実施例および比較例を示して本発明を具体的に説明するが、本発明はこれらの実施例に制限されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.

[実施例1]
(A)下記式(3)で表されるメチルフェニルシロキサン系化合物(屈折率1.59):100質量部、

Figure 0007036051000010
(B)下記式(4)で表されるオルガノハイドロジェンポリシロキサン(屈折率1.53):45質量部、
Figure 0007036051000011
および
1-エチニルシクロヘキサノール:0.03質量部
を均一に混合して混合物を得た後、この混合物に
(C)白金-ビニルシロキサン錯体:(A)成分と(B)成分との合計に対して白金換算で10ppm
を添加し、更に均一に混合して組成物を得た。 [Example 1]
(A) Methylphenylsiloxane-based compound represented by the following formula (3) (refractive index 1.59): 100 parts by mass,
Figure 0007036051000010
(B) Organohydrogenpolysiloxane (refractive index 1.53) represented by the following formula (4): 45 parts by mass,
Figure 0007036051000011
And 1-ethynylcyclohexanol: 0.03 parts by mass were uniformly mixed to obtain a mixture, and then (C) platinum-vinylsiloxane complex: (A) and (B) were added to the mixture. 10ppm in terms of platinum
Was added, and the mixture was further uniformly mixed to obtain a composition.

この組成物を、ガラス板で組んだ型の中に4cm×4cm×2mm厚になるように流し込み、150℃で2時間加熱して硬化成形物を得た。 This composition was poured into a mold assembled from a glass plate so as to have a thickness of 4 cm × 4 cm × 2 mm, and heated at 150 ° C. for 2 hours to obtain a cured molded product.

更に上記組成物をガラス板で組んだ型の中に4cm×4cm×1mm厚みになるように封入し、150℃で2時間硬化させることで硬化成形物を得た。 Further, the above composition was encapsulated in a mold assembled of a glass plate so as to have a thickness of 4 cm × 4 cm × 1 mm, and cured at 150 ° C. for 2 hours to obtain a cured molded product.

また、上記組成物の硬化物によりLEDチップが封止されたLEDランプを得た。このLEDランプの縦断面図を図1に示す。図1に示すLEDランプ1は、断面凹形状を有するポリフタルアミド製パッケージ2と、その内部に封止されたLEDチップ3(商品名SMD5050(I-CHIUN PRECISION INDUSTRY CO.,製、樹脂部PPA(ポリフタルアミド))とを具備する。パッケージの凹部4は底面部5および側面部6とからなり、底面部5の中央部にはLEDチップ3が配置されている。更に、底面部5には、LEDチップ3から離間して、底面部5および側面部6の双方に接するように銀電極7が形成されており、LEDチップ3と各銀電極7との間には金線8が接続されている。凹部4を上記組成物で満たし、該組成物を150℃で2時間加熱して硬化させて透明硬化物9を形成させることにより、凹部4が透明硬化物9で封止されたLEDランプ1を得た。 Further, an LED lamp in which an LED chip was sealed with a cured product of the above composition was obtained. A vertical cross-sectional view of this LED lamp is shown in FIG. The LED lamp 1 shown in FIG. 1 has a polyphthalamide package 2 having a concave cross section and an LED chip 3 (trade name: SMD5050 (trade name: I-CHIUN PRECISION INDUSTRY CO., Co., Ltd., resin portion PPA) sealed therein. (Polyphthalamide))). The recess 4 of the package is composed of a bottom surface portion 5 and a side surface portion 6, and an LED chip 3 is arranged at the center portion of the bottom surface portion 5. Further, the bottom surface portion 5 is provided with the LED chip 3. A silver electrode 7 is formed so as to be in contact with both the bottom surface portion 5 and the side surface portion 6 apart from the LED chip 3, and a gold wire 8 is connected between the LED chip 3 and each silver electrode 7. The recess 4 is filled with the above composition, and the composition is heated at 150 ° C. for 2 hours to be cured to form the transparent cured product 9, whereby the recess 4 is sealed with the transparent cured product 9. LED lamp 1 was obtained.

[実施例2]
実施例1において、(A)成分として、上記式(3)で表されるメチルフェニルシロキサン系化合物:100質量部の代わりに、下記式(5)で表されるメチルフェニルシロキサン系化合物(屈折率1.59):100質量部

Figure 0007036051000012
を用い、(B)成分の配合量を45質量部から31質量部に変更した以外は、実施例1と同様にして組成物を調製し、1mmおよび2mm厚みの硬化成形物とLEDチップが硬化物で封止されたLEDランプとを得た。 [Example 2]
In Example 1, as the component (A), the methylphenylsiloxane compound represented by the above formula (3): instead of 100 parts by mass, the methylphenylsiloxane compound represented by the following formula (5) (refractive index). 1.59): 100 parts by mass
Figure 0007036051000012
The composition was prepared in the same manner as in Example 1 except that the blending amount of the component (B) was changed from 45 parts by mass to 31 parts by mass, and the cured molded product having a thickness of 1 mm and 2 mm and the LED chip were cured. An LED lamp sealed with an object was obtained.

[実施例3]
実施例2において使用した(A)成分を100質量部使用し、(B)成分として式(4)の化合物の代わりに下記式(6)で表されるオルガノハイドロジェンポリシロキサン(屈折率1.58):34質量部

Figure 0007036051000013
を均一に混合した以外は、実施例1と同様にして組成物を調製し、硬化成形物とLEDチップが硬化物で封止されたLEDランプとを得た。 [Example 3]
Using 100 parts by mass of the component (A) used in Example 2, an organohydrogenpolysiloxane represented by the following formula (6) instead of the compound of the formula (4) as the component (B) (refractive index 1. 58): 34 parts by mass
Figure 0007036051000013
The composition was prepared in the same manner as in Example 1 except that the LED chips were uniformly mixed to obtain a cured molded product and an LED lamp in which the LED chips were sealed with the cured product.

[比較例1]
実施例1において、(A)成分として上記式(3)で表されるメチルフェニルシロキサン系化合物:100質量部の代わりに下記式(7)で表されるジフェニルシロキサン系化合物(屈折率1.57):100質量部

Figure 0007036051000014
を用い、(B)成分の配合量を45質量部から35質量部に変更した以外は、実施例1と同様にして組成物を調製し、硬化成形物とLEDチップが硬化物で封止されたLEDランプとを得た。 [Comparative Example 1]
In Example 1, the methylphenylsiloxane compound represented by the above formula (3) as the component (A): a diphenylsiloxane compound represented by the following formula (7) instead of 100 parts by mass (refractive index 1.57). ): 100 parts by mass
Figure 0007036051000014
The composition was prepared in the same manner as in Example 1 except that the blending amount of the component (B) was changed from 45 parts by mass to 35 parts by mass, and the cured molded product and the LED chip were sealed with the cured product. I got an LED lamp.

[比較例2]
実施例1において、(A)成分として、上記式(3)で表されるメチルフェニルシロキサン系化合物:100質量部の代わりに、ケイ素原子に結合した有機基がメチル基、フェニル基およびビニル基からなり、ケイ素原子に結合した全有機基中、フェニル基の量が30モル%、ビニル基の量が0.02モル%であり、粘度が4,000mPa・s、屈折率が1.51のフェニルビニルメチルポリシロキサン:30質量部、ケイ素原子に結合した有機基がメチル基、フェニル基およびビニル基からなり、ケイ素原子に結合した全有機基中、フェニル基の量が30モル%、ビニル基の量が0.06モル%であり、粘度が700mPa・s、屈折率が1.51のフェニルビニルメチルポリシロキサン:30質量部、および

Figure 0007036051000015
のレジン:40質量部を用い、(B)成分の配合量を45質量部から20質量部に変更し、1-エチニルシクロヘキサノール:0.03質量部を用いた以外は、実施例1と同様にして組成物を調製し、硬化成形物とLEDチップが硬化物で封止されたLEDランプとを得た。 [Comparative Example 2]
In Example 1, as the component (A), a methylphenylsiloxane-based compound represented by the above formula (3): instead of 100 parts by mass, an organic group bonded to a silicon atom is composed of a methyl group, a phenyl group and a vinyl group. Of all the organic groups bonded to the silicon atom, the amount of phenyl group is 30 mol%, the amount of vinyl group is 0.02 mol%, the viscosity is 4,000 mPa · s, and the refractive index is 1.51. Vinyl methyl polysiloxane: 30 parts by mass, the organic group bonded to the silicon atom consists of a methyl group, a phenyl group and a vinyl group, and the amount of the phenyl group is 30 mol% among all the organic groups bonded to the silicon atom, and the vinyl group. Phenylvinylmethylpolysiloxane with an amount of 0.06 mol%, a viscosity of 700 mPa · s, and a refractive index of 1.51: 30 parts by mass, and
Figure 0007036051000015
Resin: 40 parts by mass was used, the blending amount of the component (B) was changed from 45 parts by mass to 20 parts by mass, and 1-ethynylcyclohexanol: 0.03 parts by mass was used, as in Example 1. The composition was prepared, and a cured molded product and an LED lamp in which the LED chip was sealed with the cured product were obtained.

[比較例3]
実施例1の組成物の代わりにフェニルシリコーンレジン系硬化性組成物(商品名:KER-2667、フェニル基含有量:約50モル%、信越化学工業(株)製)を用い、加熱時間を2時間から8時間に変更した以外は、実施例1と同様にして硬化成形物とLEDチップが硬化物で封止されたLEDランプとを得た。
[Comparative Example 3]
Instead of the composition of Example 1, a phenylsilicone resin-based curable composition (trade name: KER-2667, phenyl group content: about 50 mol%, manufactured by Shin-Etsu Chemical Co., Ltd.) was used, and the heating time was 2 A cured molded product and an LED lamp in which the LED chip was sealed with the cured product were obtained in the same manner as in Example 1 except that the time was changed from 8 hours.

[性能評価手法]
上記実施例および比較例で得られた硬化物およびLEDランプについて、下記手法に従い性能を評価した。
<硬度>
実施例および比較例にて作製した厚さ2mmの硬化成形物について、 ASTM D 2240に準じて硬化物の硬度(Shore D)を測定した。測定結果を表1に示す。
<透明性>
実施例および比較例にて作製した厚さ2mmの硬化成形物について、硬化物(光路長2.0mm)の25℃における400nmの波長の光透過率を測定した(装置名:日立分光光度計U-3310)。測定結果を表1に示す。
<硫黄ガス遮断性>
実施例および比較例にて作製したLEDランプの初期の全光束を測定した。次いで、100mLガラス瓶に0.2g硫黄粉末と各実施例および比較例にて作製したLEDランプを入れ、密閉した。密閉後90℃の乾燥器に入れ、24時間放置した。放置後LEDランプに通電して発光させて再び全光束を測定した。初期の全光束を100とした場合の24時間放置後に取り出したLEDランプの変化率を確認した(装置名:全光束測定システムHM-9100(大塚電子(株)製))。測定結果を表1に示す。
<酸素ガス透過性>
実施例および比較例にて作製した厚さ1mmの硬化成形物の酸素透過率を測定した(装置名:PARMEATION ANALYZER 8001、illinois instruments製)。測定結果を表1に示す。
<水蒸気透過性>
実施例および比較例にて作製した厚さ1mmの硬化成形物の水蒸気透過率を測定した(装置名:LYSSY L80-5000、SYSTECH illinois製)。測定結果を表1に示す。
[Performance evaluation method]
The performance of the cured products and LED lamps obtained in the above Examples and Comparative Examples was evaluated according to the following method.
<Hardness>
The hardness (Shore D) of the cured product was measured according to ASTM D 2240 for the cured molded product having a thickness of 2 mm produced in Examples and Comparative Examples. The measurement results are shown in Table 1.
<Transparency>
The light transmittance of the cured product (optical path length 2.0 mm) having a wavelength of 400 nm at 25 ° C. was measured for the cured molded product having a thickness of 2 mm produced in Examples and Comparative Examples (device name: Hitachi spectrophotometer U). -3310). The measurement results are shown in Table 1.
<Sulfur gas barrier>
The initial total luminous flux of the LED lamps produced in Examples and Comparative Examples was measured. Next, 0.2 g of sulfur powder and the LED lamps prepared in each Example and Comparative Example were placed in a 100 mL glass bottle and sealed. After sealing, it was placed in a dryer at 90 ° C. and left for 24 hours. After leaving it to stand, the LED lamp was energized to emit light, and the total luminous flux was measured again. The rate of change of the LED lamp taken out after being left for 24 hours when the initial total luminous flux was 100 was confirmed (device name: total luminous flux measurement system HM-9100 (manufactured by Otsuka Electronics Co., Ltd.)). The measurement results are shown in Table 1.
<Oxygen gas permeability>
The oxygen permeability of the cured molded product having a thickness of 1 mm produced in Examples and Comparative Examples was measured (device name: PARMEATION ANALYZER 8001, manufactured by illinois instruments). The measurement results are shown in Table 1.
<Water vapor permeability>
The water vapor permeability of the cured molded product having a thickness of 1 mm produced in Examples and Comparative Examples was measured (device name: LYSSY L80-5000, manufactured by SYSTECH illinois). The measurement results are shown in Table 1.

Figure 0007036051000016
Figure 0007036051000016

[評価]
末端にジフェニルビニルシリル基を含有し、主鎖にジフェニルシルエチレンおよびメチルフェニルシロキサン骨格を含有する化合物を使用することで、透明性、硫黄ガス遮断性に優れた硬化物を与える硬化性シリコーン樹脂組成物を開発することができた。
[evaluation]
A curable silicone resin composition that provides a cured product with excellent transparency and sulfur gas blocking properties by using a compound containing a diphenylvinylsilyl group at the end and a diphenylsylethylene and methylphenylsiloxane skeleton in the main chain. I was able to develop things.

1 LEDランプ
2 パッケージ
3 LEDチップ
4 凹部
5 内側底面部
6 内側側面部
7 銀電極
8 金線
9 透明硬化物
1 LED lamp 2 Package 3 LED chip 4 Recess 5 Inner bottom surface 6 Inner side surface 7 Silver electrode 8 Gold wire 9 Transparent cured product

Claims (8)

(A)下記一般式(1)で表され、ケイ素原子に結合したアルケニル基を分子鎖末端に有する化合物:100質量部、
Figure 0007036051000017
(式中、nは0以上の整数である。)
(B)ケイ素原子に結合した水素原子を少なくとも3個有する有機ケイ素化合物:5~200質量部、および
(C)ヒドロシリル化反応触媒:有効量
を含む硬化性シリコーン樹脂組成物。
(A) A compound represented by the following general formula (1) and having an alkenyl group bonded to a silicon atom at the end of the molecular chain: 100 parts by mass,
Figure 0007036051000017
(In the formula, n is an integer greater than or equal to 0.)
A curable silicone resin composition comprising (B) an organosilicon compound having at least three hydrogen atoms bonded to a silicon atom: 5 to 200 parts by mass, and (C) a hydrosilylation reaction catalyst: an effective amount.
(A)成分の屈折率が1.56以上である請求項1記載の組成物。 (A) The composition according to claim 1, wherein the refractive index of the component is 1.56 or more. (B)成分の屈折率が1.45以上である請求項1または2記載の組成物。 (B) The composition according to claim 1 or 2, wherein the refractive index of the component is 1.45 or more. (B)成分が、下記式(2)で表される基を有するオルガノハイドロジェンポリシロキサン化合物である請求項1~3のいずれか1項記載の組成物。
Figure 0007036051000018
(式中、破線は結合手を示す。)
The composition according to any one of claims 1 to 3, wherein the component (B) is an organohydrogenpolysiloxane compound having a group represented by the following formula (2).
Figure 0007036051000018
(In the formula, the broken line indicates the bond.)
(B)成分が、下記式で表される化合物から選ばれる請求項1~3のいずれか1項記載の組成物。
Figure 0007036051000019
(式中、kは1~10の整数であり、mは1~10の整数である。)
The composition according to any one of claims 1 to 3, wherein the component (B) is selected from a compound represented by the following formula.
Figure 0007036051000019
(In the formula, k is an integer of 1 to 10 and m is an integer of 1 to 10.)
光学デバイス・光学部品用材料として用いられる請求項1~5のいずれか1項記載の組成物。 The composition according to any one of claims 1 to 5, which is used as a material for an optical device / optical component. 請求項1~6のいずれか1項記載の組成物を硬化させてなる硬化物。 A cured product obtained by curing the composition according to any one of claims 1 to 6. 透明である請求項7記載の硬化物。 The cured product according to claim 7, which is transparent.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010180323A (en) 2009-02-05 2010-08-19 Shin-Etsu Chemical Co Ltd Curable silicone composition and cured product thereof
JP2012193342A (en) 2011-02-28 2012-10-11 Shin-Etsu Chemical Co Ltd Addition reaction-curable organopolysilmethylenesiloxane copolymer composition
JP2013155347A (en) 2012-01-31 2013-08-15 Shin-Etsu Chemical Co Ltd Curable organopolysiloxane composition, optical device sealing material, and optical device
JP2017122161A (en) 2016-01-06 2017-07-13 信越化学工業株式会社 Addition-curable thermoplastic silicone composition and thermoplastic silicone cured product

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010180323A (en) 2009-02-05 2010-08-19 Shin-Etsu Chemical Co Ltd Curable silicone composition and cured product thereof
JP2012193342A (en) 2011-02-28 2012-10-11 Shin-Etsu Chemical Co Ltd Addition reaction-curable organopolysilmethylenesiloxane copolymer composition
JP2013155347A (en) 2012-01-31 2013-08-15 Shin-Etsu Chemical Co Ltd Curable organopolysiloxane composition, optical device sealing material, and optical device
JP2017122161A (en) 2016-01-06 2017-07-13 信越化学工業株式会社 Addition-curable thermoplastic silicone composition and thermoplastic silicone cured product

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