JP7025842B2 - Method for producing low-sour fermented milk - Google Patents

Method for producing low-sour fermented milk Download PDF

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JP7025842B2
JP7025842B2 JP2017030001A JP2017030001A JP7025842B2 JP 7025842 B2 JP7025842 B2 JP 7025842B2 JP 2017030001 A JP2017030001 A JP 2017030001A JP 2017030001 A JP2017030001 A JP 2017030001A JP 7025842 B2 JP7025842 B2 JP 7025842B2
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佑介 野澤
真理 柏木
愉香 高津
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Meiji Co Ltd
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本発明は,発酵乳の製造方法に関する。具体的に説明すると,本発明は,発酵中の酸味の上昇を抑制した発酵乳の製造方法に関するものである。 The present invention relates to a method for producing fermented milk. Specifically, the present invention relates to a method for producing fermented milk in which an increase in sourness during fermentation is suppressed.

発酵乳は,日本の「乳及び乳製品の成分規格等に関する省令」(以下「乳等省令」という)において,乳又はこれと同等以上の無脂乳固形分を含む乳等を乳酸菌又は酵母で発酵させ,糊状又は液状にしたもの又はこれらを凍結したものをいうと定義されている。発酵乳の例は,セットタイプヨーグルト(固形状発酵乳),ソフトタイプヨーグルト(糊状発酵乳),及びドリンクタイプヨーグルト(液状発酵乳)である。セットタイプヨーグルトは,主に容器に充填した後に原料ミックスを発酵させ,容器内で固化させることにより得られる。ソフトヨーグルトは,原料ミックスを発酵させた後に大型のタンクなどでカードを破砕し,必要に応じて果肉やソースなどと混合してから容器に充填することにより得られる。ドリンクヨーグルトは,前記したセットタイプやソフトヨーグルトを均質機などで細かく砕いて液状とし,必要に応じて果肉やソースなどと混合してから容器に充填することにより得られる。 Fermented milk is made from milk or milk containing non-fat milk solids equal to or higher than this in Japan's "Ministry Ordinance on Ingredient Standards for Milk and Milk Products" (hereinafter referred to as "Ministry Ordinance for Milk, etc.") using lactic acid bacteria or yeast. It is defined as fermented, pasty or liquid, or frozen. Examples of fermented milk are set-type yogurt (solid fermented milk), soft-type yogurt (paste-like fermented milk), and drink-type yogurt (liquid fermented milk). Set-type yogurt is mainly obtained by filling a container and then fermenting the raw material mix and solidifying it in the container. Soft yogurt is obtained by fermenting the raw material mix, crushing the curd in a large tank or the like, mixing it with pulp or sauce as necessary, and then filling it in a container. Drink yogurt can be obtained by finely crushing the above-mentioned set type or soft yogurt with a homogenizer or the like to make it liquid, and if necessary, mixing it with pulp or sauce and then filling it in a container.

また,日本の乳等省令の成分規格において,発酵乳は,無脂乳固形分が8.0%以上であって,総乳酸菌数が1.0×10cfu/g以上でなければならないと定められている。さらに,FAO/WHOによるヨーグルトの国際規格においても,最終製品中には,微生物(ブルガリア菌,サーモフィラス菌)が多量に生存していなければならないと規定されている。 In addition, according to the ingredient standards of the Japanese Ministry of Milk, fermented milk must have a non-fat milk solid content of 8.0% or more and a total lactic acid bacteria count of 1.0 x 107 cfu / g or more. It has been decided. Furthermore, the international standard for yogurt by FAO / WHO also stipulates that a large amount of microorganisms (Bulgarian bacteria, Thermophilus bacteria) must survive in the final product.

このように,発酵乳は,乳酸菌などの生菌を多量に含むものである。従って,発酵乳(又はその原料となる発酵乳基材)を長期間保存した場合,乳酸菌が生成する乳酸などによってpHが低下して,酸味が強くなってしまう。このように,発酵乳を長期保存した場合,製造直後のものと比べて,経時によりpHが低下することとなるため,発酵乳の風味や品質を長期間一定に保つことが困難であるとされていた。 As described above, fermented milk contains a large amount of live bacteria such as lactic acid bacteria. Therefore, when fermented milk (or the fermented milk base material used as a raw material thereof) is stored for a long period of time, the pH is lowered by lactic acid produced by lactic acid bacteria and the acidity becomes stronger. In this way, when fermented milk is stored for a long period of time, the pH will decrease over time compared to the one immediately after production, so it is difficult to keep the flavor and quality of fermented milk constant for a long period of time. Was there.

上記した発酵乳のpH低下の問題を解決すべく,従来より種々の方法が提案されている。発酵乳の酸味上昇を抑制する手段としては,例えば,パーオキシダーゼを添加する方法(特許文献1)や,低温感受性乳酸菌を使用する方法(特許文献2),及び発酵終了後に氷温帯で熟成する方法(特許文献3)などが知られている。 Various methods have been conventionally proposed to solve the above-mentioned problem of lowering the pH of fermented milk. As means for suppressing the increase in acidity of fermented milk, for example, a method of adding peroxidase (Patent Document 1), a method of using low temperature sensitive lactic acid bacteria (Patent Document 2), and a method of aging in an ice temperature zone after fermentation is completed. (Patent Document 3) and the like are known.

特開平10-262550号公報Japanese Unexamined Patent Publication No. 10-262550 特開2000-270844号公報Japanese Unexamined Patent Publication No. 2000-270844 特開2003-259802号公報Japanese Patent Application Laid-Open No. 2003-259802

しかしながら,上記特許文献等に開示された従来の方法では,パーオキシダーゼのような新たな添加物を更に加えたり,適用できる乳酸菌が限られたり,あるいは氷温帯熟成などの新たな冷却工程を導入することにより製造が複雑化してしまうなどの問題がある。 However, in the conventional method disclosed in the above patent documents and the like, a new additive such as peroxidase is further added, applicable lactic acid bacteria are limited, or a new cooling step such as ice temperate aging is introduced. This causes problems such as complicated manufacturing.

また,発酵乳の工業的に大量生産する場合において,その製造効率を考えると,pH6.6~pH4.6程度までの発酵前半期においては,原料ミックスの発酵速度を速く(発酵時間を短く)することが望ましい。しかし,発酵速度を速くすると,乳酸等が早期に産生されることとなるため,発酵乳を長期保存したときに,発酵後半期においてpHがより低下し,酸味の程度が強くなるという問題がある。この問題に対して,発酵前半期における発酵速度を発酵乳の大量生産に適した速度に維持しつつ,発酵後半期におけるpHの低下を効率的に抑制することのできる技術は未だ提案されていない。 In addition, in the case of industrial mass production of fermented milk, considering the production efficiency, the fermentation rate of the raw material mix is high (the fermentation time is short) in the first half of fermentation from pH 6.6 to pH 4.6. It is desirable to do. However, if the fermentation rate is increased, lactic acid and the like are produced at an early stage, so that when the fermented milk is stored for a long period of time, there is a problem that the pH is further lowered and the degree of acidity becomes stronger in the latter half of the fermentation. .. To solve this problem, no technique has been proposed that can efficiently suppress the decrease in pH in the latter half of fermentation while maintaining the fermentation rate in the first half of fermentation at a rate suitable for mass production of fermented milk. ..

また,特にギリシャヨーグルトを代表とする濃縮発酵乳では,発酵乳を静置して軽液(ホエイ)と重液(濃縮発酵乳)とに分離する濃縮工程に数時間を要するため,その間にさらに発酵が進むことで,最終的に得られる製品の酸味がより強くなるという課題がある。このような課題の対策として,濃縮工程において,濃縮前の発酵乳の温度を下げることで発酵を抑制することもできるが,軽液と重液の分離効率が極めて低下する。また,その他の対策として,酸生成能力が低い乳酸菌スタータを用いるという方法もあるが,濃縮開始時と濃縮終了直前の濃縮発酵乳のpHの差が大きくなり,最終製品の品質,特に酸度の程度にばらつきが生じ,濃縮発酵乳の工業的な生産には適さないという問題がある。このため,濃縮発酵乳の工業的生産を考えた場合,ブルガリア菌及びサーモフィルス菌などの一定の酸生成能力を持つ乳酸菌スタータを使用し,濃縮工程において発酵乳の温度を40℃前後に維持することが望ましい。しかし,このような条件では濃縮工程において発酵乳の発酵が進行してしまい,やはり最終製品(濃縮発酵乳)の酸味が強くなる。このように,濃縮発酵乳の酸味や発酵臭の抑制は困難であるとされている。 In addition, especially in concentrated fermented milk represented by Greek yogurt, the concentration process of allowing the fermented milk to stand still and separating it into a light liquid (whey) and a heavy liquid (concentrated fermented milk) requires several hours. As the fermentation progresses, there is a problem that the acidity of the final product becomes stronger. As a countermeasure against such a problem, fermentation can be suppressed by lowering the temperature of the fermented milk before concentration in the concentration step, but the separation efficiency of the light liquid and the heavy liquid is extremely lowered. In addition, as another measure, there is a method of using a lactic acid bacterium starter with a low acid production capacity, but the difference in pH between the concentrated fermented milk at the start of concentration and immediately before the end of concentration becomes large, and the quality of the final product, especially the degree of acidity, There is a problem that it is not suitable for industrial production of concentrated fermented milk. Therefore, when considering the industrial production of concentrated fermented milk, a lactic acid bacterium starter having a certain acid-producing ability such as Bulgarian bacteria and Thermophilus bacteria is used, and the temperature of the fermented milk is maintained at around 40 ° C in the concentration process. Is desirable. However, under such conditions, fermentation of fermented milk proceeds in the concentration step, and the acidity of the final product (concentrated fermented milk) becomes stronger. Thus, it is difficult to suppress the acidity and fermented odor of concentrated fermented milk.

そこで,本発明は,基本的に,発酵前半期においては発酵乳の発酵速度を維持しつつ,発酵後半期においてはpHの低下を効果的に抑制することのできる発酵乳の製造方法を提供することを目的とする。さらに,本発明は,例えば濃縮発酵乳を製造するにあたり,ブルガリア菌及びサーモフィルス菌などの一定の酸生成能力を持つ乳酸菌スタータを使用し,濃縮工程において発酵乳の温度を40℃前後に維持する場合であっても,濃縮工程においてpHの低下を抑制し,酸味や発酵臭が抑制された濃縮発酵乳を得ることを目的とする。 Therefore, the present invention basically provides a method for producing fermented milk that can effectively suppress a decrease in pH in the latter half of fermentation while maintaining the fermentation rate of fermented milk in the first half of fermentation. The purpose is. Further, in the present invention, for example, in producing concentrated fermented milk, a lactic acid bacterium starter having a certain acid-producing ability such as Bulgarian bacteria and Thermophilus bacteria is used, and the temperature of the fermented milk is maintained at around 40 ° C. in the concentration step. Even in this case, the purpose is to obtain concentrated fermented milk in which the decrease in pH is suppressed in the concentration step and the acidity and fermented odor are suppressed.

本発明の発明者らは,上記従来発明の問題の解決手段について鋭意検討した結果,発酵乳基材を発酵促進温度域で一次発酵させた後,発酵工程の中で,それよりも高温である53~63℃の中高温域で一定時間保持する熱処理を行い,再び発酵促進温度域で二次発酵させることにより,発酵前半期での発酵速度を維持しつつ,発酵後半期でのpHの低下を効果的に抑制することができるという知見を得た。さらに,このような発酵技術を発展させれば,例えば,濃縮工程におけるpHの低下を抑制し,酸味や発酵臭が抑制された濃縮発酵乳を効率的に製造できることを見出した。そして,本発明者らは,上記知見に基づけば,従来技術の問題を解決できることに想到し,本発明を完成させた。以下,本発明に係る発酵乳の製造方法について具体的に説明する。 As a result of diligent studies on the means for solving the problems of the above-mentioned conventional inventions, the inventors of the present invention first ferment the fermented milk base material in the fermentation promotion temperature range, and then the temperature is higher than that in the fermentation process. By performing heat treatment to maintain for a certain period of time in the medium and high temperature range of 53 to 63 ° C, and then performing secondary fermentation again in the fermentation promotion temperature range, the fermentation rate in the first half of fermentation is maintained and the pH is lowered in the second half of fermentation. It was found that the fermentation process can be effectively suppressed. Furthermore, it has been found that if such a fermentation technique is developed, for example, it is possible to efficiently produce concentrated fermented milk in which the decrease in pH in the concentration step is suppressed and the acidity and fermented odor are suppressed. Then, the present inventors have come up with the idea that the problems of the prior art can be solved based on the above findings, and have completed the present invention. Hereinafter, the method for producing fermented milk according to the present invention will be specifically described.

本発明は,発酵乳の製造方法に関する。本発明の製造方法は,一次発酵工程,熱処理工程,及び二次発酵工程を含む。一次発酵工程は,原料ミックスに乳酸菌スタータが添加された発酵乳基材を,発酵促進温度域で一次発酵させる工程である。熱処理工程は,一次発酵工程後の発酵乳基材を,発酵促進温度域よりも高温である53~63℃の中高温域で一定時間保持する工程である。二次発酵工程は,熱処理工程後の発酵乳基材を,発酵促進温度域で二次発酵させる工程である。なお,発酵乳基材を二次発酵させる温度は,発酵促進温度域内であればよく,発酵乳基材を一次発酵させる温度と異なっていてもよい。 The present invention relates to a method for producing fermented milk. The production method of the present invention includes a primary fermentation step, a heat treatment step, and a secondary fermentation step. The primary fermentation step is a step of primary fermenting a fermented milk base material in which a lactic acid bacterium starter is added to a raw material mix in a fermentation promotion temperature range. The heat treatment step is a step of holding the fermented milk base material after the primary fermentation step in a medium-high temperature range of 53 to 63 ° C., which is higher than the fermentation promotion temperature range, for a certain period of time. The secondary fermentation step is a step of secondary fermentation of the fermented milk base material after the heat treatment step in the fermentation promotion temperature range. The temperature at which the fermented milk base material is secondarily fermented may be within the fermentation promotion temperature range, and may be different from the temperature at which the fermented milk base material is first fermented.

上記工程のように,発酵途中の発酵乳基材を,発酵促進温度以上であって乳酸菌スタータが死滅しない程度の中高温域で一定時間保持することで,発酵前半期における発酵速度を低下させることなく,発酵後半期における発酵速度を緩やかにし,酸の生成を抑制することにすることに成功した。これにより,酸味や発酵臭が抑制された風味の良い発酵乳を効率的に製造することが可能となる。また,発酵乳の品質を長期間一定に保つことが困難であるという課題に対して,本発明によれば,長期保存中における酸度を制御することができる。さらに,酸味や発酵臭を低減することができるため,その他発酵乳に添加した風味物質やアジャンクトスタータ(カード形成には影響しないが風味付加などの役割をもったスタータ)によって付加された風味を維持することができる。 As in the above step, the fermentation rate in the first half of fermentation is reduced by holding the fermented milk base material in the middle of fermentation for a certain period of time in a medium-high temperature range where the fermentation promotion temperature or higher does not kill the lactic acid bacteria starter. Instead, we succeeded in slowing the fermentation rate in the latter half of fermentation and suppressing the production of acid. This makes it possible to efficiently produce a fermented milk having a good flavor with suppressed acidity and fermented odor. Further, with respect to the problem that it is difficult to keep the quality of fermented milk constant for a long period of time, according to the present invention, it is possible to control the acidity during long-term storage. Furthermore, since it is possible to reduce acidity and fermented odor, other flavor substances added to fermented milk and flavors added by ajunct starters (starters that do not affect curd formation but have a role of adding flavor) can be added. Can be maintained.

本発明において,熱処理工程は,一次発酵工程において発酵乳基材のpH(酸性度)が、好ましくは6~4,より好ましくは5.8~4.1,さらに好ましくは5.5~4.2,特に好ましくは5.2~4.3となった段階で開始するのがよい。すなわち,熱処理工程は,発酵乳基材の発酵がある程度進行し,目標pHに到達する直前の期間に実行する。このように,熱処理工程の開始時期を厳密に制御することで,発酵前半期での発酵速度を維持しつつ,発酵後半期でのpHの低下を効果的に抑制することができる。すなわち,発酵乳基材のpHが5.2に達する前に熱処理工程を行うと,発酵乳基材のpHが目標値に到達するのが遅れることとなるため,製造効率が低下する。他方で,発酵乳基材のpHが4.3未満となってから熱処理工程を行うと,発酵乳のpHが低下し過ぎてしまい酸味及び発酵臭を抑制できない。従って,本発明では,発酵乳基材のpHを正確に測定し,好ましくは6~4、より好ましくは5.8~4.1、さらに好ましくは5.5~4.2、特に好ましくはpH5.2~4.3の範囲で熱処理工程を開始するのがよい。 In the present invention, in the heat treatment step, the pH (acidity) of the fermented milk base material in the primary fermentation step is preferably 6 to 4, more preferably 5.8 to 4.1, and even more preferably 5.5 to 4. 2. It is particularly preferable to start at the stage of 5.2 to 4.3. That is, the heat treatment step is executed in the period immediately before the fermentation of the fermented milk base material progresses to some extent and reaches the target pH. By strictly controlling the start time of the heat treatment step in this way, it is possible to effectively suppress the decrease in pH in the latter half of fermentation while maintaining the fermentation rate in the first half of fermentation. That is, if the heat treatment step is performed before the pH of the fermented milk base material reaches 5.2, the pH of the fermented milk base material will be delayed in reaching the target value, and thus the production efficiency will decrease. On the other hand, if the heat treatment step is performed after the pH of the fermented milk base material becomes less than 4.3, the pH of the fermented milk drops too much and the acidity and fermented odor cannot be suppressed. Therefore, in the present invention, the pH of the fermented milk base material is accurately measured, preferably 6 to 4, more preferably 5.8 to 4.1, still more preferably 5.5 to 4.2, and particularly preferably pH 5. It is advisable to start the heat treatment step in the range of .2 to 4.3.

本発明において,熱処理工程において発酵乳基材を中高温域に保持する時間は,2~30分であるであることが好ましい。中高温域における保持時間が2分未満であると熱処理工程の効果を発揮できないが,30分を超えると発酵乳基材中の乳酸菌スタータが死滅するおそれがある。そこで,中高温域における保持時間を2~30分に制御することが好ましい。 In the present invention, the time for holding the fermented milk base material in the medium and high temperature range in the heat treatment step is preferably 2 to 30 minutes. If the holding time in the medium-high temperature range is less than 2 minutes, the effect of the heat treatment step cannot be exhibited, but if it exceeds 30 minutes, the lactic acid bacterium starter in the fermented milk substrate may die. Therefore, it is preferable to control the holding time in the medium and high temperature range to 2 to 30 minutes.

本発明において,発酵促進温度域は30~50℃である。この場合に,一次発酵工程の後,発酵乳基材を冷却せずに,発酵促進温度域にある発酵乳基材を中高温域まで連続的に加温して,この中高温域での熱処理を行うことが好ましい。30~50℃の発酵促進温度域にある発酵乳基材を一度冷却してから53~63℃の中高温域まで加温すると,温度差が大きくなり過ぎてしまい,発酵乳基材中の乳酸菌スタータが多く死滅するか,あるいは活力が著しく低下することが懸念される。そうすると,二次発酵工程において発酵乳基材の発酵が適度に行われなくなるという問題がある。また,熱処理工程の前に冷却工程で時間及びエネルギーを消費すると,生産効率が低下することとなるため,発酵乳の工業的生産に適さない。そこで,上記のとおり,一次発酵工程と熱処理工程は,冷却工程を経ずに,連続的に行うことが好ましい。従来は,発酵工程の途中で発酵乳基材をさらに加温すると,ヨーグルト組織の悪化を招くため,このような加温処理は好ましくないと考えられていたが,本発明のように,適切な加熱条件下(温度・時間)で熱処理を実施することで,最終的に得られる発酵乳の風味などに問題が生じることはなかった。 In the present invention, the fermentation promotion temperature range is 30 to 50 ° C. In this case, after the primary fermentation step, the fermented milk base material in the fermentation promotion temperature range is continuously heated to the medium-high temperature range without cooling the fermented milk base material, and the heat treatment is performed in this medium-high temperature range. It is preferable to do. If the fermented milk base material in the fermentation promotion temperature range of 30 to 50 ° C is once cooled and then heated to the medium and high temperature range of 53 to 63 ° C, the temperature difference becomes too large, and lactic acid bacteria in the fermented milk base material. There is concern that many starters will die or that their vitality will be significantly reduced. Then, there is a problem that the fermentation of the fermented milk base material is not appropriately performed in the secondary fermentation step. In addition, if time and energy are consumed in the cooling process before the heat treatment process, the production efficiency will decrease, which is not suitable for industrial production of fermented milk. Therefore, as described above, it is preferable that the primary fermentation step and the heat treatment step are continuously performed without going through the cooling step. Conventionally, it has been considered that such a heating treatment is not preferable because further heating the fermented milk base material in the middle of the fermentation process causes deterioration of the yogurt structure. However, as in the present invention, it is appropriate. By performing the heat treatment under heating conditions (temperature and time), there was no problem with the flavor of the fermented milk finally obtained.

本発明は,発酵乳基材のpHが4.6から4.4になるまでの所要時間が,1.9時間以上であることが好ましい。特に,この所要時間は4時間以上であることが好ましい。一例として,二次発酵工程においては,発酵乳基材を43℃にて静置すればよい。熱処理工程を経ずに発酵乳基材を発酵させた場合,pHが4.6から4.4になるまでの所要時間は一般的に1時間程度である。これに対して,本発明によれば,熱処理工程を行うことで,この所要時間を2倍以上とすることができる。従って,二次発酵工程において,発酵乳基材を40℃前後(±3℃程度)にて静置して,軽液(ホエイ)と重液(濃縮発酵乳)に分離する濃縮工程を行った場合であっても,得られる濃縮発酵乳の酸味及び発酵臭を抑制することができる。このため,本発明によれば,ギリシャヨーグルトを代表とした濃縮発酵乳を効率的に製造することができる。 In the present invention, it is preferable that the time required for the pH of the fermented milk base material to change from 4.6 to 4.4 is 1.9 hours or more. In particular, this required time is preferably 4 hours or more. As an example, in the secondary fermentation step, the fermented milk base material may be allowed to stand at 43 ° C. When the fermented milk base material is fermented without going through the heat treatment step, the time required for the pH to change from 4.6 to 4.4 is generally about 1 hour. On the other hand, according to the present invention, the required time can be doubled or more by performing the heat treatment step. Therefore, in the secondary fermentation step, the fermented milk base material was allowed to stand at around 40 ° C (about ± 3 ° C), and a concentration step was performed to separate it into a light liquid (whey) and a heavy liquid (concentrated fermented milk). Even in this case, the acidity and fermented odor of the obtained concentrated fermented milk can be suppressed. Therefore, according to the present invention, concentrated fermented milk typified by Greek yogurt can be efficiently produced.

本発明において,一次発酵工程の開始時から発酵乳基材のpHが4.6になるまでの所要時間が,30時間以下であることが好ましく,8時間以下であることがより好ましく,4時間以下であることが特に好ましい。なお,一次発酵工程の開始時とは,原料ミックスに乳酸菌スタータの接種を完了した時点である。このように,一次発酵工程の開始時(乳酸菌スタータ接種完了時)からpH4.6に達するまでの時間を8時間以下とすることで,発酵乳の製造効率が低下するのを回避できる。また,熱処理工程を経ずに発酵乳基材を発酵させた場合,発酵工程の開始からpH4.6に到達するまでの所要時間は,一般的に4時間程度である。そこで,本発明においても,この所要時間を4時間以下とすることで,熱処理工程を行った場合であっても,一次発酵工程(発酵前半期)における発酵速度を,熱処理工程を行わない場合と変わらない速度に維持できる。 In the present invention, the time required from the start of the primary fermentation step to the pH of the fermented milk base material reaching 4.6 is preferably 30 hours or less, more preferably 8 hours or less, and more preferably 4 hours. The following is particularly preferable. The start of the primary fermentation process is the time when the inoculation of the lactic acid bacterium starter into the raw material mix is completed. As described above, by setting the time from the start of the primary fermentation step (at the completion of inoculation of the lactic acid bacterium starter) to reaching pH 4.6 to 8 hours or less, it is possible to avoid a decrease in the production efficiency of fermented milk. When the fermented milk base material is fermented without going through the heat treatment step, the time required from the start of the fermentation step to reaching pH 4.6 is generally about 4 hours. Therefore, also in the present invention, by setting the required time to 4 hours or less, even if the heat treatment step is performed, the fermentation rate in the primary fermentation step (first half of fermentation) is set to the case where the heat treatment step is not performed. It can be maintained at the same speed.

本発明において,乳酸菌スタータは,ブルガリア菌及びサーモフィルス菌を含むことが好ましい。ブルガリア菌及びサーモフィルス菌は一定の酸生成能力を有するものであるが,本発明によれば,このような乳酸菌スタータを使用した場合でも,発酵後半期における酸生成を抑制し,得られる発酵乳の酸味及び発酵臭を抑制することができる。 In the present invention, the lactic acid bacterium starter preferably contains Bulgarian bacteria and Thermophilus bacteria. Bulgarian bacteria and Thermophilus bacteria have a certain acid-producing ability, but according to the present invention, even when such a lactic acid bacterium starter is used, acid production is suppressed in the latter half of fermentation, and the obtained fermented milk is obtained. The acidity and fermented odor of lactic acid can be suppressed.

本発明において,発酵乳基材のpHが4.6に達した時点で熱処理工程を開始し,その後10℃まで冷却して二次発酵工程を行った場合において,一次発酵工程の開始時から7日経過後の発酵乳基材のpHが,4.2以上であることが好ましい。また,この場合において,一次発酵工程の開始時から35日経過後の発酵乳基材における総乳酸菌数が,1.0×10cfu/g以上であることが好ましい。このように,本発明によれば,発酵乳を長期間保存した後であってもpH4.2以上を維持できるため,酸味が抑制されているといえる。また,35日経過後であっても,日本の乳等省令で定められた総乳酸菌数(1.0×10cfu/g以上)を維持できる。 In the present invention, when the heat treatment step is started when the pH of the fermented milk base material reaches 4.6 and then cooled to 10 ° C. and the secondary fermentation step is carried out, 7 from the start of the primary fermentation step. The pH of the fermented milk base material after the lapse of days is preferably 4.2 or higher. Further, in this case, it is preferable that the total number of lactic acid bacteria in the fermented milk base material 35 days after the start of the primary fermentation step is 1.0 × 107 cfu / g or more. As described above, according to the present invention, it can be said that the acidity is suppressed because the pH can be maintained at 4.2 or higher even after the fermented milk is stored for a long period of time. In addition, the total number of lactic acid bacteria (1.0 × 107 cfu / g or more) specified by the Ordinance of the Ministry of Milk, etc. of Japan can be maintained even after 35 days have passed.

本発明の製造方法は,さらに,原料ミックスを加熱殺菌する加熱殺菌工程と,加熱殺菌工程後の原料ミックスを冷却する一次冷却工程と,一次冷却工程中又は一次冷却工程後の前記原料ミックスに乳酸菌スタータを添加して発酵乳基材を得るスタータ添加工程と,スタータ添加工程後の発酵乳基材を発酵促進温度域まで加温する一次加温工程と,一次発酵工程後の発酵乳基材を中高温域まで加温する二次加温工程と,熱処理工程後の発酵乳基材を発酵促進温度域まで冷却する二次冷却工程と,をさらに含むことが好ましい。 The production method of the present invention further comprises a heat sterilization step of heating and sterilizing the raw material mix, a primary cooling step of cooling the raw material mix after the heat sterilization step, and lactic acid bacteria in the raw material mix during or after the primary cooling step. The starter addition step of adding a starter to obtain a fermented milk base material, the primary heating step of heating the fermented milk base material after the starter addition step to the fermentation promotion temperature range, and the fermented milk base material after the primary fermentation step It is preferable to further include a secondary heating step of heating to a medium-high temperature range and a secondary cooling step of cooling the fermented milk base material after the heat treatment step to a fermentation promotion temperature range.

本発明によれば,発酵前半期において発酵乳の発酵速度を維持しつつ,発酵後半期においてはpHの低下を効果的に抑制することができる。さらに,本発明によれば,濃縮発酵乳を製造するにあたり,ブルガリア菌及びサーモフィルス菌などの一定の酸生成能力を持つ乳酸菌スタータを使用し,濃縮工程において発酵乳の温度を40℃前後に維持する場合であっても,濃縮工程においてpHの低下を抑制し,酸味や発酵臭が抑制された濃縮発酵乳を得ることができる。 According to the present invention, it is possible to effectively suppress the decrease in pH in the latter half of fermentation while maintaining the fermentation rate of fermented milk in the first half of fermentation. Further, according to the present invention, in producing concentrated fermented milk, a lactic acid bacterium starter having a certain acid-producing ability such as Bulgarian bacteria and Thermophilus bacteria is used, and the temperature of the fermented milk is maintained at around 40 ° C. in the concentration step. Even in this case, it is possible to obtain concentrated fermented milk in which the decrease in pH is suppressed in the concentration step and the acidity and fermented odor are suppressed.

図1は,本発明の一実施形態に係る製造方法の製造工程を示したフロー図である。FIG. 1 is a flow chart showing a manufacturing process of a manufacturing method according to an embodiment of the present invention. 図2は,本発明による熱処理を行った場合における発酵乳基材のpHの推移(1)と,熱処理を行わない場合の発酵乳基材のpHの推移(2)を,模式的に示したグラフである。FIG. 2 schematically shows the transition of the pH of the fermented milk base material (1) when the heat treatment according to the present invention was performed and the transition (2) of the pH of the fermented milk base material when the heat treatment was not performed. It is a graph.

以下,図面を用いて本発明を実施するための形態について説明する。本発明は,以下に説明する形態に限定されるものではなく,以下の形態から当業者が自明な範囲で適宜変更したものも含む。 Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. The present invention is not limited to the form described below, and includes a form appropriately modified by a person skilled in the art from the following form to the extent obvious to those skilled in the art.

本願明細書において,「原料ミックス」とは,生乳,全脂乳,脱脂乳,ホエイなどの乳成分を含む液体であり,スタータ添加工程前の状態のものを意味する。ここで,生乳とは,例えば,牛乳などの獣乳をいう。原料ミックスには,生乳,全脂乳,脱脂乳,ホエイなどの乳成分の他に,その加工品(例えば,全脂粉乳,全脂濃縮乳,脱脂粉乳,脱脂濃縮乳,練乳,ホエイ粉,バターミルク,バター,クリーム,チーズ,ホエイタンパク質濃縮物(WPC),ホエイタンパク質単離物(WPI),α-ラクトアルブミン(α-La),β-ラクトグロブリン(β-Lg)など)を含むことができる。また,「発酵乳基材(ヨーグルトベース)」とは,原料ミックスに乳酸菌スタータを添加した後の状態のものを意味する。また,「発酵乳」とは,発酵乳基材を発酵させることにより得られる,発酵工程終了後の状態の製造結果物を意味する。また,本願明細書において,「A~B」とは,「A以上B以下」であることを意味する。 In the specification of the present application, the “raw material mix” means a liquid containing milk components such as raw milk, whole fat milk, skim milk, and whey, and is in a state before the starter addition step. Here, raw milk means, for example, animal milk such as milk. In addition to milk components such as raw milk, full-fat milk, skim milk, and whey, the raw material mix includes processed products (for example, full-fat milk powder, full-fat concentrated milk, skim milk powder, skim-fat concentrated milk, condensed milk, whey powder, etc. Contains butter milk, butter, cream, cheese, whey protein concentrate (WPC), whey protein isolate (WPI), α-lactoalbumin (α-La), β-lactoglobulin (β-Lg), etc.) Can be done. The "fermented milk base material (yogurt base)" means the state after adding the lactic acid bacterium starter to the raw material mix. Further, "fermented milk" means a production product in a state after the completion of the fermentation process, which is obtained by fermenting the fermented milk base material. Further, in the specification of the present application, "A to B" means "A or more and B or less".

本発明は,発酵乳の製造方法に関する。発酵乳の例は,ヨーグルトである。発酵乳は,セットタイプヨーグルトやソフトタイプヨーグルトであってもよいし,ドリンクタイプタイプヨーグルトであってもよい。また,本発明によって製造された発酵乳を,フローズンヨーグルトの材料として用いることも可能である。また,本発明によって製造された発酵乳を,チーズの材料として用いることも可能である。本発明において,発酵乳とは,乳等省令で定義される「発酵乳」,「乳製品乳酸菌飲料」,「乳酸菌飲料」などのいずれであってもよい。 The present invention relates to a method for producing fermented milk. An example of fermented milk is yogurt. The fermented milk may be a set type yogurt, a soft type yogurt, or a drink type yogurt. It is also possible to use the fermented milk produced by the present invention as a material for frozen yogurt. It is also possible to use the fermented milk produced by the present invention as a material for cheese. In the present invention, the fermented milk may be any of "fermented milk", "dairy product lactic acid bacteria beverage", "lactic acid bacteria beverage" and the like defined by the Ordinance of the Ministry of Milk and the like.

図1は,本発明の一実施形態に係る製造方法の各工程を示したフロー図である。図1に示されるように,本発明に係る発酵乳の製造方法は,原料ミックス調製工程(ステップS1),加熱殺菌工程(ステップS2),一次冷却工程(ステップS3),スタータ添加工程(ステップS4),一次加温工程(ステップS5),一次発酵工程(ステップS6),二次発酵工程(ステップS7),熱処理工程(ステップS8),二次冷却工程(ステップS9),二次発酵工程(ステップS10),及び三次冷却工程(ステップS11)を含むことが好ましい。 FIG. 1 is a flow chart showing each step of the manufacturing method according to the embodiment of the present invention. As shown in FIG. 1, the method for producing fermented milk according to the present invention includes a raw material mix preparation step (step S1), a heat sterilization step (step S2), a primary cooling step (step S3), and a starter addition step (step S4). ), Primary heating step (step S5), primary fermentation step (step S6), secondary fermentation step (step S7), heat treatment step (step S8), secondary cooling step (step S9), secondary fermentation step (step). It is preferable to include S10) and a tertiary cooling step (step S11).

図1に示されるように,発酵乳の製造にあたり,最初に,原料ミックス調製工程(ステップS1)が行われる。原料ミックス調製工程は,発酵乳の材料となる原料ミックスを調製する工程である。原料ミックスは,ヨーグルトミックスとも呼ばれる。本発明において,原料ミックスには,公知のものを用いることができる。例えば,原料ミックスは,生乳のみからなるもの(生乳100%)であってもよい。また,原料ミックスは,生乳,全脂乳,脱脂乳,ホエイなどの乳成分の他に、その加工品(例えば,全脂粉乳,全脂濃縮乳,脱脂粉乳,脱脂濃縮乳,練乳,ホエイ粉,バターミルク,バター,クリーム,チーズ,ホエイタンパク質濃縮物(WPC),ホエイタンパク質単離物(WPI),α-ラクトアルブミン(α-La),β-ラクトグロブリン(β-Lg)など)を混合して調製したものであってもよい。また,原料ミックスには,乳成分の他にも,豆乳,砂糖,糖類,甘味料,香料,果汁,果肉,ビタミン,ミネラル,油脂,セラミド,コラーゲン,ミルクリン脂質,ポリフェノールなどの食品,食品成分および食品添加物などを含むことができる。また,原料ミックスには,必要に応じて,ペクチン,大豆多糖類,CMC(カルボキシメチルセルロース),寒天,ゼラチン,カラギナン,ガム類などの安定剤,増粘剤,ゲル化剤などを含むことができる。原料ミックス調製工程では,原料ミックスを均質化する均質化工程により,原料ミックスに含まれる脂肪球などを微硫化(粉砕)することが好ましい。この均質化工程により,発酵乳の製造過程や製造後において,原料ミックス,発酵乳基材,発酵乳の脂肪分が分離することや浮上することを抑制や防止できる。 As shown in FIG. 1, in the production of fermented milk, a raw material mix preparation step (step S1) is first performed. The raw material mix preparation step is a step of preparing a raw material mix that is a material for fermented milk. The raw material mix is also called a yogurt mix. In the present invention, known raw material mixes can be used. For example, the raw material mix may be composed only of raw milk (100% raw milk). In addition to milk components such as raw milk, full-fat milk, skim milk, and whey, the raw material mix includes processed products (for example, full-fat milk powder, full-fat concentrated milk, skim milk powder, skim-fat concentrated milk, condensed milk, and whey powder. , Butter milk, butter, cream, cheese, whey protein concentrate (WPC), whey protein isolate (WPI), α-lactoalbumin (α-La), β-lactoglobulin (β-Lg), etc.) It may be prepared by In addition to milk ingredients, the raw material mix includes soy milk, sugar, sugars, sweeteners, flavors, fruit juices, fruit meat, vitamins, minerals, fats and oils, ceramides, collagen, milk phospholipids, polyphenols, and other foods and food ingredients. It can contain food additives and the like. In addition, the raw material mix can contain pectin, soybean polysaccharide, CMC (carboxymethyl cellulose), agar, gelatin, carrageenan, stabilizers such as gums, thickeners, gelling agents and the like, if necessary. .. In the raw material mix preparation step, it is preferable to slightly sulfurize (crush) fat globules and the like contained in the raw material mix by a homogenization step of homogenizing the raw material mix. By this homogenization step, it is possible to suppress or prevent the separation and floating of the raw material mix, the fermented milk base material, and the fat content of the fermented milk during and after the production of the fermented milk.

加熱殺菌工程(ステップS2)は,原料ミックス調製工程後に行われる。殺菌工程は,原料ミックスを加熱して殺菌する工程である。例えば,加熱殺菌工程では,原料ミックスの雑菌を殺菌できる程度に,加熱温度及び加熱時間を調整して加熱処理すればよい。本発明において,加熱殺菌工程には,公知の方法を用いることができる。例えば,加熱殺菌工程では,プレート式熱交換器,チューブ式熱交換器,スチームインジェクション式加熱装置,スチームインフュージョン式加熱装置,通電式加熱装置などによって加熱処理を行えばよく,ジャケット付のタンクによって加熱処理を行ってもよい。そして,加熱殺菌工程では,ヨーグルトがプレーンタイプやハードタイプやソフトタイプの場合などにおいて,高温短時間殺菌処理(HTST)などの加熱処理を行えばよく,ヨーグルトがドリンクタイプの場合などにおいて,超高温殺菌処理(UHT)などの加熱処理を行ってもよい。さらに,例えば,加熱殺菌工程では,高温短時間殺菌処理(HTST)は,原料ミックスを80℃~100℃に,3分~15分間程度で加熱する処理であればよく,超高温殺菌処理(UHT)は,110℃~150℃に,1秒~30秒間程度で加熱する処理であればよい。 The heat sterilization step (step S2) is performed after the raw material mix preparation step. The sterilization process is a process of heating and sterilizing the raw material mix. For example, in the heat sterilization step, the heating temperature and the heating time may be adjusted to the extent that various germs in the raw material mix can be sterilized. In the present invention, a known method can be used for the heat sterilization step. For example, in the heat sterilization step, heat treatment may be performed by a plate type heat exchanger, a tube type heat exchanger, a steam injection type heating device, a steam infusion type heating device, an energization type heating device, etc., and a tank with a jacket may be used. Heat treatment may be performed. Then, in the heat sterilization step, when the yogurt is a plain type, a hard type, a soft type, etc., heat treatment such as high temperature short time sterilization treatment (HTST) may be performed, and when the yogurt is a drink type, etc., ultra-high temperature may be performed. Heat treatment such as sterilization treatment (UHT) may be performed. Further, for example, in the heat sterilization step, the high-temperature short-time sterilization treatment (HTST) may be a treatment in which the raw material mix is heated to 80 ° C. to 100 ° C. for about 3 to 15 minutes, and is an ultra-high temperature sterilization treatment (UHT). ) May be a process of heating at 110 ° C to 150 ° C for about 1 to 30 seconds.

一次冷却工程(ステップS3)は,加熱殺菌工程後に行われる。一次冷却工程は,加熱殺菌処理された原料ミックスを,所定温度に冷却などする工程である。一次冷却工程では,原料ミックスを発酵促進温度域(例えば,30℃~50℃)よりも低温になるまで冷却する。本発明において,一次冷却工程には,公知の方法を用いることができる。例えば,一次冷却工程では,プレート式熱交換器,チューブ式熱交換器,真空(減圧)蒸発冷却器によって冷却処理を行えばよく,ジャケット付のタンクによって冷却処理を行ってもよい。なお,具体的に,一次冷却工程では,原料ミックスが15℃以下まで冷却されていることが好ましい。そして,一次冷却工程では,原料ミックスが1℃~15℃に冷却されていることが好ましく,3℃~10℃に冷却されていることがより好ましく,5℃~8℃に冷却されていることがさらに好ましい。 The primary cooling step (step S3) is performed after the heat sterilization step. The primary cooling step is a step of cooling the heat-sterilized raw material mix to a predetermined temperature. In the primary cooling step, the raw material mix is cooled to a temperature lower than the fermentation promotion temperature range (for example, 30 ° C. to 50 ° C.). In the present invention, a known method can be used for the primary cooling step. For example, in the primary cooling step, the cooling process may be performed by a plate type heat exchanger, a tube type heat exchanger, or a vacuum (decompression) evaporation cooler, or may be performed by a tank with a jacket. Specifically, in the primary cooling step, it is preferable that the raw material mix is cooled to 15 ° C. or lower. In the primary cooling step, the raw material mix is preferably cooled to 1 ° C to 15 ° C, more preferably 3 ° C to 10 ° C, and cooled to 5 ° C to 8 ° C. Is more preferable.

また,一次冷却工程では,加熱殺菌工程で温度が上昇した100℃程度の原料ミックスを低温(15℃以下)まで急速に冷却することが好ましい。そして,例えば,一次冷却工程では,殺菌工程が加熱処理の場合において,その殺菌工程で温度が上昇した100℃程度の原料ミックスを15℃まで冷却する時間は,10分間以内であることが好ましく,5分間以内であることがより好ましく,1分間以内であることがさらに好ましく,30秒間以内であることが特に好ましい。この冷却工程により,原料ミックスにおいて,タンパク質が変性することや糖質が褐変化することを抑制や防止できる。 Further, in the primary cooling step, it is preferable to rapidly cool the raw material mix having a temperature of about 100 ° C., whose temperature has risen in the heat sterilization step, to a low temperature (15 ° C. or lower). Then, for example, in the primary cooling step, when the sterilization step is a heat treatment, the time for cooling the raw material mix at about 100 ° C., whose temperature has risen in the sterilization step, to 15 ° C. is preferably within 10 minutes. It is more preferably within 5 minutes, further preferably within 1 minute, and particularly preferably within 30 seconds. By this cooling step, it is possible to suppress or prevent the denaturation of proteins and the browning of sugars in the raw material mix.

スタータ添加工程(ステップS4)は,冷却工程後又は冷却工程中に行われる。スタータ添加工程は,原料ミックスに乳酸菌スタータを添加(混合)して,発酵乳基材を得る工程である。すなわち,加熱殺菌工程後に,原料ミックスが所定温度まで低下した後に,乳酸菌スタータを添加してもよいし,加熱殺菌工程後の原料ミックスが所定温度まで低下している最中に,乳酸菌スタータを添加してもよい。本発明において,スタータ添加工程には,公知の方法を用いることができる。ただし,本発明において,乳酸菌スタータには,少なくとも,ブルガリア菌とサーモフィルス菌が含まれることが好ましい。すなわち,「ブルガリア菌」とは,ラクトバチルス・ブルガリカス(L. bulgaricus)であり,「サーモフィルス菌」とは,ストレプトコッカス・サーモフィルス(S.thermophilus)である。また,本発明において,スタータ添加工程では,ブルガリア菌とサーモフィルス菌の他に,公知の乳酸菌を添加(混合)してもよい。例えば,スタータ添加工程では,ガセリ菌(ラクトバチルス・ガッセリ(L. gasseri)),ラクティス菌(ラクトコッカス・ラクティス(L. lactis)),クレモリス菌(ラクトコッカス・クレモリス(L. cremoris)),ビフィズス菌(ビフィドバクテリウム(Bifidobacterium)など)を添加(混合)してもよい。なお,乳酸菌スタータは,乳酸菌として,ブルガリア菌とサーモフィルス菌のみからなるものが特に好ましい。一方,乳酸菌スタータの添加量は,公知の発酵乳の製造方法において採用されている数量であればよく,例えば,発酵乳基材の0.1~5重量%であることが好ましく,0.5~4重量%であることがより好ましく,1~3重量%であることがさらに好ましい。 The starter addition step (step S4) is performed after the cooling step or during the cooling step. The starter addition step is a step of adding (mixing) a lactic acid bacterium starter to a raw material mix to obtain a fermented milk base material. That is, after the heat sterilization step, the lactic acid bacterium starter may be added after the raw material mix has dropped to a predetermined temperature, or the lactic acid bacterium starter may be added while the raw material mix after the heat sterilization step has dropped to a predetermined temperature. You may. In the present invention, a known method can be used for the starter addition step. However, in the present invention, it is preferable that the lactic acid bacterium starter contains at least Bulgarian bacteria and Thermophilus bacteria. That is, "Bulgarian bacterium" is Lactobacillus bulgaricus (L. bulgaricus), and "Thermus thermophilus" is Streptococcus thermophilus (S. thermophilus). Further, in the present invention, in the starter addition step, known lactic acid bacteria may be added (mixed) in addition to Bulgarian bacteria and Thermophilus bacteria. For example, in the starter addition step, Lactobacillus gasseri (L. gasseri), Lactococcus lactis (L. lactis), Cremoris (L. cremoris), Bifidobacterium. Bacteria (such as Bifidobacterium) may be added (mixed). The lactic acid bacterium starter is particularly preferably composed of only Bulgarian bacteria and Thermophilus bacteria as the lactic acid bacteria. On the other hand, the amount of the lactic acid bacterium starter added may be any amount as long as it is adopted in a known method for producing fermented milk, and is preferably 0.1 to 5% by weight, for example, 0.5% by weight of the fermented milk base material. It is more preferably to 4% by weight, and even more preferably 1 to 3% by weight.

また,スタータ添加工程では,乳酸菌スタータに含まれるブルガリア菌とサーモフィルス菌の菌数(生菌数)は,公知の発酵乳の製造方法において採用されている数値であればよい。そして,例えば,乳酸菌スタータに含まれるブルガリア菌の菌数とサーモフィルス菌の菌数の比率では,1:4~1:5が一般的である。なお,具体的に,スタータ添加工程では,乳酸菌スタータに含まれるサーモフィルス菌の菌数を1(基準)としたときのブルガリア菌の菌数の比率(ブルガリア菌の菌数/サーモフィルス菌の菌数)は,0.01~0.8であればよく,0.05~0.7であることが好ましく,0.1~0.5であることがより好ましく,0.2~0.4であることがさらに好ましい。一方,スタータ添加工程では,乳酸菌スタータに含まれるブルガリア菌とサーモフィルス菌の菌数(生菌数)は,予め,サーモフィルス菌の菌数よりもブルガリア菌の菌数を多く含ませることもできる。例えば,乳酸菌スタータに含まれるサーモフィルス菌の菌数に対するブルガリア菌の菌数の比率は,1.0~5.0,又は1.5~4.0などであってもよい。なお,乳酸菌の菌数は,公知の方法に従って測定すればよい。 Further, in the starter addition step, the number of Bulgarian bacteria and Thermophilus bacteria contained in the lactic acid bacterium starter (live number) may be any numerical value adopted in the known method for producing fermented milk. And, for example, the ratio of the number of Bulgarian bacteria and the number of Thermophilus bacteria contained in the lactic acid bacterium starter is generally 1: 4 to 1: 5. Specifically, in the starter addition step, the ratio of the number of Bulgarian bacteria when the number of Thermophilus bacteria contained in the lactic acid bacteria starter is 1 (reference) (the number of Bulgarian bacteria / the number of Thermophilus bacteria). The number) may be 0.01 to 0.8, preferably 0.05 to 0.7, more preferably 0.1 to 0.5, and 0.2 to 0.4. Is more preferable. On the other hand, in the starter addition step, the number of Bulgarian bacteria and Thermophilus bacteria contained in the lactic acid bacterium starter can be increased in advance to the number of Bulgarian bacteria rather than the number of Thermophilus bacteria. .. For example, the ratio of the number of Bulgarian bacteria to the number of Thermophilus bacteria contained in the lactic acid bacteria starter may be 1.0 to 5.0, 1.5 to 4.0, or the like. The number of lactic acid bacteria may be measured according to a known method.

一次加温工程(ステップS5)は,スタータ添加工程後に行われる。一次加温工程は,乳酸菌スタータを添加できる程度(1℃~15℃)まで冷却されていた発酵乳基材を,発酵促進温度域(例えば,30℃~50℃)まで加温する工程である。ここで,「発酵促進温度域」とは,微生物(乳酸菌など)が活性化して,発酵乳基材の発酵が進行や促進される温度を意味する。本発明において,一次加温工程には,公知の方法を用いることができる。例えば,一次加温工程では,プレート式熱交換器,チューブ式熱交換器などによって加熱処理を行えばよく,ジャケット付のタンクによって加熱処理を行ってもよい。そして,例えば,乳酸菌の発酵促進温度域では,30℃~50℃が一般的である。なお,具体的に,加温工程では,発酵乳基材が30℃以上まで加温されていることが好ましい。さらに,一次加温工程では,発酵乳基材が30℃~50℃に加温されていることが好ましく,33℃~47℃に加温されていることがより好ましく,35℃~44℃に加温されていることがさらに好ましい。 The primary heating step (step S5) is performed after the starter addition step. The primary heating step is a step of heating the fermented milk base material, which has been cooled to the extent that a lactic acid bacterium starter can be added (1 ° C to 15 ° C), to a fermentation promotion temperature range (for example, 30 ° C to 50 ° C). .. Here, the "fermentation promotion temperature range" means a temperature at which microorganisms (lactic acid bacteria, etc.) are activated to promote or promote fermentation of the fermented milk base material. In the present invention, a known method can be used for the primary heating step. For example, in the primary heating step, the heat treatment may be performed by a plate type heat exchanger, a tube type heat exchanger, or the like, or may be performed by a tank with a jacket. And, for example, in the fermentation promotion temperature range of lactic acid bacteria, 30 ° C. to 50 ° C. is common. Specifically, in the heating step, it is preferable that the fermented milk base material is heated to 30 ° C. or higher. Further, in the primary heating step, the fermented milk base material is preferably heated to 30 ° C to 50 ° C, more preferably 33 ° C to 47 ° C, and 35 ° C to 44 ° C. It is more preferable that it is heated.

また,一次加温工程では,一次冷却工程で温度が低下した発酵乳基材を発酵促進温度域まで所定時間で(比較的に短時間で)加温することが好ましい。例えば,一次加温工程では,低温保持工程で温度が低下した10℃程度の発酵乳基材を発酵促進温度域まで加温する時間は,1時間以内であることが好ましく,30分間以内であることが好ましく,10分間以内であることがさらに好ましく,1分間以内であることが特に好ましい。なお,一次加温工程では,温度が低下している発酵乳基材を,そのまま30℃~50℃程度の室温に設定された発酵室に移動させて,発酵室内で徐々に昇温させながら加温処理を行うこともできる。 Further, in the primary heating step, it is preferable to heat the fermented milk base material whose temperature has dropped in the primary cooling step to the fermentation promotion temperature range in a predetermined time (relatively short time). For example, in the primary heating step, the time for heating the fermented milk base material having a temperature lowered in the low temperature holding step to about 10 ° C. to the fermentation promotion temperature range is preferably within 1 hour, preferably within 30 minutes. It is preferably within 10 minutes, more preferably within 1 minute, and particularly preferably within 1 minute. In the primary heating step, the fermented milk base material whose temperature has dropped is moved as it is to a fermentation chamber set to a room temperature of about 30 ° C to 50 ° C, and heated while gradually raising the temperature in the fermentation chamber. It is also possible to perform thermal treatment.

一次発酵工程(ステップS6)は,一次加温工程後に行われる。一次発酵工程は,発酵促進温度域に加温された発酵乳基材を,この発酵促進温度域に保持しながら一次発酵させる工程である。なお,発酵乳基材は,一次発酵工程のみによっては十分には発酵せず,この一次発酵工程に加えて後に説明する二次発酵工程を行うことにより適度な発酵が終了する。本発明において,一次発酵工程には,公知の方法を用いることができる。例えば,一次発酵工程では,発酵室などによって発酵処理を行えばよく,ジャケット付のタンクによって発酵処理を行ってもよい。さらに,例えば,一次発酵工程では,発酵室内の温度(発酵温度)を30℃~50℃に維持し,その発酵室内で発酵乳基材を発酵する処理であればよく,ジャケット付のタンク内の温度(発酵温度)を30℃~50℃に維持し,そのタンク内で発酵乳基材を発酵する処理であってもよい。ここで,一次発酵工程では,発酵乳基材を発酵させる条件を,原料ミックスや乳酸菌の種類や数量,発酵乳の風味や食感などを考慮して,発酵温度や発酵時間などを適宜調整すればよい。なお,具体的に,一次発酵工程では,発酵乳基材が30℃以上で保持されていることが好ましい。さらに,一次発酵工程では,発酵乳基材が30℃~50℃に保持されていることが好ましく,33℃~47℃で保持されていることがより好ましく,35℃~44℃で保持されていることがさらに好ましい。また,具体的に,一次発酵工程では,発酵乳基材が発酵促進温度域の状態に,1時間以上で保持されていることが好ましい。そして,発酵工程では,発酵乳基材を保持する期間(発酵時間)は,1時間~10時間であることが好ましく,1.5時間~6時間であることがより好ましく,2時間~4時間であることがさらに好ましい。 The primary fermentation step (step S6) is performed after the primary heating step. The primary fermentation step is a step of primary fermentation while maintaining the fermented milk base material heated in the fermentation promotion temperature range in this fermentation promotion temperature range. The fermented milk base material is not sufficiently fermented only by the primary fermentation step, and appropriate fermentation is completed by performing the secondary fermentation step described later in addition to this primary fermentation step. In the present invention, a known method can be used for the primary fermentation step. For example, in the primary fermentation step, the fermentation process may be performed in a fermentation chamber or the like, or the fermentation process may be performed in a tank with a jacket. Further, for example, in the primary fermentation step, the temperature in the fermentation chamber (fermentation temperature) may be maintained at 30 ° C to 50 ° C, and the fermented milk base material may be fermented in the fermentation chamber. The process may be a process in which the temperature (fermentation temperature) is maintained at 30 ° C. to 50 ° C. and the fermented milk base material is fermented in the tank. Here, in the primary fermentation step, the conditions for fermenting the fermented milk base material should be adjusted appropriately in consideration of the raw material mix, the type and quantity of lactic acid bacteria, the flavor and texture of the fermented milk, and the like. Just do it. Specifically, in the primary fermentation step, it is preferable that the fermented milk base material is held at 30 ° C. or higher. Further, in the primary fermentation step, the fermented milk base material is preferably kept at 30 ° C to 50 ° C, more preferably held at 33 ° C to 47 ° C, and held at 35 ° C to 44 ° C. It is more preferable to have. Specifically, in the primary fermentation step, it is preferable that the fermented milk base material is kept in the state of the fermentation promotion temperature range for 1 hour or more. In the fermentation step, the period for retaining the fermented milk base material (fermentation time) is preferably 1 hour to 10 hours, more preferably 1.5 hours to 6 hours, and 2 hours to 4 hours. Is more preferable.

また,一次発酵工程は,発酵乳基材のpHが所定値まで低下した段階で終了し,後の二次加温工程及び熱処理工程に移行する。一次発酵工程から二次加温工程及び熱処理工程へ移行する基準となるpHは,5.2~4.3であることが好ましく,5.1~4.5であることがより好ましく,5.0~4.6であることが特に好ましい。一次発酵工程においては,発酵乳基材のpHを測定しながら発酵を進行させ,所定のpHに達した時点で一次発酵を終了させることとしてもよい。発酵乳基材を発酵させて得られる発酵乳の酸味を抑制しつつ爽やかな風味を出すためには,発酵乳のpHは4.2以上であること,特にpHが4.6~4.2の範囲であることが好ましいといえる。本発明では,最終的に目的とする発酵乳のpHの範囲(pH4.6~4.2)の直前で,一次発酵工程を終了させて,二次加温工程及び熱処理工程へ移行する。これにより,発酵乳のpHを目的とする範囲(pH4.6~4.2)に長時間留まらせることが可能となる。その結果,酸味を抑制した風味豊かな発酵乳を長期保存することができ,さらには酸味の発生を抑制しつつ発酵乳を濃縮することが可能となる。 In addition, the primary fermentation step ends when the pH of the fermented milk base material drops to a predetermined value, and the process proceeds to the subsequent secondary heating step and heat treatment step. The reference pH for shifting from the primary fermentation step to the secondary heating step and the heat treatment step is preferably 5.2 to 4.3, more preferably 5.1 to 4.5, and 5. It is particularly preferably 0 to 4.6. In the primary fermentation step, the fermentation may be advanced while measuring the pH of the fermented milk base material, and the primary fermentation may be terminated when a predetermined pH is reached. In order to suppress the acidity of fermented milk obtained by fermenting the fermented milk base material and to produce a refreshing flavor, the pH of the fermented milk should be 4.2 or higher, especially the pH of 4.6 to 4.2. It can be said that it is preferably in the range of. In the present invention, the primary fermentation step is terminated immediately before the final target pH range of the fermented milk (pH 4.6 to 4.2), and the process proceeds to the secondary heating step and the heat treatment step. This makes it possible to keep the pH of the fermented milk in the target range (pH 4.6 to 4.2) for a long time. As a result, it is possible to store the fermented milk having a rich flavor with suppressed sourness for a long period of time, and further to concentrate the fermented milk while suppressing the generation of sourness.

本願明細書において,pHの測定は次の方法に従って行う。すなわち,ガラス電極式pH計(HM-30R,東亜ディーケーケー製,温度校正機能付き)を用い,試料100gにガラス電極を差し込み,値が一定となった段階で測定値を読み取り,試料のpHとする。 In the present specification, the pH is measured according to the following method. That is, using a glass electrode type pH meter (HM-30R, manufactured by DKK-TOA, with temperature calibration function), insert the glass electrode into 100 g of the sample, and when the value becomes constant, read the measured value and use it as the pH of the sample. ..

二次加温工程(ステップS7は,)一次発酵工程の後に行われる。二次加温工程は,上記所定のpHを基準として一次発酵が終了した発酵乳基材を,後の熱処理工程に適した中高温域(具体的には,53~63℃)まで加温する工程である。二次加温工程では,一次発酵工程と同様に,プレート式熱交換器,チューブ式熱交換器などによって加熱処理を行えばよく,ジャケット付のタンクによって加熱処理を行ってもよい。また,二次加温工程では,発酵促進温度域にある発酵乳基材を中高温域まで所定時間で(比較的に短時間で)加温することが好ましい。例えば,二次加温工程では,発酵促進温度域にある発酵乳基材を中高温域まで加温する時間は,1時間以内であることが好ましく,30分間以内であることが好ましく,10分間以内であることがさらに好ましく,1分間以内であることが特に好ましい。 The secondary heating step (step S7) is performed after the primary fermentation step. In the secondary heating step, the fermented milk base material for which the primary fermentation has been completed is heated to a medium-high temperature range (specifically, 53 to 63 ° C.) suitable for the subsequent heat treatment step based on the above-mentioned predetermined pH. It is a process. In the secondary heating step, as in the primary fermentation step, the heat treatment may be performed by a plate type heat exchanger, a tube type heat exchanger, or the like, or may be performed by a tank with a jacket. Further, in the secondary heating step, it is preferable to heat the fermented milk base material in the fermentation promotion temperature range to the medium and high temperature range in a predetermined time (relatively short time). For example, in the secondary heating step, the time for heating the fermented milk base material in the fermentation promotion temperature range to the medium / high temperature range is preferably 1 hour or less, preferably 30 minutes or less, and 10 minutes. It is more preferably within 1 minute, and particularly preferably within 1 minute.

また,二次加温工程は,一次発酵工程と連続的に行うことが好ましい。つまり,一次発酵工程で発酵促進温度域にある発酵乳基材の温度を低下させることなく,二次加温工程をおこなうとよい。このため,一次発酵工程と二次加温工程の間には,発酵乳基材が冷却されることはない。これにより,乳酸菌スタータの活力を維持しつつ,短時間で効率的に発酵乳を製造することができる。従来は,発酵工程の途中で発酵乳基材をさらに加温すると,ヨーグルト組織の悪化を招くため,このような加温処理は好ましくないと考えられていたが,後述するように,適切な加熱条件下(温度・時間)で熱処理を実施することで,発酵工程の途中で発酵乳基材をさらに加温しても,最終的に得られる発酵乳の風味などに問題が生じることはない。 Further, it is preferable that the secondary heating step is continuously performed with the primary fermentation step. That is, it is preferable to carry out the secondary heating step without lowering the temperature of the fermented milk base material in the fermentation promotion temperature range in the primary fermentation step. Therefore, the fermented milk base material is not cooled between the primary fermentation step and the secondary heating step. As a result, fermented milk can be efficiently produced in a short time while maintaining the vitality of the lactic acid bacterium starter. Conventionally, it has been considered that such a heating treatment is not preferable because further heating the fermented milk base material in the middle of the fermentation process causes deterioration of the yogurt structure. However, as will be described later, appropriate heating is performed. By performing the heat treatment under the conditions (temperature and time), even if the fermented milk base material is further heated in the middle of the fermentation process, there is no problem in the flavor of the finally obtained fermented milk.

熱処理工程(ステップS8)は,二次加温工程の後に行われる。熱処理工程は,発酵途中の発酵乳基材を,発酵促進温度域よりも高い53~63℃の中高温域にて,所定時間保持する工程である。つまり,発酵乳基材のpHが,最終的に目的とするpHの範囲(pH4.6~4)の直前に達した段階で一次発酵工程が終了させ,中高温域での熱処理工程が開始する。熱処理工程を開始するタイミング(つまり一次発酵工程を終了するタイミング)は,発酵乳基材がpH6~4となった時点であることが好ましく,pH5.8~4.1がより好ましく,pH5.5~4.2がより好ましく,pH5.2~4.3がさらに好ましく,pH5.0~4.6であることが特に好ましい。その中でも,熱処理工程を開始するタイミングは,pH4.6近傍,つまりpH4.7~4.5であることがさらに好ましい。また,熱処理工程における加熱温度及び加熱時間は,発酵乳基材に含まれる乳酸菌スタータ(特にブルガリア菌及びサーモフィルス菌)が完全には死滅しない程度の温度及び時間に設定される。具体的には,熱処理工程での加熱温度は,53~63℃であり,特に53~60℃であることが好ましく,53~55℃であることがさらに好ましい。また,熱処理工程での加熱時間は,2~30分であり,特に5~30分であることが好ましく,10~30分又は15~30分であってもよく,20~30分又は25~30分であることがさらに好ましい。熱処理工程においては,二次加温工程と同様に,プレート式熱交換器,チューブ式熱交換器などによって加熱処理を行えばよく,ジャケット付のタンクによって加熱処理を行ってもよい。 The heat treatment step (step S8) is performed after the secondary heating step. The heat treatment step is a step of holding the fermented milk base material in the middle of fermentation in a medium / high temperature range of 53 to 63 ° C., which is higher than the fermentation promotion temperature range, for a predetermined time. That is, when the pH of the fermented milk base material finally reaches the target pH range (pH 4.6 to 4), the primary fermentation step is terminated and the heat treatment step in the medium-high temperature range is started. .. The timing for starting the heat treatment step (that is, the timing for ending the primary fermentation step) is preferably when the fermented milk base material reaches pH 6 to 4, more preferably pH 5.8 to 4.1, and pH 5.5. -4.2 is more preferable, pH 5.2 to 4.3 is further preferable, and pH 5.0 to 4.6 is particularly preferable. Among them, the timing for starting the heat treatment step is more preferably around pH 4.6, that is, pH 4.7 to 4.5. The heating temperature and heating time in the heat treatment step are set to such a temperature and time that the lactic acid bacteria starter (particularly Bulgarian bacteria and Thermophilus bacteria) contained in the fermented milk base material is not completely killed. Specifically, the heating temperature in the heat treatment step is 53 to 63 ° C, particularly preferably 53 to 60 ° C, and even more preferably 53 to 55 ° C. The heating time in the heat treatment step is 2 to 30 minutes, particularly preferably 5 to 30 minutes, and may be 10 to 30 minutes or 15 to 30 minutes, 20 to 30 minutes or 25 to 25 minutes. It is more preferably 30 minutes. In the heat treatment step, as in the secondary heating step, the heat treatment may be performed by a plate type heat exchanger, a tube type heat exchanger, or the like, or may be performed by a tank with a jacket.

上記した加熱条件下(温度・時間)で適度な熱処理を実施することで,発酵工程の途中で発酵乳基材をさらに加温しても,最終的に得られる発酵乳の風味などに問題が生じることを回避できる。また,一次発酵工程中における発酵乳基材と熱処理工程中における発酵乳基材は,その温度差が,3~33℃であることが好ましく,5~30℃又は10~25℃であることがより好ましく,13~23℃であることが特に好ましい。連続的に行われる一次発酵工程と熱処理工程とで発酵乳基材の温度差が大きいと(例えば40℃を超えると),発酵乳基材中の乳酸菌スタータが多く死滅するか,あるいは活力が著しく低下することが懸念される。そうすると,後の二次発酵工程において発酵乳基材の発酵が適度に行われなくなるという問題がある。このため,一次発酵工程と熱処理工程とで発酵乳基材の温度差を適切な範囲(例えば33℃以下)に抑えることで,発酵乳基材中の乳酸菌スタータに与えられる負荷を軽減し,その活力を維持することができる。 By performing an appropriate heat treatment under the above heating conditions (temperature and time), even if the fermented milk base material is further heated during the fermentation process, there is a problem with the flavor of the fermented milk that is finally obtained. It can be avoided to occur. Further, the temperature difference between the fermented milk base material in the primary fermentation step and the fermented milk base material in the heat treatment step is preferably 3 to 33 ° C, preferably 5 to 30 ° C or 10 to 25 ° C. More preferably, it is particularly preferably 13 to 23 ° C. If the temperature difference of the fermented milk base material is large (for example, if it exceeds 40 ° C) between the continuous primary fermentation step and the heat treatment step, many lactic acid bacteria starters in the fermented milk base material will die or the vitality will be remarkable. There is concern that it will decline. Then, there is a problem that the fermentation of the fermented milk base material is not appropriately performed in the subsequent secondary fermentation step. Therefore, by suppressing the temperature difference of the fermented milk base material within an appropriate range (for example, 33 ° C. or less) between the primary fermentation step and the heat treatment step, the load applied to the lactic acid bacterium starter in the fermented milk base material can be reduced. You can maintain your vitality.

図2は,本発明における熱処理工程の効果を模式的に示している。図2において,グラフ(1)は,最終的に目的とするpHが4.6~4.2の範囲である場合に,発酵乳基材のpHが目的のpHに達する直前のタイミングで熱処理を行った場合のpHの推移を示しており,グラフ(2)は,熱処理を行わなかった場合のpHの推移を示している。なお,図2に示した例は,乳酸菌スタータが,ブルガリア菌及びサーモフィルス菌のみからなる場合を想定している。図2に示されるように,発酵乳基材に対して中高温域にて所定時間保持する熱処理を行った場合,発酵乳基材のpHは目的とする範囲(pH4.6~4.2)に長く留まることとなる。このため,このような熱処理を行うことで,長期間保存した場合であっても,最終的に得られる発酵乳の酸味を抑えることが可能となる。また,pH4.6~4.2の範囲において発酵乳基材を長期間保存することが可能となるため,発酵乳基材の二次発酵期間を長くして濃縮発酵乳を製造する場合であっても,得られた濃縮発酵乳の酸味を抑えることができる。また,図2に示されるように,pH4.6の直前に熱処理を行う場合,発酵乳基材のpHが4.6にまで達するまでの時間は,熱処理を行った場合と行わなかった場合とで大きな差が生じていないことがわかる。すなわち,pH4.6の直前に熱処理を行うことで,一次発酵の終了までの発酵時間が大幅に遅くなることを回避できる。このため,熱処理を行った場合でも,効率的に発酵乳を製造することが可能となる。このように,所定のpH範囲で乳酸菌基材に対して熱処理を行うことで,発酵前半期においては発酵乳の発酵速度を維持しつつ,発酵後半期においてはpHの低下を効果的に抑制することができる。 FIG. 2 schematically shows the effect of the heat treatment step in the present invention. In FIG. 2, in the graph (1), when the finally target pH is in the range of 4.6 to 4.2, the heat treatment is performed at the timing immediately before the pH of the fermented milk base material reaches the target pH. The transition of the pH when the heat treatment was performed is shown, and the graph (2) shows the transition of the pH when the heat treatment was not performed. The example shown in FIG. 2 assumes that the lactic acid bacterium starter consists of only Bulgarian bacteria and Thermophilus bacteria. As shown in FIG. 2, when the fermented milk base material is heat-treated to be held in a medium-high temperature range for a predetermined time, the pH of the fermented milk base material is in the target range (pH 4.6 to 4.2). Will stay for a long time. Therefore, by performing such a heat treatment, it is possible to suppress the acidity of the finally obtained fermented milk even when it is stored for a long period of time. In addition, since the fermented milk base material can be stored for a long period of time in the range of pH 4.6 to 4.2, there is a case where the secondary fermentation period of the fermented milk base material is lengthened to produce concentrated fermented milk. However, the acidity of the obtained concentrated fermented milk can be suppressed. Further, as shown in FIG. 2, when the heat treatment is performed immediately before the pH 4.6, the time until the pH of the fermented milk base material reaches 4.6 is the time when the heat treatment is performed and the case where the heat treatment is not performed. It can be seen that there is no big difference in. That is, by performing the heat treatment immediately before pH 4.6, it is possible to avoid that the fermentation time until the end of the primary fermentation is significantly delayed. Therefore, even when heat treatment is performed, fermented milk can be efficiently produced. In this way, by heat-treating the lactic acid bacterium base material in a predetermined pH range, the fermentation rate of the fermented milk is maintained in the first half of fermentation, and the decrease in pH is effectively suppressed in the second half of fermentation. be able to.

乳酸菌スタータがブルガリア菌及びサーモフィルス菌のみからなる場合,熱処理工程の開始時期,加熱温度,及び加熱時間は,次の通りであることが好ましい。すなわち,熱処理工程の開始時期は,発酵乳基材のpHが4.6近傍(pH4.7~4.5)となった時点であり,加熱温度は,55℃近傍(53~57℃)であり,加熱時間は,15~30分であることが好ましい。このような条件で熱処理工程を行うことで,発酵前半期における発酵時間を短くし,かつ,発酵後半期においてpHが低下することを特に効果的に抑制することができる。 When the lactic acid bacterium starter consists only of Bulgarian bacteria and Thermophilus bacteria, the start time, heating temperature, and heating time of the heat treatment step are preferably as follows. That is, the start time of the heat treatment step is when the pH of the fermented milk base material reaches around 4.6 (pH 4.7 to 4.5), and the heating temperature is around 55 ° C (53 to 57 ° C). The heating time is preferably 15 to 30 minutes. By performing the heat treatment step under such conditions, it is possible to shorten the fermentation time in the first half of fermentation and particularly effectively suppress the decrease in pH in the second half of fermentation.

二次冷却工程(ステップS9)は,熱処理工程後に行われる。二次冷却工程は,熱処理工程において中高温域まで加温された発酵乳基材を,再度発酵促進温度域(例えば,30℃~50℃)まで冷却する工程である。二次冷却工程においては,一次冷却工程同様に,プレート式熱交換器,チューブ式熱交換器,真空(減圧)蒸発冷却器によって冷却処理を行えばよく,ジャケット付のタンクによって冷却処理を行ってもよい。また,二次冷却工程では,中高温域まで上昇した発酵乳基材の温度を短時間で発酵促進温度域まで冷却することが好ましい。例えば,二次冷却工程の時間は,10分間以内であることが好ましく,5分間以内であることがより好ましく,1分間以内であることがさらに好ましく,30秒間以内であることが特に好ましい。 The secondary cooling step (step S9) is performed after the heat treatment step. The secondary cooling step is a step of cooling the fermented milk base material heated to the medium / high temperature range again in the heat treatment step to the fermentation promotion temperature range (for example, 30 ° C. to 50 ° C.). In the secondary cooling process, as in the primary cooling process, the cooling process may be performed by a plate heat exchanger, a tube heat exchanger, or a vacuum (decompression) evaporation cooler, and the cooling process is performed by a tank with a jacket. May be good. Further, in the secondary cooling step, it is preferable to cool the temperature of the fermented milk base material, which has risen to the medium and high temperature range, to the fermentation promotion temperature range in a short time. For example, the time of the secondary cooling step is preferably 10 minutes or less, more preferably 5 minutes or less, further preferably 1 minute or less, and particularly preferably 30 seconds or less.

二次発酵工程(ステップS10)は,二次冷却工程後に行われる。二次発酵工程は,中高温域から発酵促進温度域にまで冷却された発酵乳基材を,この発酵促進温度域に保持しながら二次発酵させる工程である。熱処理工程後の二次発酵工程において,発酵乳基材の十分な発酵が完了し,その結果として発酵乳が得られる。二次発酵工程は,一次発酵工程と同様に,発酵室などによって発酵処理を行えばよく,ジャケット付のタンクによって発酵処理を行ってもよい。二次発酵工程では,発酵乳基材を発酵させる条件を,原料ミックスや乳酸菌の種類や数量,発酵乳の風味や食感などを考慮して,発酵温度や発酵時間などを適宜調整すればよい。なお,具体的に,二次発酵工程では,発酵乳基材が30℃以上で保持されていることが好ましい。さらに,二次発酵工程では,発酵乳基材が30℃~50℃に保持されていることが好ましく,33℃~47℃で保持されていることがより好ましく,35℃~44℃で保持されていることがさらに好ましい。また,具体的に,二次発酵工程では,発酵乳基材が発酵促進温度域の状態に,1時間以上で保持されていることが好ましい。特に,二次発酵工程は,前述した一次発酵工程と比較して長い時間行われることが好ましい。例えば,二次発酵工程において発酵乳基材を保持する期間(発酵時間)は,5時間以上,8時間以上,又は10時間以上であることが好ましい。 The secondary fermentation step (step S10) is performed after the secondary cooling step. The secondary fermentation step is a step of secondary fermentation while maintaining the fermented milk base material cooled from the medium-high temperature range to the fermentation promotion temperature range in this fermentation promotion temperature range. In the secondary fermentation step after the heat treatment step, sufficient fermentation of the fermented milk base material is completed, and as a result, fermented milk is obtained. In the secondary fermentation step, as in the primary fermentation step, the fermentation treatment may be carried out in a fermentation chamber or the like, or the fermentation treatment may be carried out in a tank with a jacket. In the secondary fermentation step, the conditions for fermenting the fermented milk base material may be appropriately adjusted, such as the fermentation temperature and fermentation time, in consideration of the raw material mix, the type and quantity of lactic acid bacteria, the flavor and texture of the fermented milk, and the like. .. Specifically, in the secondary fermentation step, it is preferable that the fermented milk base material is held at 30 ° C. or higher. Further, in the secondary fermentation step, the fermented milk base material is preferably kept at 30 ° C to 50 ° C, more preferably held at 33 ° C to 47 ° C, and held at 35 ° C to 44 ° C. Is more preferable. Specifically, in the secondary fermentation step, it is preferable that the fermented milk base material is kept in the state of the fermentation promotion temperature range for 1 hour or more. In particular, the secondary fermentation step is preferably carried out for a longer time than the above-mentioned primary fermentation step. For example, the period (fermentation time) for retaining the fermented milk base material in the secondary fermentation step is preferably 5 hours or more, 8 hours or more, or 10 hours or more.

二次発酵工程は,後発酵処理と前発酵処理のどちらであってもよい。後発酵処理を行うときには,実際に製品として販売するための容器に発酵乳基材を充填した後に,発酵乳基材を二次発酵させる。例えば,後発酵処理を行うときには,発酵乳基材が充填された(密閉)容器を発酵室内に静置するなどして発酵させ,その得られた中間生成物である発酵乳(発酵乳カード)を,後述する再冷却工程にて冷却し,最終生成物である発酵乳(セットタイプヨーグルト,プレーンタイプヨーグルト)を得ればよい。また,前発酵処理を行うときには,実際に製品として販売するための容器に発酵乳基材を充填する前に,発酵乳基材を二次発酵させる。例えば,前発酵を行うときには,発酵乳基材が充填されたジャケット付のタンクを静置するなどして発酵させ,その得られた中間生成物である発酵乳(発酵乳カード)を破砕や微粒化してから,後述する再冷却工程にて冷却し,必要に応じて,果肉,野菜,果汁,野菜汁,ジャム,ソース,プレパレーションなどを混合した後に,(密閉)容器に充填して,最終生成物である発酵乳(ソフトタイプヨーグルト,ドリンクタイプヨーグルト)を得ればよい。 The secondary fermentation step may be either a post-fermentation process or a pre-fermentation process. When performing the post-fermentation process, the fermented milk base material is secondarily fermented after the fermented milk base material is filled in a container for actual sale as a product. For example, when performing post-fermentation processing, fermented milk (fermented milk card), which is an intermediate product obtained by fermenting a (sealed) container filled with a fermented milk base material by allowing it to stand in a fermentation chamber. May be cooled in the recooling step described later to obtain fermented milk (set type yogurt, plain type yogurt) which is the final product. In addition, when the pre-fermentation process is performed, the fermented milk base material is secondarily fermented before the container for actually selling as a product is filled with the fermented milk base material. For example, when pre-fermenting, a tank with a jacket filled with a fermented milk base material is allowed to stand to ferment, and the resulting intermediate product, fermented milk (fermented milk curd), is crushed or finely divided. After fermentation, it is cooled in the recooling step described later, and if necessary, it is mixed with fruit meat, vegetables, fruit juice, vegetable juice, jam, sauce, preparation, etc., and then filled in a (sealed) container for final fermentation. Fermented milk (soft type yogurt, drink type yogurt), which is a product, may be obtained.

また,本発明によれば,二次発酵工程において,発酵乳基材の酸味の上昇を抑えつつ,長期の発酵が可能である。このため,本発明は,酸味を抑えた濃縮発酵乳の製造に適している。そこで,二次発酵工程では,発酵乳基材を静置して,この発酵乳基材を軽液(ホエイ)と重液(濃縮発酵乳)とに分離する濃縮工程を行ってもよい。分離工程の後,発酵乳基材から軽液を除去することで,乳成分が濃縮された発酵乳(濃縮発酵乳)を得ることができる。なお,ここにいう「静置」とは,発酵乳基材を撹拌したり混合したりせず,自然状態で質量の軽い軽液と質量の重い重液とに分離できる程度に,発酵乳基材に外圧を加えず静かに置いておくことを意味する。このような濃縮工程を行う場合には,二次発酵工程における発酵乳基材の温度は,30℃~50℃(好ましくは43~47℃)の発酵促進温度域とすることが好ましい。二次発酵工程において発酵乳基材の温度を例えば10℃以下に冷却することもできるが,その場合には軽液と重液の分離速度が著しく遅くなるため好ましくない。なお,本発明において濃縮工程は必須の工程ではなく,濃縮工程を経ない通常の発酵乳(ヨーグルト)を製造することも可能である。 Further, according to the present invention, in the secondary fermentation step, long-term fermentation is possible while suppressing an increase in the acidity of the fermented milk base material. Therefore, the present invention is suitable for producing concentrated fermented milk with suppressed acidity. Therefore, in the secondary fermentation step, the fermented milk base material may be allowed to stand still, and a concentration step may be performed in which the fermented milk base material is separated into a light liquid (whey) and a heavy liquid (concentrated fermented milk). By removing the light liquid from the fermented milk base material after the separation step, fermented milk with concentrated milk components (concentrated fermented milk) can be obtained. In addition, "standing" here means fermented milk base to the extent that it can be separated into a light liquid with a light mass and a heavy liquid with a heavy mass in the natural state without stirring or mixing the fermented milk base material. It means to leave the material quietly without applying external pressure. When such a concentration step is performed, the temperature of the fermented milk base material in the secondary fermentation step is preferably in the fermentation promotion temperature range of 30 ° C. to 50 ° C. (preferably 43 to 47 ° C.). In the secondary fermentation step, the temperature of the fermented milk base material can be cooled to, for example, 10 ° C. or lower, but in that case, the separation rate of the light liquid and the heavy liquid becomes significantly slow, which is not preferable. In the present invention, the concentration step is not an essential step, and it is also possible to produce ordinary fermented milk (yogurt) that does not undergo the concentration step.

また,二次発酵工程は,発酵乳基材のpHが所定値まで低下した段階で終了すればよい。二次発酵工程を終了させる基準となるpHは,4.4~4.2であることが好ましい。特に,二次発酵工程での発酵時間を5時間以上,8時間以上,又は10時間以上の長期間とした場合であっても,発酵乳基材のpHは4.2を下回らないことが好ましい。前述したとおり,二次発酵工程の前に熱処理工程を行うことで,このように,pHの低下を抑制しながら,長期間の発酵を行うことが可能となる。二次発酵工程は,所定時間の経過後であって,かつ,発酵乳基材のpHが所定値まで低下した段階で終了とする。 Further, the secondary fermentation step may be completed when the pH of the fermented milk base material drops to a predetermined value. The reference pH for terminating the secondary fermentation step is preferably 4.4 to 4.2. In particular, even when the fermentation time in the secondary fermentation step is 5 hours or longer, 8 hours or longer, or 10 hours or longer, the pH of the fermented milk base material is preferably not lower than 4.2. .. As described above, by performing the heat treatment step before the secondary fermentation step, it is possible to carry out long-term fermentation while suppressing the decrease in pH. The secondary fermentation step is terminated after a predetermined time has elapsed and when the pH of the fermented milk base material has dropped to a predetermined value.

三次冷却工程(ステップS11)は,二次発酵工程後に行われる。三次冷却工程は,二次発酵で得られた発酵乳(特に濃縮発酵乳)を冷却する工程である。三次冷却工程において,発酵乳の温度を低下させることで,発酵の進行が抑制される。このとき,三次冷却工程では,発酵乳を発酵促進温度域よりも低温になるまで冷却する。本発明において,三次冷却工程には,公知の方法を用いることができる。例えば,三次冷却工程では,冷蔵室,冷凍室によって冷却処理を行えばよく,プレート式熱交換器,チューブ式熱交換器,ジャケット付のタンクによって冷却処理を行ってもよい。なお,具体的に,三次冷却工程では,発酵乳が15℃以下まで冷却されていることが好ましい。そして,三次冷却工程では,発酵乳が1℃~15℃に冷却されていることが好ましく,3℃~10℃に冷却されていることがより好ましく,5℃~8℃に冷却されていることがさらに好ましい。この三次冷却工程により,発酵乳を食用に適した温度に冷却することで,発酵乳の風味(酸味など)や食感(舌触りなど)や物性(硬さなど)が変化することを抑制や防止できる。三次冷却工程後の発酵乳は,冷蔵庫などに格納して3℃~10℃の低温で長期間保存することができる。 The tertiary cooling step (step S11) is performed after the secondary fermentation step. The tertiary cooling step is a step of cooling the fermented milk (particularly concentrated fermented milk) obtained by the secondary fermentation. By lowering the temperature of the fermented milk in the tertiary cooling step, the progress of fermentation is suppressed. At this time, in the tertiary cooling step, the fermented milk is cooled until the temperature becomes lower than the fermentation promotion temperature range. In the present invention, a known method can be used for the tertiary cooling step. For example, in the tertiary cooling step, the cooling process may be performed by a refrigerating room or a freezing room, or may be performed by a plate type heat exchanger, a tube type heat exchanger, or a tank with a jacket. Specifically, in the tertiary cooling step, it is preferable that the fermented milk is cooled to 15 ° C. or lower. In the tertiary cooling step, the fermented milk is preferably cooled to 1 ° C to 15 ° C, more preferably 3 ° C to 10 ° C, and cooled to 5 ° C to 8 ° C. Is even more preferable. By cooling the fermented milk to a temperature suitable for food by this tertiary cooling process, it is possible to suppress or prevent changes in the flavor (sour taste, etc.), texture (texture, etc.) and physical properties (hardness, etc.) of the fermented milk. can. The fermented milk after the tertiary cooling step can be stored in a refrigerator or the like and stored at a low temperature of 3 ° C to 10 ° C for a long period of time.

以下,実施例を用いて,本発明を具体的に説明する。ただし,本発明は,以下の実施例に限定されることなく,公知の手法に基づく様々な改良を加えることができるものである。 Hereinafter, the present invention will be specifically described with reference to Examples. However, the present invention is not limited to the following examples, and various improvements based on known methods can be added.

1.ヨーグルトの発酵性
[実施例1-1~1-13]
脱脂粉乳:100g及び水道水:900gを混合してヨーグルトミックスを調製し,このヨーグルトミックスを95℃達温まで加熱殺菌した後に,10℃まで冷却した。その後,ブルガリア菌(L.bulgaricus OLL1171(NITE BP-01569))及びサーモフィルス菌(S.thermohilus OLS3615(NITE BP-01696))を含む乳酸菌スタータを2重量%でヨーグルトミックスに接種してヨーグルトベースを得た。その後,ヨーグルトベースを,40℃にて,所定の「熱処理開始pH」に低下するまで静置して一次発酵させた。一次発酵後のヨーグルトベースを,所定の「処理時間」及び「処理温度」にて熱処理した。その後,熱処理後のヨーグルトベースを冷却し,40℃にて,pH4.40に低下するまで二次発酵させて,本発明の実施例となる発酵乳を得た。ここで,実施例1-1~1-13では,表1及び表2に示すとおり,それぞれ,「熱処理開始pH」,「処理時間」,及び「処理温度」の熱処理条件を変えた。実施例に係る「熱処理開始pH」は,pH5.0,pH4.65,又はpH4.6のいずれかとし,「処理時間」は,5分,10分,15分,20分,25分,又は30分のいずれかとし,「処理温度」は,53℃,55℃,又は60℃のいずれかとした。各実施例においてにおいて,ヨーグルトベースのpHが4.55から4.40に達するまでの所要時間を,表1に示す。また,各実施例において,発酵の開始時からpH4.55に達するまでの所要時間を,表2に示す。なお,発酵の開始時は,原料ミックスに乳酸菌スタータの接種を完了した時点とした。
1. 1. Fermentability of yogurt
[Examples 1-1 to 1-13]
A yogurt mix was prepared by mixing 100 g of skim milk powder and 900 g of tap water, and the yogurt mix was sterilized by heating to a temperature of 95 ° C. and then cooled to 10 ° C. Then, inoculate the yogurt mix with a lactic acid bacterium starter containing Bulgarian bacteria (L.bulgaricus OLL1171 (NITE BP-01569)) and Thermophilus bacteria (S.thermohilus OLS3615 (NITE BP-01696)) in 2% by weight to make a yogurt base. Obtained. Then, the yogurt base was allowed to stand at 40 ° C. until the pH was lowered to the predetermined “heat treatment start pH” for primary fermentation. The yogurt base after the primary fermentation was heat-treated at a predetermined "treatment time" and "treatment temperature". Then, the yogurt base after the heat treatment was cooled and secondarily fermented at 40 ° C. until the pH dropped to 4.40 to obtain fermented milk according to an example of the present invention. Here, in Examples 1-1 to 1-13, as shown in Tables 1 and 2, the heat treatment conditions of "heat treatment start pH", "treatment time", and "treatment temperature" were changed, respectively. The "heat treatment start pH" according to the examples is any of pH 5.0, pH 4.65, or pH 4.6, and the "treatment time" is 5 minutes, 10 minutes, 15 minutes, 20 minutes, 25 minutes, or It was either 30 minutes and the "treatment temperature" was either 53 ° C, 55 ° C, or 60 ° C. In each example, the time required for the yogurt-based pH to reach 4.55 to 4.40 is shown in Table 1. In addition, in each example, the time required from the start of fermentation to reaching pH 4.55 is shown in Table 2. The start of fermentation was the time when the inoculation of the lactic acid bacterium starter into the raw material mix was completed.

なお,Lactobacillus delbrueckii subsp. bulgaricus OLL1171は,独立行政法人製品評価技術基盤機構特許微生物寄託センター(日本国 〒292-0818 千葉県木更津市かずさ鎌足2-5-8)に,2013年3月13日付,受託番号:NITE BP-01569として国際寄託されている。また,Streptococcus thermophilus OLS3615は,独立行政法人製品評価技術基盤機構特許微生物寄託センターに,2013年8月23日付,受託番号:NITE BP-01696として国際寄託されている。 Lactobacillus delbrueckii subsp. Bulgaricus OLL1171 was sent to the National Institute of Technology and Evaluation Patent Microbial Deposit Center (2-5-8 Kazusakamatari, Kisarazu City, Chiba Prefecture, 292-0818, Japan) on March 13, 2013. , Deposit number: NITE BP-01569 is internationally deposited. In addition, Streptococcus thermophilus OLS3615 has been internationally deposited with the National Institute of Technology and Evaluation Patent Microorganisms Depositary on August 23, 2013 under the accession number: NITE BP-01696.

[比較例1-1,1-2]
続いて,ヨーグルトベースの発酵途中に熱処理を行わなかった点を除き,上記実施例と同じ条件で比較例となる発酵乳を製造した。すなわち,脱脂粉乳:100g及び水道水:900gを混合してヨーグルトミックスを調製し,このヨーグルトミックスを95℃達温まで加熱殺菌した後に,10℃まで冷却した。その後,ブルガリア菌(L.bulgaricus OLL1171(NITE BP-01569))及びサーモフィルス菌(S.thermohilus OLS3615(NITE BP-01696))を含む乳酸菌スタータを2重量%でヨーグルトミックスに接種してヨーグルトベースを得た。その後,ヨーグルトベースを,40℃にて,pH4.40に低下するまで発酵させて,比較例となる発酵乳を得た。ヨーグルトベースのpHが4.55から4.40に達するまでの所領時間を,表1に示す。また,発酵の開始時からpH4.55に達するまでの所要時間を,表2に示す。
[Comparative Examples 1-1, 1-2]
Subsequently, a fermented milk as a comparative example was produced under the same conditions as those in the above-mentioned example, except that the heat treatment was not performed during the fermentation of the yogurt base. That is, 100 g of skim milk powder and 900 g of tap water were mixed to prepare a yogurt mix, and the yogurt mix was sterilized by heating to a temperature of 95 ° C. and then cooled to 10 ° C. Then, inoculate the yogurt mix with a lactic acid bacterium starter containing Bulgarian bacteria (L.bulgaricus OLL1171 (NITE BP-01569)) and Thermophilus bacteria (S.thermohilus OLS3615 (NITE BP-01696)) in 2% by weight to make a yogurt base. Obtained. Then, the yogurt base was fermented at 40 ° C. until the pH dropped to 4.40 to obtain fermented milk as a comparative example. Table 1 shows the time required for the yogurt-based pH to reach 4.55 to 4.40. Table 2 shows the time required from the start of fermentation to reaching pH 4.55.

Figure 0007025842000001
Figure 0007025842000001

Figure 0007025842000002
Figure 0007025842000002

上記表1に示した実施例1-1~1-13のように,発酵途中のヨーグルトベースに対して,53~60℃中高温域で5~30分間保持する熱処理を行った場合,発酵後半期におけるpH4.55からpH4.40までの所要時間が,最短でも1.9時間となり,最長では7.4時間となった。各実施例では,熱処理を行わない比較例1-1や,50℃で熱処理を行った比較例1-2と比較し,pH4.55からpH4.40までの所要時間を少なくとも約2倍以上に延長することに成功した。 As in Examples 1-1 to 1-13 shown in Table 1 above, when the yogurt base during fermentation is heat-treated to be held in a medium-high temperature range of 53 to 60 ° C. for 5 to 30 minutes, the latter half of fermentation. The time required from pH 4.55 to pH 4.40 in the period was 1.9 hours at the shortest and 7.4 hours at the longest. In each example, the time required from pH 4.55 to pH 4.40 is at least about twice as long as that of Comparative Example 1-1 without heat treatment and Comparative Example 1-2 with heat treatment at 50 ° C. I succeeded in extending it.

また,上記表2に示した実施例1-1~1-13のように,発酵途中のヨーグルトベースに対して,53~60℃中高温域で5~30分間保持する熱処理を行った場合であっても,発酵前半期におけるpH4.55までの所要時間は,最短で3.4時間となり,最長でも6.3時間となった。比較例1-1及び1-2におけるH4.55までの所要時間が,3.5時間及び3.6時間であることを考慮すると,各実施例のように熱処理を行った場合であっても,発酵前半期の発酵速度は大幅に遅れることはなかった。特に,H4.55までの所要時間が4.5時間以下の実施例(実施例1-1,1-5,1-6,1-7,1-8,1-9,1-10,1-11,1-12,1-13)も存在し,これらの実施例は,比較例と同程度に発酵乳を効率的に製造できるものといえる。 Further, as in Examples 1-1 to 1-13 shown in Table 2 above, the yogurt base in the middle of fermentation is heat-treated to be held in a medium-high temperature range of 53 to 60 ° C. for 5 to 30 minutes. Even so, the time required to reach pH 4.55 in the first half of fermentation was 3.4 hours at the shortest and 6.3 hours at the longest. Considering that the time required to reach H4.55 in Comparative Examples 1-1 and 1-2 is 3.5 hours and 3.6 hours, even when the heat treatment is performed as in each example. , The fermentation rate in the first half of fermentation was not significantly delayed. In particular, Examples (Examples 1-1, 1-5, 1-6, 1-7, 1-8, 1-9, 1-10, 1) in which the time required to reach H4.55 is 4.5 hours or less. -11, 1-12, 1-13) also exist, and it can be said that these examples can efficiently produce fermented milk to the same extent as the comparative examples.

また,各種の実施例の中でも,実施例1-8,1-9,1-11,1-12,及び1-13は,pH4.55からpH4.40までの所要時間を5時間以上とすることができ,また,発酵開始からpH4.55までの所要時間も4.1時間以下であった。このことから,これらの実施例は,発酵前半期において発酵乳の発酵速度を維持しつつ,発酵後半期においてはpHの低下を効果的に抑制することが可能であり,特に好ましい実施例であるといえる。 Further, among various examples, Examples 1-8, 1-9, 1-11, 1-12, and 1-13 set the required time from pH 4.55 to pH 4.40 to 5 hours or more. In addition, the time required from the start of fermentation to pH 4.55 was 4.1 hours or less. From this, these examples are particularly preferable examples because they can effectively suppress the decrease in pH in the latter half of fermentation while maintaining the fermentation rate of fermented milk in the first half of fermentation. It can be said that.

続いて,以下の表3及び表4に,発酵乳の酸味及び香気についての官能評価の結果を示す。官能評価は,比較例1-1の発酵乳との比較において,実施例1-1~1-13の発酵乳及び比較例1-2の発酵乳を評価した。 Subsequently, Tables 3 and 4 below show the results of sensory evaluation of the acidity and aroma of fermented milk. In the sensory evaluation, the fermented milk of Examples 1-1 to 1-13 and the fermented milk of Comparative Example 1-2 were evaluated in comparison with the fermented milk of Comparative Example 1-1.

Figure 0007025842000003
Figure 0007025842000003

Figure 0007025842000004
Figure 0007025842000004

上記表3及び表4に示したとおり,いずれの実施例においても,発酵乳の酸味及び香気が低下することが確認された。従って,発酵途中において所定条件下で熱処理を行うことにより,得られる発酵乳の風味が改善されることが確認された。 As shown in Tables 3 and 4, it was confirmed that the acidity and aroma of the fermented milk were reduced in each of the examples. Therefore, it was confirmed that the flavor of the obtained fermented milk was improved by performing heat treatment under predetermined conditions during fermentation.

2.乳酸菌の生残率及び発酵乳のpH変化
[実施例2-1~2-3]
乳脂肪分6重量%,たんぱく質8重量%の原料ミックスを調製し,この原料ミックスを95℃達温まで加熱殺菌した後に,10℃まで冷却した。その後,ブルガリア菌及びサーモフィルス菌を含む乳酸菌スタータ(明治社製,明治ブルガリアヨーグルト LB81プレーンから分離したブルガリア菌とサーモフィラス菌)を2重量%でヨーグルトミックスに接種してヨーグルトベースを得た。その後,ヨーグルトベースを,43℃にて,pH4.6に低下するまで静置して一次発酵させた。一次発酵後のヨーグルトベースを,59℃,60℃,又は62℃の処理温度にて,2分間の熱処理を行った。その後,熱処理後のヨーグルトベースを冷却し二次発酵を行い,10℃に達した時点から静置した。各実施例について,24時間,7日間(168時間),17日間(408時間),24日間(576時間),35日間(840時間),及び45日間(1080時間)のそれぞれにおいて,発酵乳に含まれる乳酸菌の総数と,発酵乳のpHを測定した。その結果を,表5に示す。
2. 2. Survival rate of lactic acid bacteria and pH change of fermented milk [Examples 2-1 to 2-3]
A raw material mix having a milk fat content of 6% by weight and a protein content of 8% by weight was prepared, and the raw material mix was sterilized by heating to a temperature of 95 ° C. and then cooled to 10 ° C. Then, a yogurt base was obtained by inoculating a yogurt mix with 2% by weight of a lactic acid bacterium starter containing Bulgaria and Thermophilus (Bulgaria and Thermophilus isolated from Meiji Bulgaria Yogurt LB81 plane manufactured by Meiji Co., Ltd.). Then, the yogurt base was allowed to stand at 43 ° C. until the pH dropped to 4.6 for primary fermentation. The yogurt base after the primary fermentation was heat-treated at a treatment temperature of 59 ° C., 60 ° C., or 62 ° C. for 2 minutes. Then, the yogurt base after the heat treatment was cooled to perform secondary fermentation, and the yogurt base was allowed to stand from the time when it reached 10 ° C. For each example, fermented milk for 24 hours, 7 days (168 hours), 17 days (408 hours), 24 days (576 hours), 35 days (840 hours), and 45 days (1080 hours), respectively. The total number of lactic acid bacteria contained and the pH of fermented milk were measured. The results are shown in Table 5.

[比較例2]
続いて,ヨーグルトベースの発酵途中に熱処理を行わなかった点を除き,上記実施例と同じ条件で比較例となる発酵乳を製造した。すなわち,乳脂肪分6重量%,たんぱく質8重量%の原料ミックスを調製し,この原料ミックスを95℃達温まで加熱殺菌した後に,10℃まで冷却した。その後,ブルガリア菌及びサーモフィルス菌を含む乳酸菌スタータ(明治社製,明治ブルガリアヨーグルト LB81プレーンから分離したブルガリア菌とサーモフィラス菌)を2重量%でヨーグルトミックスに接種してヨーグルトベースを得た。その後,ヨーグルトベースを,43℃にて,pH4.6に低下するまで静置して一次発酵させた。その後,ヨーグルトベースを10℃まで冷却して静置し,二次発酵させた。同条件の発酵乳を2通り作成した。各比較例について,発酵乳に含まれる乳酸菌の総数と,発酵乳のpHを測定した。その結果を,表5に示す。
[Comparative Example 2]
Subsequently, a fermented milk as a comparative example was produced under the same conditions as those in the above-mentioned example, except that the heat treatment was not performed during the fermentation of the yogurt base. That is, a raw material mix having a milk fat content of 6% by weight and a protein content of 8% by weight was prepared, and this raw material mix was sterilized by heating to a temperature of 95 ° C. and then cooled to 10 ° C. Then, a yogurt base was obtained by inoculating a yogurt mix with 2% by weight of a lactic acid bacterium starter containing Bulgaria and Thermophilus (Bulgaria and Thermophilus isolated from Meiji Bulgaria Yogurt LB81 plane manufactured by Meiji Co., Ltd.). Then, the yogurt base was allowed to stand at 43 ° C. until the pH dropped to 4.6 for primary fermentation. Then, the yogurt base was cooled to 10 ° C. and allowed to stand for secondary fermentation. Two types of fermented milk under the same conditions were prepared. For each comparative example, the total number of lactic acid bacteria contained in the fermented milk and the pH of the fermented milk were measured. The results are shown in Table 5.

Figure 0007025842000005
Figure 0007025842000005

上記表5に示されるように,実施例2-1~2-3では,比較例2と比較して,長期間冷蔵保存した場合であっても,発酵乳のpHが大きく低下していない。例えば,45日経過時点においても,実施例の発酵乳は,pH4.20以上を維持しており,比較例に比べて酸味が抑制されているといえる。全体として,実施例によれば,比較例とくらべて,pHの上昇を0.20~0.30程度抑制することに成功した。従って,発酵途中に熱処理を行うことで,長期保存時のpH上昇を効果的に抑制できることが確認された。 As shown in Table 5 above, in Examples 2-1 to 2-3, the pH of the fermented milk did not significantly decrease even when refrigerated for a long period of time as compared with Comparative Example 2. For example, even after 45 days have passed, the fermented milk of the example maintains a pH of 4.20 or higher, and it can be said that the acidity is suppressed as compared with the comparative example. As a whole, according to the example, it succeeded in suppressing the increase in pH by about 0.20 to 0.30 as compared with the comparative example. Therefore, it was confirmed that the pH increase during long-term storage can be effectively suppressed by performing heat treatment during fermentation.

本発明は,ヨーグルトなどの発酵乳の製造方法に関する。従って,本発明は,ヨーグルトなどの発酵乳の製造業において好適に利用しうる。 The present invention relates to a method for producing fermented milk such as yogurt. Therefore, the present invention can be suitably used in the manufacturing industry of fermented milk such as yogurt.

Claims (9)

原料ミックスに乳酸菌スタータが添加された発酵乳基材を,発酵促進温度域で一次発酵させる一次発酵工程と,
前記発酵乳基材のpHが4.65~4.6に達した時点で,前記一次発酵工程を終了させるとともに,前記発酵乳基材を,前記発酵促進温度域よりも高温である5~63℃の中高温域で15~30分間保持する熱処理工程と,
前記熱処理工程後の前記発酵乳基材を,前記発酵促進温度域で1時間以上二次発酵させる二次発酵工程と,を含む
濃縮発酵乳の製造方法。
A primary fermentation process in which a fermented milk base material containing a lactic acid bacterium starter added to a raw material mix is first fermented in a fermentation promotion temperature range.
When the pH of the fermented milk base material reaches 4.65 to 4.6, the primary fermentation step is terminated and the fermented milk base material is heated to a temperature higher than that in the fermentation promotion temperature range. A heat treatment process that holds the product in a medium / high temperature range of ~ 63 ° C for 15 to 30 minutes ,
Includes a secondary fermentation step in which the fermented milk base material after the heat treatment step is secondarily fermented in the fermentation promotion temperature range for 1 hour or more.
Method for producing concentrated fermented milk.
前記二次発酵工程において,前記発酵乳基材は静置されることでホエイと前記濃縮発酵乳とに分離され,その後前記ホエイが除去されることにより,前記濃縮発酵乳が得られる
請求項1に記載の製造方法。
In the secondary fermentation step, the fermented milk base material is separated into whey and the concentrated fermented milk by allowing it to stand, and then the whey is removed to obtain the concentrated fermented milk.
The manufacturing method according to claim 1.
前記熱処理工程において前記発酵乳基材を前記中高温域に保持する時間が,15~30分である
請求項2に記載の製造方法。
The production method according to claim 2, wherein the time for holding the fermented milk base material in the medium-high temperature region in the heat treatment step is 15 to 30 minutes.
前記発酵促進温度域は,30~50℃であり,
前記一次発酵工程の後,前記発酵乳基材を冷却せずに前記中高温域まで加温する
請求項3に記載の製造方法。
The fermentation promotion temperature range is 30 to 50 ° C.
The production method according to claim 3, wherein after the primary fermentation step, the fermented milk base material is heated to the medium-high temperature range without being cooled.
前記二次発酵工程において,前記発酵乳基材のpHが4.6から4.4になるまでの所要時間が,1.9時間以上である
請求項4に記載の製造方法。
The production method according to claim 4, wherein in the secondary fermentation step, the time required for the pH of the fermented milk base material to change from 4.6 to 4.4 is 1.9 hours or more.
前記一次発酵工程の開始時から前記発酵乳基材のpHが4.6になるまでの所要時間が,30時間以下である
請求項5に記載の製造方法。
The production method according to claim 5, wherein the time required from the start of the primary fermentation step to the pH of the fermented milk base material reaching 4.6 is 30 hours or less.
前記乳酸菌スタータは,ブルガリア菌及びサーモフィルス菌を含む
請求項6に記載の製造方法。
The production method according to claim 6, wherein the lactic acid bacterium starter contains Bulgarian bacteria and Thermophilus bacteria.
前記一次発酵工程の開始時から7日経過後の前記発酵乳基材のpHが,4.2以上である
請求項1に記載の製造方法。
The production method according to claim 1, wherein the pH of the fermented milk base material after 7 days from the start of the primary fermentation step is 4.2 or more.
原料ミックスを加熱殺菌する加熱殺菌工程と,
前記加熱殺菌工程後の前記原料ミックスを冷却する一次冷却工程と,
前記一次冷却工程中又は前記一次冷却工程後の前記原料ミックスに,前記乳酸菌スタータを添加して前記発酵乳基材を得るスタータ添加工程と,
前記スタータ添加工程後の前記発酵乳基材を前記発酵促進温度域まで加温する一次加温工程と,
前記一次発酵工程後の前記発酵乳基材を前記中高温域まで加温する二次加温工程と,
前記熱処理工程後の前記発酵乳基材を前記発酵促進温度域まで冷却する二次冷却工程と,をさらに含む
請求項1に記載の製造方法。
A heat sterilization process that heats and sterilizes the raw material mix, and
A primary cooling step for cooling the raw material mix after the heat sterilization step, and
A starter addition step of adding the lactic acid bacterium starter to the raw material mix during the primary cooling step or after the primary cooling step to obtain the fermented milk base material.
A primary heating step of heating the fermented milk base material after the starter addition step to the fermentation promotion temperature range, and a primary heating step.
A secondary heating step of heating the fermented milk base material after the primary fermentation step to the medium-high temperature range, and a secondary heating step.
The production method according to claim 1, further comprising a secondary cooling step of cooling the fermented milk base material after the heat treatment step to the fermentation promotion temperature range.
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