JP7023789B2 - Electrical connector for circuit board and its manufacturing method - Google Patents

Electrical connector for circuit board and its manufacturing method Download PDF

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JP7023789B2
JP7023789B2 JP2018097380A JP2018097380A JP7023789B2 JP 7023789 B2 JP7023789 B2 JP 7023789B2 JP 2018097380 A JP2018097380 A JP 2018097380A JP 2018097380 A JP2018097380 A JP 2018097380A JP 7023789 B2 JP7023789 B2 JP 7023789B2
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connector
housing
terminal
movable
fixed
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JP2019204611A (en
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和弥 緑川
慎司 和田
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Hirose Electric Co Ltd
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Hirose Electric Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/20Pins, blades, or sockets shaped, or provided with separate member, to retain co-operating parts together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances

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  • Coupling Device And Connection With Printed Circuit (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Description

本発明は、回路基板に取り付けられる回路基板用電気コネクタおよびその製造方法に関する。 The present invention relates to an electric connector for a circuit board attached to a circuit board and a method for manufacturing the same.

この種のコネクタにあっては、相手コネクタ等の相手接続体との嵌合が回路基板の面に沿って正規位置から多少ずれた状態で行われても、そのずれを吸収するフローティング構造のコネクタが知られている。かかるコネクタとしては、例えば、特許文献1に開示されているコネクタが知られている。 In this type of connector, even if the mating with the mating connector such as the mating connector is performed in a state where it is slightly deviated from the normal position along the surface of the circuit board, the connector has a floating structure that absorbs the misalignment. It has been known. As such a connector, for example, the connector disclosed in Patent Document 1 is known.

特許文献1のコネクタは、回路基板上に配される固定ハウジング(特許文献1では、「プリント基板側接続部分」、以下、特許文献1で用いられている用語を同様に「」で表示)と、固定ハウジングに対し離間し上方に位置する可動ハウジング(「相手コネクタ側接続部分」)と両ハウジングを連結している端子(「コンタクト」)とを有している。固定ハウジングは、平板矩形枠状をなし、その長手方向を端子配列方向とした二列で複数の端子の下部を一体成形で保持し、可動ハウジングは、上記固定ハウジングの上方位置で上方に開口する有底矩形筒状をなし、固定ハウジングから上方へ延びる端子の上部を可動ハウジングとの一体成形により保持している。端子は可動ハウジングの底壁から突出し上記固定ハウジングに至る範囲が上下に延びる直状の弾性部を形成している。該端子は、可動ハウジングの内周壁で露呈する部分が相手コネクタと接続される接触部を形成し、固定ハウジングに埋設保持されL字状に屈曲されて、該固定ハウジングから側方に延出する部分が回路基板との半田接続のための接続部を形成している。かくして、端子は、上記固定ハウジングと可動ハウジングとの間の弾性部が弾性撓み変形可能で、可動ハウジングが固定ハウジングに対しフローティングすることを可能としている。 The connector of Patent Document 1 is a fixed housing arranged on a circuit board (in Patent Document 1, "printed circuit board side connection portion", hereinafter, the terms used in Patent Document 1 are similarly indicated by ""). It has a movable housing (“connecting portion on the mating connector side”) located above the fixed housing and a terminal (“contact”) connecting both housings. The fixed housing has a rectangular rectangular frame shape, and the lower parts of a plurality of terminals are integrally molded in two rows with the longitudinal direction thereof as the terminal arrangement direction, and the movable housing opens upward at an upper position of the fixed housing. It has a bottomed rectangular cylinder and holds the upper part of the terminal extending upward from the fixed housing by integral molding with the movable housing. The terminal protrudes from the bottom wall of the movable housing and forms a straight elastic portion extending up and down in a range extending to the fixed housing. The terminal forms a contact portion where the exposed portion on the inner peripheral wall of the movable housing is connected to the mating connector, is embedded and held in the fixed housing, is bent in an L shape, and extends laterally from the fixed housing. The portion forms a connection portion for solder connection with the circuit board. Thus, in the terminal, the elastic portion between the fixed housing and the movable housing can be elastically flexed and deformed, and the movable housing can be floated with respect to the fixed housing.

特許文献1では、上記固定ハウジングに対し、スペーサを取り付けることとしている。このスペーサは、上記端子の弾性部における弾性撓み変形量が過度とならないように規制する機能を有する。該スペーサは、固定ハウジングの端子配列方向での両端部のそれぞれに取り付けられ、平面視形状が略「π」字をなし、金具(「金属製ホールドダウン」)によって上記固定ハウジングに固定される。上記スペーサは、固定ハウジングよりも高い寸法を有し、一対をなす二つの腕部が二列の端子の弾性部に対し、端子配列方向に対し直角なコネクタ幅方向にて、外側に位置している。かくして、腕部が上記弾性部の過度な弾性撓み変形量を規制する。特許文献1の記載によると、スペーサのサイズの変更により、上記弾性部での弾性撓み変形量を適宜設定することができる。 In Patent Document 1, a spacer is attached to the fixed housing. This spacer has a function of regulating the amount of elastic deflection deformation in the elastic portion of the terminal so as not to be excessive. The spacer is attached to each of both ends of the fixed housing in the terminal arrangement direction, has a substantially "π" shape in a plan view, and is fixed to the fixed housing by a metal fitting (“metal holddown”). The spacer has a higher dimension than the fixed housing, and the two pairs of arms are located on the outside in the connector width direction perpendicular to the terminal arrangement direction with respect to the elastic part of the two rows of terminals. There is. Thus, the arm portion regulates the amount of excessive elastic deflection deformation of the elastic portion. According to the description of Patent Document 1, the amount of elastic deflection deformation at the elastic portion can be appropriately set by changing the size of the spacer.

特開2000-260527JP 2000-260527

しかしながら、特許文献1にあっては、固定ハウジングに対し金具により固定されるスペーサは、該固定ハウジングが取り付けられる固定部材、例えば機器の筺体に対する固定ハウジングの位置出し、すなわち取付位置精度の確保には貢献しない。したがって、固定ハウジングに保持される端子の位置と、上記固定部材との間の位置精度が確保できない。これは、相手コネクタ等の相手接続体がコネクタ接続時に固定部材により案内される場合、相手接続体の端子の位置が正規位置からずれてしまう可能性があることを意味している。 However, in Patent Document 1, the spacer fixed to the fixed housing by the metal fitting is used for positioning the fixed housing with respect to the fixing member to which the fixed housing is attached, for example, the housing of the device, that is, for ensuring the mounting position accuracy. Does not contribute. Therefore, the position accuracy between the position of the terminal held in the fixed housing and the fixing member cannot be ensured. This means that when the mating connector such as the mating connector is guided by the fixing member at the time of connecting the connector, the position of the terminal of the mating connector may deviate from the normal position.

上記スペーサは、端子の弾性撓み変形量を規制するものの、固定ハウジングが取り付けられる固定部材との間で当接しないので、固定部材に対する位置出しに係ることがなく、さらに、スペーサが金具を介して固定ハウジングへ取り付けられる時点で、金具の寸法精度、固定ハウジングの嵌合孔との間のガタに起因して固定ハウジングに対する位置が一定しないので、仮にスペーサが固定部材に対して当接可能に設計しても、該スペーサが固定部材に対する精度の高い位置出しをできない要因となる。 Although the spacer regulates the amount of elastic deflection and deformation of the terminal, it does not come into contact with the fixing member to which the fixing housing is attached, so that it does not affect the positioning with respect to the fixing member, and the spacer is further passed through the metal fitting. At the time of attachment to the fixed housing, the position with respect to the fixed housing is not fixed due to the dimensional accuracy of the metal fittings and the play between the fitting holes of the fixed housing, so the spacer is designed so that it can contact the fixing member. However, it becomes a factor that the spacer cannot be positioned with high accuracy with respect to the fixing member.

さらに、上記スペーサは、金具により固定ハウジングに対して固定されることとしており、それだけコネクタとしての部品が増え、ひいては組立てが面倒となる。仮に、スペーサを固定ハウジングと一体成形により形成しようとしても、特許文献1の図からも判るように、コネクタ高さ方向でスペーサと可動ハウジングの間に実質的に隙間がなく、金型が進入する余地がないので、一体成形もできない。 Further, the spacer is fixed to the fixed housing by metal fittings, so that the number of parts as a connector increases, and as a result, assembly becomes troublesome. Even if the spacer is to be integrally molded with the fixed housing, as can be seen from the figure of Patent Document 1, there is substantially no gap between the spacer and the movable housing in the height direction of the connector, and the mold enters. Since there is no room, it cannot be integrally molded.

本発明は、かかる事情に鑑み、端子に対し可動ハウジングのみならず固定ハウジングが一体成形でき、かつ、固定ハウジングにより固定部材に対する位置出しのできる回路基板用電気コネクタおよびその製造方法を提供することを課題とする。 In view of such circumstances, the present invention provides an electric connector for a circuit board, in which not only a movable housing but also a fixed housing can be integrally molded with respect to the terminal, and the fixed housing can be used to position the fixed housing, and a method for manufacturing the same. Make it an issue.

本発明に係る回路基板用電気コネクタは、一端側に回路基板へ接続のための接続部と他端側に相手接続体との接触のための接触部とを有する端子と、複数の該端子を配列保持するハウジングとを備えており、該ハウジングは上記端子を介した回路基板への取付けのための固定ハウジングと該固定ハウジングに対して可動な可動ハウジングとを有しており、上記可動ハウジングには回路基板に対し直角なコネクタ高さ方向を嵌合方向として上記相手接続体との嵌合を行う嵌合部が設けられている。 The electric connector for a circuit board according to the present invention has a terminal having a connection portion for connecting to a circuit board on one end side and a contact portion for contacting a mating connector on the other end side, and a plurality of the terminals. The housing is provided with a housing for holding an arrangement, and the housing has a fixed housing for mounting on a circuit board via the terminal and a movable housing movable with respect to the fixed housing, and the movable housing has a movable housing. Is provided with a fitting portion for fitting with the mating connector with the connector height direction perpendicular to the circuit board as the fitting direction.

かかる回路基板用電気コネクタにおいて、本発明では、上記端子は、一体成形により上記固定ハウジングで保持されている固定側被保持部と、一体成形により上記可動ハウジングで保持されている可動側被保持部と、上記固定側被保持部と上記可動側被保持部とを連結していて弾性撓み変形可能な弾性部とを有しており、上記固定側被保持部より固定ハウジングから突出した部分に上記接続部が設けられるとともに、上記可動側被保持部の露呈部分に上記接触部が設けられ、上記弾性部はコネクタ幅方向にて上記嵌合部の外周面よりも内方の位置でコネクタ高さ方向に直状をなして延びており、上記固定ハウジングは、上記弾性部が収容される収容空間が形成された周壁を有し、上記周壁の内周面と上記弾性部とが非接触の状態で、可動ハウジングの嵌合部が上記周壁に対しコネクタ高さ方向で間隔をもって位置し、周壁の内周面が嵌合部の外周面に対しコネクタ幅方向で間隔をもってコネクタ幅方向外側に位置していることを特徴としている。 In such an electric connector for a circuit board, in the present invention, the terminal is a fixed side held portion held by the fixed housing by integral molding and a movable side held portion held by the movable housing by integral molding. And the fixed-side held portion and the movable-side held portion are connected to each other and have an elastic portion that can be elastically flexed and deformed. A connection portion is provided, and a contact portion is provided on an exposed portion of the held portion on the movable side, and the elastic portion has a connector height at a position inside the outer peripheral surface of the fitting portion in the connector width direction. The fixed housing extends in a straight line in the direction, and the fixed housing has a peripheral wall in which a storage space for accommodating the elastic portion is formed, and the inner peripheral surface of the peripheral wall and the elastic portion are in non-contact state. The fitting portion of the movable housing is located at a distance in the connector height direction with respect to the peripheral wall, and the inner peripheral surface of the peripheral wall is located outside the connector width direction with a gap in the connector width direction with respect to the outer peripheral surface of the fitting portion. It is characterized by being.

このような構成の本発明によれば、端子は固定ハウジングとの一体成形により該固定ハウジングにより保持されるようにした後に、可動ハウジングとも一体成形されることができる。可動ハウジングの嵌合部が固定ハウジングの周壁との間にコネクタ高さ方向で間隔をもっているとともに、周壁の内周面に対しコネクタ幅方向に間隔をもって外側に位置しているので、端子に対して固定ハウジングと一体成形した後に、上記コネクタ高さ方向そしてコネクタ幅方向の間隔に金型を挿入して、上記端子に対して可動ハウジングをも一体成形できる。 According to the present invention having such a configuration, the terminal can be integrally molded with the movable housing after being held by the fixed housing by being integrally molded with the fixed housing. Since the fitting part of the movable housing has a gap in the connector height direction from the peripheral wall of the fixed housing and is located on the outside with a gap in the connector width direction with respect to the inner peripheral surface of the peripheral wall, the terminal After being integrally molded with the fixed housing, the movable housing can also be integrally molded with the terminal by inserting a mold at intervals in the connector height direction and the connector width direction.

したがって、固定ハウジングの周壁と端子は一定した位置関係にあり、しかも周壁はコネクタ高さ方向での寸法の大小に係りなく正確な寸法精度で作れるので、固定ハウジングが固定的に取り付けられる機器の筐体等の固定部材に対して、周壁の外周面を当接することで、端子と固定部材との間の位置出しを正確に行える。すなわち、相手接続体を可動ハウジングと嵌合させる際に、可動ハウジングに対して相手接続体がずれることはあっても、可動ハウジングと固定ハウジングにより上記ずれが増長されたりバラついたりすることはなく、この可動ハウジングに対する相手接続体のずれは、端子の弾性部のみで十分に吸収でき、安定したコネクタ接続位置精度を確保できる。 Therefore, the peripheral wall of the fixed housing and the terminal are in a fixed positional relationship, and the peripheral wall can be made with accurate dimensional accuracy regardless of the size of the size in the connector height direction. By abutting the outer peripheral surface of the peripheral wall against the fixing member such as the body, the positioning between the terminal and the fixing member can be accurately performed. That is, when the mating connector is fitted to the movable housing, the mating connector may be displaced with respect to the movable housing, but the displacement is not increased or varied by the movable housing and the fixed housing. The deviation of the mating connector with respect to this movable housing can be sufficiently absorbed only by the elastic part of the terminal, and stable connector connection position accuracy can be ensured.

本発明において、上記端子は、コネクタ幅方向で対向する位置で二列をなして設けられており、上記可動ハウジングは二列の端子の間で嵌合部の底壁部から回路基板側に向けて突出する凸壁部を有し、該凸壁部は二列の端子とは非接触の状態で上記収容空間へ進入していることが好ましい。 In the present invention, the terminals are provided in two rows at positions facing each other in the connector width direction, and the movable housing is directed from the bottom wall portion of the fitting portion to the circuit board side between the two rows of terminals. It is preferable that the convex wall portion has a protruding wall portion, and the convex wall portion has entered the accommodation space in a state of being in non-contact with the two rows of terminals.

こうすることで、可動ハウジングが相手接続体との嵌合のために該相手接続体を受け入れる嵌合凹部の底壁部を薄く、すなわちコネクタ高さ方向寸法を小さくしても、該底壁の強度を確保できる。しかも、凸壁部は固定ハウジングの収容空間に進入しているので、コネクタ全体としてのコネクタ高さ方向寸法が増大することもない。 By doing so, even if the bottom wall portion of the fitting recess in which the movable housing receives the mating connection body for fitting with the mating connection body is made thin, that is, the connector height dimension is reduced, the bottom wall portion of the bottom wall is thinned. Strength can be secured. Moreover, since the convex wall portion has entered the accommodation space of the fixed housing, the dimension in the height direction of the connector as a whole does not increase.

本発明において、上記凸壁部は端子配列方向の端部に被規制部を有し、固定ハウジングは端子配列方向の端部に位置して周壁の一部をなす端壁部に上記被規制部との間に隙間をもって該被規制部を受け入れる溝状の規制部を有し、該規制部がコネクタ幅方向及び端子配列方向の少なくとも一方向で上記被規制部の移動を規制可能であることが好ましい。このような形態によれば、上記可動ハウジングの凸壁部に設けられた被規制部が固定ハウジングの周壁における端壁部に形成された溝状の規制部とコネクタ幅方向及び端子配列方向の少なくとも一方向で当接可能であり、可動ハウジングの過度な移動、すなわち端子の弾性部における過度な弾性撓み変形量を規制できる。その際、端子には固定ハウジングから何ら当接力を受けないので端子を損傷することはない。 In the present invention, the convex wall portion has a regulated portion at the end portion in the terminal arrangement direction, and the fixed housing is located at the end portion in the terminal arrangement direction and is located at the end portion forming a part of the peripheral wall. It has a groove-shaped regulating portion that receives the regulated portion with a gap between the two, and the regulated portion can regulate the movement of the regulated portion in at least one direction in the connector width direction and the terminal arrangement direction. preferable. According to such a form, the regulated portion provided on the convex wall portion of the movable housing is the groove-shaped regulating portion formed on the end wall portion of the peripheral wall of the fixed housing, and at least in the connector width direction and the terminal arrangement direction. The contact is possible in one direction, and excessive movement of the movable housing, that is, excessive elastic deflection deformation amount in the elastic portion of the terminal can be regulated. At that time, since the terminal does not receive any contact force from the fixed housing, the terminal is not damaged.

また、本発明において、上記凸壁部は端子配列方向の中間部位置に突出した被規制部を有し、固定ハウジングは端子配列方向の端部に位置して周壁の一部をなす規制部を有し、該規制部が端子配列方向での上記被規制部の移動そして上記被規制部が端子の弾性撓み変形量を規制可能であるようにすることもできる。こうすることで、端子の過度な弾性撓み変形量をも規制できる。 Further, in the present invention, the convex wall portion has a regulated portion protruding at the intermediate portion position in the terminal arrangement direction, and the fixed housing is located at the end portion in the terminal arrangement direction and forms a part of the peripheral wall. It is also possible that the regulated portion can regulate the movement of the regulated portion in the terminal arrangement direction and the regulated portion can regulate the amount of elastic deflection deformation of the terminal. By doing so, it is possible to regulate the amount of excessive elastic deflection deformation of the terminal.

また、本発明の回路基板用の電気コネクタは、本発明に係る次の方法により製造することができる。 Further, the electric connector for the circuit board of the present invention can be manufactured by the following method according to the present invention.

本発明に係る回路基板用電気コネクタの製造方法は、一端側に回路基板へ接続のための接続部と他端側に相手接続体との接触のための接触部とを有する端子と、複数の該端子を配列保持するハウジングとを備えており、該ハウジングは上記端子を介した回路基板への取付けのための固定ハウジングと該固定ハウジングに対して可動な可動ハウジングとを有しており、上記可動ハウジングには回路基板に対し直角なコネクタ高さ方向を嵌合方向として上記相手接続体との嵌合を行う嵌合部が設けられている。 The method for manufacturing an electric connector for a circuit board according to the present invention includes a terminal having a connection portion for connecting to a circuit board on one end side and a contact portion for contacting a mating connector on the other end side, and a plurality of terminals. The housing includes a housing for holding the terminals in an array, and the housing has a fixed housing for mounting on a circuit board via the terminals and a movable housing movable with respect to the fixed housing. The movable housing is provided with a fitting portion for fitting with the mating connector with the connector height direction perpendicular to the circuit board as the fitting direction.

かかる回路基板用電気コネクタの製造方法において、本発明では、一体成形により上記固定ハウジングで保持されている固定側被保持部と、一体成形により上記可動ハウジングで保持されている可動側被保持部と、上記固定側被保持部と上記可動側被保持部とを連結していて弾性撓み変形可能な弾性部とを有しており、上記固定側被保持部より固定ハウジングから突出した部分に上記接続部が設けられるとともに、上記可動側被保持部の露呈部分に上記接触部が設けられ、上記弾性部はコネクタ幅方向にて上記嵌合部の外周面よりも内方の位置でコネクタ高さ方向に直状をなして延びている端子を形成し、上記弾性部が収容される収容空間が形成された周壁で、上記端子の固定側被保持部を保持するように一次金型を用いて、固定ハウジングと端子とを一次成形により一体成形し、上記周壁の内周面と上記弾性部とが非接触の状態で、可動ハウジングの嵌合部が上記周壁に対しコネクタ高さ方向で間隔をもって位置し、周壁の内周面が嵌合部の外周面に対しコネクタ幅方向で間隔をもってコネクタ幅方向外側に位置するようにして、二次成形金型を上記間隔に挿入配置して、可動側被固定部を保持するように、可動ハウジングと端子とを二次成形により一体成形することを特徴としている。 In the method for manufacturing an electric connector for a circuit board, in the present invention, the fixed side held portion held by the fixed housing by integral molding and the movable side held portion held by the movable housing by integral molding. The fixed-side held portion and the movable-side held portion are connected to each other to have an elastic portion that can be elastically flexed and deformed, and the connection to a portion protruding from the fixed housing from the fixed-side held portion. Along with the provision of a portion, the contact portion is provided on the exposed portion of the held portion on the movable side, and the elastic portion is located in the connector height direction at a position inward from the outer peripheral surface of the fitting portion in the connector width direction. A primary mold is used to hold the fixed-side held portion of the terminal on the peripheral wall where the terminal is formed in a straight shape and the accommodating space in which the elastic portion is accommodated is formed. The fixed housing and the terminal are integrally molded by primary molding, and the fitting portion of the movable housing is positioned at a distance in the connector height direction with respect to the peripheral wall in a state where the inner peripheral surface of the peripheral wall and the elastic portion are not in contact with each other. Then, the secondary molding dies are inserted and arranged at the above intervals so that the inner peripheral surface of the peripheral wall is located on the outer side in the connector width direction with a gap in the connector width direction with respect to the outer peripheral surface of the fitting portion. It is characterized in that the movable housing and the terminal are integrally molded by secondary molding so as to hold the fixed portion.

本発明は、以上のように、可動ハウジングの嵌合部が固定ハウジングの周壁との間にコネクタ高さ方向で間隔をもっているとともに、周壁の内周面に対しコネク幅方向に間隔をもって外側に位置するように構成されているので、端子に対して固定ハウジングを一体成形した後に、上記コネクタ高さ方向そしてコネクタ幅方向の間隔に金型を挿入して、上記端子に対して可動ハウジングをも一体成形でき、その結果、コネクタを完成する際に部材組立という作業がなくなり、部材点数が減るとともに容易に製造でき、生産性が向上することに加え、部材間の位置精度が向上する。 As described above, in the present invention, the fitting portion of the movable housing has a space between the fitting portion of the movable housing and the peripheral wall of the fixed housing in the connector height direction, and is located outside with a space in the connector width direction with respect to the inner peripheral surface of the peripheral wall. After the fixed housing is integrally molded with the terminal, the mold is inserted at the intervals in the connector height direction and the connector width direction, and the movable housing is also integrated with the terminal. It can be molded, and as a result, the work of assembling the members when the connector is completed is eliminated, the number of members is reduced, the manufacturing can be easily performed, the productivity is improved, and the position accuracy between the members is improved.

したがって、一体成形できるので、固定ハウジングの周壁と端子は一定した位置関係にあり、しかも周壁はコネクタ高さ方向での寸法の大小に係りなく正確な寸法精度で作れるので、固定ハウジングが固定的に取り付けられる機器の筐体等の固定部材に対して、周壁の外周面を当接することで、端子と固定部材との間の位置出しを正確に行える。すなわち、相手接続体を可動ハウジングと嵌合させる際に、可動ハウジングに対して相手接続体がずれることはあっても、可動ハウジングと固定ハウジングにより上記ずれが増長されたりバラついたりすることはなく、このずれは、端子の弾性部のみで十分に吸収でき、安定したコネクタ接続位置精度を確保できるという効果を得る。 Therefore, since it can be integrally molded, the peripheral wall of the fixed housing and the terminal are in a fixed positional relationship, and the peripheral wall can be made with accurate dimensional accuracy regardless of the size of the size in the connector height direction, so that the fixed housing is fixed. By abutting the outer peripheral surface of the peripheral wall against the fixing member such as the housing of the device to be attached, the positioning between the terminal and the fixing member can be accurately performed. That is, when the mating connector is fitted to the movable housing, the mating connector may be displaced with respect to the movable housing, but the displacement is not increased or varied by the movable housing and the fixed housing. This deviation can be sufficiently absorbed only by the elastic part of the terminal, and an effect that stable connector connection position accuracy can be ensured is obtained.

本発明の一実施形態としてのコネクタIと相手接続体たるコネクタIIをこれらの嵌合前の状態での外観を示す斜視図である。It is a perspective view which shows the appearance of the connector I and the connector II which is a mating connector as one embodiment of the present invention in the state before fitting them. 図1のコネクタIとコネクタIIとを嵌合直前位置で示す、端子配列方向での端子位置における断面図である。It is sectional drawing at the terminal position in the terminal arrangement direction which shows the connector I and the connector II of FIG. 1 at the position immediately before fitting. コネクタIの製造手順を工程(i),(ii),(iii)の順に示す図であり、(A)は端子位置での断面図、(B)は上方からみた部分平面図である。It is a figure which shows the manufacturing procedure of a connector I in the order of steps (i), (ii), (iii), (A) is a sectional view at a terminal position, (B) is a partial plan view seen from above. コネクタIの固定ハウジングの規制部と可動ハウジングの被規制部とを拡大して示す下面図である。It is a bottom view which shows the regulation part of the fixed housing of a connector I and the regulated part of a movable housing in an enlarged manner. 本発明の他の実施形態を示し、図4に相当する部分を示す下面図である。It is a bottom view which shows the other embodiment of this invention and shows the part corresponding to FIG.

以下、添付図面にもとづき、本発明の実施形態を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1は、本実施形態における回路基板用電気コネクタI(以下、「コネクタI」)とこれに嵌合される相手接続体としての他の回路基板用電気コネクタII(以下「コネクタII」)の外観を、嵌合前の状態で示す斜視図である。図1において、コネクタIとコネクタIIは、図1における状態で、それぞれの下面で別々の回路基板(図示せず)に取り付けられ、使用に際しては、図1にて矢印Aで示されるように、コネクタIIが上下反転姿勢で上方からコネクタIへ嵌合される。図1及び以降の図において、コネクタIおよびコネクタIIについて、方向性を明確にし、そして理解しやすくするために、立体空間座標X,Y,Zを設定する。回路基板の面に沿って延びる端子配列方向(コネクタ長手方向)をX、回路基板の面に平行な面で端子配列方向Xに対し直角なコネクタ幅方向をY、回路基板の面に直角なコネクタ高さ方向をZと定めることとする。 FIG. 1 shows an electric connector I for a circuit board (hereinafter, “connector I”) in the present embodiment and another electric connector II for a circuit board (hereinafter, “connector II”) as a mating connector fitted thereto. It is a perspective view which shows the appearance in the state before fitting. In FIG. 1, the connector I and the connector II are attached to separate circuit boards (not shown) on their lower surfaces in the state shown in FIG. 1, and when used, as indicated by an arrow A in FIG. The connector II is fitted to the connector I from above in an upside down posture. In FIGS. 1 and the following figures, the three-dimensional space coordinates X, Y, and Z are set for the connector I and the connector II in order to clarify the directionality and make it easy to understand. The terminal arrangement direction (connector longitudinal direction) extending along the surface of the circuit board is X, the connector width direction perpendicular to the terminal arrangement direction X on the surface parallel to the circuit board surface is Y, and the connector perpendicular to the circuit board surface. The height direction is defined as Z.

コネクタIは、プラグコネクタとして形成されていて、複数の端子と、複数の端子を配列保持する電気絶縁材製のハウジングとを備えている。ハウジングは、端子を介して回路基板に固定される固定ハウジング10と、該固定ハウジング10に対して離間していて可動な可動ハウジング20とを有する。端子30は、固定ハウジング10と可動ハウジング20を連結する金属材製の複数の端子30として構成されている(図2をも参照)。 The connector I is formed as a plug connector, and includes a plurality of terminals and a housing made of an electric insulating material that holds the plurality of terminals in an array. The housing has a fixed housing 10 fixed to the circuit board via terminals, and a movable housing 20 that is separated from the fixed housing 10 and is movable. The terminal 30 is configured as a plurality of terminals 30 made of a metal material that connect the fixed housing 10 and the movable housing 20 (see also FIG. 2).

固定ハウジング10は、コネクタ高さ方向Zから見て、端子配列方向Xに長い矩形枠状をなし、コネクタ高さ方向Zに延びる周壁11を有し、該周壁11の内側に後述の可動ハウジング20の一部を収容する収容空間12を形成している。周壁11は、端子配列方向Xに沿った一対の側壁15と、側壁15同士を連結する一対の端壁13を有する。端壁13には、端子配列方向Xに没する矩形凹溝状の規制部14が形成されている。該規制部14は収容空間12の一部をなしている。 The fixed housing 10 has a peripheral wall 11 that has a long rectangular frame shape in the terminal arrangement direction X when viewed from the connector height direction Z and extends in the connector height direction Z, and the movable housing 20 described later is inside the peripheral wall 11. A storage space 12 for accommodating a part of the above is formed. The peripheral wall 11 has a pair of side walls 15 along the terminal arrangement direction X and a pair of end walls 13 connecting the side walls 15 to each other. The end wall 13 is formed with a rectangular groove-shaped restricting portion 14 that sinks in the terminal arrangement direction X. The regulation unit 14 forms a part of the accommodation space 12.

固定ハウジング10は、図2に見られるように、側壁15の下端部15Aが内方に突出し、該下端部15Aにて、後に詳述する端子30の下端部における固定側被保持部31を固定ハウジング10との一体成形により保持しており、端子30は、固定側被保持部31よりもコネクタ幅方向Yで下端部15Aから外方に突出した部分で回路基板への半田接続のための接続部32を形成している。 As seen in FIG. 2, in the fixed housing 10, the lower end portion 15A of the side wall 15 projects inward, and the lower end portion 15A fixes the fixed-side held portion 31 at the lower end portion of the terminal 30, which will be described in detail later. The terminal 30 is held by being integrally molded with the housing 10, and the terminal 30 is connected to the circuit board at a portion protruding outward from the lower end portion 15A in the connector width direction Y from the fixed side held portion 31 for solder connection. The portion 32 is formed.

可動ハウジング20は、図2に見られるように、コネクタ高さ方向Zで固定ハウジング10よりも上方に位置する嵌合部21と、該嵌合部21から下方に向け突出する凸壁部24とを有し、該凸壁部24の下部が固定ハウジング10の周壁11の内周面との間に隙間をもって収容空間12内に進入している。嵌合部21は、短形筒状の嵌合筒状部22と、該嵌合筒状部22の底部をなす底壁部23とを有し、嵌合筒状部22と底壁部23とによりコネクタIIとの嵌合のための嵌合空間21Aを形成している。可動ハウジング20は、後に詳述する端子30の上部に形成された可動側被保持部33を可動ハウジング20との一体成形により保持している。 As seen in FIG. 2, the movable housing 20 includes a fitting portion 21 located above the fixed housing 10 in the connector height direction Z, and a convex wall portion 24 protruding downward from the fitting portion 21. The lower portion of the convex wall portion 24 enters the accommodation space 12 with a gap between the convex wall portion 24 and the inner peripheral surface of the peripheral wall 11 of the fixed housing 10. The fitting portion 21 has a short tubular fitting tubular portion 22 and a bottom wall portion 23 forming the bottom portion of the fitting tubular portion 22, and the fitting tubular portion 22 and the bottom wall portion 23. To form a fitting space 21A for fitting with the connector II. The movable housing 20 holds the movable side held portion 33 formed on the upper portion of the terminal 30, which will be described in detail later, by integral molding with the movable housing 20.

凸壁部24は、コネクタ幅方向Yで底壁部23の中央位置からコネクタ高さ方向Zで下方(回路基板側)に向けて突出し、端子配列方向Xに延びており、端子配列方向Xの両端部は、図4にも見られるように、固定ハウジング10に形成された凹溝状の規制部14内にまで進入していて被規制部24Aを形成している。この被規制部24Aは、端子配列方向Xでもコネクタ幅方向Yでも規制部14の内面とは隙間をもっており、可動ハウジング20がこれらの方向のそれぞれで過度な移動をしたときには、規制部14に当接してそれ以上の移動が規制される。 The convex wall portion 24 protrudes downward (on the circuit board side) in the connector height direction Z from the center position of the bottom wall portion 23 in the connector width direction Y, extends in the terminal arrangement direction X, and extends in the terminal arrangement direction X. As seen in FIG. 4, both end portions penetrate into the concave groove-shaped regulating portion 14 formed in the fixed housing 10 to form the regulated portion 24A. The regulated portion 24A has a gap from the inner surface of the regulating portion 14 in both the terminal arrangement direction X and the connector width direction Y, and when the movable housing 20 moves excessively in each of these directions, it hits the regulating portion 14. Further movement is restricted in contact.

端子30は、金属帯体から作られていて、コネクタIの端子配列方向Xで所定間隔の複数位置に配されている。該端子30は、図2において、コネクタ幅方向Yを金属板材の板厚方向として該金属板材を切断して得られた金属帯体をこの板厚方向に屈曲形成して作られている。すなわち、端子30は、コネクタ幅方向Yを板厚方向としているので、これに直角な端子配列方向X(紙面に対し直角方向)が端子30の板面(金属板材の圧延面)をなし、この端子配列方向Xでの寸法が端子幅となり、この板面でコネクタIIの端子との接触面を形成する。 The terminals 30 are made of a metal strip and are arranged at a plurality of positions at predetermined intervals in the terminal arrangement direction X of the connector I. In FIG. 2, the terminal 30 is made by bending and forming a metal strip obtained by cutting the metal plate material with the connector width direction Y as the plate thickness direction of the metal plate material. That is, since the terminal 30 has the connector width direction Y as the plate thickness direction, the terminal arrangement direction X (the direction perpendicular to the paper surface) perpendicular to this forms the plate surface (rolled surface of the metal plate material) of the terminal 30. The dimension in the terminal arrangement direction X is the terminal width, and this plate surface forms a contact surface with the terminal of the connector II.

端子30は、下端側に形成されて固定ハウジング10で保持される固定側被保持部31と、上端側に形成されて可動ハウジング20で保持される可動側被保持部33と、固定側被保持部31と可動側被保持部33とを連結する連結部34を有する。連結部34は、殆んどの部分がコネクタ高さ方向Zである上下方向で直状に延びており、該連結部34の下部がL字状に屈曲されて横方向(コネクタ幅方向Y)に延びる移行部34Bを経て固定側被保持部31に至っている。 The terminal 30 has a fixed side held portion 31 formed on the lower end side and held by the fixed housing 10, a movable side held portion 33 formed on the upper end side and held by the movable housing 20, and a fixed side held portion 33. It has a connecting portion 34 that connects the portion 31 and the movable side held portion 33. Most of the connecting portion 34 extends vertically in the vertical direction, which is the connector height direction Z, and the lower portion of the connecting portion 34 is bent in an L shape in the lateral direction (connector width direction Y). It reaches the fixed side held portion 31 via the extending transition portion 34B.

固定側被保持部31は、固定ハウジング10の側壁15の下端部15Aで該固定ハウジング10との一体成形により埋設して保持されており、固定ハウジング10の下端部15A内で若干クランク状に屈曲されており、該固定側被保持部31より突出した先端側となる接続部32は回路基板に接面する位置にある。 The fixed-side held portion 31 is embedded and held in the lower end portion 15A of the side wall 15 of the fixed housing 10 by integral molding with the fixed housing 10, and is slightly bent in a crank shape in the lower end portion 15A of the fixed housing 10. The connection portion 32 on the tip side protruding from the fixed side held portion 31 is located at a position in contact with the circuit board.

連結部34は、上述のように殆んどの部分が直状をなしてコネクタ高さ方向Zに延びており、この直状部分が弾性部34Aを形成している。弾性部34Aは、弾状撓み変形可能であり、該弾性部34Aの下半部が固定ハウジング10の収容空間12内に位置しており、周壁11(側壁15)の内周面および可動ハウジング20の凸壁部24に対して間隔をもって非接触の状態で配置されている。 As described above, most of the connecting portion 34 has a straight shape and extends in the connector height direction Z, and this straight portion forms the elastic portion 34A. The elastic portion 34A is elastically deformable, the lower half portion of the elastic portion 34A is located in the accommodation space 12 of the fixed housing 10, and the inner peripheral surface of the peripheral wall 11 (side wall 15) and the movable housing 20. It is arranged in a non-contact state with an interval to the convex wall portion 24 of the above.

可動側被保持部33は、連結部34よりも上方部分に形成されており、可動ハウジング20との一体成形により該可動ハウジング20で保持されている。可動側被保持部33は、下方へは、可動ハウジング20の底壁部23を貫通し、上方へは、嵌合筒状部22の内壁面を経て上端面をまわり込んで逆U字状をなして外壁面の上部にまで及んでいる。この可動側被保持部33は、嵌合筒状部22の内壁面、上端面そして外壁面とほぼ同一面に位置するようにして、端子の板厚分だけ嵌合筒状部22へ没入した状態もしくは若干だけ突出した状態で嵌合筒状部22と一体成形されている。可動側被保持部33が嵌合筒状部22の内壁面に位置し露呈する面は、コネクタIIの対応する端子と接触される接触部33Aを形成している。 The movable side held portion 33 is formed in a portion above the connecting portion 34, and is held by the movable housing 20 by integral molding with the movable housing 20. The movable side held portion 33 penetrates the bottom wall portion 23 of the movable housing 20 downward, and goes around the upper end surface through the inner wall surface of the fitting tubular portion 22 and forms an inverted U shape upward. It extends to the upper part of the outer wall surface. The movable side held portion 33 is positioned substantially on the same surface as the inner wall surface, the upper end surface, and the outer wall surface of the fitting cylindrical portion 22, and is immersed in the fitting tubular portion 22 by the plate thickness of the terminal. It is integrally molded with the fitting cylindrical portion 22 in a state or in a slightly protruding state. The exposed surface of the movable side held portion 33 located on the inner wall surface of the fitting cylindrical portion 22 forms a contact portion 33A that is in contact with the corresponding terminal of the connector II.

かくして、端子30を下端側で保持する固定ハウジング10の周壁11と上端側で保持する可動ハウジング20の嵌合部21は、コネクタ高さ方向Zで離間して間隔を形成しているとともに、コネクタ幅方向Yでも間隔を形成している。 Thus, the peripheral wall 11 of the fixed housing 10 that holds the terminal 30 on the lower end side and the fitting portion 21 of the movable housing 20 that holds the terminal 30 on the upper end side are separated from each other in the connector height direction Z to form a gap, and the connector is formed. An interval is also formed in the width direction Y.

次に、このような形態のコネクタIの製造手順について、図3にもとづき、簡単に説明する。図3において、(A)は各工程における部材についてのコネクタ幅方向Yとコネクタ高さ方向Zに平行なYZ面での断面図であり、(B)は端子配列方向Xでの一部の範囲についてのコネクタ高さ方向Zに沿って上方からみた平面図である。なお、図(A),(B)にて、工程順に状態(i),(ii),(iii)として示してある。 Next, the manufacturing procedure of the connector I having such a form will be briefly described with reference to FIG. In FIG. 3, (A) is a cross-sectional view of a member in each process on a YZ plane parallel to the connector width direction Y and the connector height direction Z, and (B) is a partial range in the terminal arrangement direction X. It is a plan view seen from above along the height direction Z of the connector with respect to. In FIGS. (A) and (B), the states (i), (ii), and (iii) are shown in the order of processes.

先ず、キャリア(図示せず)に付いている状態の屈曲加工済みの端子部分30Pを二列に用意する(図にて、端子部分30Pのキャリアとの切り離し予定位置は、Sにて示してある)(図3(A),(B)状態(i)参照)。なお、まだ上記キャリアが付いている状態の端子部分は、図2における対応部位に符号Pを付して表わすこととしている。 First, the bent terminal portions 30P attached to the carrier (not shown) are prepared in two rows (in the figure, the position where the terminal portion 30P is to be separated from the carrier is indicated by S). ) (See FIGS. 3 (A) and 3 (B) state (i)). The terminal portion to which the carrier is still attached is represented by adding a reference numeral P to the corresponding portion in FIG.

次に、かかる端子部分30Pを、図3(A)の状態(ii)に見られるように、一次成形のための一次成形金型M1内に配する。一次成形金型M1は、図3(A)の状態(ii)に示されている形状の上方一次金型M1A、側方一次金型M1B、下方一次金型M1Cから成り、状態(ii)の位置に設定されて端子部分30Pの接続部部分32Pそして移行部部分34BPを保持することで、端子部分30Pを一次成形位置に維持する。このようにして一次成形金型M1で、固定ハウジング10を端子部分30Pの固定側被保持部分31Pに対し一体成形する(図3(B)の状態(ii)をも参照)。 Next, the terminal portion 30P is arranged in the primary molding die M1 for primary molding, as seen in the state (ii) of FIG. 3 (A). The primary forming die M1 is composed of an upper primary die M1A, a side primary die M1B, and a lower primary die M1C having the shape shown in the state (ii) of FIG. 3 (A), and is in the state (ii). By holding the connection portion 32P and the transition portion 34BP of the terminal portion 30P set at the position, the terminal portion 30P is maintained at the primary forming position. In this way, the fixed housing 10 is integrally molded with the fixed side held portion 31P of the terminal portion 30P in the primary molding die M1 (see also the state (ii) in FIG. 3B).

次に、一次成形金型M1、すなわち、上方一次金型M1A、側方一次金型M1B、下方一次金型M1Cを外し、図3(A)の状態(iii)のように、固定ハウジング10と端子部分30Pの一次成形品を、二次成形金型M2内に配する。二次成形金型M2は、図3(A)の状態(iii)に見られるように、上方二次金型M2A、側方二次金型M2B、下方二次金型M2Cから成り、端子部分30Pの接続部部分32Pと弾性部部分34APを保持することで、一次成形品を二次成形位置に保持する。このようにして、二次成形金型M2により、一次成形品について端子部分30Pの可動側被保持部33Pに対し可動ハウジング20を一体成形し、しかる後、二次成形金型M2、すなわち、上方二次金型M2A、側方二次金型M2B、下方二次金型M2Cを外して、完成品としてのコネクタIを得る。 Next, the primary forming mold M1, that is, the upper primary mold M1A, the side primary mold M1B, and the lower primary mold M1C are removed, and the fixed housing 10 is attached as shown in the state (iii) of FIG. 3 (A). The primary molded product of the terminal portion 30P is arranged in the secondary molding die M2. As seen in the state (iii) of FIG. 3A, the secondary forming mold M2 is composed of an upper secondary mold M2A, a side secondary mold M2B, and a lower secondary mold M2C, and has a terminal portion. By holding the connection portion 32P and the elastic portion 34AP of 30P, the primary molded product is held at the secondary molding position. In this way, the movable housing 20 is integrally molded with the movable side held portion 33P of the terminal portion 30P for the primary molded product by the secondary molding die M2, and then the secondary molding die M2, that is, the upper part. The secondary mold M2A, the side secondary mold M2B, and the lower secondary mold M2C are removed to obtain the connector I as a finished product.

このようにして完成されるコネクタIは、固定ハウジング10の周壁11の内部に、端子30の弾性部34Aを該周壁11と非接触の状態で収容する収容空間12を形成し、可動ハウジング20の嵌合部21が周壁11に対しコネクタ高さ方向Zで間隔をもって位置し、コネクタ幅方向Yで周壁11の内周面11Aが嵌合部21の外周面21Bに対して間隔をもってコネクタ幅方向Yで外側に位置している。このような構造とすることで、上述した一次成形そして二次成形を可能としている。すなわち、一次成形においては、図3(A)の状態(ii)に見られるように、上方一次金型M1Aが収容空間12となる域へ上方から進入することが可能であり、側方一次金型M1B、そして下方一次金型M1Cと相俟って、端子部分30Pを保持しつつ固定ハウジング10の一体成形を可能とする。また、二次成形においては、図3(A)の状態(iii)に見られるように、下方二次金型M2Cが下方から上記収容空間12へ進入そして側方二次金型M2Bが側方から端子部分30Pの弾性部部分34APを上記下方二次金型M2Cとで保持することが可能であり、かかる状態で、上方二次金型M2Aと相俟って、可動ハウジング20の一体成形を可能とする。 The connector I completed in this way forms an accommodation space 12 in which the elastic portion 34A of the terminal 30 is accommodated in a non-contact state with the peripheral wall 11 inside the peripheral wall 11 of the fixed housing 10, and the movable housing 20 is formed. The fitting portion 21 is located at a distance from the peripheral wall 11 in the connector height direction Z, and the inner peripheral surface 11A of the peripheral wall 11 is spaced from the outer peripheral surface 21B of the fitting portion 21 in the connector width direction Y in the connector width direction Y. It is located on the outside. With such a structure, the above-mentioned primary molding and secondary molding are possible. That is, in the primary molding, as seen in the state (ii) of FIG. 3 (A), the upper primary mold M1A can enter the area to be the accommodation space 12 from above, and the lateral primary mold can be entered. Together with the mold M1B and the lower primary mold M1C, the fixed housing 10 can be integrally molded while holding the terminal portion 30P. Further, in the secondary molding, as seen in the state (iii) of FIG. 3 (A), the lower secondary mold M2C enters the accommodation space 12 from below and the side secondary mold M2B is lateral. It is possible to hold the elastic portion 34AP of the terminal portion 30P with the lower secondary mold M2C, and in such a state, the movable housing 20 is integrally molded together with the upper secondary mold M2A. Make it possible.

次に、コネクタIに対して嵌合される相手接続体としてのコネクタIIについて、図1および図2にもとづき説明するが、この相手コネクタIIは本発明の特徴を有しているわけではないので、コネクタIとの関連する点についてのみ簡単に説明する。コネクタIIは、レセプタクルコネクタとして作られている。コネクタIIは、ハウジング40と端子50とを有し、該ハウジング40は、コネクタIの可動ハウジング20の嵌合部21の外周面に嵌合する内周面をもつ周壁41と、図1にて周壁41の下端に位置する底壁42から立ち上がり該周壁41内で島状をなし可動ハウジング20の嵌合空間21A内に嵌合する内方突壁部43とを有している。ここで、コネクタIIにおいても、コネクタIの場合と同様に、端子配列方向をX、コネクタ幅方向をY、コネクタ高さ方向をZとしている。これらの各方向X,Y,Zは、コネクタIIがコネクタIに嵌合された状態で、コネクタIにおけるX,Y,Zとそれぞれ一致する。 Next, the connector II as a mating connector fitted to the connector I will be described with reference to FIGS. 1 and 2, but since the mating connector II does not have the characteristics of the present invention. , Only the points related to the connector I will be briefly described. Connector II is made as a receptacle connector. The connector II has a housing 40 and a terminal 50, and the housing 40 has a peripheral wall 41 having an inner peripheral surface that fits on the outer peripheral surface of the fitting portion 21 of the movable housing 20 of the connector I, and FIG. It has an inner protrusion 43 that rises from the bottom wall 42 located at the lower end of the peripheral wall 41, forms an island in the peripheral wall 41, and fits in the fitting space 21A of the movable housing 20. Here, also in the connector II, the terminal arrangement direction is X, the connector width direction is Y, and the connector height direction is Z, as in the case of the connector I. Each of these directions X, Y, Z coincides with X, Y, Z in the connector I in a state where the connector II is fitted to the connector I.

複数の端子50は、ハウジング40により、端子配列方向Xに配列保持されている。端子50は、コネクタIにおける端子30とは異なり、図2に見られるように金属板材をその板厚方向に打ち抜いて作られており、金属板材に対する打抜き方向に対して直角な板面(図2において紙面に平行な面)をそのまま維持している。端子50は、その板厚方向の打抜き面をコネクタIの端子30に対する接触面としている。 The plurality of terminals 50 are arranged and held in the terminal arrangement direction X by the housing 40. Unlike the terminal 30 in the connector I, the terminal 50 is made by punching a metal plate material in the plate thickness direction as shown in FIG. 2, and has a plate surface perpendicular to the punching direction with respect to the metal plate material (FIG. 2). The surface parallel to the paper surface) is maintained as it is. The punched surface of the terminal 50 in the plate thickness direction is a contact surface of the connector I with respect to the terminal 30.

端子50は、図2に見られるように、回路基板側に位置する基部51と、該基部51からコネクタIの方へ向けコネクタ高さ方向Zに延びる取付脚部52と、該取付脚部52から延び該取付脚部52と相俟って図2にて逆U字状をなす弯曲接触腕部53と、基部51からクランク状をなしてハウジング40外へ延出して回路基板と半田接続される接続部54とを有している。端子50は、図2に見られるようにハウジング40の周壁41にコネクタ高さ方向Zで貫通して形成された端子保持溝41Aへ取付脚部52が底壁42側から圧入され、取付脚部52の縁に設けられた係止突起52Aが端子保持溝41Aに喰い込んで抜けが防止される。また、弯曲接触腕部53は弾性を有し、コネクタ幅方向Yでの弾性撓み変形が可能となっており、その自由端には取付脚部52の方向に突出する接触部53Aが形成されている。接触部53AがコネクタIの端子30の接触部33Aと弾性的に接触する部位となる。 As seen in FIG. 2, the terminal 50 has a base 51 located on the circuit board side, a mounting leg 52 extending from the base 51 toward the connector I in the connector height direction Z, and the mounting leg 52. The curved contact arm portion 53, which extends from the base 51 and forms an inverted U shape in combination with the mounting leg portion 52, extends from the base 51 to the outside of the housing 40 and is solder-connected to the circuit board. It has a connecting portion 54. As seen in FIG. 2, the terminal 50 is press-fitted from the bottom wall 42 side into the terminal holding groove 41A formed by penetrating the peripheral wall 41 of the housing 40 in the connector height direction Z, and the mounting leg portion is formed. The locking projection 52A provided on the edge of the 52 bites into the terminal holding groove 41A to prevent it from coming off. Further, the curved contact arm portion 53 has elasticity and can be elastically flexed and deformed in the connector width direction Y, and a contact portion 53A protruding in the direction of the mounting leg portion 52 is formed at the free end thereof. There is. The contact portion 53A is a portion that elastically contacts the contact portion 33A of the terminal 30 of the connector I.

このような形態のコネクタIIは、コネクタIに対し、次の要領で嵌合そして接続される。 Such a form of the connector II is fitted and connected to the connector I in the following manner.

先ず、コネクタI、コネクタIIをそれぞれの回路基板(図示せず)に取りつける。コネクタIにあっては、端子30の接続部32を回路基板の対応回路部へ半田接続し、コネクタIIにあっては、端子50の接続部54を他の回路基板の対応回路部へ半田接続する。 First, the connector I and the connector II are attached to their respective circuit boards (not shown). In the connector I, the connection part 32 of the terminal 30 is solder-connected to the corresponding circuit part of the circuit board, and in the connector II, the connection part 54 of the terminal 50 is solder-connected to the corresponding circuit part of another circuit board. do.

かかる状態で、図1にて矢印Aで示されるように、コネクタIIを上下反転姿勢にしてコネクタIの可動ハウジング20へ嵌合させる。コネクタIIの周壁41はコネクタIの可動ハウジング20の嵌合部21の外周面に対し嵌合され、コネクタIIの内方突壁部43は可動ハウジング20の嵌合空間21Aに嵌合される。このようにコネクタIIがコネクタIの可動ハウジング20に嵌合されると、コネクタIIの端子50はその接触部53AがコネクタIの端子30の接触部33Aと弾性的に接触することとなる。かくして、二つの回路基板は、コネクタIとコネクタIIとにより電気的に接続される。 In this state, as shown by the arrow A in FIG. 1, the connector II is turned upside down and fitted to the movable housing 20 of the connector I. The peripheral wall 41 of the connector II is fitted to the outer peripheral surface of the fitting portion 21 of the movable housing 20 of the connector I, and the inner protruding wall portion 43 of the connector II is fitted to the fitting space 21A of the movable housing 20. When the connector II is fitted into the movable housing 20 of the connector I in this way, the contact portion 53A of the terminal 50 of the connector II elastically contacts the contact portion 33A of the terminal 30 of the connector I. Thus, the two circuit boards are electrically connected by the connector I and the connector II.

コネクタIIのコネクタIへの嵌合は、嵌合開始時から端子配列方向Xそしてコネクタ幅方向Yのいずれか一方、あるいは両方で正規位置からずれる場合があり、また嵌合後にずれようとする場合がある。いずれの場合も、コネクタI側の回路基板とコネクタII側の回路基板が正規位置から外れるときに生ずる。しかし、本実施形態では、コネクタIの固定ハウジング10と可動ハウジング20とは、両者を連結する端子30に設けられた直状の弾性部34Aが弾性撓み変形可能であるので、上記ずれの方向が端子配列方向Xであってもコネクタ幅方向Yであっても、弾性部34Aの弾性撓み変形によって吸収される。すなわち、コネクタIがいわゆるフローティングコネクタとして機能し、かかる事態に対処可能となる。 The mating of the connector II to the connector I may deviate from the normal position in either one or both of the terminal arrangement direction X and the connector width direction Y from the start of mating, and when the mating is attempted after mating. There is. In either case, it occurs when the circuit board on the connector I side and the circuit board on the connector II side deviate from the normal positions. However, in the present embodiment, the fixed housing 10 and the movable housing 20 of the connector I have a linear elastic portion 34A provided at the terminal 30 connecting the two so that the fixed housing 10 and the movable housing 20 can be elastically flexed and deformed. Whether it is the terminal arrangement direction X or the connector width direction Y, it is absorbed by the elastic deflection deformation of the elastic portion 34A. That is, the connector I functions as a so-called floating connector, and it becomes possible to deal with such a situation.

しかし、ずれ量が弾性部34Aに過度な弾性撓み変形量を生じさせるような場合、その弾性撓み変形量に対して上限を設けることが好ましい。本実施形態では、可動ハウジング20の嵌合部21の底壁部23から下方に突出する凸壁部24が設けられ、該凸壁部24の端子配列方向Xでの端部が被規制部24Aとして形成され固定ハウジング10の凹溝状の規制部14内に進入している。このような構成により、端子30の弾性部34Aに過度な弾性撓み変形量が生じようとするときには、被規制部24Aが端子配列方向Xあるいはコネクタ幅方向Yで規制部14に当接し、端子30の弾性部34Aは過度な弾性撓み変形量を生ずることなく保護される。 However, when the displacement amount causes an excessive elastic deflection deformation amount in the elastic portion 34A, it is preferable to set an upper limit for the elastic deflection deformation amount. In the present embodiment, the convex wall portion 24 is provided so as to project downward from the bottom wall portion 23 of the fitting portion 21 of the movable housing 20, and the end portion of the convex wall portion 24 in the terminal arrangement direction X is the regulated portion 24A. It is formed as a sword and enters the concave groove-shaped regulation portion 14 of the fixed housing 10. With such a configuration, when an excessive amount of elastic deflection deformation is about to occur in the elastic portion 34A of the terminal 30, the regulated portion 24A abuts on the regulating portion 14 in the terminal arrangement direction X or the connector width direction Y, and the terminal 30 The elastic portion 34A of the above is protected without causing an excessive amount of elastic deflection deformation.

本発明は、図1ないし図4に示された形態に限定されず、変形が可能である。例えば、可動ハウジング20の固定ハウジング10に対する移動量を、可動ハウジング20の凸壁部24の端部に被規制部24Aを設けるとともに、端子30の弾性部34Aの弾状変形量を規制する他の被規制部24Bを凸壁部24に設けることで、可動ハウジング20の移動量を規制することも可能である。例えば、図5に見られるように、可動ハウジング20の底壁部23から下方へ突出する凸壁部24の下面の一部に、さらにコネクタ高さ方向Zで下方へ突出しコネクタ幅方向で凸壁部24より突出する他の被規制部24Bを、固定ハウジング10の規制部14に近接して設ければ、該被規制部24Bが、端子配列方向Xで該被規制部24Bの範囲に位置する端子30の弾性部34Aのコネクタ幅方向Yでの過度な弾性撓み変形を規制し、さらには、端子配列方向Xでも上記規制部14が上記被規制部24Aと当接するので端子配列方向Xの可動ハウジング20の過度な移動量を規制できる。 The present invention is not limited to the forms shown in FIGS. 1 to 4, and can be modified. For example, the amount of movement of the movable housing 20 with respect to the fixed housing 10 is regulated by providing the regulated portion 24A at the end of the convex wall portion 24 of the movable housing 20, and regulating the amount of elastic deformation of the elastic portion 34A of the terminal 30. By providing the regulated portion 24B on the convex wall portion 24, it is possible to regulate the amount of movement of the movable housing 20. For example, as seen in FIG. 5, a part of the lower surface of the convex wall portion 24 protruding downward from the bottom wall portion 23 of the movable housing 20, further protruding downward in the connector height direction Z, and the convex wall in the connector width direction. If another regulated portion 24B protruding from the portion 24 is provided close to the regulated portion 14 of the fixed housing 10, the regulated portion 24B is located within the range of the regulated portion 24B in the terminal arrangement direction X. Excessive elastic deflection deformation of the elastic portion 34A of the terminal 30 in the connector width direction Y is restricted, and further, the restricting portion 14 abuts on the regulated portion 24A even in the terminal arrangement direction X, so that the terminal arrangement direction X is movable. Excessive movement of the housing 20 can be regulated.

以上のような、本発明によると、コネクタIの固定ハウジング10および可動ハウジング20が端子30と一体成形できるので、固定ハウジング10の周壁11と端子30は一定した位置関係にあり、しかも周壁11はコネクタ高さ方向で寸法の大小に係りなく正確な寸法精度で作れるので、固定ハウジング10が固定的に取り付けられる機器の筐体等の固定部材に対して、周壁11の外周面を当接することで、端子30と固定部材との間の位置出しを正確に行える。すなわち、相手接続体としてのコネクタIIを可動ハウジング20と嵌合させる際に、可動ハウジング20に対して相手接続体がずれることはあっても、可動ハウジング20と固定ハウジング10により上記ずれが増長されたりバラついたりすることはなく、このずれは、端子30の弾性部34Aのみで十分に吸収でき、安定したコネクタ接続位置精度を確保できる。 According to the present invention as described above, since the fixed housing 10 and the movable housing 20 of the connector I can be integrally molded with the terminal 30, the peripheral wall 11 and the terminal 30 of the fixed housing 10 have a constant positional relationship, and the peripheral wall 11 has a constant positional relationship. Since it can be made with accurate dimensional accuracy regardless of the size in the height direction of the connector, the outer peripheral surface of the peripheral wall 11 is brought into contact with a fixing member such as a housing of a device to which the fixed housing 10 is fixedly attached. , The positioning between the terminal 30 and the fixing member can be performed accurately. That is, when the connector II as the mating connector is fitted to the movable housing 20, the mating connector may be misaligned with respect to the movable housing 20, but the misalignment is increased by the movable housing 20 and the fixed housing 10. There is no variation, and this deviation can be sufficiently absorbed only by the elastic portion 34A of the terminal 30, and stable connector connection position accuracy can be ensured.

10 固定ハウジング 30 端子
11 周壁 31 固定側被保持部
12 収容空間 32 接続部
14 規制部 33 可動側被保持部
20 可動ハウジング 33A 接触部
21 嵌合部 34A 弾性部
23 底壁部 X 端子配列方向
24 凸壁部 Y コネクタ幅方向
24A 被規制部 Z コネクタ高さ方向
24B 被規制部
10 Fixed housing 30 Terminals 11 Peripheral wall 31 Fixed side held part 12 Accommodation space 32 Connection part 14 Restricted part 33 Movable side held part 20 Movable housing 33A Contact part 21 Fitting part 34A Elastic part 23 Bottom wall part X Terminal arrangement direction 24 Convex wall part Y Connector width direction 24A Restricted part Z Connector height direction 24B Restricted part

Claims (4)

一端側に回路基板へ接続のための接続部と他端側に相手接続体との接触のための接触部とを有する端子と、複数の該端子を配列保持するハウジングとを備えており、該ハウジングは上記端子を介した回路基板への取付けのための固定ハウジングと該固定ハウジングに対して可動な可動ハウジングとを有しており、上記可動ハウジングには回路基板に対し直角なコネクタ高さ方向を嵌合方向として上記相手接続体との嵌合を行う嵌合部が設けられている回路基板用電気コネクタにおいて、
上記端子は、コネクタ幅方向で対向する位置で二列をなして設けられており、一体成形により上記固定ハウジングで保持されている固定側被保持部と、一体成形により上記可動ハウジングで保持されている可動側被保持部と、上記固定側被保持部と上記可動側被保持部とを連結していて弾性撓み変形可能な弾性部とを有しており、上記固定側被保持部より固定ハウジングから突出した部分に上記接続部が設けられるとともに、上記可動側被保持部の露呈部分に上記接触部が設けられ、上記弾性部はコネクタ幅方向にて上記嵌合部の外周面よりも内方の位置でコネクタ高さ方向に直状をなして延びており、
上記固定ハウジングは、上記弾性部が収容される収容空間が形成された周壁を有し、
上記周壁の内周面と上記弾性部とは非接触の状態となるように配置され、
上記可動ハウジングの嵌合部が上記周壁に対しコネクタ高さ方向で間隔をもって位置し、周壁の内周面が嵌合部の外周面に対しコネクタ幅方向で間隔をもってコネクタ幅方向外側に位置しており、
上記可動ハウジングは、二列の端子の間で嵌合部の底壁部から回路基板側に向けて突出する凸壁部を有し、該凸壁部は二列の端子とは非接触の状態で上記収容空間へ進入している、
ことを特徴とする回路基板用電気コネクタ。
It is provided with a terminal having a connection portion for connecting to a circuit board on one end side and a contact portion for contacting a mating connector on the other end side, and a housing for holding a plurality of the terminals in an array. The housing has a fixed housing for mounting on the circuit board via the terminal and a movable housing that is movable with respect to the fixed housing, and the movable housing has a connector height direction perpendicular to the circuit board. In the electric connector for a circuit board provided with a fitting portion for fitting with the mating body with the above as the fitting direction.
The terminals are provided in two rows at positions facing each other in the connector width direction, and are held by the fixed-side held portion held by the fixed housing by integral molding and by the movable housing by integral molding. It has a movable side held portion, an elastic portion that connects the fixed side held portion and the movable side held portion and is elastically flexible and deformable, and a fixed housing from the fixed side held portion. The connection portion is provided on the portion protruding from the connector, and the contact portion is provided on the exposed portion of the movable side held portion, and the elastic portion is inward of the outer peripheral surface of the fitting portion in the connector width direction. It extends straight in the height direction of the connector at the position of
The fixed housing has a peripheral wall in which a storage space for accommodating the elastic portion is formed.
The inner peripheral surface of the peripheral wall and the elastic portion are arranged so as to be in a non-contact state.
The fitting portion of the movable housing is located at a distance in the connector height direction with respect to the peripheral wall, and the inner peripheral surface of the peripheral wall is located outside the connector width direction with a gap in the connector width direction with respect to the outer peripheral surface of the fitting portion. Ori,
The movable housing has a convex wall portion that protrudes from the bottom wall portion of the fitting portion toward the circuit board side between the two rows of terminals, and the convex wall portion is in a non-contact state with the two rows of terminals. Entering the above containment space ,
An electric connector for a circuit board, which is characterized by this.
上記凸壁部は端子配列方向の端部に被規制部を有し、固定ハウジングは端子配列方向の端部に位置して周壁の一部をなす端壁部に上記被規制部との間に隙間をもって該被規制部を受け入れる溝状の規制部を有し、該規制部がコネクタ幅方向及び端子配列方向の少なくとも一方向で上記被規制部の移動を規制可能であることとする請求項に記載の回路基板用電気コネクタ。 The convex wall portion has a regulated portion at the end portion in the terminal arrangement direction, and the fixed housing is located at the end portion in the terminal arrangement direction and is located between the regulated portion and the end wall portion forming a part of the peripheral wall. Claim 1 that the regulated portion has a groove-shaped restricting portion that receives the regulated portion with a gap, and the regulated portion can regulate the movement of the regulated portion in at least one direction in the connector width direction and the terminal arrangement direction. Electrical connector for circuit board described in. 上記凸壁部は端子配列方向の中間部位置に突出した被規制部を有し、固定ハウジングは端子配列方向の端部に位置して周壁の一部をなす規制部を有し、該規制部が端子配列方向での上記被規制部の移動そして上記被規制部が端子の弾性撓み変形量を規制可能であることとする請求項に記載の回路基板用電気コネクタ。 The convex wall portion has a regulated portion protruding at an intermediate position in the terminal arrangement direction, and the fixed housing has a regulating portion located at the end portion in the terminal arrangement direction and forming a part of the peripheral wall. The electrical connector for a circuit board according to claim 1 , wherein the movement of the regulated portion in the terminal arrangement direction and the regulated portion can regulate the amount of elastic deflection deformation of the terminal. 一端側に回路基板へ接続のための接続部と他端側に相手接続体との接触のための接触部とを有する端子と、複数の該端子を配列保持するハウジングとを備えており、該ハウジングは上記端子を介した回路基板への取付けのための固定ハウジングと該固定ハウジングに対して可動な可動ハウジングとを有しており、上記可動ハウジングには回路基板に対し直角なコネクタ高さ方向を嵌合方向として上記相手接続体との嵌合を行う嵌合部が設けられている回路基板用電気コネクタの製造方法において、
一体成形により上記固定ハウジングで保持されている固定側被保持部と、一体成形により上記可動ハウジングで保持されている可動側被保持部と、上記固定側被保持部と上記可動側被保持部とを連結していて弾性撓み変形可能な弾性部とを有しており、上記固定側被保持部より固定ハウジングから突出した部分に上記接続部が設けられるとともに、上記可動側被保持部の露呈部分に上記接触部が設けられ、上記弾性部はコネクタ幅方向にて上記嵌合部の外周面よりも内方の位置でコネクタ高さ方向に直状をなして延びている端子を形
成し、上記弾性部が収容される収容空間が形成された周壁で、上記端子の固定側被保持部を保持するように一次金型を用いて、固定ハウジングと端子とを一次成形により一体成形し、上記周壁の内周面と上記弾性部とが非接触の状態で、可動ハウジングの嵌合部が上記周壁に対しコネクタ高さ方向で間隔をもって位置し、周壁の内周面が嵌合部の外周面に対しコネクタ幅方向で間隔をもってコネクタ幅方向外側に位置するようにして、二次成形金型を上記間隔に挿入配置して、可動側被固定部を保持するように、可動ハウジングと端子とを二次成形により一体成形することを特徴とする回路基板用電気コネクタの製造方法。
It is provided with a terminal having a connection portion for connecting to a circuit board on one end side and a contact portion for contacting a mating connector on the other end side, and a housing for holding a plurality of the terminals in an array. The housing has a fixed housing for mounting on the circuit board via the terminal and a movable housing that is movable with respect to the fixed housing, and the movable housing has a connector height direction perpendicular to the circuit board. In the method for manufacturing an electric connector for a circuit board, which is provided with a fitting portion for fitting with the mating body in the fitting direction.
The fixed-side held portion held by the fixed housing by integral molding, the movable-side held portion held by the movable housing by integral molding, the fixed-side held portion and the movable-side held portion. It has an elastic portion that is elastically flexible and deformable, and the connection portion is provided at a portion protruding from the fixed housing from the fixed side held portion, and an exposed portion of the movable side held portion. The contact portion is provided in the above, and the elastic portion forms a terminal extending in a straight line in the connector height direction at a position inward from the outer peripheral surface of the fitting portion in the connector width direction. In the peripheral wall where the accommodation space for accommodating the elastic portion is formed, the fixed housing and the terminal are integrally molded by primary molding using a primary mold so as to hold the fixed side held portion of the terminal, and the peripheral wall is formed. In a state where the inner peripheral surface of the movable housing and the elastic portion are not in contact with each other, the fitting portion of the movable housing is located at a distance in the connector height direction with respect to the peripheral wall, and the inner peripheral surface of the peripheral wall is on the outer peripheral surface of the fitting portion. On the other hand, the movable housing and the terminal are provided so as to hold the movable side fixed portion by inserting and arranging the secondary molding dies at the above intervals so that they are located on the outer side in the connector width direction with a gap in the connector width direction. A method for manufacturing an electric connector for a circuit board, which is characterized by being integrally molded by the next molding.
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