JP7003441B2 - Composite preform and its manufacturing method, and composite container and its manufacturing method - Google Patents

Description

The present invention relates to a composite preform and a method for producing the same, and a composite container and a method for producing the same.

Recently, plastic bottles have become common as bottles for containing liquids such as foods and drinks, and such plastic bottles contain contents such as beverages.

A plastic bottle containing such contents is manufactured by inserting a preform into a mold and performing biaxial stretch blow molding.

By the way, in the conventional biaxial stretch blow molding method, a container shape is formed by using a preform containing a resin material such as polyethylene terephthalate (PET) or polypropylene (PP). However, in the conventional biaxial stretch blow molding method, it is general that the preform is simply molded into a container shape. Therefore, when giving various functions and properties (oxygen barrier property, carbon dioxide barrier property, gas barrier property such as water vapor barrier property, heat retention property, etc.) to the container, for example, changing the material constituting the preform, etc. , The means are limited. In particular, it is difficult to give different functions and characteristics depending on the part of the container (for example, the body and the bottom).

In the previous application (Japanese Patent Laid-Open No. 2015-128858), the present applicant proposes a composite container capable of imparting various functions and characteristics to the container.

Japanese Unexamined Patent Publication No. 2015-128858

The composite container disclosed in JP-A-2015-128858 is manufactured by heating the composite preform with near infrared rays and then blow molding, but depending on the type of colorant contained in the plastic member and the like. , Only the outer plastic member was heated and melted, spoiling its appearance.
In addition, the preform could not be heated efficiently, and there was room for improvement in its productivity.

The present invention has been made based on the above findings, and is a composite preform capable of efficiently heating the preform without deteriorating the appearance of the surface of the plastic member even by near-infrared heating before blow molding. It is an object of the present invention to provide a method for producing the same, a composite container which is a blow-molded product of the composite preform, and a method for manufacturing the composite container.

The composite preform of the present invention is provided so as to surround the mouth, the body connected to the mouth, the preform having the bottom connected to the body, and the outside of the preform, and the resin material and coloring. The preform comprises a single layer structure heat shrinkable plastic member containing an agent, the preform has a multi-layer structure including at least a gas barrier layer, and the heat shrinkable plastic member has a near infrared transmission rate of 50% or more. It is characterized by being.

In the above aspect, the preform may have a multilayer structure including a polyester resin layer / gas barrier layer / polyester resin layer or polyester resin layer / gas barrier layer / polyester resin layer / gas barrier layer / polyester resin layer. preferable.

In the above embodiment, it is preferable that the gas barrier layer included in the composite preform contains an oxidation accelerator and / or an oxygen absorber.

In the above aspect, it is preferable that the colorant is a brown pigment and the content in the preform is 0.1% by mass or more and 30% by mass or less.

In the above aspect, it is preferable that one end of the heat-shrinkable plastic member on the bottom side of the preform is crimped.

In the above aspect, it is preferable that the crimped portion of the heat-shrinkable plastic member is twisted to form a twisted portion.

In the above aspect, it is preferable that the heat-shrinkable plastic member is one end thereof and has at least one notch at one end on the side close to the mouth of the preform.

The composite container of the present invention is a blow-molded product of the composite preform, and has a mouth, a neck provided below the mouth, a shoulder provided below the neck, and a body provided below the shoulder. The container body comprises a container body having a portion and a bottom portion provided below the body portion, and a heat-shrinkable plastic member having a single-layer structure provided in close contact with the outside of the container body. It has a multi-layer structure including at least a gas barrier layer, and is characterized in that one end of a heat-shrinkable plastic member on the bottom side of the container body is crimped to form a bottom portion.

In the above aspect, it is preferable that the content is a composite container for filling beer as a content having a transmittance of visible light having a wavelength of 400 to 500 nm of 20% or less.

In the above aspect, the shape of the bottom of the container body is preferably a petaloid shape.

In the above embodiment, it is preferable that the label is attached to the container body and / or the heat-shrinkable plastic member.

In the above embodiment, the label is preferably a shrink label, a stretch label, a roll label, a tack label or a paper label.

In the above aspect, it is preferable that the label is printed.

The method for producing a composite preform of the present invention includes a step of preparing a preform and a heat-shrinkable plastic member, a step of fitting the preform from one end of the heat-shrinkable plastic member, and a step of fitting the preform and the heat-shrinkable plastic. It is characterized by including a step of heating a member and heat-shrinking the heat-shrinkable plastic member.

In the above aspect, it is preferable that the heat-shrinkable plastic member has a margin portion at an end opposite to the one where the fitting is performed, and further includes a step of thermocompression bonding the margin portion.

In the above aspect, it is preferable to further include a step of twisting the thermocompression-bonded margin portion to form the twisted portion.

In the above aspect, it is preferable to further include a step of preheating the preform before the fitting step.

In the above aspect, it is preferable to further include a step of providing a notch in the heat-shrinkable plastic member.

In the above aspect, it is preferable to further include a step of sterilizing the preform and / or the heat-shrinkable plastic member before and / or after the fitting step.

The method for producing a composite container of the present invention is a step of heating the composite preform and inserting it into a blow molding die, and blow molding the composite preform after heating to preform and heat shrink. It is characterized by including a step of inflating a plastic member as a unit.

The product of the present invention is characterized in that the composite container is filled with the contents, and a cap is screwed to the mouth of the container body.

In the above aspect, it is preferable that the mouth portion has a flange portion and the cap is an overcap that covers the flange portion.

In the above aspect, it is preferable to further include a light-shielding film that covers the cap.

According to the present invention, a composite preform capable of efficiently heating the preform without deteriorating the appearance of the surface of the plastic member even by near-infrared heating before blow molding, a method for manufacturing the composite preform, and the composite thereof. It is possible to provide a composite container which is a blow-molded product of a preform and a method for producing the same.

FIG. 1 is a partial vertical sectional view of the composite preform of the present invention in one embodiment. FIG. 2 is a partial vertical sectional view showing a composite container manufactured by using the composite preform of the present invention in one embodiment. FIG. 3 is a horizontal sectional view taken along line III-III of the composite container shown in FIG. FIG. 4 is a schematic view showing an embodiment of a method for manufacturing a heat-shrinkable plastic member. FIG. 5 is a vertical cross-sectional view showing a state in which the preform is fitted into a heat-shrinkable plastic member. FIG. 6 is a front view of a heat-shrinkable plastic member. FIG. 7 is a front view of the preform. FIG. 8 is a perspective view showing a crimping device according to an embodiment. FIG. 9 is a front view of the composite preform in which the twisted portion is formed. FIG. 10 is a schematic view showing a method for manufacturing a composite container. FIG. 11 is a schematic view showing a composite container manufacturing apparatus according to an embodiment. FIG. 12 is a partial vertical sectional view showing a product using a composite container in one embodiment. FIG. 13 is an enlarged vertical sectional view showing the periphery of the mouth of a product using a composite container in one embodiment.

Composite preform 70
In one embodiment, as shown in FIG. 1, the composite preform 70 has a multi-layered preform 10a having at least a gas barrier layer and a heat shrinkage of a single layer structure provided so as to surround the outside of the preform 10a. It is provided with a member 40a made of a sex plastic.

The composite preform 70 is subjected to biaxial stretch blow molding, and the preform 10a of the composite preform 70 and the heat-shrinkable plastic member 40a are integrally expanded to obtain the composite container 10A shown in FIG. Can be done.

Preform 10a
As shown in FIG. 1, the preform 10a includes a mouth portion 11a, a body portion 20a connected to the mouth portion 11a, and a bottom portion 30a connected to the body portion 20a. Of these, the mouth portion 11a corresponds to the mouth portion 11 of the container body 10 described above, and has substantially the same shape as the mouth portion 11. Further, the body portion 20a corresponds to the neck portion 13, the shoulder portion 12 and the body portion 20 of the container body 10 described above, and has a substantially cylindrical shape. The bottom portion 30a corresponds to the bottom portion 30 of the container body 10 described above, and has a substantially hemispherical shape.

The preform 10a has a multilayer structure including at least a gas barrier layer. Further, the preform 10a may include two or more gas barrier layers. In this case, the structure, thickness, and the like of each layer may be the same or different.

The gas barrier layer contains a gas barrier resin, and is composed of metaxylene adipamide (MXD-6), nylon 6, nylon 6,6, nylon 6-nylon 6,6 copolymer, ethylene-vinyl acetate copolymer (95). EVA), ethylene-vinyl alcohol copolymer (EVOH), polyglycolic acid (PGA), polyvinylidene chloride copolymer (PVDC), polyacrylonitrile, polyvinyl alcohol (PVA), polytetrafluoroethylene (PTFE) and styrene- Examples thereof include an isobutylene-styrene copolymer. The gas barrier layer may contain two or more of the above-mentioned gas barrier resins.

The content of the gas barrier resin in the gas barrier layer is preferably 50% by mass or more, more preferably 80% by mass or more, and further preferably 90% by mass or more. By setting the content of the gas barrier resin in the above numerical range, the gas barrier property of the composite container 10A can be further improved.

The gas barrier layer may contain a resin material other than the gas barrier resin as long as the characteristics are not impaired. Other resins include polyester resins such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polyethylene naphthalate (PEN), polyethylene (LDPE, MDPE, HDPE, LLDPE), polypropylene (PP), and ethylene-propylene. Copolymers, polyolefin resins such as poly-4-methylpentene and poly-1-butene, vinyl chloride homopolymers, vinylidene chloride homopolymers, vinyl chloride-vinyl acetate copolymers, vinyl chloride or vinylidene chloride And vinyl-based resins such as copolymers with maleic acid derivatives and higher alkyl vinyl ethers, ionomer resins and the like can be mentioned.

In one embodiment, the gas barrier layer comprises an antioxidant. The oxidation accelerator is not particularly limited as long as it promotes the reaction between the oxygen absorber that can be autoxidated by molecular oxygen and the molecular oxygen, and is not particularly limited, but for example, a radical generator, a photooxidation catalyst, and a transition. Examples include metal salts. Among these, the transition metal salt is preferable because it can exert a sufficient effect even in a small amount. When the gas barrier layer contains an oxidation accelerator, the oxidation of the oxygen absorber that can be autoxidized by molecular oxygen is promoted, and the oxygen absorption capacity is improved.

Examples of the metal salt include an inorganic salt, an organic salt, a complex salt and the like. Examples of the inorganic salt include halogenated salts, oxy salts, oxidates, silicates and the like. In addition, examples of the organic acid salt include carboxylates, sulfonates, phosphonates and the like. Examples of the complex salt include a complex with β-diketone or β-keto acid ester.

The content of the oxidation accelerator in the gas barrier layer is preferably 0.001% by mass or more and 3% by mass or less, more preferably 0.005% by mass or more and 2% by mass or less, and more preferably 0.01% by mass. It is more preferably% or more and 1.5% by mass or less.

The gas barrier layer may contain an oxygen absorber. Examples of the oxygen absorber include an iron-based oxygen absorber and a non-iron-based oxygen absorber, and since the transparency of the preform 10a can be maintained, the non-iron-based oxygen absorber is more preferable.

Examples of the iron-based oxygen absorber include iron powders such as reduced iron powder, interfacial iron powder, sprayed iron powder, iron grinding powder, electrolytic iron powder, and crushed iron.

Further, examples of the non-iron oxygen absorber include an ethylene-based unsaturated group-containing copolymer and the like. Examples of the ethylene-based unsaturated group-containing copolymer include polydiene such as polybutadiene, polychloroprene, poly (2-ethylbutadiene), and poly (2-butylbutadiene), which are polymerized mainly at the 1st and 4th positions. Cyclic-diene block copolymers such as ring-opening metathesis polymers of cycloolefins such as polyoctenylene, polypentenylene, and polynorbornene, styrene-isoprene block copolymers, styrene-butadiene copolymers, and styrene-isoprene-styrene block copolymers. Of these, polybutadiene, polyoctenylene, and styrene-isoprene-styrene block copolymers are preferable.

The content of the oxygen absorber in the gas barrier layer is preferably 0.1% by mass or more and 15% by mass or less, more preferably 0.5% by mass or more and 10% by mass or less, and 1% by mass or more. , 7.5% by mass or less is more preferable.

The gas barrier layer may contain additives as long as the characteristics of the present invention are not impaired. Additives include, for example, plasticizers, UV stabilizers, anti-coloring agents, matting agents, deodorants, flame retardants, weathering agents, antistatic agents, thread friction reducing agents, slip agents, mold release agents, anti-slip agents. Examples thereof include an oxidizing agent, an ion exchanger, a dispersant, an ultraviolet absorber and a coloring pigment.

The preform 10a can be provided with a layer (other layer) other than the gas barrier layer. The other layers appropriately contain the above-mentioned resin materials, additives and the like depending on the intended use. For example, the other layer may be a polyester resin layer containing a polyester resin such as PET.
As a specific layer structure, the innermost layer is composed of a polyester resin layer / gas barrier layer / polyester resin layer and a polyester resin layer / gas barrier layer / polyester resin layer / gas barrier layer / polyester resin layer. Can be mentioned.
As a more specific layer structure, it is composed of PET / MXD-6 / PET, PET / MXD-6 + oxidation accelerator / PET, PEN / MXD-6 / PEN, PEN / MXD-6 + oxidation accelerator / PEN. Can be mentioned.

Further, each layer provided in the preform 10a may contain colorants such as red, blue, yellow, green, brown, black and white, but when consideration for recycling suitability, these colorants are not contained and the color is colorless. It is preferably transparent.

The preform 10a can be manufactured by co-injection molding a resin material or the like using a conventionally known injection molding apparatus.
In one embodiment, an inert gas (nitrogen gas, argon gas) is mixed with the melt of the resin material to form a foam preform having a foam cell diameter of 0.5 to 100 μm, and the foam preform is blown. The container body 10 may be manufactured by molding. Since such a container body 10 has a built-in foam cell, it is possible to enhance the light-shielding property of the entire container body 10.

Heat shrinkable plastic member 40a
As shown in FIG. 1, the heat-shrinkable plastic member 40a is provided so as to surround the outside of the preform 10a without being adhered to the preform 10a, and is in close contact with the preform 10a to such an extent that it does not move or rotate. Or it is in close contact to the extent that it does not fall under its own weight.
Since the plastic member 40a has heat shrinkability, it prevents deviation from the preform 10a and generation of air bubbles between the container body 10 and the heat shrinkable plastic member 40 during blow molding. It is possible to obtain a composite container 10A having a good appearance.

Further, the heat-shrinkable plastic member 40a is provided over the entire circumferential direction so as to surround the preform 10a.
Further, as shown as a shaded portion in FIG. 1, one end of the heat-shrinkable plastic member 40a on the bottom portion 30a side of the preform 10a is thermocompression-bonded to form a bottom portion covering the bottom portion 30a of the preform 10a. Is preferable.
Normally, it was difficult to cover the bottom portion 30a of the preform 10a with the heat-shrinkable plastic member 40a. However, with such a configuration, after blow molding, the bottom of the container body 10 can be covered with a heat-shrinkable plastic member 40, and various functions such as gas barrier properties can be imparted to the bottom. can.
It is particularly preferable that this thermocompression bonding is performed along the shape of the bottom portion 30a of the preform 10a. As a result, it is possible to prevent the generation of air bubbles between the container body 10 and the heat-shrinkable plastic member 40 after blow molding, and it is possible to improve the adhesion of the heat-shrinkable plastic member 40 to the container body 10. can. Further, since there are no bubbles, the appearance of the composite container 10A can be improved.

In one embodiment, the heat shrinkable plastic member 40a may include a twisted portion 80 in which a thermocompression bonded portion is twisted (see FIG. 9).
By providing the heat-shrinkable plastic member 40a with the twisted portion 80, not only the bottom can be formed, but also air bubbles are generated between the container body 10 provided in the composite container 10A and the heat-shrinkable plastic member 40 after blow molding. It is possible to prevent it from being generated, and it is also possible to prevent the thermocompression-bonded portion from being peeled off or damaged due to the force applied during blow molding.

In one embodiment, the heat-shrinkable plastic member 40a is one end of the body portion 41a, and when attached to the preform 10a, at least one notch is made in one end of the preform 10a on the side close to the mouth portion 11a. Have.
By having such a notch in the heat-shrinkable plastic member 40a, the plastic member 40 can be easily separated and removed from the composite container 10A after blow molding.

The shape of the notch is not particularly limited, and may be a notch line, or may be a notch shape such as an arbitrary triangle or quadrangle.

When the notch is a notch line, its length is not particularly limited and may be appropriately changed according to the shape of the container body 10, for example, 0.5 mm or more in the plastic member 40a before blow molding. It can be 5 mm or less.
By blow-molding the heat-shrinkable plastic member 40a having a cut line having such a length together with the preform 10a, the heat-shrinkable plastic member 40 after blow-molding has a cut of 3 mm or more and 15 mm or less. Since it has a wire, it can be easily separated from the container body 10 based on this cut wire.
Further, the shape of the notch is not particularly limited, and may be appropriately changed in consideration of the size and shape of the container body 10, for example, a triangular shape, a square shape, a semicircular shape, or a fan. It can be made into various shapes such as a shape combining curves such as a shape.
When the shape of the notch is a triangle, for example, the vertical length can be 0.5 mm or more and 5 mm or less, and the horizontal length can be 0.1 mm or more and 8 mm or less, but the length is not limited to this. do not have.
By blow-molding the heat-shrinkable plastic member 40a having a notch of such a size together with the preform 10a, the heat-shrinkable plastic member 40 after blow-molding has a vertical length of 1 mm or more. It has a triangular notch with a width of 15 mm or less and a lateral length of 0.5 mm or more and 10 mm or less, and can be easily separated from the container body 10 based on this notch.

Further, in one embodiment, the heat-shrinkable plastic member 40a has a knob portion connected to the notch. The material constituting the knob is not particularly limited, and may be made of a resin material used for manufacturing the heat-shrinkable plastic member 40a, and may be made of paper or metal. May be good.

The near-infrared transmittance of the heat-shrinkable plastic member 40a is 50% or more, more preferably 60% or more and 100% or less, and further preferably 70% or more and 100% or less.
By setting the near-infrared transmittance of the heat-shrinkable plastic member 40a within the above numerical range, only the heat-shrinkable plastic member 40a surrounding the preform 10a is heated and melted in the near-infrared heating in the blow molding process. Therefore, it is possible to prevent the appearance from being deteriorated. Further, since the preform 10a can be efficiently heated, the production efficiency can be improved.
The near-infrared transmittance of the heat-shrinkable plastic member 40a can be adjusted by changing the type and content of the resin material and the colorant described later.
In the present invention, the near infrared ray refers to a light ray having a wavelength of 800 nm to 2500 nm.
Further, when the near-infrared transmittance is 50% or more, the absorbance of the heat-shrinkable plastic member 40a is measured using a known spectrophotometer (for example, a spectroscope manufactured by Hamamatsu Photonics Co., Ltd.). At that time, it means that the transmittance is 50% or more at 800 nm to 1500 nm.

The heat-shrinkable plastic member 40a contains a resin material. The resin material contained in the heat-shrinkable plastic member 40a may be one kind or two or more kinds.
In one embodiment, a polyolefin-based resin can be used as the resin material.
Examples of the polyolefin resin include polyethylene (LDPE, MDPE, HDPE, LLDPE), polypropylene, polybutene, polybutadiene, polyisoprene, and polymers of the monomers (alkene) constituting these and other monomers. For example, a copolymer of ethylene and an α-olefin having 4 or more carbon atoms, an ethylene- (meth) acrylate copolymer, an ethylene- (meth) methyl acrylate copolymer, and an ethyl ethylene- (meth) acrylate copolymer. Examples thereof include a copolymer, an ethylene-vinyl acetate copolymer, an ethylene-vinyl alcohol copolymer, and an ionomer resin.
The heat-shrinkable plastic member 40a may contain one or more of the above-mentioned polyolefin resins.

In one embodiment, the resin materials include PET, PEN, poly-4-methylpentene-1, polystyrene, AS resin, ABS tree, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, polyvinyl alcohol, polyvinyl acetal, polyvinyl. Butyral, diallyl phthalate resin, fluororesin, methyl polymethacrylate, polyacrylic acid, methyl polyacrylic acid, polyacrylonitrile, polyacrylamide, polybutadiene, polybutene-1, polyisoprene, polychloroprene, ethylenepropylene rubber, butyl rubber, nitrile Rubber, acrylic rubber, silicone rubber, fluororubber, nylon 6, nylon 6,6, MXD-6, aromatic polyamide, polycarbonate, ethylene polyterephthalate, butylene polyterephthalate, ethylene polynaphthalate, U polymer, liquid crystal polymer, Modified polyphenylene ether, polyetherketone, polyetheretherketone, unsaturated polyester, alkyd resin, polyimide, polysulfone, polyphenylene sulfide, polyethersulfone, silicone resin, polyurethane, phenol resin, urea resin, polyethylene oxide, polypropylene oxide, polyacetal, Epoxy resin, ionomer resin and the like can be used.

The content of the resin material in the heat-shrinkable plastic member 40a is preferably 70% by mass or more and 95% by mass or less, and more preferably 80% by mass or more and 90% by mass or less.

Further, the heat-shrinkable plastic member 40a contains a colorant. Since the heat-shrinkable plastic member 40a contains a colorant, the infrared transmittance of the heat-shrinkable plastic member 40a can be adjusted, and the visible light transmittance of the composite container 10A after blow molding can be adjusted. Can be done.
As the colorant, a pigment or a dye may be used, but from the viewpoint of light resistance, it is preferable to use a pigment.
The color of the colorant is not particularly limited, and a colorant such as brown, black, green, white, blue or red can be used.
When beer is filled in the composite container 10A as the content, the plastic member 40 after blow molding is required to cut visible light having a wavelength of 400 to 500 nm.
In one embodiment, by incorporating a brown colorant in the heat-shrinkable plastic member 40a, visible light having a wavelength of 400 to 500 nm can be cut, and the bitterness component in beer is decomposed by sunlight, so that sunlight is used. It is possible to prevent a problem that 3-methyl-2-butene-1-thiol, which is an odor component, is produced.
In the present invention, "beer" is defined in the Japanese Liquor Tax Law, that is, "fermented from malt, hops and water, and malt, hops, water and rice and other articles specified by government ordinance." (However, the total weight of the articles specified by the relevant government ordinance in the raw material is limited to those that do not exceed five tenths of the weight of malt). " That is, the weight of malt in the raw material is (1) 67/100 or more, (2) 50/100 or more and less than 67/100, (3) 25/100 of the weight of the raw material other than water. It also includes those less than 50/100 and (4) less than 25/100, so-called "third beer", "beer-taste beverage", and "miscellaneous liquor".

The heat-shrinkable plastic member 40a may contain one or more colorants, and the content thereof is preferably 0.1% by mass or more and 30% by mass or less, preferably 0.5% by mass. % Or more, more preferably 10% by mass or less.
By setting the content of the colorant in the heat-shrinkable plastic member 40a within the above numerical range, the colorant can be satisfactorily dispersed in the heat-shrinkable plastic member 40a. Further, since the moldability can be maintained, the heat-shrinkable plastic member 40a can be easily produced.

The heat-shrinkable plastic member 40a may contain the above-mentioned other additives as long as the effects of the present invention are not impaired.

In one embodiment, the heat shrinkable plastic member 40a can be made by a method comprising an extrusion molding step.
More specifically, first, a mixture containing at least a resin material and a colorant is co-extruded from a ring die provided in the extruder and cooled to form an unstretched extrusion tube 1 (see FIG. 4A). ..
One end of the extruded tube is then closed by welding or adhering one end of the unstretched extruded tube.
Further, the extruded tube 1 having one end closed is arranged in a mold 2 having an inner diameter larger than the outer diameter of the extruded tube 1 (see FIG. 4B).
Next, the blow device 3 is arranged (mounted) on the other end of the extrusion tube 1 (see FIG. 4 (c)). At this time, it is preferable that the blow device 3 is in close contact with the extrusion tube 1 so that air does not leak between them.
Subsequently, the extrusion tube 1, the mold 2, and the blow device 3 are sent into the heating furnace 4 in this arrangement and heated to 70 to 150 ° C. inside the heating furnace 4 (see FIG. 4D). As the heating furnace 4, a hot air circulation type heating furnace may be used in order to keep the inside thereof at a uniform temperature. Alternatively, they may be heated by passing the extrusion tube 1, the mold 2 and the blow device 3 through the heated liquid.
Next, the extrusion tube 1, the mold 2, and the blow device 3 are taken out from the heating furnace 4, and air is blown into the extrusion tube 1 from the blow device 3 to pressurize and stretch the inner surface of the extrusion tube 1. As a result, the extruded tube 1 expands and is expanded in diameter along the inner surface shape of the mold 2 (see FIG. 4 (e)).
Then, the extrusion tube 1 is cooled in cold water while the air is ejected from the blow device 3, and the extrusion tube is taken out from the mold 2 (see FIG. 4 (f)). By cutting this into a desired size, a heat-shrinkable plastic member 40a can be obtained (see FIG. 4 (g)).

Further, the heat-shrinkable plastic member 40a may be designed or printed on its surface. In this case, it is possible to display images and characters on the composite container 10A without separately attaching a label or the like to the container body 10 after blow molding.
The place where the design and printing are applied is not particularly limited, and may be an outer surface or an inner surface.
Printing can be performed by, for example, a printing method such as an inkjet method, a gravure printing method, an offset printing method, a flexographic printing method, a thermal transfer method, and hot stamping (foil stamping). For example, when the inkjet method is used, a UV curable ink is applied to a heat-shrinkable plastic member 40a (40), UV irradiation is performed on the heat-shrinkable plastic member 40a (40), and the ink is cured to form a print layer.
This printing may be applied to the heat-shrinkable plastic member 40a before being fitted into the preform 10a, or may be applied with the heat-shrinkable plastic member 40a provided on the outside of the preform 10a. good. Further, printing may be applied to the heat-shrinkable plastic member 40 included in the composite container 10A after blow molding.

Method for Manufacturing Composite Preform 70 The method for manufacturing the composite preform 70 of the present invention is as follows.
The process of preparing the preform 10a and the heat-shrinkable plastic member 40a,
The process of fitting the preform 10a from one end of the heat-shrinkable plastic member 40a,
It comprises a step of heating the preform 10a and the heat-shrinkable plastic member 40a to heat-shrink the heat-shrinkable plastic member 40a.
Further, the method for producing the composite preform 70 of the present invention may further include a step of thermocompression bonding the margin portion of the heat-shrinkable plastic member 40a.
Further, the method for manufacturing the composite preform 70 of the present invention may further include a step of twisting the thermocompression-bonded margin portion to form the twisted portion 80.
Further, the method for producing the composite preform 70 of the present invention may include a step of providing a notch 90 in the heat-shrinkable plastic member 40a.
Further, the method for producing the composite preform 70 of the present invention may further include a step of sterilizing the preform 10a and / or the heat-shrinkable plastic member 40a.

Steps for Preparing the Preform 10a and the Heat-Shrinkable Plastic Member 40a As described above, the preform 10a and the heat-shrinkable plastic member 40a may be manufactured by a conventionally known method and are commercially available. You may use the one.

As shown in FIG. 5, the length X of the heat-shrinkable plastic member 40a preferably has a margin longer than the sum Y of the lengths of the body portion 20a and the bottom portion 30a of the preform 10a. This facilitates thermocompression bonding at one end of the plastic member 40a (40) before and after blow molding.
The margin portion is preferably 3 mm or more, and more preferably 5 mm or more and 20 mm or less.
By setting the length of the margin portion within the above numerical range, the thermocompression bonding step can be performed more easily. In addition, it is possible to prevent excessive provision of margins, reduce the amount of materials used, and reduce costs.
In the present invention, the length of the heat-shrinkable plastic member 40a means the length X before heat shrinkage, as shown in FIG. Further, the sum of the lengths of the body portion 20a and the bottom portion 30a of the preform 10a means the length Y shown in FIG. 7.

Fitting Step The manufacturing method of the composite preform 70 of the present invention includes a step of fitting the preform 10a from one end of the heat-shrinkable plastic member 40a.

In a preferred embodiment, it is preferable to preheat the preform using near infrared rays, warm air, or the like prior to the fitting step.
As a result, in order to raise the temperature of the preform 10a during blow molding, the risk of excessively heating the heat-shrinkable plastic member 40a is reduced, and the surface of the heat-shrinkable plastic member 40a is melted. , It is possible to prevent the appearance from being spoiled.
The heating temperature of the surface of the preform 10a is not particularly limited, but it is preferably heated to 40 ° C. or higher and 90 ° C. or lower, and more preferably 50 ° C. or higher and 70 ° C. or lower. By setting the heating temperature within the above numerical range, the adhesion between the preform 10a and the heat-shrinkable plastic member 40a can be further improved.

Heat-shrinking step In the method for manufacturing the composite preform 70 of the present invention, a step of heating the preform 10a and the heat-shrinkable plastic member 40a, heat-shrinking the heat-shrinkable plastic member 40a, and bringing them into close contact with the preform 10a is performed. include.

The heating method of the preform 10a and the heat-shrinkable plastic member 40a is not particularly limited, and can be appropriately performed using near infrared rays, warm air, or the like. The heating temperature is preferably 60 ° C. or higher and 250 ° C. or lower, and more preferably 80 ° C. or higher and 150 ° C. or lower. The heating temperature is the surface temperature of the heat-shrinkable plastic member 40a at the time of heating, and is not the irradiation temperature of near infrared rays, warm air, or the like.

Thermocompression bonding process The method for manufacturing the composite preform 70 of the present invention includes a step of thermocompression bonding the end (margin) opposite to one end of the heat shrinkable plastic member 40a into which the preform 10a is fitted. May be good.
The device used for thermocompression bonding (hereinafter, referred to as "crimping device" in some cases) is any device that can crimp the end by heating the crimping part with infrared rays, warm air, etc., and then sandwiching it. The device is not particularly limited, and for example, an instrument made of metal or a heat-resistant resin can be used, and these may be combined.
When the thermocompression bonding of the heat-shrinkable plastic member 40a is performed along the shape of the bottom portion 30a of the preform 10a, it can be performed by sandwiching the heat-shrinkable plastic member 40a with a pair of crimping tools 90A and B as shown in FIG. The material of this crimping tool is not particularly limited, and a metal or heat-resistant resin can be used.
Further, the surface of the crimping tool may be flat, or may have an uneven shape in part or in whole.
Further, the crimping tool may have a heating mechanism on its surface. Thereby, the crimping strength can be further increased. The heating temperature of the surface of the crimping tool is preferably 100 ° C. or higher and 250 ° C. or lower, for example.

The pressure at the time of crimping is preferably 50 N / cm ² or more and 1000 N / cm ² or less, and more preferably 100 N / cm ² or more and 500 N / cm ² or less.

The temperature of the heat-shrinkable plastic member 40a at the time of crimping is preferably 80 ° C. or higher and 200 ° C. or lower, although it depends on the material of the crimping tool.

Further, one end of the heat-shrinkable plastic member 40a after thermocompression bonding may be cut to an appropriate length if desired. As a result, the appearance of the bottom portion when the composite container 10A is used is improved.
As shown in FIG. 1, the crimping portion may be cut in a straight line or in a shape along the bottom shape of the preform 10a (not shown).

Twisted portion forming step The method of the present invention may include a step of twisting a thermocompression bonded portion to form the twisted portion 80 shown in FIG.
By including such a step, the method of the present invention can not only form the bottom of the heat-shrinkable plastic member 40 after blow molding, but also the container body 10 included in the composite container 10A and the heat-shrinkable plastic. It is possible to prevent the generation of air bubbles between the member and the member 40, and it is also possible to prevent the heat-bonded portion from being peeled off or damaged due to the force applied during blow molding. ..

The method for forming the twisted portion 80 is not particularly limited, and the twisted portion 80 can be formed by twisting the manually crimped portion using an instrument such as pliers.
Further, it can be mechanically performed by using a rotating device including a holding portion and a rotating portion for holding the preform 10a and the heat-shrinkable plastic member 40a.
Further, it may be performed by a method in which these are combined. Specifically, the thermocompression-bonded portion is sandwiched by an instrument such as pliers, and the preform 10a and the heat-shrinkable plastic member 40a are rotated by the rotating portion. Also, the twisted portion 80 can be formed.

In one embodiment, the twisted portion 80 can be formed at the same time as thermocompression bonding. As a result, the work process can be reduced and the productivity can be further increased.
Specifically, the crimping tool can be provided with a rotation mechanism, the preform 10a and the heat-shrinkable plastic member 40a are fixed to the holding portion, and the crimping tool can be rotated. It can also be performed by using the crimping tool as a holding portion and rotating the preform 10a and the heat-shrinkable plastic member 40a by the rotating portion.

The degree of twisting of the margin portion is not particularly limited, and may be about 0.25 to 30 rotations, or may be performed until the screw is cut, but the appearance can be improved. Moreover, since it is possible to more effectively prevent the thermocompression-bonded portion from being damaged by blow molding, it is preferable to carry out until the thread is cut.

Step of Making a Cut The method of the present invention may include a step of making a cut in the heat-shrinkable plastic member 40a.
By providing a notch in the heat-shrinkable plastic member 40a, the heat-shrinkable plastic member 40 can be easily separated and removed from the notch from the composite container 10A after blow molding.

The position where the notch is provided is not particularly limited, but is one end of the body portion 41a of the heat-shrinkable plastic member 40a and is close to the mouth portion 11a of the preform 10a when attached to the preform 10a. It is preferable to provide it at one end on the side from the viewpoint of ease of separation. Further, the number of cuts is not limited, and two or more cuts may be provided.

The method of forming the notch is not particularly limited, and for example, before fitting the preform 10a, the notch can be formed in the heat-shrinkable plastic member 40a by using scissors or a knife. can. Further, even after the preform 10a is fitted, the notch can be formed by using a laser beam or the like.
The laser light used is not particularly limited, and is, for example, a He-Ne laser, an Ar laser, a carbon dioxide gas laser, an excima laser, a metal steam laser, a fiber laser, YAG lasers including an Nd: YAG laser, and the like. Harmonic laser and the like.
Further, the notch may be formed in the composite container 10A in which the composite preform 70 is blow-molded, and can be formed in the heat-shrinkable plastic member 40 by using laser light or the like.

The method of the present invention may include a step of providing a knob portion connected to the notch in order to facilitate separation of the heat-shrinkable plastic member 40.
The knob portion can be adhered to the heat-shrinkable plastic member 40a with a conventionally known adhesive. For example, polyvinyl acetate adhesives, polyacrylic acid ester adhesives, cyanoacrylate adhesives, ethylene copolymer adhesives, cellulose adhesives, polyester adhesives, polyamide adhesives, polyimide adhesives, Adhesives such as amino resin adhesives, phenol resin adhesives, epoxy adhesives, polyurethane adhesives, rubber adhesives, and silicone adhesives can be used.

Sterilization process The method of the present invention may include a step of sterilizing the inner and outer surfaces of the preform 10a and / or the inner and outer surfaces of the heat-shrinkable plastic member 40a.
This sterilization treatment may be performed on the preform 10a and the heat-shrinkable plastic member 40a before the fitting, and may be performed on the preform 10a and the heat-shrinkable plastic member 40a after the fitting. It may be done at both time points.
Further, the sterilization treatment may be performed on the container body 10 and the heat-shrinkable plastic member 40 included in the composite container 10A after blow molding.

Examples of the sterilization treatment method include chemical sterilization treatment, light sterilization treatment, radiation sterilization treatment, hot water sterilization treatment, hot filling sterilization treatment, pastry sterilization treatment and the like, and these may be combined.

Next, each sterilization treatment will be described below.

<Drug sterilization treatment>
(1) As one of the chemical sterilization treatments, hydrogen peroxide (H ₂ O ₂ ) sterilization treatments can be mentioned. The hydrogen peroxide sterilization treatment produces a mist, gas or a mixture thereof containing a hydrogen peroxide component, and the hydrogen peroxide mist, gas or a mixture thereof is preformed 10a, a heat-shrinkable plastic member 40a, and a composite product. The sterilization treatment is performed by injecting the reform 70 or the composite container 10A. Further, the preform 10a, the heat-shrinkable plastic member 40a, and the composite preform 70 may be sterilized by immersing them in a hydrogen peroxide solution and then blowing hot air.
By contacting and adhering hydrogen peroxide, the microorganisms adhering to the surface of the preform 10a are sterilized or damaged. Immediately before spraying mist, gas or a mixture thereof on the preform, the preform may be preheated by blowing hot air on the preform, and immediately after that, hot air may be blown on the preform. Hydrogen peroxide adhering to the inner and / and outer surfaces of the composite preform 70 is activated by the heat of hot air, which kills the microorganisms in the preform. Further, the excess hydrogen peroxide adhering to the preform by spraying hot air is quickly removed from the surface of the preform 1.

(2) As the drug sterilization treatment, peracetic acid (CH ₃ COOH) sterilization treatment can also be mentioned. This peracetic acid sterilization treatment is performed by spraying a peracetic acid aqueous solution into a preform 10a, a heat-shrinkable plastic member 40a, a composite preform 70, or a composite container 10A in the form of a liquid or a gas. ..

(3) As the chemical sterilization treatment, chlorine sterilization treatment can be mentioned. In this chlorine sterilization treatment, for example, an acidic cleaning solution consisting of an aqueous solution of chlorite is used, and the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A is washed with such an acidic cleaning solution. It is sterilized.

(4) As the chemical sterilization treatment, an alkaline aqueous solution sterilization treatment using an alkaline aqueous solution can be used. In the alkaline aqueous solution sterilization treatment, for example, the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A is washed with an alkaline aqueous solution consisting of an aqueous solution of sodium hydroxide, an aqueous solution of potassium hydroxide, an aqueous solution of sodium carbonate, or the like. It is sterilized.

(5) As the chemical sterilization treatment, ozone sterilization treatment using ozone ₍ O3) can be used. In the ozone sterilization treatment, ozone is sprayed onto the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A to perform the sterilization treatment.

<Light sterilization treatment>
(1) Examples of the light sterilization treatment include UV sterilization treatment and light pulse sterilization treatment. In this sterilization treatment, the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A is irradiated with light to perform the sterilization treatment. As such light, for example, ultraviolet light having a wavelength of 150 to 2000 nm or light emitted from a xenon lamp can be used.

(2) Plasma sterilization treatment can be mentioned as the light sterilization treatment. In the plasma sterilization treatment, low-temperature plasma is generated in a reduced pressure chamber, and the plasma is irradiated to the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A to perform the sterilization treatment.

<Radiation sterilization treatment>
As one of the radiation sterilization treatments, the EB sterilization treatment can be used. In this EB sterilization treatment, the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A is irradiated with an electron beam (EB) to perform the sterilization treatment.

<Hot water sterilization treatment>
(1) In the hot water sterilization treatment, for example, hot water at 70 ° C. to 95 ° C. is prepared, and the hot water is sprayed onto the preform 10a, the heat-shrinkable plastic member 40a, the composite preform 70, or the composite container 10A for sterilization treatment. Is to be given.

<Hot filling sterilization treatment>
(1) In the hot filling sterilization treatment, for example, a medium-temperature content liquid of 60 ° C. to 80 ° C. is prepared, and the medium-temperature content liquid is filled in the composite container 10A to sterilize the composite container 10A. Is. In this hot filling sterilization treatment, the work of filling the composite container 10A with the content liquid and the sterilization treatment can be performed at the same time.

(2) Further, for example, a high-temperature content liquid of 80 ° C. to 95 ° C. can be prepared, and the composite container 10A can be sterilized by hot filling by filling and overturning the high-temperature content liquid in the composite container 10A.

(3) Further, after water vapor is attached to the preform 10a, the heat-shrinkable plastic member 40a, and the composite preform 70, the preform can be sterilized by heating.

<Past rigging sterilization treatment>
(1) Examples of other sterilization treatments include a pastry sterilization treatment in which a content liquid is filled in a composite container 10A and then a sterilization treatment is performed on the composite container 10A containing the content liquid.

Composite container 10A
The composite container 10A of the present invention is a blow-molded product of the composite preform 70 described above, and as shown in FIG. 1, the heat of the container body 10 located inside and the heat provided in close contact with the outside of the container body 10. It includes a shrinkable plastic member 40.

The heat-shrinkable plastic member 40 preferably has a specific gravity of less than 1, more preferably less than 0.97.
By setting the specific gravity of the heat-shrinkable plastic member 40 as described above, the heat-shrinkable plastic member 40 can be easily separated from the container body 10 in water.
Further, at this time, the specific gravity of the container body 10 is preferably more than 1, and more preferably more than 1.2.
The specific gravity of the container body 10 refers to the specific gravity of the entire container body 10 having a multi-layer structure.

Since the heat-shrinkable plastic member 40 is not welded or adhered to the container body 10, it can be separated (peeled) from the container body 10 and recovered.
As a method of separating (peeling) the heat-shrinkable plastic member 40 from the container body 10, for example, the heat-shrinkable plastic member 40 is cut off using a knife or the like, or the heat-shrinkable plastic member 40 is cut in advance. A line or the above-mentioned notch can be provided, and the heat-shrinkable plastic member 40 can be peeled off along the line.
In another embodiment, the composite container 10A is crushed and then immersed in hot water, and the difference in specific gravity between the heat-shrinkable plastic member 40 and the container body 10 is used to separate and recover the heat-shrinkable plastic member 40. can do. Further, since the heat-shrinkable plastic member 40 has heat-shrinkability, it can be easily peeled off from the container body 10 in hot water.
Since the heat-shrinkable plastic member 40 can be separated and removed from the container body 10 by the method as described above, the colorless and transparent container body 10 can be recycled as in the conventional case.

The oxygen permeability of the composite container 10A is preferably 1.0 cc / m ² · day · 0.21 atm or less, and more preferably 0.7 cc / m ² · day · 0.21 atm or less.
In the present invention, the oxygen permeability is based on the JIS K 7126 isobaric method, and the oxygen permeability measuring device (for example, manufactured by MOCON, trade name: OX-TRAN 2/20) is 23 ° C. and the humidity is 90% RH. It is a value measured under the conditions of the above, and is a value measured in the entire container of the composite container 10A in which the mouth is closed with a jig, and divided by the surface area of the entire container excluding the mouth.

Container body 10
The container body 10 has a multi-layer structure including at least a gas barrier layer, and has a mouth portion 11, a neck portion 13 provided below the mouth portion 11, a shoulder portion 12 provided below the neck portion 13, and a shoulder portion 12 below. It includes a body portion 20 provided and a bottom portion 30 provided below the body portion 20. In the present specification, "upper" and "lower" mean upper and lower parts of the composite container 10A in an upright state (FIG. 1), respectively.
Since the multi-layer structure of the container body 10 such as the gas barrier layer has been described above, it is omitted here.

The mouth portion 11 has a screw portion 14 screwed to a cap (not shown) and a flange portion 17 provided below the screw portion 14. The shape of the mouth portion 11 may be a conventionally known shape, or may be a tapping type mouth portion or the like.

The neck portion 13 is located between the flange portion 17 and the shoulder portion 12, and has a substantially cylindrical shape having a substantially uniform diameter. Further, the shoulder portion 12 is located between the neck portion 13 and the body portion 20, and has a shape in which the diameter gradually increases from the neck portion 13 side to the body portion 20 side.

Further, the body portion 20 has a cylindrical shape having a substantially uniform diameter as a whole. However, the present invention is not limited to this, and the body portion 20 may have a polygonal tubular shape such as a quadrangular tubular shape or an octagonal tubular shape. Alternatively, the body portion 20 may have a tubular shape having a non-uniform horizontal cross section from the upper side to the lower side. Further, in the present embodiment, the body portion 20 is not formed with irregularities and has a substantially flat surface, but the present invention is not limited to this. For example, unevenness such as a panel or a groove may be formed on the body portion 20.

The bottom portion 30 has a recess 31 located at the center and a grounding portion 32 provided around the recess 31. The shape of the bottom portion 30 is not particularly limited, and may have a conventionally known bottom shape (for example, a petaloid bottom shape, a round bottom shape, or the like). When the composite container 10A is filled with beer or a carbonated drink such as carbonated water as the content, the shape of the bottom 30 is preferably a petaloid shape.

The thickness of the gas barrier layer in the container body 10 is preferably 5 μm or more and 300 μm or less, and more preferably 10 μm or more and 100 μm or less. By setting the thickness of the gas barrier layer within the above numerical range, the gas barrier property of the composite container 10A can be improved.
The thickness of the container body 10 is preferably 100 μm or more and 1000 μm or less, and more preferably 200 μm or more and 500 μm or less.

Heat shrinkable plastic member 40
The heat-shrinkable plastic member 40 is provided so as to surround the outside of the preform 10a as described later, and the heat-shrinkable plastic member 40a in close contact with the outside of the preform 10a is biaxially stretched together with the preform 10a. It was obtained by blow molding.
Further, the heat-shrinkable plastic member 40 has a single-layer structure, is in close contact with the outer surface of the container body 10 in a thinly stretched state, and does not easily move or rotate with respect to the container body 10. It is installed. Further, as shown in FIG. 3, the heat-shrinkable plastic member 40 is provided over the entire circumferential direction so as to surround the container body 10, and has a substantially circular horizontal cross section.
Further, one end of the heat-shrinkable plastic member 40 on the bottom 30 side of the container body 10 is crimped to form a bottom portion covering the bottom 30 of the container body 10. Therefore, it is possible to provide a function such as a gas barrier property to the bottom of the composite container 10A, which was difficult when the conventional heat-shrinkable plastic member 40 is used.

Since one end of the heat-shrinkable plastic member 40 included in the composite container 10A of the present invention is crimped to form a bottom portion, the shoulder portion 12 and the body portion of the container body 10 excluding the mouth portion 11 and the neck portion 13 are formed. It can be provided so as to cover the 20 and the bottom 30. With such a configuration, desired functions and characteristics can be imparted to the shoulder portion 12, the body portion 20, and the bottom portion 30 of the container body 10.
Further, as described above, the crimped portion may be twisted.

The thickness of the heat-shrinkable plastic member 40 is not limited to this, but can be, for example, about 5 μm to 100 μm when attached to the container body 10. Further, the thickness of the heat-shrinkable plastic member 40 may be uniform as a whole, or may have a thickness appropriately different depending on the portion covering the container body 10.

As described above, when beer is filled as a content, the heat-shrinkable plastic member 40 is required to cut visible light having a wavelength of 400 to 500 nm.
The transmittance of visible light having a wavelength of 400 to 500 nm of the composite container 10A provided with the heat-shrinkable plastic member 40 is preferably 15% or less, more preferably 5% or less, and further preferably 1% or less. preferable.
The transmittance of visible light can be adjusted by changing the type and content of the resin material and the colorant.
The visible light transmittance can be measured at 0.5 nm intervals using a spectrophotometer (manufactured by Shimadzu Corporation, ultraviolet visible spectrophotometer) to determine the light transmittance of the visible light wavelength. ..

The heat shrinkable plastic member 40 may have a notch. This notch may be a notch line, or may be a notch such as an arbitrary triangle or a quadrangle.
For example, when a cut wire is provided in the heat-shrinkable plastic member 40a before blow molding, the cut wire has a shape pulled from the left and right by stretching the heat-shrinkable plastic member 40a by blow molding.
Further, the heat-shrinkable plastic member 40 may have a knob portion connected to the notch.
Details of the notch and the knob have been described above and are omitted here.

Further, the composite container 10A of the present invention may have a label attached to the container body 10 and / or the heat-shrinkable plastic member 40. This label may be provided so as to cover the entire container body 10, or may be provided so as to cover a part of the container body 10.
This label is, for example, a shrink label, a stretch label, a roll label, a tack label, a paper label, or a label suspended from the neck portion 13 of the composite container 10A with a string or the like (hereinafter, referred to as “suspended label” in some cases). And so on. Among these, it is preferable to use a shrink label, a stretch label or a roll label because of high productivity.
Further, the light-shielding property may be further improved by using a shrink label or a paper label having a light-shielding property previously known.

The shrink label can be wrapped so as to cover the entire or part of the container body 10 and / or the heat-shrinkable plastic member 40. The shrink label can be obtained by attaching to the container body 10 and / or the heat-shrinkable plastic member 40 and shrinking at a temperature of 80 to 90 degrees.

Shrink labels include polylactic acid film, polystyrene film, polyester film, low density polyethylene film, medium density polyethylene film, high density polyethylene film, low density linear polyethylene film, cyclic polyolefin film, polypropylene film, and ethylene-propylene. Centrifugal polyolefin film, polyester-polystyrene multilayer film, non-woven fabric made from resins such as copolymers, ethylene-vinyl acetate copolymers, ionomer resins, ethylene-acrylic acid copolymers, and ethylene-methyl acrylate copolymers. Laminated film with shrink film, polyester-polystyrene coextruded film, 6-nylon film, polyamide film such as 6,6-nylon film, modified polyolefin film formed from resin such as chlorinated polyethylene and chlorinated polypropylene, It can be produced by using a resin film such as a film formed from a resin of a vinyl chloride-vinyl acetate copolymer and an acrylic resin film.

The above film uses one or more of the resins that compose it, and is made into a single layer by using a film forming method such as an extrusion method, a cast molding method, a T-die method, a cutting method, an inflation method, and the like. A film is formed, or a multi-layer film is formed by co-extrusion using two or more kinds of resins, or a film is made by using a mixture of two or more kinds of resins, and uniaxially or by a tenter method or a tubular method. Although various resin films stretched in the biaxial direction can be used, the stretched film is preferably a uniaxially stretched film in the flow direction. Further, these films may be foam films.

In the present invention, from the viewpoint of high heat insulating properties, a stretched polyester-based film, a stretched polystyrene-based film, a stretched polyolefin-based film, a polylactic acid-based film, a foamed polyolefin-based film, a stretched polyester-polyester co-extruded film or a foamed polystyrene-based film, A polyester-polyester multilayer film or the like can be preferably used, or a laminated film of a non-woven fabric and the film may be used. The stretched film may be uniaxially stretched or biaxially stretched, and in the case of a uniaxially stretched film, it may be vertically uniaxially stretched or horizontally uniaxially stretched.

The thickness of the shrink label is not limited to this, but can be, for example, about 10 μm to 80 μm when attached to the composite container 10A.

Like the shrink label, the stretch label can be wrapped so as to cover the entire or a part of the container body 10 and / or the heat-shrinkable plastic member 40. The stretch label can be obtained by being fitted to the composite container 10A in a state of being pulled in the circumferential direction, then contracting by removing the pulling force, following the composite container 10A, and winding.

The stretch label is a single-layer or multilayer resin film made of a thermoplastic resin film having moderate flexibility, for example, a polyolefin resin such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, low-density linear polyethylene, and polypropylene. Can be made using. Among them, it is preferable to use a single-layer film made of low-density linear polyethylene and a multilayer film provided with a layer made of low-density linear polyethylene. These films can be produced by the method described above.

The thickness of the stretch label is not limited to this, but can be, for example, about 5 μm to 50 μm when attached to the composite container 10A.

Like the shrink label, the roll label and the tack label can be wrapped so as to cover the entire or a part of the container body 10 and / or the heat-shrinkable plastic member 40. The roll label can be obtained by wrapping a resin film around a composite container and adhering or fusing the ends of the resin film. The tack label can be obtained by directly attaching the resin film to the composite container via an adhesive or the like.

The roll label and the tack label can be produced by using the above-mentioned resin film. Examples of the adhesive include polyvinyl acetate adhesives, polyacrylic acid ester adhesives, cyanoacrylate adhesives, ethylene copolymer adhesives, cellulose adhesives, polyester adhesives, and polyamide adhesives. Examples thereof include polyimide adhesives, amino resin adhesives, phenol resin adhesives, epoxy adhesives, polyurethane adhesives, rubber adhesives, silicone adhesives and the like.

The thickness of the roll label and the tack label is not limited to this, but can be, for example, about 5 μm to 100 μm when attached to the composite container 10A.

Like the shrink label, the paper label can be wrapped so as to cover the entire or a part of the container body 10 and / or the heat-shrinkable plastic member 40. Similar to the tack label, the paper label can be obtained by directly attaching the resin film to the composite container via an adhesive or the like.

The paper label is preferably made of paper impregnated with a polyisocyanate compound or the like and having excellent water resistance.

The thickness of the paper label is not limited to this, but can be, for example, about 50 μm to 300 μm when attached to the composite container 10A.

The hanging label can be obtained by hanging a label made of a resin film or paper from the neck portion 13 of the composite container 10A with a string or the like. The size and thickness of this label are not particularly limited, and a label of any size and thickness can be used.

The label may be printed. Printing can be performed by, for example, a printing method such as an inkjet method, a gravure printing method, an offset printing method, a flexographic printing method, a thermal transfer method, and hot stamping (foil stamping). The items to be displayed may be character information such as the name of the content liquid, the manufacturer, the name of the raw material, etc., in addition to the design, the product name, and the like. The label may be partially or entirely colored in a color such as red, blue, yellow, green, brown, black, or white, and may be transparent or opaque.

Method for manufacturing composite container 10A The method for manufacturing the composite container 10A according to the present invention is as follows.
The process of heating the composite preform 70 and inserting it into the blow molding die,
A step of integrally expanding the preform 10a and the heat-shrinkable plastic member 40a by performing blow molding on the composite preform 70 after heating.
Contains.
Further, as described above, the composite container 10A may include a step of sterilizing the composite container 10A.

The blow molding method of the composite preform 70 of the present invention will be described in more detail with reference to FIGS. 10 (a) to 10 (d).

In one embodiment, the composite preform 70 is heated by the near infrared irradiator 51 (see FIG. 10 (a)). The method is not limited to this, and heating may be performed by warm air, microwaves, or the like.
At this time, the composite preform 70 is uniformly heated in the circumferential direction by the heating device 51 while rotating with the mouth portion 11a facing downward. The heating temperature of the preform 10a and the plastic member 40a in this heating step may be, for example, 90 ° C to 130 ° C.

Subsequently, the composite preform 70 heated by the near-infrared irradiation device 51 is sent to the blow molding die 50 (see FIG. 10B).

The composite container 10A is molded using the blow molding die 50.
In one embodiment, the blow molding die 50 includes a pair of body molds 50a and 50b separated from each other and a bottom mold 50c (see FIG. 10B). In FIG. 10B, the pair of body molds 50a and 50b are open to each other, and the bottom mold 50c is raised upward. In this state, the composite preform 70 is inserted between the pair of body molds 50a and 50b.

Next, as shown in FIG. 10 (c), after the bottom mold 50c is lowered, the pair of body molds 50a and 50b are closed, and the pair of body molds 50a and 50b and the bottom mold 50c are used. A sealed blow molding die 50 is configured. Next, a rod for stretching in the vertical direction enters from the mouth direction, contacts the bottom of the inner surface of the preform, stretches as it is, and then air is press-fitted into the preform 10a, which is 2 with respect to the composite preform 70. Axial stretch blow molding is applied.

As a result, the container body 10 can be obtained from the preform 10a in the blow molding die 50. During this time, the body molds 50a and 50b are heated to 30 ° C to 80 ° C, and the bottom mold 50c is cooled to 5 ° C to 25 ° C. At this time, in the blow molding die 50, the preform 10a of the composite preform 70 and the heat-shrinkable plastic member 40a are integrally expanded. As a result, the preform 10a and the heat-shrinkable plastic member 40a are integrally shaped into a shape corresponding to the inner surface of the blow molding die 50.

Next, as shown in FIG. 10D, the pair of body molds 50a and 50b and the bottom mold 50c are separated from each other, and the composite container 10A is taken out from the blow molding mold 50.

The composite container 10A is not limited to the above method, and may be manufactured by two-step blow molding.
Specifically, first, the composite preform 70 is blow-molded so as to be larger than the composite container 10A having a capacity to be manufactured, and then the composite container 10A is heated to be freely shrunk. Then, by blow molding the shrunk composite container 10A, a composite container 10A having a desired capacity can be obtained. By manufacturing the composite container 10A by such blow molding, the strength and heat resistance of the composite container 10A can be improved.

An embodiment of an apparatus used for blow molding will be described below with reference to FIG.
The composite container manufacturing apparatus 100 shown in FIG. 11 is an apparatus for manufacturing the above-mentioned composite container 10A. The compound container manufacturing apparatus 100 includes a molding unit 101, a plastic member mounting unit 102, a heating unit 103, and a blow molding unit 104.
The molding unit 101, the plastic member mounting unit 102, the heating unit 103, and the blow molding unit 104 are integrated with each other in the manufacturing apparatus 100.
By using this device, the composite preform 70 and the composite container 10A can be manufactured in the same device.

Further, the compound container manufacturing apparatus 100 further includes a molding unit 101, a plastic member mounting unit 102, a heating unit 103, and a control unit 105 for controlling the blow molding unit 104. In addition, in this specification, "integrated" means that a plurality of elements are physically connected and integrated, or are controlled as one by one control unit (for example, control unit 105). It means that it is.

The molding unit 101, the plastic member mounting unit 102, the heating unit 103, and the blow molding unit 104 are arranged in this order from the upstream side to the downstream side in the manufacturing apparatus 100. In FIG. 11, these units are arranged in a straight line, but the present invention is not limited to this, and these units may be arranged in a ring shape.

The molding unit 101 molds a preform 10a made of a plastic material. The molding unit 101 is, for example, an injection molding unit that performs injection molding. In this case, the molding unit 101 has an injection unit 106 that melts and injects resin pellets, and a molding die 107 that molds the preform 10a. is doing. The molding unit 101 may be a compression molding unit that produces a preform 10a by compression molding, or an injection compression molding unit that produces a preform 10a by injection compression molding.

The plastic member mounting unit 102 is provided with a plastic member 40a on the outside of the preform 10a molded by the molding unit 101. The plastic member mounting unit 102 has a holding portion 108 for holding the preform 10a, and a mounting portion 109 for gripping the plastic member 40a and mounting the plastic member 40a on the preform 10a. .. The plastic member mounting unit 102 mounts one plastic member 40a on one preform 10a, but is not limited to this, and mounts a plurality of plastic members 40a on one preform 10a in an overlapping manner. It may be something to do.

After the mounting portion 109 loosely inserts the plastic member 40a into the preform 10a, the plastic member 40a may be thermally shrunk by a heating mechanism (not shown).

The heating unit 103 heats the preform 10a and the plastic member 40a to a temperature suitable for blow molding by heating the preform 10a and the plastic member 40a. For example, a heating device 51 which is an infrared heater is used. Have.

The blow molding unit 104 expands the preform 10a and the plastic member 40a as a unit by performing blow molding on the preform 10a and the plastic member 40a, and the blow molding mold 50 and the preform It has a stretching rod 110 for stretching the 10a and the plastic member 40a.

As described above, the control unit 105 controls the molding unit 101, the plastic member mounting unit 102, the heating unit 103, and the blow molding unit 104. In this case, one control unit 105 controls all the units, but the present invention is not limited to this. A plurality of control units 105 may be provided, each control unit 105 may control one or more units, and each control unit 105 or each unit may exchange signals with each other.

Although not shown, the composite container manufacturing apparatus 100 includes a cooling unit for cooling the preform 10a (composite preform 70), a temperature control unit for adjusting the temperature of the preform 10a (composite preform 70), and a blow. It may have a standby unit or the like that keeps the preform 10a (composite preform 70) before being molded on standby.

Further, a printing unit (not shown) for printing on the plastic member 40 after blow molding may be provided on the downstream side of the blow molding unit 104. In this case, the printing unit may be integrated with the molding unit 101, the plastic member mounting unit 102, the heating unit 103, and the blow molding unit 104.

Product using the composite container 10A The product of the present invention is a product in which the above-mentioned composite container 10A is filled with the contents.
The cap 18 is screwed to the mouth portion 11 of the container body 10 (see FIG. 12).

The cap 18 provided in the product of the present invention may be an overcap that covers the flange portion of the mouth portion 11 of the container body. Since the cap 18 provided in the product of the present invention is an overcap having a light-shielding property, the light-shielding property can be further improved and the storage stability of the contents can be further improved.

In one embodiment, the mouth portion 11 has a threaded portion 14 to which the cap 18 is screwed, and a flange portion 17 provided below the threaded portion 14. The neck portion 13 described above is provided below the flange portion 17, and the heat-shrinkable plastic member 40 reaches the lower surface of the flange portion 17 (see FIG. 13).

In one embodiment, the cap 18 has a substantially cylindrical side wall portion 18a and a top surface portion 18b connected to the upper end of the side wall portion 18a and having a substantially circular flat surface. On the inner surface of the side wall portion 18a, a threaded portion 18c that engages with the threaded portion 14 of the mouth portion 11 and an annular inner peripheral projection 18d located below the threaded portion 18c are formed. A weakening line 18e is formed at the upper end of the inner peripheral protrusion 18d, and the weakening line 18e can be broken when the cap 18 is loosened. A support ring 18f and an annular engaging protrusion 18g extending inward from the lower end of the support ring 18f are formed in the lower portion of the side wall portion 18a. The engaging protrusion 18g is engaged with the lower surface of the flange portion 17. As a result, when the cap 18 is loosened and the weakening wire 18e is broken, the engaging protrusion 18g engages with the flange portion 17, so that the support ring 18f remains on the mouth portion 11 side. If the inner peripheral protrusion 18d is provided, the weakening line 18e can be broken even if the engaging protrusion 18g is not engaged with the flange portion 17, so that the engaging protrusion 18g is attached to the flange portion 17. It may or may not be engaged (see FIG. 13).

Further, in one embodiment, the cap 18 and / or the flange portion 17 is covered with a light-shielding film. With such a configuration, the light-shielding property of the composite container 10A can be further improved, and the storage stability of the contents can be further improved.
As the light-shielding film, an opaque film having a light-shielding property is used. Examples of the material of the light-shielding film include polyethylene terephthalate (PET), polystyrene (PS), polypropylene (PP), and polyethylene (PE). Further, the light-shielding film is preferably a heat-shrinkable cylindrical film.

The contents to be filled in the product of the present invention are not particularly limited, and in addition to the above-mentioned beer, alcohols such as sake and wine, soft drinks such as sports drinks, vegetable juice, smoothies and the like are filled. be able to. Further, the present invention is not limited to beverages, and shampoo, conditioner, cosmetics, pharmaceuticals and the like may be filled.

Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.

<Example 1>
(Step of preparing preform 10a)
An injection molding machine was used to prepare a preform 10a having the shape shown in FIG. 7 and having a multilayer structure composed of PET / MXD-6 + oxidation accelerator / PET. The content of the antioxidant was 1% by mass.
The weight of the preform 10a was 30.0 g, and the length Y thereof was 90 mm.

(Step of preparing the heat-shrinkable plastic member 40a)
A mixture containing polyethylene and a brown colorant as the polyolefin resin was extruded from a ring-shaped die. Next, the inner surface of the extruded tube was pressurized, or the outer surface of the tube was negatively pressured from the inner surface to expand the diameter, and a heat-shrinkable plastic member 40a was produced.
The content of the brown colorant in the colored layer was 5% by mass.
The near-infrared transmittance of the heat-shrinkable plastic member 40a was measured using a spectroscope manufactured by Hamamatsu Photonics and found to be 70%.
The length X of the produced heat-shrinkable plastic member 40a was 100 mm.

(Fit-in process)
Then, the preform 10a was manually fitted from one end of the heat-shrinkable plastic member 40a.

(Heat shrinkage and thermocompression bonding process)
After fitting, the preform 10a and the heat-shrinkable plastic member 40a were heated to 100 ° C. using a warm air dryer, and the heat-shrinkable plastic member 40a was heat-shrinked. Next, using a metal plate heated to 100 ° C., the margin portion 80a was sandwiched at a pressure of 300 N / cm ² and thermocompression bonded to obtain a composite preform 70.

(Manufacturing of composite container)
The composite preform 70 obtained as described above was heated to 100 ° C. using a near-infrared heater and conveyed to the blow molding die shown in FIG. 9b. In this blow molding die, the composite preform 70 was blow molded to obtain a composite container 10A having a full filling capacity of 500 mL.
In the container body 10, the thickness of the gas barrier layer was 30 μm, and the thickness of the other layers (polyester resin layer) was 120 μm.
The thickness of the plastic member 40 was 50 μm.

The transmittance of visible light having a wavelength of 400 to 500 nm at the body and bottom of the composite container 10A was measured using a spectrophotometer (manufactured by Shimadzu Corporation, an ultraviolet visible spectrophotometer), and both were 0.5. %Met.
In addition, in accordance with the JIS K 7126 isobaric method, using an oxygen gas permeability measuring device (manufactured by MOCON, trade name: OX-TRAN2 / 20), the composite container 10A under the conditions of 23 ° C. and 90% humidity RH. When the oxygen permeability was measured, it was 0.51 cc / m ² , day, 0.21 atm.

<Appearance test>
When the appearance of the composite container 10A after production was visually evaluated, no air bubbles were present between the container body 10 and the plastic member 40, no peeling or breakage of the crimping portion was observed, and the plastic member 40 was not found. The bottom 30 of the container body 10 was completely covered by the container body 10.

<Comparative Example 1>
A composite container 10A was produced in the same manner as in Example 1 except that a brown colorant was not used for producing the heat-shrinkable plastic member 40a.
The transmittance of visible light in the body and bottom of the composite container 10A was 88%, and the oxygen transmittance was 0.51 cc / m ² , day, 0.21 atm.
Further, when the appearance was visually evaluated, no air bubbles were present between the container body 10 and the plastic member 40, and no peeling or breakage of the crimping portion was observed. The container body 10 was formed by the plastic member 40. The bottom 30 of the was completely covered.

<Comparative Example 2>
A composite container 10A was produced in the same manner as in Example 1 except that the margins were not thermocompression bonded.
The transmittance of visible light in the body of the composite container 10A is 0.5%, the transmittance of visible light at the bottom not covered with the plastic member is 88%, and the transmittance of oxygen is 0.51 cc / m. It was ^2.day 0.21 atm.
Moreover, when the appearance was visually evaluated, the bottom portion 30 of the container body 10 was not covered with the plastic member 40.

Claims (22)

A mouth, a torso connected to the mouth, and a preform having a bottom connected to the torso.
A single-layer, heat-shrinkable plastic member provided to surround the outside of the preform and comprising a resin material and a colorant.
The preform has a multi-layer structure with at least a gas barrier layer.
The heat-shrinkable plastic member has a near-infrared transmittance of 50% or more, and has a transmittance of 50% or more.
A composite preform characterized in that one end of the heat-shrinkable plastic member on the bottom side of the preform is crimped . The first aspect of the present invention, wherein the preform has a multilayer structure including a polyester resin layer / gas barrier layer / polyester resin layer or polyester resin layer / gas barrier layer / polyester resin layer / gas barrier layer / polyester resin layer. Composite preform. The composite preform according to claim 1 or 2, wherein the gas barrier layer included in the composite preform contains an oxidation promoter and / or an oxygen absorber. The composite preform according to any one of claims 1 to 3, wherein the colorant is a brown pigment and the content in the preform is 0.1% by mass or more and 30% by mass or less. The composite preform according to any one of claims 1 to 4, wherein the crimped portion of the heat-shrinkable plastic member is twisted to form a twisted portion. The composite preform according to any one of claims 1 to 5 , wherein the heat-shrinkable plastic member is one end thereof and has at least one notch at one end on the side close to the mouth of the preform. .. A composite container which is a blow-molded product of the composite preform according to any one of claims 1 to 6 .
A mouth portion, a neck portion provided below the mouth portion, a shoulder portion provided below the neck portion, a body portion provided below the shoulder portion, and a bottom portion provided below the body portion. The container body to be equipped with
A heat-shrinkable plastic member having a single-layer structure, which is provided in close contact with the outside of the container body,
Equipped with
The container body has a multilayer structure including at least a gas barrier layer.
A composite container, characterized in that one end of the heat-shrinkable plastic member on the bottom side of the container body is crimped to form a bottom. The composite container according to claim 7 , wherein the composite container for filling beer as a content has a transmittance of visible light having a wavelength of 400 to 500 nm of 20% or less . The composite container according to claim 7 or 8 , wherein the bottom shape of the container body is a petaloid shape. The composite container according to any one of claims 7 to 9 , wherein a label is attached to the container body and / or the heat-shrinkable plastic member. The composite container according to claim 10 , wherein the label is a shrink label, a stretch label, a roll label, a tack label, or a paper label. The composite container according to claim 10 or 11 , wherein the label is printed. The method for producing a composite preform according to any one of claims 1 to 6 .
The process of preparing preforms and heat shrinkable plastic parts,
The step of fitting the preform from one end of the heat-shrinkable plastic member, and
A step of heating the preform and the heat-shrinkable plastic member to heat-shrink the heat-shrinkable plastic member, and
A method for producing a composite preform, which comprises. The heat-shrinkable plastic member has a margin at the end opposite to the one where the fitting is performed.
13. The method of claim 13 , further comprising a step of thermocompression bonding the margin. The method according to claim 14 , further comprising a step of twisting the thermocompression-bonded margin portion to form the twisted portion. The method according to any one of claims 13 to 15 , further comprising a step of preheating the preform before the fitting step. The method according to any one of claims 14 to 16 , further comprising a step of providing a notch in the heat-shrinkable plastic member. The method according to any one of claims 13 to 17 , further comprising a step of sterilizing the preform and / or the plastic member before and / or after the fitting step. The method for manufacturing a composite container according to any one of claims 7 to 12 .
A step of heating the composite preform according to any one of claims 1 to 6 and inserting it into a blow molding die.
A method for manufacturing a composite container, which comprises a step of integrally expanding the preform and a heat-shrinkable plastic member by performing blow molding on the composite preform after heating. A product in which the contents are filled in the composite container according to any one of claims 7 to 12 .
A product characterized in that a cap is screwed to the mouth of the container body. The mouth portion has a flange portion and has a flange portion.
The product according to claim 20 , wherein the cap comprises an overcap that covers the flange portion. The product according to claim 20 or 21 , further comprising a light-shielding film covering the cap.

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