JP6981156B2 - Exhaust purification device for internal combustion engine - Google Patents

Exhaust purification device for internal combustion engine Download PDF

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JP6981156B2
JP6981156B2 JP2017193019A JP2017193019A JP6981156B2 JP 6981156 B2 JP6981156 B2 JP 6981156B2 JP 2017193019 A JP2017193019 A JP 2017193019A JP 2017193019 A JP2017193019 A JP 2017193019A JP 6981156 B2 JP6981156 B2 JP 6981156B2
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passage
exhaust gas
exhaust passage
exhaust
internal combustion
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JP2019065782A (en
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朝幸 伊藤
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Priority to CN201880064351.5A priority patent/CN111263849B/en
Priority to PCT/JP2018/035967 priority patent/WO2019069792A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus

Description

本発明は内燃機関の排気浄化装置に係り、特に、ディーゼルエンジンに主に適用される排気浄化装置に関する。 The present invention relates to an exhaust gas purification device for an internal combustion engine, and more particularly to an exhaust gas purification device mainly applied to a diesel engine.

ディーゼルエンジンの排気通路には、排気中のNOx(窒素酸化物)を還元除去する選択還元型NOx触媒が設けられる。NOx触媒の上流側には尿素水を噴射する噴射弁が設けられる。NOx触媒は、尿素水を加水分解して得られるアンモニアNH3とNOxを反応させ、排気中のNOxを窒素N2に還元する。 A selective reduction type NOx catalyst for reducing and removing NOx (nitrogen oxide) in the exhaust is provided in the exhaust passage of the diesel engine. An injection valve for injecting urea water is provided on the upstream side of the NOx catalyst. The NOx catalyst reacts NOx with ammonia NH 3 obtained by hydrolyzing urea water, and reduces NOx in the exhaust to nitrogen N 2.

国際公開第2010/053033号International Publication No. 2010/053033 特開2008−144644号公報Japanese Unexamined Patent Publication No. 2008-144644 特開2006−77576号公報Japanese Unexamined Patent Publication No. 2006-77576

NOx触媒を高効率で作動させるには、尿素水の加水分解を促進し、尿素水の単位容量当たりのアンモニア生成量すなわちアンモニア生成効率をできるだけ高い水準に維持することが望ましい。そして尿素水の加水分解を促進するためには、排気通路内に噴射された尿素水と排気ガスの混合を可能な限り促進することが好ましい。 In order to operate the NOx catalyst with high efficiency, it is desirable to promote the hydrolysis of urea water and maintain the amount of ammonia produced per unit volume of urea water, that is, the ammonia production efficiency at the highest possible level. In order to promote the hydrolysis of the urea water, it is preferable to promote the mixing of the urea water injected into the exhaust passage and the exhaust gas as much as possible.

そこで本発明は、かかる事情に鑑みて創案され、その目的は、噴射された尿素水と排気ガスの混合を促進できる内燃機関の排気浄化装置を提供することにある。 Therefore, the present invention was conceived in view of such circumstances, and an object of the present invention is to provide an exhaust purification device for an internal combustion engine capable of promoting mixing of injected urea water and exhaust gas.

本発明の一の態様によれば、
内燃機関の排気ガスが流される排気通路と、
前記排気通路に配置された触媒と、
前記触媒の上流側に設けられ、前記排気通路内に還元剤を噴射する噴射弁と、
前記噴射弁の下流側かつ前記触媒の上流側の位置における前記排気通路の内部に設けられ、排気ガスの流れを順流方向から逆流方向に折り返し、その後順流方向に折り返すように構成された折り返し通路と、
を備えたことを特徴とする内燃機関の排気浄化装置が提供される。
According to one aspect of the invention
The exhaust passage through which the exhaust gas of the internal combustion engine flows, and
With the catalyst arranged in the exhaust passage,
An injection valve provided on the upstream side of the catalyst and injecting a reducing agent into the exhaust passage,
With a turn-back passage provided inside the exhaust passage at a position downstream of the injection valve and upstream of the catalyst, the flow of exhaust gas is turned back from the forward flow direction to the backflow direction and then turned back in the forward flow direction. ,
An exhaust gas purification device for an internal combustion engine is provided.

好ましくは、前記折り返し通路が、
前記排気通路内の周縁部を閉じると共に、上流側に向かって突出する連通管を有する閉鎖部材と、
前記連通管の入口部を上流側から隙間を隔てて覆うカバー部材と、
により画成される。
Preferably, the turn-back passage is
A closing member having a communication pipe that closes the peripheral portion in the exhaust passage and protrudes toward the upstream side.
A cover member that covers the inlet of the communication pipe with a gap from the upstream side,
It is defined by.

好ましくは、前記カバー部材が、先端側が上流側に向けられた先細り形状の部分を有する。 Preferably, the cover member has a tapered portion with the tip end facing upstream.

好ましくは、前記先細り形状が円錐形状である。 Preferably, the tapered shape is a conical shape.

好ましくは、前記連通管の前記入口部が、その周方向に分割された複数の分割片を有し、前記複数の分割片は、半径方向内側および外側へと交互に折曲されている。 Preferably, the inlet portion of the communication pipe has a plurality of divided pieces that are divided in the circumferential direction, and the plurality of divided pieces are alternately bent inward and outward in the radial direction.

好ましくは、前記排気通路が、半径方向内側に位置された内側排気通路と、前記内側排気通路の半径方向外側に隣接して位置され、前記内側排気通路を囲繞し、前記内側排気通路から排出された排気ガスを逆方向に流す外側排気通路とを含み、
前記折り返し通路が、前記内側排気通路内に配置される。
Preferably, the exhaust passage is located adjacent to the inner exhaust passage located on the inner side in the radial direction and the outer side in the radial direction of the inner exhaust passage, surrounds the inner exhaust passage, and is discharged from the inner exhaust passage. Including the outer exhaust passage that allows the exhaust gas to flow in the opposite direction,
The folded passage is arranged in the inner exhaust passage.

好ましくは、前記噴射弁の下流側かつ前記折り返し通路の上流側の位置に設けられ、排気ガスの熱を蓄熱する蓄熱部材をさらに備える。 Preferably, it is further provided with a heat storage member provided at a position on the downstream side of the injection valve and on the upstream side of the turn-back passage to store the heat of the exhaust gas.

好ましくは、前記蓄熱部材は、先端側が上流側に向けられた先細り形状の部分を有し、当該部分に複数の開口部を有する。 Preferably, the heat storage member has a tapered portion whose tip end side is directed to the upstream side, and has a plurality of openings in the portion.

本発明によれば、噴射された尿素水と排気ガスの混合を促進できる。 According to the present invention, the mixing of the injected urea water and the exhaust gas can be promoted.

本発明の第1実施形態に係る排気浄化装置の全体構造を示す縦断側面図である。It is a vertical sectional side view which shows the whole structure of the exhaust gas purification apparatus which concerns on 1st Embodiment of this invention. 排気浄化装置の縦断後面図であり、図1のII−II断面図である。It is a vertical sectional rear view of the exhaust gas purification apparatus, and is the II-II sectional view of FIG. 排気浄化装置の縦断前面図であり、図1のIII−III断面図である。It is a vertical sectional front view of the exhaust gas purification apparatus, and is the cross-sectional view III-III of FIG. 第2通路の内部の構成を示す縦断側面図である。It is a vertical sectional side view which shows the structure of the inside of the 2nd passage. 第2実施形態における第2通路の内部の構成を示す縦断側面図である。It is a vertical sectional side view which shows the internal structure of the 2nd passage in 2nd Embodiment. 第2実施形態に係る排気浄化装置の全体構造を示す縦断側面図である。It is a vertical sectional side view which shows the whole structure of the exhaust gas purification apparatus which concerns on 2nd Embodiment. 第3実施形態における第2通路の内部の構成を示す縦断側面図である。It is a vertical sectional side view which shows the internal structure of the 2nd passage in 3rd Embodiment. 蓄熱部材の縦断前面図であり、図7のVIII−VIII断面図である。It is a vertical sectional front view of a heat storage member, and is VIII-VIII sectional view of FIG. 連通管の縦断前面図であり、図7のIX−IX断面図である。It is a vertical sectional front view of the communication pipe, and is the IX-IX sectional view of FIG. 分割片の断面図である。It is sectional drawing of the divided piece.

以下、添付図面を参照して本発明の実施形態を説明する。なお本発明は以下の実施形態に限定されない点に留意されたい。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. It should be noted that the present invention is not limited to the following embodiments.

[第1実施形態]
図1〜図3に、本発明の第1実施形態に係る排気浄化装置の全体構造を示す。図1は縦断側面図(図2のI−I断面図)、図2は縦断後面図(図1のII−II断面図)、図3は縦断前面図(図1のIII−III断面図)である。便宜上、直交三軸の各方向、すなわち前後左右上下の各方向を図示の如く定める。但しこれら各方向が図示の配置に関して説明の便宜上定められたものに過ぎない点に留意されたい。
[First Embodiment]
1 to 3 show the overall structure of the exhaust gas purification device according to the first embodiment of the present invention. 1 is a vertical sectional side view (I-I sectional view of FIG. 2), FIG. 2 is a vertical sectional rear view (II-II sectional view of FIG. 1), and FIG. 3 is a vertical sectional front view (III-III sectional view of FIG. 1). Is. For convenience, each direction of the three orthogonal axes, that is, each direction of front, back, left, right, up and down is defined as shown in the figure. However, it should be noted that each of these directions is merely defined for convenience of explanation regarding the arrangement shown in the figure.

排気浄化装置が適用される内燃機関(図示せず、エンジンともいう)は、車両に搭載されるディーゼルエンジンである。車両(図示せず)はトラック等の大型車両である。但し車両および内燃機関の種類、用途等に限定はなく、例えば車両は乗用車等の小型車両であってもよいし、エンジンはガソリンエンジンであってもよい。 The internal combustion engine (not shown, also referred to as an engine) to which the exhaust purification device is applied is a diesel engine mounted on a vehicle. Vehicles (not shown) are large vehicles such as trucks. However, the type and use of the vehicle and the internal combustion engine are not limited. For example, the vehicle may be a small vehicle such as a passenger car, and the engine may be a gasoline engine.

図示するように、排気浄化装置1は、後述する複数の部材(触媒等)をコンパクトに纏めてキャニング(canning)状態で収容する密閉箱型のケーシング2を備える。本実施形態のケーシング2は直方体形状とされる。ケーシング2の後端壁2Rには、ケーシング2内にエンジンの排気ガスGを導入するための装置入口管3と、ケーシング2内から排気ガスGを排出するための装置出口管4とが取り付けられている。但し装置入口管3と装置出口管4の設置位置は任意に設定できる。 As shown in the figure, the exhaust gas purification device 1 includes a closed box-shaped casing 2 that compactly accommodates a plurality of members (catalysts and the like) described later in a canning state. The casing 2 of the present embodiment has a rectangular parallelepiped shape. On the rear end wall 2R of the casing 2, a device inlet pipe 3 for introducing the exhaust gas G of the engine into the casing 2 and a device outlet pipe 4 for discharging the exhaust gas G from the casing 2 are attached. ing. However, the installation positions of the device inlet pipe 3 and the device outlet pipe 4 can be arbitrarily set.

ケーシング2内では、金属製(本実施形態ではステンレス製)の複数の管および板が溶接等で取り付けられることにより、適宜空間が仕切られ、これにより排気ガスGが流される排気通路5が画成されている。ここで「排気通路」とは、排気ガスGが流される任意の空間をいい、その形状は任意である。管状であってもよいしチャンバ状であってもよい。排気通路5は排気ガスGを前後方向に複数回折り返すように構成されている。 In the casing 2, a plurality of metal pipes and plates (stainless steel in the present embodiment) are attached by welding or the like to appropriately partition the space, thereby defining an exhaust passage 5 through which the exhaust gas G flows. Has been done. Here, the "exhaust passage" means an arbitrary space through which the exhaust gas G flows, and the shape thereof is arbitrary. It may be tubular or chamber-shaped. The exhaust passage 5 is configured to fold back a plurality of exhaust gases G in the front-rear direction.

ケーシング2内には、ケーシング2内を前後に仕切る前側隔壁板6と後側隔壁板7とが設けられている。前側隔壁板6とケーシング2の前端壁2Fとの間に前端チャンバ8Fが画成されている。後側隔壁板7とケーシング2の後端壁2Rとの間に後端チャンバ8Rが画成されている。前側隔壁板6と後側隔壁板7の間に中間チャンバ8Mが画成されている。 Inside the casing 2, a front partition plate 6 and a rear partition plate 7 that partition the casing 2 back and forth are provided. The front end chamber 8F is defined between the front partition plate 6 and the front end wall 2F of the casing 2. The rear end chamber 8R is defined between the rear partition plate 7 and the rear end wall 2R of the casing 2. An intermediate chamber 8M is defined between the front partition plate 6 and the rear partition plate 7.

以下、ケーシング2内における排気ガスGのメインの流れを概略説明する。このメインの流れは図1〜図3に矢示する通りである。 Hereinafter, the main flow of the exhaust gas G in the casing 2 will be outlined. This main flow is as shown by arrows in FIGS. 1 to 3.

装置入口管3内を前方に流れてきた排気ガスは、そのまま、ケーシング2内左下に配置され前後方向に延びる第1通路9内を直進し、このときに第1酸化触媒21とフィルタ22を順に通過する。その後排気ガスは、前端チャンバ8F内に配置された送り管19P内の送り通路19を通じて、ケーシング2内中心部に配置された混合通路としての第2通路10内に入る。このときに排気ガスは前向きから後向きへ折り返される。そして排気ガスは、第2通路10内を前方から後方に流れた後、後端チャンバ8R内に入り、ここで図2に示すように二方向に分岐して、ケーシング2内右下に配置された第3通路11と、ケーシング2内左上に配置された第4通路12とに入る。このときに排気ガスは後向きから前向きへ折り返される。 The exhaust gas that has flowed forward in the device inlet pipe 3 is arranged as it is in the lower left of the casing 2 and goes straight through the first passage 9 extending in the front-rear direction. At this time, the first oxidation catalyst 21 and the filter 22 are sequentially moved. pass. After that, the exhaust gas enters the second passage 10 as a mixing passage arranged in the central portion in the casing 2 through the feed passage 19 in the feed pipe 19P arranged in the front end chamber 8F. At this time, the exhaust gas is turned back from the forward direction to the backward direction. Then, the exhaust gas flows from the front to the rear in the second passage 10, then enters the rear end chamber 8R, branches in two directions as shown in FIG. 2, and is arranged at the lower right inside the casing 2. It enters the third passage 11 and the fourth passage 12 arranged in the upper left of the casing 2. At this time, the exhaust gas is turned back from backward to forward.

排気ガスは、第3および第4通路11,12内を後方から前方に流れ、このときにNOx触媒23と第2酸化触媒24を順に通過する。その後排気ガスは、前端チャンバ8F内に入り、図3に示すように、ケーシング2内右上に配置された第5通路13へと集約される。このときに排気ガスは前向きから後向きへ折り返される。その後排気ガスは、第5通路13内を前方から後方に流れ、そのまま装置出口管4へと直進して排出される。 The exhaust gas flows from the rear to the front in the third and fourth passages 11 and 12, and at this time, passes through the NOx catalyst 23 and the second oxidation catalyst 24 in order. After that, the exhaust gas enters the front end chamber 8F and is collected in the fifth passage 13 arranged in the upper right of the casing 2 as shown in FIG. At this time, the exhaust gas is turned back from the forward direction to the backward direction. After that, the exhaust gas flows from the front to the rear in the fifth passage 13, and goes straight to the device outlet pipe 4 as it is and is discharged.

このように排気通路5は、第1通路9、第2通路10、第3通路11、第4通路12、第5通路13、送り通路19、前端チャンバ8Fおよび後端チャンバ8Rを含む。 As described above, the exhaust passage 5 includes the first passage 9, the second passage 10, the third passage 11, the fourth passage 12, the fifth passage 13, the feed passage 19, the front end chamber 8F, and the rear end chamber 8R.

第2通路10の上流端の位置には、還元剤としての尿素水を噴射する噴射弁14が設けられている。噴射弁10は、第2通路10と同軸に後向きに配置され、第2通路10の軸方向後方に向かって尿素水を噴霧状に噴射する。 An injection valve 14 for injecting urea water as a reducing agent is provided at the position of the upstream end of the second passage 10. The injection valve 10 is arranged coaxially with the second passage 10 in the rear direction, and injects urea water in a spray form toward the rear in the axial direction of the second passage 10.

噴射弁14は、尿素水の供給対象物である選択還元型NOx触媒23の上流側に配置される。そして噴射弁14の下流側かつNOx触媒23の上流側に位置する第2通路10は、噴射弁10から噴射された尿素水を排気ガスと混合させる混合通路としての役割を果たす。 The injection valve 14 is arranged on the upstream side of the selective reduction NOx catalyst 23, which is a supply target of urea water. The second passage 10 located on the downstream side of the injection valve 14 and on the upstream side of the NOx catalyst 23 serves as a mixing passage for mixing the urea water injected from the injection valve 10 with the exhaust gas.

排気通路5には4種類の後処理部材、すなわち第1酸化触媒21、フィルタ22、選択還元型NOx触媒23および第2酸化触媒24が、上流側から順に直列に設けられている。 Four types of post-treatment members, that is, a first oxidation catalyst 21, a filter 22, a selective reduction NOx catalyst 23, and a second oxidation catalyst 24 are provided in series in the exhaust passage 5 in order from the upstream side.

第1酸化触媒21は、排気ガス中の未燃成分(炭化水素HCおよび一酸化炭素CO)を酸化して浄化すると共に、このときの反応熱で排気ガスを加熱昇温する。 The first oxidation catalyst 21 oxidizes and purifies unburned components (hydrocarbon HC and carbon monoxide CO) in the exhaust gas, and heats and raises the temperature of the exhaust gas with the reaction heat at this time.

フィルタ22は、所謂ディーゼルパティキュレートフィルタ(DPF: Diesel Particulate Filter)または触媒付煤フィルタ(CSF: Caterized Soot Filter)と称されるもので、触媒を担持した連続再生式フィルタである。フィルタ22は、ウォールフロー型とされ、排気中に含まれる粒子状物質(以下PM: Particulate Matterという)を捕集すると共に、捕集したPMを触媒反応により連続的に酸化して燃焼除去する。 The filter 22 is a so-called diesel particulate filter (DPF: Diesel Particulate Filter) or a catalyzed soot filter (CSF: Caterized Soot Filter), and is a continuously regenerative filter carrying a catalyst. The filter 22 is of a wall flow type, collects particulate matter (hereinafter referred to as PM: Particulate Matter) contained in the exhaust gas, and continuously oxidizes the collected PM by a catalytic reaction to burn and remove it.

選択還元型NOx触媒(SCR: Selective Catalytic Reduction)23は、尿素水を加水分解して得られるアンモニアNH3とNOxを反応させ、排気中のNOxを窒素N2に還元する。 The selective reduction NOx catalyst (SCR: Selective Catalytic Reduction) 23 reacts NOx with ammonia NH 3 obtained by hydrolyzing urea water, and reduces NOx in the exhaust to nitrogen N 2.

第2酸化触媒24は、アンモニアスリップ酸化触媒とも称され、NOx触媒23から排出された(スリップした)余剰アンモニアを酸化除去する。 The second oxidation catalyst 24, also referred to as an ammonia slip oxidation catalyst, oxidizes and removes excess ammonia discharged (slip) from the NOx catalyst 23.

本実施形態において、NOx触媒23および第2酸化触媒24の組み合わせは、第3通路11と第4通路12に互いに並列して計二つ設けられる。また図1に示すように、各組み合わせにおいて、NOx触媒23は上流側担体23Aの全体と、下流側担体23Bの上流側部分とに形成され、第2酸化触媒24は下流側担体23Bの下流側部分にゾーンコートにより形成されている。但し両触媒の担体を個別にしても構わない。 In the present embodiment, a total of two combinations of the NOx catalyst 23 and the second oxidation catalyst 24 are provided in parallel with each other in the third passage 11 and the fourth passage 12. Further, as shown in FIG. 1, in each combination, the NOx catalyst 23 is formed on the entire upstream carrier 23A and the upstream portion of the downstream carrier 23B, and the second oxidation catalyst 24 is on the downstream side of the downstream carrier 23B. It is formed by a zone coat on the part. However, the carriers of both catalysts may be separate.

第1〜第5通路9〜13および送り通路19は、第1〜第5通路管9P〜13Pおよび送り通路管19Pにより画成されている。本実施形態において、第1〜第4通路9〜12は直線状かつ断面円形、送り通路19は直線状かつ断面長円形とされている。また第5通路13は例えば図2に示すように、ケーシング2の右上コーナー部に直線状に形成されている。各通路に対応する各管も同じ形状である。しかしながら各通路および各管の形状は適宜変更可能である。 The first to fifth passages 9 to 13 and the feed passage 19 are defined by the first to fifth passage pipes 9P to 13P and the feed passage pipe 19P. In the present embodiment, the first to fourth passages 9 to 12 are straight and have a circular cross section, and the feed passage 19 is straight and has an oval cross section. Further, as shown in FIG. 2, for example, the fifth passage 13 is formed linearly in the upper right corner portion of the casing 2. Each pipe corresponding to each passage has the same shape. However, the shape of each passage and each pipe can be changed as appropriate.

排気流れ方向に沿って、第1通路管9Pは後端壁2Rから前端壁2Fまで延び、第2通路管10Pは前端壁2Fから後側隔壁板7まで延び、第3通路管11Pおよび第4通路管12Pは後側隔壁板7から前側隔壁板6まで延び、第5通路管13Pは前側隔壁板6から後端壁2Rまで延びている。従って、前端チャンバ8F内は、第1通路9の部分と、第2通路10の部分と、送り通路19の部分と、それ以外の部分とに仕切られる。また後端チャンバ8R内は、第1通路9の部分と、第5通路13の部分と、それ以外の部分とに仕切られる。 Along the exhaust flow direction, the first passage pipe 9P extends from the rear end wall 2R to the front end wall 2F, the second passage pipe 10P extends from the front end wall 2F to the rear partition plate 7, and the third passage pipe 11P and the fourth passage pipe 4P. The passage pipe 12P extends from the rear partition plate 7 to the front partition plate 6, and the fifth passage pipe 13P extends from the front partition plate 6 to the rear end wall 2R. Therefore, the inside of the front end chamber 8F is divided into a portion of the first passage 9, a portion of the second passage 10, a portion of the feed passage 19, and a portion other than that. Further, the inside of the rear end chamber 8R is divided into a portion of the first passage 9, a portion of the fifth passage 13, and a portion other than that.

次に、図4を参照して、本実施形態の主な特徴である第2通路10の内部の構成を説明する。 Next, with reference to FIG. 4, the internal configuration of the second passage 10, which is the main feature of the present embodiment, will be described.

前述したように、第2通路10の上流端には後方に向かって尿素水Uを噴射する噴射弁14が設けられている。そして前端チャンバ8F内に位置する第2通路10の左下側面部には送り通路19が接続され、ここから第2通路10内に排気ガスGが導入される。 As described above, an injection valve 14 for injecting urea water U toward the rear is provided at the upstream end of the second passage 10. A feed passage 19 is connected to the lower left side surface portion of the second passage 10 located in the front end chamber 8F, and the exhaust gas G is introduced into the second passage 10 from here.

尿素水噴霧と排気ガスGは第2通路10内を後方下流側に進むにつれて次第に混合されていく。本実施形態ではこうした混合を促進するため、折り返し通路30が第2通路10の内部に設けられている。折り返し通路30は、図中矢示するように、排気ガスGの流れを順流方向から逆流方向に折り返し、その後順流方向に折り返すように構成されている。本実施形態において、順流方向とは前方から後方に向かう流れの向きをいい、逆流方向とは後方から前方に向かう流れの向きをいう。 The urea spray and the exhaust gas G are gradually mixed as they proceed to the rear downstream side in the second passage 10. In the present embodiment, in order to promote such mixing, a folded passage 30 is provided inside the second passage 10. As shown by an arrow in the figure, the turn-back passage 30 is configured to turn back the flow of the exhaust gas G from the forward flow direction to the backflow direction and then turn back in the forward flow direction. In the present embodiment, the forward flow direction refers to the direction of the flow from the front to the rear, and the backflow direction means the direction of the flow from the rear to the front.

具体的には折り返し通路30は、閉鎖部材31とカバー部材32により画成されている。これらは第2通路10の中心軸Cと同軸に配置される。 Specifically, the folded passage 30 is defined by the closing member 31 and the cover member 32. These are arranged coaxially with the central axis C of the second passage 10.

閉鎖部材31は、第2通路10内の周縁部を閉じると共に、上流側(前側)に向かって突出する連通管33をその中心部に有する。連通管33は、閉鎖部材31の上流側と下流側を連通させるためのものである。本実施形態において連通管33は閉鎖部材31に一体に形成されているが、別体で形成して溶接等により固着しても構わない。閉鎖部材31は全体として、板状かつリング状の部材とされ、下流側(後側)に向かって凸となる湾曲断面形状、具体的には半円形の断面形状を有する。これにより閉鎖部材31は、1回目の折り返しを行う排気ガスGのアウトコーナー側をスムーズに案内することができる。 The closing member 31 closes the peripheral edge portion in the second passage 10 and has a communication pipe 33 projecting toward the upstream side (front side) in the central portion thereof. The communication pipe 33 is for communicating the upstream side and the downstream side of the closing member 31. In the present embodiment, the communication pipe 33 is integrally formed with the closing member 31, but it may be formed separately and fixed by welding or the like. The closing member 31 is a plate-shaped and ring-shaped member as a whole, and has a curved cross-sectional shape that is convex toward the downstream side (rear side), specifically, a semi-circular cross-sectional shape. As a result, the closing member 31 can smoothly guide the out-corner side of the exhaust gas G to be turned back for the first time.

カバー部材32は、連通管33を上流側から隙間を隔てて覆う。カバー部材32は、先端側が上流側に向けられた先細り形状の部分を有する。ここで「先細り形状」とは、基端側から先端側に向かって延びると共に、先端側に向かうにつれ徐々に縮径する形状をいう。先細り形状には、錐体、錘台、半球状、ドーム状等の各形状が含まれる。錐体形状には、円錐、四角錐、多角錘等の各形状が含まれる。錘台形状には、円錐台、四角錐台、多角錘台等の各形状が含まれる。先細り形状については、これら各形状から任意の形状を採用できるが、本実施形態では加工の容易性等を考慮して円錐形状を採用している。 The cover member 32 covers the communication pipe 33 with a gap from the upstream side. The cover member 32 has a tapered portion whose tip end side is directed toward the upstream side. Here, the "tapered shape" refers to a shape that extends from the proximal end side toward the distal end side and gradually reduces in diameter toward the distal end side. The tapered shape includes each shape such as a cone, a weight base, a hemisphere, and a dome shape. The cone shape includes each shape such as a cone, a quadrangular pyramid, and a polygonal weight. The frustum shape includes each shape such as a truncated cone, a quadrangular pyramid, and a polygonal frustum. As for the tapered shape, any shape can be adopted from each of these shapes, but in this embodiment, a conical shape is adopted in consideration of ease of processing and the like.

カバー部材32は、短い直管状の下流端部(後端部)32Aを除いたほぼ全体部分が円錐形状とされている。カバー部材32は板材により形成されている。カバー部材32の最大外径は、第2通路管10Pの内径より小さく、連通管33の外径より大きくされる。なお本実施形態ではカバー部材32の最大外径が下流端部32Aにより規定される。下流端部32Aは、連通管33の外周部を半径方向外側から隙間を隔てて覆う。また連通管33の前方にもカバー部材32との間に隙間が形成される。カバー部材32の裏側には、中心部が連通管33内に向かって突出された湾曲凸板34が溶接等により一体的に固着されている。カバー部材32は図示しない複数の支柱により第2通路10内に同軸状態で保持される。 The cover member 32 has a conical shape almost entirely except for the short straight tubular downstream end (rear end) 32A. The cover member 32 is made of a plate material. The maximum outer diameter of the cover member 32 is smaller than the inner diameter of the second passage pipe 10P and larger than the outer diameter of the communication pipe 33. In this embodiment, the maximum outer diameter of the cover member 32 is defined by the downstream end portion 32A. The downstream end portion 32A covers the outer peripheral portion of the communication pipe 33 with a gap from the outside in the radial direction. A gap is also formed in front of the communication pipe 33 with the cover member 32. A curved convex plate 34 whose central portion protrudes toward the inside of the communication pipe 33 is integrally fixed to the back side of the cover member 32 by welding or the like. The cover member 32 is coaxially held in the second passage 10 by a plurality of columns (not shown).

本実施形態において、折り返し通路30は第2通路10の出口部に設けられている。そして連通管33は後端チャンバ8R内に開口している。 In the present embodiment, the folded passage 30 is provided at the exit portion of the second passage 10. The communication pipe 33 is open in the rear end chamber 8R.

図示するように、折り返し通路30において排気ガスGが1回目の折り返しをなすとき、排気ガスGのアウトコーナー側は閉鎖部材31により案内され、排気ガスGのインコーナー側はカバー部材32の下流端部32Aにより案内される。そして排気ガスGが2回目の折り返しをなすとき、排気ガスGのアウトコーナー側はカバー部材32および湾曲凸板34により案内され、排気ガスGのインコーナー側は連通管33の入口端により案内される。 As shown in the figure, when the exhaust gas G makes the first turn in the turn-back passage 30, the out-corner side of the exhaust gas G is guided by the closing member 31, and the in-corner side of the exhaust gas G is the downstream end of the cover member 32. Guided by section 32A. When the exhaust gas G makes the second turn, the out-corner side of the exhaust gas G is guided by the cover member 32 and the curved convex plate 34, and the in-corner side of the exhaust gas G is guided by the inlet end of the communication pipe 33. To.

こうして排気ガスGは、折り返し通路30を通過するとき2回折り返され、第2通路10内の最外周部から内周側に向かって1回折り返された後、さらに内周側に向かってもう1回折り返され、その後後端チャンバ8R内に直進する。 In this way, the exhaust gas G is folded back twice when passing through the folded passage 30, one folded back toward the inner peripheral side from the outermost peripheral portion in the second passage 10, and then another one toward the inner peripheral side. It is turned back and then goes straight into the rear end chamber 8R.

本実施形態では、こうした折り返し通路30を第2通路10の内部に設けたので、第2通路10の限られた前後長範囲内で、実質的な通路長を拡大し、尿素水噴霧と排気ガスGの混合通路長を拡大できる。よって、噴射された尿素水と排気ガスの混合を確実に促進することが可能である。またこれにより、排気ガスによる尿素水の加熱を促進し、尿素水の加水分解を促進し、アンモニア生成効率を高め、NOx触媒を高効率で作動させることが可能となる。そして排気浄化性能を高めることができる。 In the present embodiment, since the folded passage 30 is provided inside the second passage 10, the substantial passage length is expanded within the limited front-rear length range of the second passage 10, and urea spray and exhaust gas are used. The mixed passage length of G can be increased. Therefore, it is possible to surely promote the mixing of the injected urea water and the exhaust gas. Further, this makes it possible to promote the heating of the urea water by the exhaust gas, promote the hydrolysis of the urea water, increase the ammonia production efficiency, and operate the NOx catalyst with high efficiency. And the exhaust purification performance can be improved.

また、排気ガスGが1回目の折り返しをなすとき、排気ガスGのアウトコーナー側が湾曲された閉鎖部材31により案内されるので、折り返しをスムーズになすことができる。同様に、排気ガスGが2回目の折り返しをなすとき、排気ガスGのアウトコーナー側が、円錐形のカバー部材32の裏側(後側)と、湾曲状の湾曲凸板34とにより案内されるので、折り返しをスムーズになすことができる。よって排気ガスGが折り返し通路30を通過するときの圧力損失を最小限に止めることができる。 Further, when the exhaust gas G makes the first turn, the out corner side of the exhaust gas G is guided by the curved closing member 31, so that the turn can be made smoothly. Similarly, when the exhaust gas G makes the second turn, the out-corner side of the exhaust gas G is guided by the back side (rear side) of the conical cover member 32 and the curved convex plate 34. , Can be folded back smoothly. Therefore, the pressure loss when the exhaust gas G passes through the turn-back passage 30 can be minimized.

加えて、カバー部材32が先細り形状(本実施形態では円錐形状)とされているので、後方に向かう排気ガスGをスムーズに外周側に案内することができる。そしてカバー部材32は、高温の排気ガス中に常時曝されているので、排気ガスの熱を蓄熱する蓄熱体としても機能する。この蓄熱した高温のカバー部材32に尿素水(または尿素水と排気ガスの混合気)が当たったときに尿素水を加熱し、その加水分解を促進することができる。 In addition, since the cover member 32 has a tapered shape (conical shape in this embodiment), the exhaust gas G toward the rear can be smoothly guided to the outer peripheral side. Since the cover member 32 is constantly exposed to the high-temperature exhaust gas, it also functions as a heat storage body for storing the heat of the exhaust gas. When urea water (or a mixture of urea water and exhaust gas) hits the high-temperature cover member 32 that has stored heat, the urea water can be heated to promote its hydrolysis.

本実施形態では、円錐形カバー部材32の裏側の空間を利用して折り返し通路30を形成するので、空間の利用効率を高めることができる。 In the present embodiment, the space on the back side of the conical cover member 32 is used to form the folded passage 30, so that the space utilization efficiency can be improved.

また折り返し通路30を第2通路10の出口部に設け、カバー部材32を噴射弁14から最大限離間させたので、尿素水をカバー部材32の手前でできるだけ蒸発させてからカバー部材32に到達させることができる。よって、カバー部材32に尿素水の液滴が付着してカバー部材32の温度が低下し、その蓄熱効果が失われることを可能な限り抑制できる。 Further, since the return passage 30 is provided at the outlet portion of the second passage 10 and the cover member 32 is separated from the injection valve 14 as much as possible, the urea water is evaporated as much as possible in front of the cover member 32 before reaching the cover member 32. be able to. Therefore, it is possible to suppress as much as possible that droplets of urea water adhere to the cover member 32, the temperature of the cover member 32 drops, and the heat storage effect is lost.

本実施形態の排気浄化装置1は、密閉箱型のケーシング2内に複数回折り返す排気通路5を形成し、その排気通路5内に複数の後処理部材(触媒等)を配置したので、マフラー(消音器)としても機能する。よって別途マフラーを設けずに済み、製造コストを低減できる。 In the exhaust purification device 1 of the present embodiment, a plurality of folding exhaust passages 5 are formed in the sealed box-shaped casing 2, and a plurality of post-treatment members (catalysts and the like) are arranged in the exhaust passages 5, so that the muffler ( It also functions as a muffler). Therefore, it is not necessary to separately install a muffler, and the manufacturing cost can be reduced.

なお、本実施形態の折り返し通路30はあくまで排気通路5の内部に形成されたものであって、排気通路5自体を折り返すことにより形成されたものではない。従って、第2通路10から後端チャンバ8Rを経て第3および第4通路11,12に入るときの折り返しは、本実施形態の折り返し通路30とは無関係である。 The folded passage 30 of the present embodiment is formed only inside the exhaust passage 5, not by folding the exhaust passage 5 itself. Therefore, the folding back when entering the third and fourth passages 11 and 12 from the second passage 10 via the rear end chamber 8R is irrelevant to the folding passage 30 of the present embodiment.

本実施形態は次のような変形例も可能である。例えば必要に応じて折り返し通路30を複数設けることも可能である。上記の閉鎖部材31は連通管33を含め、全体として湾曲断面形状であったが、角張った断面形状としてもよい。湾曲凸板34は省略してもよい。但し湾曲凸板34があると、カバー部材32の円錐先端裏側まで排気ガスが浸入するのを防止し、より早いタイミングでスムーズに排気ガスを折り返すことができるので、好ましい。連通管33は、中心部に一つのみだけでなく、複数設けられてもよい。 The following modifications of this embodiment are also possible. For example, it is possible to provide a plurality of folded passages 30 as needed. The closing member 31 has a curved cross-sectional shape as a whole, including the communication pipe 33, but may have an angular cross-sectional shape. The curved convex plate 34 may be omitted. However, the presence of the curved convex plate 34 is preferable because it prevents the exhaust gas from infiltrating to the back side of the tip of the cone of the cover member 32 and can smoothly return the exhaust gas at an earlier timing. Not only one communication pipe 33 but a plurality of communication pipes 33 may be provided in the central portion.

[第2実施形態]
次に、本発明の第2実施形態を説明する。なお第1実施形態と同様の部分には図中同一符号を付して説明を割愛し、以下、第1実施形態との相違点を主に説明する。
[Second Embodiment]
Next, a second embodiment of the present invention will be described. The same parts as those in the first embodiment are designated by the same reference numerals in the drawings, and the description thereof will be omitted. Hereinafter, the differences from the first embodiment will be mainly described.

図5に示すように、本実施形態は第2通路10付近の構成が第1実施形態と主に相違する。すなわち、第2通路10は、その中心軸Cを基準として、半径方向内側に位置する内側第2通路41と、半径方向外側に位置する外側第2通路42とを含む。外側第2通路42は、内側第2通路41の半径方向外側に隣接して位置され、内側第2通路41を囲繞し、内側第2通路41の出口部から排出された排気ガスを、内側第2通路41内の流れ方向とは逆方向に流す。折り返し通路30は内側第2通路41内に配置される。 As shown in FIG. 5, the configuration of the vicinity of the second passage 10 of the present embodiment is mainly different from that of the first embodiment. That is, the second passage 10 includes an inner second passage 41 located on the inner side in the radial direction and an outer second passage 42 located on the outer side in the radial direction with the central axis C as a reference. The outer second passage 42 is located adjacent to the outer side in the radial direction of the inner second passage 41, surrounds the inner second passage 41, and exhaust gas discharged from the outlet portion of the inner second passage 41 is discharged to the inner second passage 41. 2 Flow in the direction opposite to the flow direction in the passage 41. The folded passage 30 is arranged in the inner second passage 41.

内側第2通路41と外側第2通路42は中心軸Cと同軸に配置される。内側第2通路41と外側第2通路42はそれぞれ内側第2通路管41Pと外側第2通路管42Pにより画成される。よってこれら内側および外側第2通路管41P,42Pは同軸の二重管である。外側第2通路管42Pの下流端(後端)は、前述の湾曲凸板34に類似の湾曲凸板43により閉止される。湾曲凸板43は湾曲凸板34と前後対称的に配置される。 The inner second passage 41 and the outer second passage 42 are arranged coaxially with the central axis C. The inner second passage 41 and the outer second passage 42 are defined by the inner second passage pipe 41P and the outer second passage pipe 42P, respectively. Therefore, these inner and outer second passage pipes 41P and 42P are coaxial double pipes. The downstream end (rear end) of the outer second passage pipe 42P is closed by a curved convex plate 43 similar to the curved convex plate 34 described above. The curved convex plate 43 is arranged symmetrically with the curved convex plate 34.

折り返し通路30は、内側第2通路41の出口部付近に配置され、第1実施形態より若干上流側に配置されている。 The folded passage 30 is arranged near the exit portion of the inner second passage 41, and is arranged slightly upstream from the first embodiment.

この構成によれば、送り通路19から内側第2通路41に導入された排気ガスGは、内側第2通路41内を後方に向かって流れ、折り返し通路30を通過し、内側第2通路41から排出される。その後、湾曲凸板43に当たって折り返され、外側第2通路42内に入り、外側第2通路42内を前方に向かって流れ、前端チャンバ8Fに排出される。排気ガスGが内側第2通路41から外側第2通路42に折り返されるとき、排気ガスGのアウトコーナー側が湾曲凸板43により案内されるので、折り返しをスムーズになすことができる。 According to this configuration, the exhaust gas G introduced from the feed passage 19 to the inner second passage 41 flows rearward in the inner second passage 41, passes through the turn-back passage 30, and is transmitted from the inner second passage 41. It is discharged. After that, it hits the curved convex plate 43, is folded back, enters the outer second passage 42, flows forward in the outer second passage 42, and is discharged to the front end chamber 8F. When the exhaust gas G is folded back from the inner second passage 41 to the outer second passage 42, the out corner side of the exhaust gas G is guided by the curved convex plate 43, so that the folding can be smoothly performed.

本実施形態では、内側第2通路41の半径方向外側に外側第2通路42を二重管状に設けたので、第2通路10の限られた前後長範囲内で、実質的な通路長をさらに拡大し、尿素水と排気ガスGの混合通路長をさらに拡大できる。よって尿素水と排気ガスの混合をさらに促進することが可能である。 In the present embodiment, since the outer second passage 42 is provided in a double tubular shape on the radial outer side of the inner second passage 41, the substantial passage length is further increased within the limited front-rear length range of the second passage 10. It can be expanded and the length of the mixed passage of urea water and the exhaust gas G can be further expanded. Therefore, it is possible to further promote the mixing of urea water and exhaust gas.

また、外側第2通路42を流れる排気ガスにより、内側第2通路41内の排気ガスおよび尿素水を保温もしくは加熱することができるので、尿素水の加水分解をさらに促進することができる。 Further, since the exhaust gas flowing through the outer second passage 42 can keep or heat the exhaust gas and the urea water in the inner second passage 41, the hydrolysis of the urea water can be further promoted.

その余の作用効果は第1実施形態と同様である。 The remaining effects are the same as those in the first embodiment.

ちなみに、本実施形態では第2通路10から排出される排気ガスGの向きが第1実施形態と逆となり、排気ガスGが前端チャンバ8F内に排出される。従ってケーシング2内の構成が図6に示すように若干変更されている。 Incidentally, in the present embodiment, the direction of the exhaust gas G discharged from the second passage 10 is opposite to that of the first embodiment, and the exhaust gas G is discharged into the front end chamber 8F. Therefore, the configuration inside the casing 2 is slightly changed as shown in FIG.

すなわち、第3および第4通路11,12内におけるNOx触媒23と第2酸化触媒24の配置が前後逆とされる。第5通路13は省略され、その第5通路13のあった前側隔壁板6と後側隔壁板7の位置は閉じられている。 That is, the arrangement of the NOx catalyst 23 and the second oxidation catalyst 24 in the third and fourth passages 11 and 12 is reversed. The fifth passage 13 is omitted, and the positions of the front partition plate 6 and the rear partition plate 7 where the fifth passage 13 was located are closed.

外側第2通路42から前端チャンバ8F内に排出された排気ガスGは、二方向に分岐して、第3通路11と第4通路12に入る。このときに排気ガスは前向きから後向きへ折り返される。そして排気ガスは、第3および第4通路11,12内を前方から後方に流れ、このときにNOx触媒23と第2酸化触媒24を順に通過する。その後排気ガスは、後端チャンバ8R内に入り、後端チャンバ8R内で装置出口管4へと集約され、排出される。 The exhaust gas G discharged from the outer second passage 42 into the front end chamber 8F branches in two directions and enters the third passage 11 and the fourth passage 12. At this time, the exhaust gas is turned back from the forward direction to the backward direction. The exhaust gas flows from the front to the rear in the third and fourth passages 11 and 12, and at this time, passes through the NOx catalyst 23 and the second oxidation catalyst 24 in order. After that, the exhaust gas enters the rear end chamber 8R, is collected in the device outlet pipe 4 in the rear end chamber 8R, and is discharged.

本実施形態においては、内側第2通路41および外側第2通路42がそれぞれ特許請求の範囲にいう内側排気通路および外側排気通路に相当する。 In the present embodiment, the inner second passage 41 and the outer second passage 42 correspond to the inner exhaust passage and the outer exhaust passage as defined in the claims, respectively.

変形例に関し、外側第2通路管42Pの下流端(後端)は単なる平板により閉止されていてもよい。 Regarding the modification, the downstream end (rear end) of the outer second passage pipe 42P may be closed by a simple flat plate.

[第3実施形態]
次に、本発明の第3実施形態を説明する。
[Third Embodiment]
Next, a third embodiment of the present invention will be described.

図7に示すように、本実施形態も、第2通路10付近の構成が第1実施形態と相違する。なお全体構成は図1に示したものと同様である。 As shown in FIG. 7, the configuration in the vicinity of the second passage 10 is also different from that of the first embodiment in the present embodiment. The overall configuration is the same as that shown in FIG.

第2通路10および第2通路管10Pは、第1実施形態のものよりも前後長が短くされ、それら後端部の位置が後側隔壁板7よりも前方に位置されている。そしてその代わりに、連通管33が後方に延長され、後側隔壁板7の位置まで延びている。 The front and rear lengths of the second passage 10 and the second passage pipe 10P are shorter than those of the first embodiment, and the positions of their rear ends are located in front of the rear partition plate 7. Instead, the communication pipe 33 extends rearward to the position of the rear bulkhead plate 7.

閉鎖部材31は、第2通路管10Pの後端部を半径方向内側に向かって断面半円状に折曲することにより、第2通路管10Pに一体に形成されている。カバー部材32の直管状下流端部32Aが、複数の支柱51を介して第2通路管10Pに連結される。本実施形態では湾曲凸板34が省略されている。 The closing member 31 is integrally formed with the second passage pipe 10P by bending the rear end portion of the second passage pipe 10P inward in the radial direction in a semicircular cross section. The straight tubular downstream end 32A of the cover member 32 is connected to the second passage pipe 10P via a plurality of columns 51. In this embodiment, the curved convex plate 34 is omitted.

連通管33は、閉鎖部材31と別体で形成され、閉鎖部材31の中心開口部31Aに溶接等で固着される。連通管33の入口部33Bが中心開口部31Aに対し上流側(前側)に突出される。中心開口部31Aより下流側(後側)の位置では、連通管33にテーパ状拡径部33Aが形成され、排気ガスGの排出をスムーズに行えるようになっている。 The communication pipe 33 is formed separately from the closing member 31, and is fixed to the central opening 31A of the closing member 31 by welding or the like. The inlet portion 33B of the communication pipe 33 projects upstream (front side) with respect to the central opening portion 31A. At a position downstream (rear side) from the central opening 31A, a tapered diameter expansion portion 33A is formed in the communication pipe 33 so that the exhaust gas G can be smoothly discharged.

本実施形態では、カバー部材32とは別の蓄熱体、すなわち蓄熱部材52が追加して設けられている。蓄熱部材52は、噴射弁14の下流側かつ折り返し通路30の上流側の位置に設けられている。特に蓄熱部材52は、第2通路10内におけるカバー部材32よりも上流側の位置に設けられ、カバー部材32よりも噴射弁14に近い位置に設けられている。 In the present embodiment, a heat storage body different from the cover member 32, that is, a heat storage member 52 is additionally provided. The heat storage member 52 is provided at a position on the downstream side of the injection valve 14 and on the upstream side of the return passage 30. In particular, the heat storage member 52 is provided in the second passage 10 at a position upstream of the cover member 32, and is provided at a position closer to the injection valve 14 than the cover member 32.

蓄熱部材52は、カバー部材32と同様、先端側が上流側に向けられた先細り形状の部分を有する。ここでは先細り形状として、加工の容易性等を考慮して円錐台形状を採用している。 Like the cover member 32, the heat storage member 52 has a tapered portion whose tip end side is directed toward the upstream side. Here, as the tapered shape, a truncated cone shape is adopted in consideration of ease of processing and the like.

蓄熱部材52は、第2通路10の全断面に亘って設けられ、そのほぼ全体部分である円錐台形状の先細り部55を有すると共に、その先細り部55に複数の開口部53を有する。 The heat storage member 52 is provided over the entire cross section of the second passage 10, has a truncated cone-shaped tapered portion 55 which is a substantially entire portion thereof, and has a plurality of openings 53 in the tapered portion 55.

より詳細には、蓄熱部材52は板材により形成され、先細り部55は中心軸Cに同軸の円錐台形状とされる。その円錐台の底部をなす基端部54が、中心軸Cに垂直なリング状とされ、第2通路管10Pの内周面に溶接等で固着される。基端部54から上流側に向かって先細りとなる先細り部55には、図8にも示すように、前後に長い略三角状もしくは台形状の開口部53が、全周に亘って複数形成される。これにより開口部53の間にはフィン56が形成される。本実施形態においてフィン56は先細り部55の周方向に沿っている。 More specifically, the heat storage member 52 is formed of a plate material, and the tapered portion 55 has a truncated cone shape coaxial with the central axis C. The base end portion 54 forming the bottom of the truncated cone has a ring shape perpendicular to the central axis C, and is fixed to the inner peripheral surface of the second passage pipe 10P by welding or the like. As shown in FIG. 8, a plurality of substantially triangular or trapezoidal openings 53 that are long in the front-rear direction are formed in the tapered portion 55 that tapers toward the upstream side from the base end portion 54. To. As a result, fins 56 are formed between the openings 53. In the present embodiment, the fins 56 are along the circumferential direction of the tapered portion 55.

円錐台の頂部をなす蓄熱部材52の先端部57には、中心軸Cに垂直な先端板58が固設されている。先端板58は、先端部57を塞ぐ役割と、排気ガスの流れを前面で受けて蓄熱する役割と、噴射弁14から噴射された尿素水を当てて尿素水の加熱を促進する役割とを有する。 A tip plate 58 perpendicular to the central axis C is fixedly attached to the tip portion 57 of the heat storage member 52 forming the top of the truncated cone. The tip plate 58 has a role of closing the tip portion 57, a role of receiving the flow of exhaust gas at the front surface and storing heat, and a role of applying urea water injected from the injection valve 14 to promote heating of the urea water. ..

他方、連通管33の入口部33Bは、その周方向に分割された複数の分割片33Cを有する。図9および図10にも示すように、これら複数の分割片33Cは、周方向に向かうにつれ、半径方向内側および外側へと交互に折曲されている。 On the other hand, the inlet portion 33B of the communication pipe 33 has a plurality of divided pieces 33C divided in the circumferential direction thereof. As also shown in FIGS. 9 and 10, these plurality of divided pieces 33C are alternately bent inward and outward in the radial direction toward the circumferential direction.

より具体的には、連通管33の入口部33Bの前端から所定距離後方までの間に、周方向等間隔で複数のスリットが設けられ、このスリットの位置を境に入口部33Bが半径方向内側および外側へと交互に折曲される。これにより、交互に向きの異なる複数の分割片33Cが形成される。 More specifically, a plurality of slits are provided at equal intervals in the circumferential direction from the front end of the inlet portion 33B of the communication pipe 33 to the rear by a predetermined distance, and the inlet portion 33B is inside in the radial direction with the position of the slit as a boundary. And alternately bent outwards. As a result, a plurality of divided pieces 33C having different orientations are formed alternately.

この構成によれば、送り通路19から内側第2通路41に導入された排気ガスGは、内側第2通路41内を後方に向かって流れた後、蓄熱部材52に当たって複数の開口部53を通過し、蓄熱部材52の内側に入る。そしてカバー部材32に案内されつつ、折り返し通路30に至り、折り返し通路30を通過した後、連通管33を通じて後端チャンバ8Rに排出される。 According to this configuration, the exhaust gas G introduced from the feed passage 19 into the inner second passage 41 flows rearward in the inner second passage 41, then hits the heat storage member 52 and passes through the plurality of openings 53. Then, it enters the inside of the heat storage member 52. Then, while being guided by the cover member 32, it reaches the folded passage 30, passes through the folded passage 30, and then is discharged to the rear end chamber 8R through the communication pipe 33.

排気ガスが蓄熱部材52を通過する際、排気ガスの熱が蓄熱部材52に伝達され、蓄熱部材52が蓄熱される。この蓄熱部材52に、排気ガス中の尿素水が当たることにより、尿素水が加熱され、その加水分解が促進される。その後も同様に尿素水がカバー部材32に当たるので、これにより尿素水の加熱および加水分解がさらに促進される。 When the exhaust gas passes through the heat storage member 52, the heat of the exhaust gas is transferred to the heat storage member 52, and the heat storage member 52 is stored. When the urea water in the exhaust gas hits the heat storage member 52, the urea water is heated and its hydrolysis is promoted. After that, the urea water also hits the cover member 32, which further promotes the heating and hydrolysis of the urea water.

排気ガスが蓄熱部材52を通過する際、排気ガスの流れが幾分乱れるので、排気ガスと尿素水の混合を促進できる。 When the exhaust gas passes through the heat storage member 52, the flow of the exhaust gas is somewhat disturbed, so that the mixing of the exhaust gas and the urea water can be promoted.

他方、排気ガスが連通管33の入口部33Bに入るとき、排気ガスは図9に矢示するように、分割片33Cの間の隙間33Dからも入ってくる。連通管33の軸方向に素直に入ってくる流れと、これとは別方向から隙間33Dを通って入ってくる流れとが衝突するため、入口部33Bの内部に流れの乱れが生じ、これにより排気ガスと尿素水の混合を促進できる。 On the other hand, when the exhaust gas enters the inlet portion 33B of the communication pipe 33, the exhaust gas also enters from the gap 33D between the divided pieces 33C as shown by an arrow in FIG. Since the flow that enters straight in the axial direction of the communication pipe 33 and the flow that enters through the gap 33D from a different direction collide with each other, the flow is turbulent inside the inlet portion 33B, which causes turbulence of the flow. It can promote the mixing of exhaust gas and urea water.

その余の作用効果は第1実施形態と同様である。 The remaining effects are the same as those in the first embodiment.

このように、本実施形態では蓄熱部材52を設けたので、尿素水および排気ガスの混合と尿素水の加熱とを促進し、尿素水の加水分解を促進することができる。また、連通管33の入口部33Bに複数の分割片33Cを設けたので、尿素水および排気ガスの混合を促進し、尿素水の加水分解を促進できる。 As described above, since the heat storage member 52 is provided in the present embodiment, it is possible to promote the mixing of the urea water and the exhaust gas and the heating of the urea water, and promote the hydrolysis of the urea water. Further, since the plurality of divided pieces 33C are provided at the inlet portion 33B of the communication pipe 33, the mixing of the urea water and the exhaust gas can be promoted, and the hydrolysis of the urea water can be promoted.

蓄熱部材52を先細り形状(本実施形態では円錐台形状)にしたので、蓄熱部材52を設けたことによる排気抵抗の増加を可能な限り抑制できる。また分割片33Cは、連通管33の管端部を切り込んで折り曲げ加工するだけなので、加工が容易である。 Since the heat storage member 52 has a tapered shape (conical cone shape in this embodiment), an increase in exhaust resistance due to the provision of the heat storage member 52 can be suppressed as much as possible. Further, since the divided piece 33C is simply bent by cutting the pipe end portion of the communicating pipe 33, the processing is easy.

本実施形態の変形例に関し、例えば蓄熱部材52の開口部53の形状を変えてもよく、例えば円形や四角形等とすることができる。また連通管33に関しては、例えば複数の分割片33Cを別体で設けて溶接等で固着することが考えられる。本実施形態と第2実施形態を組み合わせ、本実施形態の第2通路10を二重管構造にしてもよい。 Regarding the modification of the present embodiment, for example, the shape of the opening 53 of the heat storage member 52 may be changed, and may be, for example, a circle or a quadrangle. Further, regarding the communication pipe 33, for example, it is conceivable to provide a plurality of divided pieces 33C separately and fix them by welding or the like. The second embodiment and the second embodiment may be combined to form a double pipe structure in the second passage 10 of the present embodiment.

以上、本発明の実施形態を詳細に述べたが、本発明の実施形態は他にも様々考えられる。 Although the embodiments of the present invention have been described in detail above, various other embodiments of the present invention can be considered.

(1)本発明に係る折り返し通路は、上述のような密閉箱型ケーシングを有する排気浄化装置のみならず、通常の排気浄化装置にも適用可能である。 (1) The folded passage according to the present invention can be applied not only to an exhaust gas purification device having a closed box-shaped casing as described above, but also to an ordinary exhaust gas purification device.

(2)触媒は、必ずしもNOx触媒でなくてもよく、選択還元型NOx触媒でなくてもよい。また触媒に供給する還元剤も、触媒の種類に応じて変更可能である。 (2) The catalyst does not necessarily have to be a NOx catalyst, and may not be a selective reduction type NOx catalyst. The reducing agent supplied to the catalyst can also be changed according to the type of catalyst.

前述の各実施形態の構成は、特に矛盾が無い限り、部分的にまたは全体的に組み合わせることが可能である。本発明の実施形態は前述の実施形態のみに限らず、特許請求の範囲によって規定される本発明の思想に包含されるあらゆる変形例や応用例、均等物が本発明に含まれる。従って本発明は、限定的に解釈されるべきではなく、本発明の思想の範囲内に帰属する他の任意の技術にも適用することが可能である。 The configurations of each of the above embodiments can be partially or wholly combined, as long as there is no particular contradiction. The embodiment of the present invention is not limited to the above-described embodiment, and all modifications, applications, and equivalents included in the idea of the present invention defined by the scope of claims are included in the present invention. Therefore, the present invention should not be construed in a limited manner and can be applied to any other technique belonging to the scope of the idea of the present invention.

1 排気浄化装置
5 排気通路
10 第2通路
14 噴射弁
23 NOx触媒
30 折り返し通路
31 閉鎖部材
32 カバー部材
33 連通管
33B 入口部
33C 分割片
41 内側第2通路
42 外側第2通路
52 蓄熱部材
53 開口部
1 Exhaust purification device 5 Exhaust passage 10 Second passage 14 Injection valve 23 NOx catalyst 30 Folded passage 31 Closing member 32 Cover member 33 Communication pipe 33B Inlet 33C Divided piece 41 Inner second passage 42 Outer second passage 52 Heat storage member 53 Opening Department

Claims (6)

内燃機関の排気ガスが流される排気通路と、
前記排気通路に配置された触媒と、
前記触媒の上流側に設けられ、前記排気通路内に還元剤を噴射する噴射弁と、
前記噴射弁の下流側かつ前記触媒の上流側の位置における前記排気通路の内部に設けられ、排気ガスの流れを順流方向から逆流方向に折り返し、その後順流方向に折り返すように構成された折り返し通路と、
を備え
前記折り返し通路が、
前記排気通路内の周縁部を閉じると共に、上流側に向かって突出する連通管を有する閉鎖部材と、
前記連通管の入口部を上流側から隙間を隔てて覆うカバー部材と、
により画成される
ことを特徴とする内燃機関の排気浄化装置。
The exhaust passage through which the exhaust gas of the internal combustion engine flows, and
With the catalyst arranged in the exhaust passage,
An injection valve provided on the upstream side of the catalyst and injecting a reducing agent into the exhaust passage,
With a turn-back passage provided inside the exhaust passage at a position downstream of the injection valve and upstream of the catalyst, the flow of exhaust gas is turned back from the forward flow direction to the backflow direction and then turned back in the forward flow direction. ,
Equipped with
The turnaround passage
A closing member having a communication pipe that closes the peripheral portion in the exhaust passage and protrudes toward the upstream side.
A cover member that covers the inlet of the communication pipe with a gap from the upstream side,
An exhaust gas purification device for an internal combustion engine, which is characterized by being defined by an internal combustion engine.
前記カバー部材が、先端側が上流側に向けられた先細り形状の部分を有する
請求項に記載の内燃機関の排気浄化装置。
The exhaust gas purification device for an internal combustion engine according to claim 1 , wherein the cover member has a tapered portion whose tip side is directed to the upstream side.
前記先細り形状が円錐形状である
請求項に記載の内燃機関の排気浄化装置。
The exhaust gas purification device for an internal combustion engine according to claim 2 , wherein the tapered shape is a conical shape.
前記連通管の前記入口部が、その周方向に分割された複数の分割片を有し、前記複数の分割片は、半径方向内側および外側へと交互に折曲されている
請求項1〜3のいずれか一項に記載の内燃機関の排気浄化装置。
The inlet portion of the communication pipe has a plurality of divided pieces divided in the circumferential direction, and the plurality of divided pieces are alternately bent inward and outward in the radial direction. Claims 1 to 3. The exhaust gas purification device for an internal combustion engine according to any one of the above.
内燃機関の排気ガスが流される排気通路と、
前記排気通路に配置された触媒と、
前記触媒の上流側に設けられ、前記排気通路内に還元剤を噴射する噴射弁と、
前記噴射弁の下流側かつ前記触媒の上流側の位置における前記排気通路の内部に設けられ、排気ガスの流れを順流方向から逆流方向に折り返し、その後順流方向に折り返すように構成された折り返し通路と、
を備え、
前記排気通路が、半径方向内側に位置された内側排気通路と、前記内側排気通路の半径方向外側に隣接して位置され、前記内側排気通路を囲繞し、前記内側排気通路から排出された排気ガスを逆方向に流す外側排気通路とを含み、
前記折り返し通路が、前記内側排気通路内に配置される
ことを特徴とする内燃機関の排気浄化装置。
The exhaust passage through which the exhaust gas of the internal combustion engine flows, and
With the catalyst arranged in the exhaust passage,
An injection valve provided on the upstream side of the catalyst and injecting a reducing agent into the exhaust passage,
With a turn-back passage provided inside the exhaust passage at a position downstream of the injection valve and upstream of the catalyst, the flow of exhaust gas is turned back from the forward flow direction to the backflow direction and then turned back in the forward flow direction. ,
Equipped with
The exhaust passage is located adjacent to the inner exhaust passage located inside in the radial direction and the outer side in the radial direction of the inner exhaust passage, surrounds the inner exhaust passage, and exhaust gas discharged from the inner exhaust passage. Including the outer exhaust passage that allows the air to flow in the opposite direction,
The folded passage is arranged in the inner exhaust passage.
An exhaust gas purification device for an internal combustion engine.
内燃機関の排気ガスが流される排気通路と、
前記排気通路に配置された触媒と、
前記触媒の上流側に設けられ、前記排気通路内に還元剤を噴射する噴射弁と、
前記噴射弁の下流側かつ前記触媒の上流側の位置における前記排気通路の内部に設けられ、排気ガスの流れを順流方向から逆流方向に折り返し、その後順流方向に折り返すように構成された折り返し通路と、
前記噴射弁の下流側かつ前記折り返し通路の上流側の位置に設けられ、排気ガスの熱を蓄熱する蓄熱部材と、
を備え、
前記蓄熱部材は、先端側が上流側に向けられた先細り形状の部分を有し、当該部分に複数の開口部を有する
ことを特徴とする内燃機関の排気浄化装置。
The exhaust passage through which the exhaust gas of the internal combustion engine flows, and
With the catalyst arranged in the exhaust passage,
An injection valve provided on the upstream side of the catalyst and injecting a reducing agent into the exhaust passage,
With a turn-back passage provided inside the exhaust passage at a position downstream of the injection valve and upstream of the catalyst, the flow of exhaust gas is turned back from the forward flow direction to the backflow direction and then turned back in the forward flow direction. ,
A heat storage member provided at a position on the downstream side of the injection valve and on the upstream side of the turn-back passage to store the heat of the exhaust gas .
Equipped with
The heat storage member has a tapered portion whose tip side is directed to the upstream side, and has a plurality of openings in the portion.
An exhaust gas purification device for an internal combustion engine.
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JP2005076454A (en) * 2003-08-29 2005-03-24 Aisin Takaoka Ltd Exhaust emission control device for internal combustion engine
US7441332B2 (en) * 2003-12-11 2008-10-28 The Chugoku Electric Power Co., Inc. Method for restoring performance capabilities of exhaust gas treatment apparatus
US7614215B2 (en) * 2006-09-18 2009-11-10 Cummins Filtration Ip, Inc. Exhaust treatment packaging apparatus, system, and method
US7856807B2 (en) * 2008-03-17 2010-12-28 Cummins Filtration Ip, Inc. Flow reversal chambers for increased residence time
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