JP6979676B2 - Manufacturing method of recycled ink cartridge - Google Patents

Description

The present invention relates to a method for manufacturing a recycled ink cartridge for reinjecting ink into a used ink cartridge mounted on an inkjet printer. More specifically, the present invention can accommodate an ink pack that can be filled with ink and detect the amount of ink. The present invention relates to a method of manufacturing a recycled ink cartridge in which ink is re-injected into an ink cartridge.

An inkjet printer as an example of a printing device usually sends ink stored in an ink cartridge mounted on an ink cartridge mounting portion in the device from an ink ejection port to a recording head, and the recording head is used as a paper or the like. Images and characters are recorded by spraying and applying ink to the recording medium.

There is a type of ink cartridge that is equipped with a detector for detecting the amount of ink in the ink cartridge near the ejection port for ejecting ink and can detect the remaining amount of ink. A manufacturing method for injecting ink into the inside is known.

Japanese Unexamined Patent Publication No. 2011-11507

However, in the above patent document, it is necessary to change the degree of compression of the compression coil spring and change the ink injection pressure to the liquid detection flow path and the liquid storage portion one by one to fill the ink in two stages. There was a problem of inefficiency.

Therefore, it is necessary to improve the production efficiency of ink injection, and as a result of diligent research, the present invention has been completed. An object of the present invention is to provide a method for manufacturing a recycled ink cartridge having high production efficiency, in which ink is re-injected into an ink bag and an ink amount detecting unit at the same time in one step.

This object is achieved by a combination of the features described in the independent clause in the claims. Dependent terms also specify further advantageous embodiments of the present invention.

That is, the first aspect of the present invention is an ink bag for storing ink, an opening provided in the ink bag, an ejection port for ejecting ink in the ink bag, the opening and the ejection. A discharge flow path connecting to an outlet and a branch flow path branched from the discharge flow path, one connected to the opening side of the discharge flow path and the other connected to the discharge port side of the discharge flow path. The ink amount detecting unit provided in the middle of the branch flow path is provided, and in the discharge flow path, a seal member that is in close contact with the outer peripheral surface of the ink supply needle of the printer and the seal member that is in contact with the seal member are brought into contact with each other. A valve member capable of closing the discharge flow path and a spring member in which one abuts on the opening side of the discharge flow path and the other urges the valve member toward the seal member are provided. The larger the compression, the larger the flow path resistance in the discharge flow path and the smaller the flow path resistance in the branch flow path, and the smaller the compression of the spring member, the smaller the flow path resistance in the discharge flow path. This is a method for manufacturing a recycled ink cartridge in which ink is re-injected into an ink cartridge in which the flow path resistance in the branch flow path becomes large. Manufactured by sequentially performing a step of inserting, a step of adjusting the flow path resistance in the discharge flow path and the branch flow path, and a step of injecting ink from the ink tank to the discharge port by a tube pump. In the step of adjusting the flow path resistance, the ink injection tube is inserted to a position where ink can be injected into the discharge flow path and the branch flow path at the same time, which has been confirmed in advance by the test. By pressing the valve member to the position of the ink injection tube , the flow path resistance in the discharge flow path and the flow path resistance in the branch flow path can simultaneously inject ink into each flow path. In the step of injecting the ink, the pressure for injecting the ink is a constant pressure from the start of the injection of the ink to the completion of the injection of the ink , and the ink injected from the tube pump is a constant pressure. It is a method of manufacturing a recycled ink cartridge characterized by simultaneously injecting into the ejection flow path and the branch flow path.

A second aspect of the present invention is characterized in that the ink cartridge according to the first invention is arranged so that the branch flow path is below the discharge flow path and ink is injected. This is a method for manufacturing a recycled ink cartridge.

The method for manufacturing a recycled ink cartridge according to the first aspect of the present invention includes an ink bag for storing ink, an opening provided in the ink bag, an ejection port for ejecting ink in the ink bag, and an opening. A discharge flow path that connects the ink and the discharge port, a branch flow path that branches from the discharge flow path and one is connected to the opening side of the discharge flow path and the other is connected to the discharge port side of the discharge flow path, and a branch flow. It is equipped with an ink amount detection unit provided in the middle of the path, and in the discharge flow path, a seal member that comes into close contact with the outer peripheral surface of the ink supply needle of the printer and a seal member that comes into contact with the seal member can block the discharge flow path. A valve member and a spring member in which one abuts on the opening side of the discharge flow path and the other side urges the valve member toward the seal member side are provided. The greater the compression of the spring member, the more the flow path resistance in the discharge flow path. As the ink increases, the flow path resistance in the branch flow path decreases, and the smaller the compression of the spring member, the smaller the flow path resistance in the discharge flow path and the larger the flow path resistance in the branch flow path. This is a method for manufacturing a recycled ink cartridge for re-injecting ink, in which the ink injection tube connected to the ink tank in which the ink is stored is inserted into the ejection port, and the flow path resistance in the ejection flow path and the branch flow path. In the process of adjusting the flow path resistance, which is manufactured by sequentially performing the process of adjusting the ink and the process of injecting ink from the ink tank to the discharge port by the tube pump , the discharge flow path confirmed in advance by the test. The ink injection tube is inserted into the branch flow path to a position where ink can be injected at the same time, and the ink injection tube presses the valve member to the position by the insertion, so that the flow path resistance and the branch flow path in the discharge flow path are reached. The inner flow path resistance is adjusted to an approximate value that allows ink to be injected into each flow path at the same time, and in the ink injection process , the ink injection pressure is the ink injection from the start of ink injection. a constant pressure to complete, and a manufacturing method for simultaneously injecting ink to be injected from the tube pump and the discharge channel and the branch channel (manufacturing method of injecting in a single step). Since the present invention is the above-mentioned manufacturing method, ink can be injected into the ejection flow path and the branch flow path at the same time, so that the production efficiency of ink injection can be improved. Further, since the ink injection pressure is constant and one step, it is not necessary to control the ink injection pressure, so that the ink injection equipment can be simplified.

In the method for manufacturing a recycled ink cartridge according to a second aspect of the present invention, the ink cartridge according to the first invention is arranged so that the branch flow path is below the ejection flow path, and ink is injected. Will be done. Since the present invention is the above-mentioned manufacturing method, gravity is applied to the branch flow path side, so that the flow path resistance of the branch flow path is reduced and the flow path resistance can be easily adjusted.

It is sectional drawing of the main part of the ink cartridge used in the manufacturing method of the recycled ink cartridge of this invention. It is a figure of the state which inserted the ink injection tube into the ink cartridge of FIG. It is a flowchart which shows the manufacturing method of the recycled ink cartridge of this invention.

An embodiment of the present invention will be described with reference to the drawings, but the present invention is not limited to this case and can be appropriately selected.

As shown in FIGS. 1 to 3, in this embodiment, an ink bag 10 for storing ink, an opening 11 provided in the ink bag 10, and an ejection port 12 for ejecting ink in the ink bag 10 are provided. And the discharge flow path 13 that connects the opening 11 and the discharge port 12, and one that branches from the discharge flow path 13 and is connected to the opening 11 side of the discharge flow path 13 and the other is the discharge port 12 side of the discharge flow path 13. A branch flow path 14 connected to the ink flow path 14 and an ink amount detecting unit 15 provided in the middle of the branch flow path 14 are provided. A seal member 16 that is in close contact with the surface, a valve member 17 that is in contact with the seal member 16 and can close the discharge flow path 13, and one that is in contact with the opening 11 side of the discharge flow path 13 and the other is a seal member that seals the valve member 17. A spring member 18 urging to the 16 side is provided, and the larger the compression of the spring member 18, the larger the flow path resistance in the discharge flow path 13 and the smaller the flow path resistance in the branch flow path 14, and the spring. This is a manufacturing method in which ink is re-injected into the ink cartridge 1 in which the smaller the compression of the member 18, the smaller the flow path resistance in the discharge flow path 13, and the larger the flow path resistance in the branch flow path 14. Hereinafter, a method of manufacturing a recycled ink cartridge for reinjecting ink into the ink cartridge 1 will be described.

Since ink and air remain in the ink bag 10 in the used ink cartridge 1, the desired color may not be obtained even if new ink is injected, and it is necessary to extract the ink and air. .. Specifically, a suction pump (not shown) for sucking ink or air is connected to the discharge port 12, and the ink or air is taken out by the suction pump (step S1).

Next, the ink injection tube 220, which is the tip of the ink tube (not shown) connected to the ink tank (not shown), is inserted into the ejection port 12 (step S2). At this time, the tip of the ink injection tube 220 comes into contact with the valve member 17, and the seal member 16 comes into close contact with the outer peripheral surface of the ink injection tube 220. When the ink injection tube 220 pushes the valve member 17, the valve member 17 The spring member 18 in contact with the ink is compressed, the flow path resistance in the discharge flow path 13 increases, and the flow path resistance in the branch flow path 14 decreases.

By adjusting the degree of insertion of the ink injection tube 220, the flow path resistance in the discharge flow path 13 and the flow path resistance in the branch flow path 14 can be adjusted to close values (step S3). In this adjustment, the degree of insertion of the ink injection tube 220 is changed, ink is injected experimentally in several ways, and the position of the ink injection tube 220 that can simultaneously inject ink into the ejection flow path 13 and the branch flow path 14 is determined. It is possible by confirming. This confirmation may be performed while re-injecting the ink, or may be performed in advance before the re-injection of the ink. By inserting the ink injection tube 220 to this confirmed position, the flow path resistance in the discharge flow path 13 and the flow path resistance in the branch flow path 14 become close to each other.

Then, by a tube pump (not shown), the pressure is constant from the start of ink injection to the completion of ink injection, and in one step, from the ink injection tube 220 through the discharge flow path 13 and the branch flow path 14 into the ink bag 10. Ink is injected into the bag (step S4). By the above steps, the ink is filled in the ink bag 10 and the ink amount detecting unit 15 arranged in the middle of the branch flow path 14. According to this step, ink can be injected into the ejection flow path and the branch flow path at the same time, so that the production efficiency of ink injection can be improved. Further, since the ink injection pressure is constant and one step, it is not necessary to control the ink injection pressure. Therefore, the step of changing the ink injection pressure can be omitted, and the ink injection equipment can be simplified. It is possible to prevent the ink from flowing to either the ejection flow path or the branch flow path due to the fluctuation of the flow path resistance.

When the branch flow path 14 has a larger flow path resistance than the discharge flow path 13, the ink cartridge 1 is arranged so that the branch flow path 14 is below the discharge flow path 13 to inject ink. Is desirable. With this arrangement, gravity is applied to the branch flow path 14 side, and the flow path resistance of the branch flow path 14 is reduced to approach the flow path resistance of the discharge flow path 13, so that the flow path resistance can be easily adjusted.

1 ... Ink cartridge 10 ... Ink bag 11 ... Opening 12 ... Discharge port 13 ... Discharge flow path 14 ... Branch flow path 15 ... Ink amount detector 16 ... Seal member 17 ... Valve member 18 ... Spring member 100 ... Ink supply needle 220 ... Ink injection tube

Claims (2)

An ink bag for storing ink, an opening provided in the ink bag, an ejection port for ejecting ink in the ink bag, an ejection flow path connecting the opening and the ejection port, and the above. A branch flow path branched from the discharge flow path, one connected to the opening side of the discharge flow path and the other connected to the discharge port side of the discharge flow path, and ink provided in the middle of the branch flow path. Equipped with an amount detector
In the discharge flow path, a seal member that is in close contact with the outer peripheral surface of the ink supply needle of the printer and a valve member that is in contact with the seal member and can close the discharge flow path, one of which is the discharge flow path. A spring member that abuts on the opening side and the other side urges the valve member toward the seal member side is provided.
The larger the compression of the spring member, the larger the flow path resistance in the discharge flow path and the smaller the flow path resistance in the branch flow path, and the smaller the compression of the spring member, the larger the flow path in the discharge flow path. A method for manufacturing a recycled ink cartridge in which ink is re-injected into an ink cartridge in which the resistance decreases and the flow path resistance in the branch flow path increases.
The process of inserting the ink injection tube connected to the ink tank in which the ink is stored into the ejection port, and
The step of adjusting the flow path resistance in the discharge flow path and the branch flow path, and
Manufactured by sequentially performing the steps of injecting ink from the ink tank to the ejection port by a tube pump.
In the step of adjusting the flow path resistance, the ink injection tube is inserted to a position where ink can be injected into the discharge flow path and the branch flow path at the same time, which has been confirmed in advance by the test, and the ink is injected by the insertion. When the pipe presses the valve member to the position , the flow path resistance in the discharge flow path and the flow path resistance in the branch flow path are close to each other so that ink can be simultaneously injected into each flow path. Adjusted to the value you set
In the step of injecting the ink, the pressure for injecting the ink is a constant pressure from the start of the injection of the ink to the completion of the injection of the ink , and the ink injected from the tube pump is the discharge flow path and the branch flow. A method for manufacturing a recycled ink cartridge, which comprises injecting ink into a road at the same time. The method for manufacturing a recycled ink cartridge according to claim 1, wherein the ink cartridge is arranged so that the branch flow path is below the discharge flow path and ink is injected.

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