JP6974989B2 - Manufacturing method of anti-vibration device - Google Patents

Manufacturing method of anti-vibration device Download PDF

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JP6974989B2
JP6974989B2 JP2017170373A JP2017170373A JP6974989B2 JP 6974989 B2 JP6974989 B2 JP 6974989B2 JP 2017170373 A JP2017170373 A JP 2017170373A JP 2017170373 A JP2017170373 A JP 2017170373A JP 6974989 B2 JP6974989 B2 JP 6974989B2
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rubber elastic
elastic body
jig
rubber
cylinder
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JP2019044912A (en
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佑太郎 竹原
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Kurashiki Kako Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/36Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
    • F16F1/38Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers with a sleeve of elastic material between a rigid outer sleeve and a rigid inner sleeve or pin, i.e. bushing-type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Vibration Prevention Devices (AREA)
  • Springs (AREA)

Description

本発明は、防振装置の製造方法に関するものである。 The present invention relates to a method for manufacturing a vibration isolator.

従来から防振装置として、防振ブッシュが知られている。例えば、特許文献1に示す防振ブッシュは、基部材と装着部材を備え、この基部材は、内筒部材(第1部材)と、外筒部材(第2部材)と、これら両部材の間を連結する第1ゴム部材とを備える一方、装着部材は、圧入筒部材と、この圧入筒部材の外周面から当該圧入筒部材を挟んで径方向両側へ延設される第2ゴム部材(ゴム弾性体)とを備えている。そして、第2ゴム部材の延設先端が外筒部材の内周面に当接している。 A vibration-proof bush has been conventionally known as a vibration-proof device. For example, the anti-vibration bush shown in Patent Document 1 includes a base member and a mounting member, and the base member is between an inner cylinder member (first member), an outer cylinder member (second member), and both of these members. The mounting member includes the press-fitting cylinder member and the second rubber member (rubber) extending from the outer peripheral surface of the press-fitting cylinder member to both sides in the radial direction with the press-fitting cylinder member interposed therebetween. It has an elastic body). Then, the extended tip of the second rubber member is in contact with the inner peripheral surface of the outer cylinder member.

特開2014−20419号公報Japanese Unexamined Patent Publication No. 2014-20419

ところで、上記特許文献1に示す防振ブッシュは、基部材及び装着部材をそれぞれ加硫成形した後、基部材における内筒部材の軸方向一端側及び他端側から装着部材を軸方向に沿って外嵌圧入することで、基部材に装着部材を保持させるように製造されている。つまり、上記特許文献1のものでは、圧入筒部材は内筒部材の外周面に外嵌圧入されることで、その内筒部材の外周面に保持される。このため、第2ゴム部材に大きな残留歪みが生じるという問題があった。 By the way, in the anti-vibration bush shown in Patent Document 1, after the base member and the mounting member are vulcanized and molded, the mounting member is vulcanized along the axial direction from one end side and the other end side of the inner cylinder member of the base member. It is manufactured so that the base member holds the mounting member by press-fitting it externally. That is, in the case of Patent Document 1, the press-fitting cylinder member is externally fitted and press-fitted into the outer peripheral surface of the inner cylinder member, so that the press-fitting cylinder member is held on the outer peripheral surface of the inner cylinder member. Therefore, there is a problem that a large residual strain is generated in the second rubber member.

本発明は、斯かる点に鑑みてなされたものであり、その目的とするところは、ゴム弾性体の残留歪みを少なくすることにある。 The present invention has been made in view of these points, and an object of the present invention is to reduce residual strain of a rubber elastic body.

上記の目的を達成するために、本発明では、第1部材とゴム弾性体との間及び第2部材とゴム弾性体との間の少なくとも一方に隙間を設けて、これらの部材を組立治具に配置した後に、その部材全てを組み付けるようにした。 In order to achieve the above object, in the present invention, a gap is provided between the first member and the rubber elastic body and at least one of the second member and the rubber elastic body, and these members are assembled as an assembly jig. After arranging it in, all the members were assembled.

具体的には、本発明では、第1部材と、第2部材と、前記第1部材と前記第2部材との間を連結するゴム弾性体とを備える防振装置の製造方法が対象である。 Specifically, the present invention is a method for manufacturing a vibration isolator including a first member, a second member, and a rubber elastic body connecting between the first member and the second member. ..

第1の発明は、前記ゴム弾性体は、複数設けられ、第1ゴム弾性体と、前記第1ゴム弾性体と性質が異なる第2ゴム弾性体とを有し、前記ゴム弾性体を成形する成形工程と、前記第1部材と前記ゴム弾性体との接着面及び前記第2部材と前記ゴム弾性体との接着面に接着剤を塗布する塗布工程と、前記第1部材と前記ゴム弾性体との間及び前記第2部材と前記ゴム弾性体との間の少なくとも一方に隙間を設けた状態で、前記第1部材、前記第2部材及び前記ゴム弾性体を組立治具に配置する配置工程と、前記組立治具において前記隙間を埋めるように前記第1部材及び前記第2部材の少なくとも一方を移動又は変形させて、前記第1部材と前記第2部材との間に前記ゴム弾性体を保持するように前記第1部材、前記第2部材及び前記ゴム弾性体を組み立てる組立工程とを含み、前記配置工程では、前記第1ゴム弾性体に係る前記隙間と前記第2ゴム弾性体に係る前記隙間とでその大きさを異ならせることを特徴とする。 In the first invention, the rubber elastic body is provided in a plurality of pieces, and has a first rubber elastic body and a second rubber elastic body having properties different from those of the first rubber elastic body, and forms the rubber elastic body. A molding step, a coating step of applying an adhesive to the adhesive surface between the first member and the elastic elastic body, and the adhesive surface between the second member and the elastic elastic body, and the first member and the elastic elastic body. An arrangement step of arranging the first member, the second member, and the rubber elastic body on an assembly jig with a gap provided between the two members and at least one of the second member and the rubber elastic body. And, in the assembly jig, at least one of the first member and the second member is moved or deformed so as to fill the gap, and the rubber elastic body is placed between the first member and the second member. The first member, the second member, and the assembly step of assembling the rubber elastic body so as to be held are included, and in the arrangement step, the gap relating to the first rubber elastic body and the second rubber elastic body. It is characterized in that the size is different from that of the gap.

これにより、配置工程では、第1部材とゴム弾性体との間及び第2部材とゴム弾性体との間の少なくとも一方に隙間を設けた状態で、第1部材、第2部材及びゴム弾性体を組立治具に配置し、組立工程では、組立治具において隙間を埋めるように第1部材及び第2部材の少なくとも一方を移動又は変形させて、第1部材と第2部材との間にゴム弾性体を保持するように第1部材、第2部材及びゴム弾性体を組み立てるので、第1部材と第2部材との間にゴム弾性体を連結する際にゴム弾性体に生じる歪みを小さくすることができ、ゴム弾性体の残留歪みを抑えることができる。 As a result, in the arrangement step, the first member, the second member, and the rubber elastic body are provided with a gap between the first member and the rubber elastic body and at least one of the second member and the rubber elastic body. Is placed on the assembly jig, and in the assembly process, at least one of the first member and the second member is moved or deformed so as to fill the gap in the assembly jig, and rubber is placed between the first member and the second member. Since the first member, the second member, and the rubber elastic body are assembled so as to hold the elastic body, the strain generated in the rubber elastic body when the rubber elastic body is connected between the first member and the second member is reduced. It is possible to suppress the residual strain of the rubber elastic body.

これにより、配置工程において、第1ゴム弾性体に係る隙間と第2ゴム弾性体に係る隙間とでその大きさを異ならせることにより、各ゴム弾性体の性質に応じて、組立工程で各ゴム弾性体に与える歪みを調整することができる。 As a result, in the placement process, the size of the gap related to the first rubber elastic body and the gap related to the second rubber elastic body are made different, so that each rubber can be assembled in the assembly process according to the properties of each rubber elastic body. The strain applied to the elastic body can be adjusted.

ところで、例えば、低動倍のばね特性を有するゴム弾性体は歪みを嫌う一方、高減衰のばね特性を有するゴム弾性体はある程度歪みを許容する。この両ゴム弾性体を防振装置に用いる場合、従来のゴム弾性体を圧入する製造方法であれば、各ゴム弾性体にほぼ均等に歪みが与えられてしまうため、特に低動倍のゴム弾性体においては、その付与される歪みより、低動倍のばね特性が低下する。 By the way, for example, a rubber elastic body having a low dynamic fold spring characteristic dislikes strain, while a rubber elastic body having a high damping spring characteristic allows strain to some extent. When both rubber elastic bodies are used in a vibration isolator, if the conventional manufacturing method of press-fitting a rubber elastic body is used, the rubber elastic bodies are distorted almost evenly, so that the rubber elasticity is particularly low. In the body, the spring characteristics of the low dynamic fold are lower than the strain applied.

ここで、第1ゴム弾性体を低動倍のばね特性を有するゴム弾性体と、第2ゴム弾性体を高減衰のばね特性を有するゴム弾性体とした場合、第3の発明によれば、配置工程において、第1ゴム弾性体に係る隙間を第2ゴム弾性体に係る隙間よりも大きく設けた上で組立工程を行うことにより、低動倍のばね特性を有する第1ゴム弾性体には過度な歪みが付加されることがなく、低動倍のばね特性を維持することができる。 Here, when the first rubber elastic body is a rubber elastic body having a spring characteristic of low dynamic fold and the second rubber elastic body is a rubber elastic body having a spring characteristic of high damping, according to the third invention. In the arranging step, the first rubber elastic body having a low dynamic double spring characteristic is obtained by providing the gap related to the first rubber elastic body larger than the gap related to the second rubber elastic body and then performing the assembly step. The spring characteristics of low dynamic times can be maintained without adding excessive strain.

以上のように、本発明によれば、第1部材と第2部材との間にゴム弾性体を連結する際にゴム弾性体に生じる歪みを小さくすることができ、ゴム弾性体の残留歪みを抑えることができる。 As described above, according to the present invention, the strain generated in the rubber elastic body when the rubber elastic body is connected between the first member and the second member can be reduced, and the residual strain of the rubber elastic body can be reduced. It can be suppressed.

本発明の実施形態に係る防振装置の斜視図である。It is a perspective view of the anti-vibration device which concerns on embodiment of this invention. 防振装置の正面図である。It is a front view of the anti-vibration device. 防振装置の各部材を配置する前の状態を示す組立治具の断面図である。It is sectional drawing of the assembly jig which shows the state before arranging each member of the anti-vibration device. 内側治具の平面図である。It is a top view of the inner jig. 閉鎖状態の外側治具を示す平面図である。It is a top view which shows the outside jig in a closed state. 防振装置の各部材を組立治具に配置した後の状態を示す図3相当図である。FIG. 3 is a view corresponding to FIG. 3 showing a state after each member of the vibration isolator is arranged on the assembly jig. 外筒を縮径させた後の状態を示す図3相当図である。It is a figure corresponding to FIG. 3 which shows the state after reducing the diameter of an outer cylinder. 本発明の防振装置と従来の防振装置の比較結果を示す図である。It is a figure which shows the comparison result of the anti-vibration device of this invention, and the conventional anti-vibration device.

以下、本発明の実施形態を図面に基づいて詳細に説明する。以下の好ましい実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものでは全くない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following description of preferred embodiments is merely exemplary and is not intended to limit the invention, its applications or its uses.

(防振装置の構成)
本発明に係る防振装置1は、図1及び図2に示すように、例えば自動車のリアサスペンション等に用いられる防振ブッシュであり、上下方向に入力される振動に対する特性と、車両前後方向に入力される振動に対する特性とが異なる。
(Structure of anti-vibration device)
As shown in FIGS. 1 and 2, the anti-vibration device 1 according to the present invention is an anti-vibration bush used for, for example, a rear suspension of an automobile, and has characteristics against vibration input in the vertical direction and in the front-rear direction of the vehicle. The characteristics for the input vibration are different.

防振装置1は、円筒状の金属製の内筒20(第1部材)と、その外周囲に離間して内筒20と同軸に配設された円筒状の金属製の外筒21(第2部材)と、両者20,21の間に熱硬化性接着剤を介して配設されて両者20,21の間を連結する第1ゴム弾性体22,22と、内筒20と外筒21との間に熱硬化性接着剤を介して配設されて両者20,21の間を連結する第2ゴム弾性体23,23とを備えている。 The anti-vibration device 1 includes a cylindrical metal inner cylinder 20 (first member) and a cylindrical metal outer cylinder 21 (first member) arranged coaxially with the inner cylinder 20 so as to be separated from the outer periphery thereof. 2 members), the first rubber elastic bodies 22 and 22 disposed between the two members 20 and 21 via a thermosetting adhesive and connecting the two members 20 and 21, and the inner cylinder 20 and the outer cylinder 21. It is provided with second rubber elastic bodies 23, 23 which are disposed between the two via a thermosetting adhesive and connect between the two 20 and 21.

内筒20は、その内部に挿通されるボルト等によって車体側の部材に締結される一方、外筒21は、トレーリングアームに形成された圧入孔に圧入される。内筒20は、その軸方向の各端部がそれぞれ外筒21の軸方向の各端部よりも軸方向外側に突出している。第1ゴム弾性体22及び第2ゴム弾性体23は、筒周方向に均等に隙間24(第2隙間)をあけて、非接触状態で交互に2つずつ配設されている。具体的には、第1ゴム弾性体22は、上下方向に内筒20を挟んで対向して配置されている。第2ゴム弾性体23は、車両前後方向に内筒20を挟んで対向して配置されている。 The inner cylinder 20 is fastened to a member on the vehicle body side by a bolt or the like inserted therein, while the outer cylinder 21 is press-fitted into a press-fit hole formed in the trailing arm. Each end of the inner cylinder 20 in the axial direction protrudes outward in the axial direction from each end of the outer cylinder 21 in the axial direction. The first rubber elastic body 22 and the second rubber elastic body 23 are arranged alternately in a non-contact state with a gap 24 (second gap) evenly provided in the circumferential direction of the cylinder. Specifically, the first rubber elastic body 22 is arranged so as to face each other with the inner cylinder 20 interposed therebetween in the vertical direction. The second rubber elastic body 23 is arranged so as to face each other with the inner cylinder 20 interposed therebetween in the front-rear direction of the vehicle.

第1ゴム弾性体22は、天然ゴムを原材料とした単一材からなり、低動倍のばね特性を有している。第1ゴム弾性体22の筒軸方向各端面には、その各端面から筒軸方向外側に突出する略直方体形状の突起22aが一体に形成されている。この突起22aは、第1ゴム弾性体22を後述する組立治具3に位置決めするためのものである。第1ゴム弾性体22は略直方体形状で、その筒軸方向の長さと突起22a,22aの筒軸方向の長さとを合わせた長さは、外筒21の軸方向の長さと略同じである。また、第1ゴム弾性体22の筒周方向の長さは、内筒20の外周の長さの4分の1よりも小さい。 The first rubber elastic body 22 is made of a single material made of natural rubber and has a spring property of low dynamic fold. On each end face of the first rubber elastic body 22 in the tubular axis direction, a substantially rectangular parallelepiped-shaped protrusion 22a protruding outward in the tubular axis direction from each end face is integrally formed. The protrusion 22a is for positioning the first rubber elastic body 22 on the assembly jig 3 described later. The first rubber elastic body 22 has a substantially rectangular parallelepiped shape, and the combined length of the length in the tubular axis direction and the length in the tubular axis direction of the protrusions 22a and 22a is substantially the same as the axial length of the outer cylinder 21. .. Further, the length of the first rubber elastic body 22 in the circumferential direction is smaller than one-fourth of the length of the outer circumference of the inner cylinder 20.

第1ゴム弾性体22の内側面22cは、内筒20の外周面に沿う円弧状であって内筒20の外周面と当接している。一方、第1ゴム弾性体22の外側面22dは、外筒21の内周面に沿う円弧状であって外筒21の内周面と当接している。第1ゴム弾性体22の外側面22dには、筒軸方向に溝22bが設けられている。この溝22dは、組み立てられた防振装置1に要求される低動倍のばね特性を満たすために設けられている。 The inner side surface 22c of the first rubber elastic body 22 has an arc shape along the outer peripheral surface of the inner cylinder 20 and is in contact with the outer peripheral surface of the inner cylinder 20. On the other hand, the outer surface 22d of the first rubber elastic body 22 has an arc shape along the inner peripheral surface of the outer cylinder 21 and is in contact with the inner peripheral surface of the outer cylinder 21. A groove 22b is provided on the outer surface 22d of the first rubber elastic body 22 in the tubular axis direction. The groove 22d is provided to satisfy the low dynamic doubling spring characteristic required for the assembled vibration isolator 1.

第2ゴム弾性体23は、天然ゴムにSBR(スチレンブタジエンゴム)等の合成ゴムを混ぜた複合材からなり、高減衰のばね特性を有している。つまり、第2ゴム弾性体23は、第1ゴム弾性体22と性質が異なる。第2ゴム弾性体23は、第1ゴム弾性体22と略同じ形状・大きさであり、第1ゴム弾性体22の溝22bがないものである。 The second rubber elastic body 23 is made of a composite material in which synthetic rubber such as SBR (styrene butadiene rubber) is mixed with natural rubber, and has high damping spring characteristics. That is, the second rubber elastic body 23 has different properties from the first rubber elastic body 22. The second rubber elastic body 23 has substantially the same shape and size as the first rubber elastic body 22, and has no groove 22b of the first rubber elastic body 22.

第2ゴム弾性体23の内側面23cは、内筒20の外周面と当接している一方、第2ゴム弾性体23の外側面23dは、外筒21の内周面と当接している。第1ゴム弾性体22と同様に、第2ゴム弾性体23の筒軸方向各端面には、第2ゴム弾性体23を組立治具3に位置決めするための略直方体形状の突起23aが形成されている。 The inner side surface 23c of the second rubber elastic body 23 is in contact with the outer peripheral surface of the inner cylinder 20, while the outer surface 23d of the second rubber elastic body 23 is in contact with the inner peripheral surface of the outer cylinder 21. Similar to the first rubber elastic body 22, substantially rectangular parallelepiped protrusions 23a for positioning the second rubber elastic body 23 on the assembly jig 3 are formed on each end surface of the second rubber elastic body 23 in the tubular axial direction. ing.

ところで、例えば、リアサスペンションにおいて、上下方向には、ロードノイズやタイヤのストロークの妨げにならないように動的なばね特性を小さくしたい一方、車両前後方向には、この方向の減衰性能を補うために振動及び衝撃を吸収する減衰力を高くしたいという要求がある。 By the way, for example, in the rear suspension, in the vertical direction, it is desired to reduce the dynamic spring characteristics so as not to interfere with road noise and the stroke of the tire, while in the front-rear direction of the vehicle, in order to supplement the damping performance in this direction. There is a demand to increase the damping force that absorbs vibration and shock.

ここで、上記の構成によれば、上下方向の振動に対して機能する第1ゴム弾性体22に低動倍のばね特性を有するゴム弾性体を用いることで動的なばね特性を小さくする一方、車両前後方向の振動に対して機能する第2ゴム弾性体23に高減衰のばね特性を有するゴム弾性体を用いることで振動及び衝撃を吸収する減衰力を高くすることができ、上記要求を満たす防振装置1を実現することができる。 Here, according to the above configuration, the dynamic spring characteristics are reduced by using a rubber elastic body having a low dynamic double spring characteristic for the first rubber elastic body 22 that functions against vibration in the vertical direction. By using a rubber elastic body having high damping spring characteristics for the second rubber elastic body 23 that functions against vibration in the front-rear direction of the vehicle, it is possible to increase the damping force that absorbs vibration and impact, and the above requirements are met. It is possible to realize the vibration isolator 1 that satisfies the requirements.

(組立治具の構成)
以下、上記の如く防振装置1を製造するための組立治具3について説明する。
(Composition of assembly jig)
Hereinafter, the assembly jig 3 for manufacturing the vibration isolator 1 as described above will be described.

組立治具3は、外筒21を縮径させて、内筒20、外筒21及び各ゴム弾性体22,23を組み立てるためのものである。 The assembly jig 3 is for reducing the diameter of the outer cylinder 21 to assemble the inner cylinder 20, the outer cylinder 21, and the rubber elastic bodies 22 and 23.

組立治具3は、図3に示すように、金属製の内側治具31と、この内側治具31の上側に配置される金属製の外側治具32とを備えている。 As shown in FIG. 3, the assembly jig 3 includes a metal inner jig 31 and a metal outer jig 32 arranged above the inner jig 31.

内側治具31は、内筒20及び各ゴム弾性体22,23を位置決めするためのものである。内側治具31は、略円柱形状で、その上端部にはフランジ部31dが形成されている。内側治具31の上端面には、内筒20を収容するための円状の凹部31aが形成されている。この凹部31aの開口径は、内筒20の外径より少し大きく、その深さは、内筒20の軸方向一端部における外筒21から突出した部分の軸方向の長さと略同じである。 The inner jig 31 is for positioning the inner cylinder 20 and the rubber elastic bodies 22 and 23. The inner jig 31 has a substantially cylindrical shape, and a flange portion 31d is formed at the upper end thereof. A circular recess 31a for accommodating the inner cylinder 20 is formed on the upper end surface of the inner jig 31. The opening diameter of the recess 31a is slightly larger than the outer diameter of the inner cylinder 20, and the depth thereof is substantially the same as the axial length of the portion of the inner cylinder 20 protruding from the outer cylinder 21 at one end in the axial direction.

内側治具31のフランジ部31dの上端面には、各ゴム弾性体22,23の突起22a,23aを案内するための位置決めガイド31cが形成されている。この位置決めガイド31cは、図4に示すように、内側治具31の周方向に均等に間隔をあけて4つ形成されている。 A positioning guide 31c for guiding the protrusions 22a and 23a of the rubber elastic bodies 22 and 23 is formed on the upper end surface of the flange portion 31d of the inner jig 31. As shown in FIG. 4, four positioning guides 31c are formed at equal intervals in the circumferential direction of the inner jig 31.

内側治具31の周方向に相隣接する位置決めガイド31c,31cの間には、各ゴム弾性体22,23の突起22a,22a,23a,23aを収容するための溝31bが形成されている。 A groove 31b for accommodating the protrusions 22a, 22a, 23a, 23a of the rubber elastic bodies 22 and 23 is formed between the positioning guides 31c and 31c which are adjacent to each other in the circumferential direction of the inner jig 31.

溝31bは、内側治具31の周方向に均等に間隔をあけて4つ設けられている。溝31bの深さは、各ゴム弾性体22,23の突起22a,23aの高さよりも小さい。溝31bの筒径方向の長さは、突起22a,23aの筒径方向の長さよりも大きい。 Four grooves 31b are provided at equal intervals in the circumferential direction of the inner jig 31. The depth of the groove 31b is smaller than the height of the protrusions 22a and 23a of the rubber elastic bodies 22 and 23. The length of the groove 31b in the cylinder diameter direction is larger than the length of the protrusions 22a and 23a in the cylinder diameter direction.

外側治具32は、外筒21を位置決めするためのものである。外側治具32は、図5に示すように、略扇形状の8つの治具片32bを備え、これらが放射状に配置されている。そして、外側治具32は、8つの治具片32bを組み合わせることによって、全体として略円筒形状をなしている。すなわち、外側治具32は、外側治具32の軸線を含む平面によって8つの治具片32bに等分割されている。 The outer jig 32 is for positioning the outer cylinder 21. As shown in FIG. 5, the outer jig 32 includes eight jig pieces 32b having a substantially fan shape, and these are arranged radially. The outer jig 32 has a substantially cylindrical shape as a whole by combining eight jig pieces 32b. That is, the outer jig 32 is equally divided into eight jig pieces 32b by a plane including the axis of the outer jig 32.

外側治具32は、外側治具32の周方向に相隣接する治具片32b,32bの間にそれぞれ隙間が形成された開放状態と、その隙間が閉じて外側治具32が円筒状となった閉鎖状態(図5の状態)とに変更可能になっている。 The outer jig 32 is in an open state in which a gap is formed between the jig pieces 32b and 32b adjacent to each other in the circumferential direction of the outer jig 32, and the gap is closed to form the outer jig 32 in a cylindrical shape. It is possible to change to the closed state (the state shown in FIG. 5).

各治具片32bは、外筒21の外周面の曲率に対応する内周曲面32cを有し、各治具片32bを互いに組み合わせることで、各内周曲面32cにより断面円形の収容部33が形成されている。この収容部33は、図3に示すように、内側治具31が同軸に挿入される下側収容部33aと、当該下側収容部33aと段差部33bを介して連なり、外筒21を収容するための上側収容部33cとから構成されている。上側収容部33cの内径は、下側収容部33aの内径よりも大きい。上記閉鎖状態における上側収容部33cの内径は、縮径前の外筒21の外径よりも小さい。また、上記閉鎖状態における下側収容部33aの内径は、内側治具31のフランジ部31dの外径よりも大きい。外側治具32の上側収容部33cの高さは、外筒21の軸方向の長さよりも大きい。 Each jig piece 32b has an inner peripheral curved surface 32c corresponding to the curvature of the outer peripheral surface of the outer cylinder 21, and by combining the jig pieces 32b with each other, the accommodating portion 33 having a circular cross section is formed by each inner peripheral curved surface 32c. It is formed. As shown in FIG. 3, the accommodating portion 33 is connected to the lower accommodating portion 33a into which the inner jig 31 is coaxially inserted via the lower accommodating portion 33a and the stepped portion 33b, and accommodates the outer cylinder 21. It is composed of an upper accommodating portion 33c for the purpose. The inner diameter of the upper accommodating portion 33c is larger than the inner diameter of the lower accommodating portion 33a. The inner diameter of the upper accommodating portion 33c in the closed state is smaller than the outer diameter of the outer cylinder 21 before the diameter reduction. Further, the inner diameter of the lower accommodating portion 33a in the closed state is larger than the outer diameter of the flange portion 31d of the inner jig 31. The height of the upper accommodating portion 33c of the outer jig 32 is larger than the axial length of the outer cylinder 21.

段差部33bには、外筒21の外周面と上側収容部33cの内周面が当接するように外筒21が載置される。外側治具32の内側には、段差部33bの上面33dと内側治具31のフランジ部31dの上面31eとが同一平面になるように内側治具31が配置される。 The outer cylinder 21 is placed on the step portion 33b so that the outer peripheral surface of the outer cylinder 21 and the inner peripheral surface of the upper accommodating portion 33c are in contact with each other. Inside the outer jig 32, the inner jig 31 is arranged so that the upper surface 33d of the step portion 33b and the upper surface 31e of the flange portion 31d of the inner jig 31 are flush with each other.

(防振ブッシュの製造方法)
以下、上記の如く構成された組立治具3を用いた防振装置1の製造方法について説明する。
(Manufacturing method of anti-vibration bush)
Hereinafter, a method of manufacturing the vibration isolator 1 using the assembly jig 3 configured as described above will be described.

まず、各ゴム弾性体22,23用の金型(図示せず)を用いて各ゴム弾性体22,23を別個に加硫成形する(成形工程)。 First, each rubber elastic body 22 and 23 is separately vulcanized and molded using a mold (not shown) for each rubber elastic body 22 and 23 (molding step).

次に、各ゴム弾性体22,23の内側面22c,23c及び外側面22d,23dの全面(内筒20及び外筒21と各ゴム弾性体22,23との接着面)に熱硬化性接着剤を塗布する(塗布工程)。 Next, thermosetting adhesion is performed to the entire surfaces of the inner side surfaces 22c and 23c and the outer surfaces 22d and 23d of the rubber elastic bodies 22 and 23 (the adhesive surface between the inner cylinder 20 and the outer cylinder 21 and the rubber elastic bodies 22 and 23). Apply the agent (application process).

このように、接着剤を各ゴム弾性体22,23の内側面22c,23c及び外側面22d,23dの全面に塗布することにより、後述する組立工程において、外筒21の縮径に伴って各ゴム弾性体22,23が変形した際に、各ゴム弾性体22,23と内筒20及び外筒21との間に未接着部分が生じにくくなる。 In this way, by applying the adhesive to the entire surfaces of the inner side surfaces 22c, 23c and the outer side surfaces 22d, 23d of the rubber elastic bodies 22, 23, in the assembly process described later, each of them accompanies the reduction in diameter of the outer cylinder 21. When the rubber elastic bodies 22 and 23 are deformed, unbonded portions are less likely to occur between the rubber elastic bodies 22 and 23 and the inner cylinder 20 and the outer cylinder 21.

次に、図3に示すように、組立治具3の内側治具31及び外側治具32を準備し、図6に示すように、上記開放状態における外側治具32の上側収容部33cに外筒21を収容した後、内側治具31の凹部31aに内筒20を収容する。その後、各ゴム弾性体22,23の突起22a,23aが内側治具31の溝31bに収容されるように各ゴム弾性体22,23を内側治具31に配置する。このとき、筒周方向に相隣接するゴム弾性体22,23の間には、隙間24ができる。また、各ゴム弾性体22,23の内側面22c,23cと内筒20の外周面とが当接する一方、各ゴム弾性体22,23の外側面22d,23dと外筒21の内周面との間に微小の隙間25(第1隙間)ができる。つまり、各ゴム弾性体22,23と外筒21との間に隙間25を設けた状態で、内筒20、外筒21及び各ゴム弾性体22,23が組立治具3に配置される(配置工程)。 Next, as shown in FIG. 3, the inner jig 31 and the outer jig 32 of the assembly jig 3 are prepared, and as shown in FIG. 6, the outer jig 32 is outside the upper accommodating portion 33c of the outer jig 32 in the open state. After accommodating the cylinder 21, the inner cylinder 20 is accommodated in the recess 31a of the inner jig 31. After that, the rubber elastic bodies 22 and 23 are arranged in the inner jig 31 so that the protrusions 22a and 23a of the rubber elastic bodies 22 and 23 are accommodated in the groove 31b of the inner jig 31. At this time, a gap 24 is formed between the rubber elastic bodies 22 and 23 that are adjacent to each other in the circumferential direction of the cylinder. Further, the inner side surfaces 22c and 23c of the rubber elastic bodies 22 and 23 are in contact with the outer peripheral surface of the inner cylinder 20, while the outer surfaces 22d and 23d of the rubber elastic bodies 22 and 23 and the inner peripheral surface of the outer cylinder 21 are in contact with each other. A minute gap 25 (first gap) is created between the two. That is, the inner cylinder 20, the outer cylinder 21, and the rubber elastic bodies 22 and 23 are arranged on the assembly jig 3 with a gap 25 provided between the rubber elastic bodies 22 and 23 and the outer cylinder 21 (that is, the inner cylinder 20, the outer cylinder 21 and the rubber elastic bodies 22 and 23 are arranged. Placement process).

ここで、各ゴム弾性体22,23の外側面22d,23dに比べて面積が大きい内側面22c,23cを内筒20の外周面に当接させるので、各ゴム弾性体22,23を安定して支持することができる。 Here, since the inner side surfaces 22c and 23c having a larger area than the outer surfaces 22d and 23d of the rubber elastic bodies 22 and 23 are brought into contact with the outer peripheral surface of the inner cylinder 20, the rubber elastic bodies 22 and 23 are stabilized. Can be supported.

次に、外側治具32を外側治具変位装置(図示せず)により径方向内方に押圧すると(図6の矢印を参照)、外側治具32の治具片32b,32bの間の各隙間が埋まり、外側治具32が開放状態から閉鎖状態になる。これに伴って外筒21が外側治具32により縮径され、図7に示すように、外筒21と各ゴム弾性体22,23との間の隙間25が埋まり、各ゴム弾性体22,23が予圧縮される。このように、組立治具3において隙間25を埋めるように外筒21が変形して、内筒20と外筒21との間に各ゴム弾性体22,23が保持されるように組み立てられる(組立工程)。この組立工程において、筒周方向に相隣接するゴム弾性体22,23の非接触状態は維持される。その後、外側治具32を開放状態にし、組み立てられた防振装置1を組立治具3から取り出す。 Next, when the outer jig 32 is pressed inward in the radial direction by the outer jig displacement device (not shown) (see the arrow in FIG. 6), each of the jig pieces 32b and 32b of the outer jig 32 is pressed. The gap is filled, and the outer jig 32 changes from the open state to the closed state. Along with this, the outer cylinder 21 is reduced in diameter by the outer jig 32, and as shown in FIG. 7, the gap 25 between the outer cylinder 21 and the rubber elastic bodies 22 and 23 is filled, and the rubber elastic bodies 22 ,. 23 is precompressed. In this way, the outer cylinder 21 is deformed so as to fill the gap 25 in the assembly jig 3, and the rubber elastic bodies 22 and 23 are assembled so as to be held between the inner cylinder 20 and the outer cylinder 21 ( Assembly process). In this assembly step, the non-contact state of the rubber elastic bodies 22 and 23 adjacent to each other in the circumferential direction of the cylinder is maintained. After that, the outer jig 32 is opened, and the assembled vibration isolator 1 is taken out from the assembly jig 3.

次に、組み立てられた防振装置1を硬化炉(図示せず)に投入し、防振装置1の各ゴム弾性体22,23に塗布した熱硬化性接着剤を硬化させる(硬化工程)。その後、防振装置1を硬化炉から取り出す。 Next, the assembled anti-vibration device 1 is put into a curing furnace (not shown), and the thermosetting adhesive applied to the rubber elastic bodies 22 and 23 of the anti-vibration device 1 is cured (curing step). After that, the vibration isolator 1 is taken out from the curing furnace.

以上のようにして、防振装置1が製造される。 As described above, the vibration isolator 1 is manufactured.

(効果)
以上より、本実施形態によれば、配置工程では、第1ゴム弾性体22の外側面22dと外筒21の内周面との間に微少の隙間25を設けた状態で、内筒20、外筒21及び各ゴム弾性体22,23を組立治具3に配置し、組立工程では、組立治具3において隙間25を埋めるように外筒21を縮径させて、内筒20と外筒21との間に各ゴム弾性体22,23を保持するように内筒20、外筒21及び各ゴム弾性体22,23を組み立てるので、内筒20と外筒21との間に各ゴム弾性体22,23を連結する際に、各ゴム弾性体22,23に生じる歪みを小さくすることができ、各ゴム弾性体22,23の残留歪みを抑えることができる。
(effect)
From the above, according to the present embodiment, in the arrangement step, the inner cylinder 20 is provided with a minute gap 25 between the outer surface 22d of the first rubber elastic body 22 and the inner peripheral surface of the outer cylinder 21. The outer cylinder 21 and the elastic elastic bodies 22 and 23 are arranged on the assembly jig 3, and in the assembly process, the outer cylinder 21 is reduced in diameter so as to fill the gap 25 in the assembly jig 3, and the inner cylinder 20 and the outer cylinder are reduced in diameter. Since the inner cylinder 20, the outer cylinder 21 and the rubber elastic bodies 22, 23 are assembled so as to hold the rubber elastic bodies 22 and 23 between the inner cylinder 20 and the outer cylinder 21, each rubber elastic body is formed between the inner cylinder 20 and the outer cylinder 21. When the bodies 22 and 23 are connected, the strain generated in the rubber elastic bodies 22 and 23 can be reduced, and the residual strain of the rubber elastic bodies 22 and 23 can be suppressed.

ところで、性質の異なる第1ゴム弾性体22及び第2ゴム弾性体23を有する防振装置1を製造する際、多色成形機を用いる方法があるが、性質の異なる各ゴム弾性体22,23の成形条件は成形時間等が異なるため、この方法では製造できる防振装置1の性能が制限されてしまう。また、金型の抜き方向にも制約があるため、この点でも成形条件に制約が生じてしまう。 By the way, when manufacturing the vibration isolator 1 having the first rubber elastic body 22 and the second rubber elastic body 23 having different properties, there is a method of using a multicolor molding machine, but the rubber elastic bodies 22 and 23 having different properties are available. Since the molding conditions of the above are different, such as the molding time, the performance of the vibration isolator 1 that can be manufactured by this method is limited. In addition, since there are restrictions on the die drawing direction, there are restrictions on the molding conditions in this respect as well.

ここで、本実施形態によれば、各ゴム弾性体22,23を最適な成形条件で別個に成形することができるので、多色成形機では製造できない性質の異なるゴム弾性体22,23を備える防振装置1を製造することができる。さらに、各ゴム弾性体22,23の材料や形状等の設計自由度も向上させることができる。 Here, according to the present embodiment, since the rubber elastic bodies 22 and 23 can be separately molded under the optimum molding conditions, the rubber elastic bodies 22 and 23 having different properties that cannot be manufactured by the multicolor molding machine are provided. The vibration isolator 1 can be manufactured. Further, the degree of freedom in designing the materials and shapes of the rubber elastic bodies 22 and 23 can be improved.

また、本実施形態によれば、配置工程以後の全工程において、筒周方向に相隣接するゴム弾性体22,23の非接触状態を維持するので、ゴム弾性体22,23同士の接触による歪みが生じず、より各ゴム弾性体22,23の残留歪みを抑えることができる。 Further, according to the present embodiment, since the non-contact state of the rubber elastic bodies 22 and 23 adjacent to each other in the tubular circumferential direction is maintained in all the steps after the arrangement step, the strain due to the contact between the rubber elastic bodies 22 and 23 is maintained. Is not generated, and the residual strain of each rubber elastic body 22 and 23 can be further suppressed.

(従来の防振装置との比較)
本実施形態の製造方法によって製造された防振装置1と、多色成形機によって製造された従来の防振装置(以下、多色式防振装置という)及びゴム弾性体を圧入することによって製造された従来の防振装置(以下、圧入式防振装置という)とを比較し、その結果を図8に示す。
(Comparison with conventional anti-vibration device)
Manufactured by press-fitting a vibration isolator 1 manufactured by the manufacturing method of the present embodiment, a conventional vibration isolator manufactured by a multicolor molding machine (hereinafter referred to as a multicolor vibration isolator), and a rubber elastic body. The results are shown in FIG. 8 in comparison with the conventional anti-vibration device (hereinafter referred to as a press-fit type anti-vibration device).

圧入式防振装置では、内筒と外筒との間にゴム弾性体を圧入するため、ゴム弾性体のゴム歪率が高くなってしまう(図8では△で示す)。これに対して、防振装置1では、配置工程で隙間25を設けた後に組立工程を行うため、ゴム弾性体22,23のゴム歪率を抑えることができるので、圧入式防振装置に比べ有利である(図8では○で示す)。 In the press-fit type vibration isolator, the rubber elastic body is press-fitted between the inner cylinder and the outer cylinder, so that the rubber strain rate of the rubber elastic body becomes high (indicated by Δ in FIG. 8). On the other hand, in the anti-vibration device 1, since the assembly process is performed after the gap 25 is provided in the arrangement process, the rubber strain rate of the rubber elastic bodies 22 and 23 can be suppressed, so that the anti-vibration device 1 is compared with the press-fit type anti-vibration device. It is advantageous (indicated by a circle in FIG. 8).

圧入式防振装置では、ゴム弾性体は圧入によって予圧縮されるため、ゴム弾性体の予圧縮率の調整範囲が狭くなってしまう(図8では△で示す)。これに対して、防振装置1では、各ゴム弾性体22,23と外筒21との間の隙間25の大きさを異ならせることにより、各ゴム弾性体22,23にかかる予圧縮率をそれぞれ調整することができるので、他の方法に比べ有利である(図8では◎で示す)。 In the press-fit type vibration isolator, the rubber elastic body is precompressed by press-fitting, so that the adjustment range of the precompression rate of the rubber elastic body is narrowed (indicated by Δ in FIG. 8). On the other hand, in the vibration isolator 1, the precompression rate applied to the rubber elastic bodies 22 and 23 is determined by making the size of the gap 25 between the rubber elastic bodies 22 and 23 different from each other. Since each can be adjusted, it is advantageous compared to other methods (indicated by ⊚ in FIG. 8).

多色式防振装置では、複数のゴム弾性体を同時に成形するため、各ゴム弾性体の成形条件に制約があり、ゴム材の組み合わせの自由度は低い(図8では×で示す)。これに対して、防振装置1では、成形工程で各ゴム弾性体22,23を別個に成形するため、各ゴム弾性体22,23の成形条件に制約がなく、ゴム材の組み合わせの自由度は高い(図8では◎で示す)。 In the multicolor vibration isolator, since a plurality of rubber elastic bodies are molded at the same time, there are restrictions on the molding conditions of each rubber elastic body, and the degree of freedom in combining the rubber materials is low (indicated by x in FIG. 8). On the other hand, in the vibration isolator 1, since the rubber elastic bodies 22 and 23 are separately molded in the molding process, there are no restrictions on the molding conditions of the rubber elastic bodies 22 and 23, and the degree of freedom in combining the rubber materials is not limited. Is high (indicated by ◎ in FIG. 8).

多色式防振装置では、内筒と外筒との間に直接ゴム弾性体を成形するため、各ゴム弾性体の金型の抜き方向に制約があり、ゴム弾性体の形状自由度は低い(図8では△で示す)。これに対して、防振装置1では、上記成形工程で各ゴム弾性体22,23を別個に成形するため、各ゴム弾性体22,23の成形条件に制約がなく、ゴム弾性体22,23の形状自由度は高い(図8では○で示す)。 In the multicolor anti-vibration device, since the rubber elastic body is directly molded between the inner cylinder and the outer cylinder, there are restrictions on the mold removal direction of each rubber elastic body, and the degree of freedom in the shape of the rubber elastic body is low. (Indicated by Δ in FIG. 8). On the other hand, in the vibration isolator 1, since the rubber elastic bodies 22 and 23 are separately molded in the above molding process, there are no restrictions on the molding conditions of the rubber elastic bodies 22 and 23, and the rubber elastic bodies 22 and 23 are not restricted. Has a high degree of freedom in shape (indicated by a circle in FIG. 8).

以上のように、防振装置1は多色式及び圧入式防振装置に比べ、予圧縮率、ゴム材の組み合わせ、形状自由度の点で制約がないため、設計自由度が高く、また、ゴム歪率を抑えることができるので、防振性能がより向上する。 As described above, the anti-vibration device 1 has a higher degree of freedom in design than the multicolor type and press-fit type anti-vibration devices because there are no restrictions in terms of precompression rate, combination of rubber materials, and degree of freedom in shape. Since the rubber strain rate can be suppressed, the vibration isolation performance is further improved.

(その他の実施形態)
なお、上記実施形態では、ゴム弾性体22,23を4つ設けたが、これに限られず、1つ、2つ、3つ又は5つ以上設けてもよい。
(Other embodiments)
In the above embodiment, four rubber elastic bodies 22, 23 are provided, but the present invention is not limited to this, and one, two, three, or five or more may be provided.

また、上記実施形態では、第1ゴム弾性体22及び第2ゴム弾性体23を筒周方向に均等に隙間24を空けて交互に配設したが、各隙間24の大きさを異ならせてもよい。 Further, in the above embodiment, the first rubber elastic body 22 and the second rubber elastic body 23 are alternately arranged with gaps 24 evenly formed in the circumferential direction of the cylinder, but the sizes of the gaps 24 may be different. good.

また、上記実施形態では、第1ゴム弾性体22を、天然ゴムを原材料とした単一材で構成したが、これに限られず、天然ゴムに合成ゴムを混ぜた複合材で構成してもよい。 Further, in the above embodiment, the first rubber elastic body 22 is composed of a single material made of natural rubber as a raw material, but the present invention is not limited to this, and the first rubber elastic body 22 may be composed of a composite material in which synthetic rubber is mixed with natural rubber. ..

また、上記実施形態では、第1ゴム弾性体22及び第2ゴム弾性体23を、天然ゴムを主原料とした単一材又は複合材で構成したが、これに限られず、ウレタン、熱可塑性エラストマー等を主原料としてもよい。 Further, in the above embodiment, the first rubber elastic body 22 and the second rubber elastic body 23 are composed of a single material or a composite material using natural rubber as a main raw material, but the present invention is not limited to this, and urethane and thermoplastic elastomers are used. Etc. may be used as the main raw material.

また、上記実施形態では、第1ゴム弾性体22及び第2ゴム弾性体23の性質を異ならせたが、同じにしてもよい。 Further, in the above embodiment, the properties of the first rubber elastic body 22 and the second rubber elastic body 23 are different, but they may be the same.

また、上記実施形態では、各ゴム弾性体22,23の内側面22c,23c及び外側面22d,23dに接着剤を塗布したが、これに代えて又はこれに加えて、内筒20の外周面及び外筒21の内周面における各ゴム弾性体22,23に対応する部分に塗布してもよい。 Further, in the above embodiment, the adhesive is applied to the inner side surfaces 22c, 23c and the outer side surfaces 22d, 23d of the rubber elastic bodies 22, 23, but instead of or in addition to this, the outer peripheral surface of the inner cylinder 20 is applied. And may be applied to the portion corresponding to each rubber elastic body 22 and 23 on the inner peripheral surface of the outer cylinder 21.

また、上記実施形態では、成形工程後に塗布工程を行ったが、これに限られず、例えば、接着剤を内筒20及び外筒21のみに塗布する場合、塗布工程後に成形工程を行ってもよく、両工程を略同時に行ってもよい。 Further, in the above embodiment, the coating step is performed after the molding step, but the present invention is not limited to this. For example, when the adhesive is applied only to the inner cylinder 20 and the outer cylinder 21, the molding step may be performed after the coating step. , Both steps may be performed substantially at the same time.

また、上記実施形態では、各ゴム弾性体22,23と外筒21との間に隙間25を設けたが、これに代えて又はこれに加えて、各ゴム弾性体22,23と内筒20との間に隙間を設けてもよい。このように、各ゴム弾性体22,23と内筒20との間に隙間を設けた場合、その隙間を埋めるように内筒20を変形させてもよい。 Further, in the above embodiment, the gap 25 is provided between each rubber elastic body 22, 23 and the outer cylinder 21, but instead of or in addition to this, each rubber elastic body 22, 23 and the inner cylinder 20 are provided. A gap may be provided between the rubber and the rubber. In this way, when a gap is provided between the elastic elastic bodies 22 and 23 and the inner cylinder 20, the inner cylinder 20 may be deformed so as to fill the gap.

また、上記実施形態では、第1ゴム弾性体22に係る隙間25の大きさと第2ゴム弾性体23に係る隙間25の大きさとを同じにしたが、それらの大きさを異ならせてもよい。例えば、第1ゴム弾性体22に係る隙間25を第2ゴム弾性体23に係る隙間25よりも大きくしてもよい。 Further, in the above embodiment, the size of the gap 25 related to the first rubber elastic body 22 and the size of the gap 25 related to the second rubber elastic body 23 are the same, but the sizes may be different. For example, the gap 25 related to the first rubber elastic body 22 may be larger than the gap 25 related to the second rubber elastic body 23.

ところで、例えば、低動倍のばね特性を有する第1ゴム弾性体22は歪みを嫌う一方、高減衰のばね特性を有する第2ゴム弾性体23はある程度歪みを許容する。この両ゴム弾性体22,23を防振装置1に用いる場合、従来のゴム弾性体22,23を圧入する製造方法であれば、各ゴム弾性体22,23にほぼ均等に歪みが与えられてしまうため、特に低動倍のばね特性を有する第1ゴム弾性体22においては、その付与される歪みにより、低動倍のばね特性が低下する。 By the way, for example, the first rubber elastic body 22 having a low dynamic fold spring characteristic dislikes strain, while the second rubber elastic body 23 having a high damping spring characteristic allows strain to some extent. When both rubber elastic bodies 22 and 23 are used in the vibration isolator 1, if the conventional manufacturing method of press-fitting the rubber elastic bodies 22 and 23 is used, the rubber elastic bodies 22 and 23 are strained almost evenly. Therefore, particularly in the first rubber elastic body 22 having a low dynamic fold spring characteristic, the applied strain reduces the low dynamic fold spring characteristic.

ここで、上記のように、第1ゴム弾性体22に係る隙間25を第2ゴム弾性体23に係る隙間25よりも大きくすると、低動倍のばね特性を有する第1ゴム弾性体22には過度な歪みが付与されることがない。 Here, as described above, when the gap 25 related to the first rubber elastic body 22 is made larger than the gap 25 related to the second rubber elastic body 23, the first rubber elastic body 22 having a low dynamic double spring characteristic is formed. Excessive distortion is not applied.

また、上記実施形態では、隙間25を埋めるように外筒21を縮径させたが、これに限られず、例えば、本発明に係る第1部材及び第2部材の形状構造によっては、第1部材とゴム弾性体との間及び第2部材とゴム弾性体との間の少なくとも一方に設けた隙間を埋めるように第1部材及び第2部材の少なくとも一方を移動させてもよい。 Further, in the above embodiment, the diameter of the outer cylinder 21 is reduced so as to fill the gap 25, but the diameter is not limited to this, and for example, depending on the shape structure of the first member and the second member according to the present invention, the first member At least one of the first member and the second member may be moved so as to fill the gap provided between the rubber elastic body and the rubber elastic body and at least one of the second member and the rubber elastic body.

また、上記実施形態では、本発明に係る防振装置1の製造方法をリアサスペンションに用いられる防振ブッシュに採用したが、これに限られず、例えば、エンジンマウントやダイナミックダンパー等に採用してもよい。 Further, in the above embodiment, the manufacturing method of the anti-vibration device 1 according to the present invention is adopted for the anti-vibration bush used for the rear suspension, but the present invention is not limited to this, and for example, it may be adopted for an engine mount, a dynamic damper, or the like. good.

また、上記実施形態では、本発明に係る第1部材及び第2部材をそれぞれ円筒状の内筒20及び外筒21としたが、第1部材及び第2部材をそれぞれ多角筒状の内筒及び外筒としてもよく、また、第1部材を円柱状や多角柱状の部材としてもよい。 Further, in the above embodiment, the first member and the second member according to the present invention are the cylindrical inner cylinder 20 and the outer cylinder 21, respectively, but the first member and the second member are the polygonal cylinder-shaped inner cylinder and the outer cylinder, respectively. The outer cylinder may be used, or the first member may be a columnar or polygonal columnar member.

1 防振装置
20 内筒(第1部材)
21 外筒(第2部材)
22 第1ゴム弾性体
23 第2ゴム弾性体
22a,23a 突起
25 隙間
3 組立治具
31 内側治具
31c 位置決めガイド
32 外側治具
33 収容部
1 Anti-vibration device 20 Inner cylinder (first member)
21 Outer cylinder (second member)
22 1st rubber elastic body 23 2nd rubber elastic body
22a, 23a Protrusion 25 Gap
3 Assembly jig 31 Inner jig
31c Positioning guide
32 Outer jig
33 Containment section

Claims (1)

第1部材と、第2部材と、前記第1部材と前記第2部材との間を連結するゴム弾性体とを備える防振装置の製造方法であって、
前記ゴム弾性体は、複数設けられ、第1ゴム弾性体と、前記第1ゴム弾性体と性質が異なる第2ゴム弾性体とを有し、
前記ゴム弾性体を成形する成形工程と、
前記第1部材と前記ゴム弾性体との接着面及び前記第2部材と前記ゴム弾性体との接着面に接着剤を塗布する塗布工程と、
前記第1部材と前記ゴム弾性体との間及び前記第2部材と前記ゴム弾性体との間の少なくとも一方に隙間を設けた状態で、前記第1部材、前記第2部材及び前記ゴム弾性体を組立治具に配置する配置工程と、
前記組立治具において前記隙間を埋めるように前記第1部材及び前記第2部材の少なくとも一方を移動又は変形させて、前記第1部材と前記第2部材との間に前記ゴム弾性体を保持するように前記第1部材、前記第2部材及び前記ゴム弾性体を組み立てる組立工程とを含み、
前記配置工程では、前記第1ゴム弾性体に係る前記隙間と前記第2ゴム弾性体に係る前記隙間とでその大きさを異ならせる防振装置の製造方法。
A method for manufacturing a vibration isolator including a first member, a second member, and a rubber elastic body connecting between the first member and the second member.
A plurality of the rubber elastic bodies are provided, and have a first rubber elastic body and a second rubber elastic body having properties different from those of the first rubber elastic body.
The molding process for molding the rubber elastic body and
A coating step of applying an adhesive to the adhesive surface between the first member and the rubber elastic body and the adhesive surface between the second member and the rubber elastic body.
The first member, the second member, and the rubber elastic body are provided with a gap between the first member and the rubber elastic body and at least one of the second member and the rubber elastic body. And the placement process of arranging the rubber on the assembly jig
In the assembly jig, at least one of the first member and the second member is moved or deformed so as to fill the gap, and the rubber elastic body is held between the first member and the second member. The assembly step of assembling the first member, the second member, and the rubber elastic body is included.
In the arrangement step, a method for manufacturing a vibration isolator whose size differs between the gap related to the first rubber elastic body and the gap related to the second rubber elastic body.
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JPH0642587A (en) * 1992-07-24 1994-02-15 N O K Megurasuteitsuku Kk Manufacture of damper
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JP2000337441A (en) * 1999-06-01 2000-12-05 Toyo Tire & Rubber Co Ltd Manufacture of vibration control device
JPWO2002050450A1 (en) * 2000-12-14 2004-04-22 横浜ゴム株式会社 Automotive shock absorber
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