JP6974341B2 - 改善された発酵プロセス - Google Patents
改善された発酵プロセス Download PDFInfo
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- JP6974341B2 JP6974341B2 JP2018545924A JP2018545924A JP6974341B2 JP 6974341 B2 JP6974341 B2 JP 6974341B2 JP 2018545924 A JP2018545924 A JP 2018545924A JP 2018545924 A JP2018545924 A JP 2018545924A JP 6974341 B2 JP6974341 B2 JP 6974341B2
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- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
- WHNFPRLDDSXQCL-UAZQEYIDSA-N α-msh Chemical compound C([C@@H](C(=O)N[C@@H](CO)C(=O)N[C@@H](CCSC)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CC=1NC=NC=1)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CC=1C2=CC=CC=C2NC=1)C(=O)NCC(=O)N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(=O)N[C@@H](C(C)C)C(N)=O)NC(=O)[C@H](CO)NC(C)=O)C1=CC=C(O)C=C1 WHNFPRLDDSXQCL-UAZQEYIDSA-N 0.000 description 1
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Description
(b)POIの誘導相および/または産生相の間に、細胞の固有の基質取り込み速度qSを、計算し、設定し、および、任意に制御するフィード戦略を適用することであって、ここでqSは細胞培養物の維持速度に近似して設定され;および(c)前記POIを細胞培養物から単離すること、を含む方法が提供される。
、BA−058、ヒト副甲状腺ホルモン1−34(鼻、骨粗鬆症)、F−18−CCR1、AT−1100(セリアック病/糖尿病)、JPD−003、PTH(7−34)リポソームクリーム(Novasome)、デュラマイシン(眼科、ドライアイ)、CAB−2、CTCE−0214、糖PEG化エリスロポエチン、EPO−Fc、CNTO−528、AMG−114、JR−013、第XIII因子、アミノカンジン、PN−951、716155、SUN−E7001、TH−0318、BAY−73−7977、テベレリクス(即時放出)、EP−51216、hGH(制御放出、Biosphere)、OGP−I、シフュビルタイド、TV4710、ALG−889、Org−41259、rhCC10、F−991、サイモペンチン(肺疾患)、r(m)CRP、肝選択性インスリン、スバリン、L19−IL−2融合タンパク質、エラフィン、NMK−150、ALTU−139、EN−122004、rhTPO、トロンボポエチン受容体アゴニスト(血小板減少障害)、AL−108、AL−208、神経生長因子アンタゴニスト(疼痛)、SLV−317、CGX−1007、INNO−105、経口テリパラチド(eligen)、GEM−OS1、AC−162352、PRX−302、LFn−p24融合ワクチン(Therapore)、EP−1043、肺炎球菌(S pneumoniae)小児用ワクチン、マラリアワクチン、B群髄膜炎菌(Neisseria meningitidis)ワクチン、新生児B群連鎖球菌ワクチン、炭疽ワクチン、HCVワクチン(gpE1+gpE2+MF−59)、中耳炎治療、HCVワクチン(コア抗原+ISCOMATRIX)、hPTH(1−34)(経皮、ViaDerm)、768974、SYN−101、PGN−0052、アビスクミン(aviscumnine)、BIM−23190、結核ワクチン、マルチエピトープチロシナーゼペプチド、がんワクチン、エンカスチム、APC−8024、GI−5005、ACC−001、TTS−CD3、血管標的化TNF(固形腫瘍)、デスモプレシン(頬側、制御放出)、オネルセプト、またはTP−9201である。
(1)μ=1/X*dX/dt
(2)qs=1/X*dS/dt
(3)qP=1/X*dP/dt
μ バイオマス増殖速度[1/h]
X バイオマス濃度[g/L]
qs バイオマス固有の基質取り込み速度[g/g/h]
S 基質濃度[g/L]
qP バイオマス固有の産生速度[g/g/h]
P 生成物濃度[g/L]
t 培養時間[時間]
[0106]流加発酵においては、フィードされた基質は細胞によって速やかに消費される。よって基質取り込み速度はバイオマス固有の基質フィード速度と等しく、よって、フィードポンプのポンプ速度と現在のバイオマス濃度から推測することができる。成長速度と基質取り込み速度の両者の値は、バイオマス−基質収量係数YX/S:
(4)YX/S=μ/qs
によって結びついている。
YX/S バイオマス−基質収量係数(g/g)
[0107]もし収量係数YX/Sが既知であるならば、式4に従ってμは直接的にqsに変換することができ、その逆も同様である。もしYX/Sが一定でないならば、この変換は複雑となる。もし組み換えにより発現したタンパク質が細胞の代謝状態に大きな影響を有するならば、産生相の間にYX/S値の変化が観察される。これは広範囲のタンパク質について真実であり、なぜならばそれらの発現は、細胞のタンパク質合成とエネルギー代謝に代謝上の負荷をかけるからである。
(5)qs=1/YX/S *μ+1/YP/S *qP+m*X
に示されるように述べることができる。
YP/S 産物−基質収量係数[g/g]
m 維持係数[1/h]
[0109]この観点から、「症状(symptom)」μの制御の代わりに、上流パラメータqsの制御はより有意義である。
(a)細胞培養培地中で細胞を培養し、少なくとも1つの基質を含むフィードを細胞培養物中に添加することにより前記POIを発現させること、
(b)前記POIの誘導相および/または産生相の間に、前記細胞の固有の基質取り込み速度qsを、計算し、設定し、および、任意に制御するフィード戦略を適用することであって、ここでqsは前記細胞培養物の維持速度に近似して設定されること;および
(c)前記POIを前記細胞培養物から単離すること、
を含む方法。
(a)細胞培養培地中で細胞を培養し、少なくとも1つの基質を含むフィードを前記細胞培養物中に添加することにより前記POIを発現させること、
(b)qsを細胞培養物の維持速度よりも僅かに高く設定すること;および
(c)前記POIを細胞培養物から単離すること、
を含む方法。
[00151]改変K12大腸菌株をモデル発現系として用いた。株は、ラムノース誘導発現系(rhaBADプロモーター;国際公開第2006061174号A2)を特徴とする。組み換えたタンパク質産物は、Fab抗体であった。株は、ラムノースを炭素源として利用することができないことから、誘導物質の一度の添加で十分であった。
F(t)=F0 *e(μ*t)
式7
F0=(x0 *V0 *μ)/(cfeed *Yxs)
式8
Find=(xEFB *VEFB *qsinit)/(cfeed)
[00155]バイオマス乾燥細胞重量濃度を、105℃で72時間乾燥後に重量測定法で定量した。F0(式7)の計算にとって必要な初回バイオマス濃度は、光度測定原理(OD600nm)によって計測した。試料をOD測定の線形範囲の0.8未満となるように希釈し、その後確立された線形回帰の使用によってバイオマス濃度に変換した。
[00161]誘導前の固有の増殖速度およびバイオマス濃度が誘導相における産生率に及ぼす影響を解明するために、実験の設計に従って7つの発酵実験を行った(図2A)。誘導前の固有の増殖速度の0.08〜0.16[1/h]の範囲および誘導時のバイオマスの20.7〜44.6[g/L]の範囲が調べられるようにスクリーニング設計を選択した。誘導相の影響を回避するために、容積一定フィードプロファイルは、全ての実験において式8に基づいて計算した同じqsinit(0.22±0.027[g/g/h])について計算し、基づいた。
ΔSn(t)=(St−SEFB)/BMEFB
[00173]時間に対して固有のタイターをプロットして(図5A)、固有の最大タイターに到達する時点での差を可視化する。固有の最大タイターは、qsinitが低い実験ではqsinitが高い実験よりずっと遅れて到達する。興味深いことに、固有の最大タイターをdSnに対してプロットすると(図5B)、産物形成の軌跡が整列し、固有の最大タイターが類似のdSn(3.1±0.336g/g)で見出され得る。
[00178]誘導前の相と誘導相との有意な相関関係がないことを示すことができた。2つの異なる発現系の相関関係を繰り返し試験することによって、本知見の範囲を、プラットフォームの知識へと拡大した。本知見のより大きい範囲は以下の結果を有する:これはプラットフォーム内の将来の実験設計における要因の数を低減させ、その結果、バイオプロセス開発(販売までの時間)を加速する。
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Claims (29)
- 組み換えた対象のタンパク質(POI)を作製する方法であって、
(a)少なくとも1つの基質を含むフィードを細胞培養培地に添加すること、
(b)前記細胞培養培地において、前記POIの誘導相および/または産生相の間に、細胞の固有の基質取り込み速度qsで細胞を培養して前記POIを発現させることであって、ここでqsは細胞培養物の維持速度に近似して設定されること;および
(c)前記POIを前記細胞培養培地から単離すること、
を含む方法。 - qsは0.03から0.15g/g/h、好ましくは0.05から0.12g/g/h、より好ましくは0.08から0.12g/g/hの範囲内であり、最も好ましくは、qsは約0.12/g/hである、請求項1に記載の方法。
- qsは制御されるか、または制御されない、請求項1または2に記載の方法。
- 前記POIの産生相の少なくとも75%、少なくとも80%、または少なくとも95%の間にわたり、qsは一定であるように、減少するように、または増加するように制御されている、請求項3に記載の方法。
- 前記POIの産生相の少なくとも50%の時間にわたり、qsは一定の値(±15%)に制御される、請求項3または4に記載の方法。
- qsが約0.03g/g/h、0.04g/g/h、0.05g/g/h、0.06g/g/h、0.07g/g/h、0.08g/g/h、0.09g/g/h、0.1g/g/h、0.11g/g/h、0.12g/g/h、0.13g/g/h、0.14g/g/h、または0.15g/g/hであり、最も好ましくはqsが約0.12g/g/hである、請求項5に記載の方法。
- 前記POIの産生相の少なくとも50%の時間にわたり、qsは制御され、かつ減少させられる請求項3に記載の方法。
- qsが0.15から0.05g/g/hに減少し、好ましくは0.15から0.12g/g/h以下に、0.15から0.10g/g/hに、0.15から0.07g/g/hに、0.15から0.05g/g/hに、0.12から0.1g/g/hに、0.12から0.07g/g/hに、0.12から0.05g/g/hに、0.10から0.07g/g/hに、0.1から0.05g/g/hに、または0.1から0.03g/g/hに減少する、請求項6に記載の方法。
- フィード速度を調整することによりqsが制御される、請求項1〜8のいずれか1項に記載の方法。
- qsがフィードバック制御される固有の基質取り込み速度により制御される、請求項1〜9のいずれか1項に記載の方法。
- バイオマスを定量することにより、qsが生理学的に制御される、請求項1〜10のいずれか1項に記載の方法。
- バイオマス評価/計測によってバイオマスが測定される、請求項11に記載の方法。
- リアルタイムバイオマス評価/計測によってバイオマスが測定される、請求項12に記載の方法。
- リアルタイムバイオマス計測が、ソフトセンサーまたはハードセンサーを用いて行われる、請求項13に記載の方法。
- 前記基質がグルコースまたはグリセロールである、請求項1〜14のいずれか1項に記載の方法。
- 前記細胞が真核細胞または原核細胞からなる群から選択される、請求項1〜15のいずれか1項に記載の方法。
- 前記真核細胞が、哺乳類、昆虫、酵母、糸状菌および植物細胞からなる群から選択され、好ましくは、酵母細胞であり、最も好ましくはピキア・パストリス(Pichia pastris)、コメガタエラ・パストリス(Komagataella pastris)、K.ファフィー(K. phaffii)、またはK.シュードパストリス(K. pseudopastoris)である、請求項16に記載の方法。
- 前記原核細胞が、大腸菌、枯草菌、およびシュードモナス菌(Pseudomonas)からなる群から選択される、請求項16に記載の方法。
- 前記原核細胞が大腸菌である、請求項18に記載の方法。
- 前記POIの大部分が、細胞質内に、ペリプラズム内に、または細胞外に位置する、請求項16に記載の方法。
- 前記POIをコードする核酸に作動可能に連結した制御可能なプロモーターを含む発現システムまたは発現カセットを用いて前記POIを発現させる、請求項1〜20のいずれか1項に記載の方法。
- 前記制御可能なプロモーターが誘導性プロモーターであるか、または、枯渇誘導性プロモーターである、請求項21に記載の方法。
- 前記誘導性プロモーターがラムノースプロモーター、メリビオースプロモーター、マンノースプロモーター、アラビノースプロモーター、T5プロモーター、T7プロモーター、lacプロモーター、または、IPTG誘導性プロモーターである、請求項22に記載の方法。
- 前記ラムノースプロモーターがrhaBADである、請求項23に記載の方法。
- 前記POIが異種タンパク質であり、好ましくは、治療タンパク質、酵素およびペプチド、タンパク質抗生物質、毒素融合タンパク質、炭水化物−タンパク質コンジュゲート、構造タンパク質、制御タンパク質、ワクチンおよびワクチン様タンパク質もしくは粒子、プロセシング酵素、増殖因子、ホルモン、ならびにサイトカインからなる群から選択されるか、またはPOIの代謝産物である、請求項1〜24のいずれか1項に記載の方法。
- 前記治療タンパク質が抗原結合分子であり、好ましくは免疫グロブリンであり、より好ましくは抗体または抗体フラグメントであり、最も好ましくはFabまたはscFv抗体である、請求項25に記載の方法。
- 前記細胞が大腸菌であり、前記POIをコードする核酸に作動可能に連結したrhaBADプロモーターを含む発現システムまたは発現カセットを用いて前記POIを発現させる、請求項1〜15のいずれか1項に記載の方法。
- 組み換えた対象のタンパク質(POI)を作製する方法であって、
(a)少なくとも1つの基質を含むフィードを細胞培養培地中の細胞に添加すること、(b)前記細胞培養培地において、細胞培養物の維持速度よりも僅かに高いqsで前記細胞を培養して前記POIを発現させること;および
(c)前記POIを前記細胞培養物から単離すること、
を含む方法。 - qsは0.03から0.15g/g/h、好ましくは0.05から0.12g/g/h、より好ましくは0.08から0.12g/g/hの範囲内であり、最も好ましくはqsは約0.12/g/hである、請求項28に記載の方法。
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