JP6969332B2 - Cartridge housing and its manufacturing method, and metal tube manufacturing method - Google Patents

Cartridge housing and its manufacturing method, and metal tube manufacturing method Download PDF

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JP6969332B2
JP6969332B2 JP2017232769A JP2017232769A JP6969332B2 JP 6969332 B2 JP6969332 B2 JP 6969332B2 JP 2017232769 A JP2017232769 A JP 2017232769A JP 2017232769 A JP2017232769 A JP 2017232769A JP 6969332 B2 JP6969332 B2 JP 6969332B2
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heat
jig
tube
metal tube
shrinkable tube
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JP2019097494A (en
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嶺 川上
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Toppan Inc
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本発明は、カートリッジ筐体及びその製造方法、並びに金属管の製造方法に関する。 The present invention relates to a cartridge housing, a method for manufacturing the same, and a method for manufacturing a metal tube.

従来、蒸気を発生するカートリッジと、タバコ葉が収容されているカプセルとを備える加熱式タバコが提案されている(例えば、特許文献1参照。)。特許文献1に記載の加熱式タバコでは、蒸気でタバコ葉を加熱し、ニコチンを含む蒸気を発生可能としている。
ところで、加熱式タバコのカートリッジ筐体の製造方法としては、例えば、金属管の外周面に焼付塗装を行って、カートリッジ筐体を形成する方法が考えられる。しかしこの方法では、焼付塗装に多くの手間がかかるため、製造コストが増大する可能性がある。
Conventionally, a heated tobacco having a cartridge for generating steam and a capsule containing tobacco leaves has been proposed (see, for example, Patent Document 1). In the heat-not-burn tobacco described in Patent Document 1, the tobacco leaves are heated with steam so that steam containing nicotine can be generated.
By the way, as a method for manufacturing a cartridge housing for heat-not-burn tobacco, for example, a method of baking-painting the outer peripheral surface of a metal tube to form a cartridge housing can be considered. However, this method requires a lot of labor for baking finish, which may increase the manufacturing cost.

国際公開第2016/159013号International Publication No. 2016/159013

本発明は、上記の問題を解決するためになされたものであり、製造コストを低減可能なカートリッジ筐体及びその製造方法、並びに金属管の製造方法を提供することを目的とする。 The present invention has been made to solve the above problems, and an object of the present invention is to provide a cartridge housing and a method for manufacturing the same, and a method for manufacturing a metal tube, which can reduce the manufacturing cost.

上記課題を解決するために、本発明の一態様は、(a)蒸気でタバコ葉を加熱する加熱式タバコに用いられるカートリッジ筐体の製造方法であって、(b)金属管に熱収縮チューブを被せる第1のステップと、(c)熱収縮チューブが被せられた金属管を、金属管の長手方向に互いに対向して配置された第1の治具及び第2の治具で金属管の長手方向に挟みこむ第2のステップと、(d)金属管を挟み込んだ状態で、加熱により熱収縮チューブを縮径させて、金属管の外周面に熱収縮チューブを被着させるとともに、加熱により熱収縮チューブを金属管の長手方向に伸長させる第3のステップと、を含み、(e)第1の治具の第2の治具への対向面、及び第2の治具の第1の治具への対向面のそれぞれは、第2のステップにおいて金属管を挟み込んだ状態で金属管の長手方向から見た外形が、熱収縮チューブの端面よりも大きい平面であり、(f)第3のステップにおいて、伸長した熱収縮チューブの一端を第1の治具の第2の治具への対向面に当接させ、伸長した熱収縮チューブの他端を第2の治具の第1の治具への対向面に当接させて、熱収縮チューブの端面と金属管の端面とを面一とするカートリッジ筐体の製造方法であることを要旨とする。 In order to solve the above problems, one aspect of the present invention is (a) a method for manufacturing a cartridge housing used for a heated cigarette in which tobacco leaves are heated by steam, and (b) a heat-shrinkable tube in a metal tube. The first step of covering the metal tube and (c) the metal tube covered with the heat shrink tube are arranged so as to face each other in the longitudinal direction of the metal tube with the first jig and the second jig. The second step of sandwiching in the longitudinal direction and (d) with the metal tube sandwiched, the heat shrink tube is reduced in diameter by heating, and the heat shrink tube is adhered to the outer peripheral surface of the metal tube, and by heating. A third step of extending the heat shrinkable tube in the longitudinal direction of the metal tube, including (e) the facing surface of the first jig to the second jig, and the first of the second jig. Each of the surfaces facing the jig is a flat surface whose outer shape as seen from the longitudinal direction of the metal tube with the metal tube sandwiched in the second step is larger than the end surface of the heat-shrinkable tube. In the step, one end of the stretched heat-shrinkable tube is brought into contact with the surface of the first jig facing the second jig, and the other end of the stretched heat-shrinkable tube is the first of the second jig. The gist is a method for manufacturing a cartridge housing in which the end face of a heat-shrinkable tube and the end face of a metal tube are flush with each other by abutting against a surface facing the jig.

また、本発明の他の態様は、(a)蒸気でタバコ葉を加熱する加熱式タバコに用いられるカートリッジ筐体であって、(b)金属管と、(c)金属管に被せられ、金属管の外周面に被着している熱収縮チューブとを備えるカートリッジ筐体であることを要旨とする。 Further, another aspect of the present invention is a cartridge housing used for (a) a heated cigarette that heats tobacco leaves with steam, (b) a metal tube, and (c) a metal tube covered with a metal. The gist is that the cartridge housing is provided with a heat-shrinkable tube attached to the outer peripheral surface of the tube.

さらに、本発明の他の態様は、(a)金属管に熱収縮チューブを被せる第1のステップと、(b)熱収縮チューブが被せられた金属管を、金属管の長手方向に互いに対向して配置された第1の治具及び第2の治具で金属管の長手方向に挟みこむ第2のステップと、(c)金属管を挟み込んだ状態で、加熱により熱収縮チューブを縮径させて、金属管の外周面に熱収縮チューブを被着させるとともに、加熱により熱収縮チューブを金属管の長手方向に伸長させる第3のステップと、を含み、(d)第1の治具の第2の治具への対向面、及び第2の治具の第1の治具への対向面のそれぞれは、第2のステップにおいて金属管を挟み込んだ状態で金属管の長手方向から見た外形が、熱収縮チューブの端面よりも大きい平面であり、(e)第3のステップにおいて、伸長した熱収縮チューブの一端を第1の治具の第2の治具への対向面に当接させ、伸長した熱収縮チューブの他端を第2の治具の第1の治具への対向面に当接させて、熱収縮チューブの端面と金属管の端面とを面一とする金属管の製造方法であることを要旨とする。 Further, in another aspect of the present invention, (a) the first step of covering the metal tube with the heat-shrinkable tube and (b) the metal tube covered with the heat-shrinkable tube face each other in the longitudinal direction of the metal tube. The second step of sandwiching the metal tube in the longitudinal direction with the first jig and the second jig arranged in the above direction, and (c) the heat-shrinkable tube is reduced in diameter by heating while sandwiching the metal tube. A third step of depositing the heat-shrinkable tube on the outer peripheral surface of the metal tube and extending the heat-shrinkable tube in the longitudinal direction of the metal tube by heating is included, and (d) the first jig. Each of the surface facing the second jig and the surface facing the first jig of the second jig is the outer shape seen from the longitudinal direction of the metal tube with the metal tube sandwiched in the second step. Is a plane larger than the end face of the heat shrink tube, and (e) in the third step, one end of the extended heat shrink tube is brought into contact with the facing surface of the first jig to the second jig. A metal tube in which the other end of the extended heat-shrinkable tube is brought into contact with the surface of the second jig facing the first jig so that the end face of the heat-shrinkable tube and the end face of the metal tube are flush with each other. The gist is that it is a manufacturing method.

本発明によれば、例えば、金属管に焼付け塗装行ってカートリッジ筐体を形成する方法と異なり、手間のかかる焼付け塗装を行わずに済む。それゆえ、製造コストを低減可能なカートリッジ筐体及びその製造方法、並びに金属管の製造方法を提供することができる。 According to the present invention, unlike the method of forming a cartridge housing by baking and painting a metal tube, for example, it is possible to avoid time-consuming baking and painting. Therefore, it is possible to provide a cartridge housing and a method for manufacturing the same, and a method for manufacturing a metal tube, which can reduce the manufacturing cost.

本発明の実施形態に係る加熱式タバコの構成を示す図であり、(a)は組み立てられた状態を示す側面図であり、(b)は分解された状態を示す側面図である。It is a figure which shows the structure of the heat-not-burn tobacco which concerns on embodiment of this invention, (a) is the side view which shows the assembled state, (b) is the side view which shows the disassembled state. 図1のA−A線で破断したカートリッジ筐体を示す断面図である。It is sectional drawing which shows the cartridge housing which was broken by the line AA of FIG. カートリッジ筐体の製造方法を説明するための説明図である。It is explanatory drawing for demonstrating the manufacturing method of a cartridge housing. 加熱時の熱収縮チューブの動きを説明するための図であり、(a)は加熱初期の動きを説明する説明図であり、加熱後期の動きを説明する説明図である。It is a figure for demonstrating the movement of a heat shrink tube at the time of heating, (a) is an explanatory diagram explaining the movement at the early stage of heating, and is an explanatory diagram explaining the movement at a late stage of heating. カートリッジ筐体の製造ラインの概略構成を示す構成図である。It is a block diagram which shows the schematic structure of the manufacturing line of a cartridge housing.

以下、本発明の実施形態について、図面を参照しつつ説明する。なお、本発明は、以下に記載する実施形態に限定されるものではなく、当業者の知識を基に設計の変更等の変形を加えることも可能であり、そのような変形が加えられた実施形態も、本発明の範囲に含まれるものである。また、各図面は、理解を容易にするため適宜誇張して表現している。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited to the embodiments described below, and modifications such as design changes can be made based on the knowledge of those skilled in the art, and such modifications are added. The form is also included in the scope of the present invention. In addition, each drawing is exaggerated as appropriate to facilitate understanding.

(加熱式タバコ)
本発明の実施形態に係る加熱式タバコ1は、図1(a)(b)に示すように、円柱状のバッテリー2と、バッテリー2の一端に一端が結合され、バッテリー2から供給される電力により蒸気を発生する円筒状のカートリッジ3と、カートリッジ3の他端に一端が挿入され、タバコ葉が収容されている円筒状のカプセル4とを備えている。そして、カートリッジ3の蒸気でカプセル4内のタバコ葉を加熱し、ニコチンを含む蒸気を発生する。
カートリッジ3は、図2に示すように、カートリッジ3の外郭を構成するカートリッジ筐体5を備えている。カートリッジ筐体5は、円筒状の金属管6と、金属管6に被せられ、金属管6の外周面に被着している熱収縮チューブ7とを備えている。
(Heat-not-burn tobacco)
As shown in FIGS. 1 (a) and 1 (b), the heat-not-burn tobacco 1 according to the embodiment of the present invention has a cylindrical battery 2 and an electric power supplied from the battery 2 with one end coupled to one end of the battery 2. It is provided with a cylindrical cartridge 3 for generating electric power, and a cylindrical capsule 4 having one end inserted into the other end of the cartridge 3 and containing tobacco leaves. Then, the tobacco leaves in the capsule 4 are heated by the steam of the cartridge 3 to generate steam containing nicotine.
As shown in FIG. 2, the cartridge 3 includes a cartridge housing 5 that constitutes an outer shell of the cartridge 3. The cartridge housing 5 includes a cylindrical metal tube 6 and a heat-shrinkable tube 7 that is covered with the metal tube 6 and adheres to the outer peripheral surface of the metal tube 6.

(カートリッジ筐体の製造方法)
次に、本発明の実施形態に係るカートリッジ筐体5の製造方法について説明する。
(第1のステップ)
まず、図3(a)に示すように、一方の端面を上方に向け、他方の端面を下方に向けた円柱状の第1の治具8を用意する。第1の治具8の直径は、熱収縮前の熱収縮チューブ7の端面の直径よりも大きくなっている。すなわち、図3(d)に示すように、第1の治具8の上面8a、つまり、後述する第2の治具9への対向面は、後述する第2のステップにおいて金属管6を第1の治具8と第2の治具9とで金属管6の長手方向に挟み込んだ状態で、金属管6の長手方向から見た外形が、熱収縮前の熱収縮チューブ7の端面よりも大きい平面となっている。また、第1の治具8の上面8aの中央には、上面8aの法線方向、つまり、上方に伸びている円柱状の柱状部8bが形成されている。柱状部8bの直径は、金属管6の内径よりも僅かに小さくなっている。そして、柱状部8bは、金属管6を被せることが可能となっている。柱状部8bの高さは金属管6の高さよりも低くなっている。
(Manufacturing method of cartridge housing)
Next, a method of manufacturing the cartridge housing 5 according to the embodiment of the present invention will be described.
(First step)
First, as shown in FIG. 3A, a columnar first jig 8 having one end face facing upward and the other end face facing downward is prepared. The diameter of the first jig 8 is larger than the diameter of the end face of the heat-shrinkable tube 7 before heat-shrinking. That is, as shown in FIG. 3 (d), the upper surface 8a of the first jig 8, that is, the surface facing the second jig 9 described later, is the metal tube 6 in the second step described later. With the metal tube 6 sandwiched between the jig 8 of 1 and the second jig 9, the outer shape seen from the longitudinal direction of the metal tube 6 is larger than the end face of the heat shrink tube 7 before heat shrinkage. It is a large plane. Further, in the center of the upper surface 8a of the first jig 8, a columnar columnar portion 8b extending in the normal direction of the upper surface 8a, that is, upward is formed. The diameter of the columnar portion 8b is slightly smaller than the inner diameter of the metal tube 6. The columnar portion 8b can be covered with the metal tube 6. The height of the columnar portion 8b is lower than the height of the metal tube 6.

続いて、図3(b)に示すように、第1の治具8の柱状部8bに金属管6を被せる。これにより、柱状部8bで金属管6を内側から支持し、第1の治具8の上面8aの上に金属管6が立っている状態として、金属管6の下端を第1の治具8の上面8aに当接させる。
続いて、図3(c)に示すように、金属管6に熱収縮前の熱収縮チューブ7を被せる。熱収縮チューブ7の直径は、金属管6の直径よりも大きくなっている。これにより、金属管6で熱収縮チューブ7を支持し、熱収縮チューブ7の下端で第1の治具8の上面8aの上に熱収縮チューブ7が立っている状態として、熱収縮チューブ7の下端を第1の治具8の上面8aに当接させる。熱収縮チューブ7の材料としては、例えば、フッ素系樹脂、アイオノマー樹脂、ポリエチレンテレフタラート樹脂、ナイロン樹脂を採用できる。熱収縮チューブ7は、加熱により、半径方向、つまり、外周面から中心軸に向かう方向に熱収縮(縮径)するとともに、長手方向、つまり、中心軸に沿った方向に伸長する特性を有している。熱収縮チューブ7の長さは、金属管6の長さよりも僅かに短くなっている。
Subsequently, as shown in FIG. 3B, the columnar portion 8b of the first jig 8 is covered with the metal tube 6. As a result, the metal tube 6 is supported from the inside by the columnar portion 8b, and the lower end of the metal tube 6 is set to the first jig 8 so that the metal tube 6 stands on the upper surface 8a of the first jig 8. It is brought into contact with the upper surface 8a of the above.
Subsequently, as shown in FIG. 3C, the metal tube 6 is covered with the heat-shrinkable tube 7 before heat-shrinking. The diameter of the heat shrink tube 7 is larger than the diameter of the metal tube 6. As a result, the heat-shrinkable tube 7 is supported by the metal tube 6, and the heat-shrinkable tube 7 stands on the upper surface 8a of the first jig 8 at the lower end of the heat-shrinkable tube 7. The lower end is brought into contact with the upper surface 8a of the first jig 8. As the material of the heat-shrinkable tube 7, for example, a fluororesin, an ionomer resin, a polyethylene terephthalate resin, and a nylon resin can be adopted. The heat-shrinkable tube 7 has a property of thermally shrinking (reducing the diameter) in the radial direction, that is, in the direction from the outer peripheral surface toward the central axis, and extending in the longitudinal direction, that is, in the direction along the central axis by heating. ing. The length of the heat shrink tube 7 is slightly shorter than the length of the metal tube 6.

(第2のステップ)
続いて、図3(d)に示すように、一方の端面を上方に向け、他方の端面を下方に向けた円柱状の第2の治具9を用意する。第2の治具9の直径は、第1の治具8の直径と同一となっている。すなわち、第2の治具9の下面9a、つまり、第1の治具8への対向面も、第2のステップで金属管6を第1の治具8と第2の治具9とで挟み込んだ状態で金属管6の長手方向から見た外形が、熱収縮チューブ7の端面よりも大きい平面となっている。
続いて、図3(d)に示すように、第1の治具8の上面8aの外縁に第2の治具9の下面9aの外縁が一致するように、第1の治具8の上方、つまり立っている状態の金属管6の長手方向に第2の治具9を互いに対向させて配置し、第2の治具9の下面9aを熱収縮チューブ7が被せられた金属管6の上端の端面に当接させる。そして、第1の治具8の上面8aと第2の治具9の下面9aとで金属管6を長手方向に挟み込む。これにより、第2の治具9の下面9aに対し熱収縮チューブ7の上端が距離を隔てて対向した状態とする。
(Second step)
Subsequently, as shown in FIG. 3D, a columnar second jig 9 with one end face facing upward and the other end face facing downward is prepared. The diameter of the second jig 9 is the same as the diameter of the first jig 8. That is, the lower surface 9a of the second jig 9, that is, the surface facing the first jig 8, is also formed by connecting the metal tube 6 to the first jig 8 and the second jig 9 in the second step. The outer shape of the metal tube 6 seen from the longitudinal direction in the sandwiched state is a flat surface larger than the end face of the heat-shrinkable tube 7.
Subsequently, as shown in FIG. 3D, above the first jig 8 so that the outer edge of the lower surface 9a of the second jig 9 coincides with the outer edge of the upper surface 8a of the first jig 8. That is, the second jig 9 is arranged so as to face each other in the longitudinal direction of the standing metal tube 6, and the lower surface 9a of the second jig 9 is covered with the heat shrink tube 7. Contact the end face of the upper end. Then, the metal tube 6 is sandwiched between the upper surface 8a of the first jig 8 and the lower surface 9a of the second jig 9 in the longitudinal direction. As a result, the upper end of the heat-shrinkable tube 7 faces the lower surface 9a of the second jig 9 at a distance.

(第3のステップ)
続いて、図3(e)に示すように、金属管6を挟み込んだ状態で、熱収縮チューブ7を加熱する。すると、図4(a)に矢印で示すように、加熱により、熱収縮チューブ7が金属管6の半径方向に熱収縮(縮径)して、図4(b)に示すように、金属管6の外周面に熱収縮チューブ7が被着する。また、図4(a)に矢印で示すように、加熱により、熱収縮チューブ7が金属管6の長手方向に伸長して、図4(b)に示すように、熱収縮チューブ7の下端が第1の治具8の上面8aに当接し、熱収縮チューブ7の上端が第2の治具9の下面9aに当接する。熱収縮チューブ7の下端が第1の治具8に当接し上端が第2の治具9に当接すると、熱収縮チューブ7が行っていた金属管6の長手方向への伸長が妨げられ、熱収縮チューブ7の端面と金属管6の端面とが面一となる。より具体的には、熱収縮チューブ7の上端の端面と金属管6の上端の端面とが面一となり、熱収縮チューブ7の下端の端面と金属管6の下端の端面とが面一となる。そして、熱収縮チューブ7の端面と金属管6の端面とが面一となった状態で、熱収縮チューブ7を冷却して、熱収縮チューブ7の形状を固定させる。熱収縮チューブ7の冷却方法としては、例えば、加熱終了後に熱収縮チューブ7を室温の環境下に放置して、室温で冷却する方法を用いることができる。
続いて、図3(f)に示すように、金属管6の上端に当接していた第2の治具9を取り除き、熱収縮チューブ7が被着した金属管6を、カートリッジ筐体5として取り出す。
(Third step)
Subsequently, as shown in FIG. 3 (e), the heat-shrinkable tube 7 is heated with the metal tube 6 sandwiched therein. Then, as shown by the arrow in FIG. 4 (a), the heat-shrinkable tube 7 is heat-shrinked (reduced in diameter) in the radial direction of the metal tube 6 by heating, and as shown in FIG. 4 (b), the heat-shrinkable tube 7 is heat-shrinked. The heat-shrinkable tube 7 adheres to the outer peripheral surface of 6. Further, as shown by an arrow in FIG. 4A, the heat-shrinkable tube 7 extends in the longitudinal direction of the metal tube 6 by heating, and as shown in FIG. 4B, the lower end of the heat-shrinkable tube 7 is formed. It abuts on the upper surface 8a of the first jig 8, and the upper end of the heat shrink tube 7 abuts on the lower surface 9a of the second jig 9. When the lower end of the heat-shrinkable tube 7 abuts on the first jig 8 and the upper end abuts on the second jig 9, the extension of the metal tube 6 in the longitudinal direction, which was performed by the heat-shrinkable tube 7, is hindered. The end face of the heat-shrinkable tube 7 and the end face of the metal tube 6 are flush with each other. More specifically, the end face of the upper end of the heat shrink tube 7 and the end face of the upper end of the metal tube 6 are flush with each other, and the end face of the lower end of the heat shrink tube 7 and the end face of the lower end of the metal tube 6 are flush with each other. .. Then, in a state where the end face of the heat-shrinkable tube 7 and the end face of the metal tube 6 are flush with each other, the heat-shrinkable tube 7 is cooled to fix the shape of the heat-shrinkable tube 7. As a method for cooling the heat-shrinkable tube 7, for example, a method can be used in which the heat-shrinkable tube 7 is left in an environment at room temperature after the heating is completed and cooled at room temperature.
Subsequently, as shown in FIG. 3 (f), the second jig 9 that was in contact with the upper end of the metal tube 6 was removed, and the metal tube 6 to which the heat shrink tube 7 was attached was used as the cartridge housing 5. Take it out.

(カートリッジ筐体の製造ライン)
次に、上記したカートリッジ筐体5の製造方法を実行し、第1のステップ、第2のステップ及び第3のステップを行うカートリッジ筐体5の製造ライン10について説明する。
カートリッジ筐体5の製造ライン10は、図5(a)に示すように金属管供給機11と、チューブ供給機12と、チューブ装着機13と、シュリンク機14と、鏡面仕上がり検査機15とを備えている。そして、製造ライン10では、複数の図3(a)に示した第1の治具8のそれぞれが図5(a)に示した金属管供給機11、チューブ装着機13、シュリンク機14及び鏡面仕上がり検査機15を順に通過するように次々に搬送されている。
(Cartridge housing production line)
Next, the manufacturing line 10 of the cartridge housing 5 that executes the above-mentioned manufacturing method of the cartridge housing 5 and performs the first step, the second step, and the third step will be described.
As shown in FIG. 5A, the production line 10 of the cartridge housing 5 includes a metal tube feeder 11, a tube feeder 12, a tube mounting machine 13, a shrink machine 14, and a mirror finish inspection machine 15. I have. Then, in the production line 10, each of the plurality of first jigs 8 shown in FIG. 3 (a) has the metal tube feeder 11, the tube mounting machine 13, the shrink machine 14, and the mirror surface shown in FIG. 5 (a). They are conveyed one after another so as to pass through the finish inspection machine 15 in order.

金属管供給機11は、図3(b)に示すように、搬送される第1の治具8の柱状部8bに金属管6を次々に被せる。これにより、柱状部8bで金属管6を支持し、第1の治具8の上面8aに金属管6を立たせ金属管6の下端を第1の治具8の上面8aに当接させる。
チューブ供給機12は、図5(b)に示すように、図示しないリールに巻かれた長尺熱収縮チューブ16を切断して熱収縮チューブ7を次々に形成し、形成した熱収縮チューブ7を複数のマンドレル17それぞれに挿入してチューブ装着機13に次々に搬送する。
チューブ装着機13は、図3(c)に示すように、搬送される第1の治具8の柱状部8bに被せられた金属管6に、チューブ供給機12の熱収縮チューブ7を次々に被せる。これにより、金属管6で熱収縮チューブ7を支持し、第1の治具8の上面8aの上に熱収縮チューブ7を立たせ、熱収縮チューブ7の下端を第1の治具8の上面8aに当接させる。
As shown in FIG. 3B, the metal tube feeder 11 covers the columnar portion 8b of the first jig 8 to be conveyed with the metal tube 6 one after another. As a result, the metal tube 6 is supported by the columnar portion 8b, the metal tube 6 is made to stand on the upper surface 8a of the first jig 8, and the lower end of the metal tube 6 is brought into contact with the upper surface 8a of the first jig 8.
As shown in FIG. 5B, the tube feeder 12 cuts a long heat-shrinkable tube 16 wound on a reel (not shown) to form heat-shrinkable tubes 7 one after another, and forms the heat-shrinkable tubes 7. It is inserted into each of the plurality of mandrel 17 and conveyed to the tube mounting machine 13 one after another.
As shown in FIG. 3C, the tube mounting machine 13 has the heat-shrinkable tubes 7 of the tube feeder 12 one after another on the metal tube 6 covered with the columnar portion 8b of the first jig 8 to be conveyed. Cover. As a result, the heat-shrinkable tube 7 is supported by the metal tube 6, the heat-shrinkable tube 7 is made to stand on the upper surface 8a of the first jig 8, and the lower end of the heat-shrinkable tube 7 is placed on the upper surface 8a of the first jig 8. To abut.

このように、金属管供給機11、チューブ供給機12及びチューブ装着機13により、上記したカートリッジ筐体5の製造方法の第1のステップを実行する。
シュリンク機14は、図3(d)に示すように、搬送される熱収縮チューブ7が被せられた金属管6の上端の端面に第2の治具9の下面9aを当接し、第1の治具8の上面8aと第2の治具9の下面9aとで金属管6を挟み込む。これにより、第2の治具9の下面9aと熱収縮チューブ7の上端とが距離を隔てて対向した状態とする。このように、シュリンク機14により上記したカートリッジ筐体5の製造方法の第2のステップを実行する。
In this way, the metal tube feeder 11, the tube feeder 12, and the tube mounting machine 13 execute the first step of the method for manufacturing the cartridge housing 5 described above.
As shown in FIG. 3D, the shrink machine 14 abuts the lower surface 9a of the second jig 9 on the end surface of the upper end of the metal tube 6 covered with the heat-shrinkable tube 7 to be conveyed, and the first jig 9 abuts the lower surface 9a. The metal tube 6 is sandwiched between the upper surface 8a of the jig 8 and the lower surface 9a of the second jig 9. As a result, the lower surface 9a of the second jig 9 and the upper end of the heat-shrinkable tube 7 are in a state of facing each other with a distance. In this way, the shrink machine 14 executes the second step of the method for manufacturing the cartridge housing 5 described above.

また、シュリンク機14は、金属管6を挟んだ状態の第1の治具8と第2の治具9とにヒーターの間を通過させ、熱収縮チューブ7を加熱する。これにより、熱収縮チューブ7が金属管6の半径方向に熱収縮(縮径)して、金属管6の外周面に熱収縮チューブ7が被着する。また、熱収縮チューブ7が金属管6の長手方向に伸長して、熱収縮チューブ7の下端が第1の治具8の上面8aに当接し熱収縮チューブ7の上端が第2の治具9の下面9aに当接し、熱収縮チューブ7の端面と金属管6の端面とが面一となる。そして、熱収縮チューブ7の端面と金属管6の端面とが面一となった状態で、金属管6を挟んだ状態の第1の治具8と第2の治具9とをヒーターの間から出して、熱収縮チューブ7を冷却し、熱収縮チューブ7の形状を固定させることで、カートリッジ筐体5を形成する。このように、シュリンク機14により、上記したカートリッジ筐体5の製造方法の第3のステップを実行する。 Further, the shrink machine 14 heats the heat-shrinkable tube 7 by passing it between the heaters through the first jig 8 and the second jig 9 in a state where the metal tube 6 is sandwiched. As a result, the heat-shrinkable tube 7 is heat-shrinked (reduced in diameter) in the radial direction of the metal tube 6, and the heat-shrinkable tube 7 is adhered to the outer peripheral surface of the metal tube 6. Further, the heat-shrinkable tube 7 extends in the longitudinal direction of the metal tube 6, the lower end of the heat-shrinkable tube 7 abuts on the upper surface 8a of the first jig 8, and the upper end of the heat-shrinkable tube 7 is the second jig 9. The end surface of the heat-shrinkable tube 7 and the end surface of the metal tube 6 are flush with each other. Then, with the end face of the heat-shrinkable tube 7 and the end face of the metal tube 6 flush with each other, the first jig 8 and the second jig 9 with the metal tube 6 sandwiched between them are placed between the heaters. The cartridge housing 5 is formed by cooling the heat-shrinkable tube 7 and fixing the shape of the heat-shrinkable tube 7. In this way, the shrink machine 14 executes the third step of the method for manufacturing the cartridge housing 5 described above.

鏡面仕上がり検査機15は、図5(c)に示すように、搬送される第1の治具8の柱状部8bに被せられたカートリッジ筐体5を画像検査機18、19で次々に検査する。画像検査機18、19では、例えば、上下端の長さ、シワやバリの状態等から、カートリッジ筐体5が「良品」であるか「不良品」であるかを判定する。そして、鏡面仕上がり検査機15は、「良品」であると判定したカートリッジ筐体5を良品コンベア20に載せる。一方、「不良」であると判定したカートリッジ筐体5をNG品取り出し部に排出する。
以上のように、本発明の実施形態に係るカートリッジ筐体5の製造方法では、例えば、金属管6に焼付け塗装行ってカートリッジ筐体5を形成する方法と異なり、手間のかかる焼付け塗装を行わずに済む。それゆえ、製造コストを低減可能なカートリッジ筐体5の製造方法を提供できる。また、金属管6の外周面に熱収縮チューブ7を被着させるため、耐熱保護、絶縁保護、防水防食保護、表面加飾等の機能性を付与できる。さらに、金属管6の端面と熱収縮チューブ7の端面とを面一としたため、端面の美粧性を向上できる。
As shown in FIG. 5C, the mirror finish inspection machine 15 inspects the cartridge housing 5 covered with the columnar portion 8b of the first jig 8 to be conveyed by the image inspection machines 18 and 19 one after another. .. The image inspection machines 18 and 19 determine whether the cartridge housing 5 is a "non-defective product" or a "defective product" based on, for example, the lengths of the upper and lower ends, the state of wrinkles and burrs, and the like. Then, the mirror finish inspection machine 15 places the cartridge housing 5, which is determined to be a “good product”, on the non-defective product conveyor 20. On the other hand, the cartridge housing 5 determined to be "defective" is discharged to the NG product take-out unit.
As described above, in the method for manufacturing the cartridge housing 5 according to the embodiment of the present invention, unlike the method in which the metal tube 6 is baked and painted to form the cartridge housing 5, for example, the time-consuming baking painting is not performed. I'm done. Therefore, it is possible to provide a method for manufacturing the cartridge housing 5 that can reduce the manufacturing cost. Further, since the heat-shrinkable tube 7 is adhered to the outer peripheral surface of the metal tube 6, it is possible to impart functionality such as heat resistance protection, insulation protection, waterproof anticorrosion protection, and surface decoration. Further, since the end face of the metal tube 6 and the end face of the heat-shrinkable tube 7 are flush with each other, the cosmeticity of the end face can be improved.

また、例えば、金属管6の端部から熱収縮チューブ7をはみ出させ、はみ出した熱収縮チューブ7を金属管6とカッターとのいずれかを回転させて切断する方法では、高い回転精度が必要となるため、製造ライン10が複雑化する可能性がある。さらに、製造ライン10で、金属管6の間欠送りが必要となるため、処理速度が遅くなる可能性がある。
これに対し、本発明の実施形態に係る加熱式タバコ1のカートリッジ筐体5の製造方法では、カッターによる熱収縮チューブ7の切断を行わないため、製造ライン10を簡素化でき、また連続送りによる高速生産もできる。また、カッター刃の維持費がかからない。
Further, for example, a method in which the heat-shrinkable tube 7 protrudes from the end of the metal tube 6 and the protruding heat-shrinkable tube 7 is cut by rotating either the metal tube 6 or the cutter requires high rotation accuracy. Therefore, the production line 10 may be complicated. Further, since the metal tube 6 needs to be intermittently fed in the production line 10, the processing speed may be slowed down.
On the other hand, in the method for manufacturing the cartridge housing 5 of the heat-not-burn tobacco 1 according to the embodiment of the present invention, the heat-shrinkable tube 7 is not cut by the cutter, so that the manufacturing line 10 can be simplified and the continuous feed is used. High-speed production is also possible. In addition, there is no maintenance cost for the cutter blade.

さらに、例えば、金属管6の端部から熱収縮チューブ7がはみ出させ、はみ出した熱収縮チューブ7を研磨テープで研磨して除去する方法では、研磨時間により製造ライン10のパスが長くなる可能性がある。また、研磨によりバリが発生する可能性がある。
これに対し、本発明の実施形態に係る加熱式タバコ1のカートリッジ筐体5の製造方法では、研磨テープによる熱収縮チューブ7の研磨を行わないため、製造ライン10のパスを短縮でき、また研磨のバリが発生しない。また、研磨テープの維持費がかからない。
また、本発明の実施形態に係るカートリッジ筐体5の製造方法では、第1のステップにおいて、柱状部8bに金属管6を被せて、金属管6の下端を第1の治具8の上面8aに当接させた後、金属管6に熱収縮チューブ7を被せ、熱収縮チューブ7の下端を第1の治具8の上面8aに当接させるようにした。それゆえ、熱収縮チューブ7が被せられた金属管6を第1の治具8と第2の治具9とで挟み込む作業を容易に行うことができる。
Further, for example, in a method in which the heat-shrinkable tube 7 protrudes from the end of the metal tube 6 and the heat-shrinkable tube 7 protrudes by polishing with a polishing tape, the path of the production line 10 may become longer depending on the polishing time. There is. In addition, burrs may occur due to polishing.
On the other hand, in the method for manufacturing the cartridge housing 5 of the heat-not-burn tobacco 1 according to the embodiment of the present invention, since the heat-shrinkable tube 7 is not polished with the polishing tape, the path of the manufacturing line 10 can be shortened and the polishing can be performed. Burr does not occur. In addition, there is no maintenance cost for the polishing tape.
Further, in the method for manufacturing the cartridge housing 5 according to the embodiment of the present invention, in the first step, the columnar portion 8b is covered with the metal tube 6, and the lower end of the metal tube 6 is placed on the upper surface 8a of the first jig 8. The metal tube 6 was covered with the heat-shrinkable tube 7 so that the lower end of the heat-shrinkable tube 7 was brought into contact with the upper surface 8a of the first jig 8. Therefore, the work of sandwiching the metal tube 6 covered with the heat-shrinkable tube 7 between the first jig 8 and the second jig 9 can be easily performed.

さらに、本発明の実施形態に係る加熱式タバコ1のカートリッジ筐体5の製造方法では、第3のステップにおいて、熱収縮チューブ7の端面と金属管6の端面とが面一となった状態で、熱収縮チューブ7を冷却し、熱収縮チューブ7の形状を固定させるようにした。それゆえ、熱収縮チューブ7の端面と金属管6の端面との面一をより確実に維持できる。
また、本発明の実施形態に係る加熱式タバコ1のカートリッジ筐体5では、金属管6と、金属管6に被せられ、金属管6の外周面に被着している熱収縮チューブ7とを備えるようにしたため、耐熱保護、絶縁保護、防水防食保護、表面加飾等の機能性を付与できる。
Further, in the method for manufacturing the cartridge housing 5 of the heat-not-burn tobacco 1 according to the embodiment of the present invention, in the third step, the end face of the heat-shrinkable tube 7 and the end face of the metal tube 6 are flush with each other. , The heat-shrinkable tube 7 was cooled so that the shape of the heat-shrinkable tube 7 was fixed. Therefore, the flushness between the end face of the heat-shrinkable tube 7 and the end face of the metal tube 6 can be more reliably maintained.
Further, in the cartridge housing 5 of the heat-not-burn tobacco 1 according to the embodiment of the present invention, the metal tube 6 and the heat-shrinkable tube 7 covered with the metal tube 6 and adhered to the outer peripheral surface of the metal tube 6 are provided. Since it is provided, it is possible to impart functionality such as heat resistance protection, insulation protection, waterproof anticorrosion protection, and surface decoration.

(変形例)
(1)なお、上記実施形態では、タバコ葉を収容しているカプセル4をカートリッジ3の一端に挿入するタイプの加熱式タバコ1の一例を示したが、他の構成を採用することもできる。例えば、カートリッジ3にタバコ葉が予め収容されているタイプであってもよい。
(2)また、上記実施形態では、加熱式タバコ1のカートリッジ筐体5の製造方法の一例を示したが、この製造方法の適用先は、カートリッジ筐体5の製造に限られるものではなく、熱収縮チューブ7が被着された金属管6の製造に適用できる。すなわち、上記製造方法は、熱収縮チューブ7が被着された金属管6の製造方法として用いることもできる。
(Modification example)
(1) Although the above embodiment shows an example of a heat-not-burn tobacco 1 in which a capsule 4 containing tobacco leaves is inserted into one end of a cartridge 3, other configurations can be adopted. For example, the cartridge 3 may contain tobacco leaves in advance.
(2) Further, in the above embodiment, an example of a method for manufacturing the cartridge housing 5 of the heat-not-burn tobacco 1 is shown, but the application destination of this manufacturing method is not limited to the manufacturing of the cartridge housing 5. It can be applied to the manufacture of a metal tube 6 to which a heat shrink tube 7 is adhered. That is, the above manufacturing method can also be used as a manufacturing method of the metal tube 6 to which the heat-shrinkable tube 7 is adhered.

(3)また、上記実施形態では、第1のステップ及び第2のステップにおいて、柱状部8bに金属管6を被せた後、金属管6に熱収縮チューブ7を被せる例を示したが、他の手順を採用することもできる。例えば、金属管6に熱収縮チューブ7を被せた後、熱収縮チューブ7を被せた金属管6を柱状部8bに被せてもよい。また、例えば、柱状部8bに熱収縮チューブ7を被せた後、柱状部8bと熱収縮チューブ7との間に金属管6を挿入するようにしてもよい。
(4)さらに、上記実施形態では、熱収縮チューブ7の端面と金属管6の端面とが面一となった状態で熱収縮チューブ7を冷却する例を示したが、他の手順を採用することもできる。例えば、熱収縮チューブ7の冷却を省略してもよい。この場合、熱収縮により金属管6の外周面に熱収縮チューブ7が被着しているため、熱収縮チューブ7と金属管6との摩擦力で、熱収縮チューブ7の端面と金属管6の端面とが面一となった状態が維持される。
(3) Further, in the above embodiment, in the first step and the second step, an example is shown in which the columnar portion 8b is covered with the metal tube 6 and then the metal tube 6 is covered with the heat-shrinkable tube 7. It is also possible to adopt the procedure of. For example, the metal tube 6 may be covered with the heat-shrinkable tube 7, and then the metal tube 6 covered with the heat-shrinkable tube 7 may be covered with the columnar portion 8b. Further, for example, after covering the columnar portion 8b with the heat-shrinkable tube 7, the metal tube 6 may be inserted between the columnar portion 8b and the heat-shrinkable tube 7.
(4) Further, in the above embodiment, an example of cooling the heat-shrinkable tube 7 in a state where the end face of the heat-shrinkable tube 7 and the end face of the metal tube 6 are flush with each other is shown, but another procedure is adopted. You can also do it. For example, cooling of the heat shrink tubing 7 may be omitted. In this case, since the heat-shrinkable tube 7 is adhered to the outer peripheral surface of the metal tube 6 due to heat shrinkage, the frictional force between the heat-shrinkable tube 7 and the metal tube 6 causes the end face of the heat-shrinkable tube 7 and the metal tube 6 to be in contact with each other. The state where the end face is flush with the end face is maintained.

(5)また、上記実施形態では、第1の治具8及び第2の治具9のそれぞれを円柱状とする例を示したが、他の構成を採用することもできる。加熱時に、伸長する熱収縮チューブ7の上端及び下端に当接する対向面を有し、熱収縮チューブ7の長手方向への伸長を制限できるものであれば、第1の治具8及び第2の治具9は、他の形状であってもよい。
(6)さらに、上記実施形態では、金属管6を円筒状とする例を示したが、他の構成を採用することもできる。管状であれば、三角筒、四角筒等、他の形状であってもよい。
(5) Further, in the above embodiment, an example in which each of the first jig 8 and the second jig 9 is cylindrical is shown, but other configurations can also be adopted. The first jig 8 and the second jig 8 and the second jig 8 have a facing surface that abuts on the upper end and the lower end of the heat-shrinkable tube 7 that extends during heating, and can limit the extension of the heat-shrinkable tube 7 in the longitudinal direction. The jig 9 may have another shape.
(6) Further, in the above embodiment, an example in which the metal tube 6 has a cylindrical shape is shown, but other configurations can also be adopted. If it is tubular, it may have other shapes such as a triangular tube and a square tube.

1…加熱式タバコ、2…バッテリー、3…カートリッジ、4…カプセル、5…カートリッジ筐体、6…金属管、7…熱収縮チューブ、8…第1の治具、8a…上面(対向面)、8b…柱状部、9…第2の治具、9a…下面(対向面)、10…製造ライン、11…金属管供給機、12…チューブ供給機、13…チューブ装着機、14…シュリンク機、15…鏡面仕上がり検査機、16…長尺熱収縮チューブ、17…マンドレル、18、19…画像検査機、20…良品コンベア 1 ... heated cigarette, 2 ... battery, 3 ... cartridge, 4 ... capsule, 5 ... cartridge housing, 6 ... metal tube, 7 ... heat shrink tube, 8 ... first jig, 8a ... top surface (opposing surface) , 8b ... Columnar part, 9 ... Second jig, 9a ... Bottom surface (opposing surface), 10 ... Production line, 11 ... Metal tube feeder, 12 ... Tube feeder, 13 ... Tube mounting machine, 14 ... Shrink machine , 15 ... Mirror finish inspection machine, 16 ... Long heat shrink tube, 17 ... Mandrel, 18, 19 ... Image inspection machine, 20 ... Good product conveyor

Claims (5)

蒸気でタバコ葉を加熱する加熱式タバコに用いられるカートリッジ筐体の製造方法であって、
金属管に熱収縮チューブを被せる第1のステップと、
前記熱収縮チューブが被せられた前記金属管を、前記金属管の長手方向に互いに対向して配置された第1の治具及び第2の治具で前記金属管の長手方向に挟みこむ第2のステップと、
前記金属管を挟み込んだ状態で、加熱により前記熱収縮チューブを縮径させて、前記金属管の外周面に前記熱収縮チューブを被着させるとともに、加熱により前記熱収縮チューブを前記金属管の長手方向に伸長させる第3のステップと、を含み、
前記第1の治具の前記第2の治具への対向面、及び前記第2の治具の前記第1の治具への対向面のそれぞれは、前記第2のステップにおいて前記金属管を挟み込んだ状態で前記金属管の長手方向から見た外形が、前記熱収縮チューブの端面よりも大きい平面であり、
前記第3のステップにおいて、伸長した前記熱収縮チューブの一端を前記第1の治具の前記第2の治具への対向面に当接させ、伸長した前記熱収縮チューブの他端を前記第2の治具の前記第1の治具への対向面に当接させて、前記熱収縮チューブの端面と前記金属管の端面とを面一とすることを特徴とするカートリッジ筐体の製造方法。
It is a method of manufacturing a cartridge housing used for heat-not-burn tobacco that heats tobacco leaves with steam.
The first step of covering the metal tube with the heat shrink tube,
A second jig in which the metal tube covered with the heat-shrinkable tube is sandwiched in the longitudinal direction of the metal tube by a first jig and a second jig arranged so as to face each other in the longitudinal direction of the metal tube. Steps and
With the metal tube sandwiched, the heat-shrinkable tube is reduced in diameter by heating, the heat-shrinkable tube is adhered to the outer peripheral surface of the metal tube, and the heat-shrinkable tube is attached to the longitudinal surface of the metal tube by heating. Including a third step of extending in the direction,
The surface of the first jig facing the second jig and the surface of the second jig facing the first jig each have the metal tube in the second step. The outer shape seen from the longitudinal direction of the metal tube in the sandwiched state is a flat surface larger than the end face of the heat-shrinkable tube.
In the third step, one end of the stretched heat-shrinkable tube is brought into contact with the surface of the first jig facing the second jig, and the other end of the stretched heat-shrinkable tube is the first. A method for manufacturing a cartridge housing, characterized in that the end surface of the heat-shrinkable tube and the end surface of the metal tube are flush with each other by abutting the second jig on the surface facing the first jig. ..
前記第1の治具の前記第2の治具への対向面には、柱状部が形成されており、
前記第1のステップにおいて、前記柱状部に前記金属管を被せて、前記金属管の一端を前記第1の治具の前記第2の治具への対向面に当接させた後、前記金属管に前記熱収縮チューブを被せ、前記熱収縮チューブの一端を前記第1の治具の前記第2の治具への対向面に当接させることを特徴とする請求項1に記載のカートリッジ筐体の製造方法。
A columnar portion is formed on the surface of the first jig facing the second jig.
In the first step, the columnar portion is covered with the metal tube, and one end of the metal tube is brought into contact with the facing surface of the first jig to the second jig, and then the metal. The cartridge casing according to claim 1, wherein the tube is covered with the heat-shrinkable tube, and one end of the heat-shrinkable tube is brought into contact with the surface of the first jig facing the second jig. How to make a body.
前記第3のステップにおいて、前記熱収縮チューブの端面と前記金属管の端面とが面一となった状態で、前記熱収縮チューブを冷却して、前記熱収縮チューブの形状を固定させることを特徴とする請求項1または2に記載のカートリッジ筐体の製造方法。 The third step is characterized in that the heat-shrinkable tube is cooled so that the shape of the heat-shrinkable tube is fixed in a state where the end face of the heat-shrinkable tube and the end face of the metal tube are flush with each other. The method for manufacturing a cartridge housing according to claim 1 or 2. 蒸気でタバコ葉を加熱する加熱式タバコに用いられるカートリッジ筐体であって、
金属管と、前記金属管に被せられ、前記金属管の外周面に被着している熱収縮チューブとを備えることを特徴とするカートリッジ筐体。
A cartridge housing used for heated tobacco that heats tobacco leaves with steam.
A cartridge housing comprising a metal tube and a heat-shrinkable tube covered with the metal tube and adhered to an outer peripheral surface of the metal tube.
金属管に熱収縮チューブを被せる第1のステップと、
前記熱収縮チューブが被せられた前記金属管を、前記金属管の長手方向に互いに対向して配置された第1の治具及び第2の治具で前記金属管の長手方向に挟みこむ第2のステップと、
前記金属管を挟み込んだ状態で、加熱により前記熱収縮チューブを縮径させて、前記金属管の外周面に前記熱収縮チューブを被着させるとともに、加熱により前記熱収縮チューブを前記金属管の長手方向に伸長させる第3のステップと、を含み、
前記第1の治具の前記第2の治具への対向面、及び前記第2の治具の前記第1の治具への対向面のそれぞれは、前記第2のステップにおいて前記金属管を挟み込んだ状態で前記金属管の長手方向から見た外形が、前記熱収縮チューブの端面よりも大きい平面であり、
前記第3のステップにおいて、伸長した前記熱収縮チューブの一端を前記第1の治具の前記第2の治具への対向面に当接させ、伸長した前記熱収縮チューブの他端を前記第2の治具の前記第1の治具への対向面に当接させて、前記熱収縮チューブの端面と前記金属管の端面とを面一とすることを特徴とする金属管の製造方法。
The first step of covering the metal tube with the heat shrink tube,
A second jig in which the metal tube covered with the heat-shrinkable tube is sandwiched in the longitudinal direction of the metal tube by a first jig and a second jig arranged so as to face each other in the longitudinal direction of the metal tube. Steps and
With the metal tube sandwiched, the heat-shrinkable tube is reduced in diameter by heating, the heat-shrinkable tube is adhered to the outer peripheral surface of the metal tube, and the heat-shrinkable tube is attached to the longitudinal surface of the metal tube by heating. Including a third step of extending in the direction,
The surface of the first jig facing the second jig and the surface of the second jig facing the first jig each have the metal tube in the second step. The outer shape seen from the longitudinal direction of the metal tube in the sandwiched state is a flat surface larger than the end face of the heat-shrinkable tube.
In the third step, one end of the stretched heat-shrinkable tube is brought into contact with the surface of the first jig facing the second jig, and the other end of the stretched heat-shrinkable tube is the first. A method for manufacturing a metal tube, characterized in that the end surface of the heat-shrinkable tube and the end surface of the metal tube are flush with each other by abutting the second jig on the surface facing the first jig.
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